VARIABLE SPEED JIG SAW
MODEL G8994
INSTRUCTION MANUAL
COPYRIGHT ©2000 BY GRIZZLY INDUSTRIAL, INC.
1821 VALENCIA ST., BELLINGHAM, WA 98227
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
FEBRUARY, 2000 PRINTED IN U.S.A.
DISCONTINUED MACHINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE LAST CONFIGURATION OF THE
MACHINE BEFORE IT WAS DISCONTINUED. MACHINE CONFIGURATIONS MAY HAVE
CHANGED AS PRODUCT IMPROVEMENTS WERE INCORPORATED. IF YOU OWN AN EARLI-
ER VERSION OF THE MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE .
CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES.
PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
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SAFETY
For Your Own Safety Read Instruction Manual
Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazardous condi-
tions. This manual uses a series of symbols and signal words which are intended to con-
vey the level of importance of the safety messages. The progression of symbols is
described below. Remember that safety messages by themselves do not eliminate dan-
ger and are not a substitute for proper accident prevention measures.
Indicates an imminently hazardous situation which, if not
avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, MAY result in minor or moderate injury. It may
also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the equipment.
NOTICE
Safety Instructions For Power Tools
1. KEEP ALL SAFETY DEVICES IN
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors
should be kept a safe distance from
work area.
PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of check-
ing to see that keys and adjusting
wrenches are removed from tool
before turning on.
6. MAKE WORK SHOP CHILD
PROOF with padlocks, master
switches, or by removing starter
keys.
3. KEEP WORK AREA CLEAN.
Cluttered areas and benches invite
accidents.
7. DON’T FORCE TOOL. It will do the
job better and safer at the rate for
which it was designed.
4. DON’T USE IN DANGEROUS
ENVIRONMENT. Don’t use power
tools in damp or wet locations, or
where any flammable or noxious
fumes may exist. Keep work area
well lighted.
8. USE RIGHT TOOL. Don’t force tool
or attachment to do a job for which it
was not designed.
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G8994 Variable Speed Jig Saw
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Safety Instructions For Power Tools
9. USE PROPER EXTENSION CORD
13. DON’T OVERREACH. Keep prop-
for the charger. Make sure your
extension cord is in good condition.
Conductor size should be in accor-
dance with the chart below. The
amperage rating should be listed on
the motor or tool nameplate. An
undersized cord will cause a drop in
line voltage resulting in loss of power
and overheating. Your extension
cord must also contain a ground wire
and plug pin. Always repair or
replace extension cords if they
become damaged.
er footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE.
Keep tools sharp and clean for
best and safest performance.
Follow instructions for lubricating
and changing accessories.
15. DISCONNECT TOOLS before ser-
vicing and changing accessories,
such as blades, bits, cutters, and
the like.
16. REDUCE THE RISK OF UNIN-
TENTIONAL STARTING. Make
sure switch is in off position before
plugging in.
Minimum Gauge for Extension Cords
17. USE RECOMMENDED ACCES-
SORIES. Consult the owner’s
manual for recommended acces-
sories. The use of improper acces-
sories may cause risk of injury.
AMP
RATING
0-6
LENGTH
50ft
16
25ft
18
18
16
14
12
10
100ft
16
14
14
12
7-10
16
16
12
12
11-12
13-16
17-20
21-30
18. CHECK DAMAGED PARTS.
Before further use of the tool, a
guard or other part that is dam-
aged should be carefully checked
to determine that it will operate
properly and perform its intended
function. Check for alignment of
moving parts, binding of moving
parts, breakage of parts, mount-
ing, and any other conditions that
may affect its operation. A guard or
other part that is damaged should
be properly repaired or replaced.
10
No
10
10. WEAR PROPER APPAREL. Do not
wear loose clothing, gloves, neck-
ties, rings, bracelets, or other jewel-
ry which may get caught in moving
parts. Non-slip footwear is recom-
mended. Wear protective hair cover-
ing to contain long hair.
11. ALWAYS USE SAFETY GLASSES.
Also use face or dust mask if cutting
operation is dusty. Everyday eye-
glasses only have impact resistant
lenses, they are NOT safety glass-
es.
19. NEVER LEAVE TOOL RUNNING
UNATTENDED. TURN POWER
OFF. Don’t leave tool until it comes
to a complete stop.
