™
Xtreme Mix
Plural-Component Sprayers
Built for the demanding protective coatings market
• Sprays tough, 100% solids coatings
• Easily sprays materials with short pot lives
• Remote manifold keeps materials separated until needed at the gun
• Manifold reduces waste and improves productivity
• Portable and simple-to-use
• Durable, dependable and built to last
P R O V E N Q U A L I T Y. L E A D I N G T E C H N O L O G Y.
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Get the Job Done Right…Every Time.
5 SIMPLE STEPS
Packed With Features You Can Depend On!
The combination of our SmartPump™ metering system, on-board diagnostics and
auto shutdown helps prevent off-ratio spraying. Xtreme Mix offers even more with
jobsite portability, on-demand mixing, and built-in data reporting. With superior
technology and advanced features, Graco’s Xtreme Mix airless sprayers
outperform all other plural-component sprayers on the market.
to Set up and Spray
Rated for 7250* psi
(500 bar, 50 MPa) to
handle tough materials
and long hose lengths
Reporting
capabilities
assure that
the job was
done right
Shutdown and
Turn on air supply
1
alarm features
prevent spraying
off-ratio
On-board
data
Turn selector to PRIME
to load each pump
reporting
2
Turn selector to SPRAY
3
Approved for
hazardous
locations
Set desired ratio
4
Xtreme Mix superior
metering valves get
it right every time!
Press the green start button
5
You’re
ready
to spray!
Rugged
construction
withstands
the toughest
environments
Standard cart
is designed for
easy handling
by one person
Field-proven,
easy-to-maintain
®
Xtreme lower
* Xtreme Mix 185 maximum working pressure is 4700 psi (324 bar, 32.4 MPa)
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Technical Specifications
Mix ratio range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1-1 to 10:1 (in 0.1 increments)
Air supply pressure range* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 to 110 psi
(3.5 to 7.6 bar, 0.35 to 0.76 MPa)
Dimensions - cart models without hoppers
Xtreme Mix 290, 360, 440, 500 . . . . . . . . . . . . 44 L x 33 H x 64 W in (113 x 84 x 164 cm)
Xtreme Mix 185 . . . . . . . . . . . . . . . . . . . . . . . . 44 L x 60 H x 30 W in (112 x 152 x 76 cm)
Weight
Fluid filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 mesh (238 micron standard)
Xtreme Mix 290, 360, 440, 500
Temperature range
Cart unit without hose and gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625 lb (283.5 kg)
Xtreme Mix 185
Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 to 130ºF (0 to 54ºC)
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 to 160ºF (-1 to 71ºC)
Cart unit with heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 475 lb (215 kg)
Cart unit without heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350 lb (159 kg)
Sound pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 dBA at 100 psi (7 bar, 0.7 MPa)
Wetted parts
Instruction Manuals - Operation**
Pumps . . . . . . . . . . . . . . . . . . . . . . Carbon steel, alloy steel, 303, 440 and 17-4ph grades
stainless steel, zinc and nickel plating, ductile iron,
tungsten carbide, PTFE, leather
Xtreme Mix 290, 360, 440, 500
309535 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . English
309545 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spanish
309536 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . French
Metering valves . . . . . . . . . . . . . . Carbon steel, zinc plating, carbide, polyethylene, leather
Manifold . . . . . . . . . . . . . . . . . . . . . . . . . Stainless steel (302, 303, 416), tungsten carbide
with nickel binder, zinc plated carbon steel,
Xtreme Mix 185
310665 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . English
nylon 6/6, PTFE, 440 SS, copper, polyethylene
Instruction Manuals - Repair
Xtreme Mix 290, 360, 440, 500
Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stainless steel
Spray gun . . . . . . . . . . . . . . . . . . . . . . . 17-4ph stainless steel, 4140 alloy steel, aluminum
309518 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . English
309566 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spanish
309564 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . French
Fluid viscosity range . . . . . . . . . . . . .200-20,000 cps (heavier viscosities can be mixed with
use of optional heaters, heated hoses and hardware)
Maximum air consumption at 100 psi (7 bar, 0.7 MPa)
Xtreme Mix 185
Xtreme Mix 500 (45:1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 scfm (3.1 m3/min)
Xtreme Mix 440 (56:1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 scfm (3.5 m3/min)
Xtreme Mix 360 (68:1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 scfm (4.4 m3/min)
Xtreme Mix 290 (80:1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 scfm (5.1 m3/min)
Xtreme Mix 185 (45:1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 scfm (1.6 m3/min)
310666 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . English
*
Recommended that you optimize static mixer when low air pressure range is used.
