Graco Home Theater Server 24M224HP User Manual

Instructions - Parts  
Hopper or Hose  
Heat Circulation Kit  
313259D  
EN  
For circulating heated water or oil through XM and XP plural-component sprayer double  
®
wall hoppers, heated hose, and Viscon HP heater.  
Approved for use in explosive atmospheres.  
Model 256273 (for XM)  
Includes parts needed to assemble heated hose system. Heated hose assembly and Viscon HP heater must be  
ordered separately.  
Model 24M224 (for XP)  
Includes parts needed to assemble heated hose system. Heated hose assembly and Viscon HP heater must be  
ordered separately.  
Important Safety Instructions  
Read all warnings and instructions in this manual.  
Save these instructions.  
See Technical Data on page 26 for Maximum Working Pressure and Temperature Rating information.  
Model 24M224  
(shown installed on XP with 20 gallon hoppers)  
Model 256273 (shown installed on XM)  
r_256273_313259_1b  
ti19154a  
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Warnings  
Warnings  
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-  
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back  
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where  
applicable.  
WARNING  
FIRE AND EXPLOSION HAZARD  
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent  
fire and explosion:  
Use equipment only in well ventilated area.  
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop  
cloths (potential static arc).  
Keep work area free of debris, including solvent, rags and gasoline.  
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes  
are present.  
Ground all equipment in the work area. See Grounding instructions.  
Use only grounded hoses.  
Hold gun firmly to side of grounded pail when triggering into pail.  
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment  
until you identify and correct the problem.  
Keep a working fire extinguisher in the work area.  
EQUIPMENT MISUSE HAZARD  
Misuse can cause death or serious injury.  
Do not operate the unit when fatigued or under the influence of drugs or alcohol.  
Do not exceed the maximum working pressure or temperature rating of the lowest rated system  
component. See Technical Data in all equipment manuals.  
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all  
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information  
about your material, request MSDS forms from distributor or retailer.  
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-  
facturer’s replacement parts only.  
Do not alter or modify equipment.  
Use equipment only for its intended purpose. Call your distributor for information.  
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.  
Do not kink or over bend hoses or use hoses to pull equipment.  
Keep children and animals away from work area.  
Comply with all applicable safety regulations.  
ELECTRIC SHOCK HAZARD  
Improper grounding, setup, or usage of the system can cause electric shock.  
Turn off and disconnect power cord before servicing equipment.  
Use only grounded electrical outlets.  
Use only 3-wire extension cords.  
Ensure ground prongs are intact on sprayer and extension cords.  
Do not expose to rain. Store indoors.  
313259D  
3
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Warnings  
WARNING  
SKIN INJECTION HAZARD  
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just  
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.  
Do not point gun at anyone or at any part of the body.  
Do not put your hand over the spray tip.  
Do not stop or deflect leaks with your hand, body, glove, or rag.  
Do not spray without tip guard and trigger guard installed.  
Engage trigger lock when not spraying.  
Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,  
checking, or servicing equipment.  
BURN HAZARD  
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe  
burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.  
TOXIC FLUID OR FUMES HAZARD  
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or  
swallowed.  
Read MSDS’s to know the specific hazards of the fluids you are using.  
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.  
Always wear impervious gloves when spraying or cleaning equipment.  
PERSONAL PROTECTIVE EQUIPMENT  
You must wear appropriate protective equipment when operating, servicing, or when in the operating  
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic  
fumes, burns, and hearing loss. This equipment includes but is not limited to:  
Protective eyewear  
Clothing and respirator as recommended by the fluid and solvent manufacturer  
Gloves  
Hearing protection  
4
313259D  
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Heated Hopper or Hose Circulation Kit 256273  
Heated Hopper or Hose Circulation Kit 256273  
The kit described in this manual; includes all miscellaneous parts needed to assemble the system. There are three  
options for using circulation kit 256273:  
Circulate water through the heater and only the hop-  
pers. See page 8.  
Circulate water through the heater and only the  
heated hose. See page 12.  
Circulate water through the heater, hoppers, and  
heated hose. See page 10.  
