Grizzly Saw G0511 User Manual

18" & 20"

SUPER HEAVY-DUTY

BANDSAWS

MODELS G0506/G0507/G0511

INSTRUCTION MANUAL

Model G0506

Model G0507/G0511

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

REVISED DECEMBER, 2003 PRINTED IN TAIWAN

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Table Of Contents

PAGE

SAFETY ......................................................................................................................................2

SAFETY RULES FOR ALL TOOLS ..................................................................................2-3

ADDITIONAL SAFETY INSTRUCTIONS FOR BANDSAWS................................................4

INTRODUCTION ..........................................................................................................................5

COMMENTARY ....................................................................................................................5

CIRCUIT REQUIREMENTS ........................................................................................................6

MODEL G0506/G0507 ..........................................................................................................6

MODEL G0511 ......................................................................................................................7

440V OPERATION ................................................................................................................7

GROUNDING ........................................................................................................................8

EXTENSION CORDS ............................................................................................................8

CONTROLS AND COMPONENTS..............................................................................................9

IDENTIFICATION ..................................................................................................................9

SET UP ......................................................................................................................................10

UNPACKING........................................................................................................................10

PIECE INVENTORY ............................................................................................................10

HARDWARE CHART ..........................................................................................................11

CLEAN UP ..........................................................................................................................12

SITE CONSIDERATIONS....................................................................................................12

TABLE..................................................................................................................................13

FENCE ................................................................................................................................13

DUST PORT ........................................................................................................................14

GUIDE POST ......................................................................................................................14

BLADE GUARD ..................................................................................................................15

BLADE GUIDES ..................................................................................................................15

BLADE TRACKING..............................................................................................................16

GULLET LINE......................................................................................................................16

GUIDE BEARINGS..............................................................................................................17

SUPPORT BEARINGS........................................................................................................18

TABLE TILT ........................................................................................................................18

TABLE STOP ......................................................................................................................19

FOOT BRAKE......................................................................................................................20

TEST RUN ..........................................................................................................................20

BLADE TENSION ................................................................................................................21

FENCE ADJUSTMENT........................................................................................................22

BLADE LEAD ......................................................................................................................22

OPERATIONS............................................................................................................................23

BLADE SELECTIONS ....................................................................................................23-24

BLADE CHANGES ..............................................................................................................25

RIPPING ..............................................................................................................................26

STACKED CUTS ................................................................................................................26

RESAWING..........................................................................................................................27

MAINTENANCE ........................................................................................................................28

V-BELTS ..............................................................................................................................28

MISCELLANEOUS ..............................................................................................................28

TABLE..................................................................................................................................28

LUBRICATION ....................................................................................................................29

WHEEL BRUSH ..................................................................................................................29

WIRING DIAGRAMS ......................................................................................................30-31

CLOSURE..................................................................................................................................32

G0506 MACHINE DATA......................................................................................................33

G0506 PARTS BREAKDOWN AND PARTS LISTS ......................................................34-40

G0507/G0511 MACHINE DATA ..........................................................................................41

G0507/G0511 PARTS BREAKDOWN AND PARTS LISTS ..........................................44-48

TROUBLESHOOTING GUIDE ............................................................................................49

WARRANTY AND RETURNS ............................................................................................50

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SECTION 1: SAFETY

For Your Own Safety Read Instruction

Manual Before Operating This Equipment

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words which are intended to convey the level of

importance of the safety messages. The progression of symbols is described below. Remember

that safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

This symbol is used to alert the user to useful information about

proper operation of the equipment.

NOTICE

Safety Instructions For Power Tools

1. KEEP GUARDS IN PLACE and in working

5. KEEP CHILDREN AND VISITORS

AWAY. All children and visitors should be

kept at a safe distance from work area.

order.

2. REMOVE ADJUSTING KEYS AND

WRENCHES. Form habit of checking to

see that keys and adjusting wrenches are

removed from tool before turning on.

6. MAKE WORKSHOP CHILD PROOF with

padlocks, master switches, or by removing

starter keys.

3. KEEP WORK AREA CLEAN. Cluttered

7. DO NOT FORCE TOOL. It will do the job

better and safer at the rate for which it was

designed.

areas and benches invite accidents.

4. DO NOT USE IN DANGEROUS ENVI-

RONMENT. Do not use power tools in

damp or wet locations, or where any flam-

mable or noxious fumes may exist. Keep

work area well lighted.

8. USE RIGHT TOOL. Do not force tool or

attachment to do a job for which it was not

designed.

-2-

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Safety Instructions For Power Tools

9. USE PROPER EXTENSION CORD. Make

sure your extension cord is in good condi-

tion. Conductor size should be in accor-

dance with the chart below. The amperage

rating should be listed on the motor or tool

nameplate. An undersized cord will cause

a drop in line voltage resulting in loss of

power and overheating. Your extension

cord must also contain a ground wire and

plug pin. Always repair or replace exten-

sion cords if they become damaged.

15. USE RECOMMENDED ACCESSORIES.

Consult the owner’s manual for recom-

mended accessories. The use of improper

accessories may cause risk of injury.

16. REDUCE THE RISK OF UNINTENTION-

AL STARTING. On machines with mag-

netic contact starting switches there is a

risk of starting if the machine is bumped or

jarred. Always disconnect from power

source before adjusting or servicing. Make

sure switch is in OFF position before recon-

necting.

Minimum Gauge for Extension Cords

LENGTH

17. MANY WOODWORKING TOOLS CAN

“KICKBACK” THE WORKPIECE toward

the operator if not handled properly. Know

what conditions can create “kickback” and

know how to avoid them. Read the manual

accompanying the machine thoroughly.

AMP RATING

0-6

25ft

50ft

100ft

7-10

11-12

13-16

17-20

18. CHECK DAMAGED PARTS. Before fur-

ther use of the tool, a guard or other part

that is damaged should be carefully

checked to determine that it will operate

properly and perform its intended function.

Check for alignment of moving parts, bind-

ing of moving parts, breakage of parts,

mounting, and any other conditions that

may affect its operation. A guard or other

part that is damaged should be properly

repaired or replaced.

21-30

10. WEAR PROPER APPAREL. Do not wear

loose clothing, gloves, neckties, rings,

bracelets, or other jewelry which may get

caught in moving parts. Non-slip footwear

is recommended. Wear protective hair cov-

ering to contain long hair.

11. ALWAYS USE SAFETY GLASSES. Also

use face or dust mask if cutting operation is

dusty. Everyday eyeglasses only have impact

resistant lenses, they are NOT safety glasses.

19. NEVER LEAVE TOOL RUNNING UNAT-

TENDED. TURN POWER OFF. Do not

leave tool until it comes to a complete stop.

12. SECURE WORK. Use clamps or a vise to hold

work when practical. It is safer than using your

hand and frees both hands to operate tool.

20. NEVER OPERATE A MACHINE WHEN

TIRED, OR UNDER THE INFLUENCE OF

DRUGS OR ALCOHOL. Full mental alert-

ness is required at all times when running

a machine.

13. DO NOT OVERREACH. Keep proper foot-

ing and balance at all times.

14. MAINTAIN TOOLS WITH CARE. Keep

tools sharp and clean for best and safest

performance. Follow instructions for lubri-

cating and changing accessories.

21. NEVER ALLOW UNSUPERVISED OR

UNTRAINED PERSONNEL TO OPER-

ATE THE MACHINE. Make sure any

instructions you give in regards to the

operation of the machine are approved,

correct, safe, and clearly understood.

18" & 20" Super Heavy-Duty Bandsaws

-3-

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Additional Safety Instructions For Bandsaws

1. DO NOT OPERATE WITH DULL OR

BADLY WORN BLADES. Dull blades

require more effort to use and are difficult

to control. Inspect blades before each use.

7. BLADE SHOULD BE RUNNING AT FULL

SPEED before beginning a cut.

8. ALWAYS FEED STOCK EVENLY AND

SMOOTHLY. Do not force or twist blade

while cutting, especially when sawing

small radii.

2. NEVER POSITION FINGERS OR

THUMBS IN LINE WITH THE CUT.

Serious personal injury could occur.

9. THIS MACHINE IS NOT DESIGNED TO

CUT METAL or other material except

wood.

3. DO NOT OPERATE THIS BANDSAW

WITHOUT WHEEL, PULLEY, AND

BLADE GUARDS IN PLACE.

10. DO NOT MANUALLY STOP OR SLOW

BLADE except with the foot brake. Allow it

to come to a complete stop before you

leave it unattended.

4. WHEN REPLACING BLADES, make sure

teeth face down toward the table. The force

of the cut is always down. Make sure the

blade is properly tensioned after installing.

11. ALL INSPECTIONS, ADJUSTMENTS,

AND MAINTENANCE ARE TO BE DONE

WITH THE POWER OFF and the plug

pulled from the outlet. Wait for all moving

parts to come to a complete stop.

5. WORKPIECE SHOULD ALWAYS BE

FULLY SUPPORTED by the table or some

type of support fixture. Always support

round stock in a V-block.

12. HABITS – GOOD AND BAD – ARE

HARD TO BREAK. Develop good habits

in your shop and safety will become sec-

ond-nature to you.

6. DO NOT BACK WORKPIECE AWAY from

the blade while the saw is running. Plan

your cuts so you always cut out of the

wood. If you need to back the work out,

turn the bandsaw off or use the foot brake

and wait for the blade to come to a com-

plete stop. Do not twist or put excessive

stress on the blade while backing work

away. Inspect blade for damage such as

kinks before continuing to use it. Discard it

if necessary.

13. IF AT ANY TIME YOU ARE EXPERIENC-

ING DIFFICULTIES PERFORMING THE

INTENDED OPERATION, STOP USING

THE BANDSAW! Then contact our service

department or ask a qualified expert how

the operation should be performed.

To operate this or any power tool safely and

efficiently, it is essential to become as famil-

iar with it as possible. The time you invest

before you begin to use your bandsaw will

be time well spent. DO NOT operate this

machine until you are completely familiar

with the contents of this manual or serious

personal injury may occur.

No list of safety guidelines can be com-

plete. Every shop environment is different.

Always consider safety first, as it applies

to your individual working conditions. Use

this and other machinery with caution and

respect. Failure to do so could result in

serious personal injury, damage to equip-

ment or poor work results.

-4-

18" & 20" Super Heavy-Duty Bandsaws

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SECTION 2: INTRODUCTION

If you have any service questions or parts

requests, please call or write to us at the location

listed below.

