MODEL G0656
8" JOINTER w/BUILT-IN
MOBILE BASE
OWNER'S MANUAL
COPYRIGHT © NOVEMBER, 2007 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BL10198 PRINTED IN CHINA
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Table of Contents
INTRODUCTION............................................... 2
Basic Controls.............................................. 20
Stock Inspection & Requirements ............... 21
Squaring Stock ............................................ 22
Surface Planing ........................................... 22
Edge Jointing............................................... 23
Bevel Cutting ............................................... 24
Rabbet Cutting............................................. 25
Foreword........................................................ 2
Contact Info ................................................... 2
Machine Data Sheet ...................................... 3
Identification................................................... 5
SECTION 1: SAFETY....................................... 6
Safety Instructions for Machinery .................. 6
Additional Safety Instructions for Jointers ..... 8
SECTION 5: ACCESSORIES......................... 27
SECTION 2: CIRCUIT REQUIREMENTS ........ 9
SECTION 6: MAINTENANCE......................... 30
Schedule...................................................... 30
Lubrication ................................................... 30
Cleaning....................................................... 31
V-Belts ......................................................... 31
220V Operation.............................................. 9
SECTION 3: SETUP ....................................... 10
Setup Safety ................................................ 10
Items Needed for Setup............................... 10
Unpacking.................................................... 10
Inventory ...................................................... 11
Hardware Recognition Chart ....................... 12
Clean Up...................................................... 13
Site Considerations...................................... 13
Assembly ..................................................... 14
Dust Collection............................................. 17
Setting Outfeed Table Height ...................... 17
Test Run ...................................................... 18
Recommended Adjustments........................ 18
Tighten V-Belt.............................................. 18
SECTION 7: SERVICE ................................... 32
Troubleshooting ........................................... 32
Inspecting Knives......................................... 34
Setting/Replacing Knives............................. 34
Setting Infeed Table..................................... 36
Setting Fence Stops .................................... 37
Adjusting Gibs.............................................. 38
Wiring Diagram............................................ 39
Table Parts Breakdown ............................... 40
Fence Parts Breakdown .............................. 42
Stand Parts Breakdown............................... 44
Label Placement.......................................... 46
SECTION 4: OPERATIONS ........................... 19
Operation Safety.......................................... 19
Jointer Overview.......................................... 19
WARRANTY AND RETURNS ........................ 49
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INTRODUCTION
Contact Info
Foreword
If you have any comments regarding this manual,
please write to us at the address below:
We are proud to offer the Model G0656 8" Jointer
with Built-In Mobile Base. This machine is part
of a growing Grizzly family of fine woodworking
machinery. When used according to the guide-
lines set forth in this manual, you can expect
years of trouble-free, enjoyable operation and
proof of Grizzly’s commitment to customer satis-
faction.
Grizzly Industrial, Inc.
Technical Documentation Manager
P.O. Box 2069
C
/
O
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
We stand behind our machines. If you have any
service questions or parts requests, please call or
write us at the location listed below.
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0656 when the manual was prepared. However,
owing to Grizzly’s policy of continuous improve-
ment, changes may be made at any time with no
obligation on the part of Grizzly.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
For your convenience, we always keep current
Grizzly manuals available on our website at www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the lat-
est updates to this manual!
-2-
G0656 8" Jointer with Built-In Mobile Base
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Machine Data Sheet
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G0656 8" Jointer with Built-In Mobile Base
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G0656 8" Jointer with Built-In Mobile Base
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Identification
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Figure 1. Model G0656 identification.
A. Outfeed Table
B. Fence
C. Cutterhead Guard
D. Fence Adjustment Wheel
E. Fence Tilt Handle
F. ON/OFF Switch
G. Infeed Table
H. Fence Tilt Lock
I. Outfeed Table Lock
J. Fence Lock
K. Depth Stop Lever
L. Infeed Table Lock
M. Infeed Table Handwheel
N. Depth Scale
O. Wheel Assembly
P. Dust Port
Q. Outfeed Table Handwheel
-5-
G0656 8" Jointer with Built-In Mobile Base
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Additional Safety Instructions for Jointers
1. JOINTER KICKBACK. "Kickback" is when
the workpiece is thrown off the jointer table
by the force of the cutterhead. Always use
push blocks and safety glasses to reduce
the likelihood of injury from “kickback.” If you
do not understand what kickback is, or how
it occurs, DO NOT operate this machine.
7. MAXIMUM CUTTING DEPTH. The maxi-
1
mum cutting depth for one pass is ⁄8".
To minimize kickback, never attempt any
single cut deeper than this!
8. JOINTING WITH THE GRAIN. Jointing
against the grain or jointing end grain is
dangerous and could produce chatter or
excessive chip out. Always joint with the
grain.
2. CUTTERHEAD ALIGNMENT. Keep the top
edge of the outfeed table aligned with the
cutterhead knife or insert at top dead center
(TDC) to avoid kickback and personal inju-
ries.
9. KEEPING GUARDS IN PLACE. With the
exception of rabbeting, all operations must
be performed with the cutterhead guard in
place. After rabbeting, be sure to replace
the guard, to reduce the risk of serious
injury.
3. PUSH BLOCKS. Always use push blocks
whenever surface planing. Never pass your
hands directly over the cutterhead without a
push block.
10. PROPER CUTTING. When cutting, always
keep the workpiece moving toward the
outfeed table until the workpiece has passed
completely over the cutterhead. Never back
the work toward the infeed table, to reduce
the risk of kickback.
4. WORKPIECE SUPPORT. Supporting the
workpiece adequately at all times while
cutting is crucial for making safe cuts and
avoiding injury. Never attempt to make a cut
with an unstable workpiece.
5. KICKBACK ZONE. The "kickback zone"
is the path directly through the end of the
infeed table. Never stand or allow others to
stand in this area during operation.
11. USING GOOD STOCK. Jointing safety
begins with your lumber. Inspect your
stock carefully before you feed it over the
cutterhead. Never joint a board that has
loose knots, nails, or staples. If you have
any doubts about the stability or structural
integrity of your stock, DO NOT joint it!
6. SAFE KNIFE PROJECTION. Knives that
project more than 0.125" from the cutterhead
may become loose or damaged during oper-
ation. Always make sure knives are properly
set and well tightened in the cutterhead.
Like all machines there is danger associated
with this machine. Accidents are frequently
caused by lack of familiarity or failure to pay
attention. Use this machine with respect
and caution to lessen the possibility of
operator injury. If normal safety precautions
are overlooked or ignored, serious personal
injury may occur.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
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SECTION 2: CIRCUIT REQUIREMENTS
Power Connection Device
220V Operation
The type of plug required to connect your machine
to power depends on the type of service you cur-
rently have or plan to install. We recommend
using the plug shown in Figure 2.
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Figure 2. NEMA L6-20 plug and receptacle.
Extension Cords
Using extension cords may reduce the life of the
motor. Instead, place the machine near a power
source. If you must use an extension cord:
Full Load Amperage Draw
Motor Draw at 220V .............................. 15 Amps
•
•
•
Use at least a 12 gauge cord that does not
exceed 50 feet in length!
Minimum Circuit Requirements
The extension cord must also have a ground
wire and plug pin.
You MUST connect your machine to a grounded
circuit that is rated for the amperage given below.
Never replace a circuit breaker on an existing cir-
cuit with one of higher amperage without consult-
ing a qualified electrician to ensure compliance
with wiring codes. If you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
A qualified electrician MUST size cords over
50 feet long to prevent motor damage.
Minimum Circuit Size.............................20 Amps
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SECTION 3: SETUP
Setup Safety
Items Needed for
Setup
The following items are needed to complete the
setup process, but are not included with your
machine:
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Description
Qty
•
•
•
•
•
•
•
•
•
Safety Glasses (for each person) .............. 1
Wrench or Socket 17mm............................ 2
Wrench or Socket 13mm............................ 2
Extra Person for Lifting Help...................... 1
Straightedge (see Page 28)....................... 1
Phillips Head Screwdriver .......................... 1
Dust Collection System.............................. 1
4" Dust Hose (length as needed)............... 1
4" Hose Clamp ........................................... 1
Wear safety glasses dur-
ing the entire setup pro-
cess!
Unpacking
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
Your machine was carefully packaged for safe
transportation. Remove the packaging materials
from around your machine and inspect it. If you
discover the machine is damaged, please imme-
diately call Customer Service at (570) 546-9663
for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, inventory the contents.
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Inventory
A
The following is a description of the main compo-
nents shipped with your machine. Lay the compo-
nents out to inventory them.
