Grizzly Sander G9910 User Manual

HOOK & LOOP SANDER/POLISHER  
MODEL G9910  
INSTRUCTION MANUAL  
COPYRIGHT © 2000 BY GRIZZLY INDUSTRIAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
PRINTED IN CHINA  
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SAFETY  
For Your Own Safety Read Instruction Manual  
Before Operating This Equipment  
The purpose of safety symbols is to attract your attention to possible hazardous  
conditions. This manual uses a series of symbols and signal words which are  
intended to convey the level of importance of the safety messages. The progres-  
sion of symbols is described below. Remember that safety messages by them-  
selves do not eliminate danger and are not a substitute for proper accident pre-  
vention measures.  
Indicates an imminently hazardous situation which, if  
not avoided, WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if  
not avoided, COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if  
not avoided, MAY result in minor or moderate injury.  
It may also be used to alert against unsafe practices.  
This symbol is used to alert the user to useful information  
NOTICE  
about proper operation of the equipment.  
Safety Instructions For Power Tools  
1. KEEP ALL SAFETY DEVICES IN  
5. KEEP CHILDREN AND VISITORS  
AWAY. All children and visitors  
should be kept a safe distance from  
work area.  
PLACE and in working order.  
2. REMOVE ADJUSTING KEYS AND  
WRENCHES. Form habit of check-  
ing to see that keys and adjusting  
wrenches are removed from tool  
before turning on.  
6. MAKE WORK SHOP CHILD  
PROOF with padlocks, master  
switches, or by removing starter  
keys.  
3. KEEP WORK AREA CLEAN.  
Cluttered areas and benches invite  
accidents.  
7. DON’T FORCE TOOL. It will do the  
job better and safer at the rate for  
which it was designed.  
4. DON’T USE IN DANGEROUS  
ENVIRONMENT. Don’t use power  
tools in damp or wet locations, or  
where any flammable or noxious  
fumes may exist. Keep work area  
well lighted.  
8. USE RIGHT TOOL. Don’t force tool  
or attachment to do a job for which it  
was not designed.  
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G9910 Hook & Loop Sander/Polisher  
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Safety Instructions For Power Tools  
14. MAINTAIN TOOLS WITH CARE.  
Keep tools sharp and clean for  
best and safest performance.  
Follow instructions for lubricating  
and changing accessories.  
9. USE PROPER EXTENSION CORD  
for the tool. Make sure your exten-  
sion cord is in good condition.  
Conductor size should be in accor-  
dance with the chart below. The  
amperage rating should be listed on  
the motor or tool nameplate. An  
undersized cord will cause a drop in  
line voltage resulting in loss of power  
and overheating. Your extension  
cord must also contain a ground wire  
and plug pin. Always repair or  
replace extension cords if they  
become damaged.  
15. DISCONNECT TOOLS before ser-  
vicing and changing accessories,  
such as blades, bits, cutters, and  
the like.  
16. REDUCE THE RISK OF UNIN-  
TENTIONAL STARTING. Make  
sure switch is in off position before  
plugging in.  
17. USE RECOMMENDED ACCES-  
SORIES. Consult the owner’s  
manual for recommended acces-  
sories. The use of improper acces-  
sories may cause risk of injury.  
Minimum Gauge for Extension Cords  
AMP  
RATING  
0-6  
LENGTH  
50ft  
16  
25ft  
18  
18  
16  
14  
12  
10  
100ft  
16  
14  
14  
12  
18. CHECK DAMAGED PARTS.  
Before further use of the tool, a  
guard or other part that is dam-  
aged should be carefully checked  
to determine that it will operate  
properly and perform its intended  
function. Check for alignment of  
moving parts, binding of moving  
parts, breakage of parts, mount-  
ing, and any other conditions that  
may affect its operation. A guard or  
other part that is damaged should  
be properly repaired or replaced.  
7-10  
16  
16  
12  
12  
11-12  
13-16  
17-20  
21-30  
10  
No  
10  
10. WEAR PROPER APPAREL. Do not  
wear loose clothing, gloves, neck-  
ties, rings, bracelets, or other jewel-  
ry which may get caught in moving  
parts. Non-slip footwear is recom-  
mended. Wear protective hair cover-  
ing to contain long hair.  
