Repair - Parts
309909H
ENG
Self-contained, single color, electronic plural component paint proportioner.
For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
See page 3 for model information, including maxi-
mum working pressure and approvals.
TI4909a
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ProMix Easy Models
ProMix Easy Models
WARNING
Do not install equipment approved only for non-haz-
ardous location in a hazardous area. Substitution of
components may impair intrinsic safety and cause per-
sonal injury. Read page 5.
Approved for Hazardous Location
Class I, Div 1, Group D (North America); Class I, Zones 1 and 2 (Europe)
ProMix
Easy
Maximum Working
Pressure
Part No.
Series
Description
psi (MPa, bar)
Approvals
234596
A
250 (1.7, 17)
™
Cart mount, UltraMix cst* Pumps, hose and gun
Wall mount, UltraMix cst* Pump/G3000 Meter
Wall mount, UltraMix sst** Pump/G3000 Meter
Wall mount, UltraMix cst* Pumps
234597
234598
234599
234601
234602
A
A
A
A
A
250 (1.7, 17)
250 (1.7, 17)
250 (1.7, 17)
250 (1.7, 17)
2400 (16, 166)
Conforms to
FM std 3600 & 3610
for use in
Class I Div 1
Group D T3
Hazardous Locations
Wall mount, UltraMix sst** Pumps
™
Wall mount, HydraMix 500 cst* Pump/G3000 Meter
234603
234604
234605
234606
234608
234609
234611
234612
234613
234618
234619
A
A
A
A
A
A
A
A
A
A
A
2400 (16, 166)
3400 (23, 234)
3400 (23, 234)
2400 (16, 166)
2400 (16, 166)
3400 (23, 234)
3400 (23, 234)
4700 (32, 324)
4700 (32, 324)
4000 (28, 280)
4000 (28, 280)
Wall mount, HydraMix 500 sst** Pump/G3000 Meter
Wall mount, HydraMix 600 cst* Pump/G3000 Meter
Wall mount, HydraMix 600 sst** Pump/G3000 Meter
Wall mount, HydraMix 500 cst* Pumps
ISSeP 04 ATEX 020X
EEx ia p IIA T3
Wall mount, HydraMix 500 sst** Pumps
Wall mount, HydraMix 600 cst* Pumps
0359
Wall mount, HydraMix 600 sst** Pumps
Wall mount, HydraMix 700 cst* Pumps
Wall mount, HydraMix 700 sst** Pumps
Wall mount, G3000 Meter, cst* mix manifold
Wall mount, G3000 Meter, sst** mix manifold
Approved for Non-hazardous Location
CAN/CSA
22.2 No. 157-92
& No. 1010.1-92
234600
234825
234607
234826
234610
234827
A
A
A
A
A
A
250 (1.7, 17)
250 (1.7, 17)
Wall mount, UltraMix cst* Pumps
Wall mount, UltraMix sst** Pumps
Wall mount, HydraMix 500 cst* Pumps
Wall mount, HydraMix 500 sst** Pumps
Wall mount, HydraMix 600 cst* Pumps
Wall mount, HydraMix 600 sst** Pumps
9902471
Conforms to
UL61010A-1
Certified to
2400 (16, 166)
2400 (16, 166)
3400 (23, 234)
3400 (23, 234)
CAN/CSA
22.2 No. 1010.1-92
* cst=carbon steel.
** sst=stainless steel.
309909H
3
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Related Manuals
Related Manuals
Component Manuals in English
This manual available in the following languages:
Manual
309908
309909
310654
310655
310662
Description
Manual
309909
310680
310682
310684
310686
310688
310690
310769
310771
310773
Language
English
French
ProMix Easy Operation
ProMix Easy Repair-Parts
Fluid Mix Manifold
Dispense Valve
Spanish
German
Italian
UltraMix and HydraMix Displacement
Pumps
Chinese
Japanese
Dutch
310671
310672
310673
310674
310675
310676
310677
310678
309192
309623
308778
308034
UltraMix Pumps
HydraMix Pumps
Circulation Kits
Finnish
Swedish
Stand and Caster Kits
AC Power Supply
Remote Manifold Kit
Heater Installation Kit
TSL Pump Kits
ISO Supply Kit
Data Download Kits
G3000 Flowmeter
Turbine Alternator Repair Kit
4
309909H
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Warnings
Warnings
The following general warnings are related to the safe setup, use, grounding, maintenance, and repair of this equip-
ment. Additional more specific warnings may be found throughout the text of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•
•
Use equipment only in well ventilated area.
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic
drop cloths (potential static arc).
•
•
•
Keep work area free of debris, including solvent, rags and gasoline.
Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
Ground equipment and conductive objects in work area. See Setup instructions in ProMix Easy
Operation manual 309908.
•
•
•
Use only grounded hoses.
Hold gun firmly to side of grounded pail when triggering into pail.
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
•
Keep a fire extinguisher in the work area.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like
just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
•
•
•
•
•
•
Do not point gun at anyone or at any part of the body.
Do not put your hand over the spray tip.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Do not spray without tip guard and trigger guard installed.
Engage trigger lock when not spraying.
Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
•
•
•
Keep clear of moving parts.
Do not operate equipment with protective guards or covers removed.
Pressurized equipment can start without warning. Before checking, moving, or servicing equip-
ment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
309909H
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Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•
Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
•
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings.
•
•
•
•
•
•
•
Check equipment daily. Repair or replace worn or damaged parts immediately.
Do not alter or modify equipment.
For professional use only.
Use equipment only for its intended purpose. Call your Graco distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not kind or overbend hoses or use hoses to pull equipment.
Comply with all applicable safety regulations.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•
•
Read MSDS’s to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
•
•
•
•
Protective eyewear
Clothing and respirator as recommended by the fluid and solvent manufacturer
Gloves
Hearing protection
6
309909H
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Pressure Relief Procedure
Pressure Relief Procedure
3. Disengage trigger lock.
WARNING
Relieve pressure from fluid manifold to gun whenever
you stop spraying and before servicing gun or remov-
ing spray tip.
4. Hold a metal part of the gun firmly to a grounded
In addition, relieve pressure from pump to fluid mani-
fold at end of day and before cleaning, checking, or
servicing pump, manifold, or fluid line accessories or
transporting equipment.
metal pail. Trigger gun to relieve pressure.
Read warnings, page 5.
Fluid Manifold to Gun
1. Engage trigger lock.
5. Engage trigger lock.
2. Press
.
309909H
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Pressure Relief Procedure
5. Open sampling valve A slowly to bleed off pressure.
Indicator A will stay on for 5 sec after Pump A
reaches Park position, then go off.
Pump to Fluid Manifold
A
B
1. Close shutoff valves G and G .
A
Pump air supply pressure must be sufficient to
cause pumps to stroke to bottom-most position
when function knob to is set to pressure relief/park
2. Place waste container under sampling valves H
B
and H .
.
B
B
H
G
A
H
A
G
TI4699a
3. Turn function knob to pressure relief/park
.
6. Indicator B comes on and Pump B pressurizes.
7. Open sampling valve B slowly to bleed off pressure.
Indicator B will stay on for 5 sec after Pump B
reaches Park position, then go off.
4. Press
surizes.
. Indicator A comes on, and Pump A pres-
If both pumps are not parked after 1 min, Alarm
26 will sound.
8. Close sampling valves A and B before restarting
system.
8
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Maintenance
Maintenance
Preventive Maintenance
Schedule
Establish a preventive maintenance schedule, based on
the pump’s repair history.
Pump Test/Meter Calibration
See ProMix Easy Operation manual. If pumps/meters
Wet Cup
Check pump and dispense valve wet-cups daily. Keep
filled with Graco Throat Seal Liquid (TSL), Part No.
206995.
Mix Manifold
See mix manifold manual 310654.
Dispense Valve
See dispense valve manual 310655.
Storage
Before storing the pump, always flush it, see ProMix
Easy Operation manual. Relieve the pressure, page 7.
Pump
Icing
See applicable pump manual 310671, 310672, or
310662.
If you experience icing at the pump air manifold:
•
•
Reduce pump input air pressure below 80 psi (0.56
MPa, 5.6 bar), if required spray pressure allows.
Turbine Alternator
Reduce moisture in compressed air supply, or use
heated air.
Air Filters
If icing persists, see table below.
Check daily. Drain and clean as necessary. See page
15.
Problem
Solution
Turn D port bleed screw 60° (1/6 turn) counter-
Pump slows on both up
and down stroke.
clockwise, to bleed 1 cfm air to melt ice.
Pump slows on down
stroke.
Turn D port bleed screw 60° (1/6 turn) counter-
clockwise, to bleed 1 cfm air to melt ice. If icing
continues, turn screw to 90° (1/4 turn) to increase
air flow to 2 cfm. If necessary, increase air flow to
3 cfm by turning screw to 270° (3/4 turn). Do not
exceed 3 cfm (3/4 turn maximum).
U
D
Pump slows on up stroke.
Turn U port bleed screw 90° (1/4 turn) counter-
clockwise, to bleed 1 cfm air to melt ice. If icing
continues, turn screw to 120° (1/3 turn) to
increase air flow to 2 cfm. If necessary, increase
air flow to 3 cfm by turning screw to 180° (1/2
turn). Do not exceed 3 cfm (1/2 turn maximum).
TI5294a
309909H
9
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Troubleshooting
Troubleshooting
WARNING
Read warnings, page 5-6.
Problem
Cause
Solution
Display not lit.
Air valve not turned on.
Turn on main air valve to system.
No electric power.
Air supply pressure too low.
Increase pressure to 60 psi (0.42 MPa,
4.2 bar) or greater.
Air supply filters plugged.
Clean filter bowls; replace filter elements.
Turbine air regulator set too low.
Turbine alternator failure.
Adjust to proper setting.