Communications
PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RS-232
Communication protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9600 baud, 8 bits, no parity
Ordering Information
Xtreme Mix Package Configurations
All units include hoppers, 50 ft (15.3 m) hose, 6 ft (1.8 m) whip hose and XTR spray gun.
All gallons per minute displayed at 40 cpm @ 1:1 ratio.
Non-Hazardous Location Proportioners
233863
233867
233864
233868
233865
233869
233866
233870
234617
234839
234841
Xtreme Mix 500, standard motor, 45:1, 5.3 gpm (20.1 lpm)
Xtreme Mix 500, quiet motor, 45:1, 5.3 gpm (20.1 lpm)
Xtreme Mix 440, standard motor, 56:1, 4.5 gpm (17 lpm)
Xtreme Mix 440, quiet motor, 56:1, 4.5 gpm (17 lpm)
Xtreme Mix 360, standard motor, 68:1, 3.9 gpm (14.8 lpm)
Xtreme Mix 360, quiet motor, 68:1, 3.9 gpm (14.8 lpm)
Xtreme Mix 290, standard motor, 80:1, 3.1 gpm (11.7 lpm)
Xtreme Mix 290, quiet motor, 80:1, 3.1 gpm (11.7 lpm)
Xtreme Mix 185, 47:1, 1 gpm (4 lpm)
Hazardous Location Proportioners
233855
233859
233856
233860
233857
233861
233858
233862
234616
234838
234840
Xtreme Mix 500, standard motor, 45:1, 5.3 gpm (20.1 lpm)
Xtreme Mix 500, quiet motor, 45:1, 5.3 gpm (20.1 lpm)
Xtreme Mix 440, standard motor, 56:1, 4.5 gpm (17 lpm)
Xtreme Mix 440, quiet motor, 56:1, 4.5 gpm (17 lpm)
Xtreme Mix 360, standard motor, 68:1, 3.9 gpm (14.8 lpm)
Xtreme Mix 360, quiet motor, 68:1, 3.9 gpm (14.8 lpm)
Xtreme Mix 290, standard motor, 80:1, 3.1 gpm (11.7 lpm)
Xtreme Mix 290, quiet motor, 80:1, 3.1 gpm (11.7 lpm)
Xtreme Mix 185, 47:1, 1 gpm (4 lpm)
Xtreme Mix 185 with (2) VISCON HP (240V) heaters, 47:1, 1 gpm (4 lpm)
Xtreme Mix 185 with (2) VISCON HP (480V) heaters, 47:1, 1 gpm (4 lpm)
Xtreme Mix 185, with (2) VISCON HP (240V) heaters, 47:1, 1 gpm (4 lpm)
Xtreme Mix 185 with (2) VISCON HP (480V) heaters, 47:1, 1 gpm (4 lpm)
Xtreme Mix Proportioners Set-Up for Pressure Feeding
No hoppers, hose or gun; requires mixing manifold
248842
Xtreme Mix 360, standard motor, 68:1, 39 gpm (14.8 lpm)
Wall mount units, no hoppers
234614
234615
Xtreme Mix 185, hazardous locations, 47:1, 1 gpm (4.0 lpm)
Xtreme Mix 185, non-hazardous locations, 47:1, 1 gpm (4.0 lpm)
Xtreme Mix Without Built-in Filters for Hazardous Locations
248831
248832
248833
248834
Xtreme Mix 290, standard motor, 80:1, 3.1 gpm (11.7 lpm)
Xtreme Mix 360, standard motor, 68:1, 3.9 gpm (14.8 lpm)
Xtreme Mix 440, standard motor, 56:1, 4.5 gpm (17 lpm)
Xtreme Mix 500, standard motor, 45:1, 5.3 gpm (20.1 lpm)
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Accessories
Data Reporting Kits
Kits include cable and software
Viscon® HP Fluid Heaters
245848
245862
245863
246254
245864
245867
245868
245869
246276
245870
Hazardous location, 120 VAC, 2300 watts, 19.2 amps
246322
248404
Data reporting kit, Xtreme Mix 290, 360, 440, 500
Data reporting kit, Xtreme Mix 185
Hazardous location, 200 VAC, 4000 watts, 20 amps
Hazardous location, 240 VAC, 4000 watts, 16.7 amps
Hazardous location, 380 VAC, 4000 watts, 10.5 amps
Hazardous location, 480 VAC, 4000 watts, 8.3 amps