Commentary

Grizzly Industrial, Inc

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone:(570) 546-9663

Grizzly Industrial, Inc. is proud to offer the 18"

and 20" Super Heavy-Duty Bandsaws. These

bandsaws are a part of Grizzly’s growing family of

fine woodworking machinery. When used accord-

ing to the guidelines stated in this manual, you

can expect years of trouble-free, enjoyable oper-

ation, and proof of Grizzly’s commitment to cus-

tomer satisfaction.

Fax:(800) 438-5901

E-Mail: [email protected]

Web Site: http://www.grizzly.com

The specifications, drawings, and photographs

illustrated in this manual represent the 18" and

20" Super Heavy-Duty Bandsaw as supplied

when the manual was prepared. However, owing

to Grizzly’s policy of continuous improvement,

changes may be made at any time with no oblig-

ation on the part of Grizzly. Whenever possible,

though, we send manual updates to all owners of

a particular tool or machine. Should you receive

one, we urge you to insert the new information

with the old and keep it for reference.

The chart below has been provided to help iden-

tify the differences between the 18" and 20"

Super Heavy-Duty Bandsaws.

We are also pleased to provide this manual with

the 18" and 20" Super Heavy-Duty Bandsaw. It

was written to guide you through assembly,

review safety considerations, and cover general

operating procedures. It represents our latest

effort to produce the best documentation possi-

ble. If you have any comments or criticisms that

you feel we should address in our next printing,

please write to us at:

Read the manual before

assembly and operation.

Become familiar with the

machine and its opera-

tion before beginning

any work. Serious per-

sonal injury may result if

safety or operational

information is not under-

stood or followed.

Grizzly Industrial, Inc.

Technical Documentation

P.O. Box 2069

⁄

Bellingham, WA 98227

Most important, we stand behind our machines.

We have excellent regional service departments

at your disposal should the need arise.

Description G0506

G0507

G0511

Motor

Phase

Size

2 HP

3 HP

5 HP

1-Phase 1-Phase 3-Phase

18" 20" 20"

18" & 20" Super Heavy-Duty Bandsaws

-5-

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SECTION 3: CIRCUIT REQUIREMENTS

Model G0506/G0507

The Model G0506/G0507 Bandsaw is pre-wired

for single-phase, 220V operation. Under normal

use, the Model G0506 2 HP motor draws approx-

imately 12 amps. We recommend a 15 amp cir-

cuit. This includes a 15 amp circuit breaker, plug,

receptacle and wiring rated for at least 15 amps.

Under normal use, the Model G0507 3 HP motor

draws approximately 22 amps. We recommend a

25 amp circuit. This includes a 25 amp circuit

breaker, plug and wiring rated for at least 25

amps. These circuits should be satisfactory for

normal use, while providing enough protection

Figure 1. Typical 220V 3-prong plug and outlet.

against damage caused by an overloaded circuit.

If frequent circuit failures occur when using the

bandsaw, contact our service department or your

local electrical contractor.

Be sure that your particular electrical config-

uration complies with local and state codes.

The best way to ensure compliance is to

check with your local municipality or a

licensed electrician.

This bandsaw must be connected to its own ded-

icated circuit; it should not share a circuit with any

other machine. A standard 2-pole breaker is nec-

essary for use with the Model G0506/G0507.

This bandsaw is not supplied with a cord and

power plug. We recommend using a NEMA-style

L6-25 plug and outlet similar to Figure 1. You

may also “hard-wire” the bandsaw directly to your

panel, provided you place a disconnect switch

near the machine. Check the electrical codes in

your area for specifics on wiring requirements.

Please refer to the wiring diagram on page 30 for

power hook-up information.

-6-

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Model G0511

440V Operation

The Model G0511 Bandsaw is pre-wired for 3-

phase, 220V operation. Under normal use, the 5

HP motor draws approximately 13 amps. We rec-

ommend using a 15 amp circuit, including a 15

amp circuit breaker, plug, receptacle and wiring

rated for at least 15 amps. If frequent circuit

breaker failures occur when using the bandsaw,

contact our service department.

The Model G0511 Bandsaw is furnished with a 3

HP 3-phase motor that can be wired to 440V.

Under normal use, this motor draws approxi-

mately 6.5 amps at 440V. If 440V operation is

desired, we recommend using a 10 amp circuit

that includes the appropriate wiring, plug and cir-

cuit breaker. If frequent circuit failures occur

when using the bandsaw, contact our service

department.

This bandsaw must be connected to its own ded-

icated circuit. It should not share a circuit with any

other machine. A standard 3-pole breaker is nec-

essary for use with the Model G0511.

The bandsaw must be connected to its own ded-

icated 10A circuit. It should not share a circuit

with any other machine. A standard 3-pole break-

er is necessary for 440V use.

This bandsaw is not supplied with a cord and

power plug. We recommend using a NEMA-style

L15-20 plug and outlet, similar to Figure 2. You

may also “hard-wire” the bandsaw directly to your

panel, provided you place a disconnect near the

machine. Check the electrical codes in your area

for specifics on wiring requirements.

We recommend using a NEMA-style L16-20 plug

and outlet similar to that in Figure 3. You may

also “hard-wire” the bandsaw directly to your

panel, provided you place a disconnect near the

machine. Check the electrical codes in your area

for specifics on wiring requirements.

Please refer to the wiring diagram on page 31 for

power hook-up information.

If you convert the bandsaw to 440V, the stock

magnetic switch must be replaced with a dif-

ferent magnetic switch specifically for 440V

use. The 440 magnetic switch is not included

with your bandsaw.

Figure 2. Typical plug configuration for 220V,

three-phase operation.

Figure 3. Typical plug configuration for 440V,

3-phase operation.

18" & 20" Super Heavy-Duty Bandsaws

-7-

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Grounding

Extension Cords

We do not recommend the use of extension

cords on 220V or 440V equipment. It is much bet-

ter to arrange the placement of your equipment

and the installed wiring to eliminate the need for

extension cords. Should it be necessary to use

an extension, make sure the cord is rated Hard

Service (Grade S) or better. Refer to the chart on

page 3 to determine the minimum gauge for the

extension cord. The extension cord must also

contain a ground wire and plug pin. Always repair

or replace extension cords when they become

worn or damaged.

In the event of a malfunction or breakdown,

grounding provides a path of least resistance for

electric current to reduce the risk of electric

shock. This tool is not supplied with an electric

cord. A cord with a plug with a grounding pin must

be wired into the junction box on the back of the

machine. Also needed is a matching outlet that is

properly installed and grounded in accordance

with all local codes and ordinances.

Improper connections of the electrical-grounding

conductor can result in risk of electric shock. The

conductor with green or green and yellow striped

insulation is the electrical grounding conductor. If

repair or replacement of the electric cord or plug

is necessary, do not connect the equipment

grounding conductor to a live terminal.

We have covered some basic electrical

requirements for the safe operation of your

bandsaw. These requirements are not nec-

essarily comprehensive. You must be sure

that your particular electrical configuration

complies with local and state codes. Ensure

compliance by checking with your local

municipality or a licensed electrician.

This equipment must be

grounded. Verify that any

existing electrical outlet

and circuit you intend to

plug into is actually

grounded. Under no cir-

cumstances should the

grounding pin from any

three-pronged plug be

removed. Serious injury

may occur.

Under no circumstances should the grounding

blade from any plug be removed. If it will not fit

the outlet, have the proper outlet installed by a

qualified electrician. Repair or replace damaged

or worn cords immediately.

Check with a qualified electrician or one of our

service personnel if the grounding instructions

are not completely understood, or if you are in

doubt as to whether the tool is properly grounded.

Use only extension cords that have grounding

type plugs and receptacles that accept the plug

on the machine.

-8-

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SECTION 4: CONTROLS AND

COMPONENTS

6. Upper Blade Guide Assembly

Identification

7. Fence

The 18" and 20" Super Heavy-Duty Bandsaw

controls and components are frequently referred

to in this section. Please take the time to identify

the following controls. Their locations are shown

in Figures 4 and 5:

8. Control Panel

9. Blade Tension Handwheel

10. Emergency Stop

1. Electrical Junction Box

2. Guide Post Handwheel

3. Blade Guard

11. Blade Tensioning Scale

4. Guide Post Lock Knob

5. Blade Tracking Handknob

Figure 5. Front view of bandsaw.

Figure 4. Rear view of bandsaw.

18" & 20" Super Heavy-Duty Bandsaws

-9-

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SECTION 5: SET UP

Unpacking

Piece Inventory

The 18" and 20" Super Heavy-Duty Bandsaws

are shipped from the manufacturer in a carefully

packed crate. If you discover the machine is dam-

aged after you have signed for delivery, please

call Customer Service immediately for advice.

After all the parts have been removed from the

carton, you should have:

• Bandsaw Unit with Blade

• Table and Fence Rail

• Fence

Save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise filing a freight claim can be difficult.

• Dust Port

• Miter Gauge

• Hardware Bag

(4) Phillip Head Screws

(4) Hex Bolts

When you are completely satisfied with the con-

dition of your shipment, you should inventory its

parts.

(4) Flat Washers

In the event that any non-proprietary parts are

missing (e.g. nuts or washers), we would be glad

to replace them, or for the sake of expediency,

replacements can be obtained at your local hard-

ware store.

The 18" and 20" Super

Heavy-Duty Bandsaws

are heavy machines. DO

NOT over-exert yourself

while unpacking or

moving your machine –

you will need assis-

tance and power equip-

ment. Serious personal

injury may occur if safe

moving methods are not

followed.

Some metal parts may

have sharp edges on

them after they are

formed. Please examine

the edges of all metal

parts before handling

them. Failure to do so

could result in injury.

-10-

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Hardware Chart

Use this chart to match up

hardware pieces during the

assembly process!

Lock

Nut

Wing

Nut

⁄8''

^#10

Countersunk

Phillips

Head

Thumb

Screw

⁄

4''

Phillips

Head

Screw

Slotted

Screw

⁵⁄16''

⁹⁄16''

⁄8''

Carriage

Bolt

Button

Head

Screw

Cap

Screw

Flange

Bolt

⁷⁄16''

⁄

2''

Phillips

Head

Sheet

Metal

Screw

Phillips

Head

Hex

Head

Bolt

⁄2''

Setscrew

Washer

Bolt

⁷⁄16''

⁄

8''

Hex

Nut

Lock

Washer

12mm

4mm

6mm

⁄

8''

5mm

⁄

⁴''

⁸''

²''

⁄

¹⁶''

10mm

15mm

20mm

25mm

30mm

35mm

40mm

45mm

50mm

55mm

60mm

65mm

70mm

75mm

4mm

8mm

⁴''

1⁸''

⁵⁄16''

10mm

1¹⁄4''

1¹⁄2''

1³⁄4''

2¹⁄4''

2¹⁄2''

2³⁄4''

10mm

⁄

4''

12mm

16mm

6mm

8mm

^#10

18" & 20" Super Heavy-Duty Bandsaws

-11-

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Clean Up

Site Considerations

The unpainted surfaces are coated with a waxy

oil to protect them from corrosion during ship-

ment. Remove this protective coating with a sol-

vent cleaner or citrus-based degreaser such as

Grizzly’s G7895 Degreaser. To clean thoroughly,

some parts may need to be removed. For opti-

mum performance from your machine, make

sure you clean all moving parts or sliding

contact surfaces that are coated. Avoid chlo-

rine-based solvents as they may damage painted

surfaces should they come in contact. Always fol-

low the manufacturer’s instructions when using

any type of cleaning product.

