Grizzly Saw G0495X User Manual

MODEL G0495X

8" JOINTER

w/DIGITAL READOUT

OWNER'S MANUAL

WARNING: NO pORTION Of ThIS MANUAL MAy bE REpRODUcED IN ANy ShApE

OR fORM WIThOUT ThE WRITTEN AppROvAL Of GRIzzLy INDUSTRIAL, INc.

#Bl10436 printed in ChinA

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Table of contents

INTRODUcTION............................................... 2

SEcTION 5: AccESSORIES......................... 29

Foreword........................................................ 2

Contact info.................................................... 2

Functional overview ...................................... 2

machine data sheet ...................................... 3

identification................................................... 5

Control panel & digital sensor Features....... 6

SEcTION 6: MAINTENANcE......................... 31

schedule...................................................... 31

Cleaning....................................................... 31

unpainted Cast iron..................................... 31

lubrication ................................................... 31

SEcTION 7: SERvIcE ................................... 32

troubleshooting ........................................... 32

Checking/Adjusting table parallelism ......... 34

replacing Carbide inserts ........................... 37

setting infeed table..................................... 38

Calibrating infeed table............................... 38

Calibrating digital sensor & readout.......... 39

Cutterhead guard ........................................ 39

setting Fence stops .................................... 40

V-Belt ........................................................... 42

pulley Alignment .......................................... 43

electrical Components................................. 44

Wiring diagram ............................................ 45

Fence parts Breakdown & list .................... 46

Base parts Breakdown & list...................... 47

table parts Breakdown & list ..................... 48

stand parts Breakdown & list..................... 49

stand parts list ........................................... 50

label placement .......................................... 50

SEcTION 1: SAfETy....................................... 7

safety instructions for machinery .................. 7

Additional safety instructions for Jointers ..... 9

SEcTION 2: cIRcUIT REQUIREMENTS ...... 10

220V operation............................................ 10

SEcTION 3: SETUp ....................................... 11

setup safety ................................................ 11

items needed for setup............................... 11

unpacking.................................................... 11

inventory ...................................................... 12

Clean up...................................................... 13

site Considerations...................................... 13

moving & placing Jointer ............................. 14

mounting to shop Floor ............................... 14

dust Collection............................................. 15

setting outfeed table height ...................... 15

digital readout Batteries............................. 16

test run ...................................................... 16

recommended Adjustments........................ 17

WARRANTy AND RETURNS ........................ 53

SEcTION 4: OpERATIONS ........................... 18

operation safety.......................................... 18

Basic Jointer Controls.................................. 18

digital sensor & readout ............................ 20

stock inspection & requirements................ 23

squaring stock............................................. 24

surface planing............................................ 25

edge Jointing ............................................... 26

Bevel Cutting................................................ 27

rabbet Cutting............................................. 28

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INTRODUcTION

functional Overview

foreword

We are proud to offer the model g0495X 8" Jointer

w/digital readout. this machine is part of a grow-

ing grizzly family of fine woodworking machinery.

When used according to the guidelines set forth in

this manual, you can expect years of trouble-free,

enjoyable operation and proof of grizzly’s com-

mitment to customer satisfaction.

A jointer is mainly used to flatten the face or edge

of a workpiece, which is required when properly

"squaring up" a workpiece for later construction

or joining multiple pieces with glue. A jointer can

also cut bevels, rabbets, and other specialized

cuts with various jigs or fixtures.

the primary components of the jointer are the

infeed table, cutterhead, fence, and outfeed table.

A typical cut on a jointer is made by firmly holding

a workpiece against the infeed table and fence,

then moving the workpiece over the cutterhead

while using the fence as a guide. As the workpiece

moves over the cutterhead, the inserts make

many shallow cuts that "shave" off the workpiece

surface. After moving over the cutterhead, the

workpiece is supported by the outfeed table,

which along with the fence, continue to guide the

workpiece across a flat plane until it completely

passes the cutterhead. since only a small amount

of the workpiece is removed during a jointer cut,

most jointer cuts are repeated many times.

the specifications, drawings, and photographs

illustrated in this manual represent the model

g0495Xwhen the manual was prepared. however,

owing to grizzly’s policy of continuous improve-

ment, changes may be made at any time with no

obligation on the part of grizzly. For your conve-

nience, we always keep current grizzly manuals

available on our website at www.grizzly.com.

Any updates to your machine will be reflected

in these manuals as soon as they are complete.

Visit our site often to check for the latest updates

to this manual!

contact Info

the position of the infeed table relative to the

outfeed table controls the cutting depth. if the

infeed table is ⁄16" lower than the outfeed table,

We stand behind our machines. if you have any

service questions, parts requests or general ques-

tions about the machine, please call or write us at

the location listed below.

then ⁄16" of the workpiece will be removed by

the cutterhead as the workpiece passes from the

infeed table to the outfeed table.

since the workpiece is held firmly against the

fence as it passes over the cutterhead, the fence

controls the angle of the cut. the fence can be

moved 45° in either direction and locked in place.

the fence also features stops that allow it to be

quickly set at 45°, 90°, and 135°.

grizzly industrial, inc.

1203 lycoming mall Circle

muncy, pA 17756

phone: (570) 546-9663

Fax: (800) 438-5901

e-mail: techsupport@grizzly.com

the outfeed table must be even with the inserts

at their highest point of rotation to keep the freshly

cut portion of the workpiece in the same plane as

it was cut, which is what yields a flat workpiece.

if you have any comments regarding this manual,

please write to us at the address below:

grizzly industrial, inc.

technical documentation manager

p.o. Box 2069

Bellingham, WA 98227-2069

email: manuals@grizzly.com

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g0495X 8" Jointer w/digital readout

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Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0495X 8" X 84" JOINTER WITH EXCLUSIVE

DIGITAL HEIGHT READOUT

Product Dimensions:

Weight.............................................................................................................................................................. 596 lbs.

Length/Width/Height....................................................................................................................... 83 x 24-1/2 x 44 in.

Foot Print (Length/Width)....................................................................................................................... 45-3/4 x 15 in.

Shipping Dimensions:

Type........................................................................................................................................................... Wood Crate

Content............................................................................................................................................................ Machine

Weight.............................................................................................................................................................. 750 lbs.

Length/Width/Height.................................................................................................................88-1/2 x 24-1/2 x 50 in.

Electrical:

Switch.......................................................................................................Magnetic with Thermal Overload Protection

Switch Voltage...................................................................................................................................................... 220V

Cord Length............................................................................................................................................................ 6 ft.

Cord Gauge....................................................................................................................................................12 guage

Recommended Breaker Size............................................................................................................................ 20 amp

Plug.......................................................................................................................................................................... No

Motors:

Main

Type......................................................................................................................tefc Capacitor Start Induction

Horsepower.................................................................................................................................................3 HP

Voltage........................................................................................................................................................220V

Prewired......................................................................................................................................................220V

Phase........................................................................................................................................................Single

Amps.............................................................................................................................................................15A

Speed.................................................................................................................................................3450 RPM

Cycle..........................................................................................................................................................60 Hz

Number Of Speeds........................................................................................................................................... 1

Power Transfer ............................................................................................................................... V-Belt Drive

Bearings........................................................................................................Shielded and Permanently Sealed

Main Specifications:

Fence Information

Fence Length............................................................................................................................................. 38 in.

Fence Width...........................................................................................................................................1-1/2 in.

Fence Height..........................................................................................................................................4-3/4 in.

Fence Stops........................................................................................................................45, 90 and 135 deg.

Cutting Capacities

Bevel Jointing......................................................................................................................Left & Right 45 deg.

Maximum Width of Cut.................................................................................................................................8 in.

Maximum Depth of Cut..............................................................................................................................1/8 in.

Maximum Rabbiting Depth........................................................................................................................1/2 in.

Number of Cuts Per Minute.......................................................................................................................28000

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Cutterhead Info

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-4-

g0495X 8" Jointer w/digital readout

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Identification

figure 1. g0495X identification.

A. outfeed table

b. Fence

c. rabbeting extension

D. Cutterhead guard

E. Fence tilt handle

f. Control panel with digital readout

G. depth scale

I. Fence Adjustment Wheel

J. Fence lock

K. tilt lock

L. digital sensor

M. infeed depth stops

N. infeed handwheel

O. outfeed handwheel

p. outfeed depth stops

h. infeed table

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g0495X 8" Jointer w/digital readout

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control panel & Digital Sensor features

figure 2. Control panel and digital readout features.

A. poWer light

b. stop Button

c. stArt Button

D. oFF/on Button

E. in/mm Button

f. m Button

G. zero Button

h. digital display

figure 3. infeed table digital sensor and

controls.

I. on/oFF/zero Button

J. hold Button

K. ABs Button

L. mm/in Button

M. set Button

N. tol Button

O. digital readout

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g0495X 8" Jointer w/digital readout

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3%#4)/. ꢄꢈ 3!&%49

&OR 9OUR /WN 3AFETYꢇ 2EAD )NSTRUCTION

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g0495X 8" Jointer w/digital readout

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Additional Safety Instructions for Jointers

1. JOINTER KIcKbAcK. "Kickback" is when

the workpiece is thrown off the jointer table

by the force of the cutterhead. A kick-

back may quickly pull your hand into the

cutterhead or cause injury from the thrown

workpiece. if you do not understand what

kickback is, or how it occurs, DO NOT oper-

ate this machine.

6. MAXIMUM cUTTING DEpTh. the maxi-

mum cutting depth for one pass is ⁄8".

to minimize kickback, never attempt any

single cut deeper than this!

7. JOINTING WITh ThE GRAIN. Jointing

against the grain or jointing end grain is

dangerous and could produce chatter or

excessive chip out. Always joint with the

grain.

2. cUTTERhEAD ALIGNMENT. Keep the top

edge of the outfeed table aligned with the

cutterhead insert at top dead center (tdC)

to reduce the risk of kickback and personal

injuries.

8. KEEpING GUARDS IN pLAcE. With the

exception of rabbeting, all operations must

be performed with the cutterhead guard

in place. After rabbeting, the guard must

be installed to reduce the risk of serious

injury.

