MODEL H6287-H6289
PALLET JACKS
INSTRUCTIONS
Specifications
Recommended Tools
Needle Nose pliers............................................ 1
hammer............................................................. 1
standard screwdriver........................................ 1
Wrench or socket 10mm (Model h6287-88)..... 1
Wrench or socket 13mm (Model h6289).......... 1
Wrench or socket 16mm (Model h6289).......... 1
Wrench or socket 24mm (Model h6289).......... 1
Model
H6287
H6288
H6289
Capacity
1,000 lbs. 4,000 lbs. 5000 lbs.
Overall fork
Dimensions
15"W x
31"l
27"W x
27"W x
48"W
471⁄2"l
Individual
fork Width
4"
6"
63⁄8
"
Minimum
fork Height
21⁄2
"
3"
3"
Assembly (Model H6287/H6288)
71⁄2
"
7"
1. remove the cotter pin shown in figure 2,
then slide the alignment pin all the way out of
the right side of the bracket.
Maximum
fork Height
6"
Inventory (figure 1)
A. Fork Frame................................................. 1
b. handle........................................................ 1
C. roll pin 5 x 35mm
Qty
Alignment pin
Bracket
Cotter pin
(Model h6287/h6288, Not shown) ............ 1
D. o-ring replacement Kit
(Model h6289, Not shown)........................ 1
A
figure 2. Cotter pin location.
2. pull the chain out of the bottom of the han-
dle.
B
figure 1. pallet jack inventory (Model h6289
shown).
Copyright © JANUAry, 2009 By grizzly iNdUstriAl, iNC. rEVisEd AUgUst, 2009 (Bl)
WARNINg: NO PORTION Of THIS MANUAL MAy bE REPRODUCED IN ANy SHAPE
OR fORM WITHOUT THE WRITTEN APPROvAL Of gRIzzLy INDUSTRIAL, INC.
#Bl11348 priNtEd iN ChiNA
Download from Www.Somanuals.com. All Manuals Search And Download.
4. lift the foot pedal (see figure 7), then slide
the stud and lock nut into the groove on the
pedal.
depending upon the position of the handle lever,
as shown in figure 8, the pallet jack forks can be
raised, lowered, or placed in the neutral position.
Foot
pedal
down
Neutral
stud
Up
figure 8. handle lever positions.
lock Nut
figure 7. stud and nut installed into foot pedal.
Operation
Up Position: Use to raise the pallet jack. Move
the lever all the way down until it locks in place,
then begin pumping the handle to raise the forks.
Down Position: Use to lower the pallet jack. pull
the lever up slowly to begin lowering the forks.
Avoid pulling the lever up quickly or you will drop
the load suddenly.
To reduce the risk of serious personal injury
when using this machine:
•
Do not operate the pallet jack if it is dam-
aged.
Neutral Position: place the handle in this posi-
tion when you are moving a load.
•
Never place any part of your body in the
lifting mechanism, under the forks, or
under a lifted load.
the Model h6289 also features a foot pedal (see
figure 9) that, when pressed down, lowers the
forks.
•
Use extreme care when handling long,
high, or wide loads.
•
•
Do not lift loosely stacked loads.
Do not exceed the maximum capacity of
this jack.
•
Always balance heavy loads and move
them with the forks as close to the
ground as possible for maximum stabil-
ity.
•
•
•
•
Only use this jack on hard, flat sur-
faces.
Avoid using the jack on inclines or
ramps that will cause a loss of control.
Never allow children to play on this jack,
and never carry passengers!
Only operate this jack if you are strong
enough to control and stop the jack
when it is moving.
To stop the jack during an emergency,
raise the handle lever and drop the load
to the ground.
figure 9. h6289 foot pedal location.
NOTICE
Damage to the pallet jack or the load may
result if you drop the forks suddenly, load
the forks heavier than the listed capacity,
or balance a load unevenly. Lower the forks
completely and remove heavy objects if
the jack will be not be used for a long time.
•
-3-
h6287/h6288/h6289 pallet Jacks
Download from Www.Somanuals.com. All Manuals Search And Download.
Adjusting fork Lowering Speed
the adjustment stud on the right side of the
base (see figure 10) can be used to control how
quickly the forks lower.
Fill plug
drain plug
figure 11. location of Model h6287/h6288 oil
fill and drain plugs.
figure 10. Adjustment stud and lock nut.
