GE Portable Generator PT878GC User Manual

TransPort™ PT878GC  
Portable Gas Flowmeter  
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April 2004  
Warranty  
Each instrument manufactured by GE Panametrics is warranted to  
be free from defects in material and workmanship. Liability under  
this warranty is limited to restoring the instrument to normal  
operation or replacing the instrument, at the sole discretion of GE  
Panametrics. Fuses and batteries are specifically excluded from  
any liability. This warranty is effective from the date of delivery  
to the original purchaser. If GE Panametrics determines that the  
equipment was defective, the warranty period is:  
one year from delivery for electronic or mechanical failures  
one year from delivery for sensor shelf life  
If GE Panametrics determines that the equipment was damaged  
by misuse, improper installation, the use of unauthorized  
replacement parts, or operating conditions outside the guidelines  
specified by GE Panametrics, the repairs are not covered under  
this warranty.  
The warranties set forth herein are exclusive and are in  
lieu of all other warranties whether statutory, express  
or implied (including warranties or merchantability and  
fitness for a particular purpose, and warranties arising  
from course of dealing or usage or trade).  
iii  
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April 2004  
Return Policy  
If a GE Panametrics instrument malfunctions within the warranty  
period, the following procedure must be completed:  
1. Notify GE Panametrics, giving full details of the problem, and  
provide the model number and serial number of the  
instrument. If the nature of the problem indicates the need for  
factory service, GE Panametrics will issue a RETURN  
AUTHORIZATION number (RA), and shipping instructions  
for the return of the instrument to a service center will be  
provided.  
2. If GE Panametrics instructs you to send your instrument to a  
service center, it must be shipped prepaid to the authorized  
repair station indicated in the shipping instructions.  
3. Upon receipt, GE Panametrics will evaluate the instrument to  
determine the cause of the malfunction.  
Then, one of the following courses of action will then be taken:  
If the damage is covered under the terms of the warranty, the  
instrument will be repaired at no cost to the owner and  
returned.  
If GE Panametrics determines that the damage is not covered  
under the terms of the warranty, or if the warranty has expired,  
an estimate for the cost of the repairs at standard rates will be  
provided. Upon receipt of the owner’s approval to proceed, the  
instrument will be repaired and returned.  
iv  
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Chapter 1: Features and Capabilities  
Chapter 2: Initial Setup  
Charging the Batteries . . . . . . . . . . . . . . . . . . . . . . . . .2-5  
Powering On and Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7  
Transducers and Fixtures  
Installing the Fixture . . . . . . . . . . . . . . . . . . . . . . . . . .3-9  
Installing the Transducers . . . . . . . . . . . . . . . . . . . . .3-11  
Installing the PI Fixture and Transducers. . . . . . . . . . . . .3-13  
Surveying the Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13  
Installing the First Bracket with a Chain . . . . . . . . . .3-16  
Installing the Second Bracket with a Chain. . . . . . . .3-17  
Installing the Transducers . . . . . . . . . . . . . . . . . . . . .3-18  
v
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April 2004  
Table of Contents (cont.)  
Chapter 3: Installing the Dampening Material,  
Installing Dampening Material. . . . . . . . . . . . . . . . . . . . .3-20  
Entering the Program Menu . . . . . . . . . . . . . . . . . . . . . . . .4-2  
Entering the Standard Volume/  
Entering Mass Flow Parameters. . . . . . . . . . . . . . . . .4-22  
Flow Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-37  
Entering the Analog Output . . . . . . . . . . . . . . . . . . . . . . .4-39  
Entering the Digital Output . . . . . . . . . . . . . . . . . . . . . . .4-42  
Entering User Functions . . . . . . . . . . . . . . . . . . . . . . . . . .4-46  
Entering Correction Factors . . . . . . . . . . . . . . . . . . . . . . .4-50  
Entering Reynolds Correction . . . . . . . . . . . . . . . . . .4-50  
Entering a Calibration Factor. . . . . . . . . . . . . . . . . . .4-53  
vi  
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Creating a Site Message. . . . . . . . . . . . . . . . . . . . . . .5-11  
Chapter 6: Displaying and Configuring Data  
Refreshing a File . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16  
Transferring a File to a PC. . . . . . . . . . . . . . . . . . . . .6-16  
Transferring a File from a PC to the PT878GC. . . . .6-17  
Deleting a File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19  
Listing Files by Name . . . . . . . . . . . . . . . . . . . . . . . .6-20  
Listing Files in Chronological Order . . . . . . . . . . . . .6-20  
Accessing Meter Data —The About Option . . . . . . . . . .6-21  
vii  
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April 2004  
Changing Date and Time Appearance (Locale) . . . . . . . . .7-9  
Adjusting the Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . .7-12  
Setting Backlight Timeout . . . . . . . . . . . . . . . . . . . . . . . .7-14  
Changing Communications Parameters . . . . . . . . . . . . . .7-15  
Resetting Forward and Reverse Totals . . . . . . . . . . . . . . .7-18  
Setting Up User Tables . . . . . . . . . . . . . . . . . . . . . . . . . . .7-19  
Taking a Bitmap Capture of a Current Screen . . . . . . . . .7-23  
viii  
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Chapter 8: Logging Data  
The View Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-17  
Displaying Log Details . . . . . . . . . . . . . . . . . . . . . . .8-18  
Displaying Log Data in Graphical Form . . . . . . . . . .8-19  
Displaying Log Data in Spreadsheet Form . . . . . . . .8-22  
The Sort Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-23  
Listing Logs by Name . . . . . . . . . . . . . . . . . . . . . . . .8-23  
Listing Logs in Chronological Order. . . . . . . . . . . . .8-23  
ix  
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April 2004  
Taking Wave Samples for Diagnosis. . . . . . . . . . . . .9-40  
Applying a Stored Signal for Diagnosis. . . . . . . . . . .9-40  
Testing the Battery. . . . . . . . . . . . . . . . . . . . . . . . . . .9-41  
Resetting to Factory Default Parameters . . . . . . . . . . . . .9-42  
Updating PT878GC Software. . . . . . . . . . . . . . . . . . . . . .9-43  
Updating Software Via IrOBEX . . . . . . . . . . . . . . . .9-44  
Updating Software Via IrCOMM . . . . . . . . . . . . . . .9-46  
x
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Chapter 10: Diagnostics and Troubleshooting  
Error Code Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-2  
Displaying Diagnostic Parameters . . . . . . . . . . . . . . . . . .10-6  
Flowcell Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-9  
Gas Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-9  
Pipe Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-10  
Transducer Problems . . . . . . . . . . . . . . . . . . . . . . . . . . .10-11  
xi  
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April 2004  
Chapter 11: Specifications  
Temperature Range(s) . . . . . . . . . . . . . . . . . . . . . . . .11-6  
Transducer Materials . . . . . . . . . . . . . . . . . . . . . . . . .11-6  
Fixture Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-6  
Mountings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-6  
Mounting Couplant . . . . . . . . . . . . . . . . . . . . . . . . . .11-6  
Area Classifications . . . . . . . . . . . . . . . . . . . . . . . . . .11-6  
Transducer Cables . . . . . . . . . . . . . . . . . . . . . . . . . . .11-7  
xii  
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Chapter 11: Specifications (cont.)  
Pipe Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-8  
Thermal Exposure . . . . . . . . . . . . . . . . . . . . . . . . . . .11-8  
PC Communication . . . . . . . . . . . . . . . . . . . . . . . . . .11-8  
Appendix A: Menu Maps  
PT878GC  
Windows 2000/XP . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2  
Windows Me/98SE/98/95 . . . . . . . . . . . . . . . . . . . . . B-2  
Appendix C: Ultrasonic Thickness Gauge Theory of  
Operation  
Factors Affecting Performance and Accuracy . . . . . . . . . C-2  
Appendix D: Material Safety Data Sheets for Couplants  
xiii  
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April 2004  
Chapter 1  
Features and Capabilities  
The TransPort® Model PT878GC is a transit-time clamp-on gas  
flowmeter which combines all the features of a full-size gas  
flowmeter with the advantages of a portable instrument.  
This section describes the TransPort features and general system,  
and explains the theory of operation.  
Overview  
Depending on the selected application, the TransPort PT878GC  
measures the flow of clean, dry gases in pipes from 4 to 24 in. in  
diameter. The flowmeter provides one linear 0/4-20 mA analog  
output of flow velocities or volumetric flow rate of these gases,  
measuring velocities from ±1 to ±120 ft/sec (±0.3 to ±40 m/sec),  
along with one selectable frequency or pulsed totalizer output.  
Figure 1-1 illustrates the PT878GC in use on a typical pipe, along  
with cases for the PT878GC and accessories.  
Figure 1-1: PT878GC in Use and in Transport  
Features and Capabilities  
1-1  
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April 2004  
Overview (cont.)  
The TransPort has the ability to store site data in files which can  
be accessed at a later time. Within the Main Menu, a set of forms  
(windows) asks you all the necessary setup information for a  
particular site. Once you answer the necessary questions, you  
simply save the information to a file.  
The TransPort stores these files and other data in non-volatile  
memory, which retains the information even if power is turned  
off. The flowmeter itself runs on rechargeable or alkaline  
batteries for up to 8 hours.  
This small, lightweight flowmeter displays measurements in both  
numeric and graphical form on a 240 x 200 pixel, EL-backlit  
LCD graphic screen. The TransPort also has the capability of  
logging over 100,000 flow data points internally.  
Using an infrared communications port, the TransPort can  
transmit or print logged data, as well as site files, real time data  
and other stored data.  
To assist you, the TransPort is fully equipped with context-  
sensitive on-line help which is accessible at any time by simply  
pressing the “?” (Help) key. Internal diagnostic and  
troubleshooting features help isolate and remedy common  
flowcell and transducer problems.  
1-2  
Features and Capabilities  
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April 2004  
System Description  
The TransPort is only one part of the flowmeter system. The  
other part of the system is the flowcell, which consists of the pipe  
and the transducers.  
The Flowcell  
The flowcell is that part of the system that uses ultrasonic pulses  
to interrogate the flow. It consists of the flowcell pipe and the  
transducers.  
A. FLOWCELL PIPE - The flowcell can either be created in the  
existing piping (for example, by clamping non-wetted  
transducers onto the pipe), or inserted as a substitute pipe  
section (spoolpiece). The flowcell must provide mechanical  
support for the transducers and assure stable conditions for  
accurate flow measurement.  
B. TRANSDUCERS - The transducers convert electrical energy  
into ultrasonic pulses when in a transmit cycle, and convert  
the ultrasonic pulses back to electrical energy when in a  
receive cycle. In other words, they act like loudspeakers when  
transmitting the signal and microphones when receiving it. In  
the TransPort system, each transducer acts as both a receiver  
and transmitter, since a series of ultrasonic pulses are  
alternately sent upstream and then downstream through the  
flowcell.  
Features and Capabilities  
1-3  
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April 2004  
Electronics Package  
The TransPort consists of circuits that generate, receive, and  
measure the travel time of the ultrasonic pulses. It also contains a  
microcomputer that controls operation and calculates flow  
measurement parameters. Specific circuits function as follows:  
A. TRANSMIT SIGNAL GENERATOR - The transmit signal  
generator, under control of the microcomputer and timing  
circuit, synthesizes the signal that drives the transmitter.  
B. TRANSMITTER - The transmitter amplifies the signals from  
the transmit signal generator to a signal that drives the  
transmit transducer.  
C. RECEIVER - The receiver amplifies the received signals to a  
level suitable for the data acquisition circuitry.  
D. DATA ACQUISITION - The data acquisition circuitry  
digitizes the received signal and stores it in a buffer for  
processing by the microcomputer.  
E. TIMING CIRCUIT - The timing circuit generates the  
transmitter frequency, receive window, controls the data  
acquisition circuit and the direction of the transmission.  
F. MICROCOMPUTER - The microcomputer controls the  
TransPort flowmeter’s operation and calculates flow  
measurements derived from the transmitted and digitized  
received signals. Also, the microcomputer continually checks  
for faults and allows the use of built-in diagnostics for  
troubleshooting.  
G. INPUT/OUTPUT - The input/output circuitry allows the  
flowmeter to indicate the measured flow with the  
0/4 to 20-mA current loop, and to output to a printer or other  
remote device.  
1-4  
Features and Capabilities  
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April 2004  
Theory of Operation  
The TransPort is a transit-time ultrasonic flowmeter. When  
ultrasonic pulses are transmitted through a moving liquid or gas,  
the pulses that travel in the same direction as the fluid flow  
(downstream) travel slightly faster than the pulses that travel  
against the flow (upstream). The TransPort uses various digital  
signal processing techniques, including cross-correlation, to  
determine transit times and then uses the difference in transit  
times to calculate flow velocity.  
During operation, two transducers serve as both ultrasonic signal  
generators and receivers. When mounted on a pipe, they are in  
acoustic communication with each other, so that each transducer  
can receive ultrasonic signals transmitted by the other transducer.  
Each transducer thus functions as a transmitter generating a  
certain number of acoustic pulses, and as a receiver for an  
identical number of pulses.  
The flowmeter measures the time interval between transmission  
and reception of the ultrasonic signals in both directions. When  
the gas in the pipe is not flowing, the transit-time downstream  
equals the transit-time upstream. When the gas is flowing, the  
transit-time downstream is less than the transit-time upstream.  
The difference between the downstream and upstream transit-  
times is proportional to the velocity of the flowing gas, and its  
sign indicates the direction of flow.  
Features and Capabilities  
1-5  
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April 2004  
Chapter 2  
Initial Setup  
Before making measurements, you must prepare the TransPort  
for operation. This includes the following procedures:  
Making Electrical Connections  
Charging and/or Replacing Batteries  
Powering On and Off  
Using the Screen and Keypad  
Obtaining On-Line Help  
Figure 2-1 below shows the PT878GC in its specially designed  
case. The interior is molded for optimal protection of the meter  
and its accessories.  
Figure 2-1: The PT878GC and Accessories  
Initial Setup  
2-1  
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April 2004  
Making Electrical Connections  
Before making measurements with the TransPort, you must make  
all the necessary connections to the unit. This section describes  
how to connect the following:  
Power  
Transducer  
Analog Input/Output  
Infrared Interface  
Make all connections to the top of the TransPort unit as shown in  
Figure 2-2 below. Please note that you only need to make the  
proper transducer connections. The other connections are  
required for particular functions, but are not necessary for basic  
operation.  
Input/Output  
(See Table 2-1  
on page 2-4)  
XDCR  
Upstream  
Downstream  
Power  
Infrared  
Transceiver  
Figure 2-2: Connection Locations  
Power Connections  
The PT878GC is powered by either a 100-120/200-260 VAC  
wall mount plug-in module, or by 5 internal Cs-size NiCad high-  
energy rechargeable batteries or by a pack of 3.0 Ahr NiMH  
batteries. (An optional power supplement, part #703-1283, uses 6  
AA alkaline batteries.) When you receive the PT878GC, the  
batteries are not charged; therefore, to make remote  
measurements using the batteries, follow the instructions on  
page 2-5 to charge the batteries. In either case, you must connect  
the power cord to the appropriate terminal as shown in Figure 2-2  
above.  
2-2  
Initial Setup  
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April 2004  
!WARNING!  
To ensure the safe operation of the TransPort,  
you must install and operate it as described in  
this manual. In addition, be sure to follow all  
applicable safety codes and regulations for  
installing electrical equipment in your area.  
Transducer Connections  
The transducer cables connect to the TransPort with LEMO®  
coaxial type connectors. Each color-coded cable has a collar  
labeled UPSTREAM or DOWNSTREAM. Make transducer  
cable connections to the top of the flowmeter as shown in Figure  
2-2 on the previous page. Transducer installation is discussed  
separately in Chapter 3.  
Analog Input/Output Connections  
The TransPort provides one 0/4-20 mA current output and two  
4 to 20-mA analog inputs with switchable 16-V supply for  
loop- powered temperature transmitters. Connect the inputs/  
outputs using a LEMO® multi-pin connector as shown in Figure  
2-2 on the previous page. The pin numbers for the connector and  
the color code for the standard input/output cable are shown in  
Table 2-1 on the next page.  
Initial Setup  
2-3  
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April 2004  
Analog Input/Output Connections (cont.)  
Table 2-1: Cable Assembly for Analog Inputs/Outputs  
Wire  
Pin Number  
Color  
Black  
Red  
Description  
Analog Out 1  
1
2
3
4
5
6
7
8
16 V (switched)  
Supply Temperature  
Return Temperature  
Analog Ground  
Digital Output  
White  
Yellow  
Green  
Orange  
Blue  
Digital Ground  
Receive Monitor  
Violet  
The Infrared Wireless Interface  
The PT878GC comes equipped with an internal infrared  
transceiver (see Figure 2-2 on page 2-2) that enables  
communication between the meter and other IR devices,  
particularly the IR ports or dongles (IR to RS232 adapters) of  
Windows®-based PCs. Users can send and receive site and log  
data. The PT878GC was designed for use with products that  
comply to the IrDA protocol. For more information on  
establishing IR communications between the PT878GC and your  
PC, refer to Appendix B.  
2-4  
Initial Setup  
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April 2004  
Charging and/or Replacing Batteries  
The PT878GC comes with self-contained, built-in rechargeable  
batteries to support portable operation. For optimum  
performance, these batteries require a minimum of maintenance.  
Charging the Batteries  
When you receive the PT878GC, you will need to initially charge  
the batteries. The batteries must be charged up to 8 hours to  
receive the maximum charge. When fully charged, the batteries  
provide 8 hours of continuous operation. An internal battery  
gauge indicates the remaining power in the batteries.  
To charge the batteries, simply plug the AC power module cord  
into the power jack (shown in Figure 2-2 on page 2-2) and be sure  
the battery pack is installed. When the PT878GC is plugged into  
line voltage, the internal battery charger automatically charges  
the batteries, whether the PT878GC is on or off. If the PT878GC  
is on, the Battery icon in the upper right corner of the screen  
indicates battery status (as shown in Table 2-2 below).  
