Grizzly Grinder T23091 User Manual

model t23091  
4" air die grinder  
oWner's manual  
1
Copyright © ApriL, 2011 By grizzLy industriAL, inC.  
Warning: no portion of this manual may be reproduced in any shape  
or form Without the Written approval of grizzly industrial, inc.  
#Cr14036 printed in ChinA  
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table of contents  
safety............................................................................................................................2  
safety instructions for pneumatic tools.....................................................................2  
Additional safety instructions for pneumatic die grinders ........................................3  
section 1: introduction .........................................................................................4  
Foreword.....................................................................................................................4  
specifications..............................................................................................................4  
Contact info ................................................................................................................4  
identification................................................................................................................5  
section 2: setup.........................................................................................................6  
unpacking...................................................................................................................6  
inventory.....................................................................................................................6  
Assembly ....................................................................................................................6  
section 3: operations.............................................................................................7  
operation overview....................................................................................................7  
section 4: accessories...........................................................................................8  
section 5: maintenance ........................................................................................10  
section 6: service...................................................................................................11  
troubleshooting........................................................................................................11  
section 7: parts.......................................................................................................13  
Main parts diagram..................................................................................................13  
Main parts List..........................................................................................................13  
Warranty ...................................................................................................................14  
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safety  
For Your Own Safety Read Instruction Manual  
Before Operating This Equipment  
The purpose of safety symbols is to attract your attention to possible hazard-  
ous conditions. This manual uses a series of symbols and signal words which  
are intended to convey the level of importance of the safety messages. The  
progression of symbols is described below. Remember that safety messages by  
themselves do not eliminate danger and are not a substitute for proper accident  
prevention measures.  
Indicates an imminent hazardous situation which, if  
not avoided, WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if  
not avoided, COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if  
not avoided, MAY result in minor or moderate injury.  
It may also be used to alert against unsafe practices.  
This symbol is used to alert the user to useful infor-  
mation about proper operation of the equipment.  
NOTICE  
safety instructions for pneumatic tools  
Keep all safety devices in place do not force tool. it will do the job  
and in working order.  
better and safer at the rate for which it was  
designed.  
remove adJusting Keys and  
Wrenches. Form habit of checking to use the right tool. do not force tool  
see that keys and adjusting wrenches are or attachment to do a job for which it was  
removed from tool before operation.  
not designed.  
Keep WorK area clean. Cluttered do not use under the influence  
areas and benches invite accidents.  
of drugs or alcohol, or When  
tired.  
Keep children and visitors  
aWay. All children and visitors should be  
kept at a safe distance from work area.  
use correct air pressure.  
exceeding the maximum psi rating  
of this tool may cause seal damage,  
unpredictable operation, or line burst.  
maKe WorKshop child proof.  
Make sure to lock your shop and shut-  
OFF the power and air supply.  
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use proper air hose for the tool.  
Make sure your air hose is in good  
condition and is long enough to reach  
your work without stretching.  
speed rating. grinding bits and cut-  
off wheels operated at a faster speed  
than rated, may break or fly apart. Before  
installing, make sure the maximum  
allowable speed for the grinding stone  
or cut-off wheel is equal or higher than  
the speed of the tool.  
secure WorK. use clamps or a vise to  
hold work when practical. it is safer than  
using your hand and frees both hands to  
operate tool.  
air line connection inspection.  
An air line that becomes disconnected  
from a tool can whip violently, causing  
severe injury. Verify that air line is  
properly connected and the fittings are  
tight and leak free. Leaking fittings can  
indicate the fitting is cracked and is  
about to fail.  
maintain tools With care. Cracked  
grinding stones may break and fly apart  
during operation. inspect grinding bits  
for cracks before each use and replace  
cracked wheels immediately!  
prevent accidental operation.  
do not carry tool with hand on trigger  
and always disconnect from air when not  
in use.  
Wear proper apparel. do not  
wear loose clothing, gloves, neckties,  
rings, bracelets, or other jewelry that  
may get caught in moving parts. non-  
slip footwear is recommended. Wear a  
protective hair covering to contain long  
hair.  
electrical shocK hazard. Cutting  
into workpieces with hidden wiring can  
result in shock or electrocution. Check for  
hidden wiring before making any cuts.  
use safety goggles. Also use a  
face or dust mask if cutting operation is  
dusty. everyday eyeglasses only have  
impact resistant lenses, they are not  
safety glasses.  
be aWare of hose location. hoses  
can easily become a tripping hazard when  
laid across the floor in a disorganized  
fashion.  
additional safety instructions for  
pneumatic die grinders  
changing bits. When swapping grinding  
bits, disconnect the grinder from air to  
prevent an accidental start-up injury.  
no list of safety guidelines can be  
complete. every shop environment  
is different. always consider safety  
first, as it applies to your individual  
working conditions. use this and  
other tools with caution and respect.  
failure to do so could result in  
serious personal injury, damage to  
equipment or poor work results.  
tool stability. to establish the best  
control possible when grinding, hold the  
grinder with two hands, and stabilize your  
hands and body against a fixed object.  