Repair or replace turbine. Page 19.
Power supply not connected to main
board.
Check power connections to main board.
Main board not connected to display
board.
Check electrical connections between
display and main board. See Electrical
Display board failure.
Replace display board. Page 18.
Power not connected to unit (non-IS units Ensure that power cord is plugged in.
only).
Check that cord is connected properly;
see ProMix Easy Operation manual.
Pumps do not run.
Air pressure to pumps too low.
Solenoid valve stuck.
Increase pressure to 50 psi (0.35 MPa,
3.5 bar).
Actuate solenoid manually, if it does not
operate, replace solenoid. Page 20.
Dispense valve(s) not opening.
Air pressure to pumps too low
Service or replace valve(s). See 310655.
Pump test volume is not correct.
Increase pressure to 50 psi (0.35 MPa,
3.5 bar).
Sensors not functioning properly.
Check position of sensors. See ProMix
Easy Operation manual, and applicable
pump manual.
Check board calibration and recalibrate if
necessary. See ProMix Easy Operation
manual.
Replace sensors. See pump manual
310671 or 310672.
Pump cavitating excessively.
Check for air in lines caused by loose fit-
ting or use of agitator.
Material too viscous. Use heater.
10
309909H
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Troubleshooting
Problem
Cause
Solution
Paint does not cure consistently.
Ratio not set correctly.
Check that correct ratio is set and set by
volume. See ProMix Easy Operation
manual.
Material not mixing correctly.
Pump not operating correctly.
Make sure mixer is clean; flush as
needed. See ProMix Easy Operation
manual.
Observe whether pumps are loading and
checking correctly, if not, clean and repair
pump. See displacement pump manual
310662.
Poor spray pattern.
Fluid pressure too low.
Spray tip dirty or worn.
Increase pump pressure.
Relieve pressure. Clean or replace tip.
Follow gun manual instructions.
Fluid A or B filters plugged.
Clean filters.
Mixer or hoses partially plugged or too
restrictive.
Inspect parts for cured material. Clean or
replace, or use larger hoses and mixer.
System runs erratically.
Air filter(s) clogged. Replace elements.
Air supply hoses undersized.
Replace hoses with appropriate size.
Use larger air compressor.
Air compressor undersized.
Air supply pressure tank undersized.
Turbine air regulator set too high.
Use larger pressure tank.
Air supply relief valve opens.
Lower setting to 23-25 psi (172-241 kPa,
1.7-2.4 bar).
Turbine alternator makes high-pitched
whining noise.
Turbine bearings worn. (Setting turbine
air regulator too high, wears bearings.)
Display shows 88888 or unit reboots
unexpectedly.
Turbine is not supplying enough power to Increase turbine regulator setting to
board.
23-25 psi (172-241 kPa, 1.7-2.4 bar).
Check turbine and electrical control
exhaust air for restrictions.
Replace turbine bearings. Page 19.
ProMix Easy does not start when start
button is pressed.
Faulty start switch or wire harness.
Faulty stop switch or wiring harness.
Check start switch and wiring harness
continuity; switch is normally open circuit.
Check stop switch and wiring harness
continuity; stop switch is normally closed
Bad I/O port on display board.
Bad I/O port on main board.
Loose or worn packings.
Replace board. Page 18.
Replace board. Page 17.
Dispense valves leaking.
Tighten packing nut. If leak continues,
replace packings. See 310655.
309909H
11
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Troubleshooting
Problem
Cause
Solution
Flow rate too low.
Inadequate air supply.
Use larger CFM compressor.
Increase pressure.
Clean filters.
Air pressure to pumps too low.
Fluid A or B filters plugged.
Spray tip too small.
Relieve pressure. Install larger tip. Follow
gun manual instructions.
Mixer or hoses partially plugged or too
restrictive.
Inspect parts for cured material. Clean or
replace, or use larger hoses and mixer.
Insufficient dispense valve travel.
Shutoff valves are not fully open.
Increase travel. See 310655.
Ensure that shutoff valves are fully open
and sampling valves are closed.
Turn knob to spray
rial.
if spraying mate-
Knob is set to Run pump A
or B
Pump stops after 12 cycles.
independently.
Pump cycle rate slows and eventually
stops.
Icing at pump air manifold.
12
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Alarms
Alarms
*
Indicates error where audible alarm sounds once briefly.
** Indicates error where audible alarm sound pulses.
Code
Alarm
Active
Problem
Cause
Startup Errors
01
02
03
Sensor Error A*
Always No signal from pump A
sensor
Loose cable, failed sensor or cable, failed magnet
assembly
Sensor Error B*
Always No signal from pump B
sensor
Loose cable, failed sensor or cable, failed magnet
assembly
Communication Error*
Always Loss of communication
between main and dis-
play boards
Loose cable, failed board
Operating Errors
not used
04
05
06
07
not used
Pump Error A**
Pump Error B**
Spray
Test
Pump does not stall after Intake valve leak
top change over
Batch
Pump cavitating exces-
sively
Air in lines caused by loose fitting or use of agitator
Empty fluid supply
08
09
Sensor Code Error
Metering Error A**
Always Sensor values reverted to Sensor value data corrupt; board needs replacement
default
and /or recalibration
Spray
A dose too great
Dispense valve A leak
Empty B fluid supply
Clogged flow meter
10
Metering Error B**
Spray
B dose too great
Dispense valve B leak
Empty A fluid supply
Clogged flow meter
11
12
Sensor Reading Low A*
Sensor Reading Low B*
Spray
Test
Batch
Pump stroke travels
beyond sensor range at
top change over
Sensor or bracket loose
Sensor magnet dirty
13
14
Sensor Reading High A*
Sensor Reading High B*
Spray
Test
Batch
Pump stroke travels
beyond sensor range at
bottom change over
Sensor or bracket loose
Sensor magnet dirty
21
Pot Life Error
Spray
first, then
Always
Pot life timer timed out
Not enough material sprayed after last reset
309909H
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Alarms
Code
Alarm
Active
Problem
Cause
Operating Errors
(continued)
22
23
24
25
High Ratio (units with
meter[s] only)
Spray
Spray
Spray
Mix ratio higher than
Target + Tolerance
Flow rate too high
Slow actuation of dispense valve A or B
Clogged flow meter
Low Ratio (units with
meter[s] only)
Mix ratio lower than
Target - Tolerance
Dose Timeout A (units
with meter[s] only)
Air flow switch indicates Air flow switch stuck open.
more than 40 sec of air
flow without dose com-
pleting
Atomizing air leak downstream of air flow switch.
Dose Timeout B (units
with meter[s] only)
Clogged flow meter.
Gun triggered without fluid (dusting parts)
Sampling valves closed, or gun not triggered.
26
Park Timeout
(pump-based units only)
Park
Pumps not at bottom of
stroke
Testing Error
Piston packing/ball A*
Piston packing/ball B*
Inlet Ball A*
15
16
17
18
19
20
Test
Test
Test
Pump does not com-
pletely stall in up stroke
Piston packing or ball check failure
Intake valve ball check failure
Pump does not com-
pletely stall in downstroke
Inlet Ball B*
Dispense Valve A*
Dispense Valve B*
Pump does not com-
pletely stall in both up
and down strokes
Throat packing or dispense valve failure
27
28
Pump Calibration
Timeout A
Run A Pump doesn’t run
through calibration.
Sampling valves closed.
Pump Calibration
Timeout B
Run B
14
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Repair
Repair
Flush before repairing equipment, if possible. See Pro-
Mix Easy Operation manual.
Replacing Air Filter Element
There are 2 air filters on the unit: the 5 micron air mani-
fold filter (7) and 40 micron pump air filter (9). Check fil-
ters daily and replace element as needed. Order
15D909 5 micron filter and 15D890 40 micron filter.
WARNING
Read warnings, page 5.
WARNING
time may exceed pot life time, before servicing fluid
components, and before transporting equipment to a
service area.
Removing the bowl of a pressurized air filter could
cause serious injury. Do not service air filter until air
line is depressurized.
1. Close main air shutoff valve on air supply line and
on unit.
2. Remove left side plate (21).
3. Unlock filter bowl guard and remove.
4. Unscrew filter bowl.
5. Remove and replace element.
6. Screw filter bowl on securely.
7. Reassemble.
309909H
15
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Repair
Software Upgrades
User Interface
CAUTION
Removal
To avoid damaging circuit board, wear a grounding
strap.
1. Close main air shutoff valve on air supply line and
on unit.
1. Remove User Interface cover. See above.
2. Remove side panels (21).
2. Use a chip remover (D) to remove software chip (C).
FIG. 2.
3. Remove fasteners (45). Gently pull user interface
(11) away from pneumatic control (10).
10
315
21
C
D
45
FIG. 2
3. Install new chip (beveled corner down).
4. Reassemble.
11
TI4901a
5. Recalibrate main circuit board. See ProMix Easy
Operation Manual.
FIG. 1
4. To completely remove user interface (11), discon-
nect ground wire (315), and wires (416 and 406)
from main control board (301). See Electrical
16
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Repair
Replacing Main Circuit Board
CAUTION
To avoid damaging circuit board, wear a grounding
strap.
2. Disconnect all wire connectors from board (301).
FIG. 3.
3. Remove four screws (302) and replace board (301).
22.
5. Recalibrate system. See ProMix Easy Operation
Manual.
NOTE: If the main control board is replaced on
units that use a flow meter, the flow meter calibra-
tion data must be set using a PC and a Data
Download Kit (Graco P/N 248403 for hazardous
locations or Graco P/N 248404 for non-hazardous
locations).
320
301
TI4561a
FIG. 3
309909H
17
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Repair
3. Remove two screws (411).
Replacing Display Circuit Board
4. Loosen setscrew (419) from knob (405) and remove
knob assembly. Remove jam nut (N).
