MODEL G0563/G0564
OSCILLATING EDGE SANDER
OWNER'S MANUAL
(For models manufactured since 10/11)
247570
COPYRIGHT © JULY, 2004 BY GRIZZLY INDUSTRIAL, INC., REVISED SEPTEMBER 2014 (WK)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
V2.09.14
#CA6304 PRINTED IN TAIWAN
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Table of Contents
INTRODUCTION............................................... 2
SECTION 5: ACCESSORIES......................... 28
Machine Description ...................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
G0563 Machine Data Sheet .......................... 3
G0564 Machine Data Sheet .......................... 5
Machine Features.......................................... 7
SECTION 6: MAINTENANCE......................... 29
General ........................................................ 29
Lubrication ................................................... 29
Tables .......................................................... 31
Spindle Connector ....................................... 31
Eccentric ...................................................... 31
SECTION 1: SAFETY....................................... 8
Safety Instructions for Machinery .................. 8
Additional Safety for Oscillating Edge
Sanders........................................................ 10
SECTION 7: SERVICE ................................... 32
Troubleshooting Machine............................. 32
Troubleshooting Sanding............................. 33
About Service............................................... 34
Calibrating Angle Gauge.............................. 34
Removing Drive Roller................................. 35
SECTION 2: POWER SUPPLY...................... 11
SECTION 3: SET UP...................................... 13
Needed for Setup......................................... 13
Unpacking.................................................... 13
Inventory ...................................................... 14
Cleanup........................................................ 15
Site Considerations...................................... 16
Hardware Recognition Chart ....................... 17
Back Stop..................................................... 18
Dust Port Cover ........................................... 18
Dust Ports.................................................... 19
Dust Collection............................................. 19
Test Run ...................................................... 20
SECTION 8: WIRING...................................... 36
Wiring Safety Instructions............................ 36
G0563 Wiring Diagram ................................ 37
G0564 Wiring Diagram ................................ 38
SECTION 9: PARTS....................................... 39
G0563 Breakdown....................................... 39
G0564 Breakdown....................................... 43
WARRANTY & RETURNS ............................. 49
SECTION 4: OPERATIONS ........................... 21
Sanding Belts............................................... 21
Emergency Stop Button............................... 21
Installing Belt................................................ 22
Belt Tracking................................................ 22
Platen Angle Adjustment ............................. 23
Table Adjustment......................................... 23
Miter Gauge................................................. 24
Sanding Spindle........................................... 25
Spindle Table Height ................................... 26
Spindle Sanding........................................... 26
Edge & End Sanding ................................... 27
Fence........................................................... 27
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INTRODUCTION
Machine Description
Manual Accuracy
The Model G0563/G0564 Oscillating Edge Sander
features an oscillating belt and spindle drum, two
dust ports, a T-Slot and miter gauge, and a quick
release tension lever. Vertical adjustment of the
edge-sanding table is handwheel-controlled, and
the sanding belt tilts from 0 to 90 degrees.
We are proud to provide a high-quality owner’s
manual with your new machine!
We made every effort to be exact with the instruc-
tions, specifications, drawings, and photographs
contained inside. Sometimes we make mistakes,
but our policy of continuous improvement also
means that sometimes the machine you receive
will be slightly different than what is shown in
the manual.
Both models are equipped with a 240V, single-
phase motor. Model G0563 comes with a 2 HP,
9A motor, and Model G0564 is powered by a 3
HP, 9A motor.
If you find this to be the case, and the difference
between the manual and machine leaves you
confused about a procedure, check our website
for an updated version. We post current manuals
and manual updates for free on our website at
Contact Info
We stand behind our machines. If you have
any questions or need help, use the information
below to contact us. Before contacting, please get
the serial number and manufacture date of your
machine. This will help us help you faster.
Alternatively, you can call our Technical Support
for help. Before calling, please write down the
Manufacture Date and Serial Number stamped
into the machine ID label (see below). This infor-
mation helps us determine if updated documenta-
tion is available for your machine.
Grizzly Technical Support
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Email: [email protected]
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Manufacture Date
Serial Number
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: [email protected]
-2-
Model G0563/G0564 (Mfd. Since 10/11)
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0563 OSCILLATING EDGE SANDER 2 HP
Product Dimensions:
Weight.............................................................................................................................................................. 396 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 50-1/2 x 23 x 49 in.
Footprint (Length x Width)............................................................................................................... 22-1/2 x 19-1/2 in.
Shipping Dimensions:
Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 504 lbs.
Length x Width x Height....................................................................................................................... 48 x 30 x 44 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement........................................................................................................... 240V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 240V
Full-Load Current Rating.......................................................................................................................................... 9A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length............................................................................................................................................... 10 ft.
Power Cord Gauge......................................................................................................................................... 14 AWG
Plug Included........................................................................................................................................................... No
Recommended Plug Type..................................................................................................................................... 6-15
Switch Type.................................................................................................... Magnetic Switch w/Overload Protection
Motors:
Main
Type................................................................................................................. TEFC Capacitor-Start Induction
Horsepower................................................................................................................................................ 2 HP
Phase............................................................................................................................................ Single-Phase
Amps.............................................................................................................................................................. 9A
Speed................................................................................................................................................ 1725 RPM
Power Transfer ............................................................................................................................... Direct Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Operation Information
Sanding Belt Speed........................................................................................................................... 3150 FPM
Sanding Belt Oscillations.......................................................................................................................... 1/4 in.
Sanding Belt Length.................................................................................................................................. 89 in.
Sanding Belt Width...................................................................................................................................... 6 in.
Sanding Belt Tilt............................................................................................................................... 0 – 90 deg.
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Table Information
Table Length........................................................................................................................................ 26-7/8 in.
Table Width................................................................................................................................................ 12 in.
Table Thickness.................................................................................................................................... 1-1/4 in.
Table Travel........................................................................................................................................... 3-3/4 in.
Floor To Table Height............................................................................................................ 35-3/4 – 39-1/2 in.
End Table Length................................................................................................................................ 11-1/2 in.
End Table Width........................................................................................................................................ 10 in.
End Table Thickness................................................................................................................................ 3/4 in.
End Table Travel....................................................................................................................................... 10 in.
Platen Information
Platen Type.............................................................................................................................. Graphite Coated
Platen Length...................................................................................................................................... 30-1/4 in.
Platen Width.......................................................................................................................................... 6-3/4 in.
Construction
Table....................................................................................................................... Precision-Ground Cast Iron
Frame......................................................................................................................................................... Steel
Base........................................................................................................................................................... Steel
Drive Roller......................................................................................................................................... Aluminum
Idler Roller.............................................................................................................................................. Rubber
Paint Type/Finish....................................................................................................................... Powder Coated
Other Related Information
Number of Dust Ports....................................................................................................................................... 2
Dust Port Size.............................................................................................................................................. 4 in.
Belt Release................................................................................................................................ Quick Release
Drive Roller Size.......................................................................................................................................... 7 in.
Idler Roller Size..................................................................................................................................... 3-7/8 in.
Other Specifications:
Country of Origin .............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ........................................................................................................ 15 Minutes
Serial Number Location .................................................................................................................... ID Label on Base
Sound Rating ..................................................................................................................................................... 90 dB
ISO 9001 Factory .................................................................................................................................................... No
CSA, ETL, or UL Certified/Listed ........................................................................................................................... Yes
Features:
Sanding Surface Tilts Vertical to Horizontal
T-Slot Table and Miter Gauge
Quick Release Belt Tension Lever
Graphite Coated Platen
Oscillating Sanding Surfaces
Sanding Belt Oscillates at 52 Cycles per Minute
Includes 3 Spindles Drums: 1 1/2", 2", 3" x 4 1/2"
Platen Tilts 0 to 90 degrees (5 deg. Scale)
-4-
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0564 OSCILLATING EDGE SANDER 3 HP
Product Dimensions:
Weight.............................................................................................................................................................. 495 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 60 x 28 x 49 in.
Footprint (Length x Width)..................................................................................................................... 32 x 19-1/2 in.
Shipping Dimensions:
Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 597 lbs.
Length x Width x Height....................................................................................................................... 58 x 30 x 44 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement........................................................................................................... 240V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 240V
Full-Load Current Rating........................................................................................................................................ 11A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length............................................................................................................................................... 10 ft.
Power Cord Gauge......................................................................................................................................... 12 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type.................................................................................................................................... NEMA 6-15
Switch Type.................................................................................................... Magnetic Switch w/Overload Protection
Motors:
Main
Type................................................................................................................. TEFC Capacitor-Start Induction
Horsepower................................................................................................................................................ 3 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 11A
Speed................................................................................................................................................ 1725 RPM
Power Transfer ............................................................................................................................... Direct Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Operation Information
Sanding Belt Speed........................................................................................................................... 3150 FPM
Sanding Belt Oscillations.......................................................................................................................... 1/4 in.
Sanding Belt Length................................................................................................................................ 108 in.
Sanding Belt Width...................................................................................................................................... 6 in.
Sanding Belt Tilt............................................................................................................................... 0 – 90 deg.
-5-
Model G0563/G0564 (Mfd. Since 10/11)
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Table Information
Table Length........................................................................................................................................ 35-1/2 in.
Table Width................................................................................................................................................ 12 in.
Table Thickness.................................................................................................................................... 1-1/2 in.
Table Travel................................................................................................................................................. 4 in.
Floor To Table Height............................................................................................................ 35-3/4 – 39-3/4 in.
End Table Length................................................................................................................................ 11-1/2 in.
End Table Width........................................................................................................................................ 10 in.
End Table Thickness................................................................................................................................ 3/4 in.
End Table Travel....................................................................................................................................... 10 in.
Platen Information
Platen Type.............................................................................................................................. Graphite Coated
Platen Length...................................................................................................................................... 39-3/4 in.
Platen Width.......................................................................................................................................... 6-3/4 in.
Construction
Table....................................................................................................................... Precision Ground Cast Iron
Frame......................................................................................................................................................... Steel
Base........................................................................................................................................................... Steel
Drive Roller......................................................................................................................................... Aluminum
Idler Roller.............................................................................................................................................. Rubber
Miter Block.......................................................................................................................................... Aluminum
Paint Type/Finish....................................................................................................................... Powder Coated
Other Related Information
Number of Dust Ports....................................................................................................................................... 2
Dust Port Size.............................................................................................................................................. 4 in.