11. ALWAYS USE SAFETY GLASSES.  
Also use face or dust mask if cutting  
operation is dusty. Everyday eye-  
glasses only have impact resistant  
lenses, they are NOT safety glass-  
es.  
No list of safety guidelines can be  
complete. Every shop environment  
is different. Always consider safety  
first, as it applies to your individual  
working conditions. Use this and  
other machinery with caution and  
respect. Failure to do so could result  
in serious personal injury, damage  
to equipment or poor work results.  
12. SECURE WORK. Use clamps or a  
vise to hold work when practical. It’s  
safer than using your hand and frees  
both hands to operate tool.  
13. DON’T OVERREACH. Keep proper  
footing and balance at all times.  
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G9910 Hook & Loop Sander/Polisher  
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INTRODUCTION  
below:  
Commentary  
Grizzly Industrial, Inc.  
Technical Documentation  
P.O. Box 2069  
We are proud to offer the Grizzly Model  
G9910 Hook & Loop Sander/Polisher. The  
Model G9910 is part of a growing Grizzly  
family of fine power tools. When used  
according to the guidelines set forth in this  
manual, you can expect years of trouble-  
free, enjoyable operation and proof of  
Grizzly’s commitment to customer satis-  
faction.  
C
/O  
Bellingham, WA 98227-2069  
Most importantly, we stand behind our  
tools. If you have any service questions or  
parts requests, please call or write us at  
the location listed below.  
Grizzly Industrial, Inc.  
2406 Reach Road  
Williamsport, PA 17701  
Phone: (570) 546-9663  
The Model G9910 Hook  
&
Loop  
Sander/Polisher offers a variable speed  
capability up to 10,000 RPM and includes  
a trigger lock for long-term running with no  
fatigue. Adjustable side handle can be  
moved to convenient location around the  
motor body. Designed for standard 8 hole,  
5" circular sanding pads, the Model G9910  
uses a flow-through dust collection system  
to allow dust to accumulate in the detach-  
able bag. Orbital action allows for swirl -  
free finishes.  
Fax: (800) 438-5901  
To operate this, or any power tool,  
safely and efficiently, it is essential to  
become as familiar with its character-  
istics as possible. The time you invest  
before you begin to use your Model  
G9910 will be time well spent. DO NOT  
operate this machine until you are  
competely familiar with the contents of  
this manual. Make sure you read and  
understand all of the safety proce-  
dures. If you do not understand some-  
thing, DO NOT operate the machine.  
We are pleased to provide this manual  
with the Model G9910. It was written to  
encourage safety considerations and  
guide you through general operating pro-  
cedures and maintenance. It represents  
our effort to produce the best documenta-  
tion possible.  
The specifications, details, and pho-  
tographs in this manual represent the  
Model G9910 as supplied when the manu-  
al was prepared. However, owing to  
Grizzly’s policy of continuous improve-  
ment, changes may be made at any time  
with no obligation on the part of Grizzly. If  
you have any comments regarding this  
manual, please write to us at the address  
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OPERATION INSTRUCTIONS  
Attaching Abrasives  
Getting Started  
Abrasive sheets are easily attached with  
the hook-and-loop system on the pad of  
your G9910 sander. Fit the sheet over the  
pad so that it covers the entire area, push  
and slightly twist to make sure the coated  
abrasive sheet is snug on the pad. Make  
sure you don’t cover the suction holes.  
After making sure the power source  
matches the specifications on the sander  
label, plug in sander. Pull the trigger  
switch to turn it on, and release the switch  
to turn the sander off. When you first turn  
it on, make sure that your finger remains  
on the switch so you can STOP the  
sander in case there’s a problem. The  
sander should run smoothly. Strange or  
unnatural noises should be investigated  
and corrected before operating the  
machine further.  
Remove abrasive sheets by pinching an  
edge and peeling off.  
Using the Sander  
Starting with the coarsest grit you have  
determined to be sufficient for the job,  
sand the work evenly, in the same direc-  
tion as the grain of the wood. Always keep  
the machine moving so the finish of your  
work stays consistent. If you stay in one  
place too long, then the sander may pro-  
duce a depression in the wood that will  
compromise your finish.  
Speed selection can be adjusted from the  
dial on the On/Off switch. The label on the  
switch indicates the direction needed to  
increase or decrease speed.  