1. Floor Load: The 18" and 20" Super Heavy-

Duty Bandsaws represent a large weight

load in a small footprint. Most commercial

floors are suitable for your machine. Some

residential floors may require additional rein-

forcement to support both machine and

operator.

2. Working Clearances: Consider existing and

anticipated needs, size of material to be

processed through each machine, and

space for auxiliary stands, work tables or

other machinery when establishing a loca-

tion for your bandsaw.

3. Lighting and Outlets: Lighting should be

bright enough to eliminate shadow and pre-

vent eye strain. Electrical circuits should be

dedicated or large enough to handle amper-

age requirements. Outlets should be located

near each machine so power or extension

cords are clear of high-traffic areas. Observe

local electrical codes for proper installation

of new lighting, outlets, or circuits.

Do not use gasoline or

other petroleum-based

solvents to clean with.

They have low flash

points which make them

extremely flammable. A

risk of explosion and

burning exists if these

products are used.

Make your shop “child safe.”

Ensure that your workplace

is inaccessible to children

by closing and locking all

entrances when you are

away. Never allow visitors in

your shop when assembling,

adjusting, or operating

equipment.

Do not smoke while using

solvents. A risk of explo-

sion or fire exists and may

result in serious personal

injury.

Many of the solvents

commonly used to clean

machinery can be toxic

when inhaled or ingest-

ed. Always work in well-

ventilated areas far from

potential ignition sources

when dealing with sol-

vents. Use care when dis-

posing of waste rags and

towels to be sure they do

not create fire or environ-

mental hazards.

-12-

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3. Place the large hex bolt with washer through

the table trunnion mount and the trunnion.

The assembly should now look similar to

Figure 6.

DO NOT connect power

to the bandsaw until

instructed to do so.

Failure to do this may

result in serious person-

al injury.

Fence

Table

To mount the fence:

1. Loosen the lock knob and slide the fence

onto the rail.

The table for this bandsaw

is very heavy. Get help

when placing it on the

trunnion.

2. Slide the fence beyond the center of the

table so the blade can be installed without

blocking the fence as shown in Figure 7.

To mount the table:

1. Installing the table is easiest if the blade is

out of the way. Remove the blade by first

loosening the blade tension handwheel,

move the blade guide bearings (refer to the

section titled Blade Changes on page 25)

then by sliding it off the bandsaw wheels.

Wear heavy leather gloves to protect your

hands.

2. With the help of another person, lift the table

onto the trunnion.

Figure 7. Fence mounted on rail.

3. Please refer to the section titled Blade

Changes on page 25 to install the blade.

4. Tension the blade enough to keep it on the

saw so it does not spring off during the rest

of the assembly process.

Blade Tension

Handwheel

Figure 6. Table installed correctly.

18" & 20" Super Heavy-Duty Bandsaws

-13-

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Dust Port

Guide Post

The rack and pinion guide post can be easily

raised and lowered.

To install the dust port:

1. Place the dust port on the saw as shown in

Figure 8.

To adjust the guide post:

1. Loosen the guide post lock knob indicated by

2. Secure it with the included Phillips head

the arrow in

Figure 9

screws.

2. Turn the guide post handwheel.

3. Tighten the lock knob.

Because the blade guard and the entire upper

blade guide assembly are attached to the guide

post, these items move up or down with the guide

post.

Figure 8. Dust port installed.

Figure 9. Guide post lock knob.

-14-

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Blade Guard

Blade Guides

Always adjust the upper and lower blade guides

away from the blade before removing, installing

or tracking a new blade.

The blade guard can be adjusted along the sup-

port rod to help facilitate adjustments made to the

blade guide assembly. The blade guard must

be adjusted to the lowest position on the sup-

port rod before starting the machine.

To adjust the blade guides:

1. Loosen the 4 knurled jam nuts (the upper

guide assembly is shown in Figure 11) that

lock the adjusting knob for the guide bear-

ings in place.

To move the blade guard:

1. Loosen the hex bolt shown in Figure 9 that

secures the blade guard bracket to the guide

post.

2. Rotate the knurled adjuster knob counter-

clockwise.

2. Move the blade guard up prior to making

adjustments to the guide bearing assembly,

or down, prior to using the machine.

3. Loosen the hex bolt for the back bearing and

slide it back. This will allow the blade to be

removed or tracked without interference.

3. Align the slot in the front of the guard with the

blade and tighten the hex bolt that secures

the it to the guide post.

4. After the blade tension and the blade track-

ing are set correctly, follow the “Guide

Bearing” and “Support Bearing” instructions

in this section for adjustment details.

Figure 10. Blade guard mounting bracket.

Figure 11. Loosen the jam nuts on both sides of

the guide block assembly to release the blade

guide adjusting knobs.

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Blade Tracking

Gullet Line

Before further adjustments can be made to the

guide assembly, the guide bearings must be set

even with the “gullet line.” This is the inside edge

of the gullets for the bandsaw teeth.

Always adjust the blade guides away from the

blade before making blade tracking adjustments.

The wheels on the Model G0506/G0507/G0511

Super Heavy-Duty Bandsaws are crowned and

have rubber tires. This style requires center blade

tracking for proper operation.

To adjust blade guides to the gullet line:

Figure 13 shows the edge of the guide bearings

set even with the gullet line. A white line (A) has

been superimposed to the photo and the blade

guard has been moved for clarity.

To adjust blade tracking:

1. Open the upper wheel cover door. Slowly

rotate the upper wheel and watch where the

blade rides on the wheel. If the blade stays

centered on the crown of the wheel, then it is

properly tracked.

1. Loosen the hex bolt on the right side of the

guide assembly (B).

2. Move the assembly in or out until the edge of

the guide roller is even with the gullet. If the

back bearing interferes with this, loosen the

lock bolt (C) and slide it back.

2. If the blade does not ride centered on the

crown of the wheel, then spin the upper

wheel by hand and adjust the tracking hand-

knob shown in

Figure 12,

positioned correctly.

until the blade is

3. Tighten the bolt for the guide assembly.

3. Spin the wheel approximately three more

times to ensure that the blade stays cen-

tered. Adjust and check if necessary.

4. Close the upper wheel cover door.

Jam Nut

Figure 13. Adjust the guide assembly so the

guide bearings are even with the “gullet line.”

Figure 12. Loosen the jam nut. Turning this

handwheel clockwise will move the blade further

into the saw body.

-16-

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Support Bearings

The support bearings support the back of the

blade during the sawing operation. The adjust-

ments that can be made to the support bearings

are lateral placement and backing placement.

Make sure the guide bearings are adjusted away

from the blade before making this adjustment.

Figure 14 shows the upper support bearings.

Figure 15 shows the lower assembly. When

making adjustments to the lower bearing the

assembly will move up and down as it moves

from side-to-side.

Figure 15. Loosen this bolt to adjust lower bear-

To adjust the lateral placement:

ing assembly laterally.

1. Loosen the hex bolts (shown in Figures 14

& 15) that allow the assembly to move side-

to-side.

To adjust the backing placement:

1. Loosen the hex bolt that secures the support

bearing shaft in place.

2. Shift the entire assembly so the blade inter-

sects the face of the bearing by at least ¹⁄8".

2. Adjust the support bearing shaft so it just

touches the back of the blade as in

Figure

3. Tighten the hex bolts.

3. Tighten the hex bolt.

Figure 14. Loosen these bolts to adjust upper

bearing assembly laterally.

Figure 16. Back bearing just touches the back

of the blade.

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Guide Bearings

Table Tilt

The guide bearings ensure that the blade cannot

twist during operation. Perform the steps below

for both upper and lower guide bearings.

To tilt the table:

1. Loosen the large hex bolt under the table

and in the center of the table trunnion as

To adjust the guide bearings:

shown in

Figure 18

1. Carefully tighten the guide adjustment knobs

2. Tilt the table to the desired angle. Use the

until the guide bearings just touch the blade

angle gauge for easy reference.

on each side as in

. Do not deflect

Figure 17

the blade while making this adjustment and

do not over-tighten!

3. Tighten the large hex bolt in the center of the

table trunnion.

2. Tighten each of the jam nuts.

Ideally, the guide bearings should have 1 or 2

thousandths (0.001-2") clearance from the blade

and should not pinch the blade. The blade could

become hot and deformed if excessive pressure

is applied by the guide bearings. The system

employed by this bearing assembly will give

clearance for the blade when the jam nuts are

tightened. Make sure the jam nuts are tight before

starting the machine.

Bolt

Angle Gauge

Figure 18. Loosen the bolt to tilt the table.

Figure 17. Guide bearings properly adjusted.

-18-

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2. Loosen the jam nut on the positive stop bolt

shown in

Table Stop

Figure 19.

3. Raise the upper blade guide assembly and

place a 6" machinist’s square on the table

against the blade as shown in Figure 20.

Notice how far out of square your table is

and approximate this distance by adjusting

the positive stop up or down. Turning the

positive stop counterclockwise will raise it

and clockwise will lower it. Adjust the posi-

tive stop so the table will stop at a 90° angle

(square) to the blade.

The positive stop under the table (see Figure 19)

allows you to repeatedly square up the table after

adjusting the table to another angle.

To adjust the positive stop:

1. Loosen the large hex bolt in the center of the

table trunnion as described in the “Table Tilt”

instructions.

4. Lock the positive stop by tightening the jam

nut. Do not let the stop turn while tightening

the jam nut. Tighten the large hex bolt in the

center of the table trunnion.

5. Set the angle pointer to zero on the table tilt

gauge.

Bolt

Jam nut

Figure 19. Positive stop and jam nut.

Figure 20. Squaring table to blade.

