Graco Glue Gun GM100 User Manual

Instructions  
InvisiPac® GM100 Plug-Free™  
Hot Melt Applicator  
334627D  
EN  
For dispensing hot melt adhesive. For professional use only.  
Not approved for use in explosive atmospheres or hazardous locations.  
Important Safety Instructions  
Read all warnings and instructions in this manual and in related  
manuals. Save these instructions.  
See page 6 for models, approval  
information and working pressure  
ratings.  
PROVEN QUALITY. LEADING TECHNOLOGY.  
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Warnings  
Warnings  
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The  
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific  
risks. When these symbols appear in the body of this manual or on warning labels, refer back to these  
Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout  
the body of this manual where applicable.  
WARNING  
BURN HAZARD  
Equipment surfaces and fluid that is heated can become very hot during operation. To avoid  
severe burns:  
• Do not touch hot fluid or equipment.  
ELECTRIC SHOCK HAZARD  
This equipment must be grounded. Improper grounding, setup, or usage of the system can  
cause electric shock.  
• Turn off and disconnect power at main switch before disconnecting any cables and before  
servicing or installing equipment.  
• Connect only to grounded power source.  
• All electrical wiring must be done by a qualified electrician and comply with all local codes  
and regulations.  
SKIN INJECTION HAZARD  
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce  
Get  
skin. This may look like just a cut, but it is a serious injury that can result in amputation.  
immediate surgical treatment.  
• Do not point dispensing device at anyone or at any part of the body.  
• Do not put your hand over the fluid outlet.  
• Do not stop or deflect leaks with your hand, body, glove, or rag.  
Pressure Relief Procedure  
• Follow the  
when you stop dispensing and before cleaning,  
checking, or servicing equipment.  
• Tighten all fluid connections before operating the equipment.  
• Check hoses and couplings daily. Replace worn or damaged parts immediately.  
334627D  
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Warnings  
WARNING  
FIRE AND EXPLOSION HAZARD  
work area  
Flammable fumes, such as solvent and paint fumes, in  
prevent fire and explosion:  
can ignite or explode. To help  
• Use equipment only in well ventilated area.  
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and  
plastic drop cloths (potential static arc).  
• Keep work area free of debris, including solvent, rags and gasoline.  
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable  
fumes are present.  
Grounding  
• Ground all equipment in the work area. See  
• Use only grounded hoses.  
instructions.  
• Hold applicator firmly to side of grounded pail when triggering into pail. Do not use pail  
liners unless they are antistatic or conductive.  
Stop operation immediately  
.
if static sparking occurs or you feel a shock Do not use  
equipment until you identify and correct the problem.  
• Keep a working fire extinguisher in the work area.  
EQUIPMENT MISUSE HAZARD  
Misuse can cause death or serious injury.  
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.  
• Do not exceed the maximum working pressure or temperature rating of the lowest rated  
Technical Data  
system component. See  
in all equipment manuals.  
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data  
in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete  
information about your material, request MSDS from distributor or retailer.  
Pressure Relief Procedure  
• Turn off all equipment and follow the  
when equipment is not in use.  
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine  
manufacturer’s replacement parts only.  
• Do not alter or modify equipment. Alterations or modifications may void agency approvals  
and create safety hazards.  
• Make sure all equipment is rated and approved for the environment in which you are using it.  
• Use equipment only for its intended purpose. Call your distributor for information.  
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.  
• Do not kink or over bend hoses or use hoses to pull equipment.  
• Keep children and animals away from work area.  
• Comply with all applicable safety regulations.  
TOXIC FLUID OR FUMES HAZARD  
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin,  
inhaled, or swallowed.  
• Read MSDSs to know the specific hazards of the fluids you are using.  
• Store hazardous fluid in approved containers, and dispose of it according to applicable  
guidelines.  
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334627D  
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Warnings  
WARNING  
PERSONAL PROTECTIVE EQUIPMENT  
Wear appropriate protective equipment when in the work area to help prevent serious injury,  
including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective  
equipment includes but is not limited to:  
• Protective eyewear, and hearing protection.  
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent  
manufacturer.  
334627D  
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Models  
Models  
Low Profile - Dual  
All models use a 240 V heater.  
Applicators with Ni 120 RTD types come with a 6–pin  
rectangular cordset (24X040 for slim, 24X761 for  
standard Dual, and 24W088 for all other models).  
Part  
25B027  
25B030  
RTD Type  
Pt 100 (385)  
Ni 120  
Solenoid Valve  
24 VDC  
24 VDC  
Slim (Single)  
Related Manuals  
24UPart  
25B021  
25B024  
RTD Type  
Pt 100 (385)  
Ni 120  
Solenoid Valve  
24 VDC  
24 VDC  
Manual Number  
332072  
Description  
InvisiPac Heated Hose  
Instructions - Parts  
InvisiPac HM25  
Tank-Free Hot Melt  
Delivery System  
333347  
Dual  
Part  
25B075  
25B301  
RTD Type  
Pt 100 (385)  
Ni 120  
Solenoid Valve  
24 VDC  
24 VDC  
Working Pressure  
Maximum Working Fluid Pressure:  
1500 psi (10.3 MPa, 103 bar)  
Quad  
Maximum Working Air Pressure:  
80 psi (0.5 MPa, 5.5 bar)  
Part  
25B077  
25B303  
RTD Type  
Pt 100 (385)  
Ni 120  
Solenoid Valve  
24 VDC  
24 VDC  
Minimum Working Air Pressure:  
65 psi (0.44 MPa, 4.4 Bar)  
Model Approvals  
Low Profile - Quad  
Part  
25B033  
25B036  
RTD Type  
Pt 100 (385)  
Ni 120  
Solenoid Valve  
24 VDC  
24 VDC  
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334627D  
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Component Identification  
Component Identification  
G
H
J
Air tubes  
Figure 1 Slim Model Shown on Left, Dual Low Profile  
Model Shown on Right  
Mounting clamp (1/2 in. diameter bar)  
Solenoid valve (24 VDC)  
A
Module  
L
Air inlet (1/4 in. diameter tubing)  
Manual override switch  
M8 Solenoid valve electrical connector  
Air Close Exhaust Port  
B
C
D
E
F
Fluid outlet  
M
N
O
P
Fluid filter  
Manifold  
Fluid inlet (9/16–18, —6 JIC, 37° flare)  
Cordset  
Air Open Exhaust Port  
334627D  
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Overview  
Overview  
Grounding  
The applicator uses the air-opened, air closed mode  
of operation. It uses a five-way exhausting solenoid  
to control the piston inside the valve. Fluid is filtered  
through the manifold filter (C) before entering the  
valve fluid inlet port. Then the fluid is filtered one final  
time through the module filter, which is located in  
each module, directly before the ball and seat.  
The equipment must be grounded to reduce the  
risk of static sparking and electric shock. Electric  
or static sparking can cause fumes to ignite or  
explode. Improper grounding can cause electric  
shock. Grounding provides an escape wire for the  
electric current.  
When air moves the piston and rod from its seat,  
it opens the fluid outlet. To turn off the fluid, the  
solenoid redirects air to the top of the piston. The  
air and spring work together to push the piston and  
rod into the seat.  
Pump:  
follow manufacturer’s recommendations.  
Applicator:  
grounded through electrical connection.  
