Installation
®
ProMix 2KS
312775G
EN
Plural Component Proportioner
Manual system for proportional mixing of plural component coatings.
For professional use only.
For use in explosive atmospheres (except the EasyKey).
working pressure. Equipment approval labels are on
all systems.
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
TI12504a
#
53
II 2 G
0359
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Related Manuals
Related Manuals
Component Manuals in English
Manual Description
Equipment Approvals
Equipment approvals appear on the following labels
which are attached to the Fluid Station and EasyKey™.
See FIG. 1 on page 4 for label locations.
EasyKey and Fluid Station Label
312776 ProMix 2KS Manual System Operation
312777 ProMix 2KS Manual System Repair-Parts
312781 Fluid Mix Manifold
ATEX Certificate is listed here
312782 Dispense Valve
ꢋꢎꢘꢄꢙꢚ&ꢇꢛꢜꢏ
ꢅꢆꢈꢉꢌꢆꢇꢌꢋꢂꢏꢏꢘꢄꢓꢂꢕꢁꢄꢚꢅꢓꢛꢄꢓꢘꢇꢈꢁꢖꢙꢄꢄꢅꢆꢇꢈꢂꢏꢏꢄ
ꢗꢁꢉꢄꢅꢓꢄꢜꢍꢆꢈꢉꢍꢏꢄꢝꢉꢂꢞꢌꢆꢑꢄꢟꢍꢙꢄꢠꢡꢢꢡꢣꢣꢙ
312783 Color Change Valve Stacks
312787 Color Change Module Kit
312784 Gun Flush Box Kits
ꢗꢝꢞꢟꢠꢎꢘꢡꢙꢟꢇꢋꢎꢘꢢꢘꢎꢠꢙꢘꢡꢞꢎ
ꢤꢂꢇꢘꢥꢁꢘꢄꢅꢆꢈꢁꢉꢕꢂꢋꢁꢄꢅꢓꢄꢦꢇꢇꢍꢋꢌꢂꢈꢁꢃ
ꢦꢗꢗꢂꢉꢂꢈꢊꢇꢄꢕꢍꢉꢄꢊꢇꢁꢄꢌꢆꢄꢆꢍꢆꢄꢧꢂꢨꢂꢉꢃꢍꢊꢇ
ꢏꢍꢋꢂꢈꢌꢍꢆꢩꢄꢞꢌꢈꢧꢄꢅꢓꢄꢜꢍꢆꢆꢁꢋꢈꢌꢍꢆꢄꢈꢍꢄꢓꢖꢂꢉꢈꢄ
ꢥ
ꢒꢏ
ꢪꢏꢊꢌꢃꢄꢫꢏꢂꢈꢁꢄꢅꢓ
ꢐꢄꢃꢴꢅꢔꢗꢆꢃꢃꢁꢵ
ꢈꢈꢇꢛꢇꢰ
ꢈꢡꢠꢎꢙꢡꢨꢙꢟꢌꢝꢝꢩꢇꢨꢌꢪꢞ
ꢞꢫꢬꢙꢢꢭꢞꢡꢠꢇꢪꢘꢎꢇꢥꢝꢌꢨꢨꢇꢈꢮ
ꢓꢙꢯꢇꢂꢮꢇꢰꢎꢘꢬꢢꢇꢓꢮꢇꢔꢱ
ꢦꢗꢗꢂꢉꢂꢈꢊꢇꢄꢕꢍꢉꢄꢊꢇꢁꢄꢌꢆꢒ
ꢜꢏꢂꢇꢇꢄꢅꢩꢄꢝꢌꢬꢌꢇꢌꢍꢆꢄꢭꢩꢄꢮꢉꢍꢊꢗꢄꢝꢄꢯꢣ
ꢰꢂꢨꢂꢉꢃꢍꢊꢇꢄꢱꢍꢋꢂꢈꢌꢍꢆꢇ
ꢗꢚꢇꢙꢌꢇꢈꢈꢅꢇꢔꢱ
310745 Gun Air Shutoff Kit
ꢔꢌꢇꢲꢇꢳꢛꢃꢤꢥꢇꢠꢘꢇꢣꢃꢤꢥ
312786 Dump Valve and Third Purge Valve Kits
312785 Network Communication Kits
308778 G3000/G3000HR Flow Meter
313599 Coriolis Flow Meter
ꢀꢁꢂꢃꢄꢅꢆꢇꢈꢉꢊꢋꢈꢌꢍꢆꢄꢎꢂꢆꢊꢂꢏ
ꢐꢂꢉꢆꢌꢆꢑꢒꢄꢓꢊꢔꢇꢈꢌꢈꢊꢈꢌꢍꢆꢄꢍꢕꢄꢋꢍꢖꢗꢍꢆꢁꢆꢈꢇ
ꢖꢂꢘꢄꢌꢖꢗꢂꢌꢉꢄꢌꢆꢈꢉꢌꢆꢇꢌꢋꢄꢇꢂꢕꢁꢈꢘꢙ
ꢄꢅꢆꢇꢅꢈꢉꢇꢊꢋꢉ
ꢀꢁ
ꢁ
ꢂꢃꢃ
ꢋꢅꢉꢔꢇꢕꢖꢀ
ꢏꢗꢉꢈꢗꢏ
ꢏꢗꢉꢈꢅꢑ
ꢄꢋꢌ
ꢍꢌꢎ
ꢋꢏꢈ
ꢄꢅꢆꢇꢐꢑꢒꢈꢓꢇꢊꢋꢉ
ꢄꢐꢰꢀꢇꢷꢉꢀ
ꢰꢉꢅꢥꢖꢇꢈꢕꢥꢀ
ꢋꢀꢖꢀꢇꢶꢘꢚꢇꢂꢵꢵꢂ
ꢄꢙꢡꢡꢞꢌꢢꢘꢝꢙꢨꢮꢇꢄꢕꢇ
ꢣꢣꢵꢵꢃꢇꢒꢀꢏꢀꢅꢀ
313290 Floor Stand Kit
ꢄꢅꢆꢇꢔꢗꢄꢋꢍꢇꢣꢌꢎꢃꢤꢥꢇꢦꢂꢛꢋꢛꢏꢤꢈꢐꢧ
ꢄꢋꢌ
313542 Beacon Kit
313386 Basic Web Interface/Advanced Web
Interface
406799 15V256 Automatic System Upgrade Kit
406800 15V825 Discrete I/O Board Kit
Fluid Station Label
®
FLUID PANEL
ProMix 2KS
.7MAX AIR WPR
7
100
PSI
PART NO.
SERIES SERIAL MFG. YR.
MPa
bar
Intrinsically safe equipment
for Class I, Div 1, Group D, T3
US
Ta = -20°C to 50°C
GRACO INC.
C
P.O. Box 1441
Minneapolis, MN
55440 U.S.A.
FM08ATEX0073
II 2 G
Install per 289833
Ex ia IIA T3
Artwork No. 293538
TI13581a
ATEX Certificate is listed here
EasyKey Label
®
POWER REQUIREMENTS
ProMix 2KS
VOLTS
AMPS
85-250 ~
2 AMPS MAX
50/60 Hz
SERIES NO. MFG. YR.
PART NO.
Intrinsically safe connections
GRACO INC.
for Class I, Div 1, Group D
US
Ta = -20°C to 50°C
C
P.O. Box 1441
Minneapolis, MN
55440 U.S.A.
Install per 289833
II (2) G
[Ex ia] IIA
Um: 250 V
FM08ATEX0072
TI13582a
ATEX Certificate is listed here
312775G
3
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System Configuration and Part Numbers
System Configuration and Part Numbers
Configurator Key
The configured part number for your equipment is printed on the equipment identification labels. See FIG. 1
for location of the identification labels. The part number includes one digit from each of the following six
categories, depending on the configuration of your system.