H
B
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
C
G
D
F
E
Wood Crate: (Figure 3)
Qty
Figure 3. Box 1 inventory contents.
A. Jointer Assembly........................................ 1
B. Cutterhead Guard....................................... 1
C. Handwheels................................................ 2
D. Handles ...................................................... 2
E. Fence Tilt Lever ......................................... 1
F. Push Blocks................................................ 2
G. Knife Setting Gauge Hardware Bag
I
—Knife Setting Gauge Rod........................ 1
—Knife Setting Gauge Foot ....................... 2
—E-Clip 8mm............................................. 2
H. Tool Hardware Bag
J
M
—Hex Wrenches 2.5, 3, 4, 6mm ......1 Each
—Open-end Wrench 8/10, 12/14mm ......... 1
L
K
Cardboard Box: (Figure 4)
Qty
I. Stand Assembly w/Motor and Door ........... 1
J. Pedestal Switch.......................................... 1
K. Wheel Assembly......................................... 1
L. V-Belt.......................................................... 1
M. Dust Port ................................................... 1
Figure 4. Box 2 inventory contents.
•
•
•
Cap Screws M8-1.25 x 25 (Fence Suppt.). 4
Flat Wshers 8mm (Fence Support)............ 4
Lock Washers 8mm (Fence Supptort) ....... 4
Assembly Fasteners
Qty
In the event that any nonproprietary parts are
missing (e.g. a nut or a washer), we would be
glad to replace them, or for the sake of expedi-
ency, replacements can be obtained at your local
hardware store.
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Hex Bolt M8-1.25 x 50 (Wheel/Stand) ....... 1
Flat Washer 8mm (Wheel/Stand)............... 1
Hex Bolts M10-1.5 x 55 (Wheel/Stand)...... 2
Flat Washers 10mm (Wheel/Stand)........... 2
Hex Nuts M10-1.5 (Wheel/Stand) .............. 2
Cap Screws M8-1.25 x 50 (Jointer/Stand). 3
Flat Washers 8mm (Jointer/Stand) ............ 6
Lock Washers 8mm (Jointer/Stand)........... 3
Hex Nuts M8-1.25 (Jointer/Stand).............. 3
Flat Washers 6mm (Handwheels).............. 2
Cap Screws M6-1 x 12 (Handwheels) ....... 2
Set Screw M5-.8 x 12 (Cutterhead Guard) 1
Cap Screws M8-1.25 x 25 (Pedestal) ........ 2
Lock Washers (Pedestal)........................... 2
Flat Washers (Pedestal)............................. 2
Phillips Head Screws
SUFFOCATION HAZARD!
Immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
M5-.8 x 16 (Dust Port)................................ 4
Flat Washers 5mm (Dust Port) .................. 4
•
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Hardware Recognition Chart
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Clean Up
Site Considerations
The unpainted surfaces are coated with a waxy
oil to prevent corrosion during shipment. Remove
this protective coating with a solvent cleaner or
citrus-based degreaser such as Grizzly’s G7895
Citrus Degreaser. To clean thoroughly, some parts
must be removed. For optimum performance
from your machine, clean all moving parts or
sliding contact surfaces. Avoid chlorine-based
solvents, such as acetone or brake parts cleaner
that may damage painted surfaces. Always follow
the manufacturer’s instructions when using any
type of cleaning product.
Floor Load
Refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
Some residential floors may require additional
reinforcement to support both the machine and
operator.
Placement Location
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your new machine. See Figure 6 for the minimum
working clearances.
To access the sliding surfaces, remove the lock
nut (Figure 5) and flat washer securing the fence
lock handle, and remove the fence from the jointer
unit.
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Fence Lock
Handle
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Fence Lock Nut
Figure 5. Removing the fence lock nut so the
Figure 6. Minimum working clearances.
sliding surfaces can be cleaned.
Once the sliding surfaces of the fence are clean,
reassemble the fence to the jointer and secure
the lock handle with the lock nut and washer.
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
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5. With the help of an assistant, lift the jointer
Assembly
onto the stand.
6. Align the mounting holes on the jointer and
To assemble the jointer:
stand.
1. Carefully lay the stand on its side so you can
7. Secure the jointer to the stand with the M8-
1.25 x 50 cap screws, washers, and hex nuts,
as shown in Figure 8.
access the underside.
2. Bolt the wheel assembly to the stand with the
provided hardware, as shown in Figure 7.
Note: Refer to the Inventory List on Page
11 for a list of components needed for ass-
sembly.
Hex Bolt M8-1.25 x 50
Flat Washer 8mm
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Hex Bolts M10-1.5 x 55
Flat Washers 10mm
Figure 8. Jointer secured to stand.
Hex Nuts
M10-1.5
8. Using a 13mm wrench, loosen the motor
bracket fasteners shown in Figure 9.
Note: DO NOT completely remove the motor
mount bolts.
Figure 7. Example of bolting the wheel assembly
to the stand.
3. Turn the stand rightside up.
The jointer is heavy. Seek
assistance when lifting it
onto the jointer stand.
Figure 9. Motor bracket fasteners (black
arrows); motor mount fasteners (white arrows).
4. Remove the rear access panel from the
jointer stand.
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9. Slide the motor upward, and place the V-belt
around the cutterhead pulley and the motor
pulley.
13. Shift the motor horizontally as needed to
align the motor pulley with the cutterhead pul-
ley, then replace the V-belt.
10. Slide the motor down to rest on the V-belt.
14. Tighten the motor mount fasteners.
11. Place a straightedge against both pulleys
(Figure 10) and check the alignment of
the two pulleys to make sure that they are
aligned and that the V-belt is straight up and
down (see Figure 11).
15. Secure the infeed and outfeed handwheels
with the cap screws and flat washers already
mounted on the handwheel shafts, as shown
in Figure 12.
Straightedge
Figure 12. Securing the handwheel handle.
16. Secure the handwheel handles to each of the
the handwheels, as shown in Figure 12.
Figure 10. Checking belt alignment.
17. Install the fence tilt lever, as shown in Figure
13.
Cutterhead
Pulley
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Motor
Pulley
Figure 11. Pulleys aligned.
Figure 13. Fence tilt lever installed.
— If the pulleys are aligned, tighten the motor
18. Slide the cutterhead guard shaft down through
bracket fasteners and go to Step 15.
the mounting hole on the table.
— If the pulleys are NOT aligned, perform
Note: The guard may not fully seat in the hole
initially; however, rotating the guard will allow
the shaft to fully seat in the hole.
Steps 12–14.
12. Remove the V-belt and loosen the motor
mount fasteners (see Figure 9).
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19. Using a 2.5mm hex wrench, thread the set
screw through the hole in the forked end of
the cutterhead guard shaft (Figure 14).
Note: Thread the set screw far enough to
prevent the guard from being pulled out.
Figure 15. Attaching pedestal switch to stand.
24. Thread the excess switch cord through the
access hole in the stand and connect it to the
motor cord.
25. Assemble the knife setting gauge using the
knife setting gauge rod, feet and 8mm e-
clips, as shown in Figure 16.
Figure 14. Example of installing cutterhead
guard set screw.
20. Raise the fence and rotate the guard one
revolution counter-clockwise as it appears
from the top. Hold the guard in position.
21. Lower the fence and allow the guard to swing
back against the fence.
NOTICE
The cutterhead guard must always return to
the closed position whenever it is moved.
22. Test the guard by pulling it back and letting it
go.
Figure 16. Knife setting gauge assembly.
—The guard should snap back over the
cutterhead without dragging across the
table.
26. Replace the rear access panel on the stand.
—If the guard drags across the table, loosen
the set screw, raise the guard until it won't
drag, then tighten the set screw.
—If the guard does not snap back, remove it
and repeat Steps 18–21.
23. Attach the pedestal switch with the cap
screws, lock washers, and flat washers, as
shown in Figure 15.
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Dust Collection
Setting Outfeed
Table Height
The outfeed table height MUST be level with the
knives when they are at top-dead-center. If the
outfeed table is set too low, the workpiece will be
tapered from front to back. If the outfeed table
is set too high, the workpiece will hit the edge of
the outfeed table during operation, increasing the
chance of kickback.
DO NOT operate the Model G0656 without an
adequate dust collection system. This jointer
creates substantial amounts of wood dust
while operating. Failure to use a dust collec-
tion system can result in short and long-term
respiratory illness.