Belt Release................................................................................................................................ Quick Release
Drive Roller Size.......................................................................................................................................... 7 in.
Idler Roller Size..................................................................................................................................... 3-7/8 in.
Other Specifications:
Country of Origin .............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ........................................................................................................ 15 Minutes
Serial Number Location .................................................................................................................... ID Label on Base
Sound Rating ..................................................................................................................................................... 90 dB
ISO 9001 Factory .................................................................................................................................................... No
CSA, ETL, or UL Certified/Listed ........................................................................................................................... Yes
Features:
Sanding Surfaces Tilts Vertical and Horizontal
T-Slot Table and Miter Gauge
Quick Belt Release Lever
Graphite Coated Platen
Oscillating Sanding Surfaces
Sanding Belt Oscillates at 52 Cycles per Minute
Includes 3 Sanding Drums: 1 1/2", 2", 3" x 4 1/2"
Platen Tilts 0 to 90 degrees (5 deg. Scale)
-6-
Model G0563/G0564 (Mfd. Since 10/11)
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Machine Features
E
B
C
D
F
A
P
G
O
H
N
I
M
L
J
K
Figure 1. Main features of the G0563/G0564.
I. Belt Tracking Adjustment
J. Table Lock Levers
K. Vertical Adjustment Handwheel
L. Storage Compartment
M. Sanding Table
N. ON/OFF Switch
A. Sanding Spindle Table
B. Sanding Spindle
C. Belt Access Door
D. Emergency Stop Switch
E. Back Stop
F. Rear Dust Port
O. Vertical Adjustment Lock Handles
P. Spindle Table Adjustment Lock Handle
G. Motor
H. Angle Adjustment & Lock Handle
For Your Own Safety Read This Manual
Before Operating Sander
a) Wear eye protection.
b) Support workpiece on worktable.
c) Minimize pinch hazards. Use the smallest
table insert possible with sanding drum.
d) Avoid kickback. Feed workpiece against
rotation of drum.
e) Avoid entanglement with spinning drum.
Do not wear gloves, necktie, or loose
clothing. Tie back long hair.
-7-
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this ELECTRICAL EQUIPMENT INJURY RISKS. You
owner’s manual BEFORE using machine.
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
TRAINED OPERATORS ONLY. Untrained oper-
ators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, dis-
connect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make workshop kid proof!
DISCONNECT POWER FIRST. Always discon-
nect machine from power supply BEFORE making
adjustments, changingtooling, orservicingmachine.
This prevents an injury risk from unintended startup
or contact with live electrical components.
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machin-
ery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
-8-
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WEARING PROPER APPAREL. Do not wear FORCING MACHINERY. Do not force machine.
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to avoid
accidental slips, which could cause loss of work-
piece control.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
HAZARDOUS DUST. Dust created while using
machinery may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material,
and always wear a NIOSH-approved respirator to
reduce your risk.
STABLE MACHINE. Unexpected movement dur-
ing operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for rec-
ommended accessories. Using improper acces-
sories will increase the risk of serious injury.
HEARING PROTECTION. Always wear hear-
ing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifica-
tions—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect safe
operation. Immediately repair or replace damaged
or mis-adjusted parts before operating machine.
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
MAINTAIN POWER CORDS. When disconnect-
ing cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intend-
ed operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly.
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Additional Safety for Oscillating Edge Sanders
WORKPIECE PRESSURE. Do not jam the
FOREIGN MATERIAL. Always inspect stock for
workpiece against the sanding surfaces. Firmly nails, staples, knots, and other imperfections that
grasp the workpiece in both hands and ease it could be dislodged and thrown from the machine
against the belt/spindle using light pressure.
during sanding operations.
HAND PLACEMENT. Do not place hands near, DUST COLLECTION. Never operate the sander
or in contact with, sanding surfaces during opera- without an adequate dust collection system in
tion.
place and running.
WORKPIECE HANDLING. Grip the workpiece DIRECTION. Never sand tapered or pointed stock
with both hands.
with the point facing the feed direction.
MAINTENANCE. Perform machine inspections POWER DISCONNECT. Disconnect the machine
and maintenance promptly as required.
from the power source before changing the sand-
ing belt or sleeve.
SANDING BELTS/DRUMS. Replace sanding
belts and drums promptly as needed.
TEST RUN. Test run the machine before starting
any work.
WORKPIECE QUANTITY. Never sand more than
one piece of stock at a time.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety pre-
cautions are overlooked or ignored, serious
personal injury may occur.
-10-
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SECTION 2: POWER SUPPLY
Availability
Circuit Information
Before installing the machine, consider the avail-
ability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power sup-
ply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, con-
sult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.
Full-Load Current Rating
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
Circuit Requirements
This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:
G0563 Full-Load Current Rating......... 9 Amps
G0564 Full-Load Current Rating....... 11 Amps
Nominal Voltage ........................................240V
Cycle..........................................................60 Hz
Phase........................................... Single-Phase
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid over-
loading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.
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Grounding Requirements
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
This machine is equipped with a power cord that
has an equipment-grounding wire and a grounding
plug. Only insert plug into a matching receptacle
(outlet) that is properly installed and grounded in
accordance with all local codes and ordinances.
DO NOT modify the provided plug!
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is nec-
essary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
GROUNDED
6-15 RECEPTACLE
Check with a qualified electrician or service per-
sonnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, discon-
nect it from power, and immediately replace it with
a new one.
Current Carrying Prongs
6-15 PLUG
Grounding Prong
Extension Cords
Figure 2. Typical 6-15 plug and receptacle.
We do not recommend using an extension cord
with this machine. If you must use an extension
cord, only use it if absolutely necessary and only
on a temporary basis.
Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
No adapter should be used with the plug. If
plug does not fit the available receptacle, or
if machine must be reconnected for use on
a different type of circuit, the reconnection
must be performed by an electrician or
qualified service personnel, and it must
comply with all local codes and ordinances.
Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:
Minimum Gauge Size...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
-12-
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SECTION 3: SET UP
Needed for Setup
To reduce your risk of
serious injury, read this
entire manual BEFORE
using machine.
The following are needed to complete the setup
process, but are not included with your machine:
Description
Qty
•
•
•
•
•
•
•
•
•
•
Phillips Screwdriver #2 ................................ 1
Flat Head Screwdriver................................. 1
Machinist's Square ...................................... 1
Hammer....................................................... 1
Socket 7⁄8" ................................................... 1
Ratchet w/6" extension................................ 1
Hex Wrench 4mm........................................ 1
Dust Collector.............................................. 1
Dust Hoses.................................................. 2
Hose Clamps............................................... 2
Wear safety glasses during
the entire setup process!
HEAVY LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,
get help from other people
and use a forklift (or other
lifting equipment) rated for
weight of this machine.
Unpacking
Your machine was carefully packaged for safe
transportation. Remove the packaging materials
from around your machine and inspect it. If you
discover any damage, please call us immediately
at (570) 546-9663 for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, inventory the contents.
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials shipped with this
machine. Discard immediately.
-13-
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Inventory
C
B
D
A
N
O
E
K
J
L
M
I
H
G
F
Figure 3. Box contents.
P. Hardware Bag (Not Shown)........................ 1
• Lock Handle............................................ 1
• Star Knobs 5⁄16"-18 x 1" ........................... 2
• Hex Bolts 5⁄16"-18 x 1".............................. 2
• Hex Bolt 5⁄16"-18 x 1⁄2".............................. 1
• Phillips Head Screws 1⁄4"-20 x 3⁄8"........... 4
• Spindle Washer 5⁄16"................................ 1
• Flat Washers 5⁄16".................................... 4
• Hinge Pins .............................................. 4
• Wrench 10 x 12mm, Open-End .............. 1
• Hex Wrench 5mm................................... 1
• Hex Wrench 6mm................................... 1
• Rod ......................................................... 1
• Drive Puller Plate.................................... 1
After all the parts have been removed from the
packaging, you should have the following items:
Box Contents: (Figure 3)
A. Fence.......................................................... 1
B. Front Dust Port........................................... 1
C. Spindle Table Assembly............................. 1
D. Sanding Belt............................................... 1
E. Rear Dust Port Cover................................. 1
F. Rear Dust Port............................................ 1
1
G. Table Insert 1 /2" ......................................... 1
H. Table Insert 2" ............................................ 1
I. Table Insert 3" ............................................ 1
J. Sanding Drum 3"........................................ 1
K. Sanding Drum 2"........................................ 1
1
• Cap Screw 5⁄16"-18 x 1 ⁄4"......................... 1
• Cap Screws 1⁄4"-20 x 13⁄4"........................ 2
1
L. Sanding Drum 1 /2"..................................... 1
M. Spindle ....................................................... 1
N. Miter Gauge................................................ 1
O. Back Stop................................................... 1
In the event that any non-proprietary parts are
missing (e.g. a nut or a washer), we would be
glad to replace them, or for the sake of expedi-
ency, replacements can be obtained at your local
hardware store.
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Cleanup
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avoid
using these products
to clean machinery.
The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but it
will take a little time to clean.
Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.
Many cleaning solvents
are toxic if inhaled. Only
work in a well-ventilated
area.
There are many ways to remove this rust preven-
tative, but the following steps work well in a wide
variety of situations. Always follow the manufac-
turer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces.
Before cleaning, gather the following:
•
•
•
•
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
T23692—Orange Power Degreaser
A great product for removing the waxy shipping
grease from your machine during clean up.
Basic steps for removing rust preventative:
1. Put on safety glasses.
2. Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak
for 5–10 minutes.
3. Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe
off easily. If you have a plastic paint scraper,
scrape off as much as you can first, then wipe
off the rest with the rag.
4. Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality
metal protectant to prevent rust.
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Site Considerations
Weight Load
Physical Environment
Refer to the Machine Data Sheet for the weight
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest work-
piece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
The physical environment where the machine is
operated is important for safe operation and lon-
gevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemi-
cals, airborne abrasives, or extreme conditions.
Extreme conditions for this type of machinery are
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20%–95% (non-condensing); or
the environment is subject to vibration, shocks,
or bumps.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the main-
tenance and service described in this manual.