Manual
System Control and Display A and B Meter
Color Valves
Catalyst Valves Applicator Handling
M
D = EasyKey with LCD 0 = No Meters
Display
0 = No Valves
(single color)
0 = No Valves
(single catalyst)
1 = One Air Flow
Switch Kit
1 = G3000 (A and B)
1 = Two Valves
(low pressure)
1 = Two Valves
(low pressure)
2 = Two Air Flow
Switch Kits
2 = G3000HR (A and
B)
2 = Four Valves
(low pressure)
2 = Four Valves
(low pressure)
3 = One Gun Flush Box
Kit
3 = 1/8 in. Coriolis (A)
and G3000 (B)
3 = Seven Valves 3 = Two Valves
4 = Two Gun Flush Box
4 = G3000 (A) and 1/8
in. Coriolis (B)
(low pressure)
(high pressure) Kits
4 = Twelve Valves
(low pressure)
5 = 1/8 in. Coriolis (A)
and G3000HR (B)
5 = Two Valves
(high pressure)
6 = G3000HR (A) and
1/8 in. Coriolis (B)
6 = Four Valves
(high pressure)
7 = 1/8 in. Coriolis (A
and B)
ꢋꢎꢘꢄꢙꢚ&ꢇꢛꢜꢏ
ꢅꢆꢈꢉꢌꢆꢇꢌꢋꢂꢏꢏꢘꢄꢓꢂꢕꢁꢄꢚꢅꢓꢛꢄꢓꢘꢇꢈꢁꢖꢙꢄꢄꢅꢆꢇꢈꢂꢏꢏꢄ
ꢗꢁꢉꢄꢅꢓꢄꢜꢍꢆꢈꢉꢍꢏꢄꢝꢉꢂꢞꢌꢆꢑꢄꢟꢍꢙꢄꢠꢡꢢꢡꢣꢣꢙ
ꢤꢂꢇꢘꢥꢁꢘꢄꢅꢆꢈꢁꢉꢕꢂꢋꢁꢄꢅꢓꢄꢦꢇꢇꢍꢋꢌꢂꢈꢁꢃ
ꢦꢗꢗꢂꢉꢂꢈꢊꢇꢄꢕꢍꢉꢄꢊꢇꢁꢄꢌꢆꢄꢆꢍꢆꢄꢧꢂꢨꢂꢉꢃꢍꢊꢇ
ꢏꢍꢋꢂꢈꢌꢍꢆꢩꢄꢞꢌꢈꢧꢄꢅꢓꢄꢜꢍꢆꢆꢁꢋꢈꢌꢍꢆꢄꢈꢍꢄꢓꢖꢂꢉꢈꢄ
ꢪꢏꢊꢌꢃꢄꢫꢏꢂꢈꢁꢄꢅꢓ
ꢗꢝꢞꢟꢠꢎꢘꢡꢙꢟꢇꢋꢎꢘꢢꢘꢎꢠꢙꢘꢡꢞꢎ
ꢥ
ꢒꢏ
ꢐꢄꢃꢴꢅꢔꢗꢆꢃꢃꢁꢵ
ꢈꢈꢇꢛꢇꢰ
ꢈꢡꢠꢎꢙꢡꢨꢙꢟꢌꢝꢝꢩꢇꢨꢌꢪꢞ
ꢞꢫꢬꢙꢢꢭꢞꢡꢠꢇꢪꢘꢎꢇꢥꢝꢌꢨꢨꢇꢈꢮ
ꢓꢙꢯꢇꢂꢮꢇꢰꢎꢘꢬꢢꢇꢓꢮꢇꢔꢱ
ꢔꢌꢇꢲꢇꢳꢛꢃꢤꢥꢇꢠꢘꢇꢣꢃꢤꢥ
Label Location
on Fluid Station
Label Location
on EasyKey
TI12418a
ꢦꢗꢗꢂꢉꢂꢈꢊꢇꢄꢕꢍꢉꢄꢊꢇꢁꢄꢌꢆꢒ
ꢗꢚꢇꢙꢌꢇꢈꢈꢅꢇꢔꢱ
ꢜꢏꢂꢇꢇꢄꢅꢩꢄꢝꢌꢬꢌꢇꢌꢍꢆꢄꢭꢩꢄꢮꢉꢍꢊꢗꢄꢝꢄꢯꢣ
ꢰꢂꢨꢂꢉꢃꢍꢊꢇꢄꢱꢍꢋꢂꢈꢌꢍꢆꢇ
TI12423a
ꢀꢁꢂꢃꢄꢅꢆꢇꢈꢉꢊꢋꢈꢌꢍꢆꢄꢎꢂꢆꢊꢂꢏ
ꢐꢂꢉꢆꢌꢆꢑꢒꢄꢓꢊꢔꢇꢈꢌꢈꢊꢈꢌꢍꢆꢄꢍꢕꢄꢋꢍꢖꢗꢍꢆꢁꢆꢈꢇ
ꢖꢂꢘꢄꢌꢖꢗꢂꢌꢉꢄꢌꢆꢈꢉꢌꢆꢇꢌꢋꢄꢇꢂꢕꢁꢈꢘꢙ
ꢄꢅꢆꢇꢅꢈꢉꢇꢊꢋꢉ
Maximum Fluid
Working Pressure
is listed here
ꢀꢁ
ꢁ
ꢂꢃꢃ
ꢋꢅꢉꢔꢇꢕꢖꢀ
ꢏꢗꢉꢈꢗꢏ
ꢏꢗꢉꢈꢅꢑ
ꢄꢋꢌ
ꢍꢌꢎ
ꢋꢏꢈ
ꢄꢅꢆꢇꢐꢑꢒꢈꢓꢇꢊꢋꢉ
Configured Part Number
ꢄꢐꢰꢀꢇꢷꢉꢀ
ꢰꢉꢅꢥꢖꢇꢈꢕꢥꢀ
ꢋꢀꢖꢀꢇꢶꢘꢚꢇꢂꢵꢵꢂ
ꢄꢙꢡꢡꢞꢌꢢꢘꢝꢙꢨꢮꢇꢄꢕꢇ
ꢣꢣꢵꢵꢃꢇꢒꢀꢏꢀꢅꢀ
ꢄꢅꢆꢇꢔꢗꢄꢋꢍꢇꢣꢌꢎꢃꢤꢥꢇꢦꢂꢛꢋꢛꢏꢤꢈꢐꢧ
ꢄꢋꢌ
FIG. 1: Identification Label
4
312775G
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System Configuration and Part Numbers
Hazardous Location Approval
Models using a G3000, G3000HR, or intrinsically safe Coriolis meter for both A and B meters are approved for
installation in a Hazardous Location - Class I, Div I, Group D, T3 or Zone I Group IIA T3.
Maximum Working Pressure
Maximum working pressure rating is dependent on the fluid component options selected. The pressure rating is
based on the rating of the lowest rated fluid component. Refer to the component pressure ratings below.
Example: Model MD2531 has a maximum working pressure of 3000 psi (21 MPa, 210 bar).
Check the identification label on the EasyKey or fluid station for the system maximum working pressure.
See FIG. 1.
ProMix Fluid Components Maximum Working Pressure
Base System (no meters [option 0], no color/catalyst change [option 0]). . . . . . . 4000 psi (27.58 MPa, 275.8 bar)
Meter Option 1 and 2 (G3000 or G3000HR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000 psi (27.58 MPa, 275.8 bar)
Meter Option 3, 4, 5, 6, and 7 (one or two Coriolis Meters) . . . . . . . . . . . . . . . . . 2300 psi (15.86 MPa, 158.6 bar)
Color Change Option 1, 2, 3 and 4 and
Catalyst Change Option 1 and 2 (low pressure valves) . . . . . . . . . . . . . . . . . . . . . . . 300 psi (2.07 MPa, 20.6 bar)
Color Change Option 5 and 6 and
Catalyst Change Option 3 (high pressure valves) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3000 psi (21 MPa, 210 bar)
Flow Meter Fluid Flow Rate Range
G3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75-3800 cc/min. (0.02-1.0 gal./min.)
G3000HR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-1900 cc/min. (0.01-0.50 gal./min.)
Coriolis Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-3800 cc/min. (0.005-1.00 gal./min.)
S3000 Solvent Meter (accessory) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-1900 cc/min. (0.01-0.50 gal./min.)
Standard Features
Feature
EasyKey with LCD
Fiber Optic and Power Cables, 50 ft (15.25 m)
Wall Mount Fluid Station, 50 cc Integrator and Static Mixer
B Side Dump Valve, if multiple catalyst valves
Booth Control
Basic Web Interface
312775G
5
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Accessories
Accessories
Accessory
Gun Flush Box Gun Insert Selection
15V354 Third Purge Valve Kit
15V536 Solvent Flow Switch Kit
15V213 Power Cable, 100 ft (30.5 m)
15G710 Fiber Optic Cable, 100 ft (30.5 m)
15U955 Injection Kit for Dynamic Dosing
15V034 10 cc Integrator Kit
15V033 25 cc Integrator Kit
15V021 50 cc Integrator Kit
24B618 100 cc Integrator Kit
15W034 Strobe Light Alarm Indicator Kit
15V337 Advanced Web Interface
15V256 Automatic Mode Upgrade Kit
280555 S3000 Solvent Flow Meter Kit
6
312775G
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Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and
warnings not covered in this section may appear throughout the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•
•
Use equipment only in well ventilated area.
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
•
•
Keep work area free of debris, including solvent, rags and gasoline.
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
•
•
•
•
Ground all equipment in the work area. See Grounding instructions.
Use only grounded hoses.
Hold gun firmly to side of grounded pail when triggering into pail.
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
•
Keep a working fire extinguisher in the work area.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause
electric shock.
•
Turn off and disconnect power at main switch before disconnecting any cables and before servicing
equipment.
•
•
Connect only to grounded power source.
All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
INTRINSIC SAFETY
Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment
will create a hazardous condition and can cause fire, explosion, or electric shock. Follow local
regulations and the following safety requirements.
•
Only models with a G3000, G250, G3000HR, G250HR, or intrinsically safe Coriolis meter are
approved for installation in a Hazardous Location - Class I, Div I, Group D, T3 or Zone I Group IIA
T3.