To set the outfeed table height:
Recommended CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine
the CFM at the dust port, you must consider
these variables: (1) CFM rating of the dust col-
lector, (2) hose type and length between the
dust collector and the machine, (3) number
of branches or wyes, and (4) amount of other
open lines throughout the system. Explaining
how to calculate these variables is beyond the
scope of this manual. Consult an expert or pur-
chase a good dust collection "how-to" book.
1. DISCONNECT JOINTER FROM POWER
SOURCE!
2. Move the cutterhead guard out of the way or
remove it, and open the rear access panel.
3. Place a straightedge on the outfeed table
so it extends over the cutterhead and rotate
the cutterhead pulley until one of the knives
is at top-dead-center (TDC), as illustrated in
Figure 18.
To connect a dust collection hose:
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1. Install the dust port as shown in Figure
17, using the four M5-.8 x 16 Phillips head
screws and flat washers.
Figure 18. Cutterhead knife at top-dead-center.
4. When correctly set, the knife will just touch
the straightedge when the knife is at its high-
est point of rotation, as shown in Figure 19.
Figure 17. Dust hose attached to dust port.
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2. Fit the 4" dust hose over the dust port, as
shown in Figure 17, and secure in place with
a hose clamp.
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3. Tug the hose to make sure it does not come
off. Note: A tight fit is necessary for proper
performance.
Figure 19. Using a straightedge to align outfeed
table height with knife at TDC.
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—If your outfeed table is correctly set, no
adjustments are necessary.
Recommended
Adjustments
—If the knife lifts the straightedge off the
table or the table is below the straight-
edge, adjust the outfeed table height with
the handwheel until the straightedge just
touches a knife at its highest point of rota-
tion.
For your convenience, the adjustments listed
below have been performed at the factory and
no further setup is required to operate your
machine.
5. Lock the outfeed table, reinstall the cutterhead
However, because of the many variables involved
with shipping, we recommend that you at least
verify the following adjustments to ensure the
best possible results from your new machine.
guard, and close the rear access panel.
Test Run
Step-by-step instructions for these adjustments
can be found in SECTION 7: SERVICE.
Once the assembly is complete, test run your
machine to make sure it runs properly.
Factory adjustments that should be verified:
1. Knife Settings (Page 34).
If, during the test run, you cannot easily locate
the source of an unusual noise or vibration, stop
using the machine immediately, then review the
Troubleshooting on Page 32.
2. Depth Scale Calibration (Page 36).
3. Fence Stop Accuracy (Page 37).
If you still cannot remedy a problem, contact our
Tech Support at (570) 546-9663 for assistance.
Tighten V-Belt
To test run the machine:
1. Make sure you have read the safety instruc-
tions at the beginning of the manual and that
the machine is setup properly.
The final step in the setup process must be done
after approximately 16 hours of operation. During
this first 16 hours, the V-belt will stretch and seat
into the pulley grooves. After this 16 hours, you
must retension the V-belt to avoid slippage and
burn out. Refer to Page 31 when you are ready to
perform this important adjustment.
2. Make sure all tools and objects used during
set up are cleared away from the machine.
3. Connect the machine to the power source.
4. Turn the machine ON.
Note: Pulleys and belts can get hot. This is a nor-
mal condition. Allow them to cool before making
adjustments.
5. Listen for abnormal noises or actions and
watch for vibration. The machine should run
smoothly.
A small amount of black belt dust at the bottom
of the belt housing is normal during the life of the
machine and does not indicate a problem with the
machine or V-belt.
—Strange or unusual noises must be inves-
tigated and corrected before operating the
machine further. Always disconnect the
machine from power when investigating or
correcting potential problems.
6. Turn the machine OFF.
-18-
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SECTION 4: OPERATIONS
Operation Safety
Jointer Overview
A jointer is primarily used to flatten the face or
edge of a workpiece, which is required when
properly "squaring up" a workpiece for later con-
struction or joining multiple pieces with glue. A
jointer can also cut bevels, rabbets, and other
specialized cuts with various jigs or fixtures.
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
The primary components of the jointer are the
cutterhead, outfeed table, infeed table, and fence.
A typical cut on a jointer is made by firmly holding
a workpiece against the infeed table and fence,
then moving the workpiece over the cutterhead
while using the fence as a guide. As the workpiece
moves over the cutterhead, the knives make
many shallow cuts that "shave" off the surface of
the workpiece. After moving over the cutterhead,
the workpiece is received by the outfeed table,
which along with the fence, continue to guide the
workpiece across a flat plane until it completely
passes the cutterhead. Since only a small amount
of the workpiece is removed during a jointer cut,
most jointer cuts are repeated many times to yield
a desired result.
Loose hair and cloth-
ing could get caught in
machinery and cause seri-
ous personal injury. Keep
loose clothing and long
hair away from moving
machinery.
In order for the jointer to cut properly, all the
knives in the cutterhead must be set at the same
height in the cutterhead.
Lock the mobile base wheel before operat-
ing the jointer! Operating the jointer with the
wheel unlocked may cause loss of control
and serious personal injury.
Additionally, the outfeed table must be even
with the cutterhead knives at their highest point
of rotation to keep the freshly cut portion of the
workpiece in the same plane as it was cut, which
is what yields a flat workpiece.
The position of the infeed table relative to the
outfeed table is what controls the cutting depth.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
1
If the infeed table is ⁄16" lower than the outfeed
1
table, then ⁄16" of the workpiece will be removed
by the cutterhead as the workpiece passes from
the infeed table to the outfeed table.
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Since the workpiece is held firmly against the
fence as it passes over the cutterhead, the fence
controls the angle of the cut. The jointer fence can
be moved 45° in either direction from square and
locked in place anywhere within this range. The
jointer fence also features stops that allow it to be
quickly set at 45°, 90°, and 125°.
Fence Movement: The fence has a lock that
keeps it in position (Figure 22). To move the
fence, loosen the lock and turn the fence adjust-
ment wheel to slide the fence where needed.
Fence
Adjustment
Wheel
Basic Controls
This section covers the basic controls used during
routine operations.
Fence
Lock
START Button: Starts motor.
Figure 22. Fence lock location.
STOP Paddle: Stops motor when pushed in.
Fence Tilting: The tilt lock (Figure 23) secures
the fence at any position in the available range.
The swing stop locks the fence tilt for 90° cuts.
Two positive stops stop the fence at 45° inward
and 45° outward for common 45° bevel cuts. Even
when the fence is resting against the positive
stops, the tilt lock must be tightened before cut-
ting. Also, the swing stop must be disengaged for
45° outward bevel cuts.
STOP
START
Paddle
Button
Tilt
Lock
Swing Stop
Figure 20. START/STOP controls.
Table Movement: To move the infeed or outfeed
tables, loosen the table locks (Figure 21), move
the tables with the table handwheels, then tighten
the table locks. To adjust the preset range of
movement for the infeed table, refer to Page 36.
Table
Locks
Figure 23. Tilt lock and swing stop locations.
Infeed
Handwheel
Outfeed
Handwheel
Figure 21. Table control locations.
-20-
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•
Only process natural wood fiber through
your jointer. Never joint MDF, particle board,
plywood, laminates, metal, stone, tile, glass,
plastic or other synthetically made materials.
Stock Inspection &
Requirements
•
Scrape all glue off of boards before joint-
ing.
Here are some rules to follow when choosing
and jointing stock:
•
Remove foreign objects from the stock.
Make sure that any stock you process with
the jointer is clean and free of any dirt,
nails, staples, tiny rocks or any other foreign
objects, which if they hit the knives and are
drawn into the dust collector, may cause a
fire hazard. The particles may also damage
the knives. Wood stacked on a concrete floor
can have small pieces of stone or concrete
pressed into the surface.
•
DO NOT joint or surface plane stock that
contains large or loose knots. Injury to the
operator or damage to the workpiece can
occur if a knot becomes dislodged during the
cutting operation.
•
•
DO NOT joint or surface plane against the
grain direction. Cutting against the grain
increases the likelihood of stock kickback, as
well as tear-out on the workpiece.
•
•
Make sure all stock is sufficiently dried
before jointing. Wood with a moisture con-
tent over 20% will cause unnecessary wear
on the knives and poor cutting results. Excess
moisture can also hasten rust and corrosion.
Jointing and surface planing with the
grain produces a better finish and is safer
for the operator. Cutting with the grain is
described as feeding the stock on the jointer
so the grain points down and toward you as
viewed on the edge of the stock (Figure 24).
Make sure your workpiece exceeds the
minimum dimension requirements (Figure
25) before edge jointing or surface plan-
ing, or it may break or kick back during
the operation!