See below for required space allocation.
Electrical Installation
Place this machine near an existing power source.
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals, or
other hazards. Make sure to leave enough space
around machine to disconnect power supply or
apply a lockout/tagout device, if required.
Lighting
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
Lighting around the machine must be adequate
enough that operations can be performed safely.
Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.
29"
29"
Min.
Min.
50"
60"
G0563
G0564
Figure 4. Minimum working clearances.
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Hardware Recognition Chart
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Back Stop
Dust Port Cover
Components and Hardware Needed:
Qty
Components and Hardware Needed:
Dust Port Cover................................................. 1
Hinge Pins......................................................... 2
Qty
Hex Bolts 5⁄16"-18 x 1"......................................... 2
Flat Washers 5/16"............................................... 2
Back Stop.......................................................... 1
Tools Needed:
Hammer............................................................. 1
Tools Needed:
Open-End Wrench 10 x 12mm.......................... 1
To mount dust port cover:
To mount back stop:
1. Align dust port cover hinges with hinges on
1. Place a washer on each hex bolt and thread
approximately one turn into holes in platen,
as shown in Figure 5.
back of sander.
2. Insert hinge pins through aligned hinges, as
shown in Figure 7, and tap with a hammer for
full insertion.
Dust Port Cover
Hinge Pins
Figure 5. Back stop bolts.
2. Slide back stop onto hex bolts and tighten,
Figure 7. Dust port cover installed.
1
allowing /8" clearance from belt to bottom of
the back stop, as shown in Figure 6.
3. Latch belt access door to dust port cover.
Figure 6. Back stop installed.
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Dust Ports
Dust Collection
Components and Hardware Needed:
Qty
There are two 4" dust collection ports for the
sander that should be connected to a dust collec-
tor. The port locations are shown in Figure 9.
Dust Ports.......................................................... 2
Phillips Head Screws 1⁄4"-20 x 3⁄8"...................... 4
Flat Washers 1/4"................................................ 4
Hinge Pins......................................................... 2
Tools Needed:
Phillips Head Screwdriver #2 ............................ 1
To mount dust ports:
1. Align rear dust port holes with tapped holes
on back of sander.
2. Insert Phillips head screws and wash-
ers through aligned holes and tighten
(see Figure 8).
Figure 9. G0563/G0564 dust ports.
Components and Hardware Needed:
Qty
Dust Collector.................................................... 1
Dust Hoses 4".................................................... 2
Hose Clamps 4"................................................. 4
Tools Needed
Phillips Head Screwdriver #2 ............................ 1
To connect your machine to a dust collection
system:
1. Use 4" diameter hose and clamps to connect
a dust collection system to your dust ports.
Figure 8. Installing dust port.
Model T10116 (Figure 10) can be purchased
separately through our catalog or online for added
dust collection when spindle sanding.
3. Align hinges of front dust port with hinges on
front of sander.
4. Mount front dust port using hinge pins and
latches in a similar fashion to dust port cover.
(Refer to Dust Port Cover on this page.)
Figure 10. Model T10116 auxiliary dust table.
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4. Turn machine ON. Press Emergency Stop
Button, shown in Figure 11.
Test Run
—If the machine stops, the EMERGENCY
STOP button is working properly.
Congratulations! The Test Run is complete.
Once assembly is complete, test run the machine
to ensure it is properly connected to power and
safety components are functioning properly.
—If the machine does not stop, immediately
disconnect power to the machine. The
EMERGENCY STOP button is not work-
ing properly. This safety feature must work
correctly before proceeding with regular
operations. Call Tech Support for help.
If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from
power, and fix the problem BEFORE operating the
machine again. The Troubleshooting table in the
SERVICE section of this manual can help.
Serious injury or death can result from
using this machine BEFORE understanding
its controls and related safety information.
DO NOT operate, or allow others to operate,
machine until the information is understood.
DO NOT start machine until all preceding
setup instructions have been performed.
Operating an improperly set up machine
may result in malfunction or unexpect-
ed results that can lead to serious injury,
death, or machine/property damage.
Figure 11. Emergency stop button.
To test run machine:
1. Clear all setup tools away from machine.
2. Connect machine to power supply.
3. Turn machine ON. Verify motor operation,
and then turn machine OFF. The motor
should run smoothly and without unusual
problems or noises.
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SECTION 4: OPERATIONS
Emergency Stop
Damage to your eyes, lungs, and hearing
Button
could result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
The Model G0563/G0564 is equipped with an
emergency stop button on top of the sander.
Should an emergency occur during use of the
sander, immediately press the emergency stop
button. See Figure 12 for emergency stop button
location.
Keep hair, clothing, and
jewelry away from mov-
ing parts at all times.
Entanglement can result
in death, amputation, or
severe crushing injuries!
Sanding Belts
Figure 12. Emergency stop button.
There are many types of sanding belts to choose
from. We recommend aluminum oxide for general
workshop environments. Below is a chart that
groups abrasives into different classes and shows
which grits fall into each class.
Never use the Model G0563/G0564 for
applications other than those for which it
was made. DO NOT overload the machine
or use excess force when sanding. Severe
personal injury, damage to the machine, or
damage to your workpiece could occur.
Grit
Type
Very Coarse
Coarse
24–36
40–60
80–100
120–180
220–360
Medium
Fine
Very Fine
The general rule is to sand a workpiece with pro-
gressively higher grits. Refer to Accessories on
Page 28 for replacement sanding belts.
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Installing Belt
Belt Tracking
Components and Hardware Needed:
Sanding Belt.......................................................1
Qty
After sanding belt has been installed or replaced,
or used for a significant amount of time it is neces-
sary to adjust the sanding belt tracking.
To install belt:
1. Open belt access door by removing the star
knobs and opening all latches.
DO NOT attempt to perform any adjust-
ments to the sanding belt while the machine
is connected to a power source. Failure to
unplug before adjusting the sanding belt
could result in serious personal injury.
2. Lift belt tensioning lever, as shown in
Figure 13.
Tools Needed:
Hex Wrench 12mm............................................ 1
To adjust sanding belt tracking:
1. Turn machine ON long enough to observe
tracking of the sanding belt, then turn machine
OFF.
2. If sanding belt does not track on a centered
path across the rollers, adjustment is neces-
sary.
Figure 13. Belt tensioning lever in released posi-
3. Disconnect machine from power source!
tion.
4. Loosen the jam nut shown in Figure 14.
3. Determine belt direction from the arrows on
dust port and access door.
4. Match arrows on sander to arrows inside
sanding belt. Place and center belt on sand-
ing drums.
CW/
CCW
Jam
Nut
5. Tension sanding belt by pushing belt tension-
ing lever down.
6. Close belt access door, insert the star knobs,
and latch levers.
7. Adjust belt tracking as described on Page 19.
Adjustment
Nut
Figure 14. Check and adjustment nuts.
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5. Determine if sanding belt is tracking too high,
Table Adjustment
or too low:
—If belt tracks above center, turn adjustment
The table on the oscillating edge sander moves
both vertically and horizontally to accommo-
date various workpieces shapes and thicknesses.
Adjust table height periodically to reduce spot
wear of your sanding belt.
nut, shown in Figure 14, counterclockwise.
—If sanding belt tracks below center, turn
adjustment nut clockwise.
6. Tighten jam nut.
To vertically adjust table:
7. Connect machine to power and turn ON.
1. Loosen the lock handles that secure table
Observe belt tracking behavior:
height position.
—If belt is tracking correctly, no further
adjustment is necessary.
2. Turn table height adjustment wheel shown in
Figure 16, clockwise to raise table or coun-
terclockwise to lower table.
—If belt is not tracking correctly, repeat
Steps 3–7.
Platen Angle
Adjustment
Lock
Handles
The sanding angle of the oscillating edge sander
is variable between 0 and 90 degrees.
To adjust platen angle:
Handwheel
1. Loosen angle adjustment lock handle and
tilt sander until the pointer is aligned with
desired angle, as shown in Figure 15.
Figure 16. Height adjustment controls.
3. When desired position is achieved, tighten
the lock handles to secure table height.
Lock Handle
Pointer
Figure 15. Adjusted sanding angle.
2. Tighten angle adjustment lock handle.
N o te — Refer to Page 32 to calibrate angle scale.
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To horizontally adjust table:
Miter Gauge
1. Move table lock levers to the loose position,
as illustrated by labels on machine.
The miter gauge needs to be adjusted perpen-
dicular to the face of the belt when it is mounted
in the table slot.
2. Push or pull table until there is a gap of no
1
more than /16" from sanding belt, as shown
in Figure 17.
To adjust miter gauge:
1. Use a machinist square with one edge against
face of miter gauge and the other against belt
face, as shown in Figure 18.
Maximum
1⁄16" gap
Table Lock
Levers
Figure 17. Horizontal table adjustment.
3. Move table lock levers to the locked position
to secure table position.
Figure 18. Squaring miter gauge to belt.
2. Loosen lock knob on miter gauge to adjust it
flush with edge of the square.
3. Tighten lock knob, and verify the setting.
Note—Sometimes the tightening procedure
can affect adjustment.
4. Loosen the screw that secures the angle
pointer and adjust pointer to the 0˚ mark on
scale.
5. Retighten screw that secures the angle point-
er.
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5. Slide sanding drum onto spindle, and insert
spindle washer and hex bolt into top of spin-
dle.
Sanding Spindle
The Model G0563/G0564 comes with a spindle
sanding attachment for sanding curved surfaces.
The included sanding drums measure 1 /2", 2",
and 3" in diameter. Be sure to periodically adjust
table height to minimize spot wear on the spindle/
belt.
6. Insert rod into hole in base of spindle to
anchor it, and tighten hex bolt, as shown in
Figure 20.
1
Components and Hardware Needed:
Qty
Spindle .............................................................. 1
Spindle Washer 5/16" .......................................... 1
Hex Bolt 5⁄16"-18 x 1⁄2"......................................... 1
Spindle Table Assembly.................................... 1
Lock Handle ...................................................... 1
Sanding Drum (dia. of choice)........................... 1
Table Insert (dia. of choice)............................... 1
Figure 20. Using included rod to anchor spindle.