The applicator should be rigidly mounted and  
remotely operated by a melter system and triggering  
device. The melter system provides pressurized fluid  
to the valve. The triggering device controls the fluid  
flow by opening and closing the solenoid valve.  
Air compressor:  
recommendations.  
follow manufacturer’s  
Fluid supply container:  
follow local code.  
Solvent pails used when flushing:  
follow local  
code. Use only conductive metal pails, placed  
on a grounded surface. Do not place the pail  
on a non-conductive surface, such as paper or  
cardboard, which interrupts grounding continuity.  
To maintain grounding continuity when flushing or  
relieving pressure:  
ensure mounting manifold and  
electrical power connector are grounded properly.  
Figure 2 Air and Fluid Flow  
Air  
Fluid  
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334627D  
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Installation  
Installation  
Mounting  
Connect Heated Hose  
1. Connect the hose fluid outlet to the manifold fluid  
inlet (E). Use two 11/16 in. wrenches to tighten  
the hose fitting.  
NOTICE  
To prevent heat transferring into other components  
of the packaging line, ensure that the insulator is  
installed.  
Low Profile Models:  
Use a 3/4 in. (19 mm) wrench  
to adjust nuts that control position of applicator on  
threaded rod.  
All Other Models:  
See the following instructions.  
Mount manifold on up to a 1/2 in. (12 mm) diameter  
bar using mounting clamp (H) to hold the applicator  
in place and ensure adhesive is applied properly.  
For optimal mounting strength of a slim model, use  
a 7/16 hex bar.  
NOTE:  
Slim Standard Dual and Standard Quad  
models use a 5 mm Allen wrench.  
1. Use an appropriate wrench to loosen the  
mounting clamp and slide the applicator on the  
mounting bar.  
Figure 4 Connect the Heated Hose  
2. Connect the cordset (F) to the hose.  
2. Tighten the mounting clamp. Torque to 144 in-lb  
(16.2 N•m).  
3. Connect the hose inlet to the melter system  
outlet. See the heated hose manual for  
installation guidelines.  
NOTE:  
Provide enough room to access sides of  
applicator for maintenance and repair.  
4. Connect the hose cordset to melter. See the  
heated hose manual for installation guidelines.  
Recommended Air Setup  
1. Connect tubing from the air filter (Graco part  
106148) to the air regulator.  
Figure 3 Mounting Clamp  
Figure 5 Connect the Air Supply  
2. Set the air regulator to 80 psi (5.5 Bar, 0.5 MPa).  
3. Connect tubing from the air regulator to the  
applicator solenoid.  
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Installation  
Connect Solenoid Valve  
Connect Triggering Device  
1. Connect 1/4 in. diameter air supply tubing to a  
clean, dry, and non-lubricated air supply and to  
the push-to-connect air inlet fitting (L).  
All GM100 valves use a 24 VDC solenoid valve.  
Improper electrical connection can result in electric  
shock. All electrical wiring must be done by a  
qualified electrician and comply with all local codes  
and regulations.  
Figure 6 Air Inlet Fitting  
2. Connect solenoid valve (J) to 24 VDC signal.  
See Connect Triggering Device, page 10.  
Figure 7 Solenoid Valve Electrical Connector  
Standard Wiring Colors  
NOTE:  
A 6 mm tube fitting is included with the  
applicator. The fitting can be changed using a 5  
mm Allen wrench.  
Terminal Cable  
Plus (+)  
Minus ( - )  
Function  
24V Supply  
Return  
M8  
Brown  
Blue/Black  
Before Using Equipment  
The equipment was tested with canola oil, which is  
left in the fluid passages to protect parts. To avoid  
contaminating your fluid with oil, prime the equipment  
with hot melt until all of the oil is pushed out before  
using the equipment. See Flush, page 11.  
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334627D  
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Installation  
Flush  
Install Nozzle  
Use 1/2 in. wrench to install nozzle. See  
Kits and Accessories, page 37.  
NOTE:  
Do NOT cycle the module until the  
temperature set point has been achieved. Cycling  
the module below the temperature set point may  
cause premature seal leakage.  
1. Disconnect or turn off the device which triggers  
the solenoid valve.  
2. Ensure the nozzle (Z) is removed.  
3. Heat the system to working temperature.  
4. Place waste container under the applicator to  
catch the adhesive.  
Figure 9 Install Nozzle  
5. Press the manual override switch (M) to manually  
trigger the solenoid valve.  
Select RTD  
6. Dispense hot melt (adhesive) until it is clean.  
NOTE:  
For InvisiPac systems only.  
Identify RTD type used in applicator on the system  
Advanced Display Module (ADM). The RTD type is  
listed on the manifold cover plate.  
NOTICE  
An incorrect RTD setting will cause the system  
to be incapable of maintaining the temperature  
setting. The applicator may overheat and trip the  
thermal cutoff, if the applicator uses a PT 100 (385)  
and NI 120 is selected on the ADM Setup screen.  
The applicator may under-heat if the applicator  
uses a NI 120 and PT 100 (385) is selected on the  
ADM Setup screen.  
• If PT 100 (385) is listed, select PT 100 (385) in the  
ADM Setup screens.  
Figure 8 Flush  
• If NI 120 is listed, select NI 120 in the ADM Setup  
screens.  
334627D  
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Operation  
Operation  
Pressure Relief Procedure  
2. Close the bleed-type master air valve.  
3. Actuate the applicator repeatedly until no fluid  
flows.  
Follow the Pressure Relief Procedure  
whenever you see this symbol.  
4. If you suspect the module nozzle is clogged,  
remove nozzle and then actuate the module to  
relieve pressure.  
5. If you suspect the module or fluid hose is  
clogged or that pressure has not been fully  
relieved after following the steps above, VERY  
SLOWLY loosen inlet fitting, inlet filter, or hose  
end coupling to relieve pressure gradually,  
then loosen completely. Clear hose or module  
obstruction.  
This equipment stays pressurized until pressure  
is manually relieved. To help prevent serious  
injury from pressurized fluid, such as skin injection,  
and splashing fluid, follow the Pressure Relief  
Procedure when you stop spraying and before  
cleaning, checking, or servicing the equipment.  
6. Turn off air pressure to the solenoid valve.  
1. Depressurize hotmelt system.  
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Maintenance  
Maintenance  
2. Remove dirty filter (C) from manifold (D).  
Material inside the applicator can be near setpoint  
temperature. Wear protective clothing to avoid  
severe burns.  
Daily:  
Clean hot melt from exterior of applicator.  
Weekly:  
Figure 10 Inlet Filter  
Inspect the applicator, fluid lines, cordset,  
and solenoid cable for wear or damage. See  
Repair, page 20 for instructions.  
3. Apply a thin coating of high-temperature lubricant  
to seals on the new filter (C) and install in the  
manifold (D). Torque to 30 in.-lb (3.4 N∙m), using  
a 5/32 in. (4 mm) Allen wrench.  
Replace Inlet Filter  
NOTICE  
Remove the filter when the applicator is hot. If the  
applicator is cold, the adhesive will be hard and the  
filter may be difficult to remove or damaged.  
Filter Maintenance Guidelines  
These recommendations are service level guidelines  
- actual service levels required in your factory  
will vary based on environmental and operating  
conditions. High or low volume adhesive usage, as  
well as adhesives that contain a powdered release  
agent or are otherwise dusty, will have an impact  
on the frequency of filter maintenance. To establish  
a preventative maintenance cycle tailored to your  
environment, Graco recommends inspecting filters  
every 4 weeks after installation and replacing when  
necessary. Document replacement intervals and  
use this as your preventative maintenance schedule  
moving forward.  