Heated Hose Assembly  
Order separately a heated hose assembly that meets maximum pressure and hose diameter requirements. You can  
connect up to six 50 ft. (15.2 m) heated hose sections for a maximum total length of 300 ft. (91.4 m). See manual  
309525.  
A
A
B
B
C
D
Dual Hose Assembly  
Single Hose Assembly  
Single Hose Assemblies  
Part No.,  
Series  
Maximum  
Pressure Rating  
psi (MPa, bar)  
Hose Diameter  
Thread A  
Thread B  
Approvals  
in. (mm)  
npt(m)  
npsm(f)  
245840, C  
245841, C  
245842, C  
245843, C  
245844, C  
245845, C  
5000 psi (34, 345)  
7250 psi (50, 500)  
5000 psi (34, 345)  
7250 psi (50, 500)  
5000 psi (34, 345)  
7250 psi (50, 500)  
1/4 (6.35)  
1/4 (6.35)  
3/8 (9.53)  
3/8 (9.53)  
1/2 (12.7)  
1/2 (12.7)  
1/4  
1/4  
3/8  
3/8  
1/2  
1/2  
1/4  
1/4  
3/8  
3/8  
1/2  
1/2  
II 2 G  
313259D  
5
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Heated Hopper or Hose Circulation Kit 256273  
Dual Hose Assemblies  
Part No.,  
Series  
Maximum  
Pressure Rating  
psi (MPa, bar)  
Hose Diameter  
Thread  
A
Thread  
B
Thread  
C
Thread  
D
Approvals  
in. (mm)  
npt(m)  
npsm(f)  
npt(m)  
npsm(f)  
248118, C  
248119, C  
248120, C  
7250 psi (50, 500)  
7250 psi (50, 500)  
7250 psi (50, 500)  
1/2 (12.7)  
3/8 (9.53)  
1/2  
3/8  
1/2  
1/2  
3/8  
1/2  
1/2  
3/8  
3/8  
1/2  
3/8  
3/8  
A = 1/2 (12.7)  
B = 3/8 (9.53)  
248121, C  
7250 psi (50, 500)  
A = 3/8 (9.53)  
B = 1/4 (6.35)  
A = 1/2 (12.7)  
B = 1/4 (6.35)  
3/8  
1/2  
3/8  
3/8  
1/2  
3/8  
1/4  
1/4  
1/4  
1/4  
1/4  
1/4  
24M439, C 7250 psi (50, 500)  
24M440, C 5000 psi (34, 345)  
A = 3/8 (9.53)  
B = 1/4 (6.35)  
II 2 G  
24M441, C 5000 psi (34, 345)  
24M442, C 5000 psi (34, 345)  
3/8 (9.53)  
A = 1/2 (12.7)  
B = 1/4 (6.35)  
3/8  
1/2  
3/8  
1/2  
3/8  
1/4  
3/8  
1/4  
24M443, C 5000 psi (34, 345)  
24M444, C 5000 psi (34, 345)  
A = 1/2 (12.7)  
B = 3/8 (9.53)  
1/2  
1/2  
1/2  
1/2  
3/8  
1/2  
3/8  
1/2  
1/2 (12.7)  
Fluid Heater  
Order separately a VISCON HP heater that meets local electrical and hazardous location requirements.  
Hazardous Location Heaters  
Part No.  
245848  
245863  
245864  
245862  
246254  
VAC (50/60 Hz single phase) / Watts / Amps  
Approvals  
Series  
A
A
A
A
A
120 / 2300 / 19.2  
240 / 4000 / 16.7  
480 / 4000 / 8.30  
See heater manual 309524 for approvals.  
200 / 4000 / 20.0  
380 / 4000 / 10.5  
Non-hazardous Location Heaters  
Model No.  
245867  
245868  
245869  
245870  
246276  
VAC (50/60 Hz single phase) / Watts / Amps  
Approvals  
Series  
A
A
A
A
A
120 / 2300 / 19.2  
200 / 4000 / 20.0  
240 / 4000 / 16.7  
480 / 4000 / 8.30  
380 / 4000 / 10.5  
See heater manual 309524 for approvals.  
