Grizzly Grinder G5968 9 User Manual

ANGLE GRINDER  
MODEL G5968/9  
INSTRUCTION MANUAL  
COPYRIGHT © DECEMBER 2003 BY GRIZZLY INDUSTRIAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
#5907 PRINTED IN CHINA  
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SAFETY  
For Your Own Safety Read Instruction Manual  
Before Operating This Equipment  
The purpose of safety symbols is to attract your attention to possible hazardous  
conditions. This manual uses a series of symbols and signal words which are  
intended to convey the level of importance of the safety messages. The progres-  
sion of symbols is described below. Remember that safety messages by them-  
selves do not eliminate danger and are not a substitute for proper accident pre-  
vention measures.  
Indicates an imminently hazardous situation which, if  
not avoided, WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if  
not avoided, COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if  
not avoided, MAY result in minor or moderate injury.  
It may also be used to alert against unsafe practices.  
This symbol is used to alert the user to useful infor-  
mation about proper operation of the equipment.  
NOTICE  
Safety Instructions For Power Tools  
1. KEEP ALL SAFETY DEVICES IN  
5. KEEP CHILDREN AND VISITORS  
AWAY. All children and visitors  
should be kept at a safe distance  
from work area.  
PLACE and in working order.  
2. REMOVE ADJUSTING KEYS AND  
WRENCHES. Form habit of check-  
ing to see that keys and adjusting  
wrenches are removed from tool  
before turning on.  
6. MAKE WORK SHOP CHILD  
PROOF with padlocks, master  
switches, or by removing starter  
keys.  
3. KEEP WORK AREA CLEAN.  
Cluttered areas and benches invite  
accidents.  
7. DO NOT FORCE TOOL. It will do  
the job better and safer at the rate  
for which it was designed.  
4. DO NOT USE IN DANGEROUS  
ENVIRONMENT. DO NOT use  
power tools in damp or wet loca-  
tions, or where any flammable or  
noxious fumes may exist. Keep  
work area well lighted.  
8. USE RIGHT TOOL. DO NOT force  
tool or attachment to do a job for  
which it was not designed.  
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G5968/9 Angle Grinder  
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Safety Instructions For Power Tools  
14. MAINTAIN TOOLS WITH CARE.  
Keep tools sharp and clean for  
best and safest performance.  
Follow instructions for lubricating  
and changing accessories.  
9. USE PROPER EXTENSION CORD  
for the tool. Make sure your exten-  
sion cord is in good condition.  
Conductor size should be in accor-  
dance with the chart below. The  
amperage rating should be listed on  
the motor or tool nameplate. An  
undersized cord will cause a drop in  
line voltage resulting in loss of power  
and overheating. Your extension  
cord must also contain a ground wire  
and plug pin. Always repair or  
replace extension cords if they  
become damaged.  
15. DISCONNECT TOOLS before ser-  
vicing and changing accessories,  
such as blades, bits, cutters, and  
the like.  
16. REDUCE THE RISK OF UNIN-  
TENTIONAL STARTING. Make  
sure switch is in off position before  
plugging in.  
17. USE RECOMMENDED ACCES-  
SORIES. Consult the owner’s  
manual for recommended acces-  
sories. The use of improper acces-  
sories may cause risk of injury.  
Minimum Gauge for Extension Cords  
AMP  
RATING  
0-6  
LENGTH  
50ft  
16  
25ft  
16  
16  
16  
14  
12  
10  
100ft  
16  
14  
14  
12  
18. CHECK DAMAGED PARTS.  
Before further use of the tool, a  
guard or other part that is dam-  
aged should be carefully checked  
to determine that it will operate  
properly and perform its intended  
function. Check for alignment of  
moving parts, binding of moving  
parts, breakage of parts, mount-  
ing, and any other conditions that  
may affect its operation. A guard or  
other part that is damaged should  
be properly repaired or replaced.  
7-10  
16  
16  
12  
12  
11-12  
13-16  
17-20  
21-30  
10  
No  
10  
10. WEAR PROPER APPAREL. DO  
NOT wear loose clothing, gloves,  
neckties, rings, bracelets, or other  
jewelry which may get caught in  
moving parts. Non-slip footwear is  
recommended. Wear protective hair  
covering to contain long hair.  
11. ALWAYS USE SAFETY GLASSES.  
Also use face or dust mask if cutting  
operation is dusty. Everyday eye-  
glasses only have impact resistant  
lenses, they are NOT safety glass-  
es.  