•
•
Do not install equipment approved only for a non-hazardous location in a hazardous area. See the
ID label for the intrinsic safety rating of your model.
Do not substitute or modify system components as this may impair intrinsic safety.
312775G
7
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Warnings
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
•
•
•
•
•
Tighten all fluid connections before operating the equipment.
Do not point gun at anyone or at any part of the body.
Do not put your hand over the spray tip.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•
•
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
•
•
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.
•
•
•
•
•
•
Do not alter or modify equipment.
Use equipment only for its intended purpose. Call your distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not kink or over bend hoses or use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•
•
•
Read MSDS’s to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
Always wear chemically impermeable gloves when spraying or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
•
•
•
•
Protective eyewear
Clothing and respirator as recommended by the fluid and solvent manufacturer
Gloves
Hearing protection
8
312775G
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Important Two-Component Material Information
Important Two-Component Material Information
Isocyanate Conditions
Moisture Sensitivity of
Isocyanates
Isocyanates (ISO) are catalysts used in two component
coatings. ISO will react with moisture (such as humidity)
to form small, hard, abrasive crystals, which become
suspended in the fluid. Eventually a film will form on the
surface and the ISO will begin to gel, increasing in vis-
cosity. If used, this partially cured ISO will reduce perfor-
mance and the life of all wetted parts.
Spraying or dispensing materials containing isocya-
nates creates potentially harmful mists, vapors, and
atomized particulates.
Read material manufacturer’s warnings and mate-
rial MSDS to know specific hazards and precautions
related to isocyanates.
NOTE: The amount of film formation and rate of crystal-
lization varies depending on the blend of ISO, the
humidity, and the temperature.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent exposing ISO to moisture:
•
Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
To prevent contact with isocyanates, appropriate
personal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
•
•
Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
Material Self-ignition
•
•
Never use solvent on one side if it has been con-
taminated from the other side.
Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
Changing Materials
•
When changing materials, flush the equipment mul-
tiple times to ensure it is thoroughly clean.
Keep Components A and B
Separate
•
•
Always clean the fluid inlet strainers after flushing.
Check with your material manufacturer for chemical
compatibility.
•
Most materials use ISO on the A side, but some use
ISO on the B side.
Cross-contamination can result in cured material in
fluid lines which could cause serious injury or dam-
age equipment. To prevent cross-contamination of
the equipment’s wetted parts, never interchange
component A (isocyanate) and component B (resin)
parts.
312775G
9
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Component Identification and Definition
Component Identification and Definition
EK
CCM*
Air Controls/
Filter
BC*
PS*
BCV
FO*
MS
ACV
ST
MA
MB
FM
GFB
*
See the ProMix 2KS
Repair-Parts manual for
optional cable lengths.
TI12504a
FIG. 2. Manual System, shown with G3000 Meters, Color/Catalyst Change, One Gun Flush Box, and
Accessory Solvent Flow Meter
Table 1: Component Descriptions
Component
Description
Used to set up, display, operate, and monitor the system. The EasyKey accepts 85-250
VAC, 50/60 Hz line power and converts that power to acceptable low voltage and optical
signals used by other system components.
EasyKey (EK)
Used by the operator for daily painting functions including: choosing recipes, initiating job
complete, reading/clearing alarms, and placing the system in Standby, Mix, or Purge
mode. It is typically mounted inside the booth or near the painter.
Booth Control (BC)
Fluid Station (ST)
Includes air control solenoids, flow switches, and mountings for the fluid flow meters and
the fluid manifold assembly. Its control board manages all proportioning functions.
10
312775G
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Component Identification and Definition
Table 1: Component Descriptions
Description
Component
•
•
•
•
Pneumatically Operated Dose Valves for component A and B
Purge Valves for solvent and air purge
Sampling Valves for calibrating the flow meters and performing ratio checks
Shutoff Valves for component A and B to close their fluid passages to the mix mani-
fold, to allow for accurate calibration and ratio checks
Fluid Manifold (FM)
•
Mix Manifold, which includes the fluid integrator and static mixer.
Fluid Integrator is the chamber where component A and B align at the
selected ratio and begin to mix.
Static Mixer has 24 elements to uniformly blend the materials downstream
of the fluid integrator.
The following optional flow meters are available from Graco:
Flow Meters (MA,
MB, MS)
•
G3000 is a general purpose gear meter typically used in flow ranges of 75-3800
cc/min. (0.02–1.0 gal/min.), pressures up to 4000 psi (28 MPa, 276 bar), and viscosi-
ties of 20–3000 centipoise. The K-factor is approximately 0.119 cc/pulse.
•
G3000HR is a high resolution version of the G3000 meter. It is typically used in flow
ranges of 38–1900 cc/min. (0.01–0.5 gal/min.), pressures up to 4000 psi (28 MPa,
276 bar). and viscosities of 20–3000 centipoise. The K-factor is approximately 0.061
cc/pulse.
•
•
S3000 is a gear meter used for solvents in flow ranges of 38-1900 cc/min. (0.01–0.50
gal/min.), pressures up to 3000 psi (21 MPa, 210 bar), and viscosities of 20–50 centi-
poise. The K-factor is approximately 0.021 cc/pulse. Required to use the Solvent
Push feature.
Coriolis is a specialty meter capable of a wide range of flow rates and viscosities.
This meter is available with 1/8 in. or 3/8 in. diameter fluid passages. For detailed
information on the Coriolis meter, see manual 313599.
The K-factor is user-settable; at lower flow rates use a lower K-factor.
1/8 in. fluid passages: set K-factor to .020 or .061.
3/8 in. fluid passages: set K-factor to .061 or 0.119.
An optional component. It is available as a color change valve stack for either low or high
pressure with up to 30 color change valves. Each stack includes one additional valve for
solvent to clean the fluid line between color changes.
Color Change
Valves (ACV) and
Color Change
Module (CCM)
An optional component. It is available as a catalyst change valve stack for either low or
high pressure with up to 4 catalyst change valves. Each stack includes one additional
valve for solvent to clean the fluid line between catalyst changes.
Catalyst Change
Valves (BCV)
Used to communicate between the EasyKey and Wall Mount Fluid Station.
Dual Fiber Optic
Cable (FO)
Used to provide power to the Wall Mount Fluid Station.
Fluid Station Power
Supply Cable (PS)
Air Flow Switch: The air flow switch detects air flow to the gun and signals the ProMix
controller when the gun is being triggered. The switch functions with the flow meters to
ensure that the system components are functioning correctly. See the system operation
manual for further information.
Applicator
Handling: use Air
Flow Switch (AFS)
or Gun Flush Box
(GFB)
Gun Flush Box: The gun flush box kit provides an automated flushing system for manual
spray guns, and includes an air flow switch.
312775G
11
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Location
Intrinsically Safe Installation
Requirements
Location
Location Requirements
1. The non-intrinsically safe terminals (power rail) must
not be connected to any device which uses or gen-
erates more than 250 Vrms or dc unless it has been
determined that the voltage has been adequately
isolated.
Do not substitute or modify system components as this
may impair intrinsic safety. For installation, mainte-
nance or operation instructions, read instruction manu-
als. Do not install equipment approved only for
non-hazardous location in a hazardous area. See the
identification label (FIG. 1) on the EasyKey or fluid sta-
tion for the intrinsic safety rating for your model.
2. The installation must meet the requirements of the
National Electric Code, Canadian Electrical Code
Part I, NFPA 70, Article 504 Resp., Article 505 and
ANSI/ISA 12.06.01.
3. Multiple earthing of components is allowed only if
high integrity equipotential system is realized
between the points of bonding.
•
Mount EasyKey and Fluid Station within 50 ft (15.2
m) of each other, using 15U533 cable.
NOTE: An optional 15V213 100 ft (30.5 m) cable is
also available.
4. Do not operate system with safety barrier cover
removed.
5. For ATEX, install per EN 60079-14 and applicable
local and national codes.
•
•
EasyKey: Install in the non-hazardous area at a
convenient location for the operator to view and
operate.
6. For power connection to Coriolis: Install Coriolis
flow meters as explosion proof (USA, Can-
Fluid Station: Install according to requirements for
nient location to connect to paint and solvent sup-
plies.
ada)/flameproof Ex d (ATEX) per the manufacturer’s
installation instructions and applicable codes.
7. For signal to 2KS: Terminals 24 and 25 of optional
Endress+Hauser Coriolis flow meters installed using
intrinsically safe wiring methods.
NOTE: For an Intrinsically Safe Installation, the
Fluid Station may be located inside or outside the
hazardous location. Install according to appropriate
electrical codes.
8. For ATEX installations, interconnecting cabling
specified is Type A cable in accordance with EN
60079-14.
•
Booth Control: Install in the hazardous area at a
convenient location for the operator to view and
operate. Mount using the wall bracket (see page
33).