6
313259D  
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Heated Hopper or Hose Circulation Kit 256273  
313259D  
7
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Typical Installation  
Typical Installation  
NOTE: XM kit 256273 is shown in all typical installation illustrations. The general layout for XP Kit 24M224 is the  
same.  
D
C
C
E
E
B
A
r_256273_313259_1b  
E
FIG. 1: Heat Only Hoppers Configuration  
Key:  
A
B
C
D
E
Viscon HP Heater  
Husky diaphragm pump  
Hopper  
Frame  
Fluid circulation tubing  
NOTE:  
See FIG. 2 on page 9 for fluid schematic of heated fluid.  
8
313259D  
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Typical Installation  
Back-Mounted Hoppers (BM)  
Table 1: Tubing Lengths  
(BM) Hoppers  
Section Tubing in (mm)  
(SM) Hoppers  
in (mm)  
AA  
AB  
AC  
BA  
BB  
BC  
CA  
1/2 in.  
3/4 in.  
3/8 in.  
65 (1651)  
51 (1295.4)  
7 (177.8)  
40 (1016)  
29 (736.6)  
7 (177.8)  
21 (533.4)  
50 (1270)  
35 (889)  
4 (101.6)  
36 (914.4)  
17 (431.8)  
7 (177.8)  
21 (533.4)  
AB  
BA  
BA  
AA  
AC  
BC  
CA  
Side-Mounted Hoppers (SM)  
BB  
BA  
BC  
AC  
AB  
AA  
CA  
FIG. 2: Fluid schematic for only heating hoppers  
313259D  
9
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Typical Installation  
D
F
C
E
C
E
E
B
A
ti19227a  
E
FIG. 3: Hoppers and Heated Hose Configuration  
Key:  
A
B
C
D
E
F
Viscon HP Heater  
Husky diaphragm pump  
Hopper  
Frame  
Fluid circulation tubing  
Heated hose tee and elbow fittings (see heated hose  
NOTE:  
See FIG. 6 on page 13 for fluid schematic of heated fluid.  
10  
313259D  
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Typical Installation  
NOTE: See page 9 for tubing lengths not shown in FIG. 4.  
To Red Tubing  
To Blue Tubing  
27 in. (685.8 mm)  
23 in. (584.2 mm)  
ti19174a  
21 in. (533.4 mm)  
Bottom View  
ti19175a  
FIG. 4: Fluid schematic for heating hoppers and heated hose  
313259D  
11  
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Typical Installation  
Heated Water Fluid Flow  
G
J
F
G
F
H
H
G
E
F
D
K
A
B
r_256273_313259_13a  
FIG. 5: Heated Hose Only Configuration  
Key:  
A
B
C
D
E
F
G
H
J
Viscon HP heater  
Husky diaphragm pump  
Hopper (not shown)  
Frame  
Fluid circulation tubing  
Heated hose tee and elbow fitting (to red tubing)  
Return hose tee and elbow fitting (from blue tubing)  
Recirculation valve  
Heated hose assembly (purchase separately)  
Overflow tank (used for only heated hose configuration)  
K
NOTE:  
See FIG. 6 on page 13 for fluid schematic of heated fluid.  
12  
313259D  
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Typical Installation  
38 in.  
(965.2 mm)  
24 in.  
(609.6 mm)  
23 in.  
(584.2 mm)  
RED  
G
F
BLUE  
Single Hose Shown  
FIG. 6: Fluid schematic for heated hose  
313259D  
13  
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Installation  
Installation  
Grounding  
Tubing Lengths  
The length of tubing (4, 16, 29) is determined by the  
hopper mounting configuration and heating choices.  
Reference the fluid schematic, from the configurations  
listed below, to find the tubing lengths.  
The equipment must be grounded. Grounding reduces  
the risk of static and electric shock by providing an  
escape wire for the electrical current due to static build  
up or in the event of a short circuit.  
Heating hoppers only. See FIG. 2 on page 9.  
Heating hoses only. See FIG. 6 on page 13.  