Non-hazardous location,120 VAC, 2300 watts, 19.2 amps
Non-hazardous location, 200 VAC, 4000 watts, 20.0 amps
Non-hazardous location, 240 VAC, 4000 watts, 16.7 amps
Non-hazardous location, 380 VAC, 4000 watts, 10.5 amps
Non-hazardous location, 480 VAC, 4000 watts, 8.3 amps
Guns and Gun Accessories
Maximum working pressure: 7250 psi (500 bar, 50.0 MPa)
246294
246295
246296
246297
10 in (254 mm) gun extension
15 in (380 mm) gun extension
18 in (457 mm) gun extension
180º spray nozzle
XTR™-5 Airless Spray Gun
Maximum working pressure: 5000 psi (345 bar, 34.5 MPa)
Manifold Accessories
234026
248874
248923
15E725
Two spray gun manifold with independent solvent flush
Manifold, remote mix, no restrictor, bare
Manifold, remote mix, with restrictors, skid-mount
Manifold, flow-through non-mixing for use with remote mix manifold
XTR500
XTR501
XTR502
XTR503
XTR504
XTR505
1" round handle, four-finger trigger, no tip
1" round handle, four-finger trigger, flat tip
Oval insulated handle, four-finger trigger, XHD RAC tip
Oval insulated handle, two-finger trigger, XHD RAC tip
1" round handle, four-finger trigger, XHD RAC tip
1" round handle, two-finger trigger, XHD RAC tip
Filter Screens
238435
238437
238439
30 mesh (595 micron), 3 pack
60 mesh (290 micron), 3 pack
100 mesh (149 micron), 3 pack
XTR-7 Airless Spray Gun
Maximum working pressure: 7250 psi (500 bar, 50.0 MPa)
Kits and Accessories
XTR700
XTR701
XTR702
XTR703
XTR704
XTR705
Round handle, four-finger trigger, no tip
Round handle, four-finger trigger, flat tip
Oval insulated handle, four-finger trigger, XHD RAC tip
Oval insulated handle, two-finger trigger, XHD RAC tip
Round handle, four-finger trigger, XHD RAC tip
Round handle, two-finger trigger, XHD RAC tip
246304
248428
Heater bracket kit for Xtreme Mix 290-500
Xtreme Mix 185 heater kit with re-circulation (heater sold separately); includes
components needed to add one heater and one re-circulation kit
Xtreme Mix 185 re-circulation kit; includes solenoid, dispense valve and hoses
needed for one re-circulation setup
248652
248440
Xtreme Mix 185 repair kit
Tuff-Stack™ Seal Repair Kits (order two kits per Xtreme Mix)
Heated Hose Controller - for non-hazardous locations
248921
248926
Low voltage controller, requires FTS; includes p/n 15C517
Fluid temperature sensor (FTS) (other ratios)
248442
244900
244901
244902
244903
Xtreme Mix 185
Xtreme Mix 290
Xtreme Mix 360
Xtreme Mix 440
Xtreme Mix 500
Heated Hose - 5000 psi (345 bar, 34.5 MPa), 50 ft (15 m)
For non-hazardous locations
15E750
15E751
15E752
248907
248908
Hose A, ID 1/4 (6.3 mm)
Hose A, ID 3/8 (9.5 mm)
Hose B, ID 3/8 (9.5 mm)
Hose Set, ID 1/4(A) x 3/8(B) (6.3 x 9.5 mm)
Hose Set, ID 3/8(A) x 3/8(B) (9.5 x 9.5 mm)
Supply Accessories
234017
234097
248224
248225
7.5 gal (28 l) blue fluid tank
7.5 gal (28 l) green fluid tank
2.5 gal (9.5 l) ISO supply kit
5 gal (19 l) ISO supply kit
Fittings
15B729
150287
214925
236987
189018
156971
165198
162449
159239
158491
Coupling, 7250 psi (500 bar, 50.0 MPa) 3/8 npt(f) x 3/8 npsm(m)