Note: If the grain changes direction along the
edge of the board, decrease the cutting depth
and make additional passes.
�������
12" Min.
12" Min.
1
⁄2" Min.
����������
1" Min.
1" Min.
1
⁄2" Min.
���������
Figure 25. Minimum dimensions for edge jointing
and surface planing (jointer).
�������������
Figure 24. Correct and incorrect grain align-
ment with cutterhead.
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Squaring Stock
Surface Planing
The purpose of surface planing on the jointer is
to make one flat face on a piece of stock (see
Figures 26 & 27). This is a necessary step when
preparing a workpiece to be run through a planer
when squaring stock.
Squaring stock involves four steps performed
in the order below:
1. Surface Plane On The Jointer—The con-
cave face of the workpiece is surface planed flat
with the jointer.
NOTICE
If you are not experienced with a jointer,
set the depth of cut to 0", and practice
feeding the workpiece across the tables as
described. This procedure will better pre-
pare you for the actual operation.
2. Surface Plane On a Thickness Planer—The
opposite face of the workpiece is surface planed
flat with a thickness planer.
Previously
Surface
Planed Face
3. Edge Joint On The Jointer—The concave
edge of the workpiece is jointed flat with the
jointer.
Figure 26. Typical surface planing operation.
4. Rip Cut On A Table Saw—The jointed edge
of the workpiece is placed against a table saw
fence and the opposite edge cut off.
Figure 27. Illustration of surface planing results.
Previously
Jointed Edge
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To surface plane on the jointer:
Edge Jointing
1. Read and understand SECTION 1: SAFETY,
beginning on Page 6.
The purpose of edge jointing is to produce a fin-
ished, flat-edged surface (see Figures 28 & 29)
that is suitable for joinery or finishing. It is also a
necessary step when squaring rough or warped
stock.
2. Make sure your stock has been inspected
for dangerous conditions as described in the
Stock Inspection & Requirements instruc-
tions, beginning on Page 21.
3. Set the cutting depth for your operation.
(We suggest 1⁄32" for surface planing, using a
more shallow depth for hard wood species or
for wide stock.)
NOTICE
If you are not experienced with a jointer,
set the depth of cut to 0", and practice
feeding the workpiece across the tables as
described below. This procedure will better
prepare you for the actual operation.
4. Make sure your fence is set to 90˚.
5. If your workpiece is cupped (warped), place
it so the concave side is face down on the
surface of the infeed table.
6. Start the jointer.
Failure to use push blocks when surface
planing may result in cutterhead contact,
which will cause serious personal injury.
Always use push blocks to protect your
hands when surface planing on the jointer.
7. With a push block in each hand, press the
workpiece against the table and fence with
firm pressure, and feed the workpiece over
the cutterhead.
Figure 28. Typical edge jointing operation.
Note: If your leading hand (with push block)
gets within 4" of the cutterhead, lift it up and
over the cutterhead, and place the push
block on the portion of the workpiece that is
on the outfeed table. Now, focus your pres-
sure on the outfeed end of the workpiece
while feeding, and repeat the same action
with your trailing hand when it gets within 4"
of the cutterhead. To keep your hands safe,
DO NOT let them get closer than 4" from the
cutterhead when it is moving!
8. Repeat Step 7 until the entire surface is
Figure 29. Illustration of edge jointing results.
flat.
-23-
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To edge joint on the jointer:
Bevel Cutting
1. Read and understand SECTION 1: SAFETY,
beginning on Page 6.
The purpose of bevel cutting is to cut a specific
angle into the edge of a workpiece (see Figures
30 & 31).
2. Make sure your stock has been inspected
for dangerous conditions as described in the
Stock Inspection & Requirements instruc-
tions, beginning on Page 21.
The Model G0656 has preset fence stops at 45˚
inward, 90˚, and 45˚ outward (135˚). If your situ-
ation requires a different angle, the fence can be
locked anywhere between these angles.
3. Set the cutting depth for your operation.
1
1
(We suggest between ⁄16" and ⁄8" for edge
jointing, using a more shallow depth for hard
wood species or for wide stock.)
NOTICE
4. Make sure the fence is set to 90˚.
If you are not experienced with a jointer,
set the depth of cut to zero, and practice
feeding the workpiece across the tables as
described below. This procedure will better
prepare you for the actual operation.
5. If your workpiece is cupped (warped), place
it so the concave edge is face down on the
surface of the infeed table.
6. Start the jointer.
7. With a push block in your leading hand,
press the workpiece against the table and
fence with firm pressure. Use your trailing
hand to guide the workpiece through the cut,
and feed the workpiece over the cutterhead.
Note: If your leading hand gets within 4"
of the cutterhead, lift it up and over the
cutterhead, and place it on the portion of
the workpiece that is over the outfeed table.
Now, focus your pressure on the outfeed end
of the workpiece while feeding, and repeat
the same action with your trailing hand when
it gets within 4" of the cutterhead. To keep
your hands safe, DO NOT let them get closer
than 4" from the cutterhead when it is mov-
ing!
Figure 30. Typical bevel cutting operation, fence
stop at 45˚ outward.
8. Repeat Step 7 until the entire edge is flat.
Figure 31. Illustration of bevel cutting results.
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To bevel cut on the jointer:
Rabbet Cutting
1. Read and understand SECTION 1: SAFETY,
beginning on Page 6.
The purpose of rabbet cutting is to remove a
section of the workpiece edge (see Figures 32
& 33). When combined with another rabbet cut
edge, the rabbet joints create a simple, yet strong
method of joining stock.
2. Make sure your stock has been inspected
for dangerous conditions as described in the
Stock Inspection & Requirements instruc-
tions, beginning on Page 21.
3. Set the cutting depth for your operation. (We
1
1
suggest between ⁄16" and ⁄8" for bevel cut-
ting, using a more shallow depth for hard
wood species or for wide stock.)
NOTICE
If you are not experienced with a jointer,
set the depth of cut to 0", and practice
feeding the workpiece across the tables as
described below. This procedure will better
prepare you for the actual operation.
4. Make sure your fence is set to the angle of
your desired cut.
5. If your workpiece is cupped (warped), place
it so the concave edge is face down on the
surface of the infeed table.
6. Start the jointer.
7. With a push block in your leading hand
(Figure 30), press the workpiece against
the table and fence with firm pressure, and
feed the workpiece over the cutterhead.
Note: If your leading hand gets within 4"
of the cutterhead, lift it up and over the
cutterhead, and place the push block on
the portion of the workpiece that is on the
outfeed table. Now, focus your pressure on
the outfeed end of the workpiece while feed-
ing, and repeat the same action with your
trailing hand when it gets within 4" of the
cutterhead. To keep your hands safe, DO
NOT let them get closer than 4" from the
cutterhead when it is moving!
Figure 32. Typical rabbet cutting operation.
8. Repeat Step 7 until the angled cut is satis-
factory to your needs.
Figure 33. Illustration of rabbet cutting effects
and a few sample joints.
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To rabbet cut on the jointer:
Note: If your leading hand gets within 4" of the
cutterhead, lift it up and over the cutterhead,
and place the push block on the portion of the
workpiece that is on the outfeed table. Now,
focus your pressure on the outfeed end of
the workpiece while feeding, and repeat the
same action with your trailing hand when it
gets within 4" of the cutterhead. To keep your
hands safe, DO NOT let them get closer than
4" from the cutterhead when it is moving!
1. Read and understand SECTION 1: SAFETY,
beginning on Page 6.
2. Make sure your stock has been inspected
for dangerous conditions as described in the
Stock Inspection & Requirements instruc-
tions, beginning on Page 21.
3. Set the cutting depth for your operation. (We
1
1
suggest between ⁄16" and ⁄8" for rabbet cut-
ting, using a more shallow depth for hard
wood species or for wide stock.)
8. Repeat Step 7 until the your rabbet is cut to
depth.
4. Remove the cutterhead guard.
When the cutterhead guard is removed,
attempting any other cut besides a rabbet
directly exposes the operator to the moving
cutterhead. Always replace the cutterhead
guard after rabbet cutting!
5. Make sure your fence is moved forward, so
the amount of infeed/outfeed table exposed
is the same as the size of your rabbet. Also,
make sure your fence is set to 90˚.
6. Start the jointer.
7. With a push block in each hand, press the
workpiece against the table and fence with
firm pressure, and feed the workpiece over
the cutterhead.