Tools Needed:
Open-End Wrench 10 x 12mm.......................... 1
Hex Wrench 5mm.............................................. 1
Phillips Head Screwdriver.................................. 1
Rod (included)................................................... 1
7. Insert spindle table assembly shaft into open-
ing in idler roller bracket (see Figure 21).
To install sanding spindle:
1. Release the belt guard latch, open cover, and
Spindle Table
Assembly
latch cover to the belt access door.
2. Remove the three cap screws and false
Idler Roller
Bracket
cover from the drum.
3. Line up the screw holes and place the spindle
into the drum.
Figure 21. Spindle table assembly installed.
4. Thread cap screws removed in Step 2 into
drum and tighten, as shown in Figure 19.
8. Thread table lock handle into pre-tapped hole
in idler roller bracket. Note—the handle is
spring loaded and can be used as a ratchet.
9. Remove 4" table insert by removing three flat
head screws in the insert.
10. Replace with table insert that matches sand-
ing drum diameter. Tighten with flat head
screws removed in Step 9.
Figure 19. Tightening cap screws.
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Spindle Table Height
Spindle Sanding
The spindle table on the oscillating edge sander
can be moved vertically to accommodate various
sanding operations and to decrease spot wear on
the sanding drums.
The spindle sander on the Model G0563/G0564
produces a high quality sanding finish on inside
contours.
Do not use the spindle sanding attachment
without the spindle table properly installed
and the correct table insert for the drum in
place. Failure to do so could result in seri-
ous personal injury.
KEEP HANDS CLEAR of all
pinch points when adjusting
the spindle table.
To adjust spindle table height:
To perform spindle sanding operations:
1. Loosen the adjustment lock handle shown in
Figure 22.
1. Make sure that appropriate spindle and
table insert have been installed correctly
and that both are secured tightly.
2. Position table in desired location and turn
sander ON.
3. While securely holding the workpiece, lightly
press it against the spindle and maintain
consistent pressure against table, as shown
in Figure 23. Use extra caution when sand-
ing end-grain.
Figure 22. Spindle table adjustment lock handle.
2. Raise or lower spindle table to desired height.
3. Tighten the adjustment lock handle.
Figure 23. Spindle sanding.
4. When you have completed your sanding
operation, turn sander OFF.
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Edge & End Sanding
Fence
Proper use of the oscillating edge sander will yield
excellent sanding results due to the oscillating
movement.
The Model G0563/G0564 comes with a remov-
able fence to assist sanding operations when
table is in the horizontal position.
Components and Hardware Needed:
Qty
Fence................................................................. 1
Star Knob .......................................................... 2
Flat Washer 5/16" ................................................ 2
If you must feed a workpiece into the sand-
ing belt corner first, feed the trailing cor-
ner first. Feeding the leading corner first
could cause the sanding belt to grab the
workpiece and jerk it out of your hands.
To mount fence:
1. Set fence on table and align the slots with the
threaded holes in table.
To perform an edge or end sanding operation:
2. Thread the star knobs and flat washers into
the threaded table holes (Figure 25) and
tighten.
1. Start sander by turning sander ON.
2. Support the workpiece against the back stop,
and slowly feed workpiece into moving belt,
as shown in Figure 24.
Figure 25. Fence installed.
Figure 24. Typical edge sanding operation.
3. When you have completed your sanding
operation, turn power sander OFF.
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SECTION 5: ACCESSORIES
W1304—Pro-Stik Belt Cleaner 13⁄8" x 41⁄4
"
"
W1305—Pro-Stik Belt Cleaner 13⁄8" x 81⁄2
W1306—Pro-Stik Belt Cleaner 11⁄2" x 11⁄2" x 81⁄2
W1307—Pro-Stik Belt Cleaner 2" x 2" x 12"
"
Installing unapproved accessories may
cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended for this machine by Grizzly.
These crepe-rubber belt cleaners quickly remove
gum and grit from belts and discs without dam-
age. Just press the cleaning block against your
sanding belt or disc until it is clean.
NOTICE
Refer to our website or latest catalog for
additional recommended accessories.
H5445—11/2" x 41/2", 60 Grit, Hard Sleeve
H5446—11/2" x 41/2", 80 Grit, Hard Sleeve
H5447—11/2" x 41/2", 100 Grit, Hard Sleeve
H5448—11/2" x 41/2", 120 Grit, Hard Sleeve
H5449—11/2" x 41/2", 150 Grit, Hard Sleeve
H5450—2 x 41/2", 60 Grit, Hard Sleeve
H5451—2 x 41/2", 80 Grit, Hard Sleeve
H5452—2 x 41/2", 100 Grit, Hard Sleeve
H5453—2 x 41/2", 120 Grit, Hard Sleeve
H5454—2 x 41/2", 150 Grit, Hard Sleeve
H5455—3 x 41/2", 60 Grit, Hard Sleeve
H5456—3 x 41/2", 80 Grit, Hard Sleeve
H5457—3 x 41/2", 100 Grit, Hard Sleeve
H5458—3 x 41/2", 120 Grit, Hard Sleeve
H5459—3 x 41/2", 150 Grit, Hard Sleeve
H3757—6"W x 108"L, 60 Grit, Sanding Belt
H3758—6"W x 108"L, 80 Grit, Sanding Belt
H3759—6"W x 108"L, 100 Grit, Sanding Belt
H3760—6"W x 108"L, 120 Grit, Sanding Belt
H3761—6"W x 108"L, 150 Grit, Sanding Belt
H6881—6"W x 89"L, 60 Grit, Sanding Belt
H6882—6"W x 89"L, 80 Grit, Sanding Belt
H6883—6"W x 89"L, 100 Grit, Sanding Belt
H6884—6"W x 89"L, 120 Grit, Sanding Belt
H6885—6"W x 89"L, 150 Grit, Sanding Belt
Grizzly Industrial offers a full selection of replace-
ment sanding belts and sleeves for your Model
G0563/G0564. Increase the versatility and overall
results from your machine by keeping a full range
of grits and using the best choice for each appli-
cation.
Figure 26. Pro-Stik Belt Cleaners.
D2057A—Heavy-Duty Mobile Base
D2058A—Super Heavy-Duty Mobile Base
The most stable mobile bases on the market with
heavy-duty casters arranged on outriggers for
low center of gravity. The D2057A has a weight
capacity of 700 lbs. and the D2058A handles up
to 1,300 lbs.
Figure 27. D2057A Heavy-Duty Mobile Base.
-28-
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SECTION 6: MAINTENANCE
Lubrication
Always disconnect power
to the machine before per-
forming service adjust-
ments. Failure to do this
may result in serious per-
After operating the Model G0563/G0564 for
approximately 500 hours, refill the gearbox with
oil.
sonal injury.
Tools Needed:
Wrench 10 x 12mm Open-End.......................... 1
Hex Wrench 5mm.............................................. 1
Grease Gun w/All Purpose Grease................... 1
Oil Can w/Light Machine Oil.............................. 1
SAE 80W Gear Oil ............................................ 1
Keep hair, clothing, and
jewelry away from mov-
ing parts at all times.
Entanglement can result
in death, amputation, or
severe crushing injuries!
To check and refill gearbox:
1. Place belt sander in the horizontal position.
2. Remove the cap screws on top of the gear-
box cover shown in Figure 28.
Wear safety glasses dur-
ing the entire mainte-
nance process. Failure
to comply may result in
serious personal injury
General
Regular periodic maintenance of your Model
G0563/G0564 will ensure optimum performance.
Make a habit of inspecting your machine each
time you use it. Check for the following conditions
and repair or replace when necessary:
Figure 28. Gearbox cap screws.
3. Remove the hex bolts on opposite side of
1. Loose mounting bolts.
2. Worn switch.
gearbox and remove the gearbox cover.
3. Worn or damaged cords and plugs.
4. Damaged or worn sanding belt.
5. Any other condition that could hamper the
safe operation of this machine.
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4. Remove the oil fill plug on top of the gearbox,
as shown in Figure 29 and fill with SAE 80W
gear oil until the level is 1/2" from the top.
Grease Fittings and Oil Ports
There are two oil ports shown in Figure 30 and
four grease fittings shown in Figure 31. Lubricate
these points after approximately 50 hours of use
with light machine oil.
Figure 29. Oil fill hole and screw.
Figure 30. Oil ports on oscillating assembly.
5. Re-install gearbox cover with hex bolts and
cap screws.
Rack and Pinion Gear
The rack and pinion gear that moves the table
vertically should be greased well to maintain
smooth operation.
To grease rack and pinion gear:
1. With table in its lowest position, wipe the rack
and pinion with a rag to remove buildup of
sawdust and old grease.
2. Apply a coat of all purpose grease to the rack
and pinion gears.
Figure 31. Grease fittings inside sanding body.
All other bearings on the Model G0563/G0564 are
sealed and permanently lubricated, so there is no
need to lubricate them.
-30-
Model G0563/G0564 (Mfd. Since 10/11)
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Tables
Eccentric
The tables of the Model G0563/G0564 can
be kept rust-free with regular applications of
products like G96® Gun Treatment, SLIPIT® , or
Boeshield® T-9 (see Accessories on Page 28 for
more details).
The eccentric on the Model G0563/G0564 is con-
nected to the shaft by a set screw. This set screw
needs to be tightened every time the gearbox oil
is filled (every 500 hours).
Tools Needed:
Hex Wrench 5mm.............................................. 1
Hex Wrench 4mm.............................................. 1
Open End Wrench 10 x 12mm.......................... 1
Spindle Connector
To secure eccentric set screw:
The spindle connector connects the shafts from
the motor to the gearbox and is secured by two
set screws that need to be tightened every time
the gearbox oil is filled (every 500 hours).
1. Refer to Lubrication Steps 1–3 on Page 29
to remove the gearbox cover.
2. Tighten set screw on the eccentric shown in
Figure 33.
Tools Needed:
Hex Wrench 5mm.............................................. 1
Hex Wrench 4mm.............................................. 1
Open End Wrench 10 x 12mm.......................... 1
To secure spindle connector set screws:
1. Refer to Lubrication Steps 1–3 on Page 29
to remove gearbox cover.
2. Tighten set screws shown in Figure 32.
Figure 33. Eccentric set screw.
3. Re-install gearbox cover.
Figure 32. Spindle connector set screws.