Selecting Abrasives  
The best results from your G9910 Hook &  
Loop Sander/Poisher will be accom-  
plished using the proper grit of coated  
abrasive. As a rule, you will want to start  
with a more coarse paper for removing  
large defects or rough spots, then work  
through finer grits one or two grades at a  
time until you achieve the smoothness  
and quality you desire.  
Sanding across the grain of the wood may  
be necessary in some cases to remove  
rough defects. This should be done with  
caution however, because it can produce  
cross-grain scratching that will require fur-  
ther sanding to remove.  
Change abrasive sheets as soon as the  
grit becomes dull. You will recognize this  
when the sander seems to slide across the  
work without any “bite.”  
Any time you are unsure about which grit  
to begin with, experiment in a small corner  
or area that isn’t very noticeable on your  
project. Ideally, you want to achieve the  
balance of removing defects without dam-  
aging your work.  
Never apply excessive force while sand-  
ing. Your sander will last longer if you let  
“it” do the work. Using a slight pressure  
barely greater than the weight of the  
machine is ideal because you can still  
maintain control while obtaining a fine fin-  
ish.  
ALUMINUM OXIDE and SILICON CAR-  
BIDE abrasives are an excellent choice  
because they last longer and are sharper  
than natural abrasives.  
G9910 Hook & Loop Sander/Polisher  
-4-  
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MAINTENANCE  
General  
Repair and Service  
Regular periodic maintenance on your  
Model G9910 Hook Loop  
All quality tools will eventually wear from  
normal use. Since sander is encased in a  
double insulated plastic cover, leave repair  
and service issues to a qualified service  
technician. This includes brush replace-  
ment, lubrication or any other internal  
operation.  
&
Sander/Polisher will ensure its optimum  
performance. Make a habit of inspecting  
your sander each time you use it. Check  
for the following conditions and repair or  
replace when necessary:  
1. Loose fasteners.  
2. Worn switch.  
3. Worn or damaged cords and  
plugs.  
4. Worn or damaged rubber backing  
pad or abrasive sheet.  
5. Any other condition that could  
hamper the safe operation of this  
machine.  
You can replace the rubber backing pad  
that holds the abrasive sheets if it  
becomes worn. Simply remove the four  
screws that hold backing plate to the body  
of the sander and replace with a new rub-  
ber backing piece, installing the reverse of  
removal. Always make sure you re-tighten  
the rubber backing screws sufficiently  
enough, so you don’t have problems when  
you resume operations.  
Keeping Tool Clean  
Your G9910 Rotary Sander will give you  
years of trouble free service if you keep it  
clean and free of built-up dust or grime.  
Ensure that no air passages get blocked. If  
they do, blow them out with compressed  
air. WARNING: Wear safety glasses when  
cleaning tool with compressed air.  
Disassembly and improper reassem-  
bly of this device can result in elec-  
trical shock danger. Always have this  
device serviced by a qualified electri-  
cal repair technician. Serious injury  
will result.  
Plastic parts can easily be cleaned with a  
damp cloth, but never use water to clean  
any electrical parts. Solvents should also  
be avoided on plastic because of the pos-  
siblity of damage.  
If possible use a scraper to remove glue or  
sap from your work; these elements may  
hinder the effectiveness of the abrasive  
sheets and cause unnecessary build-up of  
grime on the sander.  
-5-  
G9910 Hook & Loop Sander/Polisher  
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WARRANTY AND RETURNS  
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original  
purchaser from the date of purchase. This warranty does not apply to defects due directly  
or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main-  
tenance. This is Grizzly’s sole written warranty and any and all warranties that may be  
implied by law, including any merchantability or fitness, for any particular purpose, are here-  
by limited to the duration of this written warranty. We do not warrant or represent that the  
merchandise complies with the provisions of any law or acts unless the manufacturer so  
warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price  
paid for the product and any legal actions brought against Grizzly shall be tried in the State  
of Washington, County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental, con-  
tingent, special, or consequential damages arising from the use of our products.  
To take advantage of this warranty, contact us by mail or phone and give us all the details.  
We will then issue you a “Return Number’’, which must be clearly posted on the outside as  
well as the inside of the carton. We will not accept any item back without this number. Proof  
of purchase must accompany the merchandise.  
The manufacturers reserve the right to change specifications at any time because they con-  
stantly strive to achieve better quality equipment. We make every effort to ensure that our  
products meet high quality and durability standards and we hope you never need to use this  
warranty.  