1. Disable the applicator. See  
Before Beginning Repair, page 20.  
Environment Classification  
Clean  
Moderate  
Dusty  
Replace  
filter  
Replace  
filter  
Replace  
Manifold  
filter  
filter every  
four  
two  
every  
every  
six  
months  
months  
months  
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Troubleshooting  
Troubleshooting  
Problem  
Cause  
Solution  
No adhesive or incorrect  
amount of adhesive out of all  
modules when triggered  
Plugged manifold filter  
Replace manifold filter. See  
Replace Inlet Filter, page 13.  
Clogged hose  
Clean or replace hose.  
Failed solenoid valve  
Check for correct operation. Clean  
or replace.  
No signal to solenoid valve  
Check solenoid valve for correct  
operation.  
Incorrect solenoid valve wiring  
Incorrect signal to solenoid valve  
Solenoid muffler plugged  
No fluid pressure  
Check solenoid valve wiring.  
Check if 24 VDC.  
Check and replace mufflers.  
Check adhesive delivery system.  
Heater failure (cold applicator)  
Check and replace  
heater cartridges. See  
No air to solenoid valve  
Check air supply.  
Dirty or faulty triggering device  
Check, clean, or replace triggering  
device.  
Solenoid valve connected  
incorrectly  
Check solenoid valve air connections.  
Clogged manifold passage  
Plugged nozzle  
Clean or replace manifold.  
Clean or replace nozzle.  
No adhesive or incorrect  
amount of adhesive out of  
one/some modules when  
triggered  
Failed module in closed position  
Check for correct operation.  
Clean or replace. See  
Check Module, page 17.  
Plugged module filter  
Replace module. See  
Replace Module, page 24.  
Clogged manifold passage  
Clean or replace manifold.  
Adhesive out of one/some  
modules when not triggered  
Failed module in open position  
Clean or replace module. See  
Replace Module, page 24.  
Adhesive pressure too high  
Check and reduce fluid pressure.  
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334627D  
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Troubleshooting  
Problem  
Cause  
Solution  
Applicator will not heat  
Heater failure  
Check and replace  
heater cartridge. See  
Loose cord set connection  
RTD failure  
Check connection.  
Check and replace RTD. See  
Check RTD, page 19.  
Incorrect RTD for adhesive delivery Check delivery system RTD  
system  
requirement  
Thermal cutoff failure  
Check and replace  
thermal cutoff. See  
Replace Thermal Cutoff, page 21.  
Wrong RTD type selected  
Heater failure  
Check RTD type settings on the  
system. Change if necessary. See  
Select RTD, page 11.  
Applicator overheats  
Check and replace  
heater cartridge. See  
RTD failure  
Check and replace RTD. See  
Check RTD, page 19.  
Incorrect RTD for adhesive delivery Check delivery system RTD  
system  
requirement.  
Incorrect power to heater  
Wrong RTD type selected  
Check and correct power.  
Check RTD type settings on the  
system. Change if necessary. See  
Select RTD, page 11.  
Applicator under-heats  
Heater failure  
RTD failure  
Check and replace  
heater cartridge. See  
Check and replace RTD.  
Incorrect RTD for adhesive delivery Check delivery system RTD  
system  
requirement.  
Incorrect power to heater  
Wrong RTD type selected  
Check and correct power.  
Check RTD type settings on the  
system. Change if necessary. See  
Select RTD, page 11.  
Adhesive leaking from  
applicator  
Module o-ring failure  
Check and replace o-ring. See  
Replace Module, page 24.  
Inlet fitting loose  
Tighten fitting.  
Manifold filter o-ring failure  
Nozzle loose  
Check and replace o-ring.  
Tighten nozzle.  
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Troubleshooting  
Problem  
Cause  
Solution  
Speed has reduced on one  
module  
Low air pressure to solenoid valve Check air supply  
Low fluid pressure  
Check adhesive delivery system  
Low applicator temperature  
Check heat operation. See  
“Applicator will not heat” section in  
Troubleshooting, page 14.  
Plugged manifold filter  
Replace manifold filter (see  
Replace Inlet Filter, page 13).  
Module piston seal air leak  
Check solenoid air close exhaust port  
(O). See Replace Module, page 24.  
Adhesive out of all modules  
when not triggered  
Solenoid valve failure  
Check and replace solenoid valve.  
Check and reduce fluid pressure.  
Check solenoid valve air connections.  
Adhesive pressure too high  
Solenoid valve connected  
incorrectly  
Module failure  
Check and replace all modules. See  
Check Module, page 17.  
No air to solenoid valve  
Check air supply.  
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Troubleshooting  
Check Module  
6. Remove the nozzle.  
7. Press the manual over-ride switch to trigger the  
module. If glue flows from the seat, the module  
is functioning properly.  
Check the module operation to verify if the module  
has failed and needs to be replaced.  
1. Visually check for the presence of glue in the  
weep hole (W).  
Check Nozzle and Module  
NOTE:  
If glue is present, the module needs to be  
replaced. See Replace Module, page 24.  
Trigger the applicator without the nozzle to determine  
if the nozzle or module is clogged.  
2. Verify that the air pressure to the solenoid valve  
is 65–80 psi (4.4 – 5.5 bar, 0.44 – 0.55 MPa).  
1. Disable applicator assembly. See  
Before Beginning Repair, page 20.  
2. Use a 1/2 in. wrench to loosen the nozzle and  
remove by hand.  
Figure 11 Check Module  
Figure 12  
3. Verify that there is air pressure to the motor,  
which will verify that there is fluid pressure.  
3. Connect the power and solenoid cable.  
4. Return the applicator back into operation.  
5. Trigger the applicator.  
4. Make sure the system is at the correct  
temperature.  
5. While looking in the weep hole press the solenoid  
valve manual override switch (M) to manually  
trigger the applicator.  
a. If adhesive flows, clean the nozzle and  
reinstall on the module.  
b. If adhesive does not flow, the module is  
clogged and needs to be replaced. See  
Replace Module, page 24.  
NOTE:  
Look through the weep hole. If the rod  
moves then the module is functioning properly. If  
the rod does not move, the module needs to be  
replaced. See Replace Module, page 24.  
334627D  
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Troubleshooting  
Check Heater  
Table 1 24W087, 24X039, or 24X760, Pt 100 (385)  
RTD Cordset  
Check the continuity of the heater to verify proper  
resistance. If there is no continuity, the heater has  
failed and needs to be replaced.  
Pin Description  
A
B
C
D
E
Thermal Cutoff  
Ground  
1. Disable applicator. See  
Before Beginning Repair, page 20.  
Heat  
2. Check resistance of the heater using a  
multi-meter between the pins of the cordset  
connector. See connectors illustrations in cordset  
pin tables.  