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ACCESSORIES
SECTION 5: ACCESSORIES
H9815—Power Twist® V-Belt - 1⁄2" x 48"
Smooth running with less vibration and noise
than solid belts. The Power Twist® V-belt can be
customized in minutes to any size—just add or
remove sections to fit your needs. Size: 1⁄2" x 48";
replaces all "A" sized V-belts. Requires two Power
Twist® V-belts to replace the stock V-belt on the
Model G0656.
G1753—Jointer Pal® Magnetic Knife Gauge
(For HSS & Cobalt Knives)
G1756—Jointer Pal® Magnetic Knife Gauge
(For Carbide Knives)
This patented magnetic knife-setting system lets
you set jointer knives in perfect alignment every
time! It also allows you to shift nicked knives to get
a perfect cut to an accuracy of + or - 0.001".
Figure 34. H9815 Power Twist® V-Belt.
Figure 36. G1753 Jointer Pal® Knife Gauge.
H7765—8" Byrd® Shelix Cutterhead
G3631—Jointer Knife Hone
Made in the USA by Byrd, this indexable carbide
insert cutterhead is the best money can buy—
period! The inserts are not only placed in a spiral
pattern, they are also positioned at an angle so
the shearing action leaves a glassy smooth cut on
the toughest and most figured woods. Comes with
5 extra replacement inserts. Very nice upgrade!
Add a razor hone to your planer and jointer knives
with this hand-held sharpening device. This handy
tool sharpens flat and beveled surfaces quickly
and easily. Great for touch-ups.
Figure 37. G3631 Jointer/Planer Knife Hone.
Figure 35. H7765 Byrd Shelix Cutterhead.
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G5562—SLIPIT® 1 Qt. Gel
H4982—8" HSS Replacement Jointer Knives
(Set of 4)
G5563—SLIPIT® 12 oz Spray
G2871—Boeshield® T-9 12 oz Spray
G2870—Boeshield® T-9 4 oz Spray
H3788—G96® Gun Treatment 12 oz Spray
H3789—G96® Gun Treatment 4.5 oz Spray
H8029—5 Piece Safety Kit
This kit has four essential jigs. Includes two
push blocks, push stick, featherboard and com-
bination saw and router gauge. Featherboard
3
3
fits ⁄8" x ⁄4" miter slots. Made of high visibility
yellow plastic.
Figure 38. Recommended products for protect-
ing unpainted cast iron/steel part on machinery.
Figure 40. H8029 5 Piece Safety Kit.
H5142—Dispoz-A-Blade® System
(Includes 4 Holders & Knife Inserts)
H5143—Dispoz-A-Blade® Knife Inserts
(Set of 4)
G9643—8" Precision Straightedge
G9644—12" Precision Straightedge
H2675—16" Precision Straightedge
These grade 00 heavy-duty stainless steel
straightedges are manufactured to DIN874 stan-
dards for professional results in set-up and
inspection work.
Install a Dispoz-A-Blade® Knife system in your
new jointer and save up to 70% on knife replace-
ments for the life of your jointer. Each knife insert
is double-edged, so you get two knives in one,
and is indexed so that all knife inserts can be
installed at the same height in just minutes. Very
simple and super fast knife changes!
Figure 41. Straightedges.
Figure 39. Dispoz-A-Blade® Holder and Knife.
-28-
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T20501—Face Shield, 4" Crown, Clear
T20502—Face Shield, 7" Crown, Clear
T20448—Economy Clear Safety Glasses
T20452—"Kirova" Anti-Relective Glasses
T20456—"Dakura" Clear Safety Glasses
H0736—Shop Fox® Safety Glasses
These glasses meet ANSI Z87.1-2003 specifica-
tions. Buy extras for visitors or employees. You
can't be too careful with shop safety!
T20514—Small Half-Mask Respirator
T20515—Medium Half-Mask Respirator
T20516—Large Half-Mask Respirator
T20511—Pre-Filter P100
T20539—Cartridge Filter 2PK P100
T20541—Cartridge Filter 2PK P100 & O Vapor
Wood and other types of dust can cause severe
respiratory damage. If you work around dust every-
day, a half-mask respirator can greatly reduce
your risk. Compatible with safety glasses!
T20448
T20452
T20501
T20456
H0736
Figure 44. Half-mask respirator with disposable
cartridge filters.
Figure 42. Our most popular eye protection.
G9256—6" Dial Caliper
G9257—8" Dial Caliper
G9258—12" Dial Caliper
H6175—Power Respirator
H6892—3M Pre-Filter, 10-Pack
Required for jointing, planing, or sanding to criti-
cal tolerances. These traditional dial calipers are
accurate to 0.001" and can measure outside
surfaces, inside surfaces, and heights/depths.
Features stainless steel, shock resistant construc-
tion and a dust proof display. An absolute treat for
the perfectionist!
H6893—Filter Cartridge, 10-Pack, P100
Say goodbye to foggy safety glasses and labored
breathing, this battery powered respirator sup-
plies a constant breeze of fresh air all day long.
Comes with its own plastic case for clean, sealed
storage. Finally, a respirator you can look forward
to wearing—at an affordable price!
Figure 45. Grizzly® Dial Calipers.
Figure 43. H6175 Power Respirator.
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SECTION 6: MAINTENANCE
Always disconnect power
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious person-
al injury.
to the machine before
lubricating! Failure to do
this may result in serious
personal injury.
Leadscrews: Lubricate with light machine oil as
needed. See the location shown in Figure 46 and
Part 23 and 48 on Page 41. Wipe off excess oil
and sawdust with a cloth.
Schedule
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
Daily Check:
•
Vacuum all dust on and around the
machine.
•
Wipe down tables and all other unpainted
cast iron with a metal protectant.
Worn or damaged wires.
•
•
Any other unsafe condition.
Monthly Check:
Figure 46. Leadscrew lubrication location.
•
V-belt tension, damage, or wear.
•
Clean/vacuum dust buildup from inside cabi-
net and off motor.
Gibs: Lower the infeed and outfeed table to
access the gibs. Annually place a couple drops of
oil at the top of each gib and move the tables up
and down to distribute the oil. See the locations
shown in Figure 47 and Part 66 on Page 41. Wipe
off excess oil.
Lubrication
Since all bearings are sealed and permanently
lubricated, simply leave them alone until they
need to be replaced. DO NOT lubricate them.
Below is a list of components that require periodic
lubrication. Be careful not to over-lubricate these
components. Large amounts of lubricant will
attract sawdust, causing the metal components
to gum up and bind.
Figure 47. Location to lubricate gibs.
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Fence: Place one or two drops of light machine oil
on the fence pivot points (Figure 48) as needed.
Note: DO NOT completely remove the motor
mount bolts.
Figure 48. Fence lubrication locations.
Figure 49. Motor bracket fasteners (black
arrows); motor mount fasteners (white arrows).
Cleaning
4. Remove the V-belt and replace it with a new
one.
Vacuum excess wood chips and sawdust, and
wipe off the remaining dust with a dry cloth—this
ensures moisture from wood dust does not remain
on bare metal surfaces. Treat all unpainted cast
iron and steel with a non-staining lubricant after
cleaning. We recommend products like SLIPIT®,
G96® Gun Treatment, or Boeshield® T-9 (see
Page 28 for more details).
5. Lower the motor and adjust the V-belt ten-
sion as needed so there is approximately 1⁄4
"
deflection when the V-belts are pushed with
moderate pressure as shown in Figure 50.
Note: After the first 16 hours of belt life,
retension the belts, as they will stretch and
seat during this time.
V-Belts
������
����������
V-belt removal and replacement involves remov-
ing the V-belt, rolling it off of the pulleys, replacing
it with a new belt, then retensioning it.
1
⁄4"
Consider replacing the stock belt with Power
Twist V-belts (see Page 27) to reduce vibration
and noise, and increase belt lifespan.
To adjust/replace the V-belt:
������
1. DISCONNECT JOINTER FROM POWER
Figure 50. Checking V-belt tension.
SOURCE!
6. Tighten the motor bracket fasteners and
replace the rear access panel.
2. Remove the rear access panel.
3. Using a 13mm wrench, loosen the motor
bracket fasteners shown in Figure 49, raise
the motor to remove the V-belt tension. It may
help to use a 2x4 to lift the motor.
-31-
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SECTION 7: SERVICE
Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-
ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical
Support at (570) 546-9663.
Troubleshooting
Motor & Electrical
Symptom
Possible Cause
Possible Solution
1. OFF button has not been reset.
1. Lift paddle and press OFF button down completely
until it clicks. Press ON button in completely.
2. Ensure power supply is switch on; ensure power
supply has the correct voltage.
Motor does not start
or a breaker trips.