Free-grinding (using one hand and no  
support) can allow the tooling to grab the  
workpiece and cause you to lose your grip  
on the grinder, leading to severe injury.  
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section 1: introduction  
foreword  
contact info  
We are proud to offer this manual with your  
new t23091! We've made every effort to  
be exact with the instructions, specifica-  
tions, drawings, and photographs of the  
t23091 we used when writing this manual.  
however, sometimes we still make an  
occasional mistake.  
We stand behind our products. if you have  
any service questions, parts requests  
or general questions about the product,  
please call or write us at the location listed  
below.  
grizzly industrial, inc.  
1203 Lycoming Mall Circle  
Muncy, pA 17756  
Also, owing to our policy of continuous  
improvement, your t23091 may not exact-  
ly match the manual. if you find this to be  
the case, and the difference between the  
manual and t23091 leaves you in doubt,  
check our website for the latest manual  
update or call technical support for help.  
phone: (570) 546-9663  
e-Mail: techsupport@grizzly.com  
We want your feedback on this manual.  
if you can take the time, please email or  
write to us at the address below and tell  
us how we did:  
For your convenience, we post all avail-  
able manuals and manual updates for  
free on our website at www.grizzly.com.  
Any updates to your model of tool will be  
reflected in these documents as soon as  
they are complete.  
grizzly industrial, inc.  
C/o technical documentation Manager  
p.o. Box 2069  
Bellingham, WA 98227-2069  
email: manuals@grizzly.com  
specifications  
tool Bit shank size............................................................................................................ 14  
"
Free speed......................................................................................................... 22,000 rpM  
Average Air Consumption ........................................................................................... 4 CFM  
operating Air pressure................................................................................................ 90 psi  
Maximum Air pressure.............................................................................................. 100 psi  
Air inlet size ...............................................................................................................14" npt  
Minimum Air hose inside diameter.................................................................................... 38  
"
Weighted sound pressure Level...........................................................................82.8 dB(A)  
sound power Level ...............................................................................................93.8 dB(A)  
handle Vibration rating ............................................................................................0.9 m/s2  
net Weight..................................................................................................................1.42 lbs  
shipping Weight .........................................................................................................1.68 lbs  
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identification  
Filter  
Screen  
Exhaust  
Port  
Trigger Lock  
Trigger  
Spindle  
14" Quick Disconnect  
Fitting Removed  
Throttle  
Valve  
Throttle Valve  
Adjustment  
Screw  
Collet Insert  
Collet Nut  
figure 1. Components and controls.  
this tool presents serious injury  
hazards to untrained users. read  
through this entire manual to become  
familiar with the controls and opera-  
tions before using the tool!  
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-5-  
section 2: setup  
unpacking  
assembly  
your tool was carefully packaged for safe  
transportation. remove the packaging  
materials from around your tool and inspect  
it. if you discover the tool is damaged,  
please immediately call Customer Service  
at (570) 546-9663 for advice.  
to assemble the grinder:  
1. remove the plastic plug from the  
grinder air inlet.  
2. Apply pipe sealant on the quick  
disconnect fitting threads, and install  
the fitting into the grinder air inlet.  
save the containers and all packing  
materials for possible inspection by the  
carrier or its agent. otherwise, filing a  
freight claim can be difficult. When you are  
completely satisfied with the condition of  
your shipment, inventory the contents.  
3. insert the shank of the desired grinding  
bit into the collet until it bottoms, and  
tighten the collet nut (see figure 1)  
using the spindle and collet wrenches.  
4. release the trigger lock, depress the  
trigger, place a few drops of air tool  
oil into the air inlet, and release the  
trigger. the grinder is ready for use.  
if any non-proprietary parts are missing  
(e.g., a nut or a washer), we will gladly  
replace them; or for the sake of expediency,  
replacements can be obtained at your  
local hardware store.  
air supply setup tips:  
if the air hose is longer than 25-feet,  
increase the air pressure to 100 psi to  
compensate for air flow restriction.  
inventory  
For consistent air flow, use air hoses  
with an inside diameter of 38" or larger.  
model t23091 inventory (figure 2)  
a. die grinder.........................................1  
b. Quick disconnect Air Fitting...............1  
c. Bottle for oil.......................................1  
to eliminate air system moisture and  
maintain automatic lubrication, install a  
main or in-line filter water separator as  
far as possible from the air compressor,  
but before any automatic in-line oiler.  
see examples in figure 3.  