RTD (White)  
RTD (Red)  
Table 2 24W088, 24X040, or 24X761, Ni 120 RTD  
Cordset  
3. Replace the heater cartridge if the  
resistance reading is outside the  
range or if there is no continuity. See  
Pin Description  
1
2
3
5
G
Thermal Cutoff  
Heat -  
Cordset  
Check  
Pins  
Model  
Resis-  
tance  
Values  
RTD (White)  
RTD (Red)  
Ground  
24W087,  
24X039,  
or 24X760  
Pt 100  
(385) RTD  
Cordset  
A and C Slim Models  
365–405  
Ohms  
Dual and Dual 180–200  
Low Profile  
Models  
Ohms  
Quad and  
145–165  
Ohms  
Quad low  
Profile Models  
24W088,  
24X040, or  
24X761 Ni  
120 RTD  
Cordset  
1 and 2  
Slim Models  
365–405  
Ohms  
Dual and Dual 180–200  
Low Profile  
Models  
Ohms  
Quad and  
145–165  
Ohms  
Quad low  
Profile Models  
18  
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Troubleshooting  
Check RTD  
Check Thermal Cutoff  
Check the continuity of the RTD to verify proper  
resistance. If there is no continuity, the RTD has  
failed and needs to be replaced.  
If working properly, the cutoff will trip at 500° F (260°  
C) and rest at 420° F (216° C). If failure is suspected,  
allow the applicator to cool and then check the  
continuity of the thermal cutoff to verify it has not  
failed. If there is no continuity, the cutoff has failed  
and needs to be replaced.  
1. Disable the applicator. See  
Before Beginning Repair, page 20.  
2. Check resistance of the RTD using a multi-meter  
between the pins of the cordset connector. See  
connectors illustrations in cordset pin tables.  
1. Disable the applicator. See  
Before Beginning Repair, page 20.  
2. Remove cover plate.  
Cordset  
Check Pins  
Resistance  
Values  
3. Check for continuity using a multi-meter between  
pin of cord set connector and the wire from the  
thermal cutoff that connects to the heater lead.  
At Room  
Temperature  
24W087,  
D and E  
107-115  
ohms  
Cordset  
Check Pins  
A
24X039, or  
24X760 Pt  
100 (385)  
RTD Cordset  
24W087, 24X039, or  
24X760 Pt 100 (385)  
RTD Cordset  
24W088, 24X040, or  
24X761 Ni 120 RTD  
Cordset  
1
24W088,  
24X040, or  
24X761 Ni  
120 RTD  
Cordset  
3 and 5  
130-140  
ohms  
3. Replace the RTD if the resistance reading is  
outside the range, or if there is no continuity. See  
Replace RTD, page 21.  
334627D  
19  
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Repair  
Replace Heater Cartridge  
Repair  
Required Tools  
• Phillips screwdriver  
• Flat blade screwdriver  
• 3 mm, 4 mm, and 5 mm Allen wrenches  
• 10 mm, 1/2 in. 11/16 in., and 3/4 in. wrenches  
• Torque wrenches  
• Waste container  
• High-temperature anaerobic thread sealant  
• High-temperature lubricant  
• Anti-seize  
• Crimp tool  
1. Disable the applicator.  
Before Beginning Repair  
See Before Beginning Repair, page 20.  
2. Use a Phillips screwdriver to remove the four  
screws (15) and manifold cover plate (18).  
3. Remove the heater cartridges (3) from the  
manifold (1).  
Material inside the applicator can be near setpoint  
temperature. Wear protective clothing to avoid  
severe burns.  
NOTE:  
Note the placement of the heaters and  
lead lengths.  
4. Remove butt splices (4) from heater wires (3),  
thermal cutoff (29), and cordset wire leads (17).  
1. Turn off the melter system. See melter manual  
for shutdown instructions.  
5. Crimp new heater wires into new splices (4). See  
wiring diagram.  
2. Relieve pressure. See  
NOTICE  
3. Disconnect the cordset (F) from the heated hose.  
To prevent a short to ground and blowing a  
MZLP fuse, ensure bare wires are covered  
and fiber glass tape and sleeves are centered  
over splices.  
6. Insert the new heater cartridges (3) into the  
manifold (1).  
NOTE:  
cartridge.  
Do not apply thermal grease to the heater  
7. Reinstall the manifold cover plate (18).  
8. Reconnect the cordset (17) to the heated hose.  
Figure 13 Disconnect Cordset  
9. Reconnect the M8 solenoid electrical connector  
(N).  
4. Disconnect M8 solenoid electrical connector (N).  
20  
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Repair  
Replace RTD  
a. Crimp butt splice on cordset heater wires  
(17) and heater wires (3). Light pull on splice  
to ensure it is crimped.  
The RTD is replaced by replacing the entire cordset.  
See Replace Cordset, page 23, for instructions.  
b. Slide sleeves (30) over each pair of wires  
before crimping.  
c. Crimp white wire to one thermal cutoff lead  
(29).  
Replace Thermal Cutoff  
1. Disable the applicator. See  
Before Beginning Repair, page 20.  
d. Crimp other thermal cutoff lead (29) to one  
heater wire(s) (3).  
2. Use a Phillips screws driver to remove the four  
screws (15) and manifold cover plate (18).  
e. Crimp other heater wire(s) to black lead (17).  
f. Wrap a short piece of fiber glass tape around  
each splice.  
3. Remove butt splices (4) from heater wires (3)  
and cordset wire leads (17).  
g. Center sleeves (30) over each taped splice.  
4. Crimp wires. See Wiring Diagram.  
NOTICE  
5. Gently press wires into the manifold. Instal plate  
(18) and screws (15).  
To prevent a short to ground and blowing a  
MZLP fuse, ensure bare wires are covered  
with fiber glass tape (32) and sleeves (30) are  
centered over butt splices (4).  
334627D  
21  
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Repair  
Wiring Diagram  
Thermal Cutoff  
NOTE:  
Slim (25B021 and 25B024), Quad (25B077 and 25B303) and Low Profile Quad (25B075 and 25B301)  
use one heater (3).  
22  
334627D  
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Repair  
Replace Cordset  
10. Reinstall the ground lead onto the manifold (1).  
NOTE:  
Ensure the star washer (20) is placed  
See Fig 14, page 23.  
below the ground ring terminal.  
NOTE:  
There are six types of cordsets (17):  
11. Insert the RTD (17a) and thermal cutoff (29) into  
the manifold ports. See Fig 14.  
24X039 is for slim 100 Ohm RTD controlled  
applicators.  
NOTE:  
Do not apply grease on the RTD or  
24X040 is for slim 120 Ohm RTD controlled  
applicators.  
thermal cutoff.  
24X760 is for dual 100 Ohm RTD controlled  
applicators.  
12. Insert the heater cartridges (3) in the manifold (1).  
24X761 is for dual 120 Ohm RTD controlled  
applicators.  
NOTICE  
Do not pinch any wires when inserting wire  
in the manifold, to prevent removing wire  
insulation or disconnecting wires. If wire  
insulation is removed, the RTD or heaters  
could short out and need to be replaced.  
24W087 is for Low Profile Dual, Low Profile Quad,  
and Quad 100 Ohm RTD controlled applicators.  
24W088 is for Low Profile Dual, Low Profile Quad,  
and Quad 120 Ohm RTD controlled applicators.  
Make sure you have the correct cordset before  
replacing.  
13. Reinstall the manifold cover plate (18).  
1. Disable the applicator. See  
Before Beginning Repair, page 20.  
14. Reconnect the cordset (17) to the heated hose.  
15. Reconnect the M8 solenoid electrical connector..  
2. Use a Phillips screwdriver to remove the four  
screws (15) and manifold cover plate (18).  
3. Use a 2 mm Allen wrench to remove the set  
screw (6) holding the cordset (17) on the manifold  
(1).  