CAUTION
To avoid damaging circuit board, wear a grounding
strap.
5. Remove and replace display board (410).
22.
404
N
413 418
410
411
407
406
405
407
403
419
416
403
406
401
416
TI4755a
TI4756a
FIG. 4
18
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Repair
•
•
•
Lightly lubricate turbine o-ring before install-
ing turbine in housing.
Connect alternator red wire to + side and
black wire to – side of main circuit board.
Connect turbine to 3-pin connector on main
circuit board.
Pneumatic Control
Alternator Repair
Turbine Alternator Repair Kit 223688 is available to
replace turbine bearings.
P
304
305
304
304d
306r
301
310
FIG. 6
310
A
304a
1
304d
313
TI4561a
FIG. 5
304e
3. Disconnect two air lines (310) from alternator (304).
FIG. 6.
1
Torque to 20 in-lbs (2 N•m)
4. Remove top nut (305) and loosen bottom nut. Slide
alternator up and off bottom nut.
FIG. 7
5. Remove four screws (304d) to separate alternator
housings. FIG. 7.
6. Disconnect turbine (304e) from board (A). Follow
instructions in turbine kit manual 308034 to remove
and repair turbine.
7. Replace gasket (304a) if damaged. Place between
housings before securing with screws (304d).
22.
309909H
19
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Repair
Replacing Solenoids
Follow this procedure to replace a single solenoid.
4. Disconnect solenoid wires 12 position Phoenix con-
nector (306r) from main board.
2. Disconnect two solenoid wires (V) from main board.
FIG. 8.
5. Remove solenoid module (306) with regulator
(306e). FIG. 8.
3. Disconnect dispense valve pilot lines (A1, A2, B1,
B2). FIG. 8.
6. Unscrew and replace regulator (306e).
4. Remove two screws (S).
22.
5. Remove and replace solenoid (306b).
Make sure gaskets (306j, 306k) are in place when
reinstalling solenoid module.
From left to right, solenoid functions are as follows:
•
•
Component A
Component B
8. Set regulator to 24 psi (160 kPa, 1.6 bar).
Replacing Alarm
6. Reassemble. Solenoid wires are polarized (red +,
2. Disconnect alarm wires from main board.
Replacing Alternator Regulator
2. Remove two screws (309) from the back of the con-
trol box.
22.
Dispense Valve
Pilot Lines
1
2
Set regulator pressure to 24 psi (160 kPa, 16 bar).
310
Safety relief valve (306t) is required on all IS units.
A1 (off), clear tube
A2 (on), black tube
B1 (off), green tube
B2 (on), red tube
306e
1
V
B1
A
B
A1
B2
A2
306t
2
306k
B2
306j
S
306b
A2
TI4699a
TI4558a
A1
B1
FIG. 8
20
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Repair
Dispense Valve/Mix Manifold Pump Assembly
Assembly
WARNING
WARNING
Read warnings, page 5.
Read warnings, page 5.
2. Remove side plates (21).
2. Label all air and fluid lines, and disconnect from fit-
tings on manifold assembly.
3. Remove wire harnesses from sensor and solenoids.
3. Remove fasteners.
4. Disconnect fluid inlet and outlet lines from pump
lower. Disconnect air supply from pump.
4. Remove mix manifold (2).
5. Label all tubing and disconnect from fittings on
pump assembly.
5. To repair mix manifold, see manual 310654. To
repair dispense valves, see manual 310655.
6. Remove mounting hardware and slide pump out of
frame.
6. Reassemble.
7. Repair as instructed in pump manuals 310671,
310672, or 310662.
8. Reassemble.
309909H
21
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248349 Main Control Board Schematic
248349 Main Control Board Schematic
Pin 1
Pin 1
248349 Main Control Board LEDs
LED
Description
D2
In normal operation D2 flashes on and off in 1
second intervals. If D2 is off (not flashing),
software is not booting; check for power to
the board or a short circuit.
J6
F1
J5
D12 D6 D13 D5 D10
D5
D6
On: Dispense valve B is on (open).
Off: Dispense valve B is off (closed).
U4
J4
Active only on units with recirculation option.
On: Recirculation solenoid is on.
Off: Recirculation solenoid is off.
Pin 1
D10
D12
D13
On: Dispense valve A is on (open).
Off: Dispense valve A is off (closed).
D2
J1
On: Remote alarm output on.
Off: Remote alarm output off.
J2
J8
D13 is always off. Output powers the 246899
Expansion Board, turning the board on and
off.
Pin 1
Pin 1
Pin 1
TI11316a
246899 Pump Solenoid Expansion Board Schematic
246899 Pump Solenoid Expansion Board LEDs
LED
Description
D1
D2
D3
D4
On: Pump B is on the downstroke.
On: Pump B is on the upstroke.
On: Pump A is on the downstroke.
On: Pump A is on the upstroke.
Pin 1
D1
D2
D3
D4
P3
P2
P1
S
G
P
1
P4
Pin 1
TI11229a
309909H
23
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Parts
Part No. 234596 Series A, Pump-based, Cart-mounted Air Spray Unit, continued
46
37
1
65 (Ref)
39
16 17
47
74
82
76
65
67
17
75
63
16
15
9
15
32
33
40
47
25
49
48
3
5
15
7
4
24
8
45
31
6
32
33
12
24 (Ref)
23
14
45
16
17
44
78
2
Pump Solenoid
Cable Connections
63
78 (Ref)
2
1
TI4770a
1
2
Downstroke solenoid is on the outside.
Upstroke solenoid is on the inside.
TI11228a
309909H
25
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Parts
Part No. 234596 Series A, Pump-based, Cart-mounted Air Spray Unit, continued
Ref.
No.
Ref.
No.
Part No.
Description
Qty.
Part No.
Description
Qty.
1
1
46
47
48
49
51
56
57
58
59
60
113319
FITTING, air; 1/4 npt(m) x
3/8 in. (10 mm) OD tube
ELBOW; 1/4 npt(m) x
3/8 in. (10 mm) OD tube
FITTING, Y-adapter;
1/4 in. (6 mm) OD tube
ADAPTER; 3/8 in (10 mm) tube x
1/4 in. (6 mm) tube
1
2
3
4
5
6
15D771
234593
287230
109544
116756
155665
FRAME, wall mount
1
1
1
1
MIX MANIFOLD; see 310654
CONTROL, air; see page 53
ELBOW, pipe; 3/8 npt (mbe)
ELBOW, street, 45°; 3/8 npt (m x f)
UNION, adapter; 3/8 npsm(f) x
3/8 npt(m)
2
2
115841
114158
115743
116780
598095
054753
054754
054757
590385
1
2
1
1
7
8
117629
114316
FILTER, air; 5 micron
ELBOW; 3/8 npt(m) x
2
SCREW, hex hd flanged;
3/8-16 x 1-3/4 in. (44 mm)
TUBE; nylon; 5/32 in. (4 mm) OD;
TUBE; nylon; 5/32 in. (4 mm) OD;
TUBE; nylon; 5/32 in. (4 mm) OD;
TUBE; nylon; 5/32 in. (4 mm) OD;
TUBE; polyethylene; 3/8 in. (10 mm)
NIPPLE; 1/4 npsm x 1/4 npt
FITTING, bulkhead
ELBOW, street; 1/4 npt (m x f)
TUBE; nylon; 1/4 in. (6 mm) OD;
NUT, hex, flange hd; 3/8-16
SCREW, cap; 3/8-16 x 3 in. (76 mm)
WHEEL
REGULATOR, air
GAUGE, pressure, air
NUT, regulator
HOSE, fluid; 1/4 npsm (fbe); PTFE;
1/4 in. (6 mm) ID; 18 in. (457 mm);
BUSHING, strain relief
RING, retaining
ELBOW, street; 1/8 npt (m x f)
BUSHING, wheel
3/8 in. (10 mm) OD tube fitting
FILTER, air; 40 micron
PNEUMATIC CONTROL,
intrinsically safe; see page 54
USER INTERFACE; see page 52
PUMP, UltraMix; see 310671
BRACKET, support, fluid manifold
ELBOW; 1/2 npt(m) x
2 ft
2 ft
2 ft
2 ft
9 ft
1
1
9
10
15D795
248270
1
2
1
3
11
12
14
15
234620
248570
15D873
C38211
3/8 in. (10 mm) OD tube
WASHER, lock; 1/4
5
5
16
17
C19038
112925
SCREW, cap, button hd;
1/4-20 x 3/8 in. (10 mm)
SCREW, machine, phillips;
8-32 x 7/16 in. (11 mm)
PLATE, side
3
1
1
4.2
ft
4
2
2
1
1
63
65
67
70
162453
104641
100840
054123
4
20
103196
2
20
8
21
22
23
15D767
119291
113802
SCREW, self-tapping
71
72
73
74
75
76
78
112958
116935
198720
116513
108190
116514
206966
SCREW, hex hd, flanged;
3/8-16 x 5/8 in. (16 mm)
HOSE, air; nitrile; 1/2 in. (13 mm)
ID; 1/2 npt (mbe); 18 in. (457 mm);
ELBOW, swivel; 1/2 npt(m) x
1/2 npsm(f)
CABLE, sensor; see Electrical
HARNESS, connector; see Electri-
LABEL, warning
CART
GROMMET
COUPLING; 1/8 npt (fbe)
CONNECTOR; 1/8 npt(m) x
1/4 in. (6 mm) OD tube
GROUND WIRE
1
24
220598
1
2
1
2
2
25
26
27
C19024
15D607
15D794
2
2
1
2
1
2
1
1
79
81
82
84
85
98
100
101
195889
113436
160701
15E106
15D986
154628
239561
233498
1
1
2
2
2
28▲ 290331
30
31
32
33
15D775
101765
100451
115671
PLATE, rear
WASHER
GUN, spray, HVLP; see 308741
HOSE ASSEMBLY; 3/8 npsm (f)
nylon fluid hose; 1/4 npsm(f) air
hose; 25 ft (7.6 m)
NIPPLE; 3/8 npt x 3/8 npsm
ELBOW, swivel; 3/8 npt(m) x
1/4 npsm(f)
1
2
37
38
244524
113279
PLUG, tube fitting;
1
1
102
103
162485
155495
5/32 in. (4 mm) OD tube
NUT, keps, hex hd; 10-24
SCREW, cap, button hd;
10-32 x 3/8 in. (10 mm)
CAP
SCREW, machine; 1/4-20 x
1-1/2 in. (38 mm)
NUT, hex, flange hd; 1/4-20
2
4
39
40
113505
551787
1
104
214706
REGULATOR, pressure, fluid;
see 307212
2
1
41
44
111218
114104
▲ Replacement Danger and Warning labels, tags, and cards
are available at no cost.