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Foot Brake

Test Run

The Model G0506/G0507 and G0511 is supplied

with a foot brake. When used, power to the motor

is disconnected and as pressure is applied to the

pedal, friction forces the blade wheels to come to

a halt.

The rest of the adjustments in this section

require you to start the bandsaw. Before

starting the bandsaw, make sure you have

performed the preceding assembly and

adjustment instructions, and you have read

through the rest of the manual and are

familiar with the various functions and safe-

ty issues associated with this machine.

Failure to follow this warning may result in

serious personal injury or even death!

The foot brake will not stop the bandsaw

wheels and blade instantly. DO NOT

become over confident and relax your safe-

ty awareness because of the foot brake fea-

ture.

Wear safety glasses

testing

while

this

machine. Failure to com-

ply may result in serious

personal injury.

Read through this entire

manual to become famil-

iar with the controls and

the operations of the

bandsaw before turning

it on.

Figure 21. The foot brake is located below the

dust collection port.

Turn on the power supply at the main panel

and/or plug in the bandsaw. Push the START but-

ton to turn on the bandsaw. Make sure that your

hand is poised over the switch and your foot is sit-

uated so you can use the emergency foot brake

in case there is a problem. The bandsaw should

run smoothly with little or no vibration or rubbing

noises. If strange or unnatural noises are imme-

diately apparent, press the STOP button or the

foot brake. Investigate and correct before operat-

ing the machine further.

If you cannot easily locate the source of an

unusual noise or vibration, feel free to contact our

service department for help.

-20-

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5. Turn the bandsaw OFF. Double check the

tracking and blade guides to make sure that

they do not need to be adjusted after ten-

sioning the blade. Reset the guide bearings

and upper blade guide assembly for height.

Blade Tension

Proper blade tension is essential to any cutting

operation on the bandsaw. Any time you change

blades or remove a blade, you must re-adjust the

tension.

If the blade does not cut properly, the tension

may be incorrect. Re-adjust the tension.

After setting the tension, make a note of what the

To adjust the tension:

tension gauge reads. See

Use this to

Figure 22.

go back to your tension setting during later ten-

sioning and retensioning with that particular

blade.

1. Adjust the upper and lower guide bearings

so the guide bearings are away from the

blade. Tighten the jam nut.

Keep in mind that blades will last longer if you

release the tension after every use. Also, new

blades will often stretch with use, and not all

blades will be exactly the same length. Use the

blade tension gauge as a guide for individual

blades.

2. Lower the upper guide block assembly to the

table and tighten.

3. With moderate tension already on the blade,

turn the bandsaw ON.

4. If you see the blade start to flutter, increase

the tension until the blade stops fluttering,

then tighten the tension handle an additional

half turn.

If the blade does not flutter, decrease the

tension until it begins to flutter, then tighten it

to the point that it stops fluttering. Now tight-

en the tension handle an additional half turn.

Figure 22. Blade tension gauge.

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Fence Adjustment

Blade Lead

Sometimes the bandsaw blade will not cut

straight even when the fence and blade are par-

allel (see Figure 23). This condition is called

“lead.” Lead occurs (1) if the blade tension is

incorrect, (2) if the teeth are dull on one side, or

(3) if the teeth are set heavier on one side of the

blade than the other.

The fence slides along the rail for adjustment and

can be secured in place by tightening the star

knob located on the front of the fence.

If you notice that the fence is not parallel to the

blade, adjustments can be made where the rail

mounts to the bottom of the table.

If you determine that your blade is causing lead

problems, you should:

To adjust the fence so it is parallel with the

blade:

•

Checking/adjusting the blade tension

Replacing the blade

Sharpening the blade

Skewing the fence to match the lead

Attaching an after market or shop made

resaw fence attachment.

1. Get a 1" x 4" x 28" board. Joint one edge per-

fectly straight, or rip a narrow strip off the

length of the board with a table saw.

2. On the face of the board, draw a straight line

parallel to the jointed or ripped edge.

3. Slide the bandsaw fence out of the way and

cut free-hand along the line. Stop at the

halfway point. Turn the bandsaw OFF, press

the foot brake and wait for the blade to stop.

4. Clamp the board to the bandsaw table with-

out moving it. Now slide the fence over to the

board so it barely touches one end of the

board.

5. Loosen the two hex bolts that secure the

fence rail to the underside of the table.

6. Skew the fence left or right so it is parallel to

the edge of the scrap piece. You may need

to re-adjust the fence locking mechanisms to

gain maximum adjustment.

7. While maintaining the skew, tighten the rail

mounting bolts.

8. Make a few cuts using the fence. If the fence

still does not seem parallel to the blade, read

the “Blade Lead” instructions, or repeat

steps 1-7 until the blade and fence are par-

allel with each other.

Figure 23. Typical example of blade leading

away from line of cut.

-22-

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SECTION 6: OPERATIONS

Blade Selections

Keep loose clothing

rolled up and out of the

Selecting the right blade requires a combination

of the various blade characteristics mentioned

below, the type of material you plan to cut, and

the type of cut you are going to perform.

way of machinery and

keep hair pulled back.

Blade Length

Disconnect power to the

machine when perform-

ing any maintenance or

adjustments. Failure to

do this may result in seri-

ous personal injury.

Measured by the circumference, blade lengths

are usually unique to the model of your bandsaw

and the wheel diameter. The Model G0506 is

designed for blades that are 147⁵⁄8"-149⁵⁄8" long.

The Model G0507/G0511 requires blades that

are 160¹³⁄16"-162³⁄8" long.

Blade Width

Wear safety glasses dur-

ing the entire operation

process. Failure to com-

ply may result in serious

personal injury.

Measured from the the back of the blade to the tip

of the blade tooth (the widest point), blade width

is often the first consideration given to blade

selection.

A narrow blade can cut tight curves (a small

radius) but is not very good at cutting straight

lines, because they naturally wander (blade

lead). However, larger blades are much better at

cutting straight lines and this makes them a nat-

ural choice for resaw applications

Using this machine pro-

duces sawdust which may

cause allergic reactions

and respiratory problems.

Use an approved dust

mask to protect yourself

from dust hazards!

The 18" & 20" Super Heavy-Duty Bandsaws func-

tion best with blades that are ³⁄8" - 1" wide. Refer

to the current Grizzly catalog for prices and order-

ing information. Always pick the size of blade that

best suits your application.

Tooth Style

WE STRONGLY RECOMMEND that you read

books, trade magazines, or get formal train-

ing to maximize the potential of your

machine. The following section was

designed to give instructions on the basic

operations of this bandsaw. However, it is in

no way comprehensive of every bandsaw

application. There are many different jigs

that can be built to increase safety, accura-

cy, and types of cuts.

When selecting blades, another option to consid-

er is the shape, gullet size and angle of the

teeth—otherwise known as “Tooth Style.”

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Figure 24 shows the three main categories of

tooth style.

per inch (fine pitch) will cut slower, but smoother;

while fewer teeth per inch (coarse pitch) will cut

faster, but rougher. As a general rule, choose

blades that will have at least three, but not more

than twelve teeth in the material at all times. Use

fine pitched blades on harder woods and coarse

pitched blades on softer woods.

Blade Care

Hook

Skip

Raker

A bandsaw blade is a delicate piece of steel that

is subjected to tremendous strain. You can obtain

longer use from a bandsaw blade if you give it fair

treatment and always use the appropriate feed

rate for your operation.

Be sure to select blades with the proper width,

style, and pitch for each application. The wrong

choice of blades will often produce unnecessary

heat which will shorten the life of your blade.

Figure 24. Raker, Skip and Hook blades.

•

RAKER — This style is considered to be the

standard because the tooth size and shape

are the same as the tooth gullet. The teeth

on Raker blades are usually very numerous,

have no angle, and produce cuts by scraping

the material; these characteristics result in

very smooth cuts, but at the same time do

not cut fast and generate more heat while

cutting.These blades also work well for cut-

ting curves.

A clean blade will perform much better than a

dirty blade. A dirty blade passes through the cut-

ting material with much more resistance than a

clean blade. This extra resistance will also cause

unnecessary heat. Maintain your blades with a

cutting blade lubricant like SLIPIT^®(Model

G5562/3 in the Grizzly Catalog).

Blade Breakage

•

SKIP — This style is like a raker blade that is

missing every other tooth. Because of the

design, skip toothed blades have a much

larger gullet than raker blades, and there-

fore, cut faster and generate less heat.

However, these blades also leave a rougher

cut than raker blades. Great for super

Heavy-Duty and ripping thin stock.

Many conditions may cause a bandsaw blade to

break. Blade breakage is unavoidable, in some

cases, since it is the natural result of the peculiar

stresses that bandsaw blades are subjected to.

Blade breakage is also due to avoidable circum-

stances. Avoidable breakage is most often the

result of poor care or judgement on the part of the

operator when mounting or adjusting the blade or

support guides.

•

HOOK — The teeth on this style have a pos-

itive angle (downward) which makes them

dig into the material, and the gullets are usu-

ally rounded for easier waste removal.

These blades are excellent for the tough

demands of resawing and ripping thick

stock.

The most common causes of blade breakage are:

(1) faulty alignment or adjustment of the guides,

(2) forcing or twisting a wide blade around a curve

of short radius, (3) feeding too fast, (4) tooth dull-

ness or absence of sufficient set, (5) excessive

tension, (6) top blade guide assembly set too high

above the work piece, (7) using a blade with a

lumpy or improperly finished braze or weld and

(8) running the bandsaw when not in use.

Tooth Pitch

Usually measured as T.P.I. (teeth per inch), tooth

pitch determines the size of the teeth. More teeth

-24-

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Blade Changes

Wear gloves and safety goggles when han-

dling blades. Coiled blades spring open as

they are uncoiled and could cause deep

cuts or lacerations.

Always

disconnect

power to the machine

when changing blades.

Failure to do this may

result in serious person-

al injury.

To replace the blade:

1. Put on leather gloves to protect your hands

from the sharp teeth of the blade.

To remove the blade:

2. Slide the blade through the table slot, ensur-

ing that the teeth are pointing down toward

the table.

1. Disconnect power to the bandsaw!

2. Release the tension on the blade by turning

If the teeth will not point downward on the

right hand side, the blade is inside-out.

Remove the blade, and twist it right side-out.

the tension control knob counterclockwise.

3. Remove the upper guide assembly from the

support bar by loosening the hex bolt shown

3. Slip the blade through the lower guides, and

mount it over the upper and lower wheels so

the blade is centered on the wheels.

Figure 25

4. Adjust the lower guide bearings away from

the blade.

4. Mount the upper guides by sliding the blade

between the guide bearings and then guide

the bearing bracket onto the guide post. Use

care when aligning the guide assembly so

that it does not twist the blade.