4. Use a Phillips screwdriver to remove the ground  
lead and star washer (20) from the manifold (1).  
Low Profile Models only:  
next to RTD.  
Remove Phillips screw  
5. Remove the RTD (17a) from the manifold (1).  
6. Disconnect thermal cutoff (29).  
7. Remove the cordset (17) from the manifold (1).  
8. Install the new cordset, RTD, and ground (17) in  
the manifold (1). Crimp thermal cutoff wires (29).  
See Wiring Diagram, page 22 for connections.  
Figure 14 Repair Parts  
NOTE:  
Ensure the cordset bushing is fully  
inserted into the manifold.  
9. Install set screw (6) against the cordset bushing  
to secure the cordset (17) to the manifold (1).  
334627D  
23  
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Repair  
Replace Solenoid Valve  
NOTICE  
Do not allow adhesive to enter the air ports,  
to allow air to flow through valve. Adhesive in  
the air ports will obstruct the flow of air and  
damage the valve.  
1. Disable the applicator. See  
Before Beginning Repair, page 20.  
2. Turn off the air supply to the solenoid valve.  
3. Disconnect the M8 solenoid electrical connector  
(N).  
4. Disconnect air line from air fitting (L).  
Figure 16 Remove Module From Manifold  
3. Verify that no glue is present in the manifold air  
ports.  
4. Apply high temperature lubricant to air section  
o-rings (2b) and fluid section o-ring (2a) in  
module (2).  
Figure 15 Replace Solenoid Valve  
NOTE:  
Air section o-rings are brown and the  
fluid section o-ring is black. All o-rings are  
fluoroelastomer. The color is only used to identify  
the difference in size.  
5. Loosen the solenoid valve set screw with a 3 mm  
Allen wrench, then remove the solenoid valve (J).  
6. Apply high temperature grease to o-rings on  
solenoid tubes.  
5. Apply anti-seize to two screw threads (22). Use  
a 3 mm Allen wrench to install new module (2) on  
manifold with two screws (22). Torque to 28–32  
in.-lb (3.2–3.6 N•m).  
7. Install the new solenoid valve into the manifold,  
then use a 3 mm Allen wrench to tighten the  
solenoid valve set screw.  
6. Connect cordset (17) to the heated hose.  
8. Connect the M8 solenoid valve electrical  
connector (N).  
Replace Applicator  
9. Connect the 1/4 in. air line to the solenoid. Turn  
air on.  
1. Disable the applicator. See  
Before Beginning Repair, page 20.  
Replace Module  
2. Loosen the mounting bar clamp and remove the  
applicator from the mounting bar.  
1. Disable the applicator. See  
Before Beginning Repair, page 20.  
3. Install new applicator. See Installation, page 9 .  
2. Use a 3 mm Allen wrench to remove the two  
mounting screws (22) and module (2) from  
manifold (1).  
24  
334627D  
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Notes  
Notes  
334627D  
25  
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Parts  
Parts  
SLIM (25B021, 25B024)  
Apply a thin coating of lubricant to seals.  
Torque to 10–12 in-lb (1.1–1.5 N•m).  
Torque to 144 in–lb/12 ft-lb (1.5 N•m).  
1
10  
Apply lubricant to the first .05 in. of the thread  
2
11  
of the bolts (22) before installing module (2).  
Torque to 30 +/- 2 in-lb (3.3 +/- 0.2 N•m).  
Torque to 15–20 in-lb (1.7–2.2 N•m).  
4
26  
334627D  
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Parts  
Table 1 Slim Parts List  
Qty.  
1
1
1
3
Qty.  
1
2
Description  
Description  
WASHER, lock, int  
Ref. Part  
1
Ref. Part  
20 157021  
22 111119  
MANIFOLD, single  
MODULE, AC, GM100  
HEATER, rod  
2
25B241  
SCREW, valve  
FITTING, elbow, 45, JIC 06 x  
SEA06, mm  
3♦ 24X043  
4◌  
5▲ 16K931  
24 24P548  
1
CONNECTOR, butt splice  
25 103473  
26 16P285  
1
1
STRAP, tie, wire  
1
TAG, warning  
SCREW, set, cup, M4 x 7 x 4  
mm, sst  
SOLENOID, quick disconnect  
INSULATOR, slim  
CLAMP, bottom, hinged  
BOLT, shcs, M6 x 35 mm  
PIN, spring,  
SCREW, mach, hex, flat hd  
SCREW, mach, phillips, pan  
hd  
SCREW, set, cup, socket hd  
SWITCH, over temp, 500F, 2  
in. leads  
8
124736  
1
29 24X046  
30◌  
1
3
9☼ 24X038  
10●  
11●  
12●  
13 102411  
14●  
1
1
2
1
1
1
SLEEVE, silicone, red, 2 in.  
LGX, 0.16 in. OD  
32◌ C33049  
40 24X456  
41▲ 17F001  
42●  
0.25  
TAPE, adhesive, fiberglass  
CABLE, M8, 3–pin, 5.0 m  
TAG, instruction  
LOCK WASHER  
1
1
1
15 128306  
5
1
1
Included in Slim Mounting Clamp Kit, see  
Kits and Accessories, page 37.  
16■  
17  
FILTER, applicator, 80 mesh  
CORD, set, 240 V, applicator,  
mini  
Included with all Heater, Cordset, and Overtemp  
Kits, see Kits and Accessories, page 37.  
Included with Slim Heater Kit, see  
Kits and Accessories, page 37.  
APPLICATOR, GM100, single,  
24 VDC, PT100 (Model  
25B021)  
17a 24X039  
17b 24X040  
Included in Inlet Filter Kit options, see  
Kits and Accessories, page 37.  
For individual solenoid components, see  
Solenoid Valve Kits, page 36.  
APPLICATOR, GM100,  
single, 24 VDC, Ni120 (Model  
25B024)  
Replacement Danger and Warning labels are  
available at no cost.  
18 17A518  
19 17B164  
1
1
PANEL, single  
INSULATOR, electrical  
334627D  
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Parts  
Dual (25B075, 25B301)  
Apply a thin coating of lubricant to seals.  
Torque to 10–12 in-lb (1.1–1.5 N•m).  
Torque to 15–20 in-lb (1.7–2.2 N•m).  
7
15  
Apply lubricant to the first .05 in. of the thread  
11  
17  
of the bolts (22) before installing module (2).  
Torque to 30 +/- 2 in-lb (3.3 +/- 0.2 N•m).  
28  
334627D  
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Parts  
Table 2 Dual Parts List  
Qty.  
1
Qty.  
1
4
1
2
Description  
Description  
Ref. Part  
1
Ref. Part  
20 157021  
22 111119  
26 103473  
27● 16T205  
MANIFOLD, dual, GM100,  
machined  
WASHER, lock, int  
SCREW, valve  
STRAP, tie, wire  
CLAMP, bar, housing, metric  
INSULATOR, clamp, bar,  
housing  
SCREW, set, cup, socket hd  
SLEEVE, silicone, red, 2 in.  