Optional Cables
Optional CAN cables and fiber optic cables are available
from Graco. See the ProMix 2KS Repair-Parts manual
for available part numbers and lengths.
12
312775G
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Location
FM08ATEX0074
SYSTEM ASSEMBLY CERTIFICATE
NON-HAZARDOUS
LOCATION ONLY
HAZARDOUS (CLASSIFIED) LOCATION
CLASS I, DIV I, GROUP D, T3 (US AND CANADA)
CLASS I, ZONE I GROUP IIA T3 (ATEX ONLY)
TAUB = -20°C TO 50°C
10’ I/S Power and
Communication
Cable (40’
extension option)
ProMix 2KS Smart Fluid Plate
Flow Control
Regulator
Module
50’ I/S Power Cable
(3’, 6’, 10’, 15’, 25’,
100’ options)
(Wall Panel or RoboMix
ProMix 2KS
EasyKey Interface
Safety
Barrier
FM08ATEX0073 INTRINSIC
FM08ATEX0073
3’ CAN Color
Change Interface
(6’, 10’, 15’, 25’,
50’ 100’ options)
SAFE APPARATUS
Cable
Color & Catalyst
Change
Module 1
FM08ATEX0073
FM08ATEX0072
ASSOCIATED APPARATUS
50’ Fiber Optic
Communication
Cable (100’ option)
Flow
Meter
A
Flow
Meter
B
250 VAC Maximum
Supply Voltage
Module 2
FM08ATEX0073
50’ CAN Booth
Control Interface
(3’, 6’, 10’, 15’,
Booth Control
Module
FM08ATEX0073
25’, 100’ options)
3’ CAN
Network
Cable
WARNING: Substitution of components
may impair intrinsic safety. For installation,
maintenance or operation instructions, see
instruction manual.
Coriolis Meter Options, DMT 00 ATEX E 074 X (No exceptions):
Size
Graco P/N
Endress+Hauser P/N
1/8”
3/8”
1/8”
1/4”
15T633*
15T634*
16M510*
16M519*
80A-04-A-SVW-9-A-N-A-B-B-A-S
801-08-A-999-9-A-N-A-B-B-A-S
8CN04-84S89AABA9AC
ADVERTISSEMENT: La substitution de
composants peut compromettre la securite
intrinseque.
8CN06-84S89AABA9AC
Power
EasyKey
+24 Vdc
Common
Meter Terminal Block #
1
2
Signal
Fluid Plate Board J3 Terminal
Meter Terminal Block #
Meter Position
Signal
A
3
2
B
6
5
24
25
Common
* For P/N 15T633 order Coriolis Meter Kit 15V806.
For P/N 15T634 order Coriolis Meter Kit 258151.
For P/N 16M510 order Coriolis Meter Kit 24M260.
For P/N 16M519 order Coriolis Meter Kit 24M261.
IS Control Drawing 289833
FIG. 3. Intrinsically Safe Installation
312775G
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General Information
General Information
Air Supply
•
Reference numbers and letters in parentheses in
the text refer to numbers and letters in the illustra-
tions.
Requirements
•
Compressed air supply pressure: 75-100 psi
(517-700 kPa, 5.2-7 bar).
•
manual system. Contact your Graco distributor for
actual system designs.
•
Air hoses: use grounded hoses that are correctly
sized for your system.
•
•
•
•
Be sure all accessories are adequately sized and
pressure-rated to meet system requirements.
There must be a shutoff valve between each fluid
supply line and the ProMix system.
Trapped air can cause a pump or dispense valve to
cycle unexpectedly, which could result in serious injury
from splashing or moving parts. Use bleed-type shutoff
valves.
A 100 mesh minimum fluid filter must be installed on
component A and B fluid supply lines.
To protect the EasyKey screens from paints and
solvents, clear-plastic protective shields are avail-
able in packs of 10 (Part No. 197902). Clean the
screens with a dry cloth if necessary.
•
Air regulator and bleed-type shutoff valve:
include in each air line to fluid supply equipment.
Install an additional shutoff valve upstream of all air
line accessories to isolate them for servicing.
•
Air line filter: a 10 micron or better air filter is rec-
ommended to filter oil and water out of the air supply
and help avoid paint contamination and clogged
Wall Mounting
2. Ensure that the wall and mounting hardware are
strong enough to support the weight of the equip-
ment, fluid, hoses, and stress caused during opera-
tion.
3. Using the equipment as a template, mark the
mounting holes on the wall at a convenient height
for the operator and so equipment is easily accessi-
ble for maintenance.
4. Drill mounting holes in the wall. Install anchors as
needed.
5. Bolt equipment securely.
14
312775G
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Air Supply
Air Connections
2
Purge air line (AT) must be a separate air supply, connected
to the check valve (CV). Do not connect the purge air line to
the unit’s main air supply or to the air manifold.
1. Tighten all ProMix system air and fluid line connec-
tions as they may have loosened during shipment.
2. Install a bleed-type air shutoff valve into the control
air filter inlet on Wall Mount Fluid Station. FIG. 4.
Main Air
AM
1
Inlet
Air Filter
1
Install a bleed-type air shutoff valve here.
TI13069a
FIG. 4. Wall Mount Air Supply Inlet
F
3. Connect a clean, dry, main air supply line to the
bleed-type air shutoff valve at the main air inlet. This
air line supplies air to operate the gun, solenoids,
and dispense valves.
AT 2
APV
E
CV
air supply/consumption information.
TI16793a
FIG. 5. Purge Air Supply Tube and Check Valve
4. lnstall a bleed-type shutoff valve into the air purge
valve line.
valve (CV), and tube fitting (F) at the inlet of the air
purge valve (APV). Use the 25 ft (7.6 m), 1/4 in. (6
mm) OD purge air tubing (AT, supplied) to connect
a clean, dry air supply to the fitting (F) at the air
purge valve inlet. Install filters/dryers as needed.
NOTICE
The ProMix potlife timer will not function properly
when used with multiple guns operating simultane-
ously. To avoid having mixed material set in the
equipment, carefully monitor potlife by some other
means.
NOTICE
Use a separate purge air supply line for the air purge
valve (APV). Do not connect the air purge valve to the
unit’s main air supply or to the air manifold (AM, FIG.
4), to avoid contaminating the solenoids, air logic
lines, or unit’s main air supply with fluid if the air purge
valve (APV) and check valve (CV) fail.
If using a Graco electrostatic PRO™ Gun, a shutoff
valve must be installed in the gun air line to shutoff the
atomizing and turbine air to the gun. Contact your
Graco distributor for information on air shutoff valves
for electrostatic applications.
Do not shorten the 25 ft (7.6 m), 1/4 in. (6 mm) OD
purge air tubing (AT). Check daily for any visible sol-
vent accumulation. Notify your supervisor if solvent is
present.
312775G
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Fluid Supply
Fluid Supply
Requirements
Fluid Connections
1. Connect the solvent supply lines.
a. Connect the solvent supply line to the 1/4 npt(f)
Do not exceed the pressure rating of the lowest rated
component. See the identification label (FIG. 1 on page
4).
b. Multiple color system: also connect a solvent
supply line to the color change stack (Q), top
NOTE: Solvent supplied by a single source can cause
cross contamination and damage to the system. Install
check valves or use separated solvent sources.
To reduce the risk of injury, including fluid injection,
you must install a shutoff valve between each fluid sup-
ply line and the fluid manifold assembly. Use the
valves to shut off fluid during maintenance and service.
2. Connect the component A supply line(s).
Single color system: connect component
supply line to the component A flow meter
inlet.
ProMix models are available to operate air spray or
air-assisted systems with a capacity of up to 3800
cc/min.
Multiple color system: connect compo-
nent A supply lines to the color change
number is marked on the valve air supply
line.
•
•
•
•
•
Fluid supply pressure tanks, feed pumps, or circu-
lating systems can be used.
Materials can be transferred from their original con-
tainers or from a central paint recirculating line.
NOTE: Paint Recirculating System Only
•
The color change valves have two fluid
ports for each individual valve. If you are
recirculating paint, plumb the valves in one
port and out the other.
For an airless system, the user must supply a gun
trigger signal to the ProMix 2KS.
See manual 313599 for Coriolis meter installation
and operation instructions.
•
Another option is to use a tee fitting to recir-
culate.
If you are using dynamic dosing, see Fluid Connec-
NOTE: Verify that all unused fluid ports on the color
change valve stack are plugged before operation. An
open port will leak fluid.
NOTE: The fluid supply must be free of pressure spikes,
which are commonly caused by pump stroke change-
over. If necessary, install pressure regulators or a surge
tank on the ProMix fluid inlets to reduce pulsation. Con-
tact your Graco distributor for additional information.
3. Connect the component B line to the component B
flow meter inlet.
NOTE: The component A and B fluid meter inlets have
fluid check valves to prevent backflow from fluid supply
pressure fluctuations. Backflow can cause ratio inaccu-
racies.
4. Connect the gun fluid supply line between the fluid
manifold static mixer outlet and the gun fluid inlet.