5. Put on leather gloves to protect your hands

from the sharp teeth of the blade.

Caution—the blades are sharp!

5. Apply tension, then check and adjust track-

ing as described in the section titled Blade

Tracking.

6. Open the upper and lower wheel covers and

slide the blade off both wheels.

6. Adjust the upper and lower guide blocks and

support bearings.

7. Close and latch the wheel covers.

Figure 25. Loosen this bolt to remove assembly.

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Ripping

Stacked Cuts

Ripping is the process of cutting a wide board into

two or more narrower boards. The maximum

board width that can be ripped is limited by the

maximum throat dimension of the bandsaw.

One of the benefits of a bandsaw is its ability to

cut multiple copies of a particular shape by stack-

ing a number of workpieces together.

Before making stacked cuts, it is essential to

ensure that both the table and the blade are prop-

erly adjusted to 90°. Otherwise, any error will be

compounded with each piece from the top to the

bottom of the stack.

For ripping, a wider blade is better. In most rip-

ping applications, a standard raker tooth style will

be sufficient. Also, since most ripped lumber will

be jointed smooth, you can choose blades with

fewer teeth-per-inch.

To complete a stacked cut:

To perform ripping operations:

1. Align your pieces from top to bottom to

ensure that each piece has adequate scrap

to provide a clean, unhampered cut.

1. The bandsaw must be adjusted correctly.

See “Blade Tension/Tracking” instructions

and “Fence Adjustment” instructions.

2. Secure all the pieces together using brad

nails through the waste portion or using

beads of hot glue across the outside edges.

2. Adjust the blade guard so it is just above the

workpiece with a minimum amount of blade

exposed. Read instructions on “Blade Lead”

before making a cut.

3. Lay out the shape you intend to cut on the

face of the top piece.

3. Use a fence to guide the work. Set the dis-

tance between the fence and the blade to the

desired width.

4. Adjust the blade guard so it is just above the

workpiece with a minimum amount of the

blade exposed. One inch is ideal.

4. Support the ends of the board if necessary.

5. Make relief cuts perpendicular to the outline

of your intended shape in areas where

changes in blade direction could strain the

blade.

5. Feed the work slowly and evenly with the

straightest edge against the fence.

6. Cut the stack of pieces as though you were

cutting a single piece. Follow the layout line

with the blade kerf on the waste side of your

line.

-26-

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Resawing

Do not force the wood into the blade during

cutting. This will distort the blade, cause

excessive heat and often results in blade

breakage. Breakage can cause abrasions,

cuts, or serious personal injury.

Resawing is the process of cutting the thickness

of a board into two or more thinner boards. Each

new board is the same width and length as the

original board, but the thickness is less. The max-

imum board width that can be resawn is limited by

the maximum cutting height of the bandsaw.

When resawing, consider using an auxiliary fence

that is higher than the standard fence. This pro-

vides a more solid surface for the workpiece to

slide against. An auxiliary fence can be made

from any straight and flat piece of lumber and can

be bolted or screwed to the standard fence.

The most important consideration when resawing

is blade selection. When selecting a blade, keep

in mind that generally a wider blade makes cut-

ting a straight line easier.

When using a fence to guide the board, the actu-

al line of cut may not be exactly parallel to the

fence. This is due to a number of reasons involv-

ing the configuration of the table, condition of the

blade, the cutting forces, and the blade tension.

To correct this condition, refer to the “Blade Lead”

instructions.

In most applications a hook or skip tooth style will

work best. Also, since most resawn lumber will be

planed smooth, you can choose blades with

fewer teeth per inch (3 to 6). While blades with

fewer teeth per inch produce rougher cuts, these

types of blades offer larger gullet capacities for

clearing sawdust, they produce less heat, and

they yield more horsepower per tooth.

To resaw lumber, follow the procedure below:

1. The blade must be adjusted correctly for ten-

sion and tracking.

2. The fence must be parallel to the blade.

3. Adjust the upper blade guide so it is just

above the workpiece with a minimum

amount of blade exposed.

4. Use the widest blade that will fit your band-

saw. (Your saw has a 1" width capacity). The

blade must also be sharp and in good condi-

tion. Read “Blade Lead” instructions.

5. Use the fence to guide the work.

6. Support the weight of the board with infeed

and/or outfeed rollers, if necessary.

7. Feed the work slowly and evenly.

18" & 20" Super Heavy-Duty Bandsaws

-27-

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SECTION 7: MAINTENANCE

Miscellaneous

Always

disconnect

power to the machine

when performing mainte-

nance. Failure to do this

may result in serious

personal injury.

Always be aware of the condition of your band-

saw. Routinely check the condition of the follow-

ing items and repair or replace as necessary:

•

Loose mounting bolts

Worn switch

V-Belts

Worn or damaged blade

To ensure optimum power transmission from the

motor to the blade, the V-belt must be in good

condition and operate under proper tension. The

belt should be checked for cracks, fraying and

wear. Belt tension should be checked at least

every 3 months; more often if the bandsaw is

used daily.

Worn or damaged support bearings or guide

bearings

Table

To adjust the V-belt:

1. The V-belt is accessed via the bottom cover.

2. Squeeze the center of the V-belt.

3. Note the amount of deflection.

4. Deflection should be approximately ³⁄4".

The table and other non-painted surfaces on the

18" and 20" Super Heavy-Duty Bandsaws should

be protected against rust and pitting. Wiping the

saw clean after every use ensures that wood dust

is not allowed to trap moisture against bare metal

surfaces.

5. Loosen the bolts which secure the motor

support bracket to the back of the bandsaw

and pull the motor and bracket up.

To keep table rust free:

1. Use regular applications of products like

SLIPIT^®.

6. Tighten the bolts and recheck the tension.

2. For long term storage consider using prod-

ucts like Boeshield^®T-9. See the current

Grizzly catalog for complete list of these

products.

7. Make further adjustments if needed until the

belt deflects ³⁄4".

-28-

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As for other items on this machine:

Lubrication

1. Wipe off any sawdust with a clean cloth or

dry paint brush on and around the guide post

assembly.

The sealed and pre-lubricated ball bearings on

most of the moving parts of this bandsaw require

no lubrication for the life of the bearings. These

bearings are standard sizes, and replacements

can be purchased from our parts department or a

bearing supply store.

2. Lubricate the guide post assembly with an

occasional “shot” of spray on lubricant.

Ensure that oil does not get on the pulleys or V-

belt because it could cause belt deterioration and

slipping.

The guide bearings do require oil daily or after

every 8 hours of use. They are supplied with a

detent ball valve for an oiling port and can be

oiled with a “squirt-gun” type oiler. We recom-

mend 10 wt. non-detergent oil.

Wheel Brush

The bandsaw is supplied with a lower wheel

brush. This may need occasional cleaning and

adjustment. It is advisable to check it once a day

and make sure that it is clear of dust and any

small bits of wood that may have become trapped

between it and the lower wheel. The mounting

bracket that secures it to the bandsaw body is

slotted for adjustments as the bristles become

worn. Please contact our parts department

should replacement become necessary.

Figure 26. Oiling an upper blade guide bearing.

To oil the guide bearings:

1. Clean all the oiling ports with a paper towel

or a clean rag.

2. Press the tip of the oiler against the ball as

shown in Figure 23.

3. Apply only a small amount of oil. Excess oil

can spread to the blade and contaminate the

workpiece and bandsaw wheels.

4. Wipe off excess oil from around the oiling

port.

18" & 20" Super Heavy-Duty Bandsaws

-29-

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G0506 &G0507

Wiring Diagram

GROUND

-30-

18" & 20" Super Heavy-Duty Bandsaws

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THREE-PHASE

220 VOLT POWER SOURCE

G0511

Wiring Diagram

GROUND

U1 V1 W1

U2 V2 W2

U5 V5 W5

440 VOLT WIRING

GROUND

U1 U5 V1 V5 W1W5

U2—V2—W2

220 VOLT WIRING

18" & 20" Super Heavy-Duty Bandsaws

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SECTION 8: CLOSURE

The following pages contain general machine

We recommend you keep a copy of our current

catalog for complete information regarding

Grizzly's warranty and return policy. If you need

additional technical information relating to your

machine, or if you need general assistance or

replacement parts, please contact the Service

Department listed in the General Information sec-

tion.

data, parts diagrams/lists, troubleshooting guide

and Warranty/Return information for your 18" and

20" Super Heavy-Duty Bandsaws.

If you need parts or help in assembling your

machine, or if you need operational information,

we encourage you to call our Service

Department. Our trained service technicians will

be glad to help you.

Additional information sources are necessary to

realize the full potential of your machine. Trade

journals, woodworking magazines, and your local

library are good places to start.

If you have comments dealing specifically with

this manual, please write to our Bellingham,

Washington location using the address in the

General Information section. The specifications,

drawings, and photographs illustrated in this

manual represent the 18" and 20" Super Heavy-

Duty Bandsaws as supplied when the manual

was prepared. However, due to Grizzly’s policy of

continuous improvement, changes may be made

at any time with no obligation on the part of

Grizzly.

Like all power tools, there is danger associ-

ated with the 18" and 20" Super Heavy-Duty

Bandsaws. Use your bandsaw with respect

and caution to lessen the possibility of

mechanical damage or operator injury. If

normal safety precautions are overlooked

or ignored, serious personal injury may

occur.

We have included some important safety mea-

sures that are essential to the operation of this

machine. While most safety measures are gener-

ally universal, Grizzly reminds you that each

workshop is different and safety rules should be

considered as they apply to your specific situa-

tion.

The 18" and 20" Super Heavy-Duty

Bandsaws were specifically designed for

wood cutting operations. DO NOT MODIFY

AND/OR USE THESE BANDSAWS FOR ANY

OTHER PURPOSE. Modifications or improp-

er use will void the warranty. If you are con-

fused about any aspect of your machine, DO

NOT use it until all your questions are

answered. Serious personal injury may

occur.

Operating this equipment has the potential

for flying debris to cause eye injury. Always

wear safety glasses or goggles when oper-

ating equipment. Everyday glasses or read-

ing glasses only have impact resistant lens-

es, they are not safety glasses. Be certain

the safety glasses you wear meet the appro-

priate standards of the American National

Standards Institute (ANSI).

-32-

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MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

MODEL G0506 18" SUPER HEAVY-DUTY BANDSAW

Design Type...................................................................................................... Floor Model

Overall Dimensions:

Table Size..................................................................................24"W x 19³⁄4"D x 1⁷⁄8"T

Height From Floor To Table ..................................................................................35³⁄4

Overall Height ..........................................................................................................72"

Overall Width............................................................................................................32"

Overall Depth (Including Fence)............................................................................29¹⁄2

Shipping Weight................................................................................................616 lbs.