Heating hoppers and hoses. See FIG. 4 on page 11.  
Cut tubing to length specified in fluid schematics.  
1. Remove grounding screw on diaphragm pump (3)  
and tighten ring terminal on grounding cable (15)  
under ground screw.  
1. Use tubing cutter to cut tubing (4) squarely to  
desired lengths.  
NOTE: To ensure a leak-proof seal, apply PTFE tape  
on all npt threads.  
15  
2. Insert tubing through the back of the nut in each of  
the plastic fittings (7) until the tube stops. Tighten  
the nut hand tight, then tighten it to 1-1/2 to 2 turns  
with a wrench.  
Y
Install  
1. XM Kit 256273 only: Mount bracket (1) on XM  
r_256273_313259_9  
frame (D) using screws (5).  
2. Loosen grounding lug locknut (W) on back of control  
box. Insert ground wire end (Y) into lug slot and  
tighten locknut securely.  
5
1
Y
D
r_256273_313259_5  
2. XP Kit 24M224 only: Mount brackets (101, 102) on  
W
XP frame (D) using plates (105), screws (134),  
nuts (133).  
134  
134  
102  
105  
133  
101  
D
r_256273_313259_10  
105  
133  
ti19176a  
14  
313259D  
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Installation  
3. XM Kit 256273 only: Remove 3/4 npt plugs from  
the end of the diaphragm pump fluid manifold and  
place in center.  
7. Mount diaphragm pump to bracket.  
XM Kit 256273 only: Use four screws (2) to mount  
pump (3) on mounting bracket. See FIG. 7.  
XP Kit 24M224 only: Use nuts (135) to mount  
pump (3) to threads on mounting bracket. See FIG.  
7.  
4. For only heating hoppers or heating hoppers  
and heated hose: Install tube fitting (31) in fluid  
inlet. See FIG. 7.  
8. Connect air regulator assembly.  
XM Kit 256273 only: Connect nipple (10), air regu-  
lator/gauge (9), and fitting (19) to pump (3). See FIG.  
7.  
5. For heating heated hose only (see FIG. 7):  
a. Install elbow (32), mounting fitting (23), o-ring  
(22) and 1.5 gallon reservoir tank (21) on dia-  
phragm pump fluid inlet.  
XP Kit 24M224 only: Connect elbow (137),  
nipple (10), air regulator/gauge (9), elbow (136),  
and fitting (19) to pump (3).  
b. XM Kit 256273 only: Connect elbow fitting (7)  
9. Remove plug on system air control supply and con-  
nect fitting (19) in place of the plug. Connect hose  
(27) between fitting (19) on 100 psi (0.7 MPa, 7 bar)  
XM air supply and fitting (19) on the air regula-  
tor/gauge (9). See FIG. 7. Refer to Husky 716 man-  
ual 308981 if needed.  
to mounting fitting (23).  
6. Install bushing (12) and elbow tube fitting (17) to  
diaphragm pump fluid outlet. See FIG. 7.  
NOTE: The air regulator (9) controls pump pressure.  
XM: Heated Hose Only  
XM: All Others  
9
19  
12  
17  
10  
21  
22  
12  
3
17  
23  
19  
9
31  
7
33  
10  
3
2
32  
ti19229a  
137  
XP: Heated Hose Only  
XP: All Others  
137 10  
9
136,19,27  
10  
9
136,19,27  
32  
12  
17  
12  
17  
21  
22  
23  
7
134  
105  
133  
33  
134  
105  
133  
ti19173a  
ti19155a  
135  
135 31  
FIG. 7: Diaphragm Pump Installation  
313259D  
15  
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Installation  
10. Slide Viscon HP heater (A) into slots on frame.  
Tighten bolts to secure to frame.  
All wiring must be done by a qualified electrician. See  
warnings, page 3.  
XM Kit 256273  
XP Kit 24M224  
A
13. Wire Viscon HP heater (B) to your voltage supply.  
Follow wiring procedure in the Viscon HP manual  
309524.  
A
14. If heating hoppers:  
ti19156a  
r_256273_313259_7  
a. Remove bottom plug (P) from hopper (C).  