IMPORTANT: For CE compliance, the PT878GC is classified  
as a battery-powered device, not to be used with  
the AC adaptor.  
Table 2-2: Battery Status Icons  
Icon  
Battery Status  
Full battery  
Partially full battery  
Empty battery  
Fully charged battery,  
connected to AC power  
Charging battery  
Discharging battery  
Failure/missing battery  
Notification to check battery  
form (see page 7-5)  
Initial Setup  
2-5  
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April 2004  
Replacing the Batteries  
Caution!  
Replace batteries only with the specified  
rechargeable batteries. The battery charges when  
the unit is off. Do not attempt to recharge non-  
rechargeable batteries.  
If you need to replace the rechargeable batteries, use 5 Cs-size  
NiCad high energy rechargeable batteries (GE Panametrics Part  
Number 200-058) or 3.0 Ahr NiMH batteries (part number 200-  
081). To replace the batteries, remove the rubber boot, open the  
panel located on the back of the PT878GC unit, disconnect the  
batteries, and replace with new ones (see Figure 2-3 below).  
Battery Location  
(Behind Panel)  
Figure 2-3: Rear View of PT878GC  
To further extend the battery power on the PT878GC, the GE  
Panametrics Part #705-1283 power pack option uses 6 AA  
alkaline batteries.  
2-6  
Initial Setup  
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April 2004  
Powering On and Off  
To operate the PT878GC, the power cord must be plugged into  
line voltage or the battery must be charged as described  
previously.  
IMPORTANT: For CE compliance, the PT878GC is classified  
as a battery-powered device, and cannot be used  
with the AC adaptor.  
To turn the meter on, press the red button in the upper-right-hand  
corner of the keypad. Immediately upon power up the PT878GC  
emits a short beep and displays a “PCI Loader” message. It then  
validates the instrument programming, and then displays the GE  
Panametrics logo and the software version and emits a long beep.  
If the meter fails any of these tests, contact GE Panametrics.  
Caution!  
If the meter fails the backup battery test, you must  
send the unit back to the factory for a battery  
replacement. Make sure you keep the NiCad  
batteries charged until you are ready to ship the unit  
back to the factory. Before shipping, print out all the  
log and site data, or transfer it to your PC, as this  
data will be lost during the service procedure.  
Initial Setup  
2-7  
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April 2004  
Powering On and Off (cont.)  
After the meter conducts all the self checks, the screen then  
appears similar to the one shown in Figure 2-4 below.  
ABC.SIT  
2004/11/30 09:53 AM  
Velocity, ft/s  
Signal, dB  
32  
0.00  
Volume, l/s  
Delta-T, ns  
0.0  
0.10  
E0: No Errors  
Figure 2-4: Screen After Powering On  
2-8  
Initial Setup  
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April 2004  
Powering On and Off (cont.)  
To turn the PT878GC off, press the red key for 3 seconds. The  
screen now appears similar to Figure 2-5 below.  
Velocity, ft/s  
Signal, dB  
SHUTDOWN: Meter OFF  
SLEEP: Meter Idle  
CANCEL: Resume Operations  
Volume, l/s  
Delta-T, ns  
Resume  
Sleep  
Shutdown  
Figure 2-5: The Shutdown Menu  
Three options are available:  
Press [F1] to shut down the PT878GC, turning it completely  
off.  
Press [F2] to send the PT878GC into sleep mode. In this mode,  
some of the power supplies shut down, but the PT878GC  
remains in a standby mode. Users can resume taking  
measurements immediately by pressing the power button.  
Press [F3] to cancel the command and return the PT878GC to  
normal operation.  
If the PT878GC locks up, you can reset it by holding the power  
key (the red key in the upper right corner) for 15 seconds.  
Initial Setup  
2-9  
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April 2004  
Using the Screen and Keypad  
The essential features for operating the TransPort are the screen  
and keypad. Although these features are common on portable  
instruments, the PT878GC design offers unique features to  
simplify and speed operation.  
Screen  
The primary function of the screen is to display information in  
order for you to accurately and easily take measurements. The  
TransPort screen consists of seven parts (see Figure 2-6 below).  
Status Bar  
(alternates with  
Menu Bar)  
Battery  
Status  
Current  
Site  
2000/11/30 09:53 AM  
DEFAULT  
Velocity, ft/s  
Signal, dB  
32  
0.00  
(Work  
Area)  
Volume, l/s  
Delta-T, ns  
0.0  
0.10  
E0: No Errors  
Error Messages  
System  
Tray  
Function Keys  
Figure 2-6: The PT878GC Screen in Operate Mode  
The top line of the screen is the status bar, which normally  
displays the time, date and current site. However, when you press  
[MENU] (the menu key), the Menu Bar replaces the status bar.  
2-10  
Initial Setup  
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April 2004  
Screen (cont).  
The middle of the screen is the work area, which displays the  
measured parameters, numeric measurements, and both bar and  
line graphs. (When you enter a selection on the Main Menu  
discussed in Chapter 4, Programming Site Data, this area  
displays menu prompts.) A line at the bottom of the area also  
displays error code messages, which are described in more detail  
in Chapter 10, Diagnostics and Troubleshooting.  
The system tray, shown in Figure 2-6 on page 2-10, displays  
icons that indicate meter operations not otherwise shown. Table  
2-3 below lists the icons and their meanings.  
Table 2-3: Icons in the System Tray  
Icon  
Function  
Meaning  
IR Transfer  
IR data transfer in progress.  
Alert  
Indicates the meter encoun-  
tered an error in operation.  
Log Running Indicates a log is running  
(marks).  
Log Pending Indicates a log is pending (no  
marks).  
Stopwatch  
Calibration Gate Operation:  
Watch is stopped when the  
gate is closed, or runs when it  
is open. (See page 3-46.)  
Snapshot  
(To file)  
Indicates that the Snapshot  
function has been activated,  
so users can take screen cap-  
tures (see page 6-23).  
(To Printer)  
The bottom of the screen displays the three feature key options:  
F1, F2 and F3. The feature keys have different functions,  
depending on the task you are performing.  
Initial Setup  
2-11  
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April 2004  
Keypad  
The PT878GC keypad has 25 keys. The functions for each key  
are as follows (see Figure 2-7 on the next page):  
3 function keys ([F1], [F2], [F3]) — enable you to select the  
special functions which appear at the bottom of the screen.  
12 numeric keys (including - and .) — enable you to enter  
numeric data.  
4 arrow keys ([W ], [X], [S], [T]) — enable you to move  
through the menu options.  
[?] — Help key enables you to access on-line help.  
[MENU] — Menu key enables you to access the Menu Bar.  
[ENTER] — enables you to enter a particular menu, and  
enters selected values into the TransPort memory.  
[SEL] — enables you to move between data measurements on  
the screen.  
[ESC] — enables you to exit menus or menu options at any  
time; cancels numeric entry.  
Red key [ ] turns the power on or off, and toggles the  
backlight on or off.  
2-12  
Initial Setup  
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April 2004  
Keypad (cont.)  
Figure 2-7: The TransPort PT878GC Keypad  
Initial Setup  
2-13  
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April 2004  
Obtaining On-Line Help  
The TransPort offers on-line help screens that describe various  
features. You can access on-line help at any time by pressing the  
[?] key. The screen appears similar to Figure 2-8 below.  
Help  
Velocity, ft/s  
Signal, dB  
Table of Contents  
Use the arrows and the enter key to  
select from the links below. Press [F2]  
to return to the TOC.  
Site Menu  
Program Menu  
Meter Menu  
Log Menu  
Service Menu  
Miscellaneous  
About  
Close  
Back  
TOC  
Figure 2-8: The Main Help Menu  
Use the three function keys and the [S] and [T] arrow keys to  
navigate to the desired menu, and press [ENTER]. Repeat this  
procedure to access the desired topic within the menu. When you  
have finished using the Help menu:.  
Press [F1], Back, to move back one level.  
Press [F2], TOC, to return to the Table of Contents.  
Press [F3], Close, to return to the previous screen.  
2-14  
Initial Setup  
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April 2004  
Chapter 3  
Installing the Dampening  
Material, Transducers and  
Fixtures  
Since the PT878GC is specifically designed for gas measurement  
with clamp-on transducers, it requires the use of specially  
designed fixtures and dampening material to maintain the highest  
possible measurement accuracy. GE Panametrics supplies the  
CFG series of fixtures:  
The V1 clamping fixture for pipes with diameters between  
0.75 and 1.25 in. (20 to 30 mm).  
The V4 clamping fixture for pipes with diameters between  
1.25 and 4 in. (30 to 100 mm).  
The V8 clamping fixture for pipes from 4 to 8 in. (100 to  
200 mm).  
The V12 clamping fixture for pipes from 8 to 12 in. (200 to  
300 mm).  
The PI clamping fixture for pipes from 12 to 24 in. (300 to  
600 mm).  
Figure 3-1 on the next page illustrates the V series and PI fixture  
assemblies. Complete the steps in the following sections to  
position and install the transducers, fixtures and dampening  
material.  
Installing the Dampening Material, Transducers and Fixtures  
3-1  
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April 2004  
CFG-V1  
CFG-V4  
CFG-V8  
CFG-V12  
Layout Tape  
PI Fixture  
Dummy  
Block  
Chain  
Strap  
Figure 3-1: The V Series and PI Fixtures  
3-2  
Installing the Dampening Material, Transducers and Fixtures  
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April 2004  
Application Requirements  
Before you begin to use the PT878GC, you should ensure that  
your meter can handle the frequencies required for your particular  
application. To check the capabilities of your particular  
PT878GC, refer to the back label of the PT878GC, shown in  
Figure 3-2 below. The gray label below “Communication” lists  
the meter type and transducer frequency the PT878GC can  
support.  
Figure 3-2: PT878GC Back Label  
In addition to checking the available frequencies, you should  
determine that your application meets the minimum gas pressure  
and maximum velocity range requirements for optimal  
measurements. Table 3-1 on page 3-4 lists the minimum pipe  
sizes, schedules, and pressures for use with the PT878GC.  
Installing the Dampening Material, Transducers and Fixtures  
3-3  
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April 2004  
Table 3-1: PT878GC Installation Requirements  
Installation Requirements for Minimum Required Pressure with Resultant Maximum Flow  
Pressure psig (bar)  
Maximum Flow Velocity ft/s (m/s)  
Transducer  
Frequency  
(MHz)  
Pipe Wall  
Pipe Size  
in. (mm)  
Number of Thickness in.  
Traverses  
(mm)  
Air  
NG  
Air  
NG  
Steam  
4” (100)  
6” (150)  
8” (200)  
10” (250)  
12” (300)  
0.5  
0.5  
0.5  
0.5  
0.5  
1
1
<0.24 (6.1)  
<0.34 (8.6)  
<0.68 (17.3)  
<0.28 (7.2)  
<0.44 (11.2)  
<0.87 (22.1)  
<0.33 (8.4)  
<0.5 (12.7)  
<0.88 (22.4)  
<0.37 (9.4)  
<0.5 (12.7)  
<1.0 (25.4)  
<0.38 (9.7)  
<0.5 (12.7)  
<1.0 (25.4)  
<0.38 (9.7)  
<0.5 (12.7)  
<0.38 (9.7)  
<0.5 (12.7)  
<0.38 (9.7)  
<0.5 (12.7)  
<0.38 (9.7)  
<0.5 (12.7)  
<0.38 (9.7)  
<0.5 (12.7)  
60 (5.1)  
150 (11.4)  
400 (28.6)  
800 (56.2)  
150 (11.4)  
400 (28.6)  
800 (56.2)  
175 (13.1)  
400 (28.6)  
800 (56.2)  
200 (14.8)  
500 (35.5)  
800 (69)  
120 (36.6)  
120 (36.6)  
120 (36.6)  
180 (13.4)  
300 (21.7)  
60 (5.1)  
3*  
1
90 (27.4)  
80 (24.4)  
70 (21.3)  
55 (16.8)  
120 (36.6)  
100 (30.5)  
85 (25.9)  
70 (21.3)  
120 (36.6)  
100 (30.5)  
85 (25.9)  
70 (21.3)  
1
180 (13.4)  
300 (21.7)  
60 (5.1)  
3*  
1
1
180 (13.4)  
300 (21.7)  
60 (5.1)  
3*  
1
1
180 (13.4)  
300 (21.7)  
60 (5.1)  
3*  
1
250 (18.3)  
500 (35.5)  
800 (56.2)  
300 (21.7)  
800 (56.2)  
300 (21.7)  
800 (56.2)  
300 (21.7)  
800 (56.2)  
300 (21.7)  
800 (56.2)  
300 (21.7)  
800 (56.2)  
1
180 (13.4)  
300 (21.7)  
90 (7.2)  
1
14” (350)  
16” (400)  
18” (450)  
20” (500)  
24” (600)  
0.2  
0.2  
0.2  
0.2  
0.2  
1
50 (15.2)  
40 (12.2)  
35 (10.7)  
35 (10.7)  
30 (9.1)  
60 (18.3)  
54 (16.5)  
50 (15.3)  
43 (13.1)  
36 (11)  
N/A  
N/A  
N/A  
N/A  
N/A  
1
270 (19.6)  
90 (7.2)  
1
1
270 (19.6)  
90 (7.2)  
1
1
270 (19.6)  
90 (7.2)  
1
1
270 (19.6)  
90 (7.2)  
1
1
270 (19.6)  
*Use 200 kHz  
Menu Maps  
3-4  
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April 2004  
Preparing the Pipe  
1. Locate a transducer measurement point with 20 diameters of  
upstream straight run pipe and 10 diameters of downstream  
straight run pipe. In addition, the point should be at least 10  
diameters from any butt welds or flanges. Keep appropriate  
clearance on either side of the pipe for easy transducer  
installation:  
150 mm (6 in.) if you are not using a junction box, or  
225 mm (9 in.) if you are using a junction box.  
In general, transducers are installed 180° apart on opposite sides  
of the pipe and in a horizontal plane (at 3 and 9 o’clock). Figure  
3-3 below illustrates the desired acoustic signal projection path  
for general installation; however, additional pipe surveys may  
provide data that can lead to modifications for optimal  
installation.  
Pipe  
Transducer  
Transducer  
Signal Path  
End View  
Figure 3-3: Desired Projection of Acoustical Signal  
Path  
3-5  
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April 2004  
Performing a Pipe Survey  
Finding a location where the pipe is concentric is important for  
optimum accuracy and performance. If possible, perform a pipe  
survey with an ultrasonic thickness gauge to find the best  
location.  
2. Clear rust or loose paint and measure the wall thickness at five  
points along the pipe axis at 25 mm (1-in.) intervals using an  
ultrasonic thickness gauge, as shown in Figure 3-4 below.  
Check each point three times and record the mean values. If  
the maximum variation between the five points exceeds 0.25  
mm (0.010 in.), find another location.  
Figure 3-4: Measuring Thickness Along the Pipe Axis  
3. Measure the outside diameter (OD) of the pipe using a tape  
measure or the supplied layout tape. Using the entire layout  
tape, mark two circumferential lines along the edges of the  
wrap, as shown in Figure 3-5 below.  
Figure 3-5: Measuring and Marking Circumference  
Lines  
3-6  
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April 2004  
Performing a Pipe Survey (cont.)  
4. Now measure the OD and the wall thickness at eight points  
along the pipe circumference at 45° intervals (shown in Figure  
3-6 below), three times per point, and record the mean values.  
OD1  
OD2  
W1  
W2  
W8  
W3  
OD3  
W7  
W4  
W6  
W5  
OD4  
Figure 3-6: Measuring the OD and Pipe Wall Thickness  
5. Prepare the pipe for the dampening material by removing any  
rust or loose paint and sanding down any rough spots in an  
area 12 in. long around the circumference of the pipe. Take  
care to preserve the original pipe curvature.  
6. At the approximate location of each transducer, prepare an  
area 100 mm (4 in.) long by 50 mm (2 in.) wide for CRV type  
transducers and 100 mm wide for CRW type transducers.  
Remove any paint or rust, and polish the cleared area, taking  
care to preserve the original curvature of the pipe.  
3-7  
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April 2004  
Obtaining the Transducer Spacing  
1. Using the measured OD and the pipe wall thickness, program  
the PT878GC (discussed in Chapter 4, Programming Site  
Data) to determine the required transducer spacing.  
2. To determine the PT878GC correction factor, calculate the  
mean inside pipe diameter (ID) and the pipe ID at the  
transducer locations. Then divide the square of the mean ID  
by the square of the ID at the transducer location, as shown in  
the equations below, where ODX is the outside diameter at a  
given point, and WX is the wall thickness at a given point (as  
shown in Figure 3-6 on the previous page).  
mean ID = ((OD – (W + W )) + (OD – (W + W )) (3-1)  
1
1
5
2
2
6
+ (OD – (W + W )) + (OD – (W + W ))) ⁄ 4  
3
3
7
4
4
8
2
(Mean ID )  
K
= ------------------------------------------------------------------  
(3-2)  
for non-concentric pipe  
2
(ID at transducer location)  
3. Program the value into the PT878GC.  
Note: See Chapter 4, Programming Site Data, pages 4-3 to 4-16,  
for more details on programming.  
Based on the pipe OD, proceed to the appropriate section:  
If the pipe is < 12” (300 mm), see the section Installing the V  
Series Clamping Fixture and Transducers on the next page.  
If the pipe is > 12” (300 mm), go to Installing the PI Fixture  
and Transducers on page 3-12.  
3-8  
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April 2004  
Installing the V Series Clamping Fixture  
and Transducers  
Note: A complete installation involves the clamping fixture,  
transducers and dampening material. If you are using  
dampening material, refer to Installing Dampening  
Material on page 3-21.  
To install the V Series clamping fixture and transducers,  
complete the following steps:  
Installing the Fixture  
1. Position the half of the clamping fixture with the threaded  
rods around the pipe, as shown in Figure 3-7 below. Orient the  
fixture in the 3 o’clock position on a horizontal pipe.  
