Graco Marine Battery 256991 User Manual

Instructions-Parts  
Alternator  
Conversion Kit  
313293C  
EN  
For converting an XM plural-component sprayer wall power supply to a turbine power  
supply. For professional use only.  
Not for use in explosive atmospheres.  
Part No. 256991  
Important Safety Instructions  
Read all warnings and instructions in the XM  
Plural-Component Sprayer Operation manual.  
Save these instructions.  
r_256991_313293_13a  
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Component Identification  
Component Identification  
Power Supply Cable Connections  
Alternator Conversion Kit Cable Connections  
D
G
D
E
J
B
J
F
3
C
A
B
C
H
r_256991_313293_10  
4
r_256991_313293_9  
FIG. 1: Typical Installation  
Key:  
A
B
C
D
E
F
G
H
J
Alternator  
USB Module  
Display Module  
Fluid Control Module  
Power Supply  
Filter Assembly  
Power Supply Cable  
CAN cable 15V779 (communication/power)  
CAN cable 15V778 (communication/power)  
CAN cable 15V782 (USB power cable)  
CAN cable 15V783 (Display power cable)  
3
4
313293C  
3
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Installation  
Installation  
6. Disconnect CAN cable (H) from USB front CAN con-  
nector and display module (C). See FIG. 1 on page  
NOTE:  
It is required to remove the power supply before install-  
ing the alternator conversion kit. Always have a qualified  
electrician perform wiring connections.  
Cable (H) will not be used for alternator conversion kit.  
7. Disconnect CAN cable (J) from USB module and  
fluid control module. Do not discard cable (J). CAN  
cable (J) will be used by alternator conversion kit.  
Remove Power Supply  
1. Shutdown XM plural-component sprayer. See oper-  
ation manual 312359 for shutdown procedure.  
NOTE:  
Keep power supply (E) and filter (F) connected so that  
you can easily reinstall your power supply.  
2. Disconnect incoming power cable connections to  
power supply (E) and ground lead (X) from junction  
box (JB).  
D
JB  
G
E
X
F
r_256991_313293_3  
FIG. 2: Remove Power Supply  
3. Disconnect power supply cable (G) from fluid control  
module (D).  
4. Disconnect power cable from power filter (F) and  
from terminal blocks in junction box (not shown).  
5. Loosen mounting screws and remove power supply  
(E) and filter (F) from control box (CB).  
4
313293C  
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Installation  
Install Alternator  
Install Regulator Assembly  
1. Use screws (14) to install alternator (1) inside junc-  
tion box (JB).  
1. Position regulator (6) for proper air flow direction.  
L
JB  
13  
5
12  
6
1
10  
K
9
r_256991_313293_1  
7
FIG. 5: Install Regulator Assembly  
2. Connect pressure gauge (12), elbow (7), safety  
valve (9), elbow fitting (10) and nipple fitting (5) to air  
regulator (6). Use pipe sealant on all non-swiveling  
and threads without gaskets.  
r_256991_313293_12a  
14  
FIG. 3: Install Alternator  
3. Remove plug (K) from solenoid bank (L) and install  
swivel (13).  
2. Install screw (14) through other end of grounding  
wire (17), washer (19), and mounting hole beneath  
the grounding label inside junction box (JB).  
4. Connect regulator assembly to swivel (13) and  
tighten.  
GS  
JB  
18  
19  
17  
14  
r_256991_313293_6a  
FIG. 4: Connect Grounding Wire  
3. Connect terminal ring on GND wire (17) to GND  
screw (GS) on alternator (1). Tighten with nut (18).  
313293C  
5
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Setup  
Setup  
Connect Hose  
Connect Cables  
1. Connect tubing (15) between the air regulator outlet  
fitting (10) and the alternator air inlet (M).  
Use reference labels located near CAN connectors to  
properly connect components that are connected with  
the alternator. Each CAN cable is marked with the part  
number. The ends with the blue-colored sockets attach  
to the alternator. See FIG. 1 on page 3 for Alternator  
Conversion Kit Cable Connections.  
1. Connect 15V782 CAN cable (3) to  
CAN con-  
nectors on USB module (B) and alternator (A).  
2. Connect 15V778 CAN cable (J) to  
CAN  
connectors on alternator (A) and fluid control mod-  
ule (D).  
M
3. Connect 15V783 CAN cable (4) to  
CAN con-  
15  
nectors on alternator (A) and display module (C).  
Set Air Regulator  
Use the air regulator (6) to set the air pressure to 18 +/-  
1 psi (124 kPa, 1.24 bar).  
N
10  
P
r_256991_313293_8  
FIG. 6: Hose Connections  
2. Feed tubing (21) up through cord grip (P) and con-  
nect to alternator exhaust fitting (N).  
3. Tie down exhaust tubing (15) to XM sprayer frame  
with tie straps (22) where it exhausts downward with  
no restrictions.  
NOTICE  
Ensure that the tubing (15) is clear of any moving  
parts.  
6
313293C  
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Parts  
Parts  
256991, Alternator Conversion Kit  
1
14  
19  
14  
18  
12  
6
5
17  
13  
10  
14  
r_256991_313293_11  
7
9
Ref. Part  
Description  
Qty.  
Ref. Part  
Description  
Qty.  
17  
18  
19  
194337 WIRE, ground  
100284 NUT, hex  
111307 WASHER, lock, external  
1
1
1
1
4
1
3†  
255728 MODULE, alternator  
15V782 CABLE, I.S. CAN, male/ female, 20  
in.  
15V783 CABLE, male A to female B code,  
39 in.  
1
1
2115Y861 TUBE, spark arrest, alternator  
22114958 STRAP, tie  
4†  
1
5
6
7
9
10  
12  
13  
14  
156971 NIPPLE, short  
115243 REGULATOR, air, 1/4 npt  
112307 ELBOW, street  
15W017 VALVE, safety, regulator  
115841 ELBOW  
104655 GAUGE  
156823 UNION, swivel  
110637 SCREW, panhead  
1
1
1
1
1
1
1
5
1
1
† Not shown.  
15C12508 TUBING, nylon, round; 9 in.  
16121794 TAPE, PTFE; 260 in. roll  
313293C  
7
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Technical Data  
Technical Data  
Alternator Module  
Maximum Air Working Pressure  
Minimum Air Working Pressure  
19 psi (1.13 MPa, 1.31 bar)  
17 psi (0.13 MPa, 0.12 bar  
8
313293C  
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Technical Data  
313293C  
9
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Graco Standard Warranty  
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in  
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty  
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by  
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written  
recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty  
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of  
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with  
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or  
maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of  
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned  
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will  
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED  
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy  
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or  
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.  
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A  
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT  
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to  
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these  
warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or  
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the  
negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,  
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la  
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite  
de ou en rapport, directement ou indirectement, avec les procédures concernées.  
Graco Information  
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.  
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
Original instructions. This manual contains English. MM 313293  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441  
Copyright 2009, Graco Inc. is registered to ISO 9001  
Revised April 2012  
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