3. Re-install gearbox cover.
-31-
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SECTION 7: SERVICE
Review the troubleshooting and procedures in this section if a problem develops with your machine. If you
need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663.
Note: Please gather the serial number and manufacture date of your machine before calling.
Troubleshooting Machine
SYMPTOM
CORRECTIVE ACTION
POSSIBLE CAUSE
Motor will not start.
1. Check power line for proper voltage.
1. Low voltage.
2. Inspect all lead connections on motor for loose or open connec-
tions.
2. Open circuit in motor or loose connec-
tions.
Motor will not start; fuses or
circuit breakers blow.
1. Inspect cord or plug for damaged insulation and shorted wires.
2. Inspect all connections on motor for loose or shorted terminals
or worn insulation.
1. Short circuit in line cord or plug.
2. Short circuit in motor or loose connec-
tions.
3. Install correct fuses or circuit breakers.
3. Incorrect fuses or circuit breakers in
power line.
Motor overheats.
1. Reduce load on motor.
1. Motor overloaded.
2. Clean out motor to provide normal air circulation.
2. Air circulation through the motor restrict-
ed.
Motor stalls (resulting in
blown fuses or tripped cir-
cuit).
1. Inspect connections on motor for loose or shorted terminals or
worn insulation.
1. Short circuit in motor or loose connec-
tions.
2. Low voltage.
2
Correct the low voltage conditions.
3. Install correct fuses or circuit breakers.
3. Incorrect fuses or circuit breakers in
power line.
4. Reduce load on motor.
4. Motor overloaded.
Machine slows when oper-
ating.
1. Sand with less pressure—let the movement of the belt do the
1. Applying too much pressure to
workpiece.
work.
2. Make sure circuit wires are proper gauge & don’t use extension
2. Undersized circuit or using ext cord.
cords!
3. Replace run capacitor.
3. Run capacitor is a fault.
Loud, repetitious noise com-
ing from machine.
1. Inspect keys and setscrews. Replace or tighten if necessary.
2. Tighten fan or shim cover.
1. Main drive roller hex nut is missing or
loose.
2. Motor fan is hitting the cover.
Machine vibrates exces-
sively.
1. Secure stand to floor, reposition to level surface, or shim stand.
2. Check/tighten motor mounting.
3. Replace spring.
1. Stand not stable on floor.
2. Loose motor mounting.
3. Weak or broken tension spring.
4. Idler roller is too loose.
4. Adjust idler roller.
5. Replace sanding belt.
5. Broken/defective sanding belt.
Disconnect power to the
machine when performing
any troubleshooting.
Failure to do this may result
in serious personal injury
-32-
Model G0563/G0564 (Mfd. Since 10/11)
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Troubleshooting Sanding
SYMPTOM
POSSIBLE CAUSE
CORRECTIVE ACTION
Deep sanding grooves or 1. Sanding belt grit too coarse for the 1. Use a finer grit sanding belt.
marks in workpiece.
desired finish.
2. Workpiece is being sanded across the 2. Sand with the grain.
grain.
3. Too much sanding force on workpiece. 3. Reduce pressure on workpiece while sanding.
4. Workpiece held still against the belt.
4. Keep workpiece moving while sanding on the belt.
Grains easily rub off the 1. Sanding belt has been stored in an 1. Store sanding belt away from extremely dry or hot temperatures.
belt.
incorrect environment.
2. Sanding belt has been folded or 2. Hang sanding belt or store unfolded and unstacked.
smashed.
Glazed sanding belt.
Burn marks on workpiece.
1. Sanding wet stock.
2. Sanding stock with high residue.
1. Dry stock properly before sanding.
2. Use different stock. Or, accept the characteristics of the stock
and plan on cleaning/replacing belts frequently.
1. Using too fine of sanding belt grit.
1. Use a coarser grit sanding belt.
2. Using too much pressure against belt. 2. Reduce pressure on workpiece while sanding.
3. Work held still for too long. 3. Do not keep workpiece in one place for too long and allow to
cool.
Sanding belt clogs quickly 1. Using too much pressure against belt. 1. Reduce pressure on workpiece while sanding.
or burns.
2. Sanding softwood.
2. Use different stock. Or, accept the characteristics of the stock
and plan on cleaning/replacing belts frequently with Pro-Stik
cleaning pads.
Workpiece frequently gets 1. Not supporting the workpiece against 1. Use back stop to support workpiece.
pulled out of your hand.
the stop.
2. Starting the workpiece on a leading 2. Start workpiece on a trailing corner.
corner.
Sanding belt comes off dur- 1. Tracking/Oscillation out of adjustment. 1. Set belt tracking as described in Section: 7 Service Page 32.
ing operation.
Disconnect power to the
machine when performing
any
troubleshooting.
Failure to do this may result
in serious personal injury
-33-
Model G0563/G0564 (Mfd. Since 10/11)
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Calibrating Angle
Gauge
Always disconnect power
to the machine before per-
forming service adjust-
ments. Failure to do this
may result in serious per-
sonal injury.
In order to maintain accuracy and precision with
the oscillating edge sander, periodically calibrate
the angle gauge.
Tools Needed:
Machinist's Square............................................ 1
Flat Head Screwdriver....................................... 1
About Service
To calibrate angle gauge:
This section is designed to help the operator with
adjustments that were made at the factory and
that may also need to be made during the life of
the machine.
1. Loosen angle adjustment lock handle.
2. Place machinist's square on table and press
it against the platen.
This section is provided for your convenience—
it is not a substitute for the Grizzly Service
Department. If any adjustments arise that are not
described in this manual, then feel free to call the
Grizzly Service Department at (570) 546-9663.
3. Adjust platen until it is flush with the
machinist's square, as shown in Figure 34.
Similarly, if you are unsure of how to perform any
procedure in this section, the Grizzly Service
Department will be happy to guide you through
the procedures or help in any other way.
Figure 34. Aligning table to platen.
4. Tighten angle adjustment lock handle.
-34-
Model G0563/G0564 (Mfd. Since 10/11)
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5. Loosen angle indicator pin screw, shown in
Figure 35, 1⁄2 turn.
To remove drive roller:
1. Remove hex nut and lock washer securing
driver roller to shaft.
1
2. Thread the two ⁄4"-20 x 13⁄4" cap screws on
the puller four turns into the threaded holes in
drive roller.
5
3. Thread and tighten the ⁄16"-18 x 11⁄4" cap
screw on the puller, shown in Figure 36, until
drive roller is pulled.
Figure 35. Angle indicator pin screw.
6. Align angle indicator pin with the 90˚ mark
and tighten angle indicator pin screw.
Removing Drive
Roller
Figure 36. Using the drive roller puller.
The Model G0563/G0564 comes equipped with a
puller to remove the drive roller should it become
necessary to do so.
4. To re-install, place drive roller on shaft, and
thread the lock washer and hex nut onto shaft
and tighten securely.
Tools Needed:
NOTE—Do not hammer drive roller onto
shaft or you will cause damage to the shaft.
1
Cap Screw 5⁄16"-18 x 1 ⁄4".................................... 1
Cap Screw 1⁄4"-20 x 13⁄4" .................................... 2
Drive Puller Plate............................................... 1
Hex Wrench 5mm.............................................. 1
Hex Wrench 6mm.............................................. 1
Socket 7/8".......................................................... 1
Ratchet w/6" extension...................................... 1
-35-
Model G0563/G0564 (Mfd. Since 10/11)
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machine
SECTION 8: WIRING
These pages are current at the time of printing. However, in the spirit of improvement, we may make chang-
es to the electrical systems of future machines. Compare the manufacture date of your machine to the one
stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at
(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note: Please gather the serial number and manufacture date of your
machine before calling. This information can be found on the main machine label.
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is con- WIRE/COMPONENT DAMAGE. Damaged wires
nected to a power source is extremely dangerous. or components increase the risk of serious per-
Touching electrified parts will result in personal sonal injury, fire, or machine damage. If you notice
injury including but not limited to severe burns, that any wires or components are damaged while
electrocution, or death. Disconnect the power performing a wiring task, replace those wires or
from the machine before servicing electrical com- components.
ponents!
MOTOR WIRING. The motor wiring shown in
MODIFICATIONS. Modifying the wiring beyond these diagrams is current at the time of printing
what is shown in the diagram may lead to unpre- but may not match your machine. If you find this
dictable results, including serious injury or fire. to be the case, use the wiring diagram inside the
This includes the installation of unapproved after- motor junction box.
market parts.
CAPACITORS/INVERTERS. Some capacitors
WIRE CONNECTIONS. All connections must and power inverters store an electrical charge for
be tight to prevent wires from loosening during up to 10 minutes after being disconnected from
machine operation. Double-check all wires dis- the power source. To reduce the risk of being
connected or connected during any wiring task to shocked, wait at least this long before working on
ensure tight connections.
capacitors.
CIRCUIT REQUIREMENTS. You MUST follow EXPERIENCING DIFFICULTIES. If you are expe-
the requirements at the beginning of this manual
riencing difficulties understanding the information
when connecting your machine to a power source. included in this section, contact our Technical
Support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
-36-
Model G0563/G0564 (Mfd. Since 10/11)
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G0563 Wiring Diagram
Disconnect power before
performing any electrical
service. Electricity presents
serious shock hazards that
will result in severe personal
injury and even death!
Emergency
STOP Button
A
L1/1
L2/3
L3/5
7
T1/2
T2/4
T3/6
8
B
240VAC 6-15 Plug
(As Recommended)
Ground
G
1/2
3/4
5/6
8
AMP
12
10
Hot
96
98
95
240
VAC
Hot
Run Capacitor
60MFD 250VAC
Motor
2HP
240V
Grnd
-37-
Model G0563/G0564 (Mfd. Since 10/11)
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G0564 Wiring Diagram
Disconnect power before
performing any electrical
service. Electricity presents
serious shock hazards that
will result in severe personal
injury and even death!
Emergency
STOP Button
A
L1/1
L2/3
L3/5
7
T1/2
T2/4
T3/6
8
B
240VAC 6-15 Plug
(As Recommended)
Ground
G
1/2
3/4
5/6
12
AMP
18
15
Hot
96
98
95
240
VAC
Hot
Run Capacitor
60MFD 250VAC
Motor
3HP
240V
Grnd
-38-
Model G0563/G0564 (Mfd. Since 10/11)
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SECTION 9: PARTS
G0563 Breakdown
67
10
11
24
68
156
23
19
3 0
4 5
60
157
75
156
90
12
75
60
45 30
22
4
186
13
14
R
E
G
W
N
I
O
D
P
N
G
T
A
N
E
C
T
!