12. SECURE WORK. Use clamps or a
vise to hold work when practical. It’s
safer than using your hand and frees
both hands to operate tool.
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CONTROL LOCATION
Control Location
Specifications
Refer to Figure 1 for the location of the key
components and controls of the machine.
These controls are called out later in the
manual for their specific use when operat-
ing the saw. Become familiar with the con-
trols and all of the adjustments and set-
tings before operating the Jig Saw.
Speed: Variable from 0-3100 SPM
Motor Type: Universal Brush Motor
Motor Power: 110V, 5.0 Amp
Blade Orbit: 4 Settings
Stroke Length: 1"
Stroke Settings: Variable from 1 to 6
Blade: Bosch® Style Mounting, 3" - 5"
Blade Guide: Grooved Roller Bearing
Dust Blower: 3 settings
Footplate: Adjustable from +45˚ to -45˚
Weight: 5.5 lbs
Accessories Included: Footplate Wrench &
Blade Lock Screwdriver
Variable Speed Switch
Trigger Lock
Blade Locking
Screw
Stroke Rate Adjustment
Blade Plunger
Orbit Selector
Chip Blower
Footplate
Fig 1. Location of controls.
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BLADE SELECTION
Always select the correct saw blade for the
3. The number of teeth per inch
(T.P.I.) affects the smoothness
and speed of the cut. A wood cut-
ting blade for general purpose will
usually have 6-10 T.P.I., a metal
cutting will have 12-20 T.P.I.
Another factor is the tooth style
and how the teeth are set (the
amount the tooth is bent away
from the plane of the blade). Most
blade manufacturer’s provide
guidelines on their packaging for
the types of materials and speeds
to use for a particular blade style.
Review their guidelines carefully
before choosing a blade for a par-
ticular project.
material being cut. The resulting cut will be
cleaner and more accurate, and there will
be less stress on the machine. This Jig
Saw can be used to cut wood, metal or
plastics depending upon the type of blade
selected. The blades used must be of the
Bosch® style mount. Grizzly offers a variety
of blade styles in the current catalog.
A few points to remember in making your
blade selection:
1. The overall blade length will affect
the thickness of material which
can be cut. Most jig saw blades
range in length from 3" to 5".
2. The width of the blade (measured
from the tip of one of the teeth to
the back edge) affects how tight of
a curve can be cut. A 3⁄16" wide
blade will cut a tighter circle than a
3⁄8" wide one.
Figure 2 shows the range of blades for
wood and metal cutting available from
Grizzly.
Figure 2. Variety of wood and metal cutting blades.
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BLADE INSTALLATION
Turn the switch off and unplug the Jig
Saw from power before attempting
blade installation or any adjustments.
Serious injury may occur if the unit
should be accidentally started while
installing the blade
Make certain the tool is unplugged while
installing the blade.
1. Make sure the Orbit Selector
switch is in Position III. See Figure 3.
Fig 4. Inserting blade into plunger.
3. Insert the screwdriver included
with this Jig Saw into the hole at
the top front of the saw. See
Figure 5. Tighten the screw while
making sure the blade stays in the
roller groove.
Fig 3. Orbiter selection in Position III.
2. Take the blade and turn it so the
teeth are facing the side of the
footplate, and insert the mount
end into the plunger. See Figure 4.
Twist the blade 90˚ so the teeth
are now pointing forward, then pull
it down slightly. Make certain the
blade is positioned in the groove
of the roller which backs up the
blade.
Fig 5. Tightening blade locking screw.
4. To remove the blade, reverse the
process described above.
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ORBITAL ACTION
straight up and down. This is good for
There are four settings for orbital action of
the blade, controlled by a lever switch. The
effect of the settings is shown in Figure 6
below. When set on Position III the blade
oscillates forward in the stroke, which is
helpful when cutting wood or soft materi-
als. The Position 0 setting eliminates all
forward oscillation and the blade strokes
materials with a strong cutting resistance
such as metals and where a very clean cut
edge is desired.
Changes in the orbital movement can be
made with the motor turned on.
Fig 6. Orbital movement settings and typical materials for each selection.
G8994 Variable Speed Jig Saw
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BLADE SPEED & CHIP BLOWER
Controlling Blade Speed
Setting Chip Blower
Blade speed or stroke rate is controlled by
a trigger style switch under the handle.