Machine Weight ................................................................................................462 lbs.

Crate Size ................................................................................76³⁄4"H x 26"W x 36¹⁄4"L

Footprint..................................................................................................26³⁄4"W x 15"L

Capacities:

Throat Capacity (Left of Blade) ................................................................................17"

Height Capacity ......................................................................................................9³⁄4

Table Tilt ................................................................................................................45˚R

Blade Size Range ................................................................................................³⁄8"~1"

Standard Blade Length ............................................................................147⁵⁄8"-149⁵⁄8

Blade Speed..................................................................................................4610 FPM

Construction:

Table ..................................................................................Precision Ground Cast Iron

Wheels ................................................Fully Balanced Cast Iron w/Polyurethane Tires

Rip Fence ..........................................................................Precision Ground Cast Iron

Wheel Covers....................................................................................Pre-Formed Steel

Guides........................................................................Sturdy Roller Disc Blade Guides

Main Motor:

Type ............................................................................TEFC Capacitor-Start Induction

Horsepower............................................................................................................2 HP

Phase ⁄ Voltage ............................................................................Single-Phase ⁄ 220V

Amps ......................................................................................................................12A

Cycle ⁄ RPM..................................................................................60 Hertz ⁄ 1725 RPM

Switch ............................................................Magnetic w/Thermal Overload Protector

Bearings ..............................................................Shielded & Lubricated Ball Bearings

Features:

..................................................................................................................4" Dust Hood

....................................................................................................................Foot Brake

................................................................................................Blade Tensioning Scale

..................................................................................................................Miter Gauge

........................................................................Rack & Pinion Adjustable Upper Guide

....................................................................................................Hinged Wheel Covers

Specifications, while deemed accurate, are not guaranteed.

18" & 20" Super Heavy-Duty Bandsaws

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G0506

-34-

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G0506

18" & 20" Super Heavy-Duty Bandsaws

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G0506

-36-

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G0506

18" & 20" Super Heavy-Duty Bandsaws

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G0506

-38-

18" & 20" Super Heavy-Duty Bandsaws

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G0506

REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

HEX BOLT ³⁄8"-16 X ³⁄4

001 P0506001 FRAME

052 PB21

002 P0506002 HINGE

053 P0506053 STOP SWITCH

054 PSB21M CAP SCREW M4-.7 X 30

055 P0506055 UPPER WHEEL

003 P0506003 UPPER WHEEL GUARD

004 P0506004 LOWER WHEEL GUARD

005 PSB17

006 P0506006 WHEEL GUARD LOCK KNOB

CAP SCREW ¹⁄4"-20 X ³⁄8

056 P0506056 UPPER WHEEL SHAFT

057 P6205

BEARING 6205Z

007 PSB05

008 PN05

CAP SCREW ¹⁄4"-20 X ³⁄4

058 P0506058 IN BUSHING

HEX NUT ¹⁄4

059 P0506059 OUT BUSHING

060 P0506060 INT SNAP RING 52MM

009 P0506009 1-PH 2 HP MOTOR

09-1 P0506009-1 CAPACITOR 400MFD-125V

010 PK43M KEY 8 X 8 X 45

011 P0506011 MOTOR PULLEY

061 PW021

062 PB03

FLAT WASHER ³⁄8

HEX BOLT ³⁄8"-16 X 1"

063 P0506063 RUBBER CROWN

064 P0506064 LOWER WHEEL

065 P0506065 LOWER WHEEL SHAFT

066 P0506066 BRUSH BRACKET

067 P0506067 BRUSH

012 PSS08

SETSCREW ⁵⁄16"-18 X ¹⁄2

013 P0506013 MOTOR FLANGE

014 P0506014 ADJUSTING SCREW ³⁄8"-16

015 PN08

017 PW02

018 PLW04

023 PVA37

HEX NUT ³⁄8"-16

FLAT WASHER ³⁄8

068 PB03

069 PW07

070 PN02

HEX BOLT ⁵⁄16"-18 X 1"

FLAT WASHER ⁵⁄16"

HEX NUT ⁵⁄16"-18

LOCK WASHER ⁄8

V-BELT A37

024 P0506024 DUST BOARD

025 P0506025 WOOD BOARD

071 P0506071 SPECIAL WASHER ³⁄8"~2"

072 PB24

073 PB24

074 PN08

HEX BOLT ³⁄8"-16 X 1¹⁄4

HEX NUT ³⁄8"-16

026 PB03

027 PW07

028 PN02

029 PS06

HEX BOLT ⁵⁄16"-18 X 1"

FLAT WASHER ⁵⁄16"

HEX NUT ⁵⁄16"

075 P0506075 ARBOR BRACKET

HEX BOLT 10-24 X ³⁄8

076 PB24

077 PN08

HEX BOLT ³⁄8"-16 X 1¹⁄4

030 P0506030 CHIP CHUTE

031 PS06

PHLP HD SCR 10-24 X ³⁄8

032 P0506032 BLADE TENSION INDICATOR

033 PSB04

CAP SCREW ¹⁄4"-20 X ¹⁄2

HEX NUT ³⁄8"-16

078 P0506078 BLADE TENSION SHAFT

079 P51104 THRUST BEARING 51104

082 P0506082 INDICATOR WIRE PULLER

083 P0506083 SPRING

034 P0506034 WIRE BRACKET

035 PS06

036 PB58

037 PN08

PHLP HD SCR 10-24 X ³⁄8

HEX BOLT ³⁄8"-16 X 2"

HEX NUT ³⁄8"-16

084 P0506084 BRACKET HOLDER

085 PN08

086 PW02

HEX NUT ³⁄8"-16

FLAT WASHER ³⁄8

038 P0506038 1-PH MAG SWITCH

087 P0506087 BRACKET SHAFT

088 PN08

HEX NUT ³⁄8"-16

089 P0506089 TENSION HANDWHEEL

090 PSS08

SETSCREW ⁵⁄16"-18 X ¹⁄2

38-1 P0506038-1 CONTACTOR/THERMAL OVRLD

039 P0506039 ON SWITCH (GREEN)

040 P0506040 OFF SWITCH (RED)

041 P0506041 POWER CONTROL PANEL

091 P0506091 TABLE

042 PS06

PHLP HD SCR 10-24 X ³⁄8

092 P0506092 FENCE RAIL

043 P0506043 CONNECTION PLATE

044 P0506044 BRAKE LINING

093 PB18

094 PW02

HEX BOLT ³⁄8"-16 X 1"

FLAT WASHER ³⁄8

045 PB18

046 PB19

HEX BOLT ³⁄8"-16 X 1"

095 P0506095 FENCE

HEX BOLT ¹⁄4"-20 X ¹⁄2

096 P0506096 FENCE KNOB ³⁄8"-16 X 1¹⁄4

097 P0506097 TRUNNION

047 P0506047 FOOT BRAKE PEDAL

048 PLW04

049 PN08

LOCK WASHER ³⁄8

098 PSB19

099 PLW04

CAP SCREW ³⁄8"-16 X 1¹⁄4

HEX NUT ³⁄8"-16

LOCK WASHER ³⁄8

050 P0506050 SPRING

100 P0506100 HEX BOLT ¹⁄2"-12 X 1³⁄4

051 PN08

HEX NUT ³⁄8"-16

101 PW01

FLAT WASHER ¹⁄2

18" & 20" Super Heavy-Duty Bandsaws

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G0506

REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

141 P0506141 T-SLOT WASHER

142 PFH09

143 P0506142 MITER BAR

144 P0506144 SPECIAL BOLT ¹⁄4"-20 X ⁷⁄16"

145 P0506145 STOP PIN

146 P0506146 BLOCK

102 P0506102 TRUNNION BRACKET

103 P0506100 HEX BOLT ¹⁄2"-12 X 1³⁄4

FLAT HD SCR ¹⁄4"-20 X ⁵⁄16"

104 PLW07

105 P0506105 BLADE GUIDE FORK

LOCK WASHER ¹⁄2

106 PB07

107 PW02

HEX BOLT ⁵⁄16"-18 X ³⁄4

FLAT WASHER ³⁄8

147 P0506147 INDICATOR

108 P0506108 SHAFT CAP

109 PB03

PHLP HD SCR 6-32 X ⁵⁄8

HEX BOLT ⁵⁄16"-18 X 1"

LOCK WASHER ⁵⁄16"

148 PS29

149 PS06

PHLP HD SCR 10-24 X ³⁄8

110 PLW01

150 P0506150 HANDLE ⁵⁄16"-18 X 1¹⁄2

111 P0506111 LOCK KNOB ³⁄8"-16 X 2¹⁄4

112 P0506112 GUIDE SHAFT

113 P0506113 C-CLIP

151 PW07

152 PN12

160 G8589

FLAT WASHER ⁵⁄16"

HEX NUT 6-32

LARGE GRIZZLY LOGO

114 P0506114 ELEVATION GEAR SHAFT

115 P0506115 GEAR SHAFT BASE

161 P05060161 SELF TAP SCR #5 X ³⁄8

162 P05060162 G0506 ID LABEL

116 PB03

117 PLW01

HEX BOLT ⁵⁄16"-18 X 1"

LOCK WASHER ⁵⁄16"

163 PLABEL-14 ELECTRICITY LABEL

164 PLABEL-18 UNPLUG BANDSAW LABEL

165 PLABEL-19 HANDS/BLADE LABEL

166 PLABEL-20 DON’T OPEN LABEL

167 PLABEL-12 READ MANUAL LABEL

168 PLABEL-11 SAFETY GLASSES LABEL

169 PLABEL-20 MOVING/ADJUST LABEL

174 P0506174 THRUST BEARING SHAFT

118 P0506118 HANDWHEEL

119 P0506119 SPRING KEY M4

120 P0506120 TRACK KNOB ³⁄8"-16 X 2¹⁄2

121 PN08

122 P0506122 BLADE GUIDE GUARD

123 P0506123 BLADE GUARD BRACKET

HEX NUT ³⁄8"-16

124 PB19

125 PLW02

126 PW06

HEX BOLT ¹⁄4"-20 X ¹⁄2

LOCK WASHER ¹⁄4

FLAT WASHER ¹⁄4

175 P6202RS

176 PEC05M

BALL BEARING 6202

E-CLIP 15MM

177 P0506177 CABLE CLIP

127 P0506127 BLADE GUIDE HOLDER

128 PB03

129 PW07

130 PB07

HEX BOLT ⁵⁄16"-18 X 1"