11. For heating hoppers or heating hoppers and  
heated hose: install fitting (18) and elbow (17) in  
the heater’s fluid inlet facing away from the system.  
Install elbow (7) in heater outlet facing the back of  
the system.  
b. XP Kit 24M224 only: Install nipple (33) and  
coupling (139) into bottom of hopper. See  
page 24.  
c. Install elbows (32) and fittings (31).  
d. Repeat for second hopper.  
7
XM shown  
C
P
18  
17  
r_256273_313259_16a  
FIG. 8  
12. For heating heated hose only: connect elbow fit-  
ting (17) to heater fluid inlet facing the back of the  
system. Install elbow (7) in the heater outlet facing  
upward.  
7
11  
P
32  
31  
r_256273_313259_8  
15. Remove side plug (P) used for fluid inlet.  
16. Replace plug with bushing (11) and elbow fitting (7).  
17  
17. Cut tubing (4, 16, 29). See Tubing Lengths on  
page 14.  
r_256273_313259_17a  
FIG. 9  
NOTE:  
Fitting nuts may need retightening as the system  
reaches normal operating temperatures.  
16  
313259D  
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Installation  
3. Connect fitting (7) in the heater fluid outlet (A) and  
tee fitting (13) to hose circulation inlet with  
tubing (4).  
Setup  
For heating hoppers only:  
4. Connect tee fitting (13) from hose circulation return  
to tee fitting (13) with tubing (4).  
See fluid schematic on page 9 and parts on page 21.  
NOTE: To ensure a leak-proof seal, use PTFE tape  
on all pipe thread connections.  
5. Connect tee fitting (13) and fittings (7) in the hopper  
side ports with tubing (4).  
1. Connect A and B fluid hoses to shutoff check valve  
outlets (H).  
6. Connect fittings (31) to elbow in bottom outlet of  
hoppers and tee fitting (30) with tubing (29). Con-  
nect tee fitting (30) and the pump (3) inlet fitting (31)  
with tubing (29).  
2. Connect elbow fitting (17) in pump outlet (3) and  
elbow fitting (17) on heater inlet (A) with tubing (16).  
3. Connect fitting (7) in the heater fluid outlet (A) and  
tee fitting (13) with tubing (4). Connect tee  
fitting (13) and fittings (7) in the hopper side ports  
with tubing (4).  
Blue hose connections  
Hopper Inlet or  
1-1/2 gallon tank  
manifold  
4. Connect fittings (31) to elbow in bottom outlet of  
hoppers and tee fitting (30) with tubing (29). Con-  
nect tee fitting (30) and the pump (3) inlet fitting (31)  
with tubing (29).  
Heater Outlet  
ti19230a  
Red hose connections  
FIG. 10: Recirculation Inlet and Outlet Connections  
For heating heated hose only:  
See fluid schematic on page 13 and parts on page 22.  
Connecting Additional Hose  
Lengths  
1. Connect A and B fluid hoses to shutoff check valve  
fluid outlets (H).  
Up to six 50 ft (15.2 m) sections of heated hose can be  
attached for a maximum total length of 300 ft (91.4 m).  
2. Connect elbow fitting (17) in pump outlet (3) and  
elbow fitting (17) on heater inlet (A) with tubing (16).  
1. Remove plastic u-turn fittings at the end of the  
heated hose assembly.  
3. Connect fitting (7) in the heater fluid outlet (A) and  
tee fitting (13) with tubing (4).  
2. Connect the next length of hose, using union fittings  
supplied with the hose.  
4. Connect tee fitting (42) and elbow fitting (41) to  
recirculation inlets and outlet connections of the  
heated hose. See FIG. 10.  
3. Tubes are color coded. Connect like colors.  
5. Connect elbow fitting (7) to 1-1/2 gallon tank mani-  
fold (23) with tubing (4).  
NOTICE  
To prevent cross-contamination, ensure you connect  
“A” side fluid hose to “A” side fluid hose on additional  
heated hose.  
For heating hoppers and heated hose:  
See fluid schematic on page 11 and parts on page 20.  