3. pUSh bLOcKS. in the event of a kickback,

a push block typically takes the damage

from the cutterhead instead of the operator's

hands. use push blocks whenever possible.

never pass your hands directly over the

cutterhead without a push block.

9. pROpER cUTTING. When cutting, always

keep the workpiece moving toward the

outfeed table until the workpiece has passed

completely over the cutterhead. to reduce

the risk of kickback, never back the work

toward the infeed table.

4. WORKpIEcE SUppORT. supporting the

workpiece adequately at all times while

cutting is crucial for making safe cuts and

avoiding injury. never attempt to make a cut

with an unstable workpiece.

10. USING GOOD STOcK. Jointing safety

begins with your lumber. inspect your

stock carefully before you feed it over the

cutterhead. never joint a board that has

loose knots, nails, or staples. if you have

any doubts about the stability or structural

integrity of your stock, do not joint it!

5. KIcKbAcK zONE. the "kickback zone"

is the path directly through the end of the

infeed table. never stand or allow others to

stand in this area during operation.

Like all machines there is danger associated

with this machine. Accidents are frequently

caused by lack of familiarity or failure to pay

attention. Use this machine with respect

and caution to lessen the possibility of

operator injury. If normal safety precautions

are overlooked or ignored, serious personal

injury may occur.

No list of safety guidelines can be complete.

Every shop environment is different. Always

consider safety first, as it applies to your

individual working conditions. Use this and

other machinery with caution and respect.

failure to do so could result in serious per-

sonal injury, damage to equipment, or poor

work results.

-9-

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SEcTION 2: cIRcUIT REQUIREMENTS

power connection Device

220v Operation

the type of plug required to connect your machine

to power depends on the type of service you cur-

rently have or plan to install. We recommend

using the plug shown in figure 4.

Serious personal injury could occur if you

connect the machine to power before com-

pleting the setup process. DO NOT connect

the machine to the power until instructed

later in this manual.

Electrocution or fire could

result if machine is not

grounded and installed in

compliance with electrical

codes. compliance MUST

be verified by a qualified

electrician!

figure 4. nemA 6-20 plug and receptacle.

Extension cords

using extension cords may reduce the life of the

motor. instead, place the machine near a power

source. if you must use an extension cord:

full Load Amperage Draw

this machine draws the following amps under

maximum load:

•

use at least a 12 gauge cord that does not

exceed 50 feet in length!

Amp draw.............................................. 15 Amps

the extension cord must also have a ground

wire and plug pin.

power Supply circuit Requirements

A qualified electrician must size cords over

50 feet long to prevent motor damage.

you must connect your machine to a grounded

circuit that is rated for the amperage given below.

never replace a circuit breaker on an existing cir-

cuit with one of higher amperage without consult-

ing a qualiﬁed electrician to ensure compliance

with wiring codes. If you are unsure about the

wiring codes in your area or you plan to con-

nect your machine to a shared circuit, consult

a qualified electrician.

minimum Circuit size.............................20 Amps

-10-

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SEcTION 3: SETUp

Setup Safety

Items Needed for

Setup

the following items are needed to complete the

setup process, but are not included with your

machine:

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

Description

Qty

•

safety glasses (for each person)............... 1

straightedge 4' (or longer).......................... 1

dust Collection system.............................. 1

4" dust hose (length as needed)............... 1

4" hose Clamp ........................................... 1

Forklift, hoist, or Boom Crane.................... 1

lifting straps (1000 lb. Capacity min.) ....... 2

Wear safety glasses dur-

ing the entire setup pro-

cess!

Unpacking

your machine was carefully packaged for safe

transportation. remove the packaging materials

from around your machine and inspect it. if you

discover the machine is damaged, please imme-

diately call Customer Service at (570) 546-9663

for advice.

This machine and its com-

ponents are very heavy.

Get lifting help or use

power lifting equipment

such as a forklift to move

heavy items.

save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condi-

tion of your shipment, inventory the contents.

-11-

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Inventory

the following is a description of the main compo-

nents shipped with your machine. lay the compo-

nents out to inventory them.

Note: If you can't find an item on this list, check

the mounting location on the machine or examine

the packaging materials carefully. Occasionally

we pre-install certain components for shipping

purposes.

box 1: (figure 5 & 6)

Qty

figure 5. tools inventory.

A. Jointer Assembly (not shown) .................... 1

b. hex Wrench 3mm....................................... 1

c. hex Wrench 4mm....................................... 1

D. hex Wrench 5mm....................................... 1

E. hex Wrench 6mm....................................... 1

f. hex Wrench 8mm....................................... 1

G. open end Wrench 12/14mm ...................... 1

h. open end Wrench 14/17mm ...................... 1

I. phillips head screwdriver........................... 1

J. push Blocks................................................ 2

K. t-handle driver ......................................... 1

L. torx Bit t-25............................................... 1

M. inserts 15 x 15 x 2.5................................... 5

N. Flat head torx screws #10-32................. 10

O. AAA Batteries (not shown) ......................... 2

figure 6. spiral cutterhead hardware.

if any nonproprietary parts are missing (e.g. a

nut or a washer), we will gladly replace them; or

for the sake of expediency, replacements can be

obtained at your local hardware store.

SUffOcATION hAzARD!

Immediately discard all plas-

tic bags and packing materi-

als to eliminate choking/suf-

focation hazards for children

and animals.

-12-

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clean Up

Site considerations

the unpainted surfaces are coated with a waxy

oil to prevent corrosion during shipment. remove

this protective coating with a solvent cleaner

or degreaser shown in figure 7. For thorough

cleaning, some parts must be removed. for opti-

mum performance from your machine, clean

all moving parts or sliding contact surfaces.

Avoid chlorine-based solvents, such as acetone

or brake parts cleaner that may damage painted

surfaces. Always follow the manufacturer’s instruc-

tions when using any type of cleaning product.

floor Load

refer to the Machine Data Sheet for the weight

and footprint specifications of your machine.

some residential floors may require additional

reinforcement to support both the machine and

operator.

placement Location

Consider existing and anticipated needs, size of

material to be processed through each machine,

and space for auxiliary stands, work tables or

other machinery when establishing a location for

your new machine. see figure 8 for the minimum

working clearances.

Gasoline and petroleum

products have low flash

points and can explode

or cause fire if used to

clean machinery. DO

NOT use these products

to clean the machinery.

-(ꢀ

')^&$_'ꢀ

Many cleaning solvents

are toxic if inhaled.

Minimize your risk by only

using these products in a

well ventilated area.

figure 8. minimum working clearances.

G2544—Solvent cleaner & Degreaser

A great product for removing the waxy shipping

grease from your machine during clean up.

children and visitors may be

seriously injured if unsuper-

vised around this machine.

Lock entrances to the shop

or disable start switch or

power connection to prevent

unsupervised use.

figure 7. Cleaner/degreaser available from

grizzly.

-13-

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Moving & placing

Mounting to Shop

Jointer

floor

Although not required, we recommend that you

mount your new machine to the floor for increased

stability and vibration dampening. Because this

is an optional step and floor materials may vary,

floor mounting hardware is not included. if you

bolt your machine to the floor, it is necessary to

level your machine with a precision level.

The Model G0495X is a

heavy machine. Serious

personal injury may occur

if safe moving methods

are not used. To be safe,

get assistance and use

power equipment to move

the shipping crate and

remove the machine from

the crate.

bolting to concrete floors

lag shield anchors with lag bolts (figure 10) and

anchor studs are two popular methods for anchor-

ing an object to a concrete floor. We suggest

you research the many options and methods for

mounting your machine and choose the best that

fits your specific application.

the model g0495X requires the use of lifting

equipment such as a forklift, engine hoist, or

boom crane. do not try to lift the machine by

hand.

NOTICE

To lift the jointer:

Anchor studs are stronger and more per-

manent alternatives to lag shield anchors;

however, they will stick out of the floor,

which may cause a tripping hazard if you

decide to move your machine.

1. unbolt the jointer from the pallet.

2. Wrap lifting straps around the lifting rods, as

shown in figure 9.

Anchor stud

lifting rods

lag shield Anchor & lag Bolt

figure 9. model g0495X supported evenly by

two lifting straps.

3. With lifting straps positioned evenly, lift the

jointer off of the pallet and place it in the

desired location.

figure 10. typical fasteners for mounting to

concrete floors.

-14-

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Dust collection

Setting Outfeed

Table height

the outfeed table height must be level with the

carbide inserts when they are at top-dead-center.

if the outfeed table is set too low, the workpiece

will be tapered from front to back. if the outfeed

table is set too high, the workpiece will hit the edge

of the outfeed table during operation, increasing

the chance of kickback.

DO NOT operate the Model G0495X without

an adequate dust collection system. This

jointer creates substantial amounts of wood

dust while operating. failure to use a dust

collection system can result in short and

long-term respiratory illness.

To set the outfeed table height:

Recommended cfM at Dust port: 400 cfM

Do not confuse this CFM recommendation with

the rating of the dust collector. To determine

the CFM at the dust port, you must consider

these variables: (1) CFM rating of the dust col-

lector, (2) hose type and length between the

dust collector and the machine, (3) number

of branches or wyes, and (4) amount of other

open lines throughout the system. Explaining

how to calculate these variables is beyond the

scope of this manual. Consult an expert or pur-

chase a good dust collection "how-to" book.

1. disConneCt Jointer From poWer!

2. move the cutterhead guard out of the way or

remove it, and remove the V-belt guard.

3. place a straightedge on the outfeed table

so it extends over the cutterhead and rotate

the cutterhead pulley until one of the carbide

inserts is at top-dead-center (tdC), as shown

in figure 12.

To connect the machine to a dust collector:

1. Fit a 4" dust hose that is connected to a dust

collector over the dust port, as shown in

figure 11, and secure in place with a hose

clamp.

Ideꢀ9ZVY

8ZciZg

figure 12. Cutterhead insert at top-dead-center.

4. When correctly set, the carbide insert will just

touch the straightedge when the insert is at

its highest point of rotation (figure 13).

HigV^\]iZY\Z

figure 11. dust hose attached to dust port.

Dji[ZZY

>c[ZZY

2. tug the hose to make sure it does not come

off.

figure 13. using a straightedge to align outfeed

table height with insert at tdC.