7
45
115942
26
309909H
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Parts
Pump and Meter-based, Wall-mounted Air Spray Units
Part No. 234597 Series A, UltraMix carbon steel pump and G3000 Meter
Part No. 234598 Series A, UltraMix stainless steel pump and G3000 Meter
10
39
11
21, 28
22
45
22
20
38
79
TI4901b
21
309909H
27
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Parts
Pump and Meter-based, Wall-mounted Air Spray Units, continued
37
46
65 (Ref)
16 17
1
39
3
65
13
9 16 17
53
80
15
32
33
67
63
40
88
47
49
25
5
4
48
24
45
8
7
31
6
32
33
23
45
16
24 (Ref)
14
44
17
12
2
78
TI4902a
63
78 (Ref)
Pump Solenoid
Cable Connections
89
86
87
83
1
2
91
90
1
2
Downstroke solenoid is on the outside.
Upstroke solenoid is on the inside.
TI11262a
28
309909H
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Parts
Pump and Meter-based, Wall-mounted Air Spray Units, continued
Ref.
No.
Ref.
No.
Part No.
Description
Qty.
Part No.
Description
Qty.
1
2
38
113279
PLUG, tube fitting;
1
2
15D771
234593
FRAME, wall mount
5/32 in. (4 mm) OD tube
NUT, keps, hex hd; 10-24
SCREW, cap, button hd;
10-32 x 3/8 in. (10 mm)
SCREW, machine; 1/4-20 x
1-1/2 in. (38 mm)
NUT, hex, flange hd; 1/4-20
FITTING, air; 1/4 npt(m) x
3/8 in. (10 mm) OD tube
ELBOW; 1/4 npt(m) x
3/8 in. (10 mm) OD tube
FITTING, Y-adapter;
1/4 in. (6 mm) OD tube
ADAPTER; 3/8 in (10 mm) tube x
1/4 in. (6 mm) tube
1
MIX MANIFOLD; cst; carbon steel
models only; see 310654
MIX MANIFOLD; sst; stainless steel
models only; see 310654
CONTROL, air; see page 53
ELBOW, pipe; 3/8 npt (mbe)
ELBOW, street, 45°; 3/8 npt (mxf)
UNION, adapter; 3/8 npsm(f) x
3/8 npt(m)
2
4
39
40
113505
551787
1
234451
1
1
1
1
1
44
114104
3
4
5
6
287230
109544
116756
155665
7
1
45
46
115942
113319
1
1
1
47
48
49
115841
114158
115743
1
1
7
8
117629
114316
FILTER, air; 5 micron
ELBOW; 3/8 npt(m) x 3/8 in.
(10 mm) OD tube fitting
FILTER, air; 40 micron
1
1
9
10
15D795
248270
PNEUMATIC CONTROL,
intrinsically safe; see page 48
USER INTERFACE; see page 52
PUMP, UltraMix, cst; carbon steel
models only; see 310671
PUMP, UltraMix, sst; stainless steel
models only; see 310671
PLUG, pipe; 1/2 npt
BRACKET, support, fluid manifold
ELBOW; 1/2 npt(m) x
3/8 in. (10 mm) OD tube fitting
WASHER, lock; 1/4
SCREW, cap, button hd;
1/4-20 x 3/8 in. (10 mm)
SCREW, machine, phillips;
8-32 x 7/16 in. (11 mm)
PLATE, side
1
2 ft
53
56
111763
598095
ELBOW; 1/4 npt (mbe)
1
1
11
12
234620
248570
TUBE; nylon; 5/32 in. (4 mm) OD;
TUBE; nylon; 5/32 in. (4 mm) OD;
TUBE; nylon; 5/32 in. (4 mm) OD;
TUBE; nylon; 5/32 in. (4 mm) OD;
TUBE; polyethylene; 3/8 in. (10 mm)
NIPPLE; 1/4 npsm x 1/4 npt
FITTING, bulkhead
ELBOW, street; 1/4 npt (m x f)
TUBE; nylon; 1/4 in. (6 mm) OD;
HOSE, fluid; 1/4 npsm (fbe); PTFE;
1/4 in. (6 mm) ID; 18 in. (457 mm);
BUSHING, strain relief
BUSHING; 1/2 npt(m) x 1/4 npt(f)
CHECK VALVE
UNION, swivel; 1/4 npsm(f) x
1/4 npt(m)
HARNESS, wire
SWITCH, air flow
ADAPTER; 1/4 npsm x
1/4 npt (mbe)
METER, G3000; see 308778
SHIELD, ESD, G3000
2 ft
2 ft
2 ft
57
58
59
60
054753
054754
054757
590385
1
248571
1
1
2
13
14
15
100361
15D873
C38211
4.7
ft
2
1
1
4.2
ft
1
5
5
16
17
C19038
112925
63
65
67
70
162453
104641
100840
054123
4
20
103196
2
12
4
21
22
23
15D767
119291
113802
SCREW, self-tapping
78
206966
SCREW, hex hd, flanged;
3/8-16 x 5/8 in. (16 mm)
HOSE, air; nitrile; 1/2 in. (13 mm)
ID; 1/2 npt (mbe); 18 in. (457 mm);
ELBOW, swivel; 1/2 npt(m) x
1/2 npsm(f)
CABLE, sensor; see Electrical
HARNESS, connector; see Electri-
LABEL, warning
1
24
220598
1
1
1
1
79
80
83
86
195889
100206
501867
114339
1
2
2
25
26
27
C19024
15D607
15D794
1
1
1
87
88
89
15D957
119159
166846
1
2
2
2
28▲ 290331
1
1
90
91
239716
195283
31
32
33
101765
100451
115671
GROMMET
COUPLING; 1/8 npt (fbe)
CONNECTOR; 1/8 npt(m) x
1/4 in. (6 mm) OD tube
▲ Replacement Danger and Warning labels, tags, and cards
are available at no cost.
1
37
244524
GROUND WIRE
309909H
29
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Parts
Pump-based, Wall-mounted Air Spray Units
Part No. 234599 Series A, carbon steel, intrinsically safe
Part No. 234600 Series A, carbon steel, non-intrinsically safe
Part No. 234601 Series A, stainless steel, intrinsically safe
Part No. 234825 Series A, stainless steel, non-intrinsically safe
10
39
11
21, 28
45
22
22
20
38
79
21
TI4904b
30
309909H
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Parts
Pump-based, Wall-mounted Air Spray Units, continued
37
1
16
17
39
17
16
15
9
15
32
33
40
25
49
48
3
5
13
4
24
7
8
45
31
6
32
33
24 (Ref)
23
12
45
16
14
44
17
78
2
Pump Solenoid
Cable Connections
63
2
1
78 (Ref)
TI4905a
1
Downstroke solenoid is on the outside.
Upstroke solenoid is on the inside.
2
TI11228a
309909H
31
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Parts
Pump-based, Wall-mounted Air Spray Units, continued
Ref.
No.
Ref.
No.
Part No.
Description
Qty.
Part No.
Description
Qty.
1
2
26
15D607
CABLE, sensor; see Electrical
HARNESS, connector; see Electri-
LABEL, warning
1
2
15D771
234593
FRAME, wall mount
1
MIX MANIFOLD; cst; carbon steel
models only; see 310654
MIX MANIFOLD; sst; stainless steel
models only; see 310654
CONTROL, air; see page 53
ELBOW, pipe; 3/8 npt (mbe); intrin-
sically safe models only
ELBOW; 3/8 npt(m) x 3/8 in.
(10 mm) OD tube fitting; non-intrin-
sically safe models only
ELBOW, street, 45°; 3/8 npt (mxf);
intrinsically safe models only
UNION, adapter; 3/8 npsm(f) x
3/8 npt(m); intrinsically safe models
only
FILTER, air; 5 micron; intrinsically
safe models only
ELBOW; 3/8 npt(m) x 3/8 in.