2. Power supply switched OFF or is at fault.
3. Plug/receptacle is at fault or wired incor- 3. Test for good contacts; correct the wiring.
rectly.
4. Start capacitor is at fault.
4. Test/replace if faulty.
5. Motor connection wired incorrectly.
6. Wall fuse/circuit breaker is blown/tripped.
5. Correct motor wiring connections.
6. Ensure circuit size is suitable for this machine;
replace weak breaker.
7. Wiring is open/has high resistance.
7. Check for broken wires or disconnected/corroded
connections, and repair/replace as necessary.
8. Motor ON button or ON/OFF switch is at 8. Replace faulty ON button or ON/OFF switch.
fault.
9. Centrifugal switch is at fault.
10. Motor is at fault.
9. Adjust/replace the centrifugal switch if available.
10. Test/repair/replace.
Motor stalls or is 1. Workpiece material is not suitable for this 1. Only cut wood products; make sure moisture content
overloaded.
machine.
is below 20% and there are no foreign materials in
the workpiece.
2. Run capacitor is at fault.
3. Belt slipping.
2. Test/repair/replace.
3. Replace bad belt, align pulleys, and re-tension.
4. Correct motor wiring connections.
5. Test for good contacts; correct the wiring.
6. Replace loose pulley/shaft.
4. Motor connection is wired incorrectly.
5. Plug/receptacle is at fault.
6. Pulley/sprocket slipping on shaft.
7. Motor bearings are at fault.
7. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
8. Machine is undersized for the task.
9. Motor has overheated.
8. Use sharp knives; reduce feed rate/depth of cut.
9. Clean off motor, let cool, and reduce workload.
10. Test/repair/replace.
10. Motor is at fault.
11. Centrifugal switch is at fault.
11. Adjust/replace centrifugal switch if available.
Machine has vibra- 1. Motor or component is loose.
tion or noisy opera-
1. Inspect/replace stripped or damaged bolts/nuts, and
re-tighten with thread locking fluid.
tion.
2. Knives/gibs are at fault.
2. Resharpen/replace knives as required; set knife
alignment/protrusion correctly (Page 34).
3. Inspect/replace belt with a new one (refer to Page
31).
3. V-belt worn or loose.
4. Pulley is loose.
4. Realign/replace shaft, pulley, set screw, and key as
required.
-32-
G0656 8" Jointer with Built-In Mobile Base
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Motor & Electrical Continued
Symptom
Possible Cause
Possible Solution
Machine has vibra- 5. Motor mount loose/broken.
5. Tighten/replace.
6. Machine is incorrectly mounted or sits 6. Relocate machine.
unevenly.
tion or noisy opera-
tion.
7. Motor fan is rubbing on fan cover.
7. Replace dented fan cover; replace loose/damaged
fan.
8. Motor bearings are at fault.
8. Test by rotating shaft; rotational grinding/loose shaft
requires motor replacement.
9. Replace bearing(s)/realign cutterhead.
10. Replace.
9. Cutterhead bearings at fault.
10. Centrifugal switch loose.
Table
Symptom
Possible Cause
Possible Solution
1. Table lock is engaged or partially engaged. 1. Completely loosen the table lock.
Tables are hard to
adjust.
2. Infeed table stops blocking movement.
2. Loosen/reset infeed table positive stops.
Cutting
Symptom
Possible Cause
Possible Solution
Excessive
snipe 1. Outfeed table is set too low.
1. Align outfeed table with cutterhead knife at top dead
center (Page 17).
(gouge in the end
of the board that is
uneven with the rest
of the cut).
2. Operator pushing down on trailing end of 2. Reduce/eliminate downward pressure on that end of
the workpiece.
workpiece.
Workpiece stops in 1. Outfeed table is set too high.
1. Align outfeed table with cutterhead knife at top dead
the middle of the
cut.
center (Page 17).
Chipping.
1. Knots or conflicting grain direction in wood. 1. Inspect workpiece for knots and grain (Page 21);
only use clean stock.
2. Nicked or chipped blades.
2. Adjust one of the nicked knives sideways; replace
knives (Page 34).
3. Feeding workpiece too fast.
4. Taking too deep of a cut.
3. Slow down the feed rate.
4. Take a smaller depth of cut. (Always reduce cutting
depth when surface planing or working with hard
woods.)
Fuzzy Grain.
1. Wood may have high moisture content or 1. Check to make sure moisture content is less than
surface wetness.
2. Dull knives.
20% and allow to dry if moisture is too high.
2. Sharpen or replace knives (Page 34).
Long lines or ridges 1. Nicked or chipped knives.
that run along the
length of the board
1. Adjust one of the nicked knives sideways; replace
knives (Page 34).
Uneven
cutter 1. Feeding workpiece too fast.
1. Slow down the feed rate.
marks, wavy sur-
face, or chatter
marks across the
face of the board.
2. Knives not adjusted at even heights in the 2. Adjust the knives so they are set up evenly in the
cutterhead.
cutterhead (Page 34).
Board edge is con- 1. Board not held with even pressure on 1. Hold board with even pressure as it moves over the
cave or convex after
jointing.
infeed and outfeed table during cut.
2. Board started too uneven.
cutterhead.
2. Take partial cuts to remove the extreme high spots
before doing a full pass.
-33-
G0656 8" Jointer with Built-In Mobile Base
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—If the gauge does not sit firmly on the
cutterhead and touch the knife edge as
described, then reset that knife. (Repeat
this inspection with the other knives before
resetting.)
Inspecting Knives
The height of the knives can be easily and quickly
inspected with the knife setting gauge. This
inspection will ensure that the knives are set to
the correct height in the cutterhead.
Setting/Replacing
Knives
Tools Needed
Knife Setting Gauge .......................................... 1
Qty
To inspect the knives:
Setting the knives correctly is crucial to the proper
operation of the jointer and is very important in
keeping the knives sharp. If one knife is higher
than the others, it will do the majority of the work,
and thus, dull much faster than the others.
1. DISCONNECT JOINTER FROM POWER
SOURCE!
2. Remove the cutterhead guard or block it out
of the way.
The knife gauge included with the jointer is
designed to set the knives at 0.063" (1/16"), which
is the correct distance all the knives should pro-
trude above the cutterhead.
1
3. Lower the infeed table to the ⁄2" scale mark
and lower the outfeed table as needed.
4. Place the knife gauge on the cutterhead,
directly over a knife, as shown in Figure 51.
The Model G0656 comes with jack screws for
cutterhead adjustments (see Figure 52).
Middle
Pad
Figure 51. Gauge positioned over cutterhead
Figure 52. Cutterhead profile diagram.
knife.
5. Carefully inspect how the gauge touches the
Tools Needed
Qty
cutterhead and the knife.
Knife Setting Gauge .......................................... 1
Hex Wrench 2.5mm........................................... 1
Wrench 8mm..................................................... 1
—If both outside legs of the gauge sit firmly
on the cutterhead and the middle pad just
touches the knife, then that knife is set
correctly. (Repeat this inspection with the
other knives.)
To set or replace the knives:
1. DISCONNECT JOINTER FROM POWER
SOURCE!
-34-
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2. Remove the cutterhead guard from the table
and lower the infeed and outfeed tables as
far as they go. This will give you unrestricted
access to the cutterhead.
3. Remove the rear access panel to expose the
cutterhead pulley.
4. Rotate the cutterhead pulley to give you good
access to one of the cutterhead knives.
5. Loosen the cutterhead gib bolts, starting in
the middle, and alternating back and forth
until all of the gib bolts are loose, but not fall-
ing out.
Figure 53. Jack screw access hole.
8. Rotate the cutterhead to the first knife you
started with. Slightly tighten all the gib bolts,
starting at the middle and working your
way to the ends by alternating left and right
(Figure 54). Repeat this step on the rest of
the knives.
—If this is the first time you are setting the
knives, or if you are replacing them, remove
a gib and knife from the cutterhead. Clean
the gib and clean inside the cutterhead
slot to remove all pitch or sawdust. Coat
the knife and gib with a metal protectant
(Page 28)
6. Position the knife gauge over the knife as
shown in Figure 51 and loosen the gib bolts
until the knife is completely loose.
4
5
3
1
2
7. Using a 2.5mm hex wrench, find the jack
screws through the access holes in the
cutterhead (Figure 53) and rotate the jack
screws to raise or lower the knife. When the
knife is set correctly, it will barely touch the
middle pad of the knife setting jig. Snug the
gib bolts tight enough to just hold the knife in
place. Repeat Steps 5-7 with the rest of the
knives.
Figure 54. Gib bolt tightening sequence.