1. Connect A and B fluid hoses to shutoff check valve  
outlets (H).  
2. Connect elbow fitting (17) in pump outlet (3) and  
elbow fitting (17) on heater inlet (A) with tubing (16).  
313259D  
17  
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Operation  
Operation  
3. Set the flow rate of the circulation fluid by adjusting  
the pump’s air regulator (9) until the pump cycles  
about 50 cycles/min. Do not use a higher flow rate  
as doing so will decrease system heating perfor-  
mance and pump life. Never exceed the hose’s  
95 psi (0.6 MPa, 6.6 bar) maximum working pres-  
sure rating.  
1. Select fluid to use for heating circulation.  
50% water and 50% ethylene glycol mixture is  
recommended for fastest heat-up time and pre-  
vention of algae build-up regardless of ambient  
temperature.  
4. Adjust the heater thermostat to the desired circula-  
tion temperature. The setting at the heater output  
thermometer should be about 10° F (6° C) higher  
than the desired paint temperature. Never exceed  
the hose’s 140° F (60° C) maximum temperature  
rating.See Viscon HP heater manual 309524 for  
instructions.  
Oil can be used but heat-up time will increase  
and the hopper fill level must be decreased. See  
item 2.  
NOTE:  
NOTE:  
Detailed diaphragm pump operating instructions are in  
the Husky 716 diaphragm pump manual 308981.  
If the hose is not being used for more than one hour,  
shut off Viscon HP heater and pump to lengthen heater  
life.  
2. Fill Heating Fluid in double wall hopper (C) outer  
cavity. See manual 312747 for instructions.  
NOTICE  
Do not plug top ports. Always have venting fittings  
installed to prevent outer cavity pressurization.  
Failure to do so may cause leakage into spray  
material.  
NOTICE  
If oil is the heating fluid selected, the maximum oil  
level must be 3 in. (76.2 mm) below the hopper  
side port level. A higher fluid level may cause the  
oil to overflow during initial pump and heater  
startup.  
NOTE:  
If using heated hose: each 50 ft. (15.2 m) heated  
hose section holds approximately 1.25 gal. (4.7  
liters) of fluid.  
18  
313259D  
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Maintenance  
Maintenance  
Check double wall hopper heating fluid level  
monthly. Add fluid as needed.  
Follow pump maintenance instructions in Husky 716  
diaphragm pump manual 308981.  
Do not overfill when using oil. See overfilling  
notice on page 18.  
Follow heater maintenance instructions in Viscon  
HP manual 309524.  
Troubleshooting  
Problem  
Cause  
Solution  
Fluid fittings leaking.  
Loose fittings.  
Tighten fittings after system reaches  
desired temperature.  
Hose not heating to desired tempera- Diaphragm flow rate set too high.  
ture.  
Decrease diaphragm pump flow rate  
to 50 cycles/min.  
Problem with Viscon HP heater.  
See troubleshooting in Viscon HP  
heater manual 309524.  
Diaphragm pump not operating cor-  
rectly.  
See troubleshooting in Husky 716  
diaphragm pump manual 308981.  
Oil overflowing out vented hopper  
side fill port during startup.  
Oil level higher than 3 in. (76.2 mm) Lower oil level to 3 in. (76.2) below  
below fill port at room temperature  
and at rest.  
hopper fill port.  
Hopper not reaching set temperature Temperature loss in heated hose is  
Allow longer heating time. Insulate  
heated hose bundle.  
when heating fluid hose first.  
too much for the heater capacity to  
compensate for.  
Air and heating fluid splatter is exiting Diaphragm in Husky 716 diaphragm Replace pump diaphragm. See man-  
hopper vented fitting.  
pump is cracked.  
ual 308981 for parts.  
313259D  
19  
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Parts  
Parts  
256273, XM Heated Hopper or Hose Circulation Kit  
For heating hoppers and heated hose  
To Blue Tubing  
To Red Tubing  
41, 42  
41, 42  
4
1
4
1
1
13  
4
4
1
1
7, 11  
7, 11  
32, 31  
32, 31  
29  
1
29  
1
30  
2
29  
1
16  
1
ti19231a  
1
Cut tubing to length. See table on page 9.  