LGX 0.16 in. OD  
2
25B241  
2
2
3
1
1
1
MODULE, AC, GM100  
HEATER, rod  
CONNECTOR, butt splice  
TAG, warning  
3♦ 24X242  
4◌  
5▲ 16K931  
28● 16P848  
29 16P285  
33◌  
1
1
3
6
7
17D782  
128220  
PLATE, electrical, GM100, dual  
INSULATOR, electrical, dual  
SCREW, set, cup, M4 x 0.7 x 4  
mm, sst  
SOLENOID, quick disconnect  
SWITCH, over temp, 500 F, with  
2 in. leads  
8
124736  
1
1
1
44◌ C33049  
52 24X456  
0.25  
1
1
TAPE, adhesive, fiberglass  
CABLE, M8, 3–pin, 5.0 m  
9☼ 24X038  
11 24X046  
53▲ 17F001 TAG, instruction  
12 108050  
13 117030  
2
2
WASHER, lock, spring  
Included in Dual Mounting Clamp Kit, see  
Kits and Accessories, page 37.  
SCREW, shcs, M6 x 40  
FITTING, elbow, 45, JIC 06 x  
SEA06, mm  
Included with all Heater, Cordset, and Overtemp  
Kits, see Kits and Accessories, page 37.  
Included with Dual Heater Kit, see  
Kits and Accessories, page 37.  
14 24P549  
1
15 128306  
16■  
6
1
SCREW, mach, phillips, pan hd  
FILTER, applicator, 80 mesh  
CORD, set, 240 V, applicator,  
dual, 100  
Included in Inlet Filter Kit options, see  
Kits and Accessories, page 37.  
17  
1
For individual solenoid components, see  
Solenoid Valve Kits, page 36.  
APPLICATOR, GM100, dual,  
24VDC, PT100 (Model 25B075)  
APPLICATOR, GM100, dual,  
24VDC, Ni120 (Model 25B301)  
17a 24X760  
17b 24X761  
Replacement Danger and Warning labels are  
available at no cost.  
334627D  
29  
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Parts  
Quad (25B077, 25B303)  
Apply a thin coating of lubricant to seals.  
Torque to 10–12 in-lb (1.1–1.5 N•m).  
Torque to 15–20 in-lb (1.7–2.2 N•m).  
7
15  
Apply lubricant to the first .05 in. of the thread  
11  
17  
of the bolts (22) before installing module (2).  
Torque to 30 +/- 2 in-lb (3.3 +/- 0.2 N•m).  
30  
334627D  
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Parts  
Table 3 Quad Parts List  
Qty.  
1
Qty.  
1
8
1
2
Description  
Description  
Ref. Part  
1
Ref. Part  
20 157021  
22 111119  
26 103473  
27● 16T205  
MANIFOLD, quad, mini,  
machine head  
WASHER, lock, int  
SCREW, valve  
STRAP, tie, wire  
CLAMP, bar, housing, metric  
INSULATOR, clamp, bar,  
housing  
SCREW, set, cup, socket hd  
SLEEVE, silicone, red, 2 in.  
LGX 16 in. OD  
2
25B241  
4
MODULE, AC, GM100  
HEATER, 240 VAC, 375W, 8  
mm dia.  
CONNECTOR, butt splice  
TAG, warning, turbo  
3♦ 24X758  
1
4◌  
3
1
1
1
28● 16P848  
29 16P285  
33◌  
1
1
3
2
5▲ 16K931  
6
7
8
17A618  
128219  
COVER, electric, GM100, quad  
INSULATION, electrical, quad  
SCREW, set, cup, M4 x 0.7 x  
4 mm, sst  
SOLENOID, quick disconnect  
SWITCH, over temp, 500F with  
2 in. leads  
43 102233  
44◌ C33049  
52 24X456  
BALL, stainless steel  
TAPE, adhesive, fiberglass  
CABLE, M8, 3–pin, 5.0 m  
124736  
1
1
1
9☼ 24X038  
11 24X046  
1
1
53▲ 17F001 TAG, instruction  
12● 108050  
13● 117030  
2
2
WASHER, lock, spring  
Included in Quad Mounting Clamp Kit, see  
Kits and Accessories, page 37.  
SCREW, shcs M6X40  
FITTING, elbow, 45, JIC  
06XSAE06, mm  
SCREW, mach, phil, pan hd  
FILTER, applicator, 80 mesh  
CORD SET, 240V, applicator  
APPLICATOR, GM100, quad,  
24 VDC, PT100 (Model  
25B077)  
APPLICATOR, GM100, quad,  
24 VDC, Ni120 (Model 25B303)  
14 24P549  
1
Included with all Heater, Cordset, and Overtemp  
Kits, see Kits and Accessories, page 37.  
Included with Quad Heater Kit, see  
Kits and Accessories, page 37.  
15 128306  
16■  
17  
6
1
1
Included in Inlet Filter Kit options, see  
Kits and Accessories, page 37.  
For individual solenoid components, see  
Solenoid Valve Kits, page 36.  
17a 24W087  
17b 24W088  
Replacement Danger and Warning labels are  
available at no cost.  
334627D  
31  
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Parts  
Low Profile Quad (25B033, 25B036)  
Apply a thin coating of lubricant to seals.  
Torque to 15–20 in-lb (1.7–2.2 N•m).  
Torque to 20–30 in-lb (2.2–3.3 N•m).  
7
17  
Apply sealant to threads. The head of the  
8
18  
plug needs to be flush with the housing.  
Apply lubricant to the first .05 in. of the thread  
11  
of the bolts (22) before installing module (2).  
Torque to 30 +/- 2 in-lb (3.3 +/- 0.2 N•m).  
32  
334627D  
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Parts  
Table 4 Low Profile Quad Parts List  
Qty.  
1
Qty.  
1
1
Description  
Description  
STRAP, tie, wire  
Ref. Part  
1
Ref. Part  
26 103473  
29 16P285  
MANIFOLD, quad, LP, mini,  
machined  
SCREW, set, cup, socket hd  
SLEEVE, silicone, red, 2 in.  
LGX 0.16 in. OD  
2
25B241  
4
MODULE, AC, GM100  
HEATER, 240 VAC, 375 W, 8  
mm diameter  
33◌  
3
1
1
1
3♦ 24X758  
1
INSULATOR, clamp, GM100,  
quad, LP  
35●  
36●  
37●  
4◌  
3
1
CONNECTOR, butt splice  
BLOCK, mounting, GM100,  
quad, LP  
5▲ 16K931  
TAG, warning  
PLATE, side, quad, LP,  
GM100  
6
7
8
17B968  
128007  
124736  
1
1
ROD, mtg, threaded, low  
profile  
INSULATOR, electrical, side  
plate  
38● 102598  
39● 109570  
40● 100020  
41● 100018  
42● 100321  
43 102233  
44◌ C33049  
1
2
1
2
2
SCREW, cap, socket head  
WASHER, plain  
WASHER, lock  
WASHER, lock, spring  
NUT  
SCREW, set, cup, M4 x 0.7 x  
4 mm, sst  
1
1
1
9☼ 24X038  
11 24X046  
SOLENOID, quick disconnect  
SWITCH, over temp, 500F,  
with 2 in. leads  
12● 108050  
13● 117029  
2
2
4
0.25  
WASHER, lock, spring  
BALL, stainless steel  
SCREW, shcs, M6X25  
FITTING, adapter, JIC 06 x  
SEA06, mm  
TAPE, adhesive, fiberglass  
INSULATOR, electrical, back  
plate  
14 24P615  
15 128306  
1
46 128008  
1
SCREW, mach, phillips, pan  
hd  
52 24X456  
1
1
CABLE, M8, 3–pin, 5.0 M  
10  
53▲ 17F001 TAG, instructions  
16■  
17  
1
1
FILTER, applicator, mesh 80  
CORD, set, 240 V, applicator  
APPLICATOR, GM100, dual,  
LP, 24VDC, PT100 (Model  
25B033)  
APPLICATOR, GM100, dual,  
LP, 24VDC, Ni120 (Model  
25B036)  
PLATE, back, quad, LP,  
GM100  
WASHER, lock, int  
PLUG, pipe  
SCREW, valve  
Included in Quad Mounting Clamp Kit, see  
Kits and Accessories, page 37.  