1
d. spindle Wrench 2" ............................1  
e. Collet nut Wrench 1116"......................1  
a
b
Steel  
Air Piping  
Quick-Disconnect  
Fittings  
Male Female  
In-Line  
Oiler  
Filter  
Regulator  
(Optional)  
Compressor  
Your  
Tool  
d
c
Filter  
Water  
Lead-In Hose  
(Optional)  
Automatic  
Oiler  
Separator  
Main Air  
Supply Hose  
Air  
Regulator  
e
figure 2. inventory.  
figure 3. typical air supply system.  
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section 3: operations  
operation overview  
to complete a typical cutting or grinding  
operation:  
1. secure the workpiece in a vise.  
2. remove all combustibles, flammable  
materials, and ignition hazards from the  
this tool presents serious injury  
area.  
hazards to untrained users. read  
through this entire manual to become  
familiar with the controls and opera-  
tions before using the tool!  
3. Verify the cutter or grinding bit is free of  
chips or cracks, and install it if it is safe  
to use.  
4. put on safety goggles, a face shield,  
and respirator.  
5. Make sure that the grinder trigger is in  
the fully released position (fully out).  
eye inJury hazard!  
Wear safety goggles with full eye  
protection from all sides when  
using this grinder.  
6. place a few drops of air tool oil into the  
air supply inlet, and connect the grinder  
to the air supply.  
7. hold the grinder body with both hands,  
stabilize your body and hands against a  
fixed object. next position the grinding  
bit next to the workpiece.  
lung/ear  
inJury hazard!  
Wear protective  
equipment when  
using this tool.  
8. slowly press the trigger, and carefully  
feed the cutter or grinding bit into the  
workpiece. Apply just enough force to  
remove material while maintaining a  
high tool rpM.  
accidental  
start hazard!  
disconnect before  
service or tool  
changes.  
if tool hop or vibration makes the  
grinder hard to control, adjust the  
throttle valve screw (see figure 1)  
to reduce grinder rpM.  
air pressure  
hazard!  
never exceed max  
psi rating for tool.  
9. When finished, or if leaving the area,  
disconnect the grinder from air, and  
store it away from children.  
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section 4: accessories  
1
t20881—in-line lubricator 4" npt  
g8210—50-pc. stone set  
1
t20887—pressure regulator 4" npt  
g6261—Water filter 4" npt  
A great selection of high-quality grinding  
stones in the most common shapes for  
detailed die-grinding work. stones are  
1
install an in-line lubricator to apply oil  
automatically. install an air regulator right  
at the tool for precise air control. install a  
filter in your air supply line to prevent water  
from traveling into your expensive air tools,  
and ruining them.  
1
equipped with 4" mounting shanks.  
t20887  
t20881  
figure 4. 50-pc. stone set.  
g6261  
h7573—2" mini clamp vise  
this small vise mounts to any work  
surface up to 118" thick with its sturdy  
C-clamp mounting mechanism. other  
figure 6. in-line pneumatic accessories.  
t20554—compressor oil 32 oz  
t20555—tool oil 8 oz  
features include V-groove jaws for  
7
holding tubing and round stock, ⁄8" x 112  
"
this porter Cable air compressor and tool  
oil offers outstanding heat displacement  
and friction reduction without eating away  
at o-rings and other rubber components  
like detergent motor oils.  
anvil face and alloy steel construction.  
Maximum jaw opening is 2".  
figure 5. mini clamp vise.  
figure 7. air tool oil.  
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t20928—nuisance dust mask  
t21767—smart mask  
g7870—half mask respirator:  
oil / organic vapor  
g7871—particulate filter  
g7872—filter retainer  
h3105—clamp style magnifying lamp  
Mount this lamp to your work table or  
machine stand for highly detailed viewing.  
spring-loaded parallelogram arm design  
provides full adjustability. Magnifying  
power is 1.75 times. great for close-up  
grinding. includes two 9 watt bulbs.  