To adjust the lowering speed of the forks:
1. loosen the lock nut on the adjustment stud.
oil seal
2. turn the stud counterclockwise to lower the
forks more slowly or clockwise to lower the
forks more quickly.
drain plug
—if you notice that the forks immediately
lower a little bit after you raise them, turn
the stud counterclockwise, then try raising
the forks and adjust as needed until they
do not sink.
figure 12. Model h6289 oil seal and drain plug.
3. Add hydraulic oil until the oil level is just
below the fill hole.
3. tighten the lock nut when you are satisfied
with the adjustment.
4. replace the fill plug or oil seal.
To replace hydraulic oil:
Adding/Replacing Hydraulic Oil
hydraulic oil in the jack cylinder may need to be
added or replaced periodically after prolonged
use, if it leaks out, or if it gets dirty.
1. Follow Steps 1-2 in To Add Hydraulic Oil.
2. remove the drain plug, let the oil drain out.
dispose the oil according to local and federal
regulations.
To add hydraulic oil:
1. lower the forks completely.
3. reinstall the drain plug, then add hydraulic oil
until the oil level is just below the fill hole.
2. remove the fill plug on the Model h6287-88
(see figure 11) or the oil seal on the Model
h6289 (see figure 12).
4. reinstall the fill plug or oil seal.
-4-
h6287/h6288/h6289 pallet Jacks
Download from Www.Somanuals.com. All Manuals Search And Download.
Lubrication
We recommend adding a few drops of sAE 10W-30 oil every three months to each rotating point shown in
figures 14 & 13.
figure 13. lubrication locations, Model h6287/
figure 14. lubrication locations, Model h6289.
h6288.
Troubleshooting
symptom
possible Cause
possible solution
Forks do
not lift 1. hydraulic oil level is low in the jack 1. Fill jack cylinder with hydraulic oil. if necessary,
sufficiently.
cylinder.
remove existing oil and replace with new.
Forks do not lift.
1. too much hydraulic oil has been added.
1. pump off extra hydraulic oil.
2. A rotating part on the jack is stuck or bent. 2. replace components.
3. the adjustment stud is too tight or too 3. loosen or tighten the adjustment stud.
loose.
the forks do not 1. Components are bent or damaged.
1. replace damaged components.
lower after they have
been lifted.
the hydraulic oil 1. drain plug oil seal is damaged.
leaks.
1. replace drain plug oil seal.
1. tighten adjustment stud.
1. loosen adjustment stud.
Forks lower too 1. Adjustment stud is too far out.
slowly.
Forks lower too 1. Adjustment stud is too far in.
quickly.
If you need help with your new pallet jack, call our Tech Support at: (570) 546-9663.
-5-
h6287/h6288/h6289 pallet Jacks
Download from Www.Somanuals.com. All Manuals Search And Download.
H6287 Parts breakdown
-6-
h6287/h6288/h6289 pallet Jacks
Download from Www.Somanuals.com. All Manuals Search And Download.
H6287 Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
PH6287001
PRP93M
HANDLE
50
PORP007
PH6287051
PH6287052
PN01M
O-RING 6.8 X 1.9 P7
STRIKE PIN
2
ROLL PIN 6 X 25