9. Repeat Step 8, but final tighten each gib
bolt.
10. Adjust the outfeed table to match the new
knife heights (refer to Setting Outfeed Table
Height, Page 17).
11. Replace the cutterhead guard and the rear
access panel.
-35-
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Setting Infeed Table
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The infeed table height is set by calibrating the
depth scale, and adjusting the positive stop bolts
and depth stop lever.
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Tools Needed
Qty
Straightedge ...................................................... 1
Phillips Head Screwdriver ................................. 1
Wrench 14mm................................................... 1
Hex Wrench 4mm.............................................. 1
Figure 56. Infeed table adjusted even with
outfeed table.
Calibrating Depth Scale
The depth scale on the infeed table can be cali-
6. Using a screwdriver, adjust the scale pointer
exactly to “0”, as shown in Figure 57.
brated or "zeroed" if it is not correct.
Top Pin
1. Set the outfeed table height as described in
Setting Outfeed Table Height on Page 17.
Depth Stop
Lever
2. Move the cutterhead guard out of the way.
3. Loosen the jam nut on the top height positive
stop bolt (Figure 55) and raise the bolt so it
does not obstruct the infeed table when it is
raised in Step 5.
Bottom Pin
Figure 57. Depth stop lever set at "0".
Positive Stop Bolts
The infeed table has positive stop bolts that allow
the operator to quickly adjust the infeed table
between finish/final cuts and shaping/heavy cuts.
Top Height
Stop Bolt
Jam Nut
We recommend setting the minimum depth of cut
1
1
to ⁄32" and the maximum depth of cut to ⁄8" for
1
most operations. DO NOT exceed ⁄8" cut per
pass on this machine or kickback and serious
injury may occur!
Each positive stop bolt (Figure 55) controls the
top or bottom range of the table movement. The
jam nuts lock the positive stop bolt in position so
it won't move during operation.
Bottom Height
Figure 55. Positive stop bolts for infeed table.
Depth Stop Lever
4. Place a straightedge across the infeed and
A depth stop lever (Figure 57) above the depth
scale allows the operator to set the maximum
depth of cut to 1⁄8".
outfeed tables.
5. Adjust the infeed table until it is level with the
outfeed table, as illustrated in Figure 56.
To engage the lever, position it as shown in Figure
57. To disengage the lever, raise the table to "0",
then raise and hold the lever against the top pin
while lowering the table to the desired height.
-36-
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3. Adjust the 45˚ inward fence stop set screw
until it makes contact with the back of the
fence bracket.
Setting Fence Stops
The fence stops simplify the task of adjusting the
fence to 45˚ inward, 90˚, and 45˚ outward (135˚).
4. Retighten the jam nut loosened in Step 2.
To set the 90˚ fence stop:
Tools Needed
Qty
45° Square ........................................................ 1
90° Square ........................................................ 1
Sliding Bevel...................................................... 1
Wrench 14mm................................................... 1
Hex Wrench 3mm.............................................. 1
1. Using a 90˚ square, adjust the fence to the
90˚ position, as shown in Figure 60.
To set the 45˚ inward fence stop:
1. Using a 45˚ square, adjust the fence to the
45˚ inward position, as shown in Figure 58.
Figure 60. Example of adjusting fence to 90˚.
2. Flip the 90˚ swing stop into the position
shown in Figure 61.
Fence Stop Bolt
Jam Nut
Figure 58. Example of adjusting fence 45˚
inward.
2. Loosen the jam nut shown in Figure 59.
Swing Stop
Fence Stop
Set Screw
Fence
Bracket
Figure 61. 90˚ swing stop engaged.
3. Loosen the jam nut on the 90˚ fence stop bolt
(Figure 61).
Jam Nut
4. Adjust the 90˚ fence stop bolt until it makes
contact with the 90˚ swing stop.
Figure 59. 45˚ inward fence stop set screw.
5. Retighten the jam nut loosened in Step 3.
-37-
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To set the 45˚ outward fence stop:
Adjusting Gibs
1. Disengage the swing stop (see Figure 23 on
Page 20).
The function of the table gibs is to eliminate
excessive play in the table movement. The gibs
also control how easy it will be to move the tables
up and down.
2. Using a sliding bevel adjusted to 135˚, adjust
the fence to the 135˚ (45˚ outward) position,
as shown in Figure 62.
Tools Needed
Qty
Wrench 10mm................................................... 1
Hex Wrench 3mm.............................................. 1
To adjust the table gibs:
1. Using a 10mm wrench, loosen the three
infeed table gib nuts on the back of the jointer
base (Figure 64).
Gib Set Screw
Figure 62. Example of adjusting fence 45˚ out-
ward.
3. Loosen the jam nut on the 45˚ outward fence
stop bolt (Figure 63).
Fence Stop Bolt
Gib Nut
Figure 64. Infeed table gib controls.
2. Oil the gibs and table leadscrew if needed
(see Page 30).
Jam Nut
3. Using a 3mm hex wrench, evenly tighten the
gib set screws a small amount, then check
the table by moving it up and down. Adjust
the set screws as needed until the friction
of the table movement is balanced between
minimal play and ease of movement.
Figure 63. 45˚ outward fence stop bolt.
Note: Tighter gibs reduce play but make it
harder to adjust the tables.
4. Adjust the 45˚ outward fence stop bolt until it
makes contact with the back of the fence.
4. Repeat Steps 1-3 with the outfeed table.
5. Retighten the jam nut loosened in Step 3.
5. Set the outfeed table height as described in
Setting Outfeed Table Height on Page 17.
-38-
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Wiring Diagram
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Figure 66. Motor junction box and capacitor
See Figure 66
wiring.
-39-
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Table Parts Breakdown
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-40-
G0656 8" Jointer with Built-In Mobile Base
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Table Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
P0656001
P0656002
P0656003
PSS01M
P0656005
P0656006
P0656007
PLW06M
PN02M
GIB BOLT
46
47
48
49
50
51
52
53
54
55
56
57
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
P0656046
PSB53M
P0656048
PK69M
RETAINER
2
GIB
CAP SCREW M5-.8 X 18
SCREW SHAFT
3
KNIFE
4
SET SCREW M6-1 X 10
PULLEY
KEY 4 X 4 X 12
5
P0656050
P0656051
PRP49M
P0656053
P0656054
P0656055
P0656056
PSB26M
PAW06M
PAW04M
PAW03M
PAW02.5M
PWR1214
PWR810
P0656065
P0656066
PSS12M
PN01M