17a 24W087  
Included with all Heater, Cordset, and Overtemp  
Kits, see Kits and Accessories, page 37.  
Included with Quad Heater Kit, see  
Kits and Accessories, page 37.  
17b 24W088  
18 17D216  
Included in Inlet Filter Kit options, see  
Kits and Accessories, page 37.  
For individual solenoid components, see  
Solenoid Valve Kits, page 36.  
1
20 157021  
21 103147  
22 111119  
1
1
8
Replacement Danger and Warning labels are  
available at no cost.  
334627D  
33  
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Parts  
Low Profile Dual (25B027, 25B030)  
Apply a thin coating of lubricant to seals.  
Torque to 10–12 in-lb (1.1–1.5 N•m).  
Torque to 15–20 in-lb (1.7–2.2 N•m).  
Torque to 20–30 in-lb (2.2–3.3 N•m).  
7
15  
17  
18  
Apply sealant to threads. The head of the  
8
plug needs to be flush with the housing.  
Apply lubricant to the first .05 in. of the thread  
11  
of the bolts (22) before installing module (2).  
Torque to 30 +/- 2 in-lb (3.3 +/- 0.2 N•m).  
34  
334627D  
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Parts  
Table 5 Low Profile Dual Parts List  
Qty.  
1
Qty.  
3
Description  
Description  
Ref. Part  
1
Ref. Part  
33◌  
MANIFOLD, dual, LP, mini,  
machined  
SLEEVE, silicone, red, 2 in.  
LGX 0.16 in. OD  
INSULATOR, clamp, GM100,  
dual LP  
2
25B241  
2
2
3
1
MODULE, AC, GM100  
HEATER, rod  
CONNECTOR, butt splice  
TAG, warning  
SCREW, set, cup, M4 x 0.7 x  
4mm, sst  
SOLENOID, quick disconnect  
SWITCH, over temp, 500F,  
with 2 in. leads  
35● 17C164  
36● 17C163  
37● 16V783  
1
1
1
3♦  
4◌  
5▲  
24X242  
BLOCK, mounting, GM100,  
dual, LP  
ROD, mtg, threaded, low  
profile  
16K931  
124736  
8
1
1
1
38● 102598  
39● 109570  
40● 100020  
41● 100018  
42● 100321  
1
2
1
2
2
2
0.25  
1
1
1
SCREW, cap, socket head  
WASHER, plain  
WASHER, lock  
WASHER, lock, spring  
NUT  
BALL, stainless steel  
TAPE, adhesive, fiberglass  
INSULATOR, electrical  
CABLE, M8, 3–pin, 5.0 m  
9☼ 24X038  
11  
24X046  
12● 108050  
13● 127941  
2
2
WASHER, lock, spring  
SCREW, shcs, M5 x 25  
FITTING, adapter, JIC 06 x  
SEA06, mm  
43  
102233  
14  
15  
24P615  
128306  
1
6
44◌ C33049  
SCREW, mach, phillips, pan  
hd  
46  
52  
127943  
24X456  
16■  
17  
1
1
FILTER, applicator, 80 mesh  
53▲ 17F001 TAG, instructions  
CORD, set, 240V, applicator  
APPLICATOR, GM100, dual,  
LP, 24 VDC, PT100 (Model  
25B027)  
APPLICATOR, GM100, dual,  
LP, 24 VDC, Ni120 (Model  
25B030)  
PLATE, electrical, GM100,  
dual, LP  
WASHER, lock, int  
PLUG, pipe  
SCREW, valve  
STRAP, tie, wire  
SCREW, set, cup, socket hd  
Included in Quad Mounting Clamp Kit, see  
Kits and Accessories, page 37.  
17a 24W087  
17b 24W088  
Included with all Heater, Cordset, and Overtemp  
Kits, see Kits and Accessories, page 37.  
Included with Quad Heater Kit, see  
Kits and Accessories, page 37.  
18  
17C165  
1
Included in Inlet Filter Kit options, see  
Kits and Accessories, page 37.  
For individual solenoid components, see  
Solenoid Valve Kits, page 36.  
20  
21  
22  
26  
29  
157021  
103147  
111119  
103473  
16P285  
1
1
4
1
1
Replacement Danger and Warning labels are  
available at no cost.  
334627D  
35  
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Solenoid Valve Kits  
Ref.  
1
Part  
- - -  
Description  
VALVE, solenoid, 5w, sr,  
24 VDC  
Qty.  
1
Solenoid Valve Kits  
24X038, 24 VDC Solenoid Valve  
*2  
24X044 KIT, solenoid tube with  
o-rings  
106560  
295685  
17A633 FITTING, 1/4  
push-to-connect, M7  
24X045 KIT, solenoid cable  
1
*3  
*4  
*5  
O-RING, packing  
O-RING  
1
1
1
*6  
1
36  
334627D  
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Kits and Accessories  
Kits and Accessories  
Module Replacement  
Anti-Seize  
25B241  
24T179  
Part  
- - - -  
Description  
MODULE  
Qty.  
1
Tube with 0.5 oz of anti-seize for use on module  
mounting screws in InvisiPac applicators.  
111119 SCREW, valve  
2
24R835 O-RING (10 pack) Fluid  
24T179 LUBRICANT, anti-seize  
24X834 Air O-RING (10 pack)  
1
1
2
Mufflers  
24X037  
Includes two mufflers that can be used with solenoid  
valve kits.  
Cordsets  
Cordsets include the RTD. Use crimp tool kit 24W086  
(purchase separately).  
Blanking Plate Kit  
Kit  
24X039  
Model  
Slim  
RTD Type  
Platinum 100  
Ohm  
24W017  
Use to run two or three modules on a quad applicator  
or one module on a dual applicator.  
24X040  
24X760  
Slim  
Nickel 120 Ohm  
Standard Dual Platinum 100  
Ohm  
Standard Dual Nickel 120 Ohm  
All other models Platinum 100  
Ohm  
All other models Nickel 120 Ohm  
Inlet Filter  
24X761  
24W087  
Kit  
24P275  
24P802  
Qty.  
Single  
3 Pack  
24W088  
Heater Cartridges  
Material Inlet Fittings  
Heater cartridges for single, dual, and quad models.  
Single Kit  
24P615  
24P548  
24P547  
Description  
Straight  
45°  
Kit  
24X043  
24X242  
Model  
Slim  
Length  
1.75 in. (44 mm)  
1.75 in. (44 mm)  
Qty.  
1
Dual Low  
Profile and  
Dual  
2
90°  
24X758  
Quad Low  
Profile and  
Quad  
3.1 in. (79 mm)  
1
Thermal Cutoff Replacement Kits  
Kit  
Description  
Standard  
24X046  
High Temperature Lubricant  
24T156  
Packet with 3–grams of high temperature lubricant.  