No list of safety guidelines can be  
complete. Every shop environment  
is different. Always consider safety  
first, as it applies to your individual  
working conditions. Use this and  
other machinery with caution and  
respect. Failure to do so could result  
in serious personal injury, damage  
to equipment or poor work results.  
12. SECURE WORK. Use clamps or a  
vise to hold work when practical. It’s  
safer than using your hand and frees  
both hands to operate tool.  
13. DO NOT OVERREACH. Keep prop-  
er footing and balance at all times.  
G5968/9 Angle Grinder  
-2-  
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INTRODUCTION  
Most importantly, we stand behind our  
Commentary  
tools. If you have any service questions or  
parts requests, please call or write us at  
the location listed below.  
We are proud to offer the Grizzly Model  
G5968/9. The Model G5968/9 Angle  
Grinder is part of a growing Grizzly family  
of fine power tools. When used according  
to the guidelines set forth in this manual,  
you can expect years of trouble-free,  
enjoyable operation and proof of Grizzly’s  
commitment to customer satisfaction.  
Grizzly Industrial, Inc.  
1203 Lycoming Mall Circle  
Muncy, PA 17756  
Phone: (570) 546-9663  
Fax: (800) 438-5901  
The Model G5968/9 Angle Grinder is the  
perfect grinder for detailed grinding tasks  
in hard to reach places. Cleaning up  
welds, making bevels, and cutting thin  
material are just some of the ways the  
angle grinder can be used. When fitted  
with attachments, sanding, rust removal,  
and polishing metal and other materials  
are a few of the tasks that can be accom-  
plished.  
To operate this, or any power tool,  
safely and efficiently, it is essential to  
become as familiar with its character-  
istics as possible. The time you invest  
before you begin to use your Model  
G5968/9 Angle Grinder will be time well  
spent. DO NOT operate this equipment  
until you are completely familiar with  
the contents of this manual. Make sure  
you read and understand all of the  
safety procedures. If you do not under-  
stand something, DO NOT operate the  
equipment.  
We are pleased to provide this manual  
with the Model G5968/9. It was written to  
encourage safety considerations and  
guide you through general operating pro-  
cedures and maintenance. It represents  
our effort to produce the best documenta-  
tion possible.  
The specifications, details, and pho-  
tographs in this manual represent the  
Model G5968/9 as supplied when the  
manual was prepared. However, owing to  
Grizzly’s policy of continuous improve-  
ment, changes may be made at any time  
with no obligation on the part of Grizzly. If  
you have any comments regarding this  
manual, please write to us at the address  
below:  
Damage to your eyes, lungs, and ears  
could result from failure to wear safe-  
ty glasses, a respirator and hearing  
protection while using this equip-  
ment. Make sure proper filter is worn  
while wearing respirator.  
Grizzly Industrial, Inc.  
Technical Documentation  
P.O. Box 2069  
C
/O  
Bellingham, WA 98227-2069  
G5968/9 Angle Grinder  
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OPERATION INSTRUCTIONS  
Selecting Abrasive  
Using the Grinder  
The best results from your Model G5968/9  
Angle Grinder will be accomplished using  
the proper grit abrasive. As a rule, you will  
want to start with a more coarse grinding or  
sanding grit for removing large defects or  
rough spots, then work through finer grits  
until you achieve the smoothness and  
quality you desire.  
Inspect grinding disc for flaws. Never  
use a chipped or broken disc.  
Use only grinding discs made for this  
grinder. Never use a disc that requires  
modifications to the grinder.  
Never operate grinder without the  
guard in place.  
Pay attention to the direction the sparks  
are going while grinding. Flamable  
material must be kept at a safe dis-  
tance while grinding.  
With the disc you have determined to be  
sufficient for the job, and having a firm grip  
on the grinder, squeeze the trigger and  
grind the work evenly. Always keep the  
grinder moving to prevent gouge marks. If  
you stay in one place too long, then the  
grinder will produce a depression in the  
work that will compromise your finish.  
Make sure workpiece is secure. Use a  
vice or clamps when working with  
smaller workpieces.  
Always use two hands to hold the  
grinder.  
Experiment in a small corner or area that is  
not very noticeable on your project. Ideally,  
you want to achieve the balance of remov-  
ing defects without damaging your work.  
Never apply excessive force while  
grinding. Your grinder will last longer if  
you let “it” do the work. Using slight  
pressure barely greater than the weight  
of the equipment is ideal because you  
can still maintain control.  