Coupling, 7250 psi (500 bar, 50.0 MPa psi) 3/8 npt(f) x 1/4 npt(m)
Swivel, 5000 psi (345 bar, 34.5 MPa), 3/8 npt(f) x 1/4 npsm(f)
Swivel, 7250 psi (500 bar, 50.0 MPa), 1/4 npsm(m) x 1/4 npsm(f)
Swivel, 5800 psi (399 bar, 39.9 MPa), 1/4 npsm(m) x 1/4 npsm(f)
Nipple, 7250 psi (500 bar, 50.0 MPa), 1/4 npt x 1/4 npt(mbe)
Nipple, 7250 psi (500 bar, 50.0 MPa), 1/4 npt x 3/8 npt(mbe)
Nipple, 7250 psi (500 bar, 50.0 MPa), 1/4 npt x 1/2 npt(mbe)
Nipple, 7250 psi (500 bar, 50.0 MPa), 3/8 npt x 1/2 npt(mbe)
Nipple, 7250 psi (500 bar, 50.0 MPa), 1/2 npt x 1/2 npt(mbe)
Other Accessories
511352
246078
246456
206995
206996
Static mixer
Scuff guard, 50 ft (15.2 m) braided polyethylene mesh
Scuff guard, 50 ft (15.2 m) polyethylene bag
Graco throat seal liquid (TSL), 1 qt (0.9 l)
Graco throat seal liquid (TSL), 1 gal (3.8 l)
Xtreme-Duty 4500 psi (310 bar) High Pressure Hose
Hose
Xtreme-Duty 5600 psi (386 bar) High Pressure Hose
Hose
Xtreme-Duty 7250 psi (500 bar) High Pressure Hose
Hose
Female
NPSM
Female
NPSM
Female
NPSM
Part #
Length
Diameter
Part #
Length
Diameter
Part #
Length
Diameter
H42503 3 ft (0.9 m)
H42506 6 ft (1.8 m)
H42510 10 ft (3.0 m)
H42525 25 ft (7.6 m)
H42550 50 ft (15.2 m)
1/4 in (6.4 mm)
1/4 in (6.4 mm)
1/4 in (6.4 mm)
1/4 in (6.4 mm)
1/4 in (6.4 mm)
1/4 in
1/4 in
1/4 in
1/4 in
1/4 in
1/4 in
3/8 in
3/8 in
3/8 in
3/8 in
3/8 in
3/8 in
1/2 in
1/2 in
1/2 in
1/2 in
H52503 3 ft (0.9 m)
H52506 6 ft (1.8 m)
H52510 10 ft (3.0 m)
H52525 25 ft (7.6 m)
H52550 50 ft (15.2 m)
1/4 in (6.4 mm)
1/4 in (6.4 mm)
1/4 in (6.4 mm)
1/4 in (6.4 mm)
1/4 in (6.4 mm)
1/4 in
1/4 in
1/4 in
1/4 in
1/4 in
1/4 in
3/8 in
3/8 in
3/8 in
3/8 in
3/8 in
3/8 in
1/2 in
1/2 in
1/2 in
1/2 in
H72503 3 ft (0.9 m)
H72506 6 ft (1.8 m)
H72510 10 ft (3.0 m)
H72525 25 ft (7.6 m)
H72550 50 ft (15.2 m)
1/4 in (6.4 mm)
1/4 in (6.4 mm)
1/4 in (6.4 mm)
1/4 in (6.4 mm)
1/4 in (6.4 mm)
1/4 in
1/4 in
1/4 in
1/4 in
1/4 in
1/4 in
3/8 in
3/8 in
3/8 in
3/8 in
3/8 in
3/8 in
1/2 in
1/2 in
1/2 in
1/2 in
H4251X 100 ft (30.5 m) 1/4 in (6.4 mm)
H5251X 100 ft (30.5 m) 1/4 in (6.4 mm)
H7251X 100 ft (30.5 m) 1/4 in (6.4 mm)
H43803 3 ft (0.9 m)
H43806 6 ft (1.8 m)
H43810 10 ft (3.0 m)
H43825 25 ft (7.6 m)
H43850 50 ft (15.2 m)
3/8 in (9.5 mm)
3/8 in (9.5 mm)
3/8 in (9.5 mm)
3/8 in (9.5 mm)
3/8 in (9.5 mm)
H53803 3 ft (0.9 m)
H53806 6 ft (1.8 m)
H53810 10 ft (3.0 m)
H53825 25 ft (7.6 m)
H53850 50 ft (15.2 m)
3/8 in (9.5 mm)
3/8 in (9.5 mm)
3/8 in (9.5 mm)
3/8 in (9.5 mm)
3/8 in (9.5 mm)
H73803 3 ft (0.9 m)
H73806 6 ft (1.8 m)
H73810 10 ft (3.0 m)
H73825 25 ft (7.6 m)
H73850 50 ft (15.2 m)
3/8 in (9.5 mm)
3/8 in (9.5 mm)
3/8 in (9.5 mm)
3/8 in (9.5 mm)
3/8 in (9.5 mm)
H4381X 100 ft (30.5 m) 3/8 in (9.5 mm)
H5381X 100 ft (30.5 m) 3/8 in (9.5 mm)
H7381X 100 ft (30.5 m) 3/8 in (9.5 mm)
H45010 10 ft (3.0 m)
H45025 25 ft (7.6 m)
H45050 50 ft (15.2 m)
1/2 in (12.7 mm)
1/2 in (12.7 mm)
1/2 in (12.7 mm)
H55010 10 ft (3.0 m)
H55025 25 ft (7.6 m)
H55050 50 ft (15.2 m)
1/2 in (12.7 mm)
1/2 in (12.7 mm)
1/2 in (12.7 mm)
H75010 10 ft (3.0 m)
H75025 25 ft (7.6 m)
H75050 50 ft (15.2 m)
1/2 in (12.7 mm)