16
312775G
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Fluid Supply
DVA
FI
DVB
MB
MS
MA
RVB
AT
TI12556b
APV
RVA
SVA
SM
SVB
SPV
Key:
MA Component A Meter
SVB Component B Shutoff Valve
MS Solvent Meter (accessory)
SPV Solvent Purge Valve
APV Air Purge Valve
DVA Component A Dose Valve
RVA Component A Sampling Valve
SVA Component A Shutoff Valve
MB Component B Meter
SM Static Mixer
DVB Component B Dose Valve
RVB Component B Sampling Valve
FI
AT
Fluid Integrator
Air Purge Valve Air Supply Tube
FIG. 6. Wall Mount Fluid Station, Sequential Dosing
Connect solvent valve
air line here
5
3
Q
S
4
1
2
Fluid Inlets
Fluid Inlets
Connect air lines to
valves here
Solenoids
Color Change Board
Fluid Outlet
TI12824a
TI11668a
Color Change Board and Solenoid Valves
Color Change Valve Stack
FIG. 7. Color Change Valves Air and Fluid Connections
312775G
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Fluid Supply
Setup the Fluid Manifold for Dynamic Dosing
If you will be operating using dynamic dosing, the fluid
manifold must be setup properly for your application.
Order the 15U955 Injection Kit (accessory).
5. See FIG. 9. Remove the remaining parts from the
restrictor housing (H). Retain the plug (J) and base
(K). Discard all the used o-rings,
6. Rotate the restrictor housing (H) 180° so the set-
screw (S) is at top left, as shown in FIG. 9. Remove
and retain the two setscrews (S). Discard the
o-rings (L3). The position of these screws will be
reversed when reassembled.
1. Remove the screws (A) and static mixer bracket
assembly (B). See FIG. 8.
2. Loosen the static mixer nut (N1). Remove and retain
the static mixer (SM).
3. Loosen the u-tube nuts (N2 and N3). Discard the
u-tube (C) and the static mixer fitting (D).
7. Install one larger o-ring (L1*) in the housing (H).
Screw the injection cap (M*) into the housing.
4. Remove and retain the 1/4 npt(m) fitting (F).
Remove the integrator (G) and discard.
8. Determine the desired flow range for your applica-
tion. Select the appropriate size restrictor for your
selected flow and ratio, using the Dynamic Dosing
guide. Install the restrictor (R*) in the base (K).
C
N2
N3
9. Assemble the smaller manifold o-ring (L2*), restric-
tor (R*) and base (K), one larger o-ring (L1*), and
plug (J) as shown.
D
F
N1
*
These parts are included in the
15U955 Injection Kit.
SM
G
J
H
L1*
K
R*
L2*
B
A
S
L3*
L1*
M*
TI15004a
SM
FIG. 8. Disassemble Integrator and Static Mixer
N1
F
TI13360b
FIG. 9. Install 15U955 Injection Kit
18
312775G
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Fluid Supply
10. Install the two setscrews and o-rings (L3*). Install
the long setscrew (S) at the front of the housing, for
ease of access.
13. Tune the fluid pressure and flow as explained in the
ProMix 2KS Operation Manual.
NOTE: When using dynamic dosing it is very important
to maintain a constant, well-regulated fluid supply. To
obtain proper pressure control and minimize pump pul-
sation, install a fluid regulator on the A and B supply
lines upstream of the meters. In systems with color
change, install the regulator downstream of the
color/catalyst valve stack.
11. Screw the static mixer (SM) into the injection cap
(M*). Install the retained fitting (F) on the static
mixer tube and secure with the nut (N1).
NOTE: Use a minimum 20 ft (6.1 m) x 1/4 in. (6 mm) ID
gun fluid supply hose when using dynamic dosing. If the
material is harder to integrate, use a longer hose.
Key:
DVA
DVB
MB
MA Component A Meter
DVA Component A Dose Valve
RVA Component A Sampling Valve
SVA Component A Shutoff Valve
MB Component B Meter
DVB Component B Dose Valve
RVB Component B Sampling Valve
SVB Component B Shutoff Valve
MS Solvent Meter (accessory)
SPV Solvent Purge Valve
APV Air Purge Valve
MA
MS
RVB
SM Static Mixer
APV
RVA
SVA
SVB
SPV
SM
TI13874b
FIG. 10. Wall Mount Fluid Station, Dynamic Dosing
312775G
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Fluid Supply
Solvent Meter Accessory
The ProMix 2KS Solvent Push feature requires installa-
tion of the accessory solvent meter (MS). Order Graco
Part No. 280555 S3000 Solvent Meter Kit. See manual
308778.
2. Connect a solvent supply line (SS) from the outlet of
the solvent meter (MS) to the inlet of the solvent
purge valve (SPV).
NOTE: If you are using a 3rd purge valve instead of the
solvent purge valve to run the Solvent Push feature,
connect the solvent supply line from the solvent meter to
the inlet of the 3rd purge valve.
NOTE: You must assemble the meter sensor to the
meter body before connecting the cable to the sensor
for the meter to function properly.
3. Connect the main solvent supply to the inlet of the
solvent meter (MS).
side of the fluid station, using the bracket and hard-
ware provided with the meter. Connect the solvent
meter cable (SMC) to Pins 1, 2, and 3 of J12 on the
fluid panel control board. See the System Electri-
ground wire to the fluid station ground terminal.
MS
SMC
TI12556b
Key:
MS Solvent Meter (accessory)
SPV Solvent Purge Valve
SMC Solvent Meter Cable
SS Solvent Supply Line
SS
SPV
FIG. 11. Solvent Meter
20
312775G
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Electrical
Electrical
Requirements
Connect Main Power
1. Provide power to the EasyKey. Install a bulkhead
strain relief or conduit bulkhead through the
EasyKey port
All electrical wiring must be completed by a qualified
electrician and comply with all local codes and regula-
tions.
tions inside the EasyKey.
Enclose all cables routed in the spray booth and high
traffic areas in conduit to prevent damage from paint,
solvent, and traffic.
3. Ground the EasyKey to a true earth ground. See
NOTE: All options ordered on the ProMix system are
electrically tested at the factory.
The ProMix operates with 85-250 VAC, 50/60 Hz input
power, with a maximum of 2 amp current draw. The
power supply circuit must be protected with a 15 amp
maximum circuit breaker.
Not included with system:
•
Power supply cord compatible to your local power
configuration. Wire gauge size must be 8-14 AWG.
•
The input power access port
is 22.4 mm
(0.88 in.) diameter. It accepts a bulkhead strain
TI12578b
Input Power
Terminal Block
FIG. 12. Main Power Connection
Fiber Optic Strain
Relief Port
Audible Alarm
AC Power Switch
Main Power
Access Port
TI12638a
Ground Screw
I/S Power
Graco Web
Interface
Discrete I/O Cable
Connector Ports
TI12657a
FIG. 13. EasyKey Connections and AC Power Switch
312775G
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Electrical
Connect EasyKey to Fluid
Station Control
There are two 50 ft (15.2 m) cables to route between the
EasyKey and Fluid Station Control: the Fluid Station
Power Cable and the Fiber Optic Cable.
1. Connect the appropriate Fluid Station Power Cable
VDC
end to the EasyKey connector
2. Connect the other cable end to the Fluid Station
VDC
Control connector
J7 (F.O In-black)
J8 (F.O Out - blue)
FIG. 14 EasyKey Circuit Board
3. The Fiber Optic Cable is shipped from the factory
attached to the Fluid Station connector
.
NOTICE
To avoid cracking the circuit board, do not
over-tighten or cause excessive stress on the circuit
board connector.
NOTE: If you need to detach the Fiber Optic Cable from
the Fluid Station, note how the cable is routed inside the
enclosure. Never cut the fiber optic cable. Cutting can
damage the cable and will defeat the color-coded cable
connections.
6. Tighten the strain relief connector
.
4. Route the opposite Fiber Optic Cable end through
the Fluid Station strain relief connector
. Do
Connect Booth Control to Fluid
Station Control
not route the cable with tight bends or kinks.
NOTE: The fiber optic cable has a minimum bend radius
of 1.6 in. (40 mm).
Connect the cable from the Booth Control to the Fluid
Station connector
5. Route the fiber optic cable end through the square
adhesive backed tie holder. Connect the blue and
black cable connectors to the matching connectors
cable connectors until they bottom out (approxi-
mately ¼ in. [6 mm]), then tighten the threaded con-
nector.
22
312775G
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Electrical
Fluid Station Control Board Switch Settings
On the 2KS fluid station control board, set switch S1 to ON (down) or OFF (up), as shown in FIG. 15.
J4
(Fiber Optic Output - blue)
J6
(Fiber Optic Input - black)
J10
(Power Input)
VDC
J11
(Color Change
Module)
Set Switch S1
as shown below.
J7
(Booth Control)
TI15224a
TI15223a
Set switch S1 to ON (down) if
system has Booth Control
Set switch S1 to OFF (up) if system
has Booth Control AND Color Change.