2
20  
313259D  
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Parts  
For only heating hoppers  
Back-Mounted Hoppers (BM)  
7, 11  
7, 11  
32, 31  
32, 31  
4
1
1
29  
29  
30  
1
1
13  
4
1
1
4
29  
7
1
2
12, 17  
16  
1
Side-Mounted Hoppers (SM)  
32, 31  
32, 31  
1
30  
13  
29  
1
29  
4
1
7, 11  
7
7, 11  
4
1
4
1
2
1
Cut tubing to length. See table on page 9.  
16  
1
2
313259D  
21  
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Parts  
Heater and Diaphragm Pump (3) Connections  
For heating heated hose only  
For heating hoppers or hoppers and heated  
hose only  
21  
8
13  
27  
19  
8
19  
9
8
13  
22  
4
7
3
10  
4
17  
12  
5
16  
9
31  
18  
17  
17  
12  
19  
10  
15  
5
7
23  
33  
1
3
32  
2
5
5
ti19232a  
22  
313259D  
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Parts  
Ref. Part  
Description  
Qty.  
1
2
256196 PLATE, mounting  
100333 SCREW, cap, hex; 1/4-20 x 1/2 in.  
(13 mm)  
1
4
3
4
D53288 PUMP, 716, Husky  
054139 TUBE, nylon, flexible, 1/2 in. (13  
mm) OD; 17 ft (5.2 m)  
1
1
5
7
112395 SCREW, cap, flng hd  
117423 FITTING, elbow; 1/2 npt(m) x 1/2  
in. (13 mm) OD tube  
4
5
9
10  
11  
110147 REGULATOR, air, 1/4 npt  
156971 FITTING, nipple, short; 1/4-18 npt  
124070 BUSHING, pipe; 1 npt(m) x 1/2  
npt(f)  
1
1
2
12  
13  
C19683 BUSHING, reducing; 3/4(m) x 3/8(f)  
117425 FITTING, tee; 1/2 in. (13 mm) OD  
tube  
1
1
15  
16  
119402 CABLE, coiled, ground  
054134 TUBE, nylon; 3 ft (914 mm); 3/8 in.  
(9.5 mm)  
1
1
17  
18  
19  
114456 FITTING, elbow, male; 3/8-18 npt x  
3/8 OD tube  
122275 FITTING, coupling, reducing; 3/8 x  
1/2  
162453 FITTING, nipple; 1/4 npt(m) x 1/4  
nps(m)  
2
1
2
21*  
22*  
23*  
27  
188787 HOPPER, 1.5 gallon  
104938 O-RING  
15B338 FITTING, reservoir, mounting  
212005 HOSE, coupled; 6 ft (1.8 m)  
054929 TUBE, nylon, flexible; 3/4 in. (19  
mm) OD, 8 ft (2.4 m)  
1
1
1
1
1
29  
30  
31  
124040 FITTING, union tee, 3/4 in tube  
124041 FITTING, connector, male; 3/4  
npt(m) x 3/4 OD tube  
1
3
32  
124042 FITTING, elbow, street; 3/4 npt(m)  
x 3/4 in.(f)  
3
33  
41  
42  
175013 FITTING, nipple 3/4  
126345 FITTING, elbow, tube x nptf  
126346 FITTING, tee, tube x tube x nptm  
1
2
2
*
Only used for circulating heated fluid through heated  
hose.  
Viscon HP heater is not included with this kit (pur-  
chase separately).  
Heated hose assembly is not included with this kit  
(purchase separately).  