A
E
L
H
N
N
C
B
E
N
R
O
S
G
C
M
N
I
O
S
I
U
D
F
D
R
E
D
A
B
S
21
20
15
56
160
157-1
176
17
18
177
178
183
184
185
16
169
170
2
C
D
A
T
U
U
S
lw
A
T
Z
H
IO
R
r
A
e
s
a
N
181
p
y
s
A
ir
a
w
to
e
D
th
a
!
r
is
w
r
a
m
h
e
a
n
c
h
u
in
s
in
e
.
g
145
188
180
10
59
62
58
61
57
3
179
173
180
190
109
99
174
179
182
190
60
187
173
38
199
155
154
41
25
49
153
152
65V2
189
64
168
40
36
42
39
35
103
186
37
78
35
167
148
100
100
161
162
102
168
171
70V2
65V2
27
47
159
85
86
84
186
143
144
101
170
93
92
164
163
102
169
151
87
66
150
175
165
82
46
53
121
166
84
172
149
84
83
146
106
66
81
170
191
107
195
147V2
142
83
84
108
82
105
104
118
120
110
109
84
100
114
141
113
112
111
119
106
138
33
138
163
139
92
107
195
116
108
117
34
147-5
52
147-1
116
29
147-4
115
31
147-2
147-6
30
147-3
31
32
34
-39-
Model G0563/G0564 (Mfd. Since 10/11)
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130
G0563 Breakdown
193
76-1
105
76-4
76-3
110
109
92
191
190
194
104
138
138
134
133
94
95
97
80
126
128
191
129
192
127
130
154
190
194
133
76-2V2
196
131
137
134
125
195
133
136
193
79
134
134
132
135
132
50
1
133
76V2
51
187
173
197
50
91
28
89
88
63
158
124
123
122
122
26
90
53
90
158
77
198
156
187
54
69
55
53
7
8V2
M
M
B
B
T
O
O
T
T
O
O
R
R
:
2
E
H
L
T
S
P
E
A
G
G
S
S
P
E
,
2
2
D
E
0
E
E
IZ
L
B
B
IN
T
L
L
E
0
1
9
V
7
"
5
A
E
:
6
D
:
,
S
5
6
B
P
"
IN
R
3
E
T
A
P
E
E
E
X
2
G
P
S
D
:
8
L
E
O
L
S
O
D
P
N
E
IZ
3
6
-
P
:
P
E
:
2
1
5
0
M
H
S
T
D
R
-
F
X
S
C
&
S
L
E
E
3
P
I
L
S
C
I
C
/
IO
"
M
L
L
S
I
S
U
S
A
IZ
1
L
P
T
T
E
S
S
N
2
"
A
IN
L
E
A
P
O
I
O
:
1
G
T
E
R
T
N
-
1
/
R
O
T
I
D
T
N
T
:
(
2
T
R
"
,
2
U
3
N
D
N
L
W
I
L
)
4
O
"
,
G
E
E
9
T
0˚
"
KE
"
C
A
71V2
IG
:
:
:
X
S
6
/D
H
0
3
3
/
4-
T
"
R
T
1
IR
/
"
O
X
9
6
N
L
B
8
M
S
U
9
"
S
A
N
D
E
R
48
A
R
E
73
43
G0563
44
6
98
45
65V2
72
74
5
9
75
-40-
Model G0563/G0564 (Mfd. Since 10/11)
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G0563 Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
P0563001
P0563002
P0563003
P0563004
P0563005
P0563006
P0563007
P0563008V2
P0563009
P0563010
P0563011
P0563012
P0563013
P0563014
P0563015
P0563016
P0563017
P0563018
P0563019
P0563020
P0563021
P0563022
P0563023
P0563024
P0563025
P0563026
P0563027
P0563028
P0563029
P0563030
P0563031
P0563032
P0563033
P0563034
P0563035
P0563036
P0563037
P0563038
P0563039
P0563040
P0563041
P0563042
P0563043
P0563044
P0563045
P0563046
P0563047
P0563048
P0563049
P0563050
P0563051
P0563052
P0563053
ELECTRICITY LABEL
SAFETY GLASSES LABEL
DUST HAZARD LABEL
DISCONNECT LABEL
MODEL NUMBER LABEL
LOGO PLATE
54
55
56
57
58
59
60
61
62
63
64
65
P0563054
P0563055
P0563056
P0563057
P0563058
P0563059
P0563060
P0563061
P0563062
P0563063
P0563064
P0563065
EXTENDABLE COVER
2
FENCE
3
HEX BOLT 1/4-20 X 1/4
4
SANDING SLEEVE 1-1/2
SANDING SLEEVE 2
5
6
SANDING SLEEVE 3
7
READ MANUAL LABEL
MACHINE ID LABEL CSA V2.10.11
DOOR W/LATCH
RUBBER DRUM 1-1/2
8V2
9
RUBBER DRUM 2
RUBBER DRUM 3
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
FLAT WASHER 1/4
ADJUSTMENT LABEL
WASHER 1/4 PLASTIC
STUD 1/4-20 X 1-1/4
PHLP HD SCR 10-24 X 1/4
POINTER PLATE
SANDING DRUM SPINDLE
CONDUIT CONNECTOR 1/2" V1
CONDUIT CONNECTOR 3/8" V2.09.11
GREASE FITTING 1/8 30-DEG
COVER FOR DUST PORT
GUARD
65V2 P0563065V2
66
67
68
69
70
P0563066
P0563067
P0563068
P0563069
P0563070
POINTER BODY
STOP SHAFT
PIVOT PIN
POWER CORD
HEX NUT 10-24
PLASTIC CONDUIT 1/2" V1
PLASTIC CONDUIT 3/8 X 18" V2.09.11
PLASTIC CONDUIT 1/2" V1
PLASTIC CONDUIT 3/8 X 12" V2.09.11
PLASTIC CONDUIT 3/8 X 11"
CONDUIT CONNECTOR 3/8
MOTOR POWER CORD
EMERGENCY STOP POWER CORD
MAGNETIC SWITCH V2.10.11
CONTACTOR SDE MA-09 220-240V
PHLP HD SCR 10-24 X 3/4
FLAT HD SCR 10-24 X 3/8
T-SLOT WASHER
70V2 P0563070V2
71 P0563071
71V2 P0563071V2
MITER BAR
72
73
74
75
P0563072
P0563073
P0563074
P0563075
MITER GAUGE BODY
FEMALE KNOB 1/4-20
CAP SCREW M5-.8 X 16
PHLP HD SCR 10-24 X 3/4
CAP SCREW 5/16-18 X 1-1/4
HEX NUT 1/4-20
76V2 P0563076V2
76-1 P0563076-1
76-2V2 P0563076-2V2 OL RELAY SDE RA-20 8-12A V2.10.11
HEX SPINDLE BACK COVER
HEX SPINDLE
76-3
76-4
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
97
98
99
100
P0563076-3
P0563076-4
P0563077
P0563078
P0563079
P0563080
P0563081
P0563082
P0563083
P0563084
P0563085
P0563086
P0563087
P0563088
P0563089
P0563090
P0563091
P0563092
P0563093
P0563094
P0563095
P0563097
P0563098
P0563099
P0563100
MAG SWITCH FRONT COVER
MAG SWITCH REAR COVER
SANDING BELT 6 X 89"
GRAPHITE PAPER 30-1/4 X 6-3/4
BACK STOP
SLEEVE
HEX SPINDLE FRONT COVER
SET SCREW 5/16-18 X 1/2
CAP SCREW M6-1 X 16
TABLE MOUNTING BRACKET
IDLER ROLLER COVER
EXT RETAINING RING 25MM
FLAT HD SCR 10-24 X 3/8
TABLE INSERT 1-1/2
TABLE INSERT 2-1/2
TABLE INSERT 3
ECCENTRIC
FLAT WASHER 1/4
ADJUSTING ROD
TIE ROD
HEX NUT M14-2
PLATEN NUT 3/8-16
FLAT WASHER 3/8
HANDLE 3/8-16 X 50
ANGLE GAUGE LABEL
MITER GAUGE SPACER
FLAT HD SCR 1/4-20 X 3/4
SCALE PLATE
TABLE INSERT 4
HEX WRENCH 5MM
HEX WRENCH 6MM
WOOD BOARD 25 X 395 X 457
POINTER
LOCK NUT 5/16-18
PLATE 70 X 31.7 X 5/16
WRENCH 10 X 12MM OPEN-ENDS
ROD
CARRIAGE BOLT 5/16-18 X 1-1/4
ACORN NUT 3/8-16
BALL BEARING 6001ZZ
ECCENTRIC BOLT
TABLE ADJUSTMENT LABEL
ROTATION LABEL
HINGE PIN 8 X 45MM
TABLE
HANDWHEEL
PHLP HD SCR 10-24 X 3/8
CAP SCREW 5/16-18 X 3/4
-41-
Model G0563/G0564 (Mfd. Since 10/11)
Download from Www.Somanuals.com. All Manuals Search And Download.