(10 mm) OD tube fitting;
intrinsically safe models only
FILTER, air; 40 micron
PNEUMATIC CONTROL;
intrinsically safe models only;
see page 48
PNEUMATIC CONTROL; non-intrin-
sically safe models only; see page
2
27
15D794
1
234451
1
2
2
28▲ 290331
31
32
1
1
101765
100451
GROMMET
3
4
287230
109544
COUPLING; 1/8 npt (fbe);
intrinsically safe models only
COUPLING; 1/8 npt (fbe);
non-intrinsically safe models only
CONNECTOR; 1/8 npt(m) x
1/4 in. (6 mm) OD tube;
intrinsically safe models only
CONNECTOR; 1/8 npt(m) x
1/4 in. (6 mm) OD tube; non-intrinsi-
cally safe models only
1
2
1
100451
115671
114316
33
1
1
5
6
116756
155665
1
115671
1
2
1
1
37
38
244524
113279
GROUND WIRE
PLUG, tube fitting;
7
8
117629
114316
5/32 in. (4 mm) OD tube
NUT, keps, hex hd; 10-24
SCREW, cap, button hd;
10-32 x 3/8 in. (10 mm)
SCREW, machine; 1/4-20 x
1-1/2 in. (38 mm)
NUT, hex, flange hd; 1/4-20
FITTING, Y-adapter;
1/4 in. (6 mm) OD tube
ADAPTER; 3/8 in (10 mm) tube x
1/4 in. (6 mm) tube
TUBE; nylon; 5/32 in. (4 mm) OD;
TUBE; nylon; 5/32 in. (4 mm) OD;
TUBE; nylon; 5/32 in. (4 mm) OD;
TUBE; nylon; 5/32 in. (4 mm) OD;
TUBE; polyethylene; 3/8 in. (10 mm)
NIPPLE; 1/4 npsm x 1/4 npt
TUBE; nylon; 1/4 in. (6 mm) OD;
2
4
39
40
113505
551787
1
1
9
10
15D795
248270
1
44
114104
7
2
45
48
115942
114158
1
248316
2
2 ft
2 ft
2 ft
2 ft
49
56
57
58
59
60
115743
598095
054753
054754
054757
590385
1
2
11
12
234620
248570
USER INTERFACE; see page 52
PUMP, UltraMix, cst; carbon steel
models only; see 310671
PUMP, UltraMix, sst; stainless steel
models only; see 310671
PLUG, pipe; 1/2 npt
2
248571
1
1
2
13
14
15
100361
15D873
C38211
BRACKET, support, fluid manifold
ELBOW; 1/2 npt(m) x
3/8 in. (10 mm) OD tube fitting
WASHER, lock; 1/4
SCREW, cap, button hd;
1/4-20 x 3/8 in. (10 mm)
SCREW, machine, phillips;
8-32 x 7/16 in. (11 mm)
6.7
ft
2
4.2
ft
2
5
5
16
17
C19038
112925
63
70
162453
054123
4
20
103196
2
12
8
78
79
206966
195889
HOSE, fluid; 1/4 npsm (fbe); PTFE;
1/4 in. (6 mm) ID; 18 in. (457 mm);
BUSHING, strain relief
21
22
23
15D767
119291
113802
PLATE, side
SCREW, self-tapping
SCREW, hex hd, flanged;
3/8-16 x 5/8 in. (16 mm)
HOSE, air; nitrile; 1/2 in. (13 mm)
ID; 1/2 npt (mbe); 18 in. (457 mm);
ELBOW, swivel; 1/2 npt(m) x
1/2 npsm(f)
2
1
1
24
25
220598
C19024
▲ Replacement Danger and Warning labels, tags, and cards
are available at no cost.
32
309909H
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
Meter-based, Wall-mounted High Pressure Units, continued
46
37
65 (Ref)
1
39
16
17
65
9
16 17
3
80
67
63
53
32
33
40
88
25
47
5
4
24
45
31
8
7
1
6
32
33
45
16
14
44
24 (Ref)
17
2
89
86
87
83
1
TI4918a
91
90
34
309909H
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Parts
Meter-based, Wall-mounted High Pressure Units, continued
Ref.
No.
Ref.
No.
Part No. Description
Qty.
2 ft
Part No. Description
Qty.
1
56
57
58
59
60
598095 TUBE; nylon; 5/32 in. (4 mm) OD;
054753 TUBE; nylon; 5/32 in. (4 mm) OD;
054754 TUBE; nylon; 5/32 in. (4 mm) OD; red;
054757 TUBE; nylon; 5/32 in. (4 mm) OD;
590385 TUBE; polyethylene; 3/8 in. (10 mm)
162453 NIPPLE; 1/4 npsm x 1/4 npt
104641 FITTING, bulkhead
100840 ELBOW, street; 1/4 npt (m x f)
054123 TUBE; nylon; 1/4 in. (6 mm) OD; see
100206 BUSHING; 1/2 npt(m) x 1/4 npt(f)
501867 CHECK VALVE
1
2
15D771 FRAME, wall mount
234593 MANIFOLD, mix (234618); cst;
see 310654
234451 MANIFOLD, mix (234619); sst;
see 310654
109544 ELBOW, pipe; 3/8 npt (mbe)
116756 ELBOW, street, 45°; 3/8 npt (m x f)
155665 UNION, adapter; 3/8 npsm(f) x
3/8 npt(m)
117629 FILTER, air; 5 micron
114316 ELBOW; 3/8 npt(m) x
3/8 in. (10 mm) OD tube
15D795 FILTER, air; 40 micron
248270 PNEUMATIC CONTROL,
intrinsically safe; see page 54
15D873 BRACKET, support, fluid manifold
C19038 WASHER, lock; 1/4
112925 SCREW, cap; 1/4-20 x
3/8 in. (10 mm)
1
2 ft
2 ft
2 ft
1
1
1
1
1
3
4
5
6
3.5
ft
1
1
1
63
65
67
70
1
1
7
8
4 ft
1
1
9
10
1
2
2
80
83
86
1
1
5
5
11
14
16
17
114339 UNION, swivel; 1/4 npsm(f) x
1/4 npt(m)
15D957 HARNESS, wire
119159 SWITCH, air flow
166846 ADAPTER; 1/4 npsm x
1/4 npt (mbe)
1
1
2
87
88
89
4
20
103196 SCREW, machine, phillips;
8-32 x 7/16 in. (11 mm)
15D767 PLATE, side
119291 SCREW, self-tapping
220598 HOSE, air; nitrile; 1/2 in. (13 mm) ID;
1/2 npt (mbe); 18 in. (457 mm); see
2
2
90
91
239716 METER, G3000; see 308778
195283 SHIELD, ESD, G3000
2
12
1
21
22
24
▲ Replacement Danger and Warning labels, tags, and cards
are available at no cost.
1
25
C19024 ELBOW, swivel; 1/2 npt(m) x
1/2 npsm(f)
1
2
2
2
28▲ 290331 LABEL, warning
31
32
33
101765 GROMMET
100451 COUPLING; 1/8 npt (fbe)
115671 CONNECTOR; 1/8 npt(m) x
1/4 in. (6 mm) OD tube
1
2
37
38
244524 GROUND WIRE
113279 PLUG, tube fitting;
5/32 in. (4 mm) OD tube
2
4
39
40
113505 NUT, keps, hex hd; 10-24
551787 SCREW, cap, button hd;
10-32 x 3/8 in. (10 mm)
1
44
114104 SCREW, machine; 1/4-20 x
1-1/2 in. (38 mm)
7
1
45
46
115942 NUT, hex, flange hd; 1/4-20
113319 FITTING, air; 1/4 npt(m) x
3/8 in. (10 mm) OD tube
1
1
47
53
115841 ELBOW; 1/4 npt(m) x
3/8 in. (10 mm) OD tube
111763 ELBOW; 1/4 npt (mbe)
309909H
35
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Parts
Pump-based, Wall-mounted High Pressure Units
Part No. 234606 Series A, HydraMix 500 carbon steel, intrinsically safe
Part No. 234607 Series A, HydraMix 500 carbon steel, non-intrinsically safe
Part No. 234609 Series A, HydraMix 600 carbon steel, intrinsically safe
Part No. 234610 Series A, HydraMix 600 carbon steel, non-intrinsically safe
Part No. 234612 Series A, HydraMix 700 carbon steel, intrinsically safe
Part No. 234608 Series A, HydraMix 500 stainless steel, intrinsically safe
Part No. 234826 Series A, HydraMix 500 stainless steel, non-intrinsically safe
Part No. 234611 Series A, HydraMix 600 stainless steel, intrinsically safe
Part No. 234827 Series A, HydraMix 600 stainless steel, non-intrinsically safe
Part No. 234613 Series A, HydraMix 700 stainless steel, intrinsically safe
10
39
11
45
22
21, 28
22
20
38
79
21
TI4910b
36
309909H
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Parts
Pump-based, Wall-mounted High Pressure Units, continued
37
1
16 17
39
17
16
9
96
94
95
15
15
32
33
5
40
25
3
13
4
7
24
12
45
31
6
93
68
69
8
23
24 (Ref)
45
16
14
44
32
34
33
17
15
34
2
50
50
Detail of B Side
Muffler
35
36
TI4911b
Pump Solenoid
Cable Connections
2
1
1
2
Downstroke solenoid connection.
Upstroke solenoid connection.
TI5294a
309909H
37
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Parts
Pump-based, Wall-mounted High Pressure Units, continued
Ref.
No.
Ref.
No.
Part No.
Description
Qty.
12
8
Part No.
Description
Qty.
1
22
23
119291
113802
SCREW, self-tapping
1
2
15D771
234593
FRAME, wall mount
1
SCREW, hex hd, flanged;
3/8-16 x 5/8 in. (16 mm)
HOSE, air; nitrile; 1/2 in. (13 mm)
ID; 1/2 npt (mbe); 18 in. (457 mm);
ELBOW, swivel; 1/2 npt(m) x
1/2 npsm(f)
CABLE, sensor; see Electrical
HARNESS, connector; see Electri-
LABEL, warning
MIX MANIFOLD; cst; carbon steel
models only; see 310654
MIX MANIFOLD; sst; stainless steel
models only; see 310654
CONTROL, air; see page 53
ELBOW, pipe; 3/8 npt (mbe); intrin-
sically safe models only
ELBOW; 3/8 npt(m) x 3/8 in.