For use on seals in InvisiPac applicators.  
334627D  
37  
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Kits and Accessories  
Mounting Clamp Kits  
24X835 (Low Profile Quad)  
Ref. Part  
Description  
Qty.  
(Slim 24X042)  
1
2
3
4
100018  
WASHER, lock, spring  
WASHER, lock  
NUT  
SCREW, cap, socket  
head  
WASHER, lock, spring  
2
Ref Part  
Description  
Qty.  
100020  
100321  
102598  
1
2
1
10  
17A496 INSULATOR, clamp, bar,  
housing  
1
- - -  
11  
12  
13  
14  
CLAMP, bar housing  
2
1
1
1
108050 WASHER, lock, spring  
112674 SCREW, shcs, M6 x 35  
106371 SCREW, flat head  
5
6
7
8
108050  
2
2
2
1
WASHER, plain  
SCREW, shcs M5x25  
16V783  
17C203  
17C204  
ROD, mtg, threaded, low  
profile  
BLOCK, mounting,  
GM100, quad, lp  
INSULATOR, clamp,  
GM100, quad, lp  
24X243 (Dual Low Profile)  
Ref Part  
Description  
9
1
1
Qty.  
10  
24P276 INSULATOR, clamp, bar,  
housing  
1
10  
- - -  
11  
BLOCK, mating, low  
profile  
1
12  
13  
44  
45  
46  
47  
48  
49  
108050 WASHER, lock, spring  
117029 SCREW, shcs, M6 x 25  
2
2
1
1
1
2
2
2
Solenoid Extension Cables  
24X456  
24X457  
5 m  
10 m  
- - -  
- - -  
- - -  
- - -  
- - -  
- - -  
ROD  
SCREW, cap, socket head  
WASHER, lock  
WASHER, plain  
WASHER, lock, spring  
NUT, 1/2–13  
Remote Mounting Kit  
NOTE:  
Performance is decreased as tube length  
increases.  
24X049  
24X050  
Standard  
Metric  
24P277 (Dual and Quad)  
Ref. Part  
Description  
Qty.  
1
16T205 CLAMP, bar, housing,  
2
metric  
2
3
4
108050 WASHER, lock, spring  
117030 SCREW, shcs, M6x40  
16P848 INSULATOR, clamp, bar,  
housing  
2
2
1
38  
334627D  
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Kits and Accessories  
Nozzles (Single Orifice)  
Single  
5 Pack  
24P794  
24P795  
24P796  
24P797  
24P798  
24P799  
24P800  
24P803  
24P804  
24P805  
24P806  
24P807  
24P808  
24P809  
Description  
0.008 straight  
0.010 straight  
0.012 straight  
0.016 straight  
0.018 straight  
0.020 straight  
0.024 straight  
0.008 90°  
24P636  
24P637  
24P638  
24P639  
24P640  
24P641  
24P642  
24P643  
24P644  
24P645  
24P646  
24P647  
24P648  
24P649  
0.010 90°  
0.012 90°  
0.016 90°  
0.018 90°  
0.020 90°  
0.024 90°  
334627D  
39  
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Dimensions  
Dimensions  
Slim (25B021, 25B024)  
1.075  
(27.305 mm)  
2.735  
(69.47 mm)  
5.976  
(151.79 mm)  
3.774  
(95.86 mm)  
3.067  
(77.90 mm)  
2.557  
(64.95 mm)  
.350  
(8.89 mm)  
2.250  
(57.15 mm)  
.700  
(17.78 mm)  
.749  
(19.02 mm)  
3.999  
(101.57 mm)  
5.082  
(129.08 mm)  
40  
334627D  
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Dimensions  
Dual (25B075, 25B301)  
6.14  
(155.96 mm)  
.79  
(20.07 mm)  
.75  
(19.05 mm)  
3.29  
(83.57 mm)  
2.72  
(69.09 mm)  
.88  
(22.35 mm)  
.37  
(9.40 mm)  
2.01  
(51.05 mm)  
1.58  
(40.13 mm)  
3.68  
(93.47 mm)  
4.22  
(107.19 mm)  
4.49  
(114.05 mm)  
334627D  
41  
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Dimensions  
Quad (25B077, 25B303)  
6.14  
(155.96 mm)  
.79  
(20.07 mm)  
.75  
(19.05 mm)  
3.29  
(83.57 mm)  
2.72  
(69.09 mm)  
.37  
(9.40 mm)  
2.01  
(51.05 mm)  
.88  
.88  
.88  
(22.35 mm) (22.35 mm) (22.35 mm)  
3.73  
(94.74 mm)  
3.27  
(83.06 mm)  
4.19  
(106.43 mm)  
4.49  
(114.05 mm)  
42  
334627D  
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Dimensions  
Low Profile Quad (25B033, 25B036)  
10.76  
(273.30 mm)  
1.94  
(49.28 mm)  
3.598  
(91.39 mm)  
2.72  
(69.09 mm)  
1.14  
(28.96 mm)  
.82  
(20.83 mm)  
.13  
(3.30 mm)  
.88  
.88  
.88  
(22.35 mm) (22.35 mm) (22.35 mm)  
4.93  
(125.22 mm)  
3.27  
(83.06 mm)  
7.17  
(182.12 mm)  
334627D  
43  
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Dimensions  
Low Profile Dual (25B027, 25B030)  
10.40  
(264.16 mm)  
1.20  
(30.48 mm)  
2.73  
(69.34 mm)  
3.61  
(91.70 mm)  
.79  
(20.07 mm)  
.13  
(3.30 mm)  
.88  
(22.35 mm)  
5.22  
(132.59 mm)  
1.75  
(44.45 mm)  
7.55  
(191.77 mm)  
44  
334627D  
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Technical Data  
Technical Data  
334627D  
45  
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Graco Extended Warranty  
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its  
name to be free from defects in material and workmanship on the date of sale to the original purchaser for use.  
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of  
eighteen months from the date of sale, repair or replace any part of the equipment determined by Graco to be  
defective. This warranty applies only when the equipment is installed, operated and maintained in accordance  
with Graco’s written recommendations.  
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its  
name to be free from defects in material and workmanship on the date of sale to the original purchaser for use.  
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of  
twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be  
defective. This warranty applies only when the equipment is installed, operated and maintained in accordance  
with Graco’s written recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction,  
damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper  
maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco  
be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures,  
accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation,  
operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized  
Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace  
free of charge any defective parts. The equipment will be returned to the original purchaser transportation  
prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be  
made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED,  
INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS  
FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The  
buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost  
profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available.  
Any action for breach of warranty must be brought within two (2) years of the date of sale.  
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY  
AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT,  
MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO.  
These items sold, but not  
manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of  
their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of  
these warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco  
supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold  
hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The Parties acknowledge that they have required that the present document, as well as all documents, notices  
and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be  
drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en  
Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou  
en rapport, directement ou indirectement, avec les procédures concernées.  
Graco Information  
To place an order,  
contact your Graco Distributor or call to identify the nearest distributor.  
For technical assistance or customer service, call toll free: 1–800–458–2133.  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
Original Instructions. This manual contains English. MM 334627  
Graco Headquarters:  
Minneapolis  
International Offices:  
Belgium, China, Japan, Korea  
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA  
Copyright 2012, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.  
Revision D – May 2015  
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