g7866—particulate respirator  
g7867—particulate respirator w/valve  
these maintenance-free half Mask  
respirators come completely and  
permanently assembled with cartridges so  
theyre ready to use. each features a soft,  
lightweight elastomeric face piece, cradle  
suspension, easy-adjust head straps and  
low profile for greater field of vision with use  
of eyeglasses or goggles. the particulate  
respirators have custom-designed shapes,  
nosepieces and head straps for superior fit  
and have collapse resistant, double-shell  
construction. the t21767 smart mask is  
individually packaged and features a large  
3d-cup shape for better fit and 40% less  
breathing resistance.  
figure 8. illuminated magnifying.  
g7871  
g7870  
g7872  
h0736—shop fox® safety glasses  
h7194—bifocal safety glasses 1.5  
h7195—bifocal safety glasses 2.0  
h7196—bifocal safety glasses 2.5  
t20502—face shield crown protector  
t20503—face shield Window  
t20451—"Kirova" clear safety glasses  
t20452—"Kirova" anti-reflective  
safety glasses  
g7866  
t21767  
g7867  
figure 10. personal air filtration.  
t20502  
t20452  
t20451  
h0736  
t20503  
h7194  
figure 9. eye protection assortment.  
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section 5: maintenance  
accidental  
start hazard!  
disconnect before  
service or tool  
eye inJury hazard!  
Wear safety goggles with full eye  
changes.  
protection from all sides when  
using or servicing this grinder.  
air pressure  
hazard!  
never exceed max  
psi rating for tool.  
daily maintenance  
before and after each use:  
lubrication  
Check for leaking or cracked air fittings;  
bubbled, cut, or worn hoses; and  
replace as required.  
in most cases for periodic tool use, manual  
lubrication is sufficient. however, if the tool  
is to be used on a consistent basis, we  
recommend installing an automatic oiler to  
eliminate dry runs and ensure maximum  
tool life. the two methods are explained  
below.  
place a few drops of air tool oil (not  
motor oil) in the air inlet fitting.  
drain the air supply compressor  
tank and the water filter separator  
reservoirs.  
Manual Lubrication: every two hours of  
use, place a few drops of air tool oil in  
the air inlet fitting and at all pivot points.  
do not use motor oil as the additives can  
corrode the tool seals. next, connect the  
tool to the air line and cover the exhaust  
port (see figure 1, on page 5) with a rag.  
position the end of the tool safely away  
from you, and run the tool for 30 seconds  
to completely circulate the oil through the  
tool and into the rag.  
Make sure the trigger lock is operational  
and that the collet holds the tooling  
tightly. Verify that the collet nut and  
insert are free of cracks and wear.  
periodically as required:  
remove the quick disconnect fitting  
and clean the filter screen. see figure  
1 on page 5 for location.  
Automatic Lubrication: Adjust the  
automatic in-line oiler. place a sheet of  
paper next to the exhaust port, run the tool  
at three or four 30-second intervals. When  
finished, the paper should show a slight oil  
stain. if no oil is seen or excessive oil drips  
from the paper, adjust the oiler and repeat  
this process until the adjustment is correct.  
see figure 3 for location.  
Wipe the grinder housing and the  
shanks of the tool bits with a lightly  
oiled cloth.  
Check and adjust the automatic in-line  
oiler.  
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section 6: service  
troubleshooting  
important: air tool repairs must be completed by a qualified service person.  
symptom  
possible cause  
solution  
tool runs at  
1. grinder is being overloaded. 1. reduce feed pressure; install a  
new or a smaller diameter bit.  
normal speed but  
bogs down when  
grinding, or tool  
runs slowly with  
2. tool adjustment at fault.  
2. re-adjust the throttle valve  
screw to the fully open  
position.  
little air exiting the 3. trigger or lock is bent and 3. Bend the trigger lock or trigger  
exhaust.  
binding the trigger.  
back into position so the trigger  
fully depresses the throttle  
valve.  
4. intake filter screen is 4. Clean the filter screen behind  
clogged.  
the air supply fitting (see figure  
1, on page 5).  
5. insufficient air supply volume 5. set the regulator to 90 psi, or  
or pressure.  
100 psi if the air hose is longer  
than 25 feet. repair any leaking  
fittings, remove all restrictions  
and hose kinks. ensure that all  
hoses and lines have an inside  
3
diameter of at least 8".  
6. tool shank or collet insert 6. replace worn items. if cutting  
is worn, causing tool to slip  
inside collet.  
wheel is used, verify mounting  
arbor is tight.  
7. incorrect  
affecting tool.  
lubrication  
is 7. Make sure tool is lubricated  
correctly and does not run  
dry. prevent oil from flooding  
the air tool by re-adjusting the  
automatic oiler.  
8. Water is entering tool.  
8. service or reposition the air  
filter water separator as far as  
possible from the compressor.  
this allows for maximum air  
cooling and water condensation  
for the water separator.  