STEEL BALL
51
3
PH6287003
PH6287004
PH6287005
PH6287006
PH6287007
PH6287008
PH6287009
PH6287010
PH6287011
PLN02M
52
LEVER PLATE
4
COMPRESSION SPRING .7 X 4.5 X 27
RIVET
53
HEX NUT M6-1
5
54
PH6287054
POR0011
PH6287080
PH6287081
PH6287102
PH6287111
P6203ZZ
REGULATING SCREW M6-1 X 25
O-RING 10.6 X 1.8
6
JOINT BOARD
78
7
RIVET
80
O-RING 7.5 X 2.65
8
HANDLE
81
SPECIAL SCREW M8-1.25 X 1
PISTON ROD
9
PULL ROD
102
111
112
113
114
115
116
117
118
119
120
121
122
10
11
12
13
14
15
16
17
18
19
20
21
22
23
25
26
27
28
29
30
31
32
37
39
40
41
43
44
45
46
47
48
49
CHAIN
BIG WHEEL SHAFT
BALL BEARING 6203ZZ
BIG WHEEL
ADJUSTING SCREW M5-.8 X 40
LOCK NUT M5-.8
PRESSURE ROLLER
BUSHING
PH6287113
PH6287114
PW27MM
PR18M
PH6287013
PH6287014
PH6287015
PR03M
DUST COVER
FLAT WASHER 17MM
EXT RETAINING RING 17MM
EXT RETAINING RING 35MM
SUPPORTING PLATE
ELASTIC PIN 5 X 28
THRUST BEARING 8107
FLAT WASHER 35MM
DUST COVER
ALIGNMENT PIN
EXT RETAINING RING 12MM
EXT RETAINING RING 16MM
PUMP PLUNGER
COVER
PR12M
PR06M
PH6287118
PH6287119
P8107
PH6287018
PH6287019
PH6287020
PH6287021
PH6287022
PH6287023
PH6287025
PH6289113
PH6287027
PH6287028
PH6287029
PH6287030
PH6287031
PRP07M
COMPRESSION SPRING
DUST RING
PW20M
PH6287122
Y-RING
123-1 PB47M
123-2 PN01M
HEX BOLT M6-1 X 40
HEX NUT M6-1
SHAFT
PLUG
200
201
202
203
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
PSB03M
CAP SCREW M5-.8 X 8
FORK FRAME
COPPER WASHER 16MM
COMPRESSION SPRING .5 X 4.8 X 21
DAMPENING VALVE SPINDLE
DAMPENING VALVE SEAT
STEEL BALL
PH6287201
PH6287202
PH6287203
PH6287207
PR09M
ROCKER ARM
ALIGNMENT PIN 14 X 30
LONG SHAFT
EXT RETAINING RING 20MM
STRAIGHT TAPPET
EXT RETAINING RING 14MM
REAR SHAFT
BASE
PH6287209
PR02M
ROLL PIN 6 X 20
STEEL BALL
PH6287037
PH6287039
PORP028
PH6287211
PH6287212
PR36M
DUST RING
CENTER SHAFT
O-RING 27.7 X 3.5 P28
Y-RING
EXT RETAINING RING 7MM
FORK WHEEL FRAME
FRONT SHAFT
PH6287041
PH6287043
PH6287044
PH6287045
PH6287046
P0464073
PH6287214
PH6287215
PR36M
STEEL BALL
BALL BASE
EXT RETAINING RING 7MM
BALL BEARING 6203ZZ
WHEEL
COMPRESSION SPRING
REGULATING SCREW M10-1.5 X 1
COPPER WASHER 10MM
PLUG
P6203ZZ
PH6287218
PH6287219
PH6287220
PH6287221
AXLE
PH6287048
PH6287049
MACHINE ID LABEL H6287
HANDLE POSITION LABEL
COMPRESSION SPRING 1.2 X 9.5 X 22
-7-
h6287/h6288/h6289 pallet Jacks
Download from Www.Somanuals.com. All Manuals Search And Download.
H6288 Parts breakdown
-8-
h6287/h6288/h6289 pallet Jacks
Download from Www.Somanuals.com. All Manuals Search And Download.
H6288 Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
43
44
45
46
47
48
49
50
51
52
53
PH6288013
PH6288014
PH6288015
PR03M
PRESSURE ROLLER
BUSHING
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
PH6288054
PH6288055
PW13M
REGULATING SCREW
BIG WHEEL SHAFT
FLAT WASHER 20MM
BALL BEARING 6204ZZ
BIG WHEEL (POLY)
EXT RETAINING RING 20MM
DUST COVER
ALIGNMENT PIN
EXT RETAINING RING 12MM
EXT RETAINING RING 16MM
PUMP PLUNGER
COVER
P6204ZZ
PR06M
PH6288058
PR09M
PH6288018
PH6288019
PH6288020
PH6288021
PH6288022