2. Position the mating half of the fixture over the threaded rods  
in the 9 o’clock position. Figure 3-7 below shows the two  
mounted halves.  
Note: If you are using a V4 fixture with a 1.5 to 2-in. pipe, GE  
Panametrics suggests removing the nut and the mounting  
bracket, rotating it 180° and replacing the bracket and  
nut for a more secure fit.  
Figure 3-7: Mounting the Two Halves of the Fixture  
3-9  
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April 2004  
Installing the Fixture (cont.)  
The two fixture halves have measuring scales; ensure that the  
scales are on the same side of the fixture, so that both zeros start  
at the same origin, as shown in Figure 3-8 below.  
0
1
2
3
0
1
2
3
Figure 3-8: Fixture with Scale Origins Properly Aligned  
3. Install the four nuts onto the threaded rods with the convex  
side of the nut facing the fixture. Hand tighten the nuts on  
each V block evenly, as shown in Figure 3-9 below. Do not  
use a cross tightening pattern on the four installation nuts.  
Figure 3-9: Installing Nuts onto the Fixture  
3-10  
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April 2004  
Installing the Transducers  
1. Apply a bead of couplant 6 mm (0.25 in.) wide along the  
entire length of each transducer face, as shown in Figure 3-10  
below.  
Figure 3-10: Couplant on Transducer Face  
Note: Do not slide the transducer with couplant along the  
surface of the pipe when mounting the transducer.  
2. Set the first mounting block (either left edge or right edge) at a  
convenient number on the scale, such as 1 in. or 1 cm. Install  
the first transducer with the BNC connector pointing away  
from the center of the V block fixture. Tighten the transducer  
mounting thumbscrew onto the slider, which in turn applies  
pressure to the transducer. Use a handtight grip to set the  
transducer in contact with the pipe, as shown in Figure 3-11  
below. Use a wrench to tighten the backing nut to prevent  
loosening due to vibration and thermal expansion.  
IMPORTANT: Do not use a wrench or pliers on the  
thumbscrew.  
Figure 3-11: Installing the First Transducer  
3-11  
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April 2004  
Installing the Transducers (cont.)  
3. Slide the second mounting block to the calculated spacing  
plus the initial scale number selected for the first mounting  
block. For example:  
a. Initial convenient number for the first mounting block =  
1 cm or 1 in.  
b. Spacing as calculated by the PT878GC = 0.5 in. or 12.5  
mm  
c. Second mounting block final location = 1 + 0.5 in. = 1.5 in.  
or 1 cm + 1.25 cm = 2.25 cm  
The overall spacing between yokes should be left edge to left  
edge, or right edge to right edge. Figure 3-12 below shows typical  
positioning.  
S
S
Figure 3-12: Top View of V4 Fixture  
with Both Transducers  
4. In a similar manner, install the second transducer as shown in  
Figure 3-12 above.  
3-12  
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April 2004  
Installing the PI Fixture and Transducers  
The PI clamping fixture holds transducers on pipes from 8 to 24  
in. in diameter. It comes with either a chain or strap, depending  
on the selection made with the initial order from GE Panametrics.  
To install the fixture and transducers, complete the following  
steps:  
Surveying the Pipe  
1. Measure the pipe circumference to an accuracy of ±2 mm  
(±1/16 in.)  
IMPORTANT: Do not use a calculated value or a nominal value  
for the circumference.  
2. Tightly wrap the layout tape once around the entire pipe and  
line up the edges. Using the tape as a template guide for  
marks, mark scribe lines around the entire diameter of the  
pipe, as shown in Figure 3-13 below.  
Figure 3-13: Marking Circumferential Lines on the Pipe  
3. Line up the zero scale of the layout tape at the desired location  
of the first transducer. (For a typical installation, this point  
will be the 3 o’clock position on a horizontal pipe.) Mark each  
of the two circumferential lines at the zero point. Connect  
each of these marks using a straight edge (for example, the  
edge of the layout tape) as shown in Figure 3-14 on the next  
page.  
3-13  
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April 2004  
Surveying the Pipe (cont.)  
Figure 3-14: Marking the 3 o’Clock Position  
4. To find the coinciding point on the opposite site of the pipe  
(180° away from each other), divide the measured  
circumference by 2 and measure this distance along the  
circumferential lines from the zero point, as shown in Figure  
3-15 below. Place marks on both sides of the circumferential  
lines made with the layout tape and connect the marks.  
Figure 3-15: Marking the 9 o’Clock Position  
Make sure to take the 180° point measurement from both over the  
top of the pipe and under the bottom of the pipe (on a horizontal  
pipe) to ensure reciprocity of the installation. Figure 3-16 on the  
next page shows the appropriate way to measure the 180° point.  
3-14  
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April 2004  
Surveying the Pipe (cont.)  
Figure 3-16: Measuring the 180° Point  
from Top and Bottom  
3-15  
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April 2004  
Installing the First Bracket with a Chain or Strap  
The following steps describe how to install the PI fixture with a  
supplied chain or strap.  
1. Carefully wrap the chain or strap around the pipe, taking care  
not to twist it.  
2. Loosen the wing nuts up to the end of the J-hooks. Then hook  
the chain into the tightest links and loosely hand tighten the  
wing nuts. If you are using a strap, insert the J-hook into the  
smaller round hole on the strap.  
3. Line up one edge of the CFG-PI holder bracket with the origin  
scribe line and fully tighten the chain or strap (see Figures  
3-17 and 3-18 below).  
Origin Scribe Line  
Front Edge of  
Holder Bracket  
Figure 3-17: Lining up the First Bracket  
4. Install the transducer dummy block to verify the  
circumferential and axial location. Center the indicator line on  
the block to line up with the scribed mark (see Figure 3-18  
below).  
Figure 3-18: Positioning the CFG-PI Holder Bracket  
5. Loosen the transducer hold-down screw and tighten the J-  
hooks on the clamping fixture. Be sure the bracket has not  
moved from its position.  
3-16  
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April 2004  
Installing the Second Bracket with a Chain or Strap  
Note: The following step requires the transducer spacing  
discussed on page 3-7.  
1. Measure the spacing from the zero point (the point of  
circumferential origin). Mark the spacing point with a  
crosshair on the opposite side of the pipe, 180° from the zero  
point (as shown in Figure 3-19 below).  
Figure 3-19: Measuring and Marking Spacing  
2. Carefully wrap the chain or strap around the pipe, taking care  
not to twist it.  
3. Loosen the wing nuts up to the end of the J-hooks. Then hook  
the chain into the tightest links and firmly hand tighten the  
wing nuts.  
4. Line up the other edge of the CFG-PI holder bracket with the  
scribe line and tighten the chain or strap, as shown in Figure  
3-20 below.  
Mark on Opposite  
Scribe Line  
Rear Edge of  
Second Block  
Figure 3-20: Lining up the Rear Edge of the Bracket  
with the 180° Scribe Line  
3-17  
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April 2004  
Installing the Second Bracket (cont.)  
The spacing should now appear similar to that shown in Figure  
3-21 below.  
S
S
Figure 3-21: The Installed CFG-PI Fixture,  
with Calculated Spacing  
Installing the Transducers  
1. Check to be sure the second CFG-PI holder bracket is  
correctly positioned.  
2. Apply a bead of CPL-16 couplant 6 mm (0.25 in.) wide on  
each transducer face. (See Figure 3-22 below.)  
Figure 3-22: Couplant on Transducer Face  
3-18  
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April 2004  
Installing the Second Bracket (cont.)  
Note: Do not slide the transducer with couplant along the  
surface of the pipe when mounting the transducer.  
3. With one hand, mount one transducer into the PI fixture. With  
the other hand, tighten the thumbscrew, gradually pushing the  
transducer down to the pipe surface.  
IMPORTANT: Do not use pliers or a wrench on the  
thumbscrew.  
4. Repeat step 3 for the other transducer.  
3-19  
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April 2004  
Installing Dampening Material  
GE Panametrics strongly recommends applying DMP dampening  
material in ALL clamp-on applications to help eliminate signal  
noise. The material comes in two versions:  
The DMP-1 self-adhesive sheet for applications up to  
150°F (66°C). The material comes as two 9.5-in. (24 cm)  
wide sheets cut in sufficient length to cover the pipe  
circumference plus an additional tenth of a circumference.  
The material can be cut with a utility knife, and comes with  
a paper backing that is removed before installation.  
The DMP-3 is a clay-like compound for all temperature  
applications. If the temperature is over 150°F, the PDJ pipe  
dampening jacket (available from GE Panametrics with  
preapplied DMP-3) must be used with the material.  
At a minimum, you should consider applying dampening material  
if you have any of the following conditions:  
The distance from the nearest butt weld or pipe flange is  
less than 10 ft (3 m);  
The pipe size is under 4 in. (100 mm) diameter and the gas  
pressure is 200 psig (14 barg) or lower;  
The pipe is deformed,  
The pipe is old, with a history of scaling or rust,  
The pipe experiences condensation on the outside.  
Note: Consult a GE Panametrics flowmeter applications  
engineer or sales engineer if you have any questions  
regarding dampening material.  
3-20  
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April 2004  
Installing DMP-1 Dampening Material with CFG-V  
Series Fixtures  
1. Be sure the CFG-V clamping fixture is installed on the pipe  
with the transducers as described in the section Installing the  
V Series Clamping Fixture and Transducers on page 3-8.  
With a marker, mark scribe lines on the inside edges of the  
brackets onto the pipe. These lines indicate where to apply the  
material. (One 9.5-in. roll fits between the brackets.)  
2. Remove the fixture and transducers.  
3. Use a dry towel or rag and thoroughly dry the pipe.  
4. Unroll the DMP-1 material and cut off a length equal to the  
circumference. Peel the paper backing off the cut portion.  
IMPORTANT: The DMP-1 material will only adhere to the pipe  
correctly if the pipe is completely dry. To adhere  
properly, the material must also be at a  
temperature above 50°F (10°C).  
5. Before more atmospheric condensation can occur on the  
outside of the pipe, roll the DMP-1 dampening material once  
around the pipe, following the scribe marks that represent the  
inside edge of the fixture, as shown in Figure 3-23 below.  
Figure 3-23: DMP-1 Dampening Material  
Wrapped Around Pipe  
6. Reinstall the fixture, and make sure the spacing is set  
correctly. Loosely mount the transducers on top of the  
dampening material, using the correct spacing.  
3-21  
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April 2004  
Installing DMP-1 Dampening Material with CFG-V  
Series Fixtures (cont.)  
7. With a marker, trace around the transducer footprint, as shown  
in Figure 3-24 below.  
Figure 3-24: DMP-1 Material with  
Transducer Footprint Traced  
8. Remove the fixture and transducer. Then use a utility knife to  
cut out the area under the transducer footprint, and peel the cut  
material off the pipe, as shown in Figure 3-25 below.  
Figure 3-25: DMP-1 Material with  
Transducer Footprint Cut Out  
9. To remove any residual adhesive, clean the cut-out area with a  
rag or a piece of sandpaper.  
10. Reinstall the fixture and transducers on the pipe.  
3-22  
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April 2004  
Installing DMP-1 Dampening Material with CFG-V  
Series Fixtures (cont.)  
11. Lay the second strip of dampening material flat. Then cut the  
strip into two pieces, each 4.5-in. (12 cm) wide.  
12. Wrap each of these strips around the pipe on the outside edge  
of the clamping fixture, one upstream and one downstream.  
The completed dampening material installation should appear  
similar to Figure 3-26 below.  
Figure 3-26: Completed DMP-1 Installation  
3-23  
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April 2004  
Installing DMP-1 Dampening Material with PI Fixture  
1. Be sure the PI clamping fixture is installed onto the pipe with  
the transducers as described in the section Installing the PI  
Fixture and Transducers on page 3-12.  
2. Approximate the axial distance from one transducer face to  
the other transducer face, as shown in Figure 3-27 below.  
Figure 3-27: Distance Between Transducer Faces  
3. Lay the first strip of dampening material flat. Cut a strip to a  
width equal to the distance between transducer faces (the  
distance illustrated in Figure 3-27 above).  
4. Wrap this strip around the pipe in the space between the  
transducers.  
5. Lay the second strip of dampening material flat. Then cut the  
strip into two pieces, each 4.5-in. (12 cm) wide.  
6. Wrap each of these strips around the pipe on the outside edge  
of the clamping fixture, one upstream and one downstream.  
The completed installation should appear similar to Figure  
3-28 on the next page.  
3-24  
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April 2004  
Installing DMP-1 Dampening Material with PI Fixture  
Figure 3-28: Completed DMP-1 Installation  
3-25  
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April 2004  
Installing DMP-3 Compound with All Fixtures  
1. Be sure the fixture and transducers are installed on the pipe as  
described in the previous sections of this chapter.  
2. Remove the fixture and transducers, but be sure to mark the  
approximate area of installation.  
3. Remove any loose paint or rust with a file or emery cloth, as  
shown in Figure 3-29a below. If the finish is mirror-smooth,  
roughen the surface.  
(b)  
(a)  
Figure 3-29: Filing (a) and Degreasing (b) the Pipe  
Surface  
4. While wearing appropriate gloves, degrease the surface as  
shown in Figure 3-29b above.  
5. Place a piece of the DMP-3 material on top of the pipe (Figure  
3-30a), and use the palm of the hand to press it onto the pipe  
(see Figure 3-30b below).  
(b)  
(a)  
Figure 3-30: Applying the DMP-3 Material  
3-26  
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April 2004  
Installing DMP-3 Compound with All Fixtures (cont.)  
6. Spread the DMP-3 material so that it covers the whole area  
under the fixture to a thickness of about 0.25 in. (6.4 mm), as  
shown in Figure 3-31a below.  
(a)  
(b)  
Figure 3-31: Spreading the DMP-3 (a) and  
Reinstalling the Fixture (b)  
7. Position the transducer yokes to the correct spacing and  
reinstall the fixture around, but not on, the DMP-3 material, as  
shown in Figure 3-31b above.  
8. Remove the DMP-3 material from the transducer locations  
(Figure 3-32a below).  
(b)  
(a)  
Figure 3-32: Clearing DMP-3 from the Transducer  
Location (a) and Installing the Transducers(b)  
9. Apply the couplant to the transducers, and install the  
transducers onto the pipe.  
Note: If the measurement point is near a flange or weld, apply  
DMP-3 between that structure and the fixture as well.  
3-27  
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April 2004  
Installing the PDJ Dampening Jacket  
If the pipe temperature is over 150°F, you must use the PDJ pipe  
dampening jacket with preapplied DMP-3. As the dampening  
material dries out over several hours after installation, its  
effectiveness increases. The jacket is available in standard pipe  
sizes from 4 to 12 in. (100 to 300 mm).  
1. Remove any insulation from the installation area, as well as  
any loose paint, rust and high spots from the pipe.  
2. Remove the backing paper from the inside of the pipe  
dampening jacket (shown in Figure 3-33 below).  
Figure 3-33: The PDJ Pipe Dampening Jacket  
3. Install the jacket on the pipe as shown in Figure 3-34 below.  
Tighten the clamping screws so that some fluid drips from the  
bottom of the jacket.  
Figure 3-34: Installation of a PDJ Jacket  
3-28  
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April 2004  
Installing the PDJ Dampening Jacket (cont.)  
!WARNING!  
The pipe and the dripping fluid will cause severe  
burns upon contact with bare skin. Also, be sure  
not to inhale the fumes generated during the  
DMP-3 curing cycle.  
4. Install the fixture over the jacket, adjusting the spacing to  
match the prestamped transducer holes and PT878GC spacing  
calculations.  
5. Apply a thin bead of CPL-16 couplant. Spread it in a thin layer  
about 6 mm (0.25 in.) wide on each transducer face.  
6. Install the transducers into the yokes, and tighten the hold-  
down screws until the couplant begins to spread.  
7. If you wish, reinstall insulation over the pipe, making sure that  
the yokes and junction boxes protrude through the pipe.  
8. Wait 15 min. for the couplant to cure and finger-tighten the  
transducer hold-down screws. Do not use pliers or any other  
tools.  
9. Using a wrench, tighten the transducer hold-down screw  
backing nuts to prevent loosening due to vibration and thermal  
expansion.  
3-29  
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April 2004  
Chapter 4  
Programming Site Data  
On the PT878GC, a Program Menu (part of the Main Menu)  
enables you to enter information that is specific to each site:  
Transducer types and paths  
Pipe materials and linings  
Fluid types  
Standard volume and mass flow parameters  
Skan/Measure parameters  
Analog input and output parameters  
Digital output parameters  
User functions  
Correction factors  
For immediate operation, the PT878GC requires only transducer,  
pipe and fluid data. However, additional information allows you  
to tailor measurements to your application. Once you have  
entered this data, you can save it in files and recall these files for  
later use. The PT878GC can store up to 1 MB of data in the meter  
at any one time. But through the infrared link, users can store an  
unlimited number of sites on a PC, and then upload the sites as  
they are needed.  
This chapter covers entering:  
The Program Menu  
Transducer, pipe, and fluid parameters  
Input/output and other setup parameters  
User functions.  
Programming Site Data  
4-1  
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April 2004  
Entering the Program Menu  
To enter the Program Menu, press the [MENU] key at the lower  
right of the PT878GC keypad. The Menu Bar replaces the Status  
Bar at the top of the screen. Press the [X] arrow key once to  
scroll from the Site Menu to the Program Menu. At the Program  
Menu, press [ENTER]. The screen appears similar to Figure 4-1  
below. While following the programming instructions, refer to  
Figure A-2 on page A-2 of Appendix A, Menu Maps  
Site Program Meter Logging Service  
Transducer  
Pipe  
Lining  
Vel
Signal, dB  
32  
FPlautihd
Std Vol/Mass Flow  
DeSkan/Measure  
Volume, l/s  
Analog Input  
Analog Output  
Digital Output  
User Functions  
0.0  
Correction Factors  
E0: No
Figure 4-1: The Program Menu  
To scroll to a particular option, press the [T]or [S] arrow keys  
until you reach the option. Then press [ENTER] to open the option  
window.  