SPACER
6
RIGHT BEARING SUPPORT BLOCK
STUD
BLOCK
7
ROLL PIN 5 X 25
8
LOCK WASHER 10MM
HEX NUT M10-1.5
BALL BEARING 6204ZZ
KEY 5 X 5 X 30
COLLAR
9
HANDWHEEL
10
11
12
13
14
15
16
19
P6204
HANDLE
PK12M
SPECIAL FLAT WASHER
CAP SCREW M6-1 X 12
HEX WRENCH 6MM
HEX WRENCH 4MM
HEX WRENCH 3MM
HEX WRENCH 2.5MM
WRENCH 12 X 14
WRENCH 8 X 10
PSS53M
P0656013
P0656014
P6203
SET SCREW M5-.8 X 12
SPECIAL NUT
CUTTERHEAD
BALL BEARING 6203ZZ
LEFT BEARING SUPPORT BLOCK
HANDWHEEL ASSY
HANDLE
P0656016
P0656019
19-1 P0656019-1
19-2 P0656019-2
19-3 P0656019-3
19-4 PSB26M
SHOULDER SCREW
HANDWHEEL
TABLE ASSY
GIB
CAP SCREW M6-1 X 12
FLAT WASHER 6MM
SET SCREW M6-1 X 6
COLLAR
SET SCREW M6-1 X 25
HEX NUT M6-1
19-5 PW03M
20
21
22
23
24
25
26
27
28
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
PSS02M
P0656021
P0656022
P0656023
P0656024
PLW04M
PSB40M
P0656027
PSS53M
P0656030
P0656031
PW05M
P0656069
P0656070
PN01M
OUTFEED TABLE LOCK M6-1 X 25
SPECIAL SCREW
HEX NUT M6-1
SPECIAL FLAT WASHER
SCREW SHAFT
P0656072
PSS21M
PN03M
STOP BLOCK
BLOCK
SET SCREW M8-1.25 X 25
HEX NUT M8-1.25
CAP SCREW M8-1.25 X 25
INFEED LOCK LEVER M6-1 X 30
JOINTER PUSH BLOCK
SWITCH PEDESTAL
SWITCH PADDLE
CAP SCREW M4-.7 X 8
SWITCH BRACKET
STRAIN RELIEF
LOCK WASHER 8MM
CAP SCREW M8-1.25 X 35
CUTTERHEAD GUARD
SET SCREW M5-.8 X 12
SPACER
PSB31M
P0656076
P0656077
P0656078
P0656079
PSB18M
P0656081
P0656082
P0656083
P0656084
PFB17M
PSB31M
PLW04M
PW01M
STOP LEVER
FLAT WASHER 4MM
POINTER
P0656033
PW05M
FLAT WASHER 4MM
PHLP HD SCR M4-.7 X 15
CAP SCREW M8-1.25 X 35
LOCK WASHER 8MM
ROLL PIN 4 X 25
ALIGNMENT PIN 4 X 20
DEPTH SCALE
PS21M
SWITCH BOX
PSB40M
PLW04M
PRP56M
P0656039
P0656040
PLW01M
PSB24M
P0656043
P0656044
P0656045
STRAIN RELIEF
FLANGE BOLT M6-1 X 16
CAP SCREW M8-1.25 X 25
LOCK WASHER 8MM
FLAT WASHER 8MM
EXT RETAINING RING 8MM
KNIFE GAUGE BLOCK
KNIFE GAUGE ROD
POWER CORD 14AWG X 3C
SWITCH CORD 14AWG X 3C
LOCK WASHER 5MM
CAP SCREW M5-.8 X 16
PLATE
PR39M
P0656090
P0656091
P0656092
P0656093
TORSION SPRING
CUP
-41-
G0656 8" Jointer with Built-In Mobile Base
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Fence Parts Breakdown
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-42-
G0656 8" Jointer with Built-In Mobile Base
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Fence Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
PS14M
PHLP HD SCR M6-1 X 12
FLAT WASHER 6MM
HANDWHEEL
126
127
128
129
130
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
PSS01M
P0656127
P0656128
P0656129
P0656130
P0656132
PSB13M
PFH07M
PRP44M
P0656136
PSB20M
P0656138
P0656139
PW06M
SET SCREW M6-1 X 10
ADJUST LEVER
PW03M
P0656103
P0656104
PSS85M
PN01M
SMALL BRACKET BLOCK
BRACKET BLOCK
RIVET 2 X 4
BUSHING
SET SCREW M6-1 X 45
HEX NUT M6-1
FENCE
PB20M
HEX BOLT M8-1.25 X 35
KNOB M10-1.5
CAP SCREW M8-1.25 X 30
FLAT HD SCR M5-.8 X 10
ROLL PIN 3 X 10
P0656108
P0656109
PN03M
STUD M10-1.5
HEX NUT M8-1.25
CLAMP ARM
RACK
P0656111
P0656112
P0656113
P0656114
P0656115
P0656116
P0656117
PW04M
CAP SCREW M5-.8 X 14
GIB
LOCK NUT
ECCENTRIC LOCK LEVER
SPECIAL SCREW M10-1.5 X 20
FENCE CARRIAGE
GEAR
FENCE SUPPORT
FLAT WASHER 12MM
SPECIAL HEX NUT M12-1.75
FLAT WASHER 5MM
LOCK WASHER 5MM
CAP SCREW M5-.8 X 18
SPECIAL FLAT WASHER
ECCENTRIC STUD
CAP SCREW M8-1.25 X 35
LOCK WASHER 8MM
FLAT WASHER 8MM
ROLL PIN 5 X 25
P0656141
PW02M
90 DEG STOP BLOCK
FLAT WASHER 10MM
O-RING 10 X 2
PLW01M
PSB53M
P0656145
P0656146
PSB40M
PLW04M
PW01M
POR0010
P0656120
P0656121
P0656122
PB15M
TILT LOCK SHAFT
TILT LOCK HANDLE
ALIGNMENT PIN 6 X 50
HEX BOLT M8-1.25 X 40
BRACKET
P0656124
PSS74M
PRP49M
SET SCREW M8-1.25 X 35
-43-
G0656 8" Jointer with Built-In Mobile Base
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Stand Parts Breakdown
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-44-
G0656 8" Jointer with Built-In Mobile Base
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Stand Parts List
REF
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
226-1
226-2
226-3
226-4
PART #
P0656201
PLN04M
PW01M
DESCRIPTION
REF
226-5
226-6
226-7
226-8
227
PART #
P0656226-5
P0656226-6
P0656226-7
P0656226-8
PK12M
DESCRIPTION
CABINET
JUNCTION BOX
LOCK NUT M8-1.25
FLAT WASHER 8MM
WHEEL
S CAPACITOR 200M 250V 3-1/2 X 1-1/2
CENTRIFUGAL SWITCH
MOTOR CORD 14AWG X 3C
KEY 5 X 5 X 30
P0656204
P0656205
PB86M
SLEEVE
HEX BOLT M8-1.25 X 65
PLASTIC GROMMET
HEX NUT 3/8-16
228
PVA50
V-BELT A-50 4L500
MOTOR PULLEY
P0656207
PN08
229
P0656229
PSS01M
P0656231
PR16M
230
SET SCREW M6-1 X 10
PEDAL ASSEMBLY
EXT RETAINING RING 9MM
SPECIAL FLAT WASHER
SHAFT
P0656209
PN02
ADJUSTING SCREW
HEX NUT 5/16-18
231
231-1
231-2
231-3
231-4
231-5
231-6
231-7
231-8
231-9
PW07
FLAT WASHER 5/16
MOTOR BRACKET
DUST PORT
P0656231-2
P0656231-3
PB22M
P0656212
P0656213
PW02M
HEX BOLT M8-1.25 X 50
FLAT WASHER 8MM
SPECIAL HEX NUT M8-1.25
HEX NUT M10-1.5
FLAT WASHER 5MM
PHLP HD SCR M5-.8 X 16
PHLP HD SCR M5-.8 X 16
FLAT WASHER 5MM
CABINET REAR COVER
CARRIAGE BOLT 5/16-18 X 3/4
HEX NUT 5/16-18
PW01M
PS40M
P0656231-6
PN02M
PS40M
PW02M
PW04M
FLAT WASHER 10MM
HEX BOLT M8-1.25 X 100
FLAT WASHER 8MM
SPECIAL BOLT
P0656218
PCB05
PB45M
231-10 PW01M
PN02
231-11 P0656231-11
231-12 PR21M
PCB11
CARRIAGE BOLT 5/16-18 X 1
HEX NUT M8-1.25
LOCK WASHER 8MM
FLAT WASHER 8MM
CAP SCREW M8-1.25 X 50
MOTOR 3PH 220V
FAN COVER
INT RETAINING RING 35MM
BALL BEARING 6202ZZ
TROLLEY WHEEL
PN03M
231-13 P6202
PLW04M
PW01M
231-14 P0656231-14
231-15 P0656231-15
231-16 P0656231-16
231-17 PW04M
SLEEVE
PSB05M
P0656226
P0656226-1
P0656226-2
P0656226-3
P0656226-4
UNIVERSAL KIT TROLLEY
FLAT WASHER 10MM
SPECIAL HEX NUT M10
HEX BOLT M10-1.5 X 55
BRACKET
231-18 P0656231-18
231-19 PB144M
FAN
R CAPACITOR COVER
R CAP 30M 450V 2-3/4 X 1-1/2
231-20 P0656231-20
231-21 P0656231-21
PEDAL
-45-
G0656 8" Jointer with Built-In Mobile Base
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Label Placement
302
300
301
303
304
312
311
305
310
306
309
308
307
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
300
301
302
303
304
305
306
P0656300
FENCE/CUTTERHEAD LABEL
CUTTTERHEAD GUARD LABEL
ELECTRICITY LABEL
307
308
309
310
311
312
P0656307
G8588
MODEL NUMBER LABEL
SMALL GRIZZLY NAMEPLATE
PUTTY TOUCH-UP PAINT
MACHINE ID LABEL
P0656301
PLABEL-14
PLABEL-11
PLABEL-15
P0656305
PPAINT-11
P0656310
P-PAINT1
P0656312
SAFETY GLASSES 2" X 3 5/16"
EAR PROTECTION 2" X 3-5/16"H
UNPLUG 220V POWER LABEL
READ MANUAL-VERTICAL NS 7/05
GRIZZLY GREEN TOUCH-UP PAINT
RED TOUCH-UP PAINT
PLABEL-12A
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
-46-
G0656 8" Jointer with Built-In Mobile Base
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WARRANTY AND RETURNS
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