178 P0506178 CABLE NUT 6-32

PHLP HD SCR 6-32 X ⁵⁄16"

FLAT WASHER ⁵⁄16"

179 PS37

180 PS06

PHLP HD SCR 10-24 X ³⁄8

HEX BOLT ⁵⁄16"-18 X ³⁄4

181 P0506181 TERMINAL BLOCK

131 P0506131 ADJUSTMENT BRACKET

132 P0506132 BRACKET ARBOR

133 P0506133 BLADE GUIDE BASE

134 PSB07

135 P0506135 GUIDE WHEEL BRACKET

136 P0506136 GUIDE WHEEL

137 P0506137 GUIDE WHEEL NUT

140A P0506140A COMPLETE MITER GAUGE

140 P0506140 MITER GAUGE BODY

182 P0506182 STUD 10-24 X 2¹⁄2

183 PN07

184 PW03

185 PSW10

HEX NUT 10-24

FLAT WASHER 10-24

STRAIN RELIEF ³⁄4

CAP SCREW ⁵⁄16"-18 X ³⁄4

186 P0506186 COVER

188 PHTEK5

SELF TAP SCR 10-24 X 2¹⁄4

189 P0506189 POWER CORD

-40-

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MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

MODEL G0507 & G0511

20" SUPER HEAVY-DUTY BANDSAWS

Design Type ......................................................................................................Floor Model

Overall Dimensions:

Table Size ....................................................................................................27" x 20¹⁄2

Overall Height ..........................................................................................................76"

Height From Floor to Table ..................................................................................36¹⁄4

Width ........................................................................................................................37"

Depth Including Fence ..........................................................................................29¹⁄2

Shipping Weight ................................................................................................748 lbs

Machine Weight ................................................................................................625 lbs

Crate Size..........................................................................80¹¹⁄16"L x 27⁹⁄16"W x 39³⁄8"H

Footprint ....................................................................................................30¹⁄2" x 15¹⁄2

Capacities:

Throat Capacity (Left of Blade) ................................................................................19"

Cutting Height Capacity ........................................................................................11¹⁄2

Table Tilt ................................................................................................................45˚R

Blade Size Range ................................................................................................³⁄8"~1"

Standard Blade Length..........................................................................160¹³⁄16"-162³⁄8

Blade Speed..................................................................................................4510 FPM

Construction:

Table ..................................................................................Precision Ground Cast Iron

Wheels ................................................Fully Balanced Cast Iron w/Polyurethane Tires

Rip Fence ..........................................................................Precision Ground Cast Iron

Wheel Covers....................................................................................Pre-Formed Steel

Guides........................................................................Sturdy Roller Disc Blade Guides

Motor:

Type (G0507) ..............................................................TEFC Capacitor-Start Induction

Horsepower............................................................................................................3 HP

Phase ⁄ Voltage ............................................................................Single-Phase ⁄ 220V

Amps ......................................................................................................................23A

Type (G0511)........................................................................................TEFC Induction

Horsepower............................................................................................................5 HP

Phase ⁄ Voltage ....................................................................Three-Phase ⁄ 220V/440V

Amps ................................................................................................................13A/6.5

Cycle ⁄ RPM..................................................................................60 Hertz ⁄ 3450 RPM

Switch ............................................................Magnetic w/Thermal Overload Protector

Bearings ..............................................................Shielded & Lubricated Ball Bearings

Features:

..................................................................................................................4" Dust Hood

....................................................................................................................Foot Brake

................................................................................................Blade Tensioning Scale

..................................................................................................................Miter Gauge

........................................................................Rack & Pinion Upper Guide Adjustment

....................................................................................................Hinged Wheel Covers

Specifications, while deemed accurate, are not guaranteed.

18" & 20" Super Heavy-Duty Bandsaws

-41-

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G0507/G0511

-42-

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G0507/G0511

18" & 20" Super Heavy-Duty Bandsaws

-43-

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G0507/G0511

-44-

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G0507/G0511

18" & 20" Super Heavy-Duty Bandsaws

-45-

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G0507/G0511

-46-

18" & 20" Super Heavy-Duty Bandsaws

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G0507/G0511

REF

PART #

DESCRIPTION

PART #

DESCRIPTION

HEX NUT ³⁄8"-16

001 P0507001 FRAME

049 PN08

002 P0507002 HINGE

050 P0507050 SPRING

003 P0507003 UPPER WHEEL GUARD

004 P0507004 LOWER WHEEL GUARD

051 PN08

052 PB21

HEX NUT ³⁄8"-16

HEX BOLT ³⁄8"-16 X ³⁄4

005 PSB17

006 P0507006 WHEEL GUARD LOCK KNOB

CAP SCREW ¹⁄4"-20 X ³⁄8

053 P0507053 STOP SWITCH

054 PSB21M CAP SCREW M4-.7 X 30

055 P0507055 UPPER WHEEL

007 PSB05

008 PN05

CAP SCREW ¹⁄4"-20 X ³⁄4

HEX NUT ¹⁄4

056 P0507056 UPPER WHEEL SHAFT

009 P0507009 1-PH 3 HP MOTOR

009B P0511009 3-PH 5 HP MOTOR

057 P6205

BEARING 6206Z

058 P0507058 IN BUSHING

059 P0507059 OUT BUSHING

060 P0507060 INT SNAP RING 62

09-1 P0507009-1 CAPACITOR 400MFD-250V

010 PK43M KEY 8 X 8 X 45

011 P0507011 MOTOR PULLEY

061 P0507061 FLAT WASHER ³⁄8

012 PSS08

SETSCREW ⁵⁄16"-18 X ¹⁄2

062 PB03

HEX BOLT ³⁄8"-16 X 1"

013 P0507013 MOTOR FLANGE

063 P0507063 RUBBER CROWN

064 P0507064 LOWER WHEEL

065 P0507065 LOWER WHEEL SHAFT

066 P0507066 BRUSH BRACKET

067 P0507067 BRUSH

014 P0507014 ADJUSTING SCREW ³⁄8"-16

015 PN08

017 PW02

018 PLW04

023 PVA46

HEX NUT ³⁄8"-16

FLAT WASHER ³⁄8

LOCK WASHER ⁄8

V-BELT A46

068 PB03

069 PW07

070 PN02

HEX BOLT ⁵⁄16"-18 X 1"

FLAT WASHER ⁵⁄16"

HEX NUT ⁵⁄16"-18

024 P0507024 DUST BOARD

025 P0507025 WOOD BOARD

026 PB03

027 PW07

028 PN02

029 PS06

HEX BOLT ⁵⁄16"-18 X 1"

FLAT WASHER ⁵⁄16"

HEX NUT ⁵⁄16"

071 P0507071 SPECIAL WASHER ³⁄8"~2"

072 PB24

073 PB24

074 PN08

HEX BOLT ³⁄8"-16 X 1¹⁄4

HEX NUT ³⁄8"-16

HEX BOLT 10-24 X ³⁄8

030 P0507030 CHIP CHUTE

031 PS06

PHLP HD SCR 10-24 X ³⁄8

032 P0507032 BLADE TENSION INDICATOR

033 PSB04

CAP SCREW ¹⁄4"-20 X ¹⁄2

075 P0507075 ARBOR BRACKET

076 PB42

077 PN06

HEX BOLT ¹⁄2"-12 X 2"

HEX NUT ¹⁄2"-12

078 P0507078 BLADE TENSION SHAFT

079 P51104 THRUST BEARING 51104

082 P0507082 INDICATOR WIRE PULLER

083 P0507083 SPRING

034 P0507034 WIRE BRACKET

035 PS06

036 PB58

037 PN08

038 G4573

PHLP HD SCR 10-24 X ³⁄8

HEX BOLT ³⁄8"-16 X 2"

HEX NUT ³⁄8"-16

084 P0507084 BRACKET HOLDER

1-PH MAG SWITCH (G0507)

085 PN06

086 PW01

HEX NUT ¹⁄2"-12

38-1 P0507038-1 CONTACTOR/THERMAL OVRLD

038B G4674 3-PH MAG SWITCH (G0511)

38B-1P0511038B-1 CONTACTOR/THERMAL OVRLD

039 P0507039 ON SWITCH (GREEN)

040 P0507040 OFF SWITCH (RED)

FLAT WASHER ¹⁄2

087 P0507087 BRACKET SHAFT

088 PN06

HEX NUT ¹⁄2"-12

089 P0507089 TENSION HANDWHEEL

090 PSS08

SETSCREW ⁵⁄16"-18 X ¹⁄2

041 P0507041 POWER CONTROL PANEL

091 P0507091 TABLE

042 PS06

PHLP HD SCR 10-24 X ³⁄8

092 P0507092 FENCE RAIL

043 P0507043 CONNECTION PLATE

044 P0507044 BRAKE LINING

093 PB18

094 PW02

HEX BOLT ³⁄8"-16 X 1"

FLAT WASHER ³⁄8

045 PB18

046 PB19

HEX BOLT ³⁄8"-16 X 1"

095 P0507095 FENCE

HEX BOLT ¹⁄4"-20 X ¹⁄2

096 P0507096 FENCE KNOB ³⁄8"-16 X 1¹⁄4

097 P0507097 TRUNNION

047 P0507047 FOOT BRAKE PEDAL

048 PLW04

LOCK WASHER ³⁄8

098 PSB19

CAP SCREW ³⁄8"-16 X 1¹⁄4

18" & 20" Super Heavy-Duty Bandsaws

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G0507/G0511

REF

PART #

DESCRIPTION

LOCK WASHER ³⁄8

PART #

DESCRIPTION

140A P0507140A COMPLETE MITER GAUGE

140 P0507140 MITER GAUGE BODY

141 P0507141 T-SLOT WASHER

099 PLW04

100 P0507100 HEX BOLT ⁵⁄8"-11 X 2"

101 PW14

102 P0507102 TRUNNION BRACKET

FLAT WASHER ⁵⁄8

142 PFH09

FLAT HD SCR ¹⁄4"-20 X ⁵⁄16"

103 P0506100 HEX BOLT ¹⁄2"-12 X 1³⁄4

143 P0507143 MITER BAR

144 P0507144 SPECIAL BOLT ¹⁄4"-20 X ⁷⁄16"

145 P0507145 STOP PIN

104 PLW07

105 P0507105 BLADE GUIDE FORK

106 PB07

107 PW02

108 P0507108 SHAFT CUP

109 PB03

LOCK WASHER ¹⁄2

HEX BOLT ⁵⁄16"-18 X ³⁄4

146 P0507146 BLOCK

FLAT WASHER ³⁄8

147 P0507147 INDICATOR

148 PS29

149 PS06

PHLP HD SCR 6-32 X ⁵⁄8

PHLP HD SCR 10-24 X ³⁄8

HEX BOLT ⁵⁄16"-18 X 1"