OR Color Change, or neither.
FIG. 15. Fluid Station Board Connections
312775G
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Electrical
Connect Color Change Module
To install the color change module(s), see manual
312787.
Set switches S3-S6 on the color change board(s) as
of color change boards and color change modules being
used in your system.
Connect a 5-pin electrical cable from the labeled con-
nection port
(J11) on the fluid station control
For wiring between the color change board and the sole-
noids, see the color change module electrical sche-
If you are using two color change modules to add colors,
connect a 5-pin electrical cable from the first color
change board to the second color change board.
Table 2: Color Change Board Switch Settings
Two Color Change Boards
Color Change Board 2
Color Change Board 1
S3
S6
S5
S4
S3
S6
S5
S4
Terminatio
n
Resistor
Terminatio
n
Resistor
Catalyst
On/Off
Color
On/Off
Catalyst
On/Off
Color
On/Off
Effect on System
Board ID
Board ID
OFF
ON
ON
ON
ON
OFF
4 catalyst valves, 30 color
valves
NOT USED
OFF
ON
OFF
ON
ON
OFF
0 catalyst valves, 30 color
valves
One Color Change Board
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
ON
4 catalyst valves, 12 color
valves
4 catalyst valves, 0 color
valves
NOT PRESENT
OFF
0 catalyst valves, 12 color
valves
24
312775G
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Electrical
WIRING DIAGRAM
+12VDC
COM
COM
COLOR 8 (21)
COLOR 7 (20)
COLOR 6 (19)
COLOR 9 (22)
COLOR 10 (23)
+12VDC
+12VDC
COM
+12VDC
COM
COM
+12VDC
COM
+12VDC
J8
J9
COLOR 11 (24)
+12VDC
COM
COM
COLOR 5 (18)
COLOR 4 (17)
COLOR 3 (16)
COLOR 12 (25)
+12VDC
+12VDC
COM
COM
+12VDC
CATALYST 4 (26)
J15
J14
J16
J10
+12VDC
COM
COM
+12VDC
CATALYST 3 (27)
+12VDC
COM
+12VDC
COM
COM
+12VDC
COM
+12VDC
CATALYST 2 (28)
COLOR 2 (15)
COLOR 1 (14)
CATALYST 1 (29)
+12VDC
COM
COM
+12VDC
CATALYST FLUSH (30)
COLOR FLUSH (13)
FIG. 17. Color Change Module Electrical Schematic
26
312775G
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Electrical
Grounding
Feed Pumps or Pressure Pots
Connect a ground wire and clamp from a true earth
ground to the pumps or pots. See pump or pressure pot
manual.
EasyKey, Fluid Station, Booth Control, and Gun Flush
Box must all be connected to the same true earth
Air and Fluid Hoses
Use grounded hoses only.
Spray Gun
Ground the ProMix system as instructed here and in the
individual component manuals. A ground wire and
clamp, part no. 223547, is available from Graco.
Follow the grounding instructions in your gun manual.
Fluid Supply Container
NOTE: Different ground points (unequal potential) may
cause current to flow through component cables, caus-
ing incorrect signals.
Follow local code.
Object Being Sprayed
EasyKey
Follow local code.
Connect a ground wire from the EasyKey ground screw
All Solvent Pails Used When Purging
Follow local code. Use only conductive metal pails/con-
tainers placed on a grounded surface. Do not place the
pail/container on a nonconductive surface, such as
paper or cardboard, which interrupts the grounding con-
tinuity.
Booth Control
The Booth Control is grounded through the power cable
Gun Flush Box
Connect a ground wire from the Gun Flush Box ground
Check Resistance
Wall Mount Fluid Station
Connect a ground wire from the Wall Mount Fluid Sta-
To ensure proper grounding, resistance between Pro-
Mix components and true earth ground must be less
Color Change Module
Connect a ground wire from the Color Change Module
ground screw to a true earth ground. A ground wire and
Have a qualified electrician check resistance between
each ProMix component and true earth ground. If resis-
tance is greater than 1 ohm, a different ground site may
be required. Do not operate the system until the problem
is corrected.
Flow Meters
Connect the meter cables as shown in the System
Failure to properly connect the shield may cause incor-
rect signals.
312775G
27
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Electrical
Color Change Module
Wall Mount Fluid Station
9
10
Booth Control
8
3
Key:
1
4
EasyKey ground screw
EasyKey ground wire
2
3
Gun Flush Box
EasyKey
Fluid Station ground screw
4
5
Fluid Station ground wire
True Earth Ground - check
your local code for
requirements
6
Gun Flush Box ground wire
connection point
6
7
8
Gun Flush Box ground wire
7
Power Cable, Booth
Control/Fluid Station
9
Color Control Module
ground screw
1
10
Color Control Module
ground wire (Part No.
223547).
5
2
TI12807a
FIG. 18: Grounding
28
312775G
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Schematic Diagrams
Schematic Diagrams
System Pneumatic Schematic
COLOR
VALVE
STACKS
COLOR
CHANGE
CONTROL
AIR EXHAUST MUFFLER
MANIFOLD
COLOR 1
COLOR 2
COLOR 3
12 VDC
COLOR 4
COLOR 5
COLOR 6
COLOR 7
DOSE A
VALVE
OSE
CL
5/32 TUBE
4-WAY SOLENOID
A
A
B
B
OPEN
COLOR 8
12 VDC
COLOR SOLVENT
COLOR 9
DOSE B
VALVE
OSE
CL
4-WAY SOLENOID
COLOR 10
COLOR 11
COLOR 12
CATALYST 1
CATALYST 2
CATALYST 3
CATALYST 4
CATALYST SOLVENT
5/32 TUBE
OPEN
12 VDC
PURGE A
VALVE
OSE
05
CL
4-WAY SOLENOID
A
B
5/32 TUBE
OPEN
3/8 AIR FILTER
MANUAL DRAIN
5 MICRON
12 VDC
WALL MOUNT ONLY
PURGE B
VALVE
COLOR 13
COLOR 14
COLOR 15
COLOR 16
COLOR 17
COLOR 18
COLOR 19
COLOR 20
COLOR 21
COLOR 22
COLOR 23
COLOR 24
COLOR 25
COLOR 26
COLOR 27
COLOR 28
COLOR 29
COLOR 30
OSE
CL
5/32 TUBE
OPEN
4-WAY SOLENOID
A
A
B
B
AIR INPUT
12 VDC
PURGE C
VALVE
OSE
CL
5/32 TUBE
(OPTIONAL)
4-WAY SOLENOID
AIR EXHAUST MUFFLER
12 VDC
OPEN
DUMP A
VALVE
(OPTIONAL)
3-WAY SOLENOID
5/32 TUBE
OPEN
A
A
AIR INPUT
12 VDC
DUMP B
VALVE
(OPTIONAL)
3-WAY SOLENOID
5/32 TUBE
OPEN
MAC
36 SERIES SOLENOID VALVES
12 VDC
GFB 1
VALVE
3-WAY SOLENOID
(OPTIONAL)
5/32 TUBE
OPEN
A
A
12 VDC
GFB 2
VALVE
(OPTIONAL)
3-WAY SOLENOID
5/32 TUBE
OPEN
MANIFOLD
312775G
29
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Schematic Diagrams
System Electrical Schematic
NOTE: The electrical schematic illustrates all possible wiring expansions in a ProMix 2KS system. Some compo-
nents shown are not included with all systems.
Non-Hazardous Area
NON-HAZARDOUS AREA
LINE
FILTER
OPERATOR INTERFACE
L1
N
L1
N
DC OK
+
1
2
L1 85-250 VAC
N
GND
POWER
SUPPLY
L1
+24 VDC
TERMINAL
BLOCK
L1
N
+
N
COMMON
-
GND
GND
COMMON
-
1
2
3
GND LUG
GND N L1
85-250
VAC
1
POWER
ROCKER
SWITCH
2
1A
1B
2A
2B
POWER HARNESS
1
2
3
4
5
UNUSED
OPEN
OPEN
UNUSED
UNUSED
UNUSED
UNUSED
J1
HARNESS
1
+12VDC I/S (RED)
COM (BLACK)
SHIELD
J5
J4
2
3
BARRIER
BOARD
CABLE
1
2
3
+24VDC
OPEN
(50' STD.)/
(100' OPTION)
COMMON
ALARM
J4
DISPLAY
BOARD
1
2
3
4
MEMBRANE
SWITCH
WITH
RIBBON
CABLE
+
-
1
2
J9
3
+
-
4
1
2
3
4
5
6
MIX INPUT
PURGE INPUT
5
RJ45
RJ45
JOB COMPLETE INPUT
EXTERNAL CLR CHG READY
RESET ALARM INPUT
6
3'
J6
J2
7
8
RJ45
RJ45
POWER DIST.