Speed increases as the trigger is pulled.
There is also a recessed circular switch in
the trigger which controls the maximum
stroke rate. See Figure 7. The switch is
marked with ranges from 1 to 6 where 1 is
the lowest stroke rate and 6 is the highest.
The adjustment is infinitely variable
between settings.
The toggle switch next to the orbital move-
ment selector controls the chip blowing
device. See Figure 8. When set as shown
in the photograph the amount of air is at its
highest level. This is suitable for cutting in
wood when it is desirable to blow the saw-
dust out of the way to see the cut line.
There are two additional settings which
progressively reduce the amount of air
delivered. The lowest setting may be used
for cutting in metal where cutting oil is
being used and it is not desirable to have
air move the oil away from the cutting sur-
face.
The proper speed depends upon the type
of material and the blade. Experiment with
a scrap piece of material when first making
a cut to see how the cutting action and
smoothness is. Adjust blade speed and
the rate of feeding the blade into the work
until the action is smooth and the motor
does not slow down excessively.
Fig 8. Chip blower switch.
Fig 7. Blade speed control switch.
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FOOTPLATE ADJUSTMENT
The footplate can be adjusted for cutting at
90˚ to the surface as well as any angle
from 45˚. To be certain the footplate is
cutting at precisely 90˚, it is useful to check
the blade squareness to the footplate with
the use of a small machinist’s square. See
Figure 9.
Fig 10. Setting footplate for angle cuts.
The footplate can also be set to accommo-
date flush cutting. This might be used
when it is desirable to cut right up to a wall
or other vertical surface. Remove the bolt
holding the footplate with the Allen®
wrench. Slide the plate backward so the
mounting hole lines up with the rearmost
mounting hole. Reinstall and tighten the
bolt. The footplate’s front edge will be
slightly behind the leading edge of the
blade as shown in Figure 11.
Fig 9. Checking blade squareness.
To adjust to another angle, use the sup-
plied Allen® Wrench to loosen the bolt hold-
ing the footplate. Slide the plate forward
slightly to disengage it from the notch, and
tilt it to the desired angle. At the 45˚ points
there are notches which position the plate.
By pushing the plate back when near 45˚,
the notches will lock the plate in position. If
an angle between 90˚ and 45˚ is desired,
set the angle and leave the plate in the for-
ward position, and tighten the bolt. See
Figure 10.
Fig 11. Footplate positioned for flush cutting.
G8994 Variable Speed Jig Saw
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OPERATING TIPS AND MAINTENANCE
Maintenance
Operating Guides and Tips
Avoid overloading the jig saw. Do not
apply excessive pressure to the tool
while using. If the speed drops
abnormally, decrease pressure
immediately.
Your 110 V Jig Saw will give you hundreds
of hours of operation time before ever
needing service. The electrical compo-
nents of this saw are not user serviceable.
This product is double insulated which pro-
vides protection from electrical shock
should
a
problem ever develop with
Ensure the safety of the workplace. Clear
the work area of all parts and debris
that may cause injury by flying
objects. Securely fix the object to be
worked on in a vise or otherwise
clamp to avoid injury. Do not attempt
to hold workpiece by hand.
grounding. Great care must be taken
whenever servicing double insulated
equipment to make certain the repair does
not destroy the insulated properties.
Service should be performed only by a
qualified electrical technician.
Keep the saw free from dirt and grease.
Always store it in a dry place.
Inspect the tool before use. Run the tool
free of the workpiece before using to
ensure all parts are running smooth-
ly and there are no abnormal sounds
or sparks. If any defect is found,
have unit serviced.
Disassembly and improper reassembly
of this device can result in electrical
shock danger. Always have this device
serviced by a qualified electrical repair
technician. Serious injury will result.
Know your work site. Take care to make
sure the material being worked on is
not supporting another structure, or
that there are no obstructions.
Before cutting into walls, check for
wires, other electrical hazards, or
plumbing which may be hidden in the
wall space.
Operating this equipment has the
potential to propel debris into the air
which can cause eye injury. Always
wear safety glasses or goggles when
operating equipment. Be certain the
safety glasses you wear meet the
appropriate standards of the American
National Standards Institute (ANSI).