When entering parameters in an option, press:  
The [T] key to step through the available parameters  
The [S] key to scroll back to a previously entered parameter  
The [F2] key (Cancel) or the [ESC] key to exit an option at any  
time and return to Operate Mode without changing the  
parameters.  
Note: On certain text box parameters, you can use the numeric  
keys to enter a desired value. You can then use the [S] or  
[T] keys to change the value, if necessary.  
4-2  
Programming Site Data  
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April 2004  
Entering Transducer Parameters  
To enter the Transducer option, scroll to the Transducer entry on  
the Program Menu and press [ENTER]. The screen appears  
similar to Figure 4-2 below. To step through each parameter (or  
reach a particular parameter), press the [T] key. Refer to  
Figure A-3 on page A-3 of Appendix A, Menu Maps  
Note: Refer to Chapter 3 for additional information about  
clamp-on gas transducers and fixture configurations.  
.
Transducer/Pipe  
Transducer  
Type:  
Pipe  
Fluid  
Lining  
Path  
Clamp-on  
Wetted  
Transducer  
Frequency  
Special  
µs  
Tw  
14  
2.00 MHz  
50  
25  
°
Wedge Ang  
Wedge Tmp  
Wedge SS  
°C  
m/s  
1219.2  
Cancel  
OK  
Figure 4-2: The Transducer Option Window  
1. The first prompt asks you to select whether you are using a  
wetted or a clamp-on transducer.  
a. Use the [W] and [X] keys to scroll between the two types.  
b. Press [ENTER] or [SEL] to confirm the choice.  
IMPORTANT: While wetted transducers are listed as a choice,  
the PT878GC is designed for use with Shear  
wave clamp-on transducers. Consult GE  
Panametrics before selecting wetted transducers.  
Programming Site Data  
4-3  
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April 2004  
Entering Transducer Parameters (cont.)  
Note: The choices made earlier in the Transducer and Pipe  
options determine the prompts available later. If the  
PT878GC does not scroll to a particular parameter, it is  
not necessary for that transducer or pipe type.  
2. The next prompt asks you to enter the transducer number, or to  
specify that you are using a special application transducer.  
a. From the Type prompt, press the [T] key to reach the  
Transducer prompt, and press [ENTER].  
b. A drop-down list of transducer numbers opens, if you have  
selected clamp-on in the previous prompt. Press the [T] or  
[S] keys to scroll to the appropriate number, or scroll to  
“Special” for a special application transducer. To speed  
scrolling, you can press the [X] key to scroll down by a  
page, or the [W] key to scroll up by a page.  
c. Press [ENTER] to confirm your selection.  
The program now varies, depending on whether you have  
selected preprogrammed or special transducers.  
If you have selected a transducer from the list of  
preprogrammed shear clamp-on transducers (#301 to 315), the  
PT878GC comes programmed with the needed parameters.  
You only need to enter the wedge temperature.  
a. From the Wedge Angle prompt, press the [T] key to reach  
the Wedge Temperature prompt, and press [ENTER].  
b. Use the numeric keys to enter the wedge temperature (in  
degrees) and press [ENTER].  
Note: For highest accuracy, measure the wedge temperature on  
the transducer wedge.  
Pressing the [T] key thus returns the meter to the Transducer tab  
at the top. Go to page 4-7 to continue programming.  
However, if you have selected a special application transducer,  
turn to the next page.  
4-4  
Programming Site Data  
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April 2004  
Parameters for Special Transducers  
3. The prompt asks for the transducer frequency, to transmit a  
voltage at a rate to which the transducer can respond.  
a. From the Transducer prompt, press the [T] key to reach  
the Frequency prompt, and press [ENTER].  
b. A drop-down list of five frequencies opens, ranging from  
0.25 to 4.00 MHz. Scroll to the frequency of your  
transducers, and press [ENTER].  
4. The next prompt asks for Tw, the time delay. This parameter is  
actually the time the transducer signal spends travelling  
through the transducer and cable. The PT878GC calculates the  
flow rate by subtracting the time of the upstream and  
downstream signals, so the time delay must be subtracted out  
for an accurate measurement. GE Panametrics supplies the  
time delay on a data sheet inside the transducer case.  
a. From the Frequency prompt, press the [X] key to reach the  
Tw prompt, and press [ENTER].  
b. Use the numeric keys to enter the GE Panametrics-  
supplied time delay and press [ENTER].  
5. When calculating the flow rate, the PT878GC must take into  
account the wedge angle, the angle of the ultrasonic  
transmission.  
a. From the Tw prompt, press the [T] key to reach the  
Wedge Angle prompt, and press [ENTER].  
b. Use the numeric keys to enter the GE Panametrics-  
supplied wedge angle (in degrees) and press [ENTER].  
6. The PT878GC must also take into account the wedge  
temperature.  
a. From the Wedge Angle prompt, press the [T] key to reach  
the Wedge Temperature prompt, and press [ENTER].  
b. Use the numeric keys to enter the wedge temperature (in  
degrees) and press [ENTER].  
Programming Site Data  
4-5  
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April 2004  
Parameters for Special Transducers (cont.)  
7. Finally, the PT878GC requires the wedge sound speed.  
a. From the Wedge Temp prompt, press the [T] key to reach  
the Wedge SS prompt, and press [ENTER].  
b. Use the numeric keys to enter the GE Panametrics-  
supplied wedge sound speed (in ft/sec or m/sec) and press  
[ENTER].  
Pressing the [T] key returns the meter to the Transducer tab at  
the top.  
To confirm the entries and return to Operate Mode, press [F3]  
(OK).  
To leave the window without confirming the entries and return  
to Operate Mode, press [F2] (Cancel) or the [ESC] key.  
4-6  
Programming Site Data  
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April 2004  
Entering Pipe Parameters  
To enter the Pipe option, scroll to the Pipe entry on the Program  
Menu and press [ENTER]. (From the Transducer window, you can  
scroll back up to the Transducer tab and press the [X] arrow key  
to reach the Pipe window and press [ENTER].) The screen  
appears similar to Figure 4-3 below. To step through each  
parameter, press the [T] key. Refer to Figure A-4 on page A-4 of  
Appendix A, Menu Maps.  
Note: Refer to the brochure Sound Speeds and Pipe Size Data  
(914-004) for additional information about pipe sizes and  
sound speeds.  
Transducer/Pipe  
Lining  
Transducer  
Pipe  
Fluid  
Path  
Other  
Material  
SndSpeed  
OD, mm  
600.3  
m/s  
Wall, mm  
2
OD x PI, mm  
15.708  
5
Nominal  
Schedule  
ANSI  
OK  
Cancell  
Figure 4-3: The Pipe Option Window  
Programming Site Data  
4-7  
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April 2004  
Entering Pipe Parameters (cont.)  
1. The first prompt asks you to select the pipe material.  
a. Press [ENTER] to enter the material prompt.  
b. A drop-down list of materials opens. Table 4-1 below lists  
the available preprogrammed materials on the list. Press  
the [T] or [S] keys to scroll to the appropriate material,  
or scroll to “Other” for a material not on the list. You can  
press the [X] key to scroll down by a page, or the [W] key  
to scroll up by a page.  
Table 4-1: Preprogrammed Pipe Materials  
Pipe Material  
Category  
Al - Aluminum  
Brass  
Specific Material  
Rolled  
None  
Cu - Copper  
Annealed or Rolled  
CuNi - Copper/Nickel  
70% Cu 30% Ni or  
90% Cu 10% Ni  
Glass  
Gold  
Pyrex, Flint, or Crown  
Hard-drawn  
Inconel  
Iron  
None  
Armco, Ductile, Cast, Electrolytic  
Monel  
Nickel  
Plastic  
None  
None  
Nylon, Polyethylene, Polypropy-  
lene, PVC (CPVC), or Acrylic  
Steel  
Carbon Steel or Stainless Steel  
Tin  
Rolled  
Titanium  
Tungsten  
Zinc  
None  
Annealed, Carbide, Drawn  
Rolled  
Other  
Any material  
c. Press [ENTER] to confirm the choice.  
4-8  
Programming Site Data  
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April 2004  
Entering Pipe Parameters (cont.)  
2. At this point, the program follows one of two paths:  
a. If you have selected a preprogrammed material, the  
PT878GC automatically supplies the correct sound speed,  
and proceeds to step 3.  
b. If you have selected “Other,” the meter prompts you to  
enter the sound speed. Use the numeric keys to type the  
known sound speed in the text box, and press [ENTER] to  
confirm the choice.  
3. At this point, two alternatives are available. At the Diameter  
prompt, the meter asks for the pipe outside diameter and  
thickness. But if you have selected certain pipe materials  
(carbon or stainless steel, cast iron, PVC and CPVC), you  
have the option of entering the pipe dimensions by a  
standardized schedule. Once you enter the nominal pipe size  
and schedule identification, the PT878GC determines the OD  
and wall thickness from an internal table.  
If you select a material that uses the Diameter alternative:  
a. You must select from two choices, outside diameter or  
circumference.  
The prompt moves to the OD (outside diameter) text box.  
Type the pipe OD (in mm or in.) into the text box, and press  
[ENTER] to confirm the choice, or  
Move the prompt to the OD X PI (circumference) text box.  
Type the circumference (in mm or in.) into the box, and  
press [ENTER] to confirm your choice.  
b. In either case, the next prompt asks for the wall thickness.  
Type the value (in mm or in.) into the box, and press  
[ENTER] to confirm your choice  
Note: The measurement units shown depend on the choices you  
have made in the English/Metric window of the Meter  
menu.  
Programming Site Data  
4-9  
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April 2004  
Entering Pipe Parameters (cont.)  
If you select a material that has the Schedule option:  
a. The prompt asks if you wish to apply DIN (the DIN  
schedule). Press [ENTER] to select (or deselect) the DIN  
box. (If you do not select the DIN option, the prompt  
moves to the OD text box, and you enter the parameters for  
the Diameter alternative as discussed on the previous  
page.)  
Note: If you have selected English units in the Meter Menu (as  
discussed on page 7-3), the schedules appear as ANSI.  
b. Press the [W] key twice to move the prompt to the  
Nominal pipe size drop-down menu. Press [ENTER] to  
open the menu. Scroll to the desired pipe size, and press  
[ENTER] to confirm your choice.  
c. Press the [X] key to move the prompt to the Schedule  
drop-down menu. Press [ENTER] to open the menu. Scroll  
to the desired schedule (5S, 10S, 40S or 80S), and press  
[ENTER] to confirm the choice.  
After entering either diameter or schedule settings, pressing the  
[S] key returns the meter to the Pipe Material prompt.  
To confirm the entries and return to Operate mode, press [F3]  
(OK).  
To leave the window without confirming the entries and return  
to Operate mode, press [F2] (Cancel) or the [ESC] key.  
To return to the Pipe tab and scroll to other windows, press the  
[S] key.  
4-10  
Programming Site Data  
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April 2004  
Entering Pipe Lining Parameters  
To enter the Lining option, scroll to the Lining entry on the  
Program Menu and press [ENTER]. (From the Pipe window, you  
can scroll back up to the Pipe tab and press the [X] arrow key to  
reach the Lining window, and press [ENTER].) The screen  
appears similar to Figure 4-4 below. To step through each  
parameter, press the [T] key. While programming, refer to  
Figure A-3 on page A-3 of Appendix A, Menu Maps.  
Note: The Lining option is only available for clamp-on  
transducers.  
Transducer/Pipe  
Path  
Fluid  
Transducer Pipe Lining  
Tar/Epoxy  
Material  
Sound Speed 2000  
m/s  
Thickness  
0 mm  
Cancell  
OK  
Figure 4-4: The Pipe Lining Window  
1. The PT878GC first prompts you to select the pipe lining  
material.  
a. Press [ENTER] to open the drop-down list of lining  
materials.  
b. Scroll to the appropriate material. If you do not see your  
lining material on the list, select “Other.”  
c. Press [ENTER] to confirm your choice.  
Programming Site Data  
4-11  
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April 2004  
Entering Pipe Lining Parameters (cont.)  
Note: If your pipe lining is not on the drop-down list, consult GE  
Panametrics for further information.  
2. The program follows one of two paths:  
a. If you have selected a preprogrammed material, the  
PT878GC automatically supplies the correct sound speed,  
and you proceed to step 3.  
b. If you have selected “Other,” the meter prompts you to  
enter the sound speed. Press [ENTER]. Use the numeric  
keys to type the known sound speed in the text box, and  
press [ENTER] to confirm the choice.  
3. The meter now asks for the lining thickness. Press [ENTER].  
Use the numeric keys to enter the known value in the text box,  
and press [ENTER] to confirm your entry.  
Pressing the [T] key returns the meter to the Lining tab.  
To confirm the entries and return to Operate mode, press [F3]  
(OK).  
To leave the window without confirming the entries, press [F2]  
(Cancel) or the [ESC] key.  
To scroll to other windows, press the [W ] or [X] key.  
4-12  
Programming Site Data  
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April 2004  
Entering Fluid Types and Speeds  
To access the Fluid option, scroll to the Fluid entry on the  
Program Menu and press [ENTER]. (If you are already in the  
Transducer/Pipe form, press the [X] arrow key to reach the Fluid  
window, and press [ENTER].) The screen appears similar to  
Figure 4-5 below. To step through each parameter, press the [T]  
key. Refer to Figure A-3 on page A-3 of Appendix A, Menu  
Maps.  
Transducer/Pipe  
Transducer  
Path  
m/s  
Pipe  
Fluid  
Lining  
Fluid Type Other  
345.75  
Sound Speed  
Cancell  
OK  
Figure 4-5: The Fluid Type Window  
1. The first prompt asks for the gas type.  
a. Press [ENTER] to open the drop-down menu. The  
following choices are available:  
Other  
Air  
Natural Gas  
Steam  
Programming Site Data  
4-13  
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April 2004  
Entering Fluid Types and Speeds (cont.)  
b. Scroll to the appropriate entry. If you do not see your fluid  
on the list, select “Other.”  
c. Press [ENTER] to confirm your selection.  
If you have selected a preprogrammed gas, the PT878GC supplies  
the sound speed. Pressing the [T] key returns you to the Fluid  
tab. However, if you have selected “Other,” the PT878GC  
prompts you to enter the sound speed.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the known sound speed.  
c. Press [ENTER] to confirm the selection.  
Pressing the [T] key returns you to the Fluid prompt.  
To confirm the entries and return to Operate mode, press [F3]  
(OK).  
To leave the window without confirming the entries and return  
to Operate mode, press [F2] (Cancel) or the [ESC] key.  
4-14  
Programming Site Data  
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April 2004  
Entering the Signal Path Parameters  
To enter the Path option, scroll to the Path entry on the Program  
Menu and press [ENTER]. (From the Lining window, you can  
scroll back up to the Lining tab and press the [X] arrow key to  
reach the Path window, and press [ENTER].) The screen appears  
similar to Figure 4-6 below. To step through each parameter,  
press the [T] key. Refer to Figure A-3 on page A-3 of Appendix  
A, Menu Maps.  
Transducer/Pipe  
Transducer  
Path  
Lining Fluid  
Pipe  
Path Length  
Axial Length  
248.92  
203.2  
mm  
mm  
Traverses  
Spacing  
1
90  
mm  
Cancell  
OK  
Figure 4-6: The Signal Path Window  
Note: The Path Length and Axial Length parameters are not  
available for clamp-on transducers.  
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April 2004  
Path Parameters for Clamp-On Transducers  
The PT878GC path menu includes two parameters for clamp-on  
transducers:  
Traverses  
Spacing  
1. The PT878GC first prompts for traverses, the number of times  
the ultrasonic signal crosses the pipe.  
a. Press [ENTER] to open the drop-down list of traverse  
numbers.  
b. Scroll to the appropriate number.  
c. Press [ENTER] to confirm the entry.  
2. The next prompt displays the spacing of the transducers, as  
calculated from the information entered.  
a. Record this number and use it to space the transducers.  
(Use Chapter 3 to assist in installing transducers on the  
pipe.) Press the [T] key to scroll to the next parameter.  
b. If necessary, you can overwrite the spacing to match the  
actual physical spacing of the transducers. (Do not change  
the spacing by more than ±10% from that calculated by the  
meter.) Press [ENTER]. Use the numeric keys to enter the  
desired value, and press [ENTER] to confirm the entry. If  
you enter an invalid entry, the PT878GC rejects the entry  
and displays an error message.  
Note: GE Panametrics does not recommend using a spacing  
other than the one calculated by the PT878GC.  
After you enter the spacing, pressing the [S] key returns the  
prompt to the Traverses box, and then to the Path tab at the top of  
the screen.  
To confirm the entries and return to Operate mode, press [F3]  
(OK).  
To leave the window without confirming the entries and return  
to Operate mode, press [F2] (Cancel) or the [ESC] key.  
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April 2004  
Entering the Standard Volume/  
Mass Flow Parameters  
The Standard Volume/Mass Flow option enables you to correct  
standard volumetric units for pressure and temperature, as well as  
to disable or enable mass flow. To enter this option, scroll to the  
Std Vol/Mass Flow entry on the Program Menu and press  
[ENTER]. The screen appears similar to Figure 4-7 below. To step  
through each parameter, press the [T] key. Refer to Figure A-5  
on page A-5 of Appendix A, Menu Maps.  
Std Vol/Mass Flow  
Mass Flow  
Inputs  
Settings  
Standard_Volume  
Enabled  
Disabled  
Base Pressure  
1.0  
Bars  
Atmospheric Pressure  
Bars  
°C  
1.0  
Base Temperature  
15.5  
l
OK  
Cancel  
Figure 4-7: The Standard Volume Option Window  
1. The first prompt asks if you want to disable or enable the  
Standard Volume option.  
a. Use the [W ] and [X] keys to scroll to the appropriate  
radio button.  
b. Press [ENTER] to confirm your selection.  