Installing Abrasive Disc or  
Attachments  
Make sure the grinder is disconnected  
from the power source and remove the  
spanner nut. Place the grinding disc or  
attachment over the arbor and secure it  
with the spanner nut. Using the wrenches  
provided, hold the arbor with the wrench  
and tighten the spanner nut with the span-  
ner wrench. To remove abrasive discs, or  
attachments, follow the steps just per-  
formed. Note—Model G5968 has a spindle  
lock button so a wrench is not necessary  
on the arbor. Just push the spindle lock  
button on the top of the grinder to lock the  
spindle and use the spanner wrench to  
tighten or loosen the spanner nut.  
For added control and comfort, a lock-  
on trigger switch is installed. The lock-  
on trigger switch is easy to operate—  
simply squeeze the trigger and push in  
the locking pin. To release the trigger,  
press the trigger in, then release to dis-  
engage the trigger lock.  
-4-  
G5968/9 Angle Grinder  
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MAINTENANCE  
General  
Brushes  
Regular periodic maintenance on your  
Model G5968/9 Angle Grinder will ensure  
its optimum performance. Make a habit of  
inspecting your grinder each time you use  
it. Check for the following conditions and  
repair or replace when necessary:  
The brushes need to be checked periodi-  
cally to ensure optimum performance. If  
the brushes need to be replaced, simply  
unscrew the plastic cap on both sides of  
the grinder back by the trigger. Pull out  
and inspect the brushes. Either re-install  
or replace the brushes at this time.  
Loose fasteners.  
Worn switch.  
Worn or damaged cords and plugs.  
Any other condition that could hamper  
the safe operation of this equipment.  
Repair and Service  
All quality tools will eventually wear from  
normal use. Since the grinder is encased  
in a double insulated plastic cover, leave  
repair and service issues to a qualified ser-  
vice technician.  
Keeping Tool Clean  
The Model G5968/9 Angle Grinder will  
give you years of trouble free service if you  
keep it clean and free of built-up dust or  
grime. Ensure that no air passages get  
blocked. If they do, blow them out with  
compressed air.  
Technical Data  
Model:  
G5968  
110V  
G5969  
110V  
Rated Voltage:  
Rated Frequency:  
Rated Power Input:  
No-Load Speed:  
Plastic parts can easily be cleaned with a  
damp cloth, but never use water to clean  
any electrical parts. Solvents should also  
be avoided on plastic because of the pos-  
sibility of damage.  
60 Hz  
450W  
60 Hz  
700W  
11,000  
RPM  
10,000  
RPM  
Disassembly and improper reassem-  
bly of this device can result in elec-  
trical shock danger. Always have this  
device serviced by a qualified electri-  
cal repair technician. Serious injury  
will result.  
Wear safety glasses when cleaning  
tool with compressed air.  
-5-  
G5968/9 Angle Grinder  
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Model G5968 Parts Breakdown  
-6-  
G5968/9 Angle Grinder  
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Model G5968 Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
PHTEK14M TAP SCREW M4 X 6  
25 P626  
BEARING 626-RS  
P5968002 BACK COVER  
P5968003 CORD  
26 P5968026 GEAR  
27 P5968027 SPINDLE LOCK  
28 P5968028 SPRING  
P5968004 CORD GUARD  
P5968005 CAPACITANCE  
P5968006 SWITCH  
29 PHTEK16M TAPSCREW M5 X 25  
30 P5968030 GEAR HOUSING  
31 P5968031 BRAKE PIN  
32 P5968032 BEARING 8E8*12*10  
PHTEK15M TAP SCREW M4 X 10  
P5968008 HOUSING  
P5968009 SWITCH ROD LINK  
33 PR05M  
EXT RET RING 15MM  
10 P5968010 CHOKE  
34 P5968034 GEAR  
11 P5968011 PROTECT RING  
12 P5968012 TOUCH SPRING  
13 P5968013 STATOR  
35 P5968035 RETAINING PLATE  
36 P6201  
37 P5968037 ASPHALT FELT  
38 PW05M FLAT WASHER 4MM  
39 P5968039 PACKING GLAND  