(10 mm) OD tube fitting; non-intrin-
sically safe models only
ELBOW, street, 45°; 3/8 npt (mxf);
intrinsically safe models only
UNION, adapter; 3/8 npsm(f) x
3/8 npt(m); intrinsically safe models
only
1
1
24
220598
234451
1
1
3
4
287230
109544
1
2
2
25
26
27
C19024
15D607
15D794
1
114316
1
1
5
6
116756
155665
1
2
2
28▲ 290331
31
32
101765
100451
GROMMET
COUPLING; 1/8 npt (fbe); intrinsi-
cally safe models only
1
2
1
1
100451
115671
COUPLING; 1/8 npt (fbe);
non-intrinsically safe models only
CONNECTOR; 1/8 npt(m) x
1/4 in. (6 mm) OD tube;
intrinsically safe models only
CONNECTOR; 1/8 npt(m) x
1/4 in. (6 mm) OD tube; non-intrinsi-
cally safe models only
7
8
117629
114316
FILTER, air; 5 micron; intrinsically
safe models only
ELBOW; 3/8 npt(m) x
3/8 in. (10 mm) OD tube fitting;
intrinsically safe models only
FILTER, air; 40 micron
PNEUMATIC CONTROL;
intrinsically safe models only;
see page 48
33
1
1
1
115671
9
10
15D795
248270
2
2
34
35
15D966
15E020
BRACKET, muffler
1
FITTING, compression; cst;
carbon steel models only;
1/4 npt(m) x 1/2 in. (13 mm) tube
FITTING, compression; sst;
stainless steel models only;
1/4 npt(m) x 1/2 in. (13 mm) tube
ELBOW, compression; cst;
carbon steel models only;
3/8 npt(m) x 1/2 in. (13 mm) tube
ELBOW, compression; sst;
stainless steel models only;
3/8 npt(m) x 1/2 in. (13 mm) tube
GROUND WIRE
248316
PNEUMATIC CONTROL; non-intrin-
sically safe models only; see page
2
2
2
1
2
15E021
15E018
15E019
11
12
234620
248572
USER INTERFACE; see page 52
PUMP, HydraMix 500, cst; 234606
and 234607; see 310672
PUMP, HydraMix 500, sst; 234608
and 234826; see 310672
PUMP, HydraMix 600, cst; 234609
and 234610; see 310672
PUMP, HydraMix 600, sst; 234611
and 234827; see 310672
PUMP, HydraMix 700, cst; 234612;
see 310672
PUMP, HydraMix 700, sst; 234613;
see 310672
PLUG, pipe; 1/2 npt
BRACKET, support, fluid manifold
ELBOW; 1/2 npt(m) x
1/2 in. (13 mm) OD tube fitting
2
2
2
2
2
36
248573
248574
248575
248576
248577
1
2
37
38
244524
113279
PLUG, tube fitting;
5/32 in. (4 mm) OD tube
NUT, keps, hex hd; 10-24
SCREW, cap, button hd;
10-32 x 3/8 in. (10 mm)
TUBE, fluid, A component; see
TUBE, fluid, B component; see
SCREW, machine; 1/4-20 x
1-1/2 in. (38 mm)
2
4
39
40
113505
551787
1
1
3
13
14
15
100361
15D873
114110
1
1
1
7
42
43
44
45
15D998
15D999
114104
115942
5
5
16
17
C19038
112925
WASHER, lock; 1/4
SCREW, cap, button hd;
1/4-20 x 3/8 in. (10 mm)
SCREW, machine, phillips;
8-32 x 7/16 in. (11 mm)
4
2
20
21
103196
15D767
NUT, hex, flange hd; 1/4-20
PLATE, side
38
309909H
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Parts
Ref.
No.
Ref.
No.
Part No.
Description
Qty.
2
2 ft
Part No.
Description
Qty.
1
50
56
102656
598095
MUFFLER
69
100081
BUSHING, pipe; 1/2 npt(m) x
3/8 npt(f)
TUBE; nylon; 1/4 in. (6 mm) OD;
BUSHING, strain relief
SCREW, hex hd, flange; 1/4-20 x
3/4 in. (19 mm)
COVER, sensor; non-intrinsically
safe carbon steel models only
O-RING; non-intrinsically safe car-
bon steel models only
BUSHING, strain relief;
non-intrinsically safe carbon steel
models only
TUBE; nylon; 5/32 in. (4 mm) OD;
TUBE; nylon; 5/32 in. (4 mm) OD;
TUBE; nylon; 5/32 in. (4 mm) OD;
TUBE; nylon; 5/32 in. (4 mm) OD;
TUBE; polyethylene; 3/8 in. (10 mm)
TUBE; nylon; 1/2 in. (13 mm) OD;
4 ft
70
054123
2 ft
2 ft
2 ft
57
58
59
60
61
68
054753
054754
054757
590385
061134
114129
2
4
79
93
195889
113796
2
2
2
94
95
96
15A818
C20272
15E383
0.7
ft
5.2
ft
1
FITTING; 3/8 npt(m) x
1/2 in. (13 mm) OD tube fitting
▲ Replacement Danger and Warning labels, tags, and cards
are available at no cost.
309909H
39
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Parts
Pump and Meter-based, Wall-mounted High Pressure Units
Part No. 234602 Series A, HydraMix 500 carbon steel pump and G3000 Meter
Part No. 234603 Series A, HydraMix 500 stainless steel pump and G3000 Meter
Part No. 234604 Series A, HydraMix 600 carbon steel pump and G3000 Meter
Part No. 234605 Series A, HydraMix 600 stainless steel pump and G3000 Meter
10
39
11
45
21, 28
22
22
20
38
79
21
TI4907b
40
309909H
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Parts
Pump and Meter-based, Wall-mounted High Pressure Units, continued
46
37
65 (Ref)
1
16 17
39
65
3
67
13
80
17
16
15
9
32
33
53
88
40
25
5
47
4
24
12
63
7
45
31
6
93
68
8
23
69
34
45
17 16
14
44
32
24 (Ref)
33
2
50
35
36
89
86
TI4908a
83
Pump Solenoid
Cable Connections
2
1
91
90
87
1
2
Downstroke solenoid connection.
Upstroke solenoid connection.
TI5294a
309909H
41
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Parts
Pump and Meter-based, Wall-mounted High Pressure Units, continued
Ref.
No.
Ref.
No.
Part No.
Description
Qty.
Part No.
Description
Qty.
1
2
33
115671
CONNECTOR; 1/8 npt(m) x
1/4 in. (6 mm) OD tube
BRACKET, muffler
1
2
15D771
234593
FRAME, wall mount
1
MIX MANIFOLD; cst; carbon steel
models only; see 310654
MIX MANIFOLD; sst; stainless steel
models only; see 310654
CONTROL, air; see page 53
ELBOW, pipe; 3/8 npt (mbe)
ELBOW, street, 45°; 3/8 npt (mxf)
UNION, adapter; 3/8 npsm(f) x
3/8 npt(m)
FILTER, air; 5 micron
ELBOW; 3/8 npt(m) x
3/8 in. (10 mm) OD tube fitting
FILTER, air; 40 micron
PNEUMATIC CONTROL,
intrinsically safe; see page 48
USER INTERFACE; see page 52
PUMP, HydraMix 500, cst; 234602;
see 310672
PUMP, HydraMix 500, sst; 234603;
see 310672
PUMP, HydraMix 600, cst; 234604;
see 310672
PUMP, HydraMix 600, sst; 234605;
see 310672
PLUG, pipe; 1/2 npt
BRACKET, support, fluid manifold
ELBOW; 1/2 npt(m) x
1
1
34
35
15D966
15E020
1
FITTING, compression; cst;
carbon steel models only;
1/4 npt(m) x 1/2 in. (13 mm) tube
FITTING, compression; sst;
stainless steel models only;
1/4 npt(m) x 1/2 in. (13 mm) tube
ELBOW, compression; cst;
carbon steel models only;
3/8 npt(m) x 1/2 in. (13 mm) tube
ELBOW, compression; sst;
stainless steel models only;
3/8 npt(m) x 1/2 in. (13 mm) tube
GROUND WIRE
234451
1
1
1
1
3
4
5
6
287230
109544
116756
155665
1
1
1
15E021
15E018
15E019
36
1
1
7
8
117629
114316
1
1
9
10
15D795
248270
1
2
37
38
244524
113279
PLUG, tube fitting;
1
1
11
12
234620
248572
5/32 in. (4 mm) OD tube
NUT, keps, hex hd; 10-24
SCREW, cap, button hd;
10-32 x 3/8 in. (10 mm)
TUBE, fluid, A component; see
SCREW, machine; 1/4-20 x
1-1/2 in. (38 mm)
NUT, hex, flange hd; 1/4-20
FITTING, air; 1/4 npt(m) x
3/8 in. (10 mm) OD tube
ELBOW; 1/4 npt(m) x
2
4
39
40
113505
551787
1
1
1
248573
248574
248575
1
1
42
44
15D998
114104
7
1
45
46
115942
113319
1
1
1
13
14
15
100361
15D873
114110
1
47
115841
1/2 in. (13 mm) OD tube fitting
WASHER, lock; 1/4
3/8 in. (10 mm) OD tube
MUFFLER
ELBOW; 1/4 npt (mbe)
5
5
16
17
C19038
112925
1
1
2 ft
50
53
56
102656
111763
598095
SCREW, cap, button hd;
1/4-20 x 3/8 in. (10 mm)
SCREW, machine, phillips;
8-32 x 7/16 in. (11 mm)
PLATE, side
TUBE; nylon; 5/32 in. (4 mm) OD;
TUBE; nylon; 5/32 in. (4 mm) OD;
TUBE; nylon; 5/32 in. (4 mm) OD;
red; see pages 45, 46, and 47
TUBE; nylon; 5/32 in. (4 mm) OD;
TUBE; polyethylene; 3/8 in. (10 mm)
TUBE; nylon; 1/2 in. (13 mm) OD;
NIPPLE; 1/4 npsm x 1/4 npt
FITTING, bulkhead
4
20
103196
2 ft
2 ft
2 ft
57
58
59
60
61
054753
054754
054757
590385
061134
2
12
4
21
22
23
15D767
119291
113802
SCREW, self-tapping
SCREW, hex hd, flanged;
3/8-16 x 5/8 in. (16 mm)
HOSE, air; nitrile; 1/2 in. (13 mm)
ID; 1/2 npt (mbe); 18 in. (457 mm);
ELBOW, swivel; 1/2 npt(m) x
1/2 npsm(f)
CABLE, sensor; see Electrical
HARNESS, connector; see Electri-
LABEL, warning
1
24
220598
4.6
ft
1 ft
1
1
1
25
26
27
C19024
15D607
15D794
1
1
1
1
63
65
67
68
162453
104641
100840
114129
ELBOW, street; 1/4 npt (m x f)
FITTING; 3/8 npt(m) x
1/2 in. (13 mm) OD tube fitting
BUSHING, pipe; 1/2 npt(m) x
3/8 npt(f)
1
2
2
28▲ 290331
31
32
101765
100451
GROMMET
COUPLING; 1/8 npt (fbe)
1
69
100081
42
309909H
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Parts
Ref.