TERMINAL
BLOCKS
DIGITAL INPUT COMMON
9
1
2
3
4
5
6
7
8
DIGITAL INPUT COMMON
RECIPE BIT 0 INPUT
RECIPE BIT 1 INPUT
RECIPE BIT 2 INPUT
RECIPE BIT 3 INPUT
RECIPE BIT 4 INPUT
RECIPE BIT 5 INPUT
RECIPE CHANGE INPUT
10
11
+
-
J3
J2
+
-
REMOTE
I/O
INTEGRATION
BOARD
1
+
-
DISPLAY
2
1
2
3
4
5
6
7
8
3
DIGITAL OUTPUT COMMON/POWER
PURGE/RECIPE CHG ACTIVE OUTPUT
MIX ACTIVE OUTPUT
+
-
4
5
MIX READY OUTPUT
6
J4
J5
FILL ACTIVE
7
FLOW CAL. ACTIVE
8
FLOW RATE ALARM OUTPUT
DIGITAL OUTPUT COMMON/POWER
9
FLOW CONTROL CAL. (BLK)
GUN TRIGGER (WHT)
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
2
1
2
3
4
5
6
DIGITAL OUTPUT COMMON/POWER
SPECIAL OUTPUT #1
DIGITAL IN COMMON (RED)
REMOTE STOP (GRN)
3
SPECIAL OUTPUT #2
4
SPECIAL OUTPUT #3
ALARM RESET (BRN)
5
J5
SPECIAL OUTPUT #4
ALARM OUTPUT (BLU)
6
DIGITAL OUTPUT COMMON/POWER
DIGITAL OUTPUT COMMON (ORG)
POT LIFE (YEL)
7
8
FLOW RATE ANALOG IN (PUR)
FLOW RATE ANALOG COMMON (GRAY)
9
10
10
I/O HARNESSES
(+24) YEL
(COM) GRAY
BEACON
ORG
BRN
RED
TERMINAL
BLOCKS
RS485 INTEGRATION A (WHT/BLU)
RS485 INTEGRATION B (BLU/WHT)
RS485 INTEGRATION GROUND (SHIELD)
RS485 NETWORK A (WHT/ORG)
RS485 NETWORK B (ORG/WHT)
1
2
3
4
5
6
1
2
3
4
5
6
J10
RS485 NETWORK GROUND (SHIELD)
CABLE
J7
J8
FO IN (BLK)
FO OUT (BLU)
RJ45
RJ45
3'
P1
RJ45
BULKHEAD
3'
(25'-200' OPTIONS)
WEB SERVER
MODULE
30
312775G
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Schematic Diagrams
System Electrical Schematic
NOTE: The electrical schematic illustrates all possible wiring expansions in a ProMix 2KS system. Some compo-
nents shown are not included with all systems.
Hazardous Area
HAZARDOUS AREA
3X CABLE
FLUID PANEL CONTROL BOX
FLUID
1
2
3
4
5
6
PWR (RED)
FLOW METER A
COM (BLACK)
SIG (WHITE)
SHIELD/GRN
PWR (RED)
PANEL
J3
CONTROL
BOARD
I.S. METERS
FLOW METER B
COM (BLACK)
SIG (WHITE)
SHIELD/GRN
PWR (RED)
1
2
3
4
5
6
FLOW METER SOLVENT
COM (BLACK)
SIG (WHITE)
SHIELD/GRN
J2
J4
J12
TECNO
V/P
SIG (RED)
1
2
J1
COM (BLK)
1
2
3
4
5
FLOW
CONTROL
BOARD
V/P ANALOG OUT (WHT)
GROUND
TERMINAL
PRESS. (GRN)
+12 V (RED)
GND (BLK)
1
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
2
3
4
5
6
+ PRESSURE (GRN)
COM (RED)
EX+ (WHT)
- PRESSURE (BLK)
SHIELD (BARE)
FLUID
PRESS.
SENS.
CHASSIS (BARE)
1
2
3
4
5
J10
J13
(10')/
(40')
1
2
3
+12VDC I/S
COM
SHIELD
1
2
3
4
5
6
J5
MH2
J7/J11
1
4
5
2
3
COLOR
BOARD 1
(COLORS
1 THRU 12,
CATALYST
1 THRU 4)
6' STD.
(3'-100' OPTIONS)
3
2
5
4
1
GRD (BLK)
+12VDC (RED)
SHIELD (BARE)
CAN H (WHT)
CAN L (BLU)
J11
J7
MANIFOLD
MANIFOLD
6
5
4
3
2
1
COM
+12VDC
COM
1
2
3
4
5
6
CLR 9
+12VDC
CLR 8
COM
+12VDC
COM
CLR 10
CLR 11
CLR 7
CLR 6
+12VDC
COM
J8
J9
50' STD.
+12VDC
COM
+12VDC
BOOTH
CONTROL
BOARD
3
3
2
5
4
1
GRD (BLK)
2
5
4
1
+12VDC (RED)
SHIELD (BARE)
CAN H (WHT)
CAN L (BLU)
1
2
3
4
5
6
+12VDC
COM
6
5
4
3
2
1
COM
+12VDC
COM
CLR 5
CLR 4
CLR 3
CLR 12
CAT 4
CAT 3
+12VDC
COM
J16
J15
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
6
5
4
3
2
1
1
2
3
4
5
6
+12VDC
COM
CAT 2
CLR 2
+12VDC
COM
CAT 1
MANIFOLD
CLR 1
J14
J10
+12VDC
COM
BLACK
RED
6
+12VDC
COM
SOL CAT
DUMP B
GFB #1
GFB #2
SOL CLR
+12VDC
5
4
3
2
1
BLACK
RED
1
4
5
5
2
2
3
3
J8
J7/J11
J7/J11
BLACK
RED
6' STD.
BLACK
RED
6
5
4
3
2
1
1
4
DUMP A
NOT USED
PURGE C
COLOR
BOARD 2
(COLORS
BLACK
RED
J15
MANIFOLD
13 THRU 30)
BLACK
RED
MANIFOLD
BLACK
RED
6
5
4
3
2
1
MANIFOLD
PURGE B
PURGE A
NOT USED
1
2
3
4
5
6
+12VDC
COM
6
5
4
3
2
1
COM
+12VDC
COM
CLR 21
CLR 20
CLR 19
CLR 22
CLR 23
CLR 24
BLACK
RED
+12VDC
COM
J14
J9
J8
J9
+12VDC
COM
+12VDC
COM
BLACK
RED
+12VDC
1
2
3
4
5
6
+12VDC
COM
CLR 18
CLR 17
CLR 16
6
5
4
3
2
1
COM
+12VDC
COM
6
5
4
3
2
1
BLACK
RED
CLR 25
CLR 26
CLR 27
NOT USED
DOSE B
+12VDC
COM
J15
J14
J16
BLACK
RED
+12VDC
COM
+12VDC
COM
+12VDC
BLACK
RED
DOSE A
1
2
3
4
5
6
+12VDC
COM
COM
+12VDC
COM
6
5
4
3
2
1
CLR 15
CLR 14
CLR 13
CLR 28
CLR 29
CLR 30
+12VDC
COM
1
SIG
J10
+12VDC
COM
AIR FLOW SWITCH 1
2
COM
SIG
+12VDC
COM
+12VDC
3
AIR FLOW SWITCH 2
4
COM
SIG
5
SOLVENT FLOW SWITCH
GFB 1 PRESSURE SWITCH
GFB 2 PRESSURE SWITCH
6
COM
SIG
FO OUT
(BLU)
J1
J4
J6
7
8
COM
SIG
9
FO IN
(BLK)
10
COM
312775G
31
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Dimensions and Mounting Hole Layouts
Dimensions and Mounting Hole Layouts
Wall Mount Fluid Station
A
Mounting plate only shown, for clarity
C
B
D
TI14134a
E
TI11894b
NOTE: Height is shown from top of panel to fluid shutoff
valves, and does not include the effect of variable fluid
integrator heights. Width of panel does not include
optional color/catalyst valve stacks.
A
B
E
Overall
Width
in. (mm)
Overall
Depth
in. (mm)
Overall
Height
in. (mm)
Mounting Dimensions,
Width (C) x Height (D)
in. (mm)
Mounting
Hole Size
in. (mm)
Weight
lb (kg)
Module
EasyKey
14.0
(355.6)
6.6 (167.6)
3.0 (76.2)
2.0 (50.8)
13.5
(342.9)
12.0 x 12.75 (304.8 x 323.9)
0.3 (7.6)
22.2 (10.1)
Booth Control
7.2 (182.9)
6.0 (152.4)
none; see mounting bracket
below
none
2 (0.91)
Booth Control
Mounting Bracket
3.75 (95.3)
6.0 (152.4)
2.5 x 3.0 (63.5 x 76.2)
0.281
(7.14)
2 (0.91)
Wall Panel
17.5
11.0
27.0
16.5 x 16.25 (419.1 x 412.8)
0.5 (12.7)
50 (22.7)
(444.5)
(279.4)
(685.8)
Gun Flush Box
See Gun Flush Box manual 312784.
Color Change
See Color Change Module manual 312787.