Note: A tight fit is necessary for proper per-

formance.

-15-

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—if your outfeed table is correctly set, no

adjustments are necessary.

thumb Knob

Bracket Battery holder

—if the insert lifts the straightedge off the

table or the table is below the straightedge,

loosen the outfeed table lock and outfeed

table positive stop bolts and jam nuts

(figure 1, page 5) and adjust the outfeed

table height with the handwheel until the

straightedge just touches a insert at its

highest point of rotation.

phillips head screw

Access door

Tip: some advanced woodworkers have found

that they can virtually eliminate snipe by set-

ting the outfeed table in the following manner:

repeat Steps 1-4 using a freshly exposed

insert. then lower the outfeed table slightly so

the insert lifts the straightedge off the table.

place a ruler next to the straightedge and rotate

the cutterhead, watching how far the carbide

insert pulls the straightedge. Adjust the outfeed

table and recheck until the straightedge only

figure 14. rear access door on control panel

(cutaway view for clarity).

2. open the battery holder cover, install the

included batteries, then close the cover.

Note: It may help to loosen the screws on the

front of the panel securing the digital readout

bracket to open the battery cover.

moves ⁄32".

3. Close the rear access door, tighten the

phillips head screw, then install the thumb

knob.

5. lock the outfeed table, lock the outfeed table

positive stop bolts, and reinstall the cutterhead

guard (page 39) and V-belt guards.

Test Run

Digital Readout

batteries

once the assembly is complete, test run your

machine to make sure it runs properly and is

ready for regular operation. the test run consists

of verifying the following: 1) the motor powers up

and runs correctly and 2) the stop button safety

feature works correctly.

you must install two AAA batteries into the control

panel for the digital readout to function.

To install the AAA batteries in the control

panel:

if, during the test run, you cannot easily locate

the source of an unusual noise or vibration, stop

using the machine immediately, then review

Troubleshooting on page 32.

1. unscrew the thumb knob on the rear door

on the back of the control panel, loosen the

phillips head screw, then swing the door

open.

if you cannot find a remedy, contact our tech

support at (570) 546-9663 for assistance.

-16-

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6. press the stop button to stop the machine.

7. Without resetting the switch, press the

stArt button. the machine should not

start.

before starting the jointer, make sure you

have performed the preceding assembly

and adjustment instructions, and you have

read through the rest of the manual and

are familiar with the various functions and

safety features on this machine. failure to

follow this warning could result in serious

personal injury or even death!

—if the machine does not start, the stop

button safety feature is working correctly.

the test run is complete.

—if the machine does start (with the stop

button pushed in), immediately disconnect

power to the machine. the stop button

safety feature is not working correctly. this

safety feature must work properly before

proceeding with regular operations. Call

tech support for help.

To test run the machine:

1. make sure you understand the safety instruc-

tions at the beginning of the manual and that

the machine is setup properly.

2. make sure all tools and objects used during

setup are cleared away from the machine.

Recommended

3. Connect the machine to the power source.

the power light will illuminate.

Adjustments

—if the light does not illuminate, check the

power connection.

For your convenience, the adjustments listed

below have been performed at the factory and

no further setup is required to operate your

machine.

4. push the stop button in, then twist it clock-

wise so it pops out. When the stop button

pops out, the switch is reset and ready for

operation (see figure 15).

however, because of the many variables involved

with shipping, we recommend that you at least

verify the following adjustments to ensure the

best possible results from your new machine.

step-by-step instructions for these adjustments

can be found in SEcTION 7: SERvIcE.

factory adjustments that should be verified:

1. table parallelism (page 34).

34/0 "UTTON

figure 15. resetting the stop button.

2. infeed table Calibration (page 38).

5. Verify that the machine is operating correctly

by pushing the stArt button.

3. digital sensor and readout Calibration

(page 39).

—When operating correctly, the machine

runs smoothly with little or no vibration or

rubbing noises.

4. Fence stop settings (page 40).

5. Verify V-Belt tension Adjustment (page

42).

—investigate and correct strange or unusual

noises or vibrations before operating the

machine further. Always disconnect the

machine from power when investigating or

correcting potential problems.

-17-

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SEcTION 4: OpERATIONS

Operation Safety

basic Jointer

controls

this section covers the basic controls used during

routine operations.

To reduce the risk of

serious injury when using

this machine, read and

understand this entire

manual before beginning

any operations.

START button: starts motor only if the stop

button is popped out.

STOp button: disables the stArt button.

enable the stArt button by twisting the stop

button until it pops out.

Damage to your eyes, lungs, and ears could

result from using this machine without

proper protective gear. Always wear safety

glasses, a respirator, and hearing protection

when operating this machine.

pOWER Light: indicates machine is correctly

plugged into the power source.

stop

Button

stArt

poWer

Button

light

Loose hair, clothing, or

jewelry could get caught

in machinery and cause

serious personal injury.

Keep these items away

from moving parts at all

times to reduce this risk.

figure 16. stArt/stop button locations.

NOTICE

If you have never used this type of machine

or equipment before, WE STRONGLy REc-

OMMEND that you read books, trade maga-

zines, or get formal training before begin-

ning any projects. Regardless of the con-

tent in this section, Grizzly Industrial will

not be held liable for accidents caused by

lack of training.

-18-

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Table Movement: to move the infeed or outfeed

tables, loosen the table locks (figure 17), move

the tables with the infeed or outfeed handwheels

(figure 16), then tighten the table locks.

fence Tilting: the tilt lock (figure 19) secures

the fence at any position in the available range.

the stop block locks the fence for 90° cuts. two

positive stops stop the fence at 45° inward and

45° outward for common bevel cuts. even when

the fence is resting against the positive stops, the

tilt lock must be tightened before cutting. Also, the

stop block must be disengaged for 45° outward

bevel cuts.

outfeed

infeed

handwheel

45° inward stop

tilt lock

90° stop

outfeed

table lock

infeed

table lock

stop Block

figure 17. table control locations.

fence Movement: the fence has a lock that

keeps it in position (figure 18). to move the

fence, loosen the lock and turn the fence adjust-

ment wheel to slide the fence where needed, then

retighten the lock.

45° outward

stop

figure 19. tilt lock and stop block locations.

Fence

lock

Adjustment

Wheel

figure 18. Fence lock location.

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for example, to use AbS and incremental

modes:

Digital Sensor &

Readout

1. press the zero button in ABs mode, then

move the infeed table down until the display

reads 0.125" (the max cut allowed).

the digital readout is used in conjunction with

the digital sensor to display the selected cutting

depth. Before using the digital sensor and read-

out, verify calibration on the infeed table (page

38), digital sensor, and digital readout (page 39).

make sure the digital sensor is turned ON before

using the digital readout, otherwise the readout

will not work.

2. press the ABs button to toggle to inC mode,

press the zero button to set the arbitrary

zero point, then move the infeed table up

-0.010".

3. press the ABs button to toggle back to ABs

mode. the screen displays 0.115", the total

depth of cut relative to the absolute zero point

set in Step 1.

Below is a summary of the features on the rear

digital sensor (figure 20) and digital readout on

the control panel (figure 25, page 25).

MM/IN: toggles between inch and metric display

units.

Digital Sensor

SET: recalls a stored numerical value.

on/oFF/zero

for example, to set the preset to 00.063":

1. move the infeed table to the desired depth of

cut. in ABs mode press zero, then press

set. on the screen set will blink and "+" will

appear (figure 21).

hold

tol

ABs

set

mm/in

7)8

figure 20. digital sensor.

ꢁ

ꢀ

_-2ꢀꢀꢂꢀꢀ

ON/Off/zERO: turns digital sensor ON or OFF

when pressed for five seconds. push for two sec-

onds to reset the sensor to 0.000.

figure 21. initial set mode screen.

hOLD: Freezes the digital display at the current

value.

2. While holding set, move the cursor to the

fourth digit, then release the set button

when the desired digit blinks.

AbS: toggles between absolute and incremental

values. Absolute mode shows the total depth of cut

in relation to an absolute zero point. incremental

mode shows how much the table has moved up or

down relative to an arbitrarily chosen zero point.

to select incremental mode, press the ABs but-

ton, inC is displayed. to return to absolute mode,

press the ABs button, inC disappears.

3. press set six times to increase the value to

4. hold set to move the cursor to the fifth digit,

release the set button, then press it three

times to change the value to 3, as shown in

figure 22.

-20-

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3. hold the tol button down and move the

cursor right three digits until the digit flashes,

then press tol once to increase the value to

00.100".

7)8

ꢃ

ꢀ

_-2ꢂꢂꢄꢂꢁ

4. hold tol down to move the cursor right one

digit until it flashes, then press tol twice

to change that digit to 2 so the value reads

+00.120".

figure 22. set value entered.

5. repeat Step 4 in a similar manner to change

the next digit to 5 so the display value is now

+00.125".

5. hold set down until "set" blinks on the dis-

play, then press set again to set the value.

the preset value can be set positive (+) or nega-

tive (–). When the "+" flashes, press set to toggle

between "–" and "+".

6. hold the tol button down and move the cur-

sor until set flashes, then press tol again.

set flashes and is displayed, indicating the

lower limit mode, as shown in figure 24.

TOL: use to set the tolerance limits.

in ABs mode, first set the reference dimension,

then set the upper and lower tolerance values.

While setting the tolerance limits, you will not be

able to use the sensor to measure depth of cut.

7)8

ꢁ

ꢀ

_-2ꢀꢀꢂꢀꢀ

the upper tolerance limit value must be greater

than the lower limit value, otherwise an error code

(e-01) will appear. if this happens, press zero to

return to ABs mode.

figure 24. setting lower limit.

for example, to set the reference dimension at

00.063", upper tolerance at 00.125", and lower

tolerance at 00.000":

7. to select a lower limit value of +00.000", hold

the tol button down and move the cursor to

set, then press tol again. the tolerances

are set.

1. Follow the instructions for setting the refer-

ence dimension to 00.063" on page 20, then

enter ABs mode.

8. raise and lower the infeed table to verify the

tolerance settings.

2. press the tol button. set flashes and

is displayed, indicating the upper limit mode

setting, as shown in figure 23.