PH6288023
PRP27M
PH6288060
PH6288061
PSB52M
COMPRESSION SPRING
DUST RING
SHAFT
CAP SCREW M8-1.25 X 10
FORK FRAME
Y-RING
PH6288063
PSB06M
SHAFT
CAP SCREW M6-1 X 25
HEX BOLT M16-1.75 X 45
ROCKER-ARM
ROLL PIN 5 X 28
PLUG
PH6288065
PH6288066
PH6288067
PH6288068
PH6288069
PH6288070
PH6288071
PH6288072
PH6288073
PH6288074
PRP06M
PH6288025
PH6288026
PH6288027
PH6288028
PH6288029
PH6288030
PH6288031
PRP08M
COPPER WASHER 16MM
COMPRESSION SPRING
DAMPENING VALVE SPINDLE
DAMPENING VALVE SEAT
STEEL BALL
ALIGNMENT PIN
STRAIGHT TAPPET
FORK WHEEL (POLY, SINGLE)
SHAFT
FORK WHEEL HOLDER
FORK WHEEL (POLY, TANDEM)
SHAFT
BASE
ROLL PIN 6 X 30
BOWL WASHER
THRUST BEARING 8108
SUPPORTING BASE
EXT RETAINING RING 20MM
STEEL BALL
PH6288033
P8108
SHAFT
ROLL PIN 5 X 24
PH6288035
PR09M
PH6288076
PH6288077
POR0011
FRAME OF FORK WHEEL
SHAFT
PH6288037
PH6288038
PH6288039
PORP028
PH6288041
PH6288043
PH6288044
PH6288045
PH6288046
PH6289113
PH6288048
PH6288049
PORP007
PH6288051
PH6288052
PN01M
O-RING 10.6 X 1.8
SPECIAL WASHER
O-RING 10.6 X 1.8
SPECIAL SCREW M10-1.5 X 1
BLADE SPRING
PISTON ROD
PH6288079
POR0011
DUST RING
O-RING 27.7 X 3.5 P28
Y-RING
PH6288081
PH6288082
PRP22M
STEEL BALL
ROLL PIN 4 X 32
BALL BASE
PH6288084
PRP39M
ROLL PIN 11 X 10
ROLL PIN 4 X 20
COMPRESSION SPRING
REGULATING SCREW M10-1.5 X 1
COPPER WASHER 16MM
PLUG
PH6288086
PRP60M
ROLL PIN 6 X 32
ROLL PIN 4 X 15
PH6288088
PH6288089
PH6288090
PLN02M
HANDLE
COMPRESSION SPRING
O-RING 6.8 X 1.9 P7
STRIKE PIN
HANDLE TUBE
CHAIN AND STUD
LOCK NUT M5-.8
LEVER PLATE
PH6288092
PH6287221
MACHINE ID LABEL H6288
HANDLE POSITION LABEL
HEX NUT M6-1
-9-
h6287/h6288/h6289 pallet Jacks
Download from Www.Somanuals.com. All Manuals Search And Download.
H6289 Wheel Assembly breakdown
&+'
&+&
&+%
&%&
&%'
&*.
&*-
&%)
&%*
&-%
&.,
&*,
&*+
&**
&*)
&*(
&*'
&%,
&.-
&-&
&-'
&-(
&-)
&-*
&%(
&%+
&&%
&-+
&&&
&*&
&,'
&*%
&).
&)-
&&'
&&(
&&)
&&*
&&+
&)&
&)%
&(.
&),
,
&&-
&&.
&()
&(*
&(+
&(-
&(,
&'%
&'& &''
&'(
&')
&('
&'.
&(%
&'-
&',
&(&
&'*
&'+
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
101
102
103
104
105
106
107
110
111
112
113
114
115
116
PRP56M
ROLL PIN 4 X 25
117
118
119
120
121
122
123
124
125
126
127
128
PH6289117
PH6289118
PH6289119
PSS101M
PH6289121
PRP79M
DAMPENING VALVE SPINDLE
DAMPENING VALVE SEAT
STEEL BALL 1/4
PH6289102
PH6289103
PH6289104
PH6289105
PH6289106
PH6289107
PH6289110
PORP041
PUMP PLUNGER
DUST RING
PROTECTING RING
SET SCREW M8-1.25 X 45
BIG WHEEL SHAFT
SPECIAL WASHER 4.5MM
Y-RING
ROLL PIN 8 X 50
COMPRESSION SPRING 44 X 5.5 X 120
PUMP CYLINDER
PH6289123
P8110
BEARING COVER
THRUST BEARING 8110
SUPPORTING BASE
EXT RETAINING RING 45MM
ROLL PIN 5 X 55
O-RING 40.7 X 3.5 P41
DRAIN PLUG M16-1.75 X 1.5
COPPER WASHER 16MM
SPRING SEAT
PH6289125
PR56M
PH6289112
PH6289113
PH6289114
PH6289115
PH6289116
PH6289127
PH6289128
BIG WHEEL (PU)
COMPRESSION SPRING
COMPRESSION SPRING
128-1 PH6289128-1 BIG WHEEL (NYLON)
-10-
h6287/h6288/h6289 pallet Jacks
Download from Www.Somanuals.com. All Manuals Search And Download.