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G8994 Variable Speed Jig Saw
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WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original
purchaser from the date of purchase. This warranty does not apply to defects due directly
or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main-
tenance. This is Grizzly’s sole written warranty and any and all warranties that may be
implied by law, including any merchantability or fitness, for any particular purpose, are here-
by limited to the duration of this written warranty. We do not warrant or represent that the
merchandise complies with the provisions of any law or acts unless the manufacturer so
warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price
paid for the product and any legal actions brought against Grizzly shall be tried in the State
of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, con-
tingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details.
We will then issue you a “Return Number’’, which must be clearly posted on the outside as
well as the inside of the carton. We will not accept any item back without this number. Proof
of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they con-
stantly strive to achieve better quality equipment. We make every effort to ensure that our
products meet high quality and durability standards and we hope you never need to use this
warranty.
Please feel free to write or call us if you have any questions about the machine or the man-
ual.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone:(570) 546-9663
Fax:(800) 438-5901
E-Mail: [email protected]
Thank you again for your business and continued support. We hope to serve you again
soon.
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WARRANTY CARD
Name__________________________________________________________
Street__________________________________________________________
City____________________State________Zip_________
Phone Number____________E-Mail___________________FAX____________
MODEL # G8994 110V Jig Saw__
Order #_______________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us devel-
op better products and services. Of course, all information is strictly confidential.
9. How many of the machines checked above are
Grizzly? ____________
1. How did you learn about us?
___Advertisement
___Friend
___Catalog
___World Wide Web
___Other__________________________
___Card Deck
10. Which portable/hand held power tools do you own?
Check all that apply.
___Belt Sander
___Biscuit Joiner
___Circular Saw
___Detail Sander
___Drill/Driver
___Orbital Sander
___Palm Sander
___Portable Planer
___Saber Saw
___Reciprocating Saw
___Router
2. What is your annual household income?
___$20,000-$29,999
___$30,000-$39,999
___$40,000-$49,999
___$50,000-$59,999
___$60,000-$69,999
___$70,000-$79,999
___$80,000-$89,999
___$90,000 +
___Miter Saw
___Other_________________________________
3. What is your age group?
___20-29
11. What machines/supplies would you like Grizzly
Industrial to carry?
___50-59
___60-69
___70 +
___30-39
___40-49
___12" Table Saw
___12" Jointer
___Radial Arm Saw
___Panel Saw
___Lumber
___Brass Hardware
4. How long have you been a woodworker?
___Paint & Finishing Supplies
___Contractor’s Supplies
___0 - 2 Years
___2 - 8 Years
___8 - 20 Years
___20+ Years
___Combination Planer/Jointer
___Other_________________________________
5. How would you rank your woodworking skills?
___Simple
___Advanced
___Intermediate
___Master Craftsman
12. What new accessories would you like Grizzly
Industrial to carry?
6. What stationary woodworking tools do you own?
Check all that apply.
___Builders Hardware
___Fasteners
___Hand Tools
___Air Compressor
___Band Saw
___Panel Saw
___Planer
___Wood Components
___Other_________________________________
___Drill Press
___Power Feeder
___Radial Arm Saw
___Shaper
___Jointer
___Lathe
___Drum Sander
___Dust Collector
___Spindle Sander
___Table Saw
13. What other companies do you purchase your tools
and supplies from?
_________________________________________
_________________________________________
_________________________________________
___Mortiser
___Wide Belt Sander
___Horiz.Boring Machine
___Vacuum Veneer Press
14. Do you think your purchase represents good value?
___Other______________________________
___Yes
___No
7. How many of your woodworking machines are
Grizzly? _____________
15. Would you recommend Grizzly to a friend?
___Yes ___No
8. Which benchtop tools do you own? Check all
that apply.
16. Would you allow us to use your name as a refer-
ence for Grizzly customers in your area? Note: We
never use names more than three times.
___1"x42" Belt Sander ___6" - 8" Grinder
___5" - 8" Drill Press ___Mini Lathe
___Yes
___No
___8" Table Saw
___Scroll Saw
___Spindle/Belt Sander ___Mini Jointer
___10"-12"Thickness Planer
___8" - 10" Bandsaw
___Disc/Belt Sander
17.Comments:________________________________
_________________________________________
_________________________________________
_________________________________________
___Other______________________________
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Send a Grizzly Catalog to a friend:
Name________________________________
Street________________________________
City______________State______Zip_______
FOLD ALONG DOTTED LINE
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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