—if the infeed table is raised or lowered

between 00.125" and 00.000", oK displays

on the screen.

—if the infeed table is lowered below 00.125"

the

appears.

7)8

—if the infeed table is raised above 00.000"

the appears with a "–".

ꢁ

ꢀ

_-2ꢀꢀꢂꢀꢀ

9. to change the tolerance limits, repeat Steps

2-7.

figure 23. setting upper limit.

10. to exit tol mode, briefly press the tol but-

ton until all tol mode icons disappear and

only the preset value 00.063" appears.

-21-

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To use the digital readout:

Digital Readout

1. make sure the two included AAA batteries

are installed in the control panel (refer to

page 16, for installation instructions).

2. turn the digital sensor ON, then turn ON the

digital readout.

oFF/on

Note: If the rear sensor is not turned ON first,

the front digital readout will display an error

code.

in/mm

zero

3. raise or lower the infeed table to the desired

cutting depth. the digital readout displays the

table height measured by the rear sensor.

figure 25. digital readout.

Off/ON: turns digital display ON or OFF.

4. press the zero button to reset the digital

readout. this new zero point is only shown

on the front display.

IN/MM: toggles between inch and metric mea-

surements.

M: toggles display between the relative value on

the digital readout and the value displayed on the

rear sensor.

5. Adjust the table height to the new cutting

depth.

6. press the m button to switch the digital read-

out back to display the rear digital sensor

cutting depth. this will delete the zero point

set in Step 3.

zERO: push to reset the display to 0.000.

-22-

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•

Only process natural wood fiber through

your jointer. never joint mdF, particle board,

plywood, laminates, drywall, metal, stone,

tile, glass, plastic or other synthetically made

materials.

Stock Inspection &

Requirements

here are some rules to follow when choosing

and jointing stock:

•

Scrape all glue off of boards before joint-

ing.

•

DO NOT joint or surface plane stock that

contains large or loose knots. injury to the

operator or damage to the workpiece can

occur if a knot becomes dislodged during the

cutting operation.

•

Remove foreign objects from the stock.

make sure that any stock you process with

the jointer is clean and free of any dirt,

nails, staples, tiny rocks or any other foreign

objects, which if they hit the inserts and are

drawn into the dust collector, may cause a

fire hazard. the particles may also damage

the inserts. Wood stacked on a concrete floor

can have small pieces of stone or concrete

pressed into the surface.

•

DO NOT joint or surface plane against the

grain direction. Cutting against the grain

increases the likelihood of stock kickback, as

well as tear-out on the workpiece.

Jointing and surface planing with the

grain produces a better finish and is safer

for the operator. Cutting with the grain is

described as feeding the stock on the jointer

so the grain points down and toward you as

viewed on the edge of the stock (figure 26).

•

Make sure all stock is sufficiently dried

before jointing. Wood with a moisture con-

tent over 20% will cause unnecessary wear

on the inserts and poor cutting results. excess

moisture can also hasten rust and corrosion.

Make sure your workpiece exceeds the

minimum dimension requirements (figure

27) before edge jointing or surface plan-

ing, or it may break or kick back during

the operation!

Note: If the grain changes direction along the

edge of the board, decrease the cutting depth

and make additional passes.

#/22%#4

12" min.

7ITH 'RAIN

⁄2" min.

1" min.

).#/22%#4

⁄2" min.

figure 27. minimum dimensions for edge jointing

and surface planing (jointer).

!GAINST 'RAIN

figure 26. Correct and incorrect grain align-

ment with cutterhead.

-23-

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3. Edge Joint on the Jointer—the concave edge

of the workpiece is jointed flat with the jointer.

Squaring Stock

Squaring stock involves four steps performed

in the order below:

1. Surface plane on the Jointer—the concave

face of the workpiece is surface planed flat with

the jointer.

4. Rip cut on a Table Saw—the jointed edge of

the workpiece is placed against a table saw fence

and the opposite edge cut off.

2. Surface plane on a Thickness planer—the

opposite face of the workpiece is surface planed

flat with a thickness planer.

previously

Jointed edge

previously

surface

planed Face

-24-

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To surface plane on the jointer:

Surface planing

1. read and understand SEcTION 1: SAfETy,

beginning on page 7.

the purpose of surface planing on the jointer is

to make one flat face on a piece of stock (see

figures 28 & 29). this is a necessary step when

preparing a workpiece to be run through a planer

when squaring stock.

2. make sure your stock has been inspected

for dangerous conditions as described in the

Stock Inspection & Requirements instruc-

tions, beginning on page 23.

3. set the cutting depth for your operation.

(We suggest ¹⁄32" for surface planing, using a

more shallow depth for hard wood species or

for wide stock.)

NOTICE

If you are not experienced with a jointer,

set the depth of cut to 0", and practice

feeding the workpiece across the tables as

described. This procedure will better pre-

pare you for the actual operation.

4. make sure your fence is set to 90˚.

5. if your workpiece is cupped (warped), place

it so the concave side is face down on the

surface of the infeed table.

6. start the jointer.

failure to use push blocks when surface

planing may result in cutterhead contact,

which will cause serious personal injury.

Always use push blocks to protect your

hands when surface planing on the jointer.

7. With a push block in each hand, press the

workpiece against the table and fence with

firm pressure, and feed the workpiece over

the cutterhead.

figure 28. typical surface planing operation.

Note: If your leading hand (with push block)

gets within 4" of the cutterhead, lift it up and

over the cutterhead, and place the push

block on the portion of the workpiece that is

on the outfeed table. Now, focus your pres-

sure on the outfeed end of the workpiece

while feeding, and repeat the same action

with your trailing hand when it gets within 4"

of the cutterhead. To keep your hands safe,

DO NOT let them get closer than 4" from the

cutterhead when it is moving!

8. repeat Step 7 until the entire surface is

flat.

figure 29. illustration of surface planing results.

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To edge joint on the jointer:

Edge Jointing

1. read and understand SEcTION 1: SAfETy,

beginning on page 7.

the purpose of edge jointing is to produce a fin-

ished, flat-edged surface (see figures 30 & 31)

that is suitable for joinery or finishing. it is also a

necessary step when squaring rough or warped

stock.

2. make sure your stock has been inspected

for dangerous conditions as described in the

Stock Inspection & Requirements instruc-

tions, beginning on page 23.

3. set the cutting depth for your operation.

(We suggest between ⁄16" and ⁄8" for edge

jointing, using a more shallow depth for hard

wood species or for wide stock.)

NOTICE

If you are not experienced with a jointer,

set the depth of cut to 0", and practice

feeding the workpiece across the tables as

described below. This procedure will better

prepare you for the actual operation.

4. make sure the fence is set to 90˚.

5. if your workpiece is cupped (warped), place

it so the concave edge is face down on the

surface of the infeed table.

6. start the jointer.

7. With a push block in your leading hand,

press the workpiece against the table and

fence with firm pressure. use your trailing

hand to guide the workpiece through the cut,

and feed the workpiece over the cutterhead.

Note: If your leading hand gets within 4"

of the cutterhead, lift it up and over the

cutterhead, and place it on the portion of

the workpiece that is over the outfeed table.

Now, focus your pressure on the outfeed end

of the workpiece while feeding, and repeat

the same action with your trailing hand when

it gets within 4" of the cutterhead. To keep

your hands safe, DO NOT let them get closer

than 4" from the cutterhead when it is mov-

ing!

figure 30. typical edge jointing operation.

8. repeat Step 7 until the entire edge is flat.

figure 31. illustration of edge jointing results.

-26-

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To bevel cut on the jointer:

bevel cutting

1. read and understand SEcTION 1: SAfETy,

beginning on page 7.

the purpose of bevel cutting is to cut a specific

angle into the edge of a workpiece (see figures

32 & 33).

2. make sure your stock has been inspected

for dangerous conditions as described in the

Stock Inspection & Requirements instruc-

tions, beginning on page 23.

the model g0495X has preset fence stops at 45˚

inward, 90˚, and 45˚ outward (135˚). if your situ-

ation requires a different angle, the fence can be

locked anywhere between these angles.

3. set the cutting depth for your operation. (We

suggest between ⁄16" and ⁄8" for bevel cut-

ting, using a more shallow depth for hard

wood species or for wide stock.)

NOTICE

4. make sure your fence is set to the angle of

your desired cut.

If you are not experienced with a jointer,

set the depth of cut to zero, and practice

feeding the workpiece across the tables as

described below. This procedure will better

prepare you for the actual operation.

5. if your workpiece is cupped (warped), place

it so the concave edge is face down on the

surface of the infeed table.

6. start the jointer.

7. With a push block in your leading hand

(figure 32), press the workpiece against

the table and fence with firm pressure, and

feed the workpiece over the cutterhead.

Note: If your leading hand gets within 4"

of the cutterhead, lift it up and over the

cutterhead, and place the push block on

the portion of the workpiece that is on the

outfeed table. Now, focus your pressure on

the outfeed end of the workpiece while feed-

ing, and repeat the same action with your

trailing hand when it gets within 4" of the

cutterhead. To keep your hands safe, DO

NOT let them get closer than 4" from the

cutterhead when it is moving!

figure 32. typical bevel cutting operation, fence

stop at 45˚ outward.

8. repeat Step 7 until the angled cut is satis-

factory to your needs.

figure 33. illustration of bevel cutting results.

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To rabbet cut on the jointer:

Rabbet cutting

1. read and understand SEcTION 1: SAfETy,

beginning on page 7.

the purpose of rabbet cutting is to remove a

section of the workpiece edge (see figures 34

& 35). When combined with another rabbet cut

edge, the rabbet joints create a simple, yet strong

method of joining stock.

2. make sure your stock has been inspected

for dangerous conditions as described in the

Stock Inspection & Requirements instruc-

tions, beginning on page 23.

3. set the cutting depth for your operation. (We

suggest between ⁄16" and ⁄8" for rabbet cut-

ting.

NOTICE

If you are not experienced with a jointer,

set the depth of cut to 0", and practice

feeding the workpiece across the tables as

described below. This procedure will better

prepare you for the actual operation.

4. remove the cutterhead guard.