No.
Part No.
Description
Qty.
3.5
ft
70
054123
TUBE; nylon; 1/4 in. (6 mm) OD;
BUSHING, strain relief
BUSHING; 1/2 npt(m) x 1/4 npt(f)
CHECK VALVE
1
1
1
1
79
80
83
86
195889
100206
501867
114339
UNION, swivel; 1/4 npsm(f) x
1/4 npt(m)
1
1
1
87
88
89
15D957
119159
166846
HARNESS, wire
SWITCH, air flow
ADAPTER; 1/4 npsm x
1/4 npt (mbe)
1
1
90
91
239716
195283
METER, G3000; see 308778
SHIELD, ESD, G3000
▲ Replacement Danger and Warning labels, tags, and cards
are available at no cost.
309909H
43
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Parts
Tube Connections, Low Pressure Pumps
Find the keys on the drawing to ensure proper connections.
Ref.
No.
Length,
in. (mm)
Ref.
No.
Length,
in. (mm)
Key Description
Key Description
G2 Gun Air Regulator (74) Output
60
30 (762)
18 (457)
18 (457)
18 (457)
17 (432)
21 (533)
2 (51)
A1 Dispense Valve A OFF
A2 Dispense Valve A ON
B1 Dispense Valve B OFF
B2 Dispense Valve B ON
C1 Air to Pneumatic Control (10)
D1 Air Filter (9) Drain Tube
D2 Air Filter (7) Drain Tube
G1 Gun Air Regulator (74) Input
56
57
59
58
60
70
70
60
24 (610)
24 (610)
24 (610)
24 (610)
8 (203)
24 (610)
18 (457)
31 (787)
L1
L2
Fluid Line, Pump A to Dispense Valve A 78
Fluid Line, Pump B to Dispense Valve B 78
M1 Air Filter (9) to Air Control (3)
24
60
60
70
70
P1
P2
S1
S2
Pump A Input Air
Pump B Input Air
Pump A Solenoid Inputs (2 tubes)
Pump B Solenoid Inputs (2 tubes)
2 (51)
P2
P1
G2
C1
G1
G1
M1
D1
M1
D2
P2
P1
B Side
A Side
S2
S1
C1
D1 D2
L1
B2
A2
L2
B1 A1
B1
B2
A1
A2
L2
L1
TI5278a
44
309909H
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Parts
Tube Connections, High Pressure Pumps
Find the keys on the drawing to ensure proper connections.
Ref.
No.
Length,
in. (mm)
Ref.
No.
Length,
in. (mm)
Key Description
Key Description
L1
Fluid Line, Pump A to Dispense Valve A 42
molded
tube
molded
tube
18 (457)
18 (457)
24 (610)
A1 Dispense Valve A OFF
A2 Dispense Valve A ON
B1 Dispense Valve B OFF
B2 Dispense Valve B ON
C1 Air to Pneumatic Control (10)
D1 Air Filter (9) Drain Tube
D2 Air Filter (7) Drain Tube
56
57
59
58
60
70
70
61
61
24 (610)
24 (610)
24 (610)
24 (610)
8 (203)
24 (610)
18 (457)
8 (203)
L2
Fluid Line, Pump B to Dispense Valve B 43
M1 Air Filter (9) to Air Control (3)
P1
P2
24
61
61
Pump A Input Air
Pump B Input Air
E1
E2
Pump A Exhaust
Pump B Exhaust
12 (305)
P2
P1
C1
M1
D1
M1
D2
P2
P1
B Side
A Side
C1
E2
D1
A2
D2 E1
B2
B1 A1
L1
L2
B1
B2
A1
A2
L1
L2
TI5279a
309909H
45
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Parts
Tube Connections, Meters
Find the keys on the drawing to ensure proper connections. This page shows a unit with meters on both sides. If your
Ref.
No.
Length,
in. (mm)
Ref.
No.
Length,
in. (mm)
Key Description
Key Description
D1 Air Filter (9) Drain Tube
D2 Air Filter (7) Drain Tube
G1 Gun Air Flow Switch (88) to Gun Air Line 60
M1 Air Filter (9) to Air Control (3) 24
70
70
24 (610)
18 (457)
30 (762)
18 (457)
A1 Dispense Valve A OFF
A2 Dispense Valve A ON
B1 Dispense Valve B OFF
B2 Dispense Valve B ON
C1 Air to Pneumatic Control (10)
56
57
59
58
60
24 (610)
24 (610)
24 (610)
24 (610)
8 (203)
G1
G1
C1
M1
D1
P2
M1
D2
C1
D1
D2
B2
A2
A Side
B Side
B1 A1
B1
B2
A1
A2
TI5280a
46
309909H
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Parts
Pneumatic Schematic
MOTOR
DOWN
MOTORA
B
DOWN
MOTOR
UP
MOTORA
PUMPBUP, 12 VDC
PUMPAUP, 12 VDC
B
UP
PUMP DOWN, 12 VDC
PUMP
DOWN, 12 VDC
B
A
AIR EXHAUST,
1/2 TUBE X 24" LONG
MANIFOLD
12 VDC
SOLENOID
AIR SUPPLY
GAUGE
METERING
A
B
VALVE
POSITION 1
AIR REGULATOR
12 VDC
SOLENOID
METERING
VALVE
TO MANIFOLD
3/8 TUBE
110 PSI
RELIEF
VALVE
POSITION 2
POSITION 3
(OPEN FOR OPT. CIRCULATION ACCESSORY SOLENOID)
3/8 AIR FILTER
AUTO DRAIN
5 MICRON
GAUGE
POSITION 4
(OPEN WITH BLANK PLATE)
3/4 AIR
FILTER
AUTO DRAIN
20 MICRON
3/4" BALL VALVE
BLEED TYPE
AIR
REGULATOR
SET @ 22 PSI
TURBINE / POWER SUPPLY
RELIEF VALVE
26 PSI FACTORY SET
309909H
47
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Parts
248270 Intrinsically Safe Pneumatic Control
Ref.
Ref.
No. Part No. Description
Qty.
No. Part No. Description
Qty.
1
306q 112512 • WIRE FERRULE, orange
4
301* 248349 CIRCUIT BOARD, main
302 100035 SCREW, machine, phillips;
8-32 x 5/16 in. (8 mm)
(not shown)
8
306r 117369 • CONNECTOR, 12 position
306s 150278 • ADAPTER, 1/4 x 1/8 npt
306t 117480 • SAFETY RELIEF VALVE,
26 psi (179 kPa, 1.8 bar)
1
1
1
1
304 245854 MODULE, alternator;
includes items 304a-304e
304a 193154 • GASKET; LDPE foam
304b 15A853 • WIRE HARNESS
304c 111225 • ELBOW; 1/8 npt(m) x
3/8 in. (10 mm) tube fitting
304d 114380 • SCREW; M5 x 25
304e 249254 • TURBINE ALTERNATOR
305 109466 NUT, lock, w/nylon insert; 8-32
306 248268 MODULE, solenoid, IS;
includes items 306a-306u
306a 15A822 • MANIFOLD
306b 117356 • VALVE, 12 VDC, IS
306c 114263 • FITTING; 1/8 npt x
5/32 in. (4 mm) tube
306d 156971 • NIPPLE; 1/4 npt
306e 115243 • AIR REGULATOR; 1/4 npt
306f 115841 • ELBOW; 1/4 npt x
3/8 in. (10 mm) tube fitting
306g 160701 • ELBOW, street; 1/8 npt(m x f)
306h 108190 • GAUGE
306j 15A798 • GASKET, neoprene
306k 15A799 • GASKET, neoprene
306m 110207 • ELBOW; 1/8 npt (mbe)
306n 104765 • PLUG, pipe; 1/8 ptf
306p 517449 • MUFFLER
306u 552183 • PLATE
2
1
2
2
1
1
2
307 15A800 GASKET; neoprene
308 195889 BUSHING, strain relief
309 106084 SCREW, machine;
M5 x 0.8; 10 mm
310 C12508 TUBE, nylon, black; 3/8 in. (10
mm) OD
4
1
2
1 ft
1
1
1
1
1
1
1
1 ft
1
1
1
311 113505 NUT, keps; 10-24
312 104029 CLAMP, ground
1
2
6
313 15A849 HARNESS, wire, alarm
314 117442 CONNECTOR, plug, 18 position
315 15B090 WIRE, grounding, door
317 111307 WASHER, lock, external tooth; M5
318 065213 WIRE, copper
320 118132 TERMINAL, lug, lockwasher
321 118129 SPACER
322 114213 HARNESS, connector
323 246899 CIRCUIT BOARD
324 112512 FERRULE, wire
1
1
3
1
1
1
1
1
6
1
1
2
1
330 119163 CONNECTOR, plug, 8 position
*
When ordering 248349 as a replacement part, you must also order a data download kit to program the circuit
board to the specific machine configuration. Order Kit 248403 for hazardous locations or Kit 248404 for non-haz-
ardous locations. See manual 309623 for further instructions.