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
129
130
131
132
134
135
136
137
138
139
140
141
147
148
149
150
151
152
153
P6204ZZ
BALL BEARING 6204ZZ
EXT TOOTH WASHER 18MM
ROUND NUT M18-1.5
DUST COVER
154
155
156
157
158
159
160
161
162
172
180
181
182
183
184
185
186
197
198
PW20M
FLAT WASHER 35MM
O-RING 4 X 35
PH6289130
PH6289131
PH6289132
PH6289134
PH6289135
PH6289136
PH6289137
PORP007
PH6289139
PN02M
PH6289155
PH6289156
PH6289157
PH6289158
PH6289159
PORS032
CUP PACKING
GASKET 35 X 48 X 2
PISTON ROD
COMPRESSION SPRING
SPRING BASE
CYLINDER CAP
Y-TYPE SEALING RING 11 X 4
STRIKE PIN
O-RING 31.5 X 2.0 S32
J-SHAPED STEEL-RUBBER SEAL
STEEL BALL
PH6289161
PH6289162
PH6289172
PH6289180
PH6289181
PRP16M
O-RING 6.8 X 1.9 P7
SPECIAL SCREW M10-1.5 X 30
HEX NUT M10-1.5
TUBE DUST FILTER
PRESSURE ROLLER SHAFT
PRESSURE ROLLER
ROLL PIN 3 X 25
BASE
PH6289141
PR39M
LEVER PLATE W/FOOT PEDAL
EXT RETAINING RING 8MM
BASE
PH6289148
PORP040
PH6289150
PH6289151
PH6289152
PH6289153
PH6289183
PH6289184
PH6289185
PRP27M
O-RING 39.7 X 3.5 P40
T-SECTION SEALING RING
PISTON & CYLINDER
OIL PLUG
ALIGNMENT PIN 20 X 103
HOUSING
ROLL PIN 5 X 28
BUSHING
PH6289197
PH6289198
RETAINING RING C-SHAPED 35MM
BUSHING
H6289 frame Assembly breakdown
'&.
'&-
''%
''*
''%
'&.
'%&
'%(
'&*
'%)
'&,
''+
'&)
'%'
'&(
'&' '&+
'%-
'%*
'%+ '&%
'&&
'%)
'%,
'%.
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
201
202
203
204
205
206
207
208
209
210
211
PSB58M
CAP SCREW M8-1.25 X 12
OIL HOLDER
212
213
214
215
216
217
218
219
220
225
226
PH6289212
SHORT SHAFT 20 X 152
ROLL PIN 5 X 28
PH6289202
PH6289203
PRP91M
PRP27M
ROCK ARM 27"
PH6289214
PH6289215
PRP91M
SHORT SHAFT 16 X 85
FORK WHEEL FRAME
ROLL PIN 5 X 35
ROLL PIN 5 X 35
PR06M
EXT RETAINING RING 16MM
JOINT
PH6289206
PH6289207
PH6289208
PH6289209
PH6289210
PH6289211
PH6289217
PH6289218
PH6289219
P6204ZZ
SINGLE FORK WHEEL SHAFT
FORK FRAME (27 X 48)
FLAT WASHER 20 X 2
BALL BEARING 6204ZZ
NYLON FORK WHEEL
MACHINE ID LABEL H6289
SHORT SHAFT 16 X 45
STRAIGHT TAPPET 48"
HEX NUT M22-1.5
ALIGNMENT PIN 16 X 48
LONG SHAFT 27"
PH6289225
PH6289226
-11-
h6287/h6288/h6289 pallet Jacks
Download from Www.Somanuals.com. All Manuals Search And Download.
H6289 Handle Assembly breakdown
REF PART #
DESCRIPTION
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
618
PH6289601
PH6289602
PH6289603
PRP22M
TORSION SPRING
BLADE SPRING
ROLLER
+%&
+%'
+%)
+%(
+%+
ROLL PIN 4 X 32
ROLL PIN 4 X 20
ROLL PIN 6 X 32
ROLL PIN 4 X 15
LEVER
+%*
PRP39M
PH6289606
PRP60M
+%,
+%-
PH6289608
PH6289609
PH6289610
PB09M
PULL ROD
+%.
+&-
+&%
HANDLE TUBE
HEX BOLT M8-1.25 X 20
CHAIN
PH6289612
PRP99M
ROLL PIN 2 X 12
ADJUSTING SCREW M5-.8 X 35
LOCK NUT M5-.8
LOCK WASHER 8MM
FLAT WASHER 8MM
HANDLE POSITION LABEL
PH6289614
PLN02M
PLW04M
PW01M
PH6287221
+&,
+&+
+&&
+&'
+&&
+&(
+&)
+&*
-12-
h6287/h6288/h6289 pallet Jacks
Download from Www.Somanuals.com. All Manuals Search And Download.
|