9. Air tool motor clogged with an 9. Clean or rebuild the air tool as  
oil-water sludge.  
required, and correct moisture  
or lubrication problem in the air  
supply system.  
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-11-  
symptom  
possible cause  
solution  
tool does not  
1. Motor is at fault.  
1. Motor may be stuck in position  
operate when the  
trigger is pressed,  
but air runs freely  
from exhaust.  
from  
improper  
storage.  
Lubricate the air tool and rotate  
spindle by hand a few times.  
next use the trigger to operate  
the air tool while re-oiling  
several times in the process to  
flush the tool.  
tool runs slowly,  
and only a small  
amount of air exits  
from the exhaust  
port.  
1. Air regulator or tool  
adjustment is at fault.  
1. Adjust the air regulator to 90  
psi, or 100 psi if the air hose is  
longer than 25 feet. re-adjust  
the throttle valve screw to the  
fully open position.  
2. trigger throttle valve is 2. disassemble the throttle valve  
obstructed.  
and clean out sludge and  
contaminants.  
3. intake filter screen is 3. Clean the filter screen behind  
clogged.  
the air supply fitting (see figure  
1, on page 5).  
4. Motor loaded with moisture 4. disassemble air tool, clean, and  
or oil sludge.  
relubricate. Lubricate air tool  
and rotate spindle by hand a  
few times. next use the trigger  
to operate the air tool, re-oiling  
several times in the process to  
flush the system.  
tool does  
1. trigger bent or throttle valve 1. Bend trigger back to its normal  
not shut OFF  
when trigger is  
released.  
at fault.  
position so throttle valve is free  
to return to fully released or  
OFF position.  
2. throttle valve stuck open.  
2. replace throttle valve spring or  
o-rings.  
Air tool becomes  
hot or noisy  
during operation.  
1. Air tool heats up from 1. repair air tool, and correct  
insufficient lubrication or a  
worn bearing.  
in-line  
oiler  
lubrication  
adjustment, or follow manual  
lubrication requirements.  
Air tool becomes  
too cold to hold,  
or ice crystals  
form at exhaust  
port.  
1. the intake of moisture and 1. Keep compressor tank drained,  
the pressure drop is causing  
moisture to freeze in the  
tool.  
service, reposition, or add  
additional water separators in  
the supply system.  
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section 7: parts  
main parts diagram  
7
17  
3
34  
16  
29  
4
5
6
30  
35  
32  
2
31  
8
9
10  
33  
22  
1
11  
18  
19  
12  
13  
14  
15  
27  
21  
37  
27  
23  
24  
25  
20  
26  
36  
28  
main parts list  
REF PART # DESCRIPTION  
REF PART # DESCRIPTION  
STEEL BALL 2MM  
1
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
HOUSING  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
2
3
4
5
6
7
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
THROTTLE VALVE CYLINDER  
TRIGGER  
TRIGGER LOCK  
TORSION SPRING  
PIN 1.5 X 20MM  
ROLL PIN 3 X 22MM  
O-RING 4.8 X 1.6MM  
VALVE STEM  
ROTOR  
VANE SET  
CYLINDER  
THRUST WASHER  
BUSHING  
FRONT COVER  
LOCK PIN 2 X 6MM  
BALL BEARING 6000Z  
COLLET SEAT  
LOCK RING  
RUBBER BUMPER  
COLLET INSERT 1/4"  
COLLET NUT  
COMPRESSION SPRING  
REGULATOR  
O-RING 7 X 2MM  
O-RING 12 X 3MM  
THREADED RETAINER  
EXHAUST MUFFLER  
SCREENED FITTING  
BALL BEARING 626Z  
ENDPLATE  
SPINDLE WRENCH 1/2"  
COLLET WRENCH 11/16"  
OIL BOTTLE  
QUICK DISCONNECT 1/4" NPT  
Parts breakdown provided for reference only.  
Not all parts shown are available for purchase.  
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-13-  
Warranty  
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from  
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,  
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty  
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-  
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent  
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.  
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and  
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,  
or consequential damages arising from the use of our products.  
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue  
you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We  
will not accept any item back without this number. Proof of purchase must accompany the merchandise.  
The manufacturers reserve the right to change specifications at any time because they constantly strive to  
achieve better quality equipment. We make every effort to ensure that our products meet high quality and  
durability standards and we hope you never need to use this warranty.  
Please feel free to write or call us if you have any questions about the machine or the manual.  
Thank you again for your business and continued support. We hope to serve you again soon.  
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