Please feel free to write or call us if you have any questions about the machine or the man-  
ual.  
Grizzly Industrial, Inc.  
2406 Reach Road  
Williamsport, PA 17701  
Phone: (570) 546-9663  
Fax: (800) 438-5901  
E-Mail:  
Thank you again for your business and continued support. We hope to serve you again  
soon.  
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WARRANTY CARD  
Name__________________________________________________________  
Street__________________________________________________________  
City____________________State________Zip_________  
Phone Number____________E-Mail___________________FAX____________  
MODEL # G9910 Hook & Loop Sander/Polisher Order #_____________________  
The following information is given on a voluntary basis. It will be used for marketing purposes to help us devel-  
op better products and services. Of course, all information is strictly confidential.  
9. How many of the machines checked above are  
Grizzly? ____________  
1. How did you learn about us?  
___Advertisement  
___Friend  
___Catalog  
___World Wide Web  
___Other__________________________  
___Card Deck  
10. Which portable/hand held power tools do you own?  
Check all that apply.  
___Belt Sander  
___Biscuit Joiner  
___Circular Saw  
___Detail Sander  
___Drill/Driver  
___Orbital Sander  
___Palm Sander  
___Portable Planer  
___Saber Saw  
___Reciprocating Saw  
___Router  
2. What is your annual household income?  
___$20,000-$29,999  
___$30,000-$39,999  
___$40,000-$49,999  
___$50,000-$59,999  
___$60,000-$69,999  
___$70,000-$79,999  
___$80,000-$89,999  
___$90,000 +  
___Miter Saw  
___Other_________________________________  
3. What is your age group?  
___20-29  
11. What machines/supplies would you like Grizzly  
Industrial to carry?  
___50-59  
___60-69  
___70 +  
___30-39  
___40-49  
___12" Table Saw  
___12" Jointer  
___Radial Arm Saw  
___Panel Saw  
___Lumber  
___Brass Hardware  
4. How long have you been a woodworker?  
___Paint & Finishing Supplies  
___Contractor’s Supplies  
___0 - 2 Years  
___2 - 8 Years  
___8 - 20 Years  
___20+ Years  
___Combination Planer/Jointer  
___Other_________________________________  
5. How would you rank your woodworking skills?  
___Simple  
___Advanced  
___Intermediate  
___Master Craftsman  
12. What new accessories would you like Grizzly  
Industrial to carry?  
6. What stationary woodworking tools do you own?  
Check all that apply.  
___Builders Hardware  
___Fasteners  
___Hand Tools  
___Air Compressor  
___Band Saw  
___Panel Saw  
___Planer  
___Wood Components  
___Other_________________________________  
___Drill Press  
___Power Feeder  
___Radial Arm Saw  
___Shaper  
___Jointer  
___Lathe  
___Drum Sander  
___Dust Collector  
___Spindle Sander  
___Table Saw  
13. What other companies do you purchase your tools  
and supplies from?  
_________________________________________  
_________________________________________  
_________________________________________  
___Mortiser  
___Wide Belt Sander  
___Horiz.Boring Machine  
___Vacuum Veneer Press  
14. Do you think your purchase represents good value?  
___Other______________________________  
___Yes  
___No  
7. How many of your woodworking machines are  
Grizzly? _____________  
15. Would you recommend Grizzly to a friend?  
___Yes ___No  
8. Which benchtop tools do you own? Check all  
that apply.  
16. Would you allow us to use your name as a refer-  
ence for Grizzly customers in your area? Note: We  
never use names more than three times.  
___1"x42" Belt Sander ___6" - 8" Grinder  
___5" - 8" Drill Press ___Mini Lathe  
___Yes  
___No  
___8" Table Saw  
___Scroll Saw  
___Spindle/Belt Sander ___Mini Jointer  
___10"-12"Thickness Planer  
___8" - 10" Bandsaw  
___Disc/Belt Sander  
17.Comments:________________________________  
_________________________________________  
_________________________________________  
_________________________________________  
___Other______________________________  
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Send a Grizzly Catalog to a friend:  
Name________________________________  
Street________________________________  
City______________State______Zip_______  
FOLD ALONG DOTTED LINE  
GRIZZLY INDUSTRIAL, INC.  
P.O. BOX 2069  
BELLINGHAM, WA 98227-2069  
TAPE ALONG EDGES--PLEASE DO NOT STAPLE  
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