Control Module
32
312775G
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Dynamic Dosing Restrictor Selection Graphs
Dynamic Dosing Restrictor Selection Graphs
the correct restrictor size for your desired flow and mate-
Table 3: Restrictor Sizes
Size Code
Orifice Size
Part No.
Example:
2*
3*
.020
.030
.040
.050
.060
.070
.080
15U936
15U937
15U938
15U939
15U940
15U941
16D554
Application: air spray system with a 5:1 mix ratio
4*
Fluid Supply: 1:1 pumps at 100 psi (7 bar, 0.7 MPa)
Flow Rate: 300 cc/min at the gun
5
6
7*
Select the Restrictor Size: choose either the .040 or
.070 orifice, to ensure that the pressure differential
is not more than 10-20 psi (0.7-1.4 bar, .07-0.14
MPa), provided the fluid viscosities are similar to
those tested.
8
*
These restrictors are included in Injection Kit
15U955.
These restrictors are optional sizes, not included in
•
•
•
If the viscosity of component B is lower than the vis-
cosity of the chart used for selection you may need
to use a smaller restrictor or decrease the pressure
differential.
the Injection Kit.
If the viscosity of component B is higher than the
viscosity of the chart used for selection you may
need to use a larger restrictor or increase the pres-
sure differential.
In systems using an air-assisted gun, if the fluid
pressure of component A is higher than the compo-
nent A pressure from the charts you may need to
use a larger restrictor or increase the pressure dif-
ferential.
34
312775G
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Dynamic Dosing Restrictor Selection Graphs
psi
(bar, MPa)
4000
(276, 27.6)
3500
(241, 24.1)
Key
#2 Restrictor
#3 Restrictor
#4 Restrictor
#7 Restrictor
3000
(207, 20.7)
2500
(172, 17.2)
2000
(138, 13.8)
1500
(103, 10.3)
1000
(69, 6.9)
See Detail View
Below
500
(34, 3.4)
0
0
500
1000
1500
2000
2500
3000
3500
4000
Flow Rate (cc/min)
Detail View
1000
(69, 6.9)
750
(52, 5.2)
500
(34, 3.4)
375
(26 2.6)
250
(17, 1.7)
125
(8.6, 0.86)
0
0
500
1000
Flow Rate (cc/min)
FIG. 19. Dynamic Dosing Performance (1:1 Ratio, 90 centipoise fluid, 100 psi A side pressure)
312775G
35
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Dynamic Dosing Restrictor Selection Graphs
psi
(bar, MPa)
1400
(97, 9.7)
Key
1200
(83, 8.3)
#2 Restrictor
#3 Restrictor
#4 Restrictor
#7 Restrictor
1000
(69, 6.9)
800
(55, 5.5)
600
(41, 4.1)
400
(28, 2.8)
See Detail View
Below
200
14, 1.4)
0
0
500
1000
1500
2000
2500
3000
3500
4000
Flow Rate (cc/min)
Detail View
400
(28, 2.8)
300
(21, 2.1)
200
(14, 1.4)
100
(7, 0.7)
50
(3.4, 0.34)
0
0
500
1000
Flow Rate (cc/min)
FIG. 20. Dynamic Dosing Performance (5:1 Ratio, 90 centipoise fluid, 100 psi A side pressure)
36
312775G
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Dynamic Dosing Restrictor Selection Graphs
psi
(bar, MPa)
800
(55, 5.5)
Key
700
#2 Restrictor
#3 Restrictor
#4 Restrictor
#7 Restrictor
(48, 4.8)
600
(41, 4.1)
500
(34, 3.4)
400
(28, 2.8)
300
(21, 2.1)
200
(14, 1.4)
See Detail View
Below
100
(7, 0.7)
0
0
500
1000
1500
2000
2500
3000
3500
4000
Flow Rate (cc/min)
Detail View
200
(14, 1.4)
150
(10, 1.0)
100
(7, 0.7)
50
(3.4, 0.34)
0
0
500
1000
Flow Rate (cc/min)
FIG. 21. Dynamic Dosing Performance (10:1 Ratio, 90 centipoise fluid, 100 psi A side pressure)
312775G
37
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Dynamic Dosing Restrictor Selection Graphs
psi
(bar, MPa)
300
(21, 2.1)
250
(17.2, 1.72)
Key
#2 Restrictor
#3 Restrictor
#4 Restrictor
#7 Restrictor
(14, 1.4)
200
150
10.3, 1.03)
100
(7.0, 0.7)
See Detail View
Below
50
(3.4, 0.34)
0
0
500
1000
1500
2000
2500
3000
3500
4000
Flow Rate (cc/min)
Detail View
100
(7, 0.7)
75
(5.2, 0.52)
50
(3.4, 0.34)
25
(1.7, 0.17)
0
0
500
1000
Flow Rate (cc/min)
FIG. 22. Dynamic Dosing Performance (20:1 Ratio, 90 centipoise fluid, 100 psi A side pressure)
38
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Dynamic Dosing Restrictor Selection Graphs
psi
(bar, MPa)
200
(14, 1.4
180
(12.4, 1.2
Key
#2 Restrictor
#3 Restrictor
#4 Restrictor
#7 Restrictor
160
(11, 1.1)
140
9.7, 0.9)
120
8.3, 0.8)
100
(7, 0.7)
80
(5.5, 0.55)
60
(4.1, 0.41)
40
(2.8, 0.28)
See Detail View
Below
20
(1.4, 0.14)
0
0
500
1000
1500
2000
2500
3000
3500
4000
Flow Rate (cc/min)
Detail View
40
(2.8, 0.28)
30
(2.1, 0.21)
20
(1.4, 0.14)
10
(0.7, 0.07)
0
0
500
1000
Flow Rate (cc/min)
FIG. 23. Dynamic Dosing Performance (30:1 Ratio, 90 centipoise fluid, 100 psi A side pressure)
312775G
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Dynamic Dosing Restrictor Selection Graphs
40
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Technical Data
Technical Data
Maximum fluid working pressure . . . . . . . . . . . . . . . . . . . Base system: 4000 psi (28 MPa, 280 bar)
Low pressure color change: 300 psi (2.1 MPa, 21 bar)
High pressure color change: 3000 psi (21 MPa, 210 bar)
Coriolis meter: 2300 psi (16.1 MPa, 161 bar)
Maximum working air pressure . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)
Air supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 - 100 psi (0.5 - 0.7 MPa, 5.2 - 7 bar)
Air filter inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/8 npt(f)
Air filtration for air logic and purge air (Graco-supplied). . 5 micron (minimum) filtration required; clean and dry air
Air filtration for atomizing air (user-supplied) . . . . . . . . . . 30 micron (minimum) filtration required; clean and dry air
Mixing ratio range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1:1- 50:1*
On-ratio accuracy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . up to + 1%, user selectable
Fluids handled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . one or two component:
• solvent and waterborne paints
• polyurethanes
• epoxies
• acid catalyzed varnishes
• moisture sensitive isocyanates
Viscosity range of fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . 20- 5000 cps*
Fluid filtration (user-supplied) . . . . . . . . . . . . . . . . . . . . . . 100 mesh minimum
Fluid flow rate range*
G3000, G250 Meter . . . . . . . . . . . . . . . . . . . . . . . . . . 75 - 3800 cc/min. (0.02-1.00 gal./min.)
G3000HR, G250HR Meter. . . . . . . . . . . . . . . . . . . . . 38 - 1900 cc/min. (0.01-0.50 gal./min.)
Coriolis Meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 - 3800 cc/min. (0.005-1.00 gal./min.)
S3000 Solvent Meter (accessory) . . . . . . . . . . . . . . . 38 - 1900 cc/min. (0.01-0.50 gal./min.)
Fluid inlet sizes
Flow Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)
Dose Valve/Color Valve Adapters . . . . . . . . . . . . . . . 1/4 npt(f)
Fluid outlet size (static mixer). . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)
External Power Supply Requirements . . . . . . . . . . . . . . . 85 - 250 Vac, 50/60 Hz, 2 amps maximum draw
15 amp maximum circuit breaker required
8 to 14 AWG power supply wire gauge
Operating temperature range . . . . . . . . . . . . . . . . . . . . . . 41- 122° F (5-50° C)
Environmental Conditions Rating . . . . . . . . . . . . . . . . . . . indoor use, pollution degree (2), installation category II
Noise Level
Sound pressure level . . . . . . . . . . . . . . . . . . . . . . . . . below 70 dBA
Sound power level . . . . . . . . . . . . . . . . . . . . . . . . . . . below 85 dBA
Wetted parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303, 304 SST, Tungsten carbide (with nickel binder),
perfluoroelastomer; PTFE
*
Dependent on programmed K-factor and application. The maximum allowable flow meter pulse frequency is 425
Hz (pulses/sec). For more detailed information on viscosities, flow rates, or mixing ratios, consult your Graco dis-
tributor.
See individual component manuals for additional technical data.
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Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2008, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Revision F, December 2014
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