48
309909H
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Parts
248270 Intrinsically Safe Pneumatic Control, continued
Alternator Module (304) Detail
307
330
320
302, 321
314
304a
304d
323
301
311
304
304e
315
306
304b
310
304c
A B
322
313
308
TI4561b
306g
306f
306h
Solenoid Module (306) Detail
306f
306d
306e
306s
306a
306n
306p
306m
306t
A
B
306n
306n
306f
306k
306j
306b
TI4558a
306c
306u
309909H
49
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Parts
248316 Non-intrinsically Safe Pneumatic Control
Ref.
Ref.
No. Part No. Description
Qty.
1
No. Part No. Description
Qty.
1
308 195889 BUSHING, strain relief
309 106084 SCREW, machine;
M5 x 0.8; 10 mm
311 113505 NUT, keps; 10-24
312 104029 CLAMP, ground
313 15A849 HARNESS, wire, alarm
314 117442 CONNECTOR, plug, 18 position
315 15B090 WIRE, grounding, door
317 111307 WASHER, lock, external tooth; M5
318 065213 WIRE, copper; 18 AWG;
green w/yellow stripe
301* 248349 CIRCUIT BOARD
302 100035 SCREW, machine, phillips;
8-32 x 5/16 in. (8 mm)
305 109466 NUT, lock, w/nylon insert; 8-32
306 248297 MODULE, solenoid, non-IS
306a 15A822 • MANIFOLD
306b 117357 • VALVE, 12 VDC, non-IS
306c 114263 • FITTING; 1/8 npt x 5/32” (4 mm)
tube
2
8
1
1
1
1
1
2
1
1
2
6
1
1 ft
306d 100721 • PLUG, pipe
2
1
306f 115841 • ELBOW, swivel; 1/4 npt x
3/8” (9.5 mm) tube
306j 15A798 • GASKET, neoprene
306k 15A799 • GASKET, neoprene
306n 104765 • PLUG, pipe; 1/8 ptf
306p 517449 • MUFFLER
1
1
6
1
4
1
1
1
1
2
1
1
1
320 118132 TERMINAL, lug, lockwasher
321 118129 SPACER
322 114213 HARNESS, connector
323 246899 CIRCUIT BOARD
324 112512 FERRULE, wire (not shown)
325 15D891 WIRE HARNESS
306q 112512 • WIRE FERRULE, orange
(not shown)
306r 117369 • CONNECTOR, 12 position
306u 552183 • PLATE
307 15A800 GASKET; neoprene
1
2
1
328 248325 POWER SUPPLY, 12 VDC
330 119163 CONNECTOR, plug, 8 position
*
When ordering 248349 as a replacement part, you must also order a data download kit to program the circuit
board to the specific machine configuration. Order Kit 248403 for hazardous locations or Kit 248404 for non-haz-
ardous locations. See manual 309623 for further instructions.
50
309909H
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Parts
248316 Non-intrinsically Safe Pneumatic Control, continued
307
330
301
317
312
318
323
306r
321
328
309
315
320
302
306
314
311
A B
305
322
TI4567b
313
Solenoid Module (306) Detail
308
306n
306a
306d
306n
306p
A
B
306n
306f
306k
306b
306j
306u
TI4564a
306c
309909H
51
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Parts
User Interface
234620, for pump-based and pump/meter units
234621, for meter-based units only
Ref.
Ref.
No. Part No. Description
Qty.
No. Part No. Description
Qty.
1
1
410 245706 CIRCUIT BOARD, display;
includes jam nut (N)
411 112546 SCREW, machine;
4-40 x 3/8 in. (10 mm)
412 15A856 PANEL, display
413 C27076 NUT, lock, w/nylon insert; 4-40
414 111907 MOUNT, tie wrap
416 15A854 HARNESS, wire, display
418 188438 WASHER; 0.120 in.
419 101366 SCREW, set; socket hd;
10-24 x 5/16 (8 mm)
401 15B062 DISPLAY
403 15A851 HARNESS, wire
404 15A801 GASKET; neoprene
405 15D853 KNOB, control
406 15A850 HARNESS, wire
407 15A852 HARNESS, wire, switch
408 15D796 LABEL, control, upper; 234620
only
15D797 LABEL, control, upper; 234621
only
409 15D798 LABEL, control, lower; 234620
only
1
1
1
1
1
1
2
1
4
3
1
4
1
1
1
1
15D799 LABEL, control, lower; 234621
only
404
408
413 418
410
411
N
407
406
405
407
419
403
416
403
409
401
406
416
TI4755a
TI4756a
52
309909H
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Parts
287230 Pump Air Control
287231 Meter Air Control
Ref.
Ref.
No. Part No. Description
Qty.
No. Part No. Description
Qty.
2
1
207 113498 VALVE, safety relief;
110 psi (0.8 MPa, 8 bar)
208 119246 STANDOFF
209 100081 BUSHING, pipe; 1/2 npt(m) x
3/8 npt(f)
201 15D814 MANIFOLD, air; 287230 only
15D814 MANIFOLD, air; 287231 only
202 206197 REGULATOR, air; 1/2 npt(f) inlet
and outlet; 287230 only;
1
1
4
1
see manual 308168
1
1
2
210 C19024 ELBOW, swivel; 1/2 npt(m) x
1/2 npsm(f)
203 119240 CAP, pipe, 1/2 in. (13 mm)
204 101689 GAUGE, air pressure; 287230
only
1
101689 GAUGE, air pressure; 287231
only
3
1
205 112678 PLUG; 1/4 npt; 287230 only
206 118762 VALVE, ball, bleed-type;
1/2 npt(fbe)
* These parts are included in 287230 Air Control only.
203
205*
201*
*204
202*
205*
*205
208
207
204
201
209
210
208
TI4601a
206
309909H
53
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Technical Data
Technical Data
Mix ratio range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1:1-10:1 (in 0.1 increments), pump-based systems
0.1:1-30:1 (in 0.1 increments), meter-based systems
Ratio tolerance range . . . . . . . . . . . . . . . . . . . . . . . . . . . . up to +/- 1%
Flow rates
Minimum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.02 qt/min (0.02 lpm)*, pump-based systems
0.1 qt/min (0.1 lpm)*, meter-based systems
Maximum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 gpm (3.8 lpm)
Pump size
UltraMix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 cc/cycle
HydraMix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 cc/cycle
Pump cycle length
(one cycle = one upstroke and one downstroke)
UltraMix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 in. (152 mm)/cycle
HydraMix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.6 in. (193 mm)/cycle
Fluid viscosity range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-20,000 cps (heavier viscosities can be mixed with use
of optional heaters, heated hoses, and hardware)
Fluid filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 mesh (238 micron) standard
Maximum fluid working pressure
2.5:1 UltraMix . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 psi (1.7 MPa, 17 bar)
24:1 HydraMix . . . . . . . . . . . . . . . . . . . . . . . . . . . 2400 psi (16 MPa, 166 bar)
34:1 HydraMix . . . . . . . . . . . . . . . . . . . . . . . . . . . 3400 psi (23 MPa, 234 bar)
47:1 HydraMix . . . . . . . . . . . . . . . . . . . . . . . . . . . 4700 psi (32 MPa, 324 bar)
Meter-based systems . . . . . . . . . . . . . . . . . . . . . 4000 psi (28 MPa, 280 bar)
Air supply pressure range. . . . . . . . . . . . . . . . . . . . . . . . . 60-110 psi (420-800 kPa, 4.2-8 bar)
Maximum air consumption at 100 psi (0.7 MPa, 7 bar)
3
2.5:1 UltraMix . . . . . . . . . . . . . . . . . . . . . . . . . . .
24:1 HydraMix . . . . . . . . . . . . . . . . . . . . . . . . . . .
34:1 HydraMix . . . . . . . . . . . . . . . . . . . . . . . . . . .
47:1 HydraMix . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.8 scfm at 1 gpm (0.30 m /min at 3.8 lpm)
3
40.5 scfm at 1 gpm (1.13 m /min at 3.8 lpm)
3
54.7 scfm at 1 gpm (1.53 m /min at 3.8 lpm)
3
63.0 scfm at 1 gpm (1.76 m /min at 3.8 lpm)
Ambient temperature range
Operating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-104° F (0-40° C)
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-160° F (–1-71° C)
*
Minimum flow rate is dependent on the material being sprayed and mixing capability. Test your material for spe-
cific flow rate.
54
309909H
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Technical Data
External Power Supply Requirements . . . . . . . . . . . . . . . 93-250 Vac, 50/60 Hz, 1.2 amps maximum draw
15 amp maximum circuit breaker required
14 AWG power supply wire gauge
Environmental Conditions Rating . . . . . . . . . . . . . . . . . . . Indoor/outdoor
Altitude up to 4000 meters
Maximum relative humidity to 99% up to 40° C
Pollution degree (1)
Installation category (2)
Sound pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 dBA at 100 psi (0.7 MPa, 7 bar)
Fluid inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UltraMix Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . See 310671
HydraMix Pumps . . . . . . . . . . . . . . . . . . . . . . . . . See 310672
Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See 308778
Fluid outlet size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UltraMix Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . See 310671
HydraMix Pumps . . . . . . . . . . . . . . . . . . . . . . . . . See 310672
Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See 308778
Air inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UltraMix Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . See 310671
HydraMix Pumps . . . . . . . . . . . . . . . . . . . . . . . . . See 310672
Wetted parts
Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See 310662
Dispense Valves . . . . . . . . . . . . . . . . . . . . . . . . . See 310655
Mix Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . See 310654
Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See 308778
PC Communications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . RS-232
309909H
55
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Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 309909
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 2005, Graco Inc. is registered to ISO 9001
Revised 02/2010
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