G0563 Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
P0563101
P0563102
P0563103
P0563104
P0563105
P0563106
P0563107
P0563108
P0563109
P0563110
P0563111
P0563112
P0563113
P0563114
P0563115
P0563116
P0563117
P0563118
P0563119
P0563120
P0563121
P0563122
P0563123
P0563124
P0563125
P0563126
P0563127
P0563128
P0563129
P0563130
P0563131
P0563132
P0563133
P0563134
P0563135
P0563136
P0563137
P0563138
P0563139
P0563140
P0563141
P0563142
P0563143
P0563144
P0563145
P0563146
HEX BOLT 5/16-18 X 1
SPINDLE
149
150
151
152
153
154
155
156
157
P0563149
P0563150
P0563151
P0563152
P0563153
P0563154
P0563155
P0563156
P0563157
MOTOR BRACKET
LOCK NUT M12-1.75
HEX BOLT M12-1.75 X 75
HEX NUT 10-24
RACK GEAR
HANDLE 1/4 X 1/2
INSERT 5 X 3 COPPER
FEMALE KNOB 3/8-16
HANDLE BAR
SWITCH COVER
PHLP HD SCR 10-24 X 3/4
EMERGENCY STOP SWITCH
STAR KNOB 5/16-18 X 1
PLATE COVER W/DOOR
DRIVER ROLLER COVER
CAP SCREW 1/4-20 X 1/2
THRUST BALL BEARING 5101
PHLP HD SCR 1/4-20 X 1/4
CAP SCREW 3/8-16 X 3/4
CAST IRON TABLE U-TYPE
CAP SCREW M4-.7 X 10
KEY 8 X 8 X 315
LOCK COLLAR
CAP SCREW 1/4-20 X 1/2
SPINDLE SPACER
BALL BEARING 38 X 42 X 20T
PACKING
157-1 P0563157-1
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
199
P0563158
P0563159
P0563160
P0563161
P0563162
P0563163
P0563164
P0563165
P0563166
P0563167
P0563168
P0563169
P0563170
P0563171
P0563172
P0563173
P0563174
P0563175
P0563176
P0563177
P0563178
P0563179
P0563180
P0563181
P0563182
P0563183
P0563184
P0563185
P0563186
P0563187
P0563188
P0563189
P0563190
P0563191
P0563192
P0563193
P0563194
P0563195
P0563196
P0563197
P0563198
P0563199
P0563199
PINION ROD
RING COPPER
PINION SPINDLE
SPACER
PINION GEAR
RING COPPER
TABLE SPINDLE
CAP SCREW 5/16-18 X 3/4
RACK & PINION BOX
ADJUSTING PLATE
PHLP HD SCR 1/4-20 X 5/8
HANDLE
KNOB 3/8-16 X 1
IDLER ROLLER
BALL BEARING 6205Z
HEX BOLT 5/16-18 X 1/2
ADJUSTING PLATE WASHER 5/16
IDLER ROLLER SPINDLE
IDLER ROLLER BRACKET
HEX BOLT 5/16-18 X 1
SHAFT
GEAR BOX COVER
SET SCREW NPT 1/8
HEX NUT M8-1.25
CAP SCREW M8-1.25 X 75
KEY 7 X 7 X 16
CAP SCREW 1/4-20 X 1-1/4
HEX NUT 5/8-11
WORM SHAFT
OIL SEAL W/HOLE
DRIVE SHAFT
FLAT WASHER 5/8
CONDENSED SPRING
LOCK NUT 1/4-20
OIL SEAL W/O HOLE
INT RETAINING RING 35MM
BALL BEARING 6202Z
ALUMINUM RING
CAP SCREW 1/4-20 X 3/4
SPINDLE
SPINDLE BRACKET
FEMALE KNOB 1/2-13
HANDLE BAR
WORM GEAR
GEAR BOX
SET SCREW 5/16-18 X 1/2
SPINDLE CONNECTOR
HEX BOLT 5/16-18 X 1/2
GEAR BOX FIXING PLATE
HEX BOLT 3/8-16 X 1
HEX NUT 5/8-18
HEX NUT 1/2-12
CAP SCREW 5/16-18 X 1/2
FLAT WASHER 5/16
TENSIONING LINK ARM
PLATEN
LOCK WASHER 5/16
HEX BOLT 5/16-18 X 1/2
LOCK NUT 3/4-10
LOCK WASHER 5/8
DUST PORT 4"
DRIVE ROLLER
HEX BOLT 3/4-10 X 2-1/4
SWIVEL BRACKET
HEX NUT 3/8-16
147V2 P0563147V2
147-1 P0563147-1
147-2 P0563147-2
147-3 P0563147-3
147-4 P0563147-4
147-5 P0563147-5
147-6 P0563147-6
MOTOR 2HP 220V 1-PH V2.10.11
FAN COVER
FAN
HEX BOLT 3/8-16 X 3/4
GEAR BOX
S CAPACITOR 400M 125V 1-3/4 X 3-7/8
CAPACITOR COVER
ELECTRICAL BOX
R CAPACITOR 60M 250V 1-3/8 X 3-3/8
CAP SCREW 1/4-20 X 1-3/4
BASE
STRAIN RELIEF
STRAIN RELIEF
148
P0563148
-42-
Model G0563/G0564 (Mfd. Since 10/11)
Download from Www.Somanuals.com. All Manuals Search And Download.
G0564 Breakdown
68
67
10
11
12
24
176
177
156
183
178
23
184
185
181
188
180
3 0
157
4 5
60
156
75
90
75
60
45 30
4
22
21
186
13
14
R
E
G
W
N
I
O
D
P
N
G
T
A
N
E
C
T
!
A
E
L
H
C
N
N
B
E
N
O
S
G
R
C
179
M
N
I
O
S
I
U
D
F
D
R
E
D
A
B
S
180
169
170
109
179
20
160
56
15
182
19
157-1
2
187
17
173
18
16
57
190
58
61
C
D
A
T
U
174
190
S
lw
U
A
T
Z
H
I
r
A
O
e
s
a
N
59
62
y
p
A
s
ir
R
r
a
w
to
e
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th
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a
is
w
a
m
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a
n
e
c
h
u
in
s
in
.
g
145
10
173
60
3
38
41
25
49
199
64
168
40
155
154
153
152
189
36
42
39
35
103
186
102
37
35
167
100
65V2
100
78
168
171
161
186
70V2
65V2
101
170
148
162
85
86
93
164
163
102
169
92
27
47
165
84
82
87
121
166
175
172
46
53
106
84
143
144
107
195
108
84
83
151
159
66
66
150
170
105
118
104
81
110
191
83
120
119
84
149
109
114
106
82
138
100
107
84
146
147V2
142
195
108
92
113
112 111
116
117
116
34
29
115
30
31
141
138
163
31
139
32
34
147-5
147-1
33
147-4
52
147-2
147-6
147-3
99
-43-
Model G0563/G0564 (Mfd. Since 10/11)
Download from Www.Somanuals.com. All Manuals Search And Download.
130
G0564 Breakdown
193
76-1
105
76-4
76-3
110
109
92
191
190
194
104
138
138
134
133
94
95
97
80
126
128
191
129
192
127
130
154
190
194
133
76-2V2
196
131
137
134
125
195
133
136
193
79
134
134
132
135
132
50
1
133
76V2
51
187
173
197
50
91
28
89
88
63
158
124
123
122
122
26
90
53
90
158
77
198
156
187
54
69
55
53
7
8V2
M
M
B
B
T
O
O
T
T
O
O
R
R
:
2
E
H
L
T
S
P
E
A
G
G
S
S
P
E
,
2
2
D
E
0
E
E
IZ
L
B
B
IN
T
L
L
E
0
1
9
V
7
"
5
A
E
:
6
D
:
,
S
5
6
B
P
"
IN
R
3
E
T
A
P
E
E
E
X
2
G
P
S
D
:
8
L
E
O
L
S
O
D
P
N
E
IZ
3
6
-
P
:
P
E
:
2
1
5
0
M
H
S
T
D
R
-
F
X
S
C
&
S
L
E
E
3
P
I
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S
C
I
C
/
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"
M
L
L
S
I
S
U
S
A
IZ
1
L
P
T
T
E
S
S
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A
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L
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A
P
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O
:
1
G
T
E
R
T
N
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1
/
R
O
T
I
D
T
N
T
:
(
2
T
R
"
,
2
U
3
N
D
N
L
W
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4
O
"
,
G
E
E
9
T
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"
KE
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C
A
71V2
IG
:
:
:
X
S
6
/D
H
0
3
3
/
4-
T
"
R
T
1
IR
/
"
O
X
9
6
N
L
B
8
M
S
U
9
"
S
A
N
D
E
R
48
A
R
E
73
43
G0563
44
6
98
45
65V2
72
74
5
9
75
-44-
Model G0563/G0564 (Mfd. Since 10/11)
Download from Www.Somanuals.com. All Manuals Search And Download.