Note: If you select “Disabled,” you cannot select any other  
prompts in this window.  
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April 2004  
Entering the Standard Volume Parameters  
(cont.)  
2. The next prompt asks for the base pressure.  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the known pressure.  
c. Press [ENTER] to confirm the entry.  
3. The next prompt asks for the atmospheric pressure.  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the local atmospheric  
pressure.  
c. Press [ENTER] to confirm the entry.  
4. The final prompt in this window asks for the base temperature  
(in degrees F or C).  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the known temperature.  
c. Press [ENTER] to confirm the entry.  
Pressing the [S] key returns the meter to the Standard Volume  
prompt, and then to the Settings tab.  
To confirm the entries and return to Operate mode, press [F3]  
(OK).  
To leave the window without confirming the entries and return  
to Operate mode, press [F2] (Cancel) or the [ESC] key.  
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Entering Inputs in the Standard Volume Option  
To enter input parameters in the Standard Volume/Mass Flow  
option, return to the Settings tab at the top of the Standard  
Volume window. Press the [X] arrow key and [ENTER] to open  
the Inputs window. The screen appears similar to Figure 4-8  
below. To step through each parameter, press the [T] key.  
Std Vol/Mass Flow  
Mass Flow  
Settings  
Inputs  
Pressure  
Fixed  
Active  
Input # A  
Active  
1.01  
Pressure  
Bars  
Temperature  
Fixed  
Input #  
B
Temp  
15.5 °C  
Cancell  
OK  
Figure 4-8: The Inputs Tab in the  
Standard Volume/Mass Flow Option  
1. The first prompt asks if the pressure is fixed or active.  
a. Use the [W ] and [X] keys to scroll to the appropriate  
radio button.  
b. Press [ENTER] to confirm your selection.  
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April 2004  
Entering Inputs in the Standard Volume Option (cont.)  
2. The next prompt appears if you have selected a fixed pressure.  
The PT878GC asks for the fixed pressure value.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the known temperature (in  
degrees C or F).  
c. Press [ENTER] to confirm the entry.  
3. Whether you have selected a fixed or an active supply, the  
PT878GC asks for the desired input.  
a. From the Pressure text box, press the [X] arrow key to  
reach the Input # menu.  
b. Press [ENTER] to open the drop-down menu.  
c. Scroll to Input A or B.  
d. Press [ENTER] to confirm the entry.  
4. The next prompt asks if the temperature is fixed or active.  
a. Use the [W ] and [X] keys to scroll to the appropriate  
radio button.  
b. Press [ENTER] to confirm your selection.  
5. The next prompt appears if you have selected a fixed  
temperature. The PT878GC asks for the fixed temperature  
value.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the known temperature (in  
degrees C or F), and press [ENTER] to confirm the entry.  
6. Whether you have selected a fixed or an active temperature,  
the PT878GC asks for the desired input.  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to Input A or B.  
c. Press [ENTER] to confirm the entry.  
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Entering Inputs in the Standard Volume Option (cont.)  
Note: If you have switched both active inputs to #A (or to #B),  
the PT878GC automatically switches one input to the  
other letter. This change ensures that only one analog  
input is assigned to one measurement type.  
Pressing the [T] key returns the meter to the Inputs tab.  
To confirm the entries and return to Operate Mode, press [F3]  
(OK).  
To leave the window without confirming the entries and return  
to Operate mode, press [F2] (Cancel) or the [ESC] key.  
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April 2004  
Entering Mass Flow Parameters  
To enter mass flow parameters in the Standard Volume/Mass  
Flow option, press the [X] arrow key until you reach the Mass  
Flow tab, and then press [ENTER] to open the Mass Flow  
window. The screen appears similar to Figure 4-9 below. To step  
through each parameter, press the [T] key.  
Std Vol/Mass Flow  
Mass Flow  
Settings  
Inputs  
Mass Flow  
Enabled  
Disabled  
Static Density  
Temperature  
Calculation Method  
Saturated Steam Input  
Static Density  
Kgs/m3  
1.02305  
Cancell  
OK  
Figure 4-9: The Mass Flow Tab in the Standard Volume/  
Mass Flow Option  
1. The first prompt asks if you want to disable or enable the  
Mass Flow option.  
a. Use the [W ] and [X] keys to scroll to the appropriate  
radio button.  
b. Press [ENTER] to confirm your selection.  
Note: If you select “Disabled,” you cannot select any other  
prompt in this window.  
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Entering Mass Flow Parameters (cont.)  
2. If you have enabled Mass Flow, the next prompt asks for the  
calculation method. Three options are available: static density,  
saturated steam, and steam.  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to the appropriate method for your application.  
c. Press [ENTER] to confirm the entry.  
If you select Saturated Steam:  
The prompt asks for the Saturated Steam input. Press  
[ENTER], scroll to either Temperature or Pressure, and  
press [ENTER].  
If you select StaticDensity:  
The prompt asks for the Static Density value. Press  
[ENTER] to open the text box, enter the appropriate value,  
and press [ENTER] to confirm the entry.  
Pressing the [S] key returns the meter to the Mass Flow prompt,  
and then to the Mass Flow tab.  
To confirm the entries and return to Operate mode, press [F3]  
(OK).  
To leave the window without confirming the entries and return  
to Operate mode, press [F2] (Cancel) or the [ESC] key.  
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Entering Skan/Measure Parameters  
IMPORTANT: Do not change the Skan/Measure parameters  
unless recommended by GE Panametrics.  
If you select one of the Skan/Measure modes in the Measurement  
mode window in the Signal Setup option (see page 9-24), the  
PT878GC requires you to set up the appropriate parameters. You  
can enter this option in either of two ways:  
From the Program Menu, scroll to the Skan/Measure option  
and press [ENTER], or  
From the Measurement Mode window (page 8-13), select the  
method, press [ENTER], press the [T] key to reach the Skan/  
Measure Setup prompt, and press [ENTER] again.  
In either case, the screen appears similar to Figure 4-10 below. To  
step through each parameter, press the [T] key. Refer to  
Figure A-6 on page A-6 of Appendix A, Menu Maps.  
Skan/Measure  
All  
Integrate Count  
Correlate  
80  
% of Peak  
SkanT Offset  
µs  
12.6  
M>S Switch  
5 µs  
µs  
Limit Meas Delta  
4
Advanced  
Cancell  
OK  
Figure 4-10: The Skan/Measure Setup Option  
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Entering Skan/Measure Parameters (cont.)  
1. The first prompt asks for the Percent of Peak, which is used to  
calculate the transit times and Delta-T. The default value is 50,  
and values from 1 to 100 are acceptable.  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the recommended value.  
c. Press [ENTER] to confirm the entry.  
2. The next prompt asks for Skan-T Offset, a time measurement  
offset that compensates for any shift resulting from cross-  
correlation. The default value is 12.6 µsec, and values from  
-500 to 500 µsec are acceptable.  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the recommended value.  
c. Press [ENTER] to confirm the entry.  
3. The next prompt, M>S Switch, causes the meter to switch  
from Skan to Measure Mode when Delta-T is less than the  
M>S Switch value. The default value is 5.0 µsec and values  
from 0 to 250 µsec are acceptable.  
Note: Do not change this value without consulting GE  
Panametrics. If you wish to use Skan only, set the M/S  
Switch to a value of 0.  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the recommended value.  
c. Press [ENTER] to confirm the entry.  
4. The program now asks if you wish to Limit the Measurement  
Delta. (The default is unchecked or off.)  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the recommended value in  
µsec.  
c. Press [ENTER] to confirm the entry.  
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April 2004  
Entering Skan/Measure Parameters (cont.)  
Pressing the [T] key highlights the Advanced prompt. To enter  
advanced parameters for the Skan/Measure modes, press  
[ENTER]. The screen now appears similar to Figure 4-11 below.  
In each case, to enter a value:  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the value.  
c. Press [ENTER] to confirm the entry.  
Advanced Signal Setup  
Skan/Meas  
3
# of Shifts  
cycles  
cycles  
cycles  
T Window  
R Window  
1
10  
10  
3
Meas Window  
Noise Window Width  
Noise Window Offset  
cycles  
OK  
0
Cancell  
Figure 4-11: The Advanced Skan/Measure Window  
5. The first prompt, the number of shifts, corresponds to the  
actual number of transmits per cycle (the number of signals  
added together in one direction to produce an averaged signal  
for one interrogation of the fluid). It need only be changed if  
the environment is very noisy or the acoustic signal is weak.  
The default value is 3 and values from 0 to 10 are acceptable.  
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Entering Skan/Measure Parameters (cont.)  
6. The next prompt enables you to reset the size of the transmit  
window. Normally, the PT878GC calculates the size of both  
transmit and receive windows based on pipe size and fluid  
sound speed. However, for special diagnostic purposes, it may  
sometimes be necessary to reset the window size. The default  
value is 0 and values from 0 to 1,000 are acceptable.  
7. The next prompt enables you to reset the size of the receive  
window for diagnostic purposes. The default value is 10 and  
values from 0 to 300 are acceptable.  
8. The Meas Window prompt allows you to customize the width  
of the measurement window. While this window is normally  
10 cycles wide, the option allows you to customize the width  
from 1 to 60.  
Pressing the [T] key returns the meter to the # Shifts entry.  
To confirm the entries and return to Operate mode, press [F3]  
(OK).  
To leave the window without confirming the entries and return  
to Operate mode, press [F2] (Cancel) or the [ESC] key.  
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Entering Skan/Measure Integrate Parameters  
To enter parameters for the Skan/Measure Integrate mode in the  
Skan/Measure option, press the [X] arrow key once to reach the  
Integrate tab. Then press [ENTER] to open the Integrate window,  
which appears similar to Figure 4-12 below.  
Skan/Measure  
All  
Integrate Count  
Correlate  
2.5  
5
A Divisor  
Noise Level  
%
Measure Only  
Cancell  
OK  
Figure 4-12: The Integrate Window in the skan/  
Measure Option  
1. The first prompt, A Divisor, is used in the calculation of the  
Measure Mode integrated threshold level and is not normally  
changed. The default value for this parameter is 2.5, and  
values from 0.1 to 10 are acceptable.  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the recommended value.  
c. Press [ENTER] to confirm the entry.  
2. Next, enter the Noise Level ( -Offset % of Peak) from 0 to  
95%, and press [ENT]. (The default value is 20%.)  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the recommended value.  
c. Press [ENTER] to confirm the entry.  
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Entering Skan/Integrate Parameters (cont.)  
3. If you wish to use Measure Times only (instead of both Skan  
and Measure times), press [ENTER] at the Measure Only  
prompt. (You can also press [ENTER] to deselect the prompt.)  
Pressing the [T] key returns the meter to the A Divisor entry, and  
pressing the [S] key returns the meter to the Integrate tab.  
To confirm the entries and return to Operate mode, press [F3]  
(OK).  
To leave the window without confirming the entries and return  
to Operate mode, press [F2] (Cancel) or the [ESC] key.  
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Entering Skan/Measure Count Parameters  
To open the Skan/Measure Count window in the Skan/Measure  
option, press the [X] arrow key twice (from the All tab) to reach  
the Count tab. Press [ENTER], and the screen appears similar to  
Figure 4-13 below.  
Skan/Measure  
All  
Integrate Count  
Cycle Number  
Correlate  
1
8
Cycle Width  
Noise Level  
20 %  
SNR Test  
Measure Only  
Minimum Noise Level  
Low SNR Error Level  
5 %  
7
Cancell  
OK  
Figure 4-13: The Count Window in the  
Skan/Measure Option  
1. The first prompt asks for the Cycle Number that triggers the  
count from 1 to 100. (The default number is 1.)  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the recommended number.  
c. Press [ENTER] to confirm the entry.  
2. The meter now asks for the Cycle Width (# of cycle count  
samples, minimum width of valid cycle).  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the recommended value.  
c. Press [ENTER] to confirm the entry.  
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Entering Skan/Measure Count Parameters (cont.)  
3. The next prompt asks for the percentage of Noise Level.  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the recommended value.  
c. Press [ENTER] to confirm the entry.  
4. If you wish to select (or deselect) Measure Times only  
(instead of both Skan and Measure times), press [ENTER] at  
the Measure Only prompt.  
5. If you wish to select (or deselect) a SNR (signal-to-noise  
ratio) test, press the [X] key to highlight the SNR Test prompt  
and press [ENTER].  
a. If you have selected SNR Test, the next prompt asks for  
the Minimum Noise Level. Press [ENTER], type in the  
recommended value, and press [ENTER] to confirm the  
entry.  
b. The final prompt asks for the Low SNR Error Limit. (The  
default is 7.) Press [ENTER], type in the recommended  
value, and press [ENTER] to confirm the entry.  
Pressing the [T] key returns the meter to the Cycle Number  
entry, and pressing the [S] key returns the meter to the Count  
tab.  
To confirm the entries and return to Operate mode, press [F3]  
(OK).  
To leave the window without confirming the entries and return  
to Operate mode, press [F2] (Cancel) or the [ESC] key.  
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Entering Skan/Correlation Parameters  
To open the Skan/Correlation window in the Skan/Measure  
option, press the [X] arrow key three times (from the All tab) to  
reach the Correlate tab, and press [ENTER]. The screen appears  
similar to Figure 4-14 below.  
Skan/Measure  
All  
Integrate Count  
Min Threshold  
Correlate  
-100  
%
%
Max Threshold  
Percent Peak  
100  
-40  
%
Measure Only  
Cancell  
OK  
Figure 4-14: The Correlate Window in the Skan/  
Measure Option  
To identify the peak of the received signal, the PT878GC uses the  
“Threshold” method, in which the peak is identified as the point  
where the signal crosses a threshold that is a percentage of the  
maximum signal detected.  
1. The first prompt, Min Threshold, asks for the minimum  
percentage of peak used to measure transit time.  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the recommended value.  
c. Press [ENTER] to confirm the entry.  
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Entering Skan/Correlation Parameters (cont.)  
2. Repeat step 1 to enter the maximum percentage of peak.  
3. The next prompt asks for the Percent of Peak, which is used to  
calculate the transit times and Delta-T.  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm the entry.  
4. To select (or deselect) Measure Times only (instead of both  
Skan and Measure times), press [ENTER] at the Measure Only  
prompt.  
Pressing the [T] key returns the meter to the Min Threshold  
entry, and pressing the [S] key returns the meter to the Correlate  
tab.  
To confirm the entries and return to Operate mode, press [F3]  
(OK).  
To leave the window without confirming the entries and return  
to Operate mode, press [F2] (Cancel) or the [ESC] key.  
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Entering Analog Inputs  
The Analog Inputs option enables you to specify parameters for  
general purpose or standard volume inputs. To enter the Analog  
Inputs option, scroll to the Analog Inputs entry on the Program  
Menu and press [ENTER]. If you have not enabled the Standard  
Volume Option (see page 4-18), the screen appears similar to  
Figure 4-15 below. To step through each parameter, press the [T]  
key. Refer to Figure A-6 on page A-6 of Appendix A, Menu  
Maps.  
Entering General-Purpose Analog Inputs  
Analog Input  
Input A Input B  
Function General Purpose  
Label  
Units  
Zero  
0
Span  
100 Psia  
Cancell  
OK  
Figure 4-15: The Analog Inputs Option Window  
1. The first prompt asks you to select whether the desired  
function is off or general purpose.  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to the desired response.  
c. Press [ENTER] to confirm your selection.  
Note: If you select “Off,” you cannot select any other prompts in  
this window.  
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April 2004  
Entering General-Purpose Analog Inputs (cont.)  
2. The next prompt asks you to create a label for the input. The  
label corresponds to the measurement type (i.e., velocity or  
temperature), while the units symbol corresponds to the  
measurement units (i.e., feet/sec or degrees F).  
a. Press [ENTER] to open the text creation window, which  
appears similar to Figure 4-16 below.  
A
K
B
L
C
M
W
D
N
X
7
E
O
Y
F
P
Z
9
G
Q
0
.
H
R
1
,
I
J
S
2
T
U
V
3
4
=
5
<
6
>
8
Cancel  
Delete  
OK  
Figure 4-16: The Text Creation Window  
b. Use the four arrow keys to scroll to the desired letter or  
symbol, and press [ENTER] to add the letter to the label.  
Note: Pressing [SEL] causes the screen to alternate between a  
set of upper-case (capital) letters, a set of lower-case  
letters, and a set of symbols. Use all three screens to  
create a desired label.  
c. Repeat this procedure for each letter or symbol you wish to  
add to the label. If you wish to delete a letter, press [F1]  
(Delete) to erase each letter or symbol, from right to left on  
the label. (The label window can display up to 14  
characters.)  
d. When you have completed the label, press [F3] (OK) to  
confirm the label, or [F2] (Cancel) to leave the window  
without adding the label.  
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Entering General-Purpose Analog Inputs (cont.)  
3. The next prompt asks for the Units Symbol.  
a. Press [ENTER] to reopen the text creation window.  
b. Repeat the procedure used for the Label (on the previous  
page) to create the Units Symbol.  
c. When you have completed the entry, press [F3] (OK) to  
confirm the symbol, or [F2] (Cancel) to leave the window  
without adding the symbol. If you confirm the symbol, the  
Units symbol will appear to the right of the zero and span  
text boxes.  
4. The next prompt asks for the zero input value.  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm the entry.  
5. The final prompt asks for the span input value.  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm the entry.  
You have completed entering data for general-purpose inputs.  
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Entering Analog Inputs in Standard Volume or Mass  
Flow Option  
If you have enabled the Standard Volume or Mass Flow options,  
the screen displays different options, as shown in Figure 4-17  
below.  
Analog Input  
Input A Input B  
Pressure  
Pressure  
Bars  
Function  
Label  
Units  
Zero  
0 Psia  
100 Psia  
Span  
Cancell  
OK  
Figure 4-17: The Analog Inputs Option Window, with  
the Standard Volume Option Activated  
1. The screen displays the function (pressure or temperature),  
label (pressure or temperature) and units selected in the Inputs  
form of the Standard Volume option (see page 4-20). You  
cannot change these parameters in this form. Press the [T]  
key to step through these parameters.  