1/2 in (12.7 mm)
1/2 in (12.7 mm)
H4501X 100 ft (30.5 m) 1/2 in (12.7 mm)
H5501X 100 ft (30.5 m) 1/2 in (12.7 mm)
H7501X 100 ft (30.5 m) 1/2 in (12.7 mm)
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P R O V E N Q U A L I T Y. L E A D I N G T E C H N O L O G Y.
ABOUT GRACO
Founded in 1926, Graco is a world leader in fluid handling systems and components. Graco products
move, measure, control, dispense and apply a wide range of fluids and viscous materials used
in vehicle lubrication, commercial and industrial settings.
The company’s success is based on its unwavering commitment to technical excellence, world-class
manufacturing and unparalleled customer service. Working closely with qualified distributors, Graco
offers systems, products and technology that set the quality standard in a wide range of fluid handling
solutions. Graco provides equipment for spray finishing, protective coating, paint circulation, lubrication,
and dispensing sealants and adhesives, along with power application equipment for the contractor
industry. Graco’s ongoing investment in fluid management and control will continue to provide
innovative solutions to a diverse global market.
INDIA
MAILING ADDRESS
P.O. Box 1441
Minneapolis, MN 55440-1441
Tel: 612-623-6000
Fax: 612-623-6777
ASIA PACIFIC
GRACO LOCATIONS
Graco Hong Kong Ltd.
India Liaison Office
Room 432, Augusta Point
Regus Business Centre 53
Gold Course Road
Gurgaon, Haryana
India 122001
AUSTRALIA
Graco Australia Pty Ltd
Suite 17, 2 Enterprise Drive
Bundoora, Victoria 3083
Australia
Tel: 61 3 9467 8558
Fax: 61 3 9467 8559
AMERICAS
Tel: 91 124 435 4208
Fax: 91 124 435 4001
MINNESOTA
Worldwide Headquarters
Graco Inc.
88-11th Avenue N.E.
Minneapolis, MN 55413
CHINA
JAPAN
Graco K.K.
1-27-12 Hayabuchi
Tsuzuki-ku
Yokohama City, Japan 2240025
Tel: 81 45 593 7300
Fax: 81 45 593 7301
Graco Hong Kong Ltd.
Shanghai Representative Office
Room 118 1st Floor
No.2 Xin Yuan Building
No.509 Cao Bao Road
Shanghai, 200233
EUROPE
The People’s Republic of China
Tel: 86 21 649 50088
Fax: 86 21 649 50077
BELGIUM
European Headquarters
Graco N.V.
Industrieterrein-Oude Bunders
Slakweidestraat 31
3630 Maasmechelen,
Belgium
Tel: 32 89 770 700
Fax: 32 89 770 777
KOREA
Graco Korea Inc.
Shinhan Bank Building
4th Floor #1599
Gwanyang-Dong, Dongan-Ku,
Anyang-si Korea 431-060
Tel: 82 31 476 9400
Fax: 82 31 476 9801
Call today for product information or to request a demonstration.
SALES/DISTRIBUTION/SERVICE
877-84GRACO (1-877-844-7226) or visit us at www.graco.com.
Graco Inc. is registered to I.S. EN ISO 9001
North America
Customer Service
800-328-0211
FAX 877-340-6427
©2008, 2009 Graco Inc. Form No. 300612 Rev. G 4/09 All written and visual data contained in this document are based on the latest product information available
at the time of publication. Graco reserves the right to make changes at any time without notice. All other brand names or marks are used for identification purposes
and are trademarks of their respective owners.
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