G0564 Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
P0564001
P0564002
P0564003
P0564004
P0564005
P0564006
P0564007
P0564008V2
P0564009
P0564010
P0564011
P0564012
P0564013
P0564014
P0564015
P0564016
P0564017
P0564018
P0564019
P0564020
P0564021
P0564022
P0564023
P0564024
P0564025
P0564026
P0564027
P0564028
P0564029
P0564030
P0564031
P0564032
P0564033
P0564034
P0564035
P0564036
P0564037
P0564038
P0564039
P0564040
P0564041
P0564042
P0564043
P0564044
P0564045
P0564046
P0564047
P0564048
P0564049
P0564050
P0564051
P0564052
P0564053
ELECTRICITY 1.4W X 1.2H
SAFETY GLASSES 2W X 3.3H V1
RESPIRATOR 3.3W X 2H
DISCONNECT LABEL
MODEL NUMBER LABEL
LOGO PLATE
54
55
56
57
58
59
60
61
62
63
64
65
P0564054
P0564055
P0564056
P0564057
P0564058
P0564059
P0564060
P0564061
P0564062
P0564063
P0564064
P0564065
EXTENDABLE COVER
FENCE
2
3
HEX BOLT 1/4-20 X 1/4
SANDING SLEEVE 1-1/2
SANDING SLEEVE 2
4
5
6
SANDING SLEEVE 3
7
READ MANUAL LABEL
MACHINE ID LABEL CSA V2.10.11
DOOR W/LATCH
RUBBER DRUM 1-1/2
8V2
9
RUBBER DRUM 2
RUBBER DRUM 3
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
FLAT WASHER 1/4
ADJUSTMENT LABEL
WASHER 1/4 PLASTIC
STUD 1/4-20 X 1-1/4
PHLP HD SCR 10-24 X 1/4
POINTER PLATE
SANDING DRUM SPINDLE
CONDUIT CONNECTOR 1/2 V1
CONDUIT CONNECTOR 3/8" V2.09.11
GREASE FITTING 1/8 30-DEG
COVER FOR DUST PORT
GUARD
65V2 P0564065V2
66
67
68
69
70
P0564066
P0564067
P0564068
P0564069
P0564070
POINTER BODY
STOP SHAFT
PIVOT PIN
POWER CORD
HEX NUT 10-24
CONDUIT 1/2 PLASTIC V1
PLASTIC CONDUIT 3/8 X 18" V2.09.11
CONDUIT 1/2 PLASTIC V1
PLASTIC CONDUIT 3/8 X 12" V2.09.11
CONDUIT 3/8 PLASTIC
CONDUIT CONNECTOR 3/8
MOTOR POWER CORD
EMERGENCY STOP PWR CORD
SWITCH V1
PHLP HD SCR 10-24 X 3/4
FLAT HD SCR 10-24 X 3/8
T-SLOT WASHER
70V2 P0564070V2
71 P0564071
71V2 P0564071V2
MITER BAR
72
73
74
75
76
P0564072
P0564073
P0564074
P0564075
P0564076
MITER GAUGE BODY
FEMALE KNOB 1/4-20
CAP SCREW M5-.8 X 16
PHLP HD SCR 10-24 X 3/4
CAP SCREW 5/16-18 X 1-1/4
HEX NUT 1/4-20
76V2 P0564076V2
76-1 P0564076-1
MAGNETIC SWITCH V2.10.11
CONTACTOR SDE MA-09 220-240V
HEX SPINDLE BACK COVER
HEX SPINDLE
76-2V2 P0564076-2V2 OL RELAY SDE RA-20 12-18A V2.10.11
76-3
76-4
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
97
98
99
P0564076-3
P0564076-4
P0564077
P0564078
P0564079
P0564080
P0564081
P0564082
P0564083
P0564084
P0564085
P0564086
P0564087
P0564088
P0564089
P0564090
P0564091
P0564092
P0564093
P0564094
P0564095
P0564097
P0564098
P0564099
MAG SWITCH FRONT COVER
MAG SWITCH REAR COVER
SANDING BELT 6 X 108
GRAPHITE PAD 6-3/4 X 40-1/2"
BACK STOP
SLEEVE
HEX SPINDLE FRONT COVER
SET SCREW 5/16-18 X 1/2
CAP SCREW M6-1 X 16
TABLE MOUNTING BRACKET
IDLER ROLLER COVER
EXT RETAINING RING 25MM
FLAT HD SCR 10-24 X 3/8
TABLE INSERT 1-1/2
TABLE INSERT 2-1/2
TABLE INSERT 3
ECCENTRIC
FLAT WASHER 1/4
STUD-FT M14-2 X 95
TIE ROD
HEX NUT M14-2
PLATEN NUT 3/8-16
FLAT WASHER 3/8
HANDLE 3/8-16 X 50
ANGLE GAUGE LABEL
MITER GAUGE SPACER
FLAT HD SCR 1/4-20 X 3/4
SCALE PLATE
TABLE INSERT 4
HEX WRENCH 5MM
HEX WRENCH 6MM
WOOD BOARD 25 X 395 X 457
POINTER
PLATE 70 X 31.7 X 5/16
WRENCH 10 X 12MM OPEN-ENDS
ROD
LOCK NUT 5/16-18
CARRIAGE BOLT 5/16-18 X 1-1/4
ACORN NUT 3/8-16
BALL BEARING 6001ZZ
ECCENTRIC BOLT
HINGE PIN 8 X 45MM
TABLE
TABLE ADJUSTMENT LABEL
ROTATION LABEL
HANDWHEEL
PHLP HD SCR 10-24 X 3/8
-45-
Model G0563/G0564 (Mfd. Since 10/11)
Download from Www.Somanuals.com. All Manuals Search And Download.
G0564 Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
P0564100
P0564101
P0564102
P0564103
P0564104
P0564105
P0564106
P0564107
P0564108
P0564109
P0564110
P0564111
P0564112
P0564113
P0564114
P0564115
P0564116
P0564117
P0564118
P0564119
P0564120
P0564121
P0564122
P0564123
P0564124
P0564125
P0564126
P0564127
P0564128
P0564129
P0564130
P0564131
P0564132
P0564133
P0564134
P0564135
P0564136
P0564137
P0564138
P0564139
P0564140
P0564141
P0564142
P0564143
P0564144
P0564145
P0564146
CAP SCREW 5/16-18 X 3/4
HEX BOLT 5/16-18 X 1
SPINDLE
148
149
150
151
152
153
154
155
156
157
P0564148
P0564149
P0564150
P0564151
P0564152
P0564153
P0564154
P0564155
P0564156
P0564157
CAP SCREW 1/4-20 X 1-3/4
MOTOR BRACKET
LOCK NUT M12-1.75
HEX BOLT M12-1.75 X 75
HEX NUT 10-24
RACK GEAR
HANDLE 1/4 X 1/2
INSERT 5 X 3 COPPER
FEMALE KNOB 3/8-16
HANDLE BAR
SWITCH COVER
PHLP HD SCR 10-24 X 3/4
EMERGENCY STOP SWITCH
STAR KNOB 5/16-18 X 3/4"
PLATEN COVER
LOCK COLLAR
CAP SCREW 1/4-20 X 1/2
SPINDLE SPACER
BALL BEARING 38 X 42 X 20T
PACKING
157-1 P0564157-1
DRIVER ROLLER COVER
CAP SCREW 1/4-20 X 1/2
THRUST BALL BEARING 5101
PHLP HD SCR 1/4-20 X 1/4
CAP SCREW 3/8-16 X 3/4
CAST IRON TABLE U-TYPE
CAP SCREW M4-.7 X 10
KEY 8 X 8 X 315
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
199
P0564158
P0564159
P0564160
P0564161
P0564162
P0564163
P0564164
P0564165
P0564166
P0564167
P0564168
P0564169
P0564170
P0564171
P0564172
P0564173
P0564174
P0564175
P0564176
P0564177
P0564178
P0564179
P0564180
P0564181
P0564182
P0564183
P0564184
P0564185
P0564186
P0564187
P0564188
P0564189
P0564190
P0564191
P0564192
P0564193
P0564194
P0564195
P0564196
P0564197
P0564198
P0564199
P0564199
PINION ROD
RING COPPER
PINION SPINDLE
SPACER
PINION GEAR
RING COPPER
TABLE SPINDLE
CAP SCREW 5/16-18 X 3/4
RACK & PINION BOX
ADJUSTING PLATE
PHLP HD SCR 1/4-20 X 5/8
HANDLE
KNOB 3/8-16 X 1
IDLER ROLLER
BALL BEARING 6205Z
HEX BOLT 5/16-18 X 1/2
ADJUSTING PLATE WASHER 5/16
IDLER ROLLER SPINDLE
IDLER ROLLER BRACKET
HEX BOLT 5/16-18 X 1
SHAFT
GEAR BOX COVER
SET SCREW NPT 1/8
HEX NUT M8-1.25
CAP SCREW M8-1.25 X 75
KEY 7 X 7 X 16
CAP SCREW 1/4-20 X 1-1/4
HEX NUT 5/8-11
WORM SHAFT
OIL SEAL W/HOLE
DRIVE SHAFT
FLAT WASHER 5/8
CONDENSED SPRING
LOCK NUT 1/4-20
OIL SEAL W/O HOLE
INT RETAINING RING 35MM
BALL BEARING 6202Z
ALUMINUM RING
CAP SCREW 1/4-20 X 3/4
SPINDLE
SPINDLE BRACKET
FEMALE KNOB 1/2-13
HANDLE BAR
WORM GEAR
GEAR BOX
SET SCREW 5/16-18 X 1/2
SPINDLE CONNECTOR
HEX BOLT 5/16-18 X 1/2
GEAR BOX FIXING PLATE
HEX BOLT 3/8-16 X 1
HEX NUT 5/8-18
HEX NUT 1/2-12
CAP SCREW 5/16-18 X 1/2
FLAT WASHER 5/16
TENSIONING LINK ARM
PLATEN
LOCK WASHER 5/16
HEX BOLT 5/16-18 X 1/2
LOCK NUT 3/4-10
LOCK WASHER 5/8
DUST PORT
DRIVE ROLLER
HEX BOLT 3/4-10 X 2-1/4
SWIVEL BRACKET
HEX NUT 3/8-16
147V2 P0564147V2
147-1 P0564147-1
147-2 P0564147-2
147-3 P0564147-3
147-4 P0564147-4
147-5 P0564147-5
147-6 P0564147-6
MOTOR 3HP 220V 1PH V2.10.11
FAN COVER
FAN
HEX BOLT 3/8-16 X 3/4
GEAR BOX
S CAPACITOR 400M 125V 1-3/4 X 3-7/8
CAPACITOR COVER
ELECTRICAL BOX
R CAPACITOR 60M 250V 1-3/8 x 3-3/8
BASE
STRAIN RELIEF
STRAIN RELIEF
-46-
Model G0563/G0564 (Mfd. Since 10/11)
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WARRANTY CARD
Name_____________________________________________________________________________
Street_____________________________________________________________________________
City _______________________ State_________________________ Zip _____________________
Phone #____________________ Email _________________________________________________
Model # ____________________ Order #_______________________ Serial #__________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?
____ Advertisement
____ Card Deck
____ Friend
____ Website
____ Catalog
____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM
____ Family Handyman
____ Hand Loader
____ Popular Science
____ Popular Woodworking
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Rifle
____ Shop Notes
____ Wooden Boat
____ Woodshop News
____ Woodsmith
____ Handy
____ Woodwork
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Woodworker West
____ Woodworker’s Journal
____ Other:
____ Model Airplane News
____ Old House Journal
____ Popular Mechanics
____ Shotgun News
____ Today’s Homeowner
____ Wood
3. What is your annual household income?
____ $20,000-$29,000
____ $30,000-$39,000
____ $40,000-$49,000
____ $70,000+
____ $50,000-$59,000
____ $60,000-$69,000
4. What is your age group?
____ 20-29
____ 30-39
____ 60-69
____ 40-49
____ 70+
____ 50-59
5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years
____ 8-20 Years
____20+ Years
____10+
6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5
____ 6-9
7. Do you think your machine represents a good value?
8. Would you recommend Grizzly Industrial to a friend?
_____Yes
_____Yes
_____No
_____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times. _____Yes _____No
10. Comments:_____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
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FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue
you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We
will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
-49-
Model G0563/G0564 (Mfd. Since 10/11)
Download from Www.Somanuals.com. All Manuals Search And Download.
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