5. make sure your fence is moved forward, so

the amount of infeed/outfeed table exposed

is the same as the size of your rabbet. Also,

make sure your fence is set to 90˚.

6. start the jointer.

7. With a push block in each hand, press the

workpiece against the table and fence with

firm pressure, and feed the workpiece over

the cutterhead.

Note: If your leading hand gets within 4" of the

cutterhead, lift it up and over the cutterhead,

and place the push block on the portion of the

workpiece that is on the outfeed table. Now,

focus your pressure on the outfeed end of

the workpiece while feeding, and repeat the

same action with your trailing hand when it

gets within 4" of the cutterhead. To keep your

hands safe, DO NOT let them get closer than

4" from the cutterhead when it is moving!

figure 34. typical rabbet cutting operation.

8. repeat Step 7 until the your rabbet is cut to

depth.

When the cutterhead guard is removed,

attempting any other cut besides a rabbet

directly exposes the operator to the moving

cutterhead. Always replace the cutterhead

guard after rabbet cutting!

figure 35. illustration of rabbet cutting effects

and a few sample joints.

-28-

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ACCessories

SEcTION 5: AccESSORIES

h9815—power Twist^®v-belt - ¹⁄2" x 48"

smooth running with less vibration and noise

than solid belts. the power twist^®V-belt can be

customized in minutes to any size—just add or

remove sections to fit your needs. size: ¹⁄2" x 48";

replaces all "A" sized V-belts. requires two power

twist^®V-belts to replace the stock V-belt on the

model g0495X.

h8029—5 piece Safety Kit

this kit has four essential jigs. includes two

push blocks, push stick, featherboard and com-

bination saw and router gauge. Featherboard

fits ⁄8" x ⁄4" miter slots. made of high visibility

yellow plastic.

figure 38. h8029 5 piece safety Kit.

G9643—8" precision Straightedge

G9644—12" precision Straightedge

h2675—16" precision Straightedge

these grade 00 heavy-duty stainless steel

straightedges are manufactured to din874 stan-

dards for professional results in set-up and

inspection work.

figure 36. h9815 power twist^®V-Belt.

h9893—10 pk. carbide Inserts 15x15x2.5mm

G5562—SLIpIT^®1 Qt. Gel

G5563—SLIpIT^®12 oz Spray

G2871—boeshield^®T-9 12 oz Spray

G2870—boeshield^®T-9 4 oz Spray

h3788—G96^®Gun Treatment 12 oz Spray

h3789—G96^®Gun Treatment 4.5 oz Spray

figure 39. straightedges.

figure 37. recommended products for protect-

ing unpainted cast iron/steel parts on machinery.

-29-

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T20514—Small half-Mask Respirator

T20515—Medium half-Mask Respirator

T20516—Large half-Mask Respirator

T20511—pre-filter p100

T20501—face Shield, 4" crown, clear

T20502—face Shield, 7" crown, clear

T20448—Economy clear Safety Glasses

T20452—"Kirova" Anti-Relective Glasses

T20456—"Dakura" clear Safety Glasses

h0736—Shop fox^®Safety Glasses

these glasses meet Ansi z87.1-2003 specifica-

tions. Buy extras for visitors or employees. you

can't be too careful with shop safety!

T20539—cartridge filter 2pK p100

T20541—cartridge filter 2pK p100 & O vapor

Wood and other types of dust can cause severe

respiratory damage. if you work around dust every-

day, a half-mask respirator can greatly reduce

your risk. Compatible with safety glasses!

T20448

T20452

T20501

T20456

h0736

figure 40. half-mask respirator with disposable

cartridge filters.

figure 42. our most popular eye protection.

G9256—6" Dial caliper

G9257—8" Dial caliper

G9258—12" Dial caliper

h6175—power Respirator

h6892—3M pre-filter, 10-pack

h6893—filter cartridge, 10-pack, p100

say goodbye to foggy safety glasses and labored

breathing, this battery powered respirator sup-

plies a constant breeze of fresh air all day long.

Comes with its own plastic case for clean, sealed

storage. Finally, a respirator you can look forward

to wearing—at an affordable price!

required for jointing, planing, or sanding to criti-

cal tolerances. these traditional dial calipers are

accurate to 0.001" and can measure outside

surfaces, inside surfaces, and heights/depths.

Features stainless steel, shock resistant construc-

tion and a dust proof display. An absolute treat for

the perfectionist!

figure 41. grizzly^®dial Calipers.

figure 43. h6175 power respirator.

g0495X 8" Jointer w/digital readout

-30-

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SEcTION 6: MAINTENANcE

Unpainted cast Iron

Always disconnect power

to the machine before

performing maintenance.

failure to do this may

result in serious person-

protect the unpainted cast iron surfaces on the

table by wiping the table clean after every use—

this ensures moisture from wood dust does not

remain on bare metal surfaces.

al injury.

Keep tables rust-free with regular applications of

products like g96^®gun treatment, slipit^®, or

Boeshield^®t-9 (see Section 5: Accessories on

Schedule

page 29 for more details).

For optimum performance from your machine,

follow this maintenance schedule and refer to any

Lubrication

specific instructions given in this section.

Daily check:

since all bearings on the g0495X are sealed and

permanently lubricated, simply leave them alone

until they need to be replaced. do not lubricate

them.

•

Vacuum all dust on and around the

machine.

Wipe down tables and all other unpainted

cast iron with a metal protectant.

Worn or damaged wires.

•

Below is a list of components that require periodic

lubrication. Be careful not to over-lubricate these

components. large amounts of lubricant will

attract sawdust, causing the metal components to

gum up and bind.

Any other unsafe condition.

Monthly check:

•

V-belt tension, damage, or wear.

Clean/vacuum dust build up.

replace batteries in control panel and digital

sensor as needed.

fence: place one or two drops of light machine oil

on the fence pivot points (figure 44) as needed.

cleaning

Cleaning the model g0495X is relatively easy.

Vacuum excess wood chips and sawdust, and

wipe off the remaining dust with a dry cloth. if any

resin has built up, use a resin dissolving cleaner

to remove it. treat all unpainted cast iron and steel

with a non-staining lubricant after cleaning.

figure 44. Fence lubrication locations.

Gears: use a small brush to apply multi-purpose

grease to the worm gear shafts and gears (parts

96, 82 and 83) indicated on page 47.

-31-

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SEcTION 7: SERvIcE

review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-

ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical

support at (570) 546-9663.

Troubleshooting

Motor & Electrical

symptom

possible Cause

possible solution

machine does not 1. emergency stop push-button is engaged/ 1. rotate clockwise slightly until it pops out/replace it.

start or a breaker

trips.

faulty.

2. Check for broken wires or disconnected/corroded

connections, and repair/replace as necessary.

2. Wiring is open/has high resistance.

3. motor stArt button or stop switch is at 3. replace faulty stArt or stop switch.

fault.

4. Fuse has blown.

4. Correct short/replace fuse on control panel.

5. ensure power supply is switched on; ensure power

supply has the correct voltage.

5. power supply switched oFF or is at fault.

6. start capacitor is at fault.

6. test/replace if faulty.

7. thermal overload relay has tripped.

7. turn cut-out dial to increase working amps and

push the reset pin. replace if tripped multiple times.

reduce workload on machine or test and replace

motor. if motor is oK, replace relay.

8. Wall fuse/circuit breaker is blown/tripped.

8. ensure circuit size is suitable for this machine;

correct for short. reset/replace fuse or breaker.

9. Contactor not getting energized/has burnt 9. test for power on all legs and contactor operation.

contacts.

replace unit if faulty.

10. test/repair/replace.

10. motor is at fault.

machine stalls or is 1. Feed rate/cutting speed too fast for task.

1. decrease feed rate/cutting speed.

underpowered.

2. Workpiece material is not suitable for this 2. only cut wood products; make sure moisture content

machine.

is below 20% and there are no foreign materials in

the workpiece.

3. Belt slipping.

3. replace bad belt, align pulleys, and re-tension.

4. Correct motor wiring connections.

5. test by rotating shaft; rotational grinding/loose shaft

requires bearing replacement.

4. motor connection is wired incorrectly.

5. motor bearings are at fault.

6. Contactor not getting energized or has poor 6. test for power on all legs and contactor operation.

contacts.

replace if faulty.

7. motor has overheated.

8. motor is at fault.

7. Clean off motor, let cool, and reduce workload.

8. test/repair/replace.

machine

vibration or noisy

operation.

has 1. motor or component is loose.

1. inspect/replace stripped or damaged bolts/nuts, and

re-tighten with thread locking fluid.

2. rotate or replace inserts causing problem.

3. inspect/replace belt with a new one (refer to page

42).

2. inserts are at fault.

3. V-belt worn or loose.

4. pulley is loose.

4. realign/replace shaft, pulley, setscrew, and key as

required.

5. motor mount loose/broken.

5. tighten/replace.

-32-

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symptom

possible Cause

possible solution

machine

has 6. machine is incorrectly mounted or sits 6. tighten/replace anchor studs in floor; relocate/shim

vibration or noisy

operation.

unevenly.

machine.

7. motor fan is rubbing on fan cover.

7. replace dented fan cover; replace loose/damaged

fan.

8. motor bearings are at fault.

9. Cutterhead bearings at fault.

8. test by rotating shaft; rotational grinding/loose shaft

requires bearing replacement.

9. replace bearing(s)/realign cutterhead.

Table

symptom

possible Cause

possible solution

1. table lock is engaged or partially engaged. 1. Completely loosen the table lock.

tables are hard to

adjust.

2. table stops blocking movement.

2. loosen/reset table positive stops.

cutting

symptom

possible Cause

possible solution

excessive

snipe 1. outfeed table is set too low.

1. Align outfeed table with cutterhead insert at top dead

(gouge in the end

of the board that is

uneven with the rest

of the cut).

center (page 15).

2. operator pushing down on end of 2. reduce/eliminate downward pressure on that end of

workpiece.

Workpiece stops in 1. outfeed table is set too high.

the middle of the

cut.

1. Align outfeed table with cutterhead insert at top dead

center (page 15).

Chipping.

1. Knots or conflicting grain direction in wood. 1. inspect workpiece for knots and grain (page 23);

only use clean stock.