LOCK WASHER ⁵⁄16"

150 P0507150 HANDLE ⁵⁄16"-18 X 1¹⁄2

110 PLW01

151 PW07

152 PN12

160 G8589

FLAT WASHER ⁵⁄16"

HEX NUT 6-32

LARGE GRIZZLY LOGO

111 P0507111 LOCK KNOB ³⁄8"-16 X 2¹⁄4

112 P0507112 GUIDE SHAFT

113 P0507113 C-CLIP

114 P0507114 ELEVATION GEAR SHAFT

115 P0507115 GEAR SHAFT BASE

161 P05070161 SELF TAP SCR #5 X ³⁄8

162 P05070162 G0507 ID LABEL

116 PB03

117 PLW01

118 P0507118 HANDWHEEL

119 P0507119 SPRING KEY M4

HEX BOLT ⁵⁄16"-18 X 1"

163 PLABEL-14 ELECTRICITY LABEL

LOCK WASHER ⁵⁄16"

164 PLABEL-18 UNPLUG BANDSAW LABEL

165 PLABEL-19 HANDS/BLADE LABEL

166 PLABEL-20 DON’T OPEN LABEL

167 PLABEL-12 READ MANUAL LABEL

168 PLABEL-11 SAFETY GLASSES LABEL

169 PLABEL-21 MOVING/ADJUST LABEL

174 P0507174 THRUST BEARING SHAFT

120 P0507120 TRACK KNOB ³⁄8"-16 X 2¹⁄2

121 PN08

122 P0507122 BLADE GUIDE GUARD

123 P0507123 BLADE GUARD BRACKET

HEX NUT ³⁄8"-16

124 PB19

125 PLW02

126 PW06

HEX BOLT ¹⁄4"-20 X ¹⁄2

LOCK WASHER ¹⁄4

FLAT WASHER ¹⁄4

175 P6202RS

176 PEC05M

177 P0507177 CABLE CLIP

BALL BEARING 6202

E-CLIP 15MM

178 P0507178 CABLE NUT 6-32

127 P0507127 BLADE GUIDE HOLDER

PHLP HD SCR 6-32 X ⁵⁄16"

128 PB03

129 PW07

130 PB07

HEX BOLT ⁵⁄16"-18 X 1"

179 PS37

180 PS06

PHLP HD SCR 10-24 X ³⁄8

FLAT WASHER ⁵⁄16"

HEX BOLT ⁵⁄16"-18 X ³⁄4

181 P0507181 TERMINAL BLOCK

182 P0507182 STUD 10-24 X 2¹⁄2

131 P0507131 ADJUSTMENT BRACKET

132 P0507132 BRACKET ARBOR

133 P0507133 BLADE GUIDE BASE

183 PN07

184 PW03

HEX NUT 10-24

FLAT WASHER 10-24

185 P0507185 STRAIN RELIEF ³⁄4

186 P0507186 COVER

134 PSB07

CAP SCREW ⁵⁄16"-18 X ³⁄4

135 P0507135 GUIDE WHEEL BRACKET

136 P0507136 GUIDE WHEEL

137 P0507137 GUIDE WHEEL NUT

188 PHTEK5

189 P0507189 POWER CORD

SELF TAP SCR 10-24 X 2¹⁄4

Parts for the G0511 are identical to the G0507

except those with the prefix of P0511.

-48-

18" & 20" Super Heavy-Duty Bandsaws

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TROUBLESHOOTING

Motor will not start.

1. Low voltage.

2. Open circuit in motor or loose

connections.

1. Check power line for proper voltage.

2. Inspect all lead connections on motor for loose or open

connections.

Motor will not start; fuses or circuit

breakers blow.

1. Short circuit in line cord or plug.

1. Inspect cord or plug for damaged insulation and

shorted wires.

2. Short circuit in motor or loose

connections.

2. Inspect all connections on motor for loose or shorted

terminals or worn insulation.

3. Circuit Overloaded

3. Reduce load on circuit.

Motor fails to develop full power

(power output of motor decreases

rapidly with decrease in voltage at

motor terminals).

1. Power line overloaded with lights,

appliances, and other motors.

2. Undersized wires or circuits too long.

3. General overloading of power

company facilities.

1. Reduce load on power line.

2. Increase wire sizes or reduce length of wire.

3. Request a power check from the power company.

Motor overheats.

1. Motor overloaded.

2. Air circulation through the motor

restricted.

1. Reduce load on motor.

2. Clean out motor to provide normal air circulation.

Motor stalls (resulting in blown

fuses or tripped circuit).

1. Short circuit in motor or loose

connections.

1. Inspect connections on motor for loose or shorted

terminals or worn insulation.

2. Low voltage.

Correct the low voltage conditions.

3. Incorrect fuses or circuit breakers in

power line.

3. Install correct fuses or circuit breakers.

4. Motor overloaded.

4. Reduce load on motor.

Machine slows when operating.

Applying too much pressure to

workpiece.

Feed workpiece slower.

Blade does not run evenly on

wheels or runs off.

1. Tracking is not adjusted properly.

2. Wheels are not coplanar.

1. Adjust tracking.

2. Adjust wheel alignment.

Blade does not cut evenly.

1. Blade is not properly tensioned.

2. Wheels are not coplanar.

3. Tooth set is uneven.

4. Teeth are sharper on one side than

the other.

1. Adjust blade tension.

2. Adjust wheel alignment.

3. Skew fence to compensate or replace blade.

4. Skew fence to compensate or replace blade.

Blade slows when cutting. Blade

makes a squealing noise,

especially on start-up.

1. V-belt loose.

2. V-belt worn out.

1. Tighten V-belt.

2. Replace V-belt.

Ticking sound when the saw

is running.

Weld contacting support bearing.

Use the G2516 Stone to smooth and round the back

of the blade.

Blade contacting table insert.

1. Excessive side pressure when cutting. 1. Reduce side pressure.

2. Table improperly adjusted.

3. Opening in insert too narrow.

2. Adjust table.

3. File opening in table insert larger.

Excessive vibration.

1. Rubber pads not installed under stand. 1. Install rubber pads under stand.

2. Wheels not coplanar.

3. Wheel rubber incorrectly installed.

4. Worn out V-belt.

2. Adjust wheel alignment.

3. Re-install wheel rubber crown.

4. Replace V-belt.

5. Bent or worn out blade.

6. Wheels out of balance.

5. Replace blade.

6. Replace wheels.

18" & 20" Super Heavy-Duty Bandsaws

-49-

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WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-

ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent

that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-

cial, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then

issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car-

ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-

chandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

-50-

18" & 20" Super Heavy-Duty Bandsaws

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WARRANTY CARD

Name ____________________________________________________________________________________

Street ____________________________________________________________________________________

City ______________________________________________________________State________Zip_________

Phone Number_______________________E-Mail_______________________FAX________________________

MODEL _________________________Serial #______________________ Order _______________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of

course, all information is strictly confidential.

How did you learn about us?

___Other__________________________________________________

How many of your woodworking machines are Grizzly? _____________

___Advertisement

___Catalog

___Friend

___Card Deck

___World Wide Web

10.

Which benchtop tools do you own? Check all that apply.

___Other__________________________________________________

Which of the following magazines do you subscribe to.

___1" x 42" Belt Sander

___5" - 8" Drill Press

___8" Table Saw

___8" - 10" Bandsaw

___Disc⁄Belt Sander

___Mini Jointer

___6" - 8" Grinder

___Mini Lathe

___10" - 12" Thickness Planer

___Scroll Saw

___Spindle⁄Belt Sander

___American Woodworker

___Cabinetmaker

___Practical Homeowner

___Shop Notes

___Family Handyman

___Fine Homebuilding

___Fine Woodworking

___Home Handyman

___Journal of Light Construction

___Old House Journal

___Popular Mechanics

___Popular Science

___Today’s Homeowner

___WOOD

___Wooden Boat

___Woodshop News

___Woodsmith

___Woodwork

___Woodworker

___Woodworker’s Journal

___Workbench

___Other__________________________________________________

How many of the machines checked above are Grizzly? ____________

Which portable⁄hand held power tools do you own? Check all that apply.

11.

12.

___________________________________________________________

___Popular Woodworking

___Other__________________________________________________

Which of the following woodworking⁄remodeling shows do you watch?

13.

What machines⁄supplies would you like Grizzly Industrial to carry?

___Backyard America

___Home Time

___The American Woodworker

___Other__________________________________________________

What is your annual household income?

___The New Yankee Workshop

___This Old House

___Woodwright’s Shop

___________________________________________________________

___$20,000-$29,999

___$30,000-$39,999

___$40,000-$49,999

___$50,000-$59,999

___$60,000-$69,999

___$70,000-$79,999

___$80,000-$89,999

___$90,000 +

14.

What new accessories would you like Grizzly Industrial to carry?

___Builders Hardware

___Fasteners

___Hand Tools

___Wood Components

What is your age group?

___Other__________________________________________________

___20-29

___30-39

___40-49

___50-59

___60-69

___70 +

15.

16.

17.

18.

What other companies do you purchase your tools and supplies from?

__________________________________________________________

How long have you been a woodworker?

Do you think your purchase represents good value?

___0 - 2 Years

___2 - 8 Years

___8 - 20 Years

___20+ Years

___Yes

Would you recommend Grizzly Industrial to a friend?

___Yes ___No

___No

How would you rank your woodworking skills?

___Simple

___Intermediate

___Advanced

___Master Craftsman

Would you allow us to use your name as a reference for Grizzly customers

in your area? Note: We never use names more than three times.

What stationary woodworking tools do you own? Check all that apply.

___Yes

___No

___Air Compressor

___Band Saw

___Panel Saw

___Planer

___Drill Press

___Power Feeder

___Radial Arm Saw

___Shaper

___Spindle Sander

___Table Saw

19.

Comments:__________________________________________________

__________________________________________________________

___________________________________________________________

___Drum Sander

___Dust Collector

___Horizontal Boring Machine

___Jointer

___Lathe

___Mortiser

___Vacuum Veneer Press

___Wide Belt Sander

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FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC.

P.O. BOX 2069

BELLINGHAM, WA 98227-2069

FOLD ALONG DOTTED LINE

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

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Grizzly^®Is The Industry Leader!

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