2. The first prompt asks for the zero input value.  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm the entry.  
3. The final prompt asks for the span input value.  
a. Press [ENTER] to enter the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm the entry.  
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April 2004  
Entering Analog Inputs in the Standard Volume or  
Mass Flow Option (cont.)  
You have completed entering parameters in the Analog Inputs  
option.  
To confirm the entries and return to Operate mode, press [F3]  
(OK). The PT878GC returns to Operate Mode.  
To leave the window without confirming the entries and return  
to Operate mode, press [F2] (Cancel) or the [ESC] key.  
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Entering the Analog Output  
The Analog Output option enables you to enter information to set  
up output parameters. To enter the option, scroll to the Analog  
Output entry on the Program Menu and press [ENTER]. The  
screen appears similar to Figure 4-18 below. To step through each  
parameter, press the [T] key. Refer to Figure A-6 on page A-6 of  
Appendix A, Menu Maps.  
Analog Output  
Function 0-20 mA  
Data Source  
Velocity  
m/s  
Zero  
0
Span 25.5  
On Error  
Hold Last Value  
Cancell  
OK  
Figure 4-18: The Analog Output Window  
1. The first prompt enables you to select a range to send a current  
signal to a recording device.  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to the desired output from three choices: Off,  
0-20 mA, and 4-20 mA.  
c. Press [ENTER] to confirm your selection.  
Note: If you select “Off,” you cannot access any other  
parameters in this option.  
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Entering the Analog Output (cont.)  
2. The next prompt asks you to select the analog output type  
from a number of choices, as shown in Figure 4-19 below.  
Select Measurement  
m/s  
Diagnostics  
Velocity  
Temperature  
Pressure  
Volume  
UserFunction  
Aux Input A  
Aux Input B  
Skan/Measure  
Mass Flow  
OK  
Cancell  
No Unit  
Figure 4-19: Data Source Selection Window  
a. Press [ENTER] to open the window.  
b. Scroll to the desired output type.  
c. Press [SEL] to confirm your selection.  
d. The prompt then moves to a list of unit types. (The  
available units depend on the selection made at the Data  
Source prompt.) Scroll to the desired output unit.  
e. Press [F3] (OK) to confirm your selection.  
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Entering the Analog Output (cont.)  
3. The next prompt asks you to enter the zero (base) value for the  
analog output. This value represents the 0/4 mA output (in  
flow units).  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm your selection.  
4. The next prompt asks you to enter the span (full scale) value  
for the analog output. This value represents the 20 mA output  
(in flow units).  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm your selection.  
5. The last prompt, On Error, asks you to select how the  
PT878GC will handle the analog outputs in the event of a fault  
condition. The meter offers three alternatives:  
Hold Last Value (hold the last good reading)  
Force Low (force the reading to 0 or 4 mA)  
Force High (force the reading to 20 mA).  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to the desired selection.  
c. Press [ENTER] to confirm your selection.  
You have completed entering data in the Analog Output option.  
To confirm the entries and return to Operate mode, press [F3]  
(OK).  
To leave the window without confirming the entries, press [F2]  
(Cancel) or the [ESC] key.  
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Entering the Digital Output  
While resembling the Analog Output option, the Digital Output  
option enables you to set up parameters necessary for a digital  
output. To enter the option, scroll to the Digital Output entry on  
the Program Menu and press [ENTER]. The screen appears  
similar to Figure 4-20 below. To step through each parameter,  
press the [T] key. Refer to Figure A-7 on page A-7 of Appendix  
A, Menu Maps.  
Digital Output  
Function Pulse Totalizer  
Data Source  
Fwd Totalizer  
Fwd m3  
m3  
0
Units/Pulse  
Pulse Width  
Polarity  
µs  
1
Low/High  
Cancell  
OK  
Figure 4-20: The Digital Output Window  
1. The first prompt enables you to select the output function  
from five choices:  
Off  
Pulse Totalizer  
Frequency  
Test Points  
Gate Input  
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Entering the Digital Output (cont.)  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to the desired function.  
c. Press [ENTER] to confirm your selection.  
Note: If you select Off, you will not be able to access any other  
parameters in this option. If you select Test Points or Gate  
Input, the program goes at once to Step 4.  
2. The next prompt asks you to select the data source for the  
digital output from a number of choices. If you select Pulse  
Totalizer, the meter offers four sources:  
Forward Totalizer  
Reverse Totalizer  
Standard Forward Totalizer  
Standard Reverse Totalizer  
If you select Frequency, the sources also include:  
Pressure  
Diagnostics  
Velocity  
Temperature  
Volume  
User Function  
Skan/Measure  
Mass Flow  
a. Press [ENTER] to open the data source selection window,  
shown in Figure 4-19 on page 4-40.  
b. Scroll to the desired source.  
c. Press [SEL] to confirm your selection.  
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Entering the Digital Output (cont.)  
d. The prompt then moves to a list of unit types. (The  
available units depend on the selection made at the Data  
Source prompt.) Scroll to the desired output unit.  
e. Press [F3] (OK) to confirm your selection.  
3. The last set of parameters that appears depends on the  
selection you made at the Function prompt.  
If you selected Pulse Totalizer:  
The prompt asks for the units/pulse, the pulse width (in  
microseconds), and the polarity. (Figure 4-20 on page 4-43  
illustrates a Digital Output window configured for the Pulse  
Totalizer function.) For the Units/Pulse and Pulse Width  
parameters:  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm your selection.  
For Polarity:  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to the desired polarity, either Low/High or  
High/Low.  
c. Press [ENTER] to confirm your selection.  
If you selected Frequency:  
The prompt asks for the minimum and maximum range of  
measurements, frequencies and the duty cycle percentage. For  
each parameter:  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value. (Once you  
have entered a number, you can use the [S] or [T] key to  
step through to the desired value.)  
c. Press [ENTER] to confirm your selection.  
d. For the minimum and maximum values, press the [X] key  
to move to the box to the right, and repeat the procedure.  
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Entering the Digital Output (cont.)  
If you entered Test Points:  
The prompt asks for the signal type from two choices: transmit or  
receive.  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to the required signal.  
c. Press [ENTER] to confirm your selection.  
If you entered Gate Input:  
1. The first prompt asks for the gate active.  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to the gate, either Contact Open or Contact Closed.  
c. Press [ENTER] to confirm your selection.  
2. The remaining prompt asks for the mode, automatic or  
manual.  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to the required mode.  
c. Press [ENTER] to confirm your selection.  
Stopwatch Totalizer  
Through the Gate Input option, you can implement the  
Stopwatch Totalizer function to measure totals manually. To set  
up the Totalizer function:  
1. At the Gate Active prompt, select Contact Closed.  
2. At the Mode prompt, select Manual, and press [ENTER].  
The stopwatch icon (see page 2-11) appears in the system tray. To  
start or stop the function, press the minus (-) key on the keypad.  
You have completed entering parameters in the Digital Output  
option.  
To confirm the entries and return to Operate mode, press [F3]  
(OK).  
To leave the window without confirming the entries, press [F2]  
(Cancel) or the [ESC] key.  
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Entering User Functions  
User functions enable you to perform mathematical equations on  
each measurement. You can also use any parameter in the meter  
to calculate a different parameter. To enter the User Functions  
option, scroll to the User Functions entry on the Program Menu  
and press [ENTER]. The screen appears similar to Figure 4-21  
below. To step through each parameter, press the [T] key. Refer  
to Figure A-7 on page A-7 of Appendix A, Menu Maps.  
Set User Function  
Function User F1  
Label  
Units Sym  
Dec. 0  
Delete  
Check  
Done  
Figure 4-21: The User Functions Window  
1. The first prompt asks you to select the function number,  
1 through 8.  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to the desired function number (User F1, User F2,  
etc.).  
c. Press [ENTER] to confirm the entry.  
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Entering User Functions (cont.)  
2. The next prompt asks you to create a label for the function.  
The label corresponds to the measurement type (i.e., velocity  
or temperature), while the units symbol corresponds to the  
measurement units (i.e., feet/sec or degrees F).  
a. Press [ENTER] to open the text creation window, which  
appears similar to Figure 4-22 below.  
A
K
B
L
C
M
W
D
N
X
7
E
O
Y
F
P
Z
9
G
Q
0
.
H
R
1
,
I
J
S
2
T
U
V
3
4
=
5
<
6
>
8
Cancel  
Delete  
OK  
Figure 4-22: The Text Creation Window  
b. Use the four arrow keys to scroll to the desired letter or  
symbol, and press [ENTER] to add the letter to the label.  
Note: Pressing [SEL] causes the screen to alternate between a  
set of upper-case (capital) letters, a set of lower-case  
letters, and a set of symbols. Use all three screens to  
create a desired label.  
c. Repeat this procedure for each letter or symbol you wish to  
add to the label. If you wish to delete a letter, press [F1]  
(Delete) to erase each letter or symbol, from right to left on  
the label. Up to 17 characters can appear in the label  
window.  
d. When you have completed the label, press [F3] (OK) to  
confirm the label, or [F2] (Cancel) to leave the window  
without adding the label.  
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Entering User Functions (cont.)  
3. The next prompt asks for the Units Symbol.  
a. Press [ENTER] to reopen the text creation window.  
b. Repeat the procedure used for the Label (on the previous  
page) to create the Units Symbol.  
c. When you have completed the entry, press [F3] (OK) to  
confirm the symbol, or [F2] (Cancel) to leave the window  
without adding the symbol.  
4. The next prompt asks you to select the number of decimal  
places.  
a. Press [ENTER] to open the drop-down menu.  
b. Scroll to the desired number of decimal places, ranging  
from 0 to 4.  
c. Press [ENTER] to confirm the entry.  
5. The final prompt asks for the function itself.  
a. Press [ENTER] to open the function creation window,  
which appears similar to Figure 4-23 on the next page.  
b. Use the four arrow keys to scroll to the desired function or  
table, and press [ENTER] to confirm each entry. Use the  
numeric keys to enter numeric values. Press [F1] (Delete)  
to remove any mistaken or unwanted symbols or numbers.  
Note: Pressing [SEL] causes the screen to alternate between a  
set of symbols and functions and a list of user functions.  
Use both screens to create the desired function.  
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Entering User Functions (cont.)  
-
(
+
)
*
/
^
exp  
E
inv  
abs  
ln  
log  
sin  
MODE  
tan  
sqrt  
cos  
asin  
tblD  
acos  
tblE  
atan  
tblF  
tblB  
tblC  
tblA  
Cancel  
Delete  
OK  
Figure 4-23: The Function Creation Window  
c. To enter a particular measured parameter into the equation,  
click on the MODE symbol in the middle of the third row.  
The Select Measurement window (shown in Figure 4-19  
on page 4-40) opens. Select the desired data source and  
unit as discussed on page 4-40, and press [F3] (OK) to  
confirm the entry.  
d. When you have completed entering the function, press [F3]  
(OK) to confirm the entry and return to the User Function  
window.  
6. GE Panametrics recommends pressing [F2] (Check) to test the  
validity of the function. The PT878GC displays either “OK”  
or a message such as “Syntax Error.”  
Press [F1] to delete the entire function and start again, or  
Press [F2] to cancel the function and return to Operate  
Mode.  
Press [F3] (Done) to confirm the function and return to  
Operate Mode.  
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Entering Correction Factors  
The final option in the Program Menu, Correction Factors, allows  
you to enter and modify three correction factors: Reynolds  
Correction, Kinematic Viscosity and Calibration Factor. To enter  
the Correction Factors option, scroll to the Correction Factors  
entry on the Program Menu and press [ENTER]. The screen  
appears similar to Figure 4-24 below. To step through each  
parameter, press the [T] key. Refer to Figure A-7 on page A-7 of  
Appendix A, Menu Maps.  
Correction Factors  
Calibration Factor  
Reynolds Correction  
Re Correction  
K/V Factors  
Inputs  
Off  
On  
Single  
Table  
m2/s  
K/V x 10-6  
10  
Data Source  
Edit Table  
Cancell  
OK  
Figure 4-24: Reynolds Correction Window  
Entering Reynolds Correction  
1. The first prompt asks if you want to enable the Reynolds  
Correction factor, a number based on the Kinematic Viscosity  
and flow rate of the gas.  
a. Use the [W ] and [X] keys to scroll to the appropriate  
radio button.  
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Entering Reynolds Correction (cont.)  
b. Press [ENTER] to confirm your selection.  
Note: If you disable Reynolds Correction, you will not be able to  
enter any other values in this window.  
2. If you enable Reynolds Correction, you will also need to enter  
the Kinematic Viscosity of the gas (available in the brochure  
Sound Speeds and Pipe Size Data, 914-004). The next prompt  
asks if you wish to enter the Kinematic Viscosity as a single  
number, or as a table of values.  
a. Use the [W ] and [X] keys to scroll to the appropriate  
radio button.  
b. Press [ENTER] to confirm your selection.  
3. The following steps depend on whether you select a single  
value or a table for Kinematic Viscosity.  
If you entered Single:  
The prompt asks for a kinematic viscosity value.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the known value (from  
Sound Speeds and Pipe Size Data).  
c. Press [ENTER] to confirm your selection.  
You have completed entering data for a single Kinematic  
Viscosity factor.  
If you entered Table:  
The menu asks, first for the data source, and then for the entry of  
values into the Reynolds Correction table. This procedure allows  
the PT878GC to estimate Kinematic Viscosity from other  
measurements, such as signal strength.  
a. Press [ENTER] to open the Data Source window. The  
Select Measurement window (Figure 4-19 on page 4-40)  
appears.  
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Entering Reynolds Correction (cont.)  
b. Enter the desired measurement and units as described on  
page 4-40.  
c. Press [F3] (OK) to confirm your selection.  
4. The prompt then asks if you wish to edit the Reynolds  
Correction table.  
a. Press [ENTER] to open the table, which appears similar to  
Figure 4-25 below.  
Edit Reynolds Table  
Inputs  
0
Re  
Data Source  
1
2
3
4
5
Cancell  
OK  
Figure 4-25: Window for Reynolds Correction Table  
b. Use the numeric keys to enter the first value for the data  
source, and press [ENTER] to confirm the entry.  
c. Press the [X] key to move to the Reynolds value column.  
Use the numeric keys to enter the corresponding value, and  
press [ENTER] to confirm the entry.  
d. Repeat steps b and c for the remainder of the table.  
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Entering Reynolds Correction (cont.)  
e. When you have completed entering values, press [F3] (OK)  
to confirm the table and return to the Correction Factors  
window.  
You have completed entering data for a Reynolds Correction  
table.  
To confirm the entries, press [F3] (OK). The meter returns to  
Operate Mode.  
To leave the window without confirming the entries and return  
to Operate mode, press [F2] (Cancel) or the [ESC] key.  
Entering a Calibration Factor  
The Calibration Factor is used as a reference for the flowmeter  
electronics to ensure accurate readings. To enter a Calibration  
Factor, return to the Reynolds Correction tab at the top of the  
Correction Factors option. Press the [X] arrow key to reach the  
Calibration Factor window. The window appears similar to  
Figure 4-26 below. To step through each parameter, press the [T]  
key.  
Correction Factors  
Reynolds Correction CalibrationFactor  
Calibration Factor  
K Factor  
Off  
On  
Single  
Table  
Meter K-Factor  
10  
Data Source  
Edit Table  
Cancell  
OK  
Figure 4-26: The Calibration Factor Window  
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Entering a Calibration Factor (cont.)  
1. The first prompt asks if you wish to enable the calibration  
factor.  
a. Use the [W ] and [X] keys to scroll to the appropriate  
radio button.  
b. Press [ENTER] to confirm your selection.  
2. The next prompt asks if you want a single K factor or a table  
of K factors.  
a. Use the [W ] and [X] keys to scroll to the appropriate  
radio button.  
b. Press [ENTER] to confirm your selection.  
3. The following steps depend on whether you select a single  
value or a table.  
If you entered Single:  
The prompt asks for a value.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the recommended value.  
Generally, if you have enabled the Reynolds Correction  
factor, the correction factor should be set to 1.00.  
Otherwise, the typical factor is between 0.5 and 2.00.  
c. Press [ENTER] to confirm your selection.  
You have completed entering data for a single Calibration Factor.  
If you entered Table:  
The menu asks, first for the data source, and then for the entry of  
values into the Correction Factor table.  
a. Press [ENTER] to open the Data Source window. The  
Select Measurement window (Figure 4-19 on page 4-40)  
appears.  
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Entering a Calibration Factor (cont.)  
b. Enter the desired measurement and units as described on  
page 4-40.  
c. Press [F3] (OK) to confirm your selection.  
4. The prompt then asks if you wish to edit the K factor table.  
a. Press [ENTER] to open the table, which appears similar to  
Figure 4-27 below.  
Edit KFactor Table  
Inputs  
0
KFactor  
Data Source  
1
2
3
4
5
Cancell  
OK  
Figure 4-27: The KFactor Table  
b. Use the numeric keys to enter the first value for the data  
source, and press [ENTER] to confirm the entry.  
c. Press the [X] key to move to the KFactor column. Use the  
numeric keys to enter the corresponding value, and press  
[ENTER] to confirm the entry.  
d. Repeat steps b and c for the remainder of the table.  
e. When you have completed entering values, press [F3] (OK)  
to confirm the table and return to the Correction Factors  
window.  
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Entering a Calibration Factor (cont.)  
You have completed entering data for correction factors.  
To confirm the entries and return to Operate Mode, press [F3]  
(OK).  
To leave the window without confirming the entries and return  
to Operate mode, press [F2] (Cancel) or the [ESC] key.  
In either case, the meter returns to Operate Mode.  
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Chapter 5  
Creating and Managing Sites  
The PT878GC can store site data in files for current and future  
access. (To learn how to program setup data, refer to Chapter 4,  
Programming Site Data.) After you answer the necessary  
questions, simply save the information to a site file. The Site  
Manager option then enables you to recall, rename, print, transfer  
or delete site files as needed.  