2. nicked or chipped insert.

2. rotate insert to expose sharp edge; replace insert

(page 37).

3. Feeding workpiece too fast.

4. taking too deep of a cut.

3. slow down the feed rate.

4. take a smaller depth of cut. (Always reduce cutting

depth when surface planing or working with hard

woods.)

Fuzzy grain.

1. Wood may have high moisture content or 1. Check moisture content and allow to dry if moisture

surface wetness.

2. dull inserts.

is too high.

2. replace inserts (page 37).

long lines or ridges 1. nicked or chipped insert.

that run along the

length of the board

1. rotate insert to expose sharp edge; replace insert

(page 37).

uneven

marks,

surface,

insert 1. Feeding workpiece too fast.

wavy

chatter

1. slow down the feed rate.

marks across board

face.

Board

edge

is 1. Board not held with even pressure on infeed 1. hold board with even pressure as it moves over the

concave or convex

after jointing.

and outfeed table during cut.

2. Board started too uneven.

cutterhead.

2. take partial cuts to remove the extreme high spots

before doing a full pass.

3. Board has excessive bow or twist along its 3. surface plane one face so there is a good surface to

length.

position against the fence.

4. it may take 3 to 5 passes to achieve a perfect edge,

depending on the starting condition of the board and

the depth of cut.

4. insufficient number of passes.

-33-

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5. place the straightedge on the outfeed table

so it hangs over the cutterhead, then lower

the outfeed table until the straightedge just

touches the cutterhead body, as shown in

figure 46 (rotate the cutterhead if neces-

sary).

checking/Adjusting

Table parallelism

if the tables are not parallel with the cutterhead or

each other, then poor cutting results and kickback

can occur.

Tools Needed

Qty

straightedge ...................................................... 1

Wrench or socket 12mm .................................. 1

Wrench or socket 32mm................................... 1

Adjustable Wrench 10"...................................... 1

hex Wrench 4mm.............................................. 1

duct tape .......................................................... 1

electrical parts Cleaner..................................... 1

HigV^\]iZY\Z

Dji[ZZYꢀIVWaZ

figure 46. Adjusting outfeed table even with

cutterhead body.

checking Outfeed Table

1. disConneCt Jointer From poWer!

6. place the straightedge in the positions shown

in figure 47. in each position, the straight-

edge should touch the cutterhead body and

sit flat on the outfeed table.

2. put on leather gloves.

3. remove the cutterhead guard and the fence.

4. loosen the outfeed table lock located at the

front of the machine, then loosen the jam

nuts and positive stop bolts located under the

outfeed table (see figure 45).

7aVX`ꢀA^cZhꢀGZegZhZci

HigV^\]iZY\ZꢀEdh^i^dch

;gdbꢀDkZg]ZVYꢀK^Zl

stop Bolts

Jam nut

figure 47. straightedge positions for verifying if

outfeed table is parallel with cutterhead.

—if the straightedge touches the cutterhead

and sits flat across the outfeed table in

each position, then the outfeed table is

already parallel with the cutterhead. Check

the infeed table to make sure that it is par-

allel with the outfeed table.

figure 45. outfeed table positive stop bolts.

—if the straightedge does not touch the

cutterhead and sit flat on the outfeed table

in any of the positions, then the outfeed

table is not parallel with the cutterhead.

Correct the outfeed table parallelism, then

correct the infeed table parallelism.

-34-

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checking Infeed Table

1. Follow all the steps for checking the outfeed

table parallelism to first make sure that the

outfeed table is parallel with the cutterhead.

7aVX`ꢀA^cZhꢀGZegZhZci

HigV^\]iZY\ZꢀEdh^i^dch

[gdbꢀDkZg]ZVYꢀK^Zl

2. raise the outfeed table higher than the

cutterhead.

3. loosen the infeed table jam nuts and positive

stop bolts shown in figure 48.

figure 50. straightedge positions for checking

infeed/outfeed table parallelism.

stop Bolts

—if the straightedge sits flat against both

the infeed and outfeed table in each of the

positions, then the tables are parallel. set

both table heights (pages 15 & 38) and

replace the cutterhead guard.

Jam nut

—if the straightedge does not sit flat against

both the infeed and outfeed table in any

of the positions, then follow the Adjusting

Table parallelism instructions.

figure 48. infeed table positive stop bolts.

Adjusting Table parallelism

4. place the straightedge halfway across the

infeed table and halfway over the outfeed

table, and adjust the infeed table even with

the outfeed table, as shown in figure 49.

For safe and proper cutting results, the tables

must be parallel to the cutterhead. Adjusting them

to be parallel is a task of precision and patience,

and may take up to one hour to complete. luckily,

this is considered a permanent adjustment and

should not need to be repeated for the life of the

machine.

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due to the complex nature of this task, we rec-

ommend that you double check the current table

positions to make sure that they really need to be

adjusted before starting.

figure 49. infeed and outfeed tables set evenly.

the tables have four eccentric bushings under

each corner that allow the tables to be adjusted

parallel. these eccentric bushings are locked in

place by set screws and adjust when rotated.

5. place the straightedge in the positions shown

in figure 50. in each position, the straight-

edge should sit flat against both the outfeed

table and the infeed table.

the correct order for adjusting the table parallel-

ism is to first adjust the outfeed table parallel with

the cutterhead to within 0.010"-0.012", then adjust

the infeed table parallel with the outfeed table.

When setting the outfeed table, all measurements

must be made from the cutterhead body—not the

inserts.

-35-

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importAnt: the steps below are intended to be

performed in succession with the steps involved

in checking the outfeed table. do not continue

until you have followed those steps.

To adjust the table parallelism:

1. place the straightedge on the outfeed table

so it hangs over the cutterhead, then lower

the outfeed table until the straightedge just

touches the cutterhead body, as shown in

figure 46 (rotate the cutterhead if neces-

sary).

figure 52. Front eccentric bushings.

2. remove the screw cover (figure 51) cover-

ing each set screw on the outfeed table.

Note: It may help to clean the screw covers

with electrical parts cleaner. Push duct tape

firmly against the cover, then pull straight

up.

set screw

(out of View)

figure 53. rear eccentric bushings.

5. tighten the set screws and replace the screw

covers on the outfeed table.

6. remove each of the four screw covers on

the infeed table, and loosen the set screws

underneath.

screw Cover

7. place the straightedge halfway across the

infeed table and halfway over the outfeed

table, then adjust the infeed table even with

the outfeed table, as shown in figure 49.

figure 51. screw cover and set screw location.

3. loosen each set screw (figure 51) two

turns.

4. place the straightedge in one of the positions

shown in figure 47, and adjust the table by

turning the eccentric bushings (figures 52 &

53) as needed with an adjustable wrench so

that the straightedge touches the cutterhead

while lying flat across the outfeed table.

repeat this step with each of the remaining

straightedge positions as many times as nec-

essary until the outfeed table is parallel with

the cutterhead to within 0.010"-0.012".

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Note: Setting the outfeed table parallel to the

cutterhead within 0.010"-0.012" will produce

high quality results. Going lower than this

number will produce minimal gain.

figure 54. infeed and outfeed tables adjusted

even.

-36-

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8. place the straightedge in one of the posi-

tions shown in figure 50, and adjust the

eccentric bushings under the infeed table so

the straightedge lies flat against both tables.

repeat this step with each of the remaining

straightedge positions as many times as nec-

essary until the infeed table is parallel with

the outfeed table.

in addition, each insert has a reference dot on

one corner. As the insert is rotated, the reference

dot location can be used as an indicator of which

edges are used and which are new. When the

reference dot revolves back around to its starting

position, the insert should be replaced.

To rotate or change a carbide insert:

9. tighten the set screws and replace the cov-

ers on the infeed table.

1. disConneCt Jointer From poWer!

2. remove any sawdust from the head of the

carbide insert torx screw.

10. set the outfeed table height (refer to Setting

Outfeed Table on page 15).

3. remove the torx screw and carbide insert.

11. reinstall the cutterhead guard and fence.

4. Clean all dust and dirt off the insert and the

cutterhead pocket from which the insert was

removed, and replace the insert so a fresh,

sharp edge is facing outward.

Replacing carbide

Inserts

Note: Proper cleaning is critical to achieving

a smooth finish. Dirt or dust trapped between

the insert and cutterhead will slightly raise the

insert, and make noticeable marks on your

workpieces the next time you cut.

Tools Needed:

Qty

t-handle Wrench w/t-25 torx Bit ..................... 1

the cutterhead is equipped with 36 indexable car-

bide inserts. each insert can be rotated to reveal

any one of its four cutting edges. therefore, if one

cutting edge becomes dull or damaged, simply

rotate it 90˚ to reveal a fresh cutting edge (figure

55).

5. lubricate the torx screw threads with a

light machine oil, wipe the excess oil off the

threads, and torque the torx screw to 48-50

inch/pounds.

Note: Excess oil may squeeze between the

insert and cutterhead or in the screw hole,

thereby lifting the insert or screw slightly and

affecting workpiece finishes.

reference dot

figure 55. insert rotating sequence.

-37-

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Setting Infeed Table

calibrating Infeed

Table

the infeed table on the model g0495X has

positive stop bolts that, when properly set up,

allow the operator to quickly adjust the infeed

table between finish/final cuts and shaping/heavy

cuts.

the depth scale on the infeed table can be cali-

brated or "zeroed" if it is not correct.

Tools Needed

straightedge ...................................................... 1

Wrench 12mm ................................................... 1

Qty

We recommend setting the minimum depth of cut

to ⁄32" and the maximum depth of cut to ⁄8" for

most operations. DO NOT exceed ⁄8" cut per

pass on this machine or the risk of kickback

and serious injury will be greatly increased!

To calibrate the depth scale:

1. set the outfeed table height as described in

Setting Outfeed Table height on page 15.

each positive stop bolt (figure 56) controls the

top or bottom range of the table movement. the

jam nuts lock the positive stop bolts in position so

they won't move during operation.

2. move the cutterhead guard out of the way.

3. place a straightedge across the infeed and

outfeed tables.

top height

Bottom

height

4. Adjust the infeed table until it is level with the

outfeed table, as illustrated in figure 57.