BEARING 6201-2RS  
14 PLW02M  
LOCK WASHER 4MM  
15 P5968015 TAP SCREW M4 X 70  
16 P5968016 CORD CLIP  
40 PLW02M  
41 PS02M  
LOCK WASHER 4MM  
PHLP SCR M4-.7 X 12  
17 P626  
BEARING 626-RS  
18 P5968018 FAN GUIDE  
42 P5968042 SPINDLE  
19 P5968019 ARMATURE  
43 PS02M  
PHLP SCR M4-.7 X 12  
LOCK WASHER 4MM  
20 P5968020 BRUSH HOLDER  
21 P5968021 WOODRUFF KEY #202  
22 P5968022 CARBON BRUSH  
23 P5968023 BRUSH CAP  
44 PLW02M  
45 P5968045 WHEEL GUARD  
46 P5968046 WHEEL FLANGE  
48 P5968048 WHEEL NUT  
24 P5968024 INNER COVER  
50 P5968050 SPANNER WRENCH  
-7-  
G5968/9 Angle Grinder  
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Model G5969 Parts Breakdown  
-8-  
G5968/9 Angle Grinder  
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Model G5969 Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
3
4
5
6
7
8
9
P5969001 WHEEL NUT  
P5969003 WHEEL FLANGE  
P5969004 WHEEL GUARD  
29 P6204  
BEARING 6204-RS  
30 P5969030 INNER COVER  
31 P5969031 WOODRUFF KEY #202  
32 P5969032 ARMATURE  
PS06M  
PHLP SCR M5-.8 X 20  
PLW01M LOCK WASHER 5MM  
P5969007 SPINDLE  
33 P608  
BEARING 608-RS  
34 P5969034 FAN GUIDE  
P5969008 WOODRUFF KEY #202  
P5969009 SIDE HANDLE  
35 P5969035 TAP SCREW M5 X 65  
36 PLW01M LOCK WASHER 5MM  
37 P5969037 STATOR  
10 PS56M  
11 PLW01M LOCK WASHER 5MM  
13 PS40M PHLP SCR M5-.8 X 16  
PHLP SCR M4-.7 X 16  
38 P5969038 CHOKE  
39 P5969039 HOUSING  
14 PLW01M LOCK WASHER 5MM  
15 P5969015 PACKING GLAND  
16 P5969016 ASPHALT FELT  
40 P5969040 G5969 ID LABEL  
41 P5969041 BRUSH HOLDER  
42 P5969042 CARBON BRUSH  
43 P5969043 BRUSH CAP  
44 P5969044 SWITCH  
17 P6202  
BEARING 6202-RS  
18 P5969018 RETAINING PLATE  
19 P5969019 GEAR  
45 P5969045 CAPACITANCE  
46 P5969046 LEFT HANDLE  
47 PHTEK17M TAP SCREW M5 X 20  
49 P5969049 RIGHT HANDLE  
50 P5969050 CORD GUARD  
51 P5969051 CORD  
20 PR05M  
21 P6000  
EXT RET RING 15MM  
BALL BEARING 6000  
22 P5969022 BRAKE PIN  
23 P5969023 GEAR HOUSING  
24 P5969024 GRIZZLY LOGO LABEL  
25 P5969025 SPRING  
60 P5969060 SPANNER WRENCH  
61 PHTEK16M TAP SCREW M5 X 25  
26 P5969026 SPINDLE LOCK  
27 PR39M  
EXT. RETAINING RING 8MM  
62 PW02M  
FLAT WASHER 5MM  
28 P5969028 GEAR  
-9-  
G5968/9 Angle Grinder  
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WARRANTY AND RETURNS  
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original  
purchaser from the date of purchase. This warranty does not apply to defects due directly  
or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main-  
tenance. This is Grizzly’s sole written warranty and any and all warranties that may be  
implied by law, including any merchantability or fitness, for any particular purpose, are here-  
by limited to the duration of this written warranty. We do not warrant or represent that the  
merchandise complies with the provisions of any law or acts unless the manufacturer so  
warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price  
paid for the product and any legal actions brought against Grizzly shall be tried in the State  
of Washington, County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental, con-  
tingent, special, or consequential damages arising from the use of our products.  
To take advantage of this warranty, contact us by mail or phone and give us all the details.  
We will then issue you a “Return Number,’’ which must be clearly posted on the outside as  
well as the inside of the carton. We will not accept any item back without this number. Proof  
of purchase must accompany the merchandise.  
The manufacturers reserve the right to change specifications at any time because they con-  
stantly strive to achieve better quality equipment. We make every effort to ensure that our  
products meet high quality and durability standards and we hope you never need to use this  
warranty.  