To open the Site Menu, press the [MENU] key at the lower right of  
the PT878GC keypad. The Menu Bar replaces the Status Bar at  
the top of the screen. Then press [ENTER]. The screen now  
appears similar to Figure 5-1 below. While following the  
programming instructions, refer to Figure A-2 on page A-2 of  
Appendix A, Menu Maps.  
Meter Logging Service  
Site Program  
Manager  
Save Now  
Signal, dB  
32  
1 View  
2 Views  
3 Views  
4 Views  
Volume, l/s  
Drive Manager  
FKeys  
About  
4
0.0  
0.10  
E0: No Errors  
Figure 5-1: The Site Menu in the Main Menu  
Creating and Managing Sites  
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The Site Manager  
From the Site Menu, press [ENTER] to open the Site Manager.  
The screen appears similar to Figure 5-2 below.  
Site Manager  
File  
DEFAULT  
Site Sort  
Info: DEFAULT:SIT  
New Site  
**CURRENT SITE**  
03/04/04 14:51:10  
5111 bytes  
118272 bytes free  
Refresh  
Figure 5-2: The Site Manager Window  
Exit  
Note: Each PT878GC comes preprogrammed with a basic site,  
Default, which serves as a basis for saving data and  
creating other sites.  
The right section of the screen supplies information for the site  
highlighted in the list on the left: the date, time, and file size, as  
well as the amount of free memory remaining. You can use the  
[T] and [S] arrow keys to scroll to a particular site and display  
information pertaining to that site.  
To open the File submenu within the Site Manager, press [MENU]  
and then [ENTER]. The screen now appears similar to Figure 5-3  
on page 5-3.  
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The Site Manager (cont.)  
Site Manager  
File  
Site Sort  
New  
EFAULT:SIT  
Site  
Open  
Save  
Save As  
Refresh  
Rename  
Delete  
4/04 14:51:10  
5111 bytes  
118272 bytes free  
Refresh  
Exit  
Figure 5-3: The Site Manager Menu  
To create a new site, go to page 5-4.  
To open an existing site (thus replacing the current site), go to  
page 5-6.  
To save a current site, go to page 5-7.  
To refresh site information, go to page 5-9.  
To rename a site, go to page 5-9.  
To delete a site, go to page 5-10.  
You can access four additional functions from the Site submenu  
(shown in Figure 5-11 on page 5-11).  
To add a site message, go to page 5-11.  
To print out a site, go to page 5-13.  
To transfer a site to a PC, go to page 5-13.  
To transfer a site from a PC to the PT878GC, go to page 5-14.  
Creating and Managing Sites  
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Creating a New Site  
To create a new site in the Site Manager, press [MENU] in the Site  
Manager. Be sure the option New is highlighted, and then press  
[ENTER]. The screen appears similar to Figure 5-4 below.  
New Site  
A
I
B
C
K
S
0
D
L
E
M
U
2
F
G
O
W
4
H
P
X
5
J
N
Q
Y
6
R
Z
7
T
V
1
3
8
9
OK  
Delete  
Cancel  
Figure 5-4: Name Entry Window for a New Site  
1. Use the four arrow keys to scroll to the desired letter or  
number, and press [ENTER].  
2. Repeat this procedure until you have created the desired site  
name of up to eight characters. (Press [F1], Delete, to remove  
any unwanted letters or numbers.)  
3. When you have finished, press [F3], OK, to confirm the entry.  
A second screen appears (as shown in Figure 5-5 on the next  
page) asking if you want to use the currently highlighted site as a  
template for the new site, using its current display windows,  
measurements and programmed data. (To modify the display and  
measurements, refer to Chapter 6, Displaying and Configuring  
Data. To alter programming data, see Chapter 4, Programming  
Site Data.)  
Press [F2] (No) if you do not want to use it, or  
Press [F3] (Yes) if you want to use it as a template.  
5-4  
Creating and Managing Sites  
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April 2004  
Creating a New Site (cont.)  
New Site  
New Site  
A
I
H
P
X
5
Use the selected site  
‘DEFAULT.SIT’ as a template?  
Q
Y
6
Yes  
Figure 5-5: Template Confirmation Window  
No  
The meter returns to Operate Mode, with the new site name  
displayed in the upper left corner of the screen.  
Creating and Managing Sites  
5-5  
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April 2004  
Opening an Existing Site  
If you want to return to a second site that you have previously  
saved, first highlight the replacement site in the left window of  
the Site Manager. Then press [MENU] to open the File Menu.  
Scroll to the Open option, and press [ENTER]. The screen appears  
similar to Figure 5-6 below.  
Site Manager  
Open Confirmation  
Fil
Open File DEFAULT  
Re  
Res  
Are You Sure?  
No  
Yes  
Figure 5-6: The Open Site Confirmation Window  
Press [F2] (No) to cancel opening the site and return to the  
current site, or  
Press [F3] (Yes) to open the site.  
If you have changed the first site (that is, the one you are now  
closing by opening the second site), the PT878GC asks if you  
want to save the changes to the first site.  
Press [F2] (No) to cancel the changes, or  
Press [F3] (Yes) to confirm and save the changes.  
The PT878GC returns to Operate Mode, with the selected site  
displayed in the upper left corner of the screen.  
5-6  
Creating and Managing Sites  
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April 2004  
Saving a Site  
You can save the current site in one of two ways:  
From the Site Menu, you can scroll down to the Save Now  
option and press [ENTER], or  
From within the Site Manager, press [MENU], scroll to the  
Save option, and press [ENTER].  
In either case, the screen appears similar to Figure 5-7 below.  
Save Site  
Save the current site  
(DEFAULT.SIT)?  
No  
Yes  
Figure 5-7: The Save Current Site Window  
Press [F2] (No) to cancel saving the site, or  
Press [F3] (Yes) to save the site.  
The PT878GC remains in the current window (Operate Mode or  
Site Manager), with the current site saved.  
Creating and Managing Sites  
5-7  
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April 2004  
Saving a Site with a Different Name  
If you want to save the current site with a different name, open  
the Site Manager, press [MENU] to open the File Menu, scroll to  
the Save As option, and press [ENTER]. The screen appears  
similar to Figure 5-8 below.  
Save Current Site  
A
I
B
C
K
S
0
D
L
E
M
U
2
F
G
O
W
4
H
P
X
5
J
N
Q
Y
6
R
Z
7
T
V
1
3
8
9
OK  
Delete  
Cancel  
Figure 5-8: The Save As (Another Name) Window  
1. Use the four arrow keys to scroll to the desired letter or  
number, and press [ENTER].  
2. Repeat this procedure until you have created the desired site  
name with up to eight characters. (Press [F1], Delete, to  
remove any unwanted letters or numbers.)  
3. When you have finished,  
Press [F2] (Cancel) to erase the entry, or  
Press [F3], OK, to confirm the entry.  
The Save Site window then appears.  
Press [F2] (No) to cancel saving the site, or  
Press [F3] (Yes) to save the site.  
The PT878GC remains in Site Manager, with the current site  
saved under both the old and new names.  
5-8  
Creating and Managing Sites  
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April 2004  
Refreshing a Site  
You can refresh a site (updating the display with the most current  
information) in one of two ways:  
Press [F2], Refresh, to refresh the highlighted file.  
From the File Menu, scroll to the Refresh option and press  
[ENTER].  
The updated information on the highlighted file appears in the  
window on the right.  
Renaming a Site  
If you want to rename a site, first be sure the site has been  
highlighted in the left window of the Site Manager. Then press  
[MENU] to enter the File Menu, scroll to the Rename option, and  
press [ENTER]. The screen appears similar to Figure 5-9 below.  
Rename Site  
DEFAULT  
A
I
B
J
C
D
L
E
F
N
V
3
G
H
K
M
O
P
Q
Y
6
R
Z
7
S
0
8
T
1
U
2
W
4
X
5
9
OK  
Delete  
Cancel  
Figure 5-9: The Rename Site Window  
Use the four arrow keys to scroll to the desired letter or number,  
and press [ENTER]. Repeat this procedure until you have created  
the desired site name. (Press [F1], Delete, to remove any  
unwanted letters or numbers.) When you have finished,  
Press [F2] (Cancel) to erase the entry, or  
Press [F3], OK, to confirm the entry.  
The PT878GC remains in Site Manager, with the site listed under  
the new name (but not the old name).  
Creating and Managing Sites  
5-9  
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April 2004  
Deleting a Site  
To delete a site in the Site Manager, first be sure you have  
highlighted that site in the left window of the Site Manager. Then  
press [MENU], scroll to the Delete option, and press [ENTER].  
The screen appears similar to Figure 5-10 below.  
Site Manager  
Delete Confirmation  
Fil
Re  
Delete The Site ‘A.SIT’  
Res  
Are You Sure?  
No  
Yes  
Figure 5-10: The Delete Confirmation Window  
Press [F2], No, to cancel the deletion and return to the Site  
Manager, or  
Press [F3], Yes, to delete the site.  
The Site Manager appears, with the highlighted site now deleted.  
5-10  
Creating and Managing Sites  
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April 2004  
Creating a Site Message  
The Site Message option allows you to add an explanatory  
message (with up to 30 characters or spaces) for any given site.  
To create a site message:  
1. Press [MENU] to enter the File Menu. Then press the [X]  
arrow key once to scroll from the File Menu to the Site Menu.  
Press [ENTER]. The screen appears similar to Figure 5-11  
below.  
Site Manager  
File  
DEF
Site  
Sort  
Message  
DEFAULT:SIT  
Site  
Print  
Transfer  
Transfer as Text  
09/04/04 14:51:10  
5111 bytes  
118272 bytes free  
Refresh  
Exit  
Figure 5-11: The Site Menu in the Site Manager  
2. Press [ENTER] to select “Message,” which opens the text  
creation window, shown in Figure 5-12 on the next page.  
Creating and Managing Sites  
5-11  
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April 2004  
Creating a Site Message (cont.)  
A
K
B
L
C
M
W
D
N
X
7
E
O
Y
F
P
Z
9
G
Q
0
.
H
R
1
,
I
J
S
2
T
U
V
3
4
=
5
<
6
>
8
Delete  
Cancel  
OK  
Figure 5-12: The Text Creation Window  
3. Use the four arrow keys to scroll to the desired letter or  
symbol, and press [ENTER] to add the letter to the message.  
Note: Pressing [SEL] causes the screen to alternate between a  
set of upper-case (capital) letters, a set of lower-case  
letters, and a set of symbols. Use all three screens to  
create a desired message.  
4. Repeat this procedure for each letter or symbol you wish to  
add to the message. If you wish to delete a letter, press [F1]  
(Delete) to erase each letter or symbol, from right to left on the  
label.  
5. When you have completed the message, press [F3] (OK) to  
confirm the message, or [F2] (Cancel) to leave the window  
without adding the message.  
5-12  
Creating and Managing Sites  
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April 2004  
Printing a File  
To print a file from the Site Manager, press [MENU] to enter the  
File Menu, press the [X] arrow key once, scroll to the Print  
option, and press [ENTER]. The PT878GC shows a message  
indicating that its infrared scanner is looking for a receiving  
device. (If the scanner finds no device, a window appears  
indicating that the meter can find no device. If it finds more than  
one compatible infrared device within range, it asks you to select  
the desired device.) If successful, the PT878GC returns to  
Operate Mode, while the thermal printer prints out the current  
site.  
Transferring a Site File to a PC  
To upload a site file to a PC, you must have an infrared sensor  
connected to the PC (or incorporated into the PC) that can receive  
data from the PT878GC IR beam.  
1. Check that the Communications option (see page 7-15) has  
been set to the IrDA protocol.  
Note: For Windows NT 4.0, check that the QuickBeam software  
(available through the path C:\Program Files\QuickBeam  
Suite) is running, and that the IR beam on the PT878GC  
has clear access to the IR sensor connected to the PC  
port.  
2. Highlight the desired site in the left window of the Site  
Manager.  
3. Press [MENU] to open the File Menu, press the [X] arrow key  
once, scroll to the Transfer option, and press [ENTER].  
The screen shows a message indicating that the PT878GC is  
searching for an infrared device. (If the scanner finds no device, a  
window appears with this message, and asks if you want to try  
again.) If it finds a device, it sends another message indicating  
that it is uploading the site. (The meter also displays a message if  
the upload fails.) When the upload is complete, the meter returns  
to the Site Manager. The PC holds the transferred file in the  
QuickBeam (or IR) Inbox folder, as shown in Figure 5-13 on  
page 5-14. You can open the file on the PC using any text editor.  
Creating and Managing Sites  
5-13  
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April 2004  
Transferring a Site to a PC (cont.)  
Figure 5-13: The IR_Inbox Folder with  
Transferred Site File  
Transferring a File as Text  
If you want to review site programming data as text, the  
PT878GC can transfer a site file to a PC in a Unicode text format  
that can be opened by text editors such as Notepad or Word.  
Again, you must have an infrared sensor connected to the PC (or  
incorporated into the PC) that can receive data from the  
PT878GC IR beam.  
1. Check that the Communications option (see  
page 7-15) has been set to the IrDA protocol.  
Note: For Windows NT 4.0, check that the QuickBeam software  
(available through the path C:\Program Files\QuickBeam  
Suite) is running, and that the IR beam on the PT878GC  
has clear access to the IR sensor connected to the PC  
port.  
2. Highlight the desired site in the left window of the Site  
Manager.  
3. Press [MENU] to open the File Menu, press the [X] arrow key  
once, scroll to the Transfer as Text option, and press [ENTER].  
The PT878GC transfers the file as discussed on the previous  
page; however, the file has a .txt extension, and it cannot be sent  
back to the PT878GC in this format.  
5-14  
Creating and Managing Sites  
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April 2004  
Transferring a File from a PC to the PT878GC  
Once you have stored site or meter files to a PC, you can then  
transfer them back to the PT878GC over the IR interface. The  
PT878GC only accepts files with a .sit (site) or .met (meter)  
extension. If you rename another type of file with one of these  
extensions and transfer it, it will be transferred, but will not  
function if you open it. Also, if you are transferring a file and the  
meter already has a file with the identical name, the meter will  
overwrite its current file with the transferred file. If the  
transferred file has a name longer than eight characters, the meter  
will shorten the name to eight characters, and replace any spaces  
in the name with underbars.  
To download a site or meter file from a PC to a PT878GC:  
1. Check that the Communications option (see page 7-15) has  
been set to the IrDA protocol.  
Note: For Windows NT 4.0, check that the QuickBeam software  
(available through the path C:\Program Files\QuickBeam  
Suite) is running, and that the IR beam on the PT878GC  
has clear access to the IR sensor connected to the PC  
port.  
2. You can send the file in one of two ways:  
Click on the desired file, and drag it onto the rocket button  
in the QuickBeam window, as shown in Figure 5-14 below.  
Figure 5-14: The QuickBeam Window  
Open the Send menu in the QuickBeam window, enter the  
Files or Files on Clipboard option, scroll to the desired file,  
and click Send.  
Creating and Managing Sites  
5-15  
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April 2004  
Transferring a File from a PC to the PT878GC (cont.)  
QuickBeam opens a window indicating that it is downloading the  
file. If you close and reopen the Site Manager, the file appears as  
one of the listed sites.  
Note: While sending or receiving files, the PT878GC continues  
to perform measurements, but at a slower rate than  
normal.  
5-16  
Creating and Managing Sites  
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April 2004  
Listing Files by Name  
If you want to list your files alphabetically by site name within  
the Site Manager, press [MENU] to open the File Menu. Then  
press the [X] arrow key twice to scroll from the File Menu to the  
Sort Menu, shown in Figure 5-15 below. Press [ENTER]. The Site  
Manager screen refreshes, with the sites listed in alphabetical  
order.  
Site Manager  
Site  
DEFAULT  
File  
Sort  
ByNameAULT:SIT  
b
By Date  
03/04/04 14:51:10  
5111 bytes  
118272 bytes free  
Refresh  
Exit  
Figure 5-15: The Sort Submenu  
Listing Files in Chronological Order  
If you prefer to list your files chronologically by time of creation  
within the Site Manager, press [MENU] to open the File Menu.  
Then press the [X] arrow key twice to scroll from the File Menu  
to the Sort Menu, and scroll to the By Date option. Press  
[ENTER]. The Site Manager screen refreshes, with the sites listed  
in chronological order, from the most recent to the earliest.  
Creating and Managing Sites  
5-17  
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April 2004  
Chapter 6  
Displaying and Configuring Data  
The PT878GC allows you to view from one to four different  
measurement parameters simultaneously. The screen can show  
these parameters not only in numeric format, but as line or bar  
graphs as well.  
You can configure any given measurement for your particular  
requirements. To configure an individual measurement, press  
[SEL] from the Operate Mode window shown in Figure 2-5 on  
page 2-9. A cursor appears next to the parameter closest to the  
upper left corner. Continuing to press [SEL] enables the cursor to  
scroll through the other displayed measurements. Once you have  
reached a particular window, pressing the [ENTER] button opens  
the menu for that window, as shown in Figure 6-1 below. To  
learn how to use the display window menu, go to pages 6-2 to  
6-6.  
]
ABC.SIT  
2004/11/30 09:53 AM  
4
Velocity, ft/s  
Signal, dB  
Format View Measurement  
32  
0.00  
Volume, l/s  
Delta-T, ns  
0.0  
0.10  
E0: No Errors  
Figure 6-1: Display Screen After Pressing [SEL]  
Displaying and Configuring Data  
6-1  
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April 2004  
The Format Option  
The first option on the menu, Format, allows you to specify the  
type of notation and the number of decimal places for the  
measurement in that window. Press [ENTER] and the submenu  
shows two options, Decimal Place and Notation. Press the [T] or  
[S] arrow keys to select either entry, and press [ENTER]. The  
screen appears similar to Figure 6-2 below. To scroll to a  
particular parameter or menu entry, press the [T] or [S] key.  