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Jam nut

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figure 57. infeed table adjusted even with

outfeed table.

figure 56. infeed table positive stop bolts.

5. Follow instructions on page 39 to calibrate

the digital sensor and readout so both dis-

play 0.000.

-38-

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calibrating Digital

cutterhead Guard

Sensor & Readout

the cutterhead guard comes pre-installed for

shipping, but it may need to be adjusted if the

guard does not quickly snap back against the

fence when pulled out and let go.

the digital readout on the control panel displays

the depth of cut using the sensor located on the

back of the jointer. the sensor requires a 1.5V

type 357/303 silver oxide button cell battery and

the display requires two AAA batteries. the 1.5 V

battery is preinstalled at the factory but the AAA

battery must be installed (refer to page 16, for

installation instructions). to conserve the batter-

ies, turn the displays OFF when not in use.

To adjust the cutterhead guard:

1. loosen the shaft lock (figure 60) and remove

the cutterhead guard.

2. Wind the tang on the torsion spring clockwise

a quarter turn, and slide the guard shaft into

the casting so the spring tang points toward

the main table but does not overlap it, as

shown in figure 60.

To calibrate the sensor and display:

1. Follow Steps 1-5 on page 38 for calibrating

the infeed table.

torsion

spring tang

2. turn ON the rear sensor, then turn ON the

front digital readout.

3. press the zero buttons on the sensor and

front display, as shown in figures 58 & 59.

zero Button

shaft lock

figure 60. guard mounted with spring tang in

the correct position for proper return tension.

3. test the guard by pulling it back and letting

go.

—the guard should quickly snap back over

the cutterhead without dragging across the

table. if it does, tighten the shaft lock.

figure 58. sensor zero button.

—if the guard drags across the table, raise

it until it won't drag, then tighten the shaft

lock.

zero Button

—if the guard does not snap back, remove

it and repeat Steps 1 & 2, increasing the

spring tension as needed.

figure 59. digital readout zero button.

g0495X 8" Jointer w/digital readout

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3. using a 45˚ square, adjust the fence to the

45˚ inward position, as shown in figure 62.

Setting fence Stops

the fence stops simplify the task of adjusting the

fence to 45˚ inward, 90˚, and 45˚ outward (135˚).

Tools Needed

Qty

45° square ........................................................ 1

90° square ........................................................ 1

sliding Bevel...................................................... 1

Wrench 12mm ................................................... 1

Wrench 24mm ................................................... 1

phillips screwdriver ........................................... 1

figure 62. example of adjusting fence 45˚

inward.

To set the 45˚ inward fence stop:

1. remove the fence assembly from the jointer,

remove the phillips head screws from the

plate shown in figure 61 under the fence

carriage. the plate must be removed to

access the adjustment nuts.

4. loosen the jam nut shown in figure 63.

shaft Bracket

screws

Jam nut

Fence stop nut

plate

Adjustment nuts

figure 63. 45˚ inward fence stop jam nut.

5. Adjust the 45˚ inward fence stop nut until

it makes contact with the back of the shaft

bracket.

figure 61. removing plate to access inward

fence stop.

6. retighten the jam nut loosened in Step 4.

2. reinstall the fence assembly on the jointer.

7. remove the fence assembly, reinstall the

plate with the screws removed in Step 1, then

reinstall the fence assembly.

-40-

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To set the 90˚ fence stop:

To set the 45˚ outward fence stop:

1. using a 90˚ square, adjust the fence to the

90˚ position, as shown in figure 64.

1. using a sliding bevel adjusted to 135˚, adjust

the fence to the 135˚ (45˚ outward) position,

as shown in figure 66.

figure 64. Adjusting fence to 90˚.

figure 66. Adjusting fence 45˚ outward.

2. Flip the 90˚ stop block into the position shown

in figure 65.

2. loosen the jam nut on the 45˚ outward fence

stop bolt (figure 67).

Fence stop Bolt

stop Block

Jam nut

figure 65. 90˚ stop block engaged.

figure 67. 45˚ outward fence stop jam nut.

3. loosen the jam nut on the 90˚ fence stop bolt

(figure 65).

3. Adjust the 45˚ outward fence stop bolt until it

makes contact with the back of the fence.

4. Adjust the 90˚ fence stop bolt until it makes

contact with the 90˚ stop block.

4. retighten the jam nut loosened in Step 2.

5. retighten the jam nut loosened in Step 3.

-41-

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5. lower the motor and adjust the V-belt ten-

sion with the tension rod fasteners so there is

v-belt

approximately /2" deflection when the belt is

pushed with moderate pressure, as shown in

figure 69.

V-belt removal and replacement involves remov-

ing the V-belt, rolling it off of the pulleys, replacing

it with a new belt, then retensioning it.

Consider replacing the stock belt with a power

twist V-belt (see page 29, figure 36) to reduce

vibration and noise, and increase belt lifespan.

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To adjust/replace the v-belt:

⁄

1. disConneCt Jointer From poWer!

2. remove the rear access panel and V-belt

guard.

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3. using a 17mm wrench, loosen the fasteners

on the tension rod shown in figure 68.

figure 69. Checking V-belt tension.

tension rod

6. replace the rear access panel and the V-belt

guard.

Fasteners

figure 68. Fasteners needed to be loosened for

V-belt replacement.

4. lift the motor up, slide the V-belt off of the

motor and cutterhead pulleys, and replace it

with a new one.

-42-

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pulley Alignment

Cutterhead

Pulley

pulley alignment is another important factor in

power transmission and belt life. the pulleys

should be parallel to each other and in the same

plane (coplaner) for optimum performance.

!LIGNMENT

each pulley can be adjusted by loosening the

motor mount fasteners, sliding the motor in or out,

and retightening the fasteners to lock the motor

pulley in place.

Motor

Pulley

Tools Needed:

Wrench or socket 17mm ................................... 1

Qty

figure 71. pulleys aligned.

— if the pulleys are aligned, go to Step 8.

To align the pulleys:

— if the pulleys are not aligned, perform

Steps 4–8.

1. disConneCt Jointer From poWer!

2. remove the rear access cover, V-belt guard

and the fence assembly.

4. loosen the motor mount fasteners shown in

figure 72.

3. place a straightedge against both pulleys

(figure 70) and check to make sure that they

are aligned and that the V-belt is straight up

and down (see figure 71).

Fasteners

straightedge

figure 72. motor mount fasteners.

5. shift the motor horizontally as needed to align

the motor pulley with the cutterhead pulley.

6. tighten the motor mount fasteners. the

V-belt should be parallel and aligned as

shown in figure 71.

figure 70. Checking belt alignment.

7. reinstall the fence assembly, rear access

panel, and V-belt guard.

-43-

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Electrical components

figure 73. Control panel wiring.

figure 74. Capacitor wiring.

figure 75. magnetic switch wiring.

g0495X 8" Jointer w/digital readout

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Wiring Diagram

Ground

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The motor wiring shown here is

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-45-

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fence parts breakdown & List

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REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

P0495X001

PSS03

HANDWHEEL

PB12

PN02

HEX BOLT 5/16-18 X 1-1/4

HEX NUT 5/16-18

SPECIAL BOLT

HEX NUT 3/8-16

HEX BOLT 5/16-18 X 1-3/4

CAP SCREW 1/4-20 X 1

BRACKET

SET SCREW 1/4-20 X 3/8

PR05M

EXT RETAINING RING 15MM

ROLL PIN 4 X 25

GEAR SHAFT

P0495X027

PN08

PRP56M

P0495X005

P0495X006

P0495X007

PW03M

PB22

FENCE BRACKET

PLATE

PSB06

P0495X031

P0495X032

P0495X033

P0495X034

P0495X035

PN02

FLAT WASHER 6MM

CAP SCREW 1/4-20 X 3/8

TABLE BRACKET

FLAT HD SCR M5-.8 X 12

BAR

HANDLE

PSB17

SHAFT

P0495X010

PFH05M

PIVOT NUT

COLLAR

P0495X012

PW03M

HEX NUT 5/16-18

ROD

FLAT WASHER 6MM

P0495X037

PN19

P0495X014

P0495X015

P0495X016

PRP18M

LOCKING HANDLE ASSEMBLY

SPECIAL WASHER

FENCE LOCK NUT

ROLL PIN 4 X 12

HEX NUT 7/16-14

STOP TAB

P0495X039

P0495X040

P0495X041

P0495X042

P0495X069

P0495X139

P0495X155

P0495X156

PRP19M

ADAPTER

ADAPTER SCREW

FENCE

P0495X018

P0495X019

PSB19

STOP BLOCK

SPECIAL BOLT 5/16-18 X 3/8

CAP SCREW 3/8-16 X 1-1/4

FLAT WASHER 10MM

FENCE HINGE

FENCE ADJUSTMENT WHEEL HANDLE

BOLT

139

155

156

157

PW04M

TILT LOCK

P0495X022

P0495X023

PN01

KEY 9.5 x 9.5 x 268

ROLL PIN 4 x 14

SPECIAL BOLT

HEX NUT 1/2-20

-46-

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base parts breakdown & List

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REF PART #

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PR05M

EXT RETAINING RING 15MM

ROLL PIN 4 X 25

100

140

144

145

154

158

168

PW02M

FLAT WASHER 5MM

BUSHING

PRP56M

PN02

P0495X140

P0495X144

P0495X145

PS18

HEX NUT 5/16-18

EXT RETAINING RING 9MM

KNOB

RIGHT DUST PLATE

LEFT DUST PLATE

PR16M

P0495X077

P0495X078

P0495X079

PR66M

PHLP HD SCR 10-24 X 1/4

POINTER

GUARD COVER

P0495X158

P0495X168

DOUBLE-END STUD

INT RETAINING RING 25MM

BALL BEARING 6000ZZ

PINION GEAR

SENSOR ASSEMBLY

168-2 P0495X168-2 CORD

168-3 P0495X168-3 DIGITAL SENSOR W/SLIDING SHAFT

P6000

P0495X082

P0495X083

PB22

168-4 PSB03M

168-5 PS50M

168-6 PS05M

168-7 P606

CAP SCREW M5-.8 X 8

PHLP HD SCR M3-.5 X 12

PHLP HD SCR M5-.8 X 8

BALL BEARING 606

SHAFT

HEX BOLT 5/16-18 X 1-3/4

HEX BOLT 5/16-18 X 1

HEX BOLT 3/8-16 X 2

FLAT WASHER 10MM

LIFTING ROD

PB03

PB58

168-8 P0495X168-8 BUSHING

PW04M

168-9 PW02M

168-10 PW07M

168-11 PSB07

168-12 PW01M

FLAT WASHER 5MM

P0495X091

P0495X092

P0495X093

P6002

FLAT WASHER 3MM

CAP SCREW 5/16-18 X 3/4

FLAT WASHER 8MM

LOCKING NUT

HANDWHEEL ASSEMBLY

BALL BEARING 6002ZZ

KEY 5 X 5 X 10

168-13 P0495X168-13 PLATE

PK06M

168-14 P0495X168-14 COVER

P0495X096

P0495X098

SPIRAL GEAR SHAFT

BASE

168-15 P0495X168-15 BATTERY 1.5V SILVER OXIDE 357/303

185

PSB52M

CAP SCREW M8-1.25 X 10

-47-

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Table parts breakdown & List