Please feel free to write or call us if you have any questions about the machine or the man-  
ual.  
Grizzly Industrial, Inc.  
1203 Lycoming Mall Circle  
Muncy, PA 17756  
Phone: (570) 546-9663  
Fax: (800) 438-5901  
E-Mail:  
techsupport@grizzly industrial.com  
Thank you again for your business and continued support. We hope to serve you again  
soon.  
-10-  
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WARRANTY CARD  
Name__________________________________________________________  
Street__________________________________________________________  
City____________________State________Zip_________  
Phone Number____________E-Mail___________________FAX____________  
MODEL # G5968/9 Angle Grinder  
Order #_______________________  
The following information is given on a voluntary basis. It will be used for marketing purposes to help us devel-  
op better products and services. Of course, all information is strictly confidential.  
9. How many of the machines checked above are  
Grizzly? ____________  
1. How did you learn about us?  
___Advertisement  
___Friend  
___Catalog  
___World Wide Web  
___Other__________________________  
___Card Deck  
10. Which portable/hand held power tools do you own?  
Check all that apply.  
___Belt Sander  
___Biscuit Joiner  
___Circular Saw  
___Detail Sander  
___Drill/Driver  
___Orbital Sander  
___Palm Sander  
___Portable Planer  
___Saber Saw  
___Reciprocating Saw  
___Router  
2. What is your annual household income?  
___$20,000-$29,999  
___$30,000-$39,999  
___$40,000-$49,999  
___$50,000-$59,999  
___$60,000-$69,999  
___$70,000-$79,999  
___$80,000-$89,999  
___$90,000 +  
___Miter Saw  
___Other_________________________________  
3. What is your age group?  
___20-29  
11. What machines/supplies would you like Grizzly  
Industrial to carry?  
___50-59  
___60-69  
___70 +  
___30-39  
___40-49  
___12" Table Saw  
___12" Jointer  
___Radial Arm Saw  
___Panel Saw  
___Lumber  
___Brass Hardware  
4. How long have you been a woodworker?  
___Paint & Finishing Supplies  
___Contractor’s Supplies  
___0 - 2 Years  
___2 - 8 Years  
___8 - 20 Years  
___20+ Years  
___Combination Planer/Jointer  
___Other_________________________________  
5. How would you rank your woodworking skills?  
___Simple  
___Advanced  
___Intermediate  
___Master Craftsman  
12. What new accessories would you like Grizzly  
Industrial to carry?  
6. What stationary woodworking tools do you own?  
Check all that apply.  
___Builders Hardware  
___Fasteners  
___Hand Tools  
___Air Compressor  
___Band Saw  
___Panel Saw  
___Planer  
___Wood Components  
___Other_________________________________  
___Drill Press  
___Power Feeder  
___Radial Arm Saw  
___Shaper  
___Jointer  
___Lathe  
___Drum Sander  
___Dust Collector  
___Spindle Sander  
___Table Saw  
13. What other companies do you purchase your tools  
and supplies from?  
_________________________________________  
_________________________________________  
_________________________________________  
___Mortiser  
___Wide Belt Sander  
___Horiz.Boring Machine  
___Vacuum Veneer Press  
14. Do you think your purchase represents good value?  
___Other______________________________  
___Yes  
___No  
7. How many of your woodworking machines are  
Grizzly? _____________  
15. Would you recommend Grizzly to a friend?  
___Yes ___No  
8. Which benchtop tools do you own? Check all  
that apply.  
16. Would you allow us to use your name as a refer-  
ence for Grizzly customers in your area? Note: We  
never use names more than three times.  
___1"x42" Belt Sander ___6" - 8" Grinder  
___5" - 8" Drill Press ___Mini Lathe  
___Yes  
___No  
___8" Table Saw  
___Scroll Saw  
___Spindle/Belt Sander ___Mini Jointer  
___10"-12"Thickness Planer  
___8" - 10" Bandsaw  
___Disc/Belt Sander  
17.Comments:________________________________  
_________________________________________  
_________________________________________  
_________________________________________  
___Other______________________________  
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Send a Grizzly Catalog to a friend:  
Name________________________________  
Street________________________________  
City______________State______Zip_______  
FOLD ALONG DOTTED LINE  
GRIZZLY INDUSTRIAL, INC.  
P.O. BOX 2069  
BELLINGHAM, WA 98227-2069  
TAPE ALONG EDGES--PLEASE DO NOT STAPLE  
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