313259D  
23  
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Parts  
24M224, XP Heated Hopper or Hose Circulation Kit  
11  
7, 4  
41, 42  
13  
30  
33  
139  
32  
31  
17  
29  
12  
137  
21  
22  
10  
9
136  
19, 27  
15  
23  
33  
32  
134  
101  
ti19157a  
135  
102  
105  
133  
134  
105  
133  
17  
18  
7, 16  
24  
313259D  
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Parts  
To Blue Tubing  
Ref Part  
Description  
Qty  
To Red Tubing  
Hose Identification  
3
4
7
9
D53288 PUMP, 716, husky  
054139 TUBE, nylon, round  
117423 FITTING, elbow  
110147 REGULATOR, air, 1/4 in. npt, with  
gauge  
1
20  
5
1
4
4
10  
11  
12  
13  
15  
16  
17  
18  
19  
156971 FITTING, nipple, short  
100380 BUSHING, pipe  
C19683 BUSHING, reducing  
117425 FITTING, tee, tube  
119402 CABLE, coiled  
1
2
1
3
1
3
2
1
2
1
1
1
1
14  
1
3
3
3
2
2
1
1
2
8
8
4
1
2
2
054134 TUBE, nylon  
114456 FITTING, elbow, male  
122275 FITTING, coupling, reducing  
162453 FITTING, 1/4 npsm x 1/4 npt  
21* 188787 HOPPER, 1.5 gallon  
22* 104938 PACKING, o-ring  
23* 15B338 FITTING, reservoir mounting  
4
4
27  
29  
30  
31  
32  
33  
41  
42  
212005 HOSE, coupled, 6 ft  
29  
054929 TUBE, nylon, round, 0.75 OD  
124040 FITTING, tee, 0.75 tube  
124041 FITTING, 0.75 npt to 0.75 tube  
124042 FITTING, elbow, 0.75 street, brass  
175013 NIPPLE, pipe  
126345 FITTING, elbow, tube x nptf  
126346 FITTING, tee, tube x tube x nptm  
29  
29  
16  
101 24N445 BRACKET, heater, heated hose  
102 24N446 BRACKET, pump, heated hose  
105 24N447 BRACKET, base, heated hose  
133 113981 NUT, lock, high tensile  
134 123443 SCREW, cap, flange head  
135 115942 NUT, hex, flange head  
136 111763 FITTING, elbow, 1/4 npt  
137 155541 FITTING, swivel, 90 degree  
139 16P292 COUPLING, pipe, 3/4 npt, female x  
female  
ti19174a  
1
2
Cut tubing to length. See table on page 9.  
140 114958 STRAP, tie  
20  
*
Only used for circulating heated fluid through heated  
hose.  
Viscon HP heater is not included with this kit (pur-  
chase separately).  
Heated hose assembly is not included with this kit  
(purchase separately).  
313259D  
25  
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Technical Data  
Technical Data  
Maximum Working Pressure  
High Pressure Fluid Hose . . . . . . . . . . . . . . . . . . . . . See Heated Hose Assembly table, page 5  
Heated Fluid Circulation Components. . . . . . . . . . . . 95 psi (0.6 MPa, 6.6 bar)  
Maximum Temperature Rating . . . . . . . . . . . . . . . . . . . . . 140° F (60° C)  
Wetted Parts  
High Pressure Fluid Hose . . . . . . . . . . . . . . . . . . . . . Nylon, Zinc-Plated Carbon Steel  
Heated Fluid Circulation Tubing. . . . . . . . . . . . . . . . . Polyether-based Polyurethane, nylon  
Heated Fluid Circulation Fittings . . . . . . . . . . . . . . . . Polypropylene, Aluminum, Brass, Zinc-Plated Carbon  
Steel  
Reservoir Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Low Density Polyethylene  
Heated Hose Weight (50 ft. section) . . . . . . . . . . . . . . . . Dry: 31 lb (14.1 kg)  
Wet: 41 lb (18.6 kg)  
26  
313259D  
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Technical Data  
313259D  
27  
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Graco Standard Warranty  
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in  
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty  
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by  
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written  
recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty  
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of  
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with  
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or  
maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of  
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned  
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will  
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED  
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy  
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or  
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.  
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A  
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT  
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to  
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these  
warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or  
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the  
negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,  
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la  
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite  
de ou en rapport, directement ou indirectement, avec les procédures concernées.  
Graco Information  
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.  
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
Original instructions. This manual contains English. MM 313259  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA  
Copyright 2009, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.  
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Revised December 2012  
   

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