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REF PART #

DESCRIPTION

PSB17

PSS02

CAP SCREW 1/4-20 X 3/8

SET SCREW 5/16-18 X 3/8

ECCENTRIC BUSHING

P0495X058

CUTTERHEAD GUARD LOCK HANDLE

FRONT TABLE

P0495X061

P0495X062

P0495X063

P0495X064

PSS08

P0495X044

P0495X045

SHAFT

SP CUTTERHEAD ASSEMBLY

SHAFT

45-1 P0495X045-1 SPIRAL CUTTERHEAD

BRACKET

45-10 P6203

45-2 H9893

BALL BEARING 6203ZZ

SET SCREW 5/16-18 X 1/2

ROD SHAFT

CARBIDE INSERTS 15 X 15 X 2.5

P0495X066

P0495X067

PSB05

45-3 P0495X045-3 FLAT HD TORX SCR #10-32 X 1/2

45-4 P0495X045-4 LEFT BEARING SUPPORT BLOCK

ROD BRACKET

CAP SCREW 1/4-20 X 3/4

LEFT ELEVATE BRACKET

RIGHT ELEVATE BRACKET

SENSOR MOUNT BLOCK

SCREW COVER

45-5 P6203

45-6 PK12M

BALL BEARING 6203ZZ

KEY 5 X 5 X 30

P0495X070

P0495X071

P0495X072

P0495X076

PSB07

45-7 P0495X045-7 RIGHT BEARING SUPPORT BLOCK

45-8 PSS23M SET SCREW M4-.7 X 10

45-9 P0495X045-9 CUTTERHEAD PULLEY

CAP SCREW 5/16-18 X 3/4

CAP SCREW 5/16-18 X 1-3/4

PUSH BLOCK

P0495X046

P0495X047

P0495X048

P0495X049

PRP07M

REAR TABLE

127

133

175

176

177

178

179

180

181

183

184

186

PSB25

BUSHING

P0495X133

PAW03M

PAW04M

PAW05M

PAW06M

PAW08M

PWR1214

PRR1417

P0495X183

P0495X184

P0495X186

CHIPBREAKER

BLADE GUARD

ROLL PIN 6 X 20

SHAFT

HEX WRENCH 3MM

HEX WRENCH 4MM

HEX WRENCH 5MM

HEX WRENCH 6MM

HEX WRENCH 8MM

WRENCH 12 X 14

P0495X051

PRP27M

ROLL PIN 5 X 28

EXT RETAINING RING 9MM

TORSION SPRING

FENCE LINK

PR16M

P0495X054

P0495X055

PW04M

WRENCH 14 X 17

TORX BIT T-25

FLAT WASHER 10MM

HEX BOLT 3/8-16 X 1-1/4

PHILLIPS SCREWDRIVER #1

T-HANDLE DRIVER

PB24

-48-

g0495X 8" Jointer w/digital readout

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Stand parts breakdown & List

&%'",

&%'"&

&%'"(

&%'"*

&%'"-

&%'"'

&%'")

&%'"+

&%'".

&%'"&&

&+(

&+&

&&.

&*'

&%&

&%'

&*&

&*%

&%)

&+'

&),"&

&).

&&+

&%(

&%)

&%*

&%'"&%

&&,

&)&

&&*

&*(

&%,

&%+

&),

&'*"'

&)'

&%,

&'%

&%(

&'*")

&'*"*

&&-

&%%

&%-

&%%

&%.

&&%

&'&

&''

&&&

&'*"(

&'*"&

&)-

&-'

&')

&'*

&&(

&&)

&&*

&'+

&-'

&&'

&)+

&'*"+

&'-

&'*",

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

PSS03

PW03M

PW04M

PB12

SET SCREW 1/4-20 X 3/8

FLAT WASHER 6MM

FLAT WASHER 10MM

HEX BOLT 5/16-18 X 1-1/4

HEX NUT 5/16-18

102-1 P0495X102-1 FAN COVER

102-2 P0495X102-2 FAN

100

101

102

102-3 P0495X102-3 S CAPACITOR COVER

102-4 P0495X102-4 S CAP 500M 125V 1-1/2 X 3-1/2

102-5 P0495X102-5 R CAPACITOR COVER

102-6 P0495X102-6 R CAP 40M 300V 1-1/2 X 2-3/8

102-7 P0495X102-7 JUNCTION BOX

PN02

P0495X060

P0495X085

PSB04M

PB22

SWITCH PLATE

CAP

CAP SCREW M6-1 X 10

HEX BOLT 5/16-18 X 1-3/4

FLAT WASHER 10MM

CAP SCREW M5-.8 X 8

FLAT WASHER 5MM

V-BELT A-52 4L520

102-8 P0495X102-8 CENTRIFUGAL SWITCH

102-9 P0495X102-9 MOTOR PULLEY

PW04M

102-10 PSS03

102-11 PK33M

SET SCREW 1/4-20 X 3/8

KEY 5 X 5 X 45

PSB03M

PW02M

103

104

105

P0495X103

SHAFT

PVA52

PN02M

HEX NUT M10-1.5

ADJUSTING SHAFT

P0495X102

MOTOR 3HP, 220V, SINGLE-PHASE

P0495X105

-49-

g0495X 8" Jointer w/digital readout

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Stand parts List

DESCRIPTION

REF PART #

DESCRIPTION

REF PART #

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

122

124

125

P0495X106

PW01M

MOTOR PLATE

125-4 P0495X125-4 MAG SWITCH FRONT COVER

125-5 P0495X125-5 NYLON SCREW M10-1.5 X 22

125-6 P0495X125-6 POWER CORD 14AWG X 3C

125-7 P0495X125-7 CONTROL PANEL CORD 16AWG X 5C

FLAT WASHER 8MM

SET SCREW M6-1 X 8

COLLAR

PSS03M

P0495X109

PSB04

PHLP HD SCREW 1/4-20 X 1/2

DUST CHUTE

126

128

141

142

146

147

P0495X126

P0495X128

P0495X141

PFH57M

STRAIN RELIEF SB8R-1

STAND

P0495X111

PB70

HEX BOLT 3/8-16 X 6

HEX NUT M5-.8

DIGITAL READOUT BRACKET

FLAT HD SCR M3-.5 X 8

PHLP HD SCR M5-.8 X 8

DIGITAL READOUT ASSEMBLY

PN06M

P0495X114

PS07M

FRONT COVER

PS05M

PHLP HD SCR M4-.7 X 8

BUTTON HD CAP SCR M4-.7 X 12

FLAT HD SCR 1/4-20 X 3/4

REAR ACCESS PLATE

CONTROL PANEL COVER

STRAIN RELIEF NB-2430

SWITCH BRACKET ASSEMBLY

CAP SCREW 1/4-20 X 1/2

STRAIN RELIEF NB-1722

MAGNETIC SWITCH

P0495X147

PSBS26M

PFH05

147-1 P0495X147-1 BATTERY AAA

148

149

150

151

152

153

161

162

163

182

P0495X148

P0495X149

P0495X150

P0495X151

P0495X152

PTLW01M

P0495X161

P0495X162

P0495X163

P0495X182

MOTOR CORD 14AWG X 3C

SWITCH PLATE

P0495X118

P0495X119

P0495X120

P0495X121

PSB04

LIGHT 250V 1.2W JG18

STOP SWITCH

START SWITCH

EXT TOOTH WASHER 4MM

ACCESS DOOR

P0495X124

P0495X125

SPECIAL SCREW

KNOB M6-1

125-1 P0495X125-1 MAG SWITCH BACK COVER

125-2 P0495X125-2 CONTACTOR SDE MA-18 220V

125-3 P0495X125-3 OL RELAY SDE RA-30 18-26

STRAIN RELIEF

Label placement

REF PART #

DESCRIPTION

MACHINE ID LABEL

'%'

'%&

'%%

200

201

202

203

204

205

206

207

208

209

210

211

212

P0495X200

PLABEL-29

P0495X202

PLABEL-14

PLABEL-36

PLABEL-12A

PPAINT-1

CUTTERHEAD GUARD LABEL

FENCE/CUTTERHEAD LABEL

ELECTRICITY LABEL

'%(

DISCONNECT 220V POWER LABEL

READ MANUAL-VERTICAL NS 7/05 LABEL

"GRIZZLY GREEN" TOUCH-UP PAINT

EXTREME SERIES PLATE

'&'

'&&

'&%

P0495X207

G8588

SMALL GRIZZLY NAMEPLATE

MODEL # LABEL

P0495X209

PLABEL-11

P0495X211

PPAINT-11

'%)

'%*

SAFETY GLASSES 2" X 3-5/16" LABEL

EAR PROTECTION/RESPIRATOR LABEL

"PUTTY" TOUCH-UP PAINT

'%.

'%-

'%,

'%+

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine

MUST maintain the original location and readability of the labels on the machine. If any label is

removed or becomes unreadable, REpLAcE that label before using the machine again. contact

Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

-50-

g0495X 8" Jointer w/digital readout

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WARRANTy AND RETURNS

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