Note: If the window displays a line or bar graph, the Limits  
option (see page 6-5) appears instead of Format in the  
menu.  
Number Format  
Programming  
Fixed Decimal  
2
Format  
Decimal Places  
Cancell  
OK  
Figure 6-2: The Number Format Window  
1. The first entry, Format, asks you to select the numeric format  
from three choices: fixed decimal, default and scientific.  
Default provides the default resolution, while Fixed Decimal  
allows users to override the standard resolution. Scientific  
format displays the value in mantissa and exponent format.  
a. Press [ENTER] to open the drop-down list of format  
choices.  
b. Scroll to the appropriate selection.  
c. Press [ENTER] to confirm your choice.  
6-2  
Displaying and Configuring Data  
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April 2004  
The Format Option (cont.)  
2. The second step asks you to choose the number of decimal  
places to be displayed. Available choices range from 0 to 4  
places.  
a. Press [ENTER] to open the drop-down list.  
b. Scroll to the appropriate number.  
c. Press [ENTER] to confirm your choice.  
To confirm the entries and return to Operate mode, press [F3]  
(OK).  
To leave the window without confirming the entries, press [F2]  
(Cancel) or the [ESC] key.  
Displaying and Configuring Data  
6-3  
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April 2004  
The View Option  
The second option, View, allows you to select the presentation of  
a parameter in one of three formats: numeric, line graph or bar  
graph.  
1. From the Display Menu, press the [X] key once to reach the  
View option, and then press [ENTER].  
2. A drop-down menu shows the three formats. Scroll to the  
appropriate selection.  
3. Press [ENTER] to confirm your selection.  
The screen immediately displays any changes. For example, if  
you have changed the first parameter to a line graph, the screen  
appears similar to Figure 6-3 below.  
2004/11/30 09:53 AM  
ABC.SIT  
Velocity, ft/s  
Signal, dB  
12.2  
-0.6014  
32  
-
12.2  
10 Seconds  
Volume, l/s  
Delta-T, ns  
0.0  
0.10  
E0: No Errors  
Figure 6-3: Screen After Format Change  
6-4  
Displaying and Configuring Data  
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April 2004  
The Limits Option  
Once you have configured a parameter as a line or bar graph, you  
might need to change its presentation or values. The Limits  
option (replacing the Format option for line and bar graphs)  
enables you to program the minimum or maximum values  
displayed, the time interval and the display of the average value.  
To enter the Limits option:  
1. Press [SEL] from the Operate Mode window until you have  
reached the desired measurement.  
2. Press [ENTER] to open the Display Menu.  
3. Be sure the Limits option is highlighted, and press [ENTER].  
The screen appears similar to Figure 6-4 below.  
Set Line Graph Parameters  
Velocity  
Programming  
-45.72  
45.72  
Minimum  
Maximum  
Seconds  
10  
Use Lines  
Plot Average Value  
Show Minimum and Maximum  
Cancell  
OK  
Figure 6-4: The Line (or Bar) Graph Parameters  
Window  
Displaying and Configuring Data  
6-5  
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April 2004  
The Limits Option (cont.)  
4. The first prompt asks for the minimum value shown in the  
graph.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm the value.  
5. Repeat the procedure in step 5 to enter the maximum value.  
A line graph involves two more prompts.  
6. The next prompt asks for the display interval.  
a. Press [ENTER] to open the text box. Use the numeric keys  
to enter the desired number. Press [ENTER] to confirm the  
value.  
b. The second box asks for the interval in terms of seconds,  
minutes, hours, or days. Press [ENTER] to open the drop-  
down menu, and then press the [T] or [S] keys to move  
to the desired parameter. Press [ENTER] to confirm the  
entry.  
7. The final three prompts ask for details of the graph  
configuration: if you want to use lines, plot the average value,  
or show the minimum and maximum values. Press the [T]  
key to step through each value, and press [ENTER] to add a  
given detail as part of the graph.  
8. When you have configured the graph, press [F3], OK, to  
confirm the graph settings.  
The screen returns to Operate Mode, and displays any changes.  
6-6  
Displaying and Configuring Data  
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April 2004  
The Measurement Option  
On occasion, you might need to change the actual parameter  
measured in a given window.The Measurement option enables  
you to reconfigure the window with one of five categories of data  
source (velocity, volume, forward or reverse totalizer, or  
diagnostics) and appropriate English or metric measurement  
units.  
To enter the Measurement option:  
1. Press [SEL] from the Operate Mode window until you have  
reached the desired measurement.  
2. Press [ENTER] to open the Display Menu.  
3. Be sure the Measurement option is highlighted, and press  
[ENTER].  
The screen appears similar to Figure 6-5 on page 6-8. The left  
column displays the measurement data sources, while the right  
column displays English and metric measurement units (or, with  
the Diagnostics source shown, a list of diagnostics parameters).  
4. Use the [T] and [S] arrow keys to reach the desired data  
source, and press [SEL].  
5. Then use the [T] or [S] arrow keys to select the desired  
measurement unit (or diagnostic parameter).To speed  
scrolling, you can press the [X] key to scroll down by a page,  
or the [W] key to scroll up by a page. Press [F3], OK, to  
confirm the entry.  
6. The screen returns to Operate Mode, and displays any  
changes.  
Displaying and Configuring Data  
6-7  
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April 2004  
The Measurement Option (cont.)  
Select Measurement  
Programming  
Diagnostics  
Delta-T  
Velocity  
Amplitude Up  
Amplitude Down  
T Up  
T Down  
Gain Up  
Temperature  
Pressure  
Volume  
Fwd Totalizer  
Rev Totalizer  
Gain Dn  
Signal Up  
StdFwdTotalizer  
StdRevTotalizer  
User Function  
Signal Down  
Threshold Up  
Threshold Down  
Norm Factor  
Cancell  
OK  
No Unit  
Figure 6-5: The Measurement Menu Window  
6-8  
Displaying and Configuring Data  
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April 2004  
Customizing the Display Screen  
You might wish to display one or two parameters, or customize  
the soft keys to quickly access particular menus. The Site Menu  
enables you to make more comprehensive changes in your  
display screen.  
To enter the Site Menu, press the [MENU] key at the lower right  
of the PT878GC keypad. The Menu Bar replaces the Status Bar at  
the top of the screen. The Site Menu will be highlighted in the  
upper left corner. Press [ENTER] or the [T] arrow key. The  
screen now appears similar to Figure 6-6 below. While following  
the programming instructions, refer to Figure A-2 on page A-2 of  
Appendix A, Menu Maps.  
Meter Logging Service  
Site Program  
Manager  
Save Now  
Signal, dB  
32  
1 View  
2 Views  
3 Views  
4 Views  
Volume, l/s  
Drive Manager  
FKeys  
About  
4
0.0  
E0: No Errors  
Figure 6-6: The Site Menu  
To specify the number of parameters displayed, go to page  
6-10.  
To customize or clear softkeys (FKeys), go to page 6-11.  
Displaying and Configuring Data  
6-9  
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April 2004  
Specifying the Number of Displayed Parameters  
As mentioned earlier, the PT878GC can display one to four  
different measurement parameters simultaneously. However,  
sometimes you might wish to display only one or two parameters.  
To change the number of open display windows:  
1. Press [MENU].  
2. From the Site Menu (shown in Figure 6-6 on page 6-8), use  
the [T]or [S] arrow keys to move to the desired number of  
views (1 View, 2 Views, etc.) Press [ENTER].  
The screen displays the designated number of windows. For  
example, Figure 6-7 below shows the screen displayed in Figure  
6-3 on page 6-4, reconfigured for a single view.  
ABC.SIT  
2000/11/30 09:53 AM  
Velocity, ft/s  
12.2  
-0.6014  
-12.2  
10 Seconds  
E0: No Errors  
Figure 6-7: Display Screen Configured for Single View  
Note: The PT878GC opens display windows from the top; that  
is, if you press “1 View,” one parameter appears. If you  
press “2 Views,” two parameters appear, one on the top  
and one on the bottom. The view for “3 Views” adds a  
window in the lower right, and that for “4 Views” sends  
the second parameter to the upper right corner, with the  
third parameter in the lower left and the fourth parameter  
in the lower right.  
6-10  
Displaying and Configuring Data  
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April 2004  
Customizing Softkeys  
When the screen is in Operate mode, you might wish to access a  
particular submenu frequently without the trouble of scrolling  
through menus. Customizing the softkeys (the function keys —  
[F1], [F2] and [F3]) allows you to access up to three submenus by  
pressing the associated softkey. You can customize a softkey  
from the Site Menu or from within a particular menu.  
To customize a softkey from the Site Menu:  
1. Press [MENU].  
2. From the Site Menu (shown in Figure 6-6 on page 6-9), use  
the [T] or [S] arrow keys to move to the FKeys entry on the  
menu. Press [ENTER]. The screen now appears similar to  
Figure 6-8 below.  
Meter Logging Service  
Site Program  
Manager  
Save Now  
Signal, dB  
32  
1 View  
2 Views  
3 Views  
4 Views  
Volume, l/s  
DriveManager
FKeys  
F1  
F2  
About  
0.0  
F3  
Clear F1  
Clear F2  
Clear F3  
E0: No Errors  
Figure 6-8: The FKeys Menu  
3. Use the [T] or [S] arrow keys to move to the desired FKey  
(1, 2 or 3) entry on the menu. Press [ENTER]. The Configure  
FKey window opens, as shown in Figure 6-9 on the next page.  
Displaying and Configuring Data  
6-11  
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April 2004  
Customizing Softkeys (cont.)  
Configure FKey  
Select a menu item  
(CLEAR)  
Site Manager  
Save Now  
1 View  
2 Views  
Cancel  
OK  
Figure 6-9: The Configure FKey Window  
4. Press [ENTER] to open the menu drop-down list. Then use the  
[T] or [S] arrow keys to scroll to the desired submenu (for  
example, Contrast).  
5. Press [ENTER] to confirm the entry, and press [F3] (OK) to  
confirm the entry and close the window. (Press [F2] (Cancel)  
to close the window without changing the key.)  
The screen now appears similar to Figure 6-10 on the next page,  
with the [F1] window displaying “Contrast.” Pressing [F1] opens  
the Contrast window.  
To customize a softkey from a particular menu:  
1. Open the desired menu on the Menu Bar (see Chapters 4, 5, 7  
8, and 9 for details on particular menus) and scroll to the  
desired option.  
2. Press the desired softkey. A window appears with the  
question, “Assign current menu command to FKeyX?”  
3. Press [F3] (Yes) to confirm the assignment and close the  
window. (Press [F2] (No) to close the window without  
changing the key.)  
6-12  
Displaying and Configuring Data  
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April 2004  
Customizing Softkeys (cont.)  
ABC.SIT  
2004/3/30 09:53 AM  
Velocity, m/s  
Gain, dB  
5000  
-1.5121  
-6  
-5000  
3
-30  
10  
0.4  
Volume, ft3/s  
Delta-T, ns  
0.0  
-1.65  
E2: Soundspeed  
Contrast  
Figure 6-10: The Display Screen with Modified Softkey  
To clear a softkey:  
1. Press [MENU].  
2. From the Site Menu (shown in Figure 6-6 on page 6-8), use  
the [T] or [S] arrow keys to move to the FKeys entry on the  
menu. Press [ENTER]. The screen now appears similar to  
Figure 6-8 on page 6-11.  
3. Use the [T] or [S] arrow keys to move to the desired Clear  
FKey (1, 2 or 3) entry on the menu. Press [ENTER].  
The softkey window clears. You can also clear the softkey  
through the Configure FKey window, by selecting (Clear) as an  
entry, pressing [ENTER] and then [F3], OK.  
Note: Since the customized softkeys are saved globally, they will  
remain, even if you change site files.  
Displaying and Configuring Data  
6-13  
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April 2004  
Managing Files — The Drive Manager  
On occasion, you might want to review, print or transfer some or  
all of the files in the PT878GC. The Drive Manager allows you to  
view all the files stored in the meter. To open the Drive Manager:  
1. Press [MENU].  
2. From the Site Menu (shown in Figure 6-6 on page 6-8), use  
the [T] or [S] arrow keys to move to the Drive Manager  
entry on the menu. Press [ENTER]. The screen now appears  
similar to Figure 6-11 below.  
File Manager  
File  
Sort  
Info: SYSLOG.MET  
SYSLOG.  
DEFAULT.  
GLOBAL.  
TABLE.MET  
FUNCTIO  
AAA.LOG  
BBB.LOG  
CCC.LOG  
Q.LOG  
03/15/01 10:39:20  
6402 bytes  
91136 bytes free  
Refresh  
Exit  
Figure 6-11: The Drive Manager Window  
The window on the left lists all the meter, site and log files in the  
PT878GC, while the window on the right displays information on  
the file highlighted in the left window.  
6-14  
Displaying and Configuring Data  
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April 2004  
Managing Files — The Drive Manager  
(cont.)  
File Manager  
Sort  
File  
Transfer  
G.  
Refresh  
Info: SYSLOG.MET  
LT.  
Delete  
L.  
TABLE.MET  
FUNCTIO  
AAA.LOG  
BBB.LOG  
CCC.LOG  
Q.LOG  
03/15/04 10:39:20  
6402 bytes  
91136 bytes free  
Refresh  
Exit  
Figure 6-12: The File Manager Menu  
To transfer, refresh or delete a file, first be sure the file is  
highlighted in the window on the left. Then press [MENU] and  
scroll to the appropriate option, as shown in Figure 6-12 above.  
Press [ENTER]. The PT878GC then performs the desired action  
with the file.  
To refresh a file, go to the next page.  
To transfer a file to or from a PC, go to the next page.  
To delete a file, go to page 6-19.  
Displaying and Configuring Data  
6-15  
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April 2004  
Refreshing a File  
You can refresh a file (updating the display with the most current  
information) in one of two ways:  
Press [F2], Refresh, to refresh the highlighted file.  
From the File Menu, scroll to the Refresh option and press  
[ENTER].  
The updated information on the highlighted file appears in the  
window on the right.  
Transferring a File to a PC  
To upload a log, meter, screen capture (bitmap) or site file to a  
PC:  
1. Check that the Communications option (see page 7-15) has  
been set to the IrDA protocol.  
Note: For Windows NT 4.0, check that the QuickBeam software  
(available through the path C:\Program Files\QuickBeam  
Suite) is running, and that the IR beam on the PT878GC-  
GC has clear access to the IR sensor connected to the PC  
port.  
2. Highlight the desired site in the left window of the Drive  
Manager.  
3. Press [MENU], scroll to the Transfer option, and press  
[ENTER].  
The screen shows a message indicating that the PT878GC is  
searching for an infrared device. (If the scanner finds no device, a  
window appears with this message, and asks if you want to try  
again.) If it finds a device, it sends another message indicating  
that it is uploading the site. (The meter also displays a message if  
the upload fails.) When the upload is complete, the meter returns  
to the Drive Manager. The PC holds the transferred file in the  
QuickBeam (IR) Inbox folder, as shown in Figure 6-13 on the  
next page. You can open the file on the PC using any text editor.  
6-16  
Displaying and Configuring Data  
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April 2004  
Transferring a File to a PC (cont.)  
Figure 6-13: The IR_Inbox Folder with  
Transferred File  
Transferring a File from a PC to the PT878GC  
Once you have stored site or meter files to a PC, you can then  
transfer them back to the PT878GC over the IR interface. The  
PT878GC only accepts files with a .sit (site) or .met (meter)  
extension. If you try renaming another type of file with a .sit or  
.met extension and transfer it, it will be transferred, but it will not  
function if you open it. Also, if you are transferring a file and the  
meter already has a file with the identical name, the meter will  
overwrite its current file with the transferred file. If the  
transferred file has a name longer than eight characters, the meter  
will shorten the name to eight characters, and replace any spaces  
in the name with underbars.  
Note: It is not possible to download log files back to the  
PT878GC.  
To download a site or meter file from a PC to a PT878GC:  
1. Check that the Communications option (see page 7-15) has  
been set to the IrDA protocol.  
Displaying and Configuring Data  
6-17  
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April 2004  
Transferring a File from a PC to the PT878GC (cont.)  
Note: For Windows NT 4.0, check that the QuickBeam software  
(available through the path C:\Program Files\QuickBeam  
Suite) is running, and that the IR beam on the PT878GC  
has clear access to the IR sensor connected to the PC  
port.  
2. You can send the file in one of two ways:  
Click on the desired file, and drag it onto the rocket button  
in the QuickBeam window, as shown in Figure 6-14 below.  
Figure 6-14: The QuickBeam Window  
Open the Send menu in the QuickBeam window, enter the  
Files or Files on Clipboard option, scroll to the desired file,  
and click Send.  
QuickBeam opens a window indicating that it is downloading the  
file. When the download is complete, the meter returns to the  
Drive Manager. If you close and reopen the Drive Manager, the  
file appears as one of the listed sites.  
Note: While sending or receiving files, the PT878GC continues  
to perform measurements, but at a slower rate than  
normal.  
6-18  
Displaying and Configuring Data  
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April 2004  
Deleting a File  
To delete a file in the File Manager, first be sure you have  
highlighted that site in the left window of the File Manager. Then  
press [MENU], scroll to the Delete option, and press [ENTER].  
The screen appears similar to Figure 6-15 below.  
File Manager  
Delete Confirmation  
Fil
Re  
Delete The Site ‘A.SIT’  
Res  
Are You Sure?  
No  
Yes  
Figure 6-15: The Delete Confirmation Window  
Press [F2], No, to cancel the deletion and return to the File  
Manager, or  
Press [F3], Yes, to delete the site.  
The File Manager appears, with the highlighted site now deleted.  
Displaying and Configuring Data  
6-19  
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April 2004  
Listing Files by Name  
If you want to list your files alphabetically by site name within  
the File Manager, press [MENU] to open the File Menu. Then  
press the [X] arrow key to scroll from the File Menu to the Sort  
Menu, shown in Figure 6-16 below. Press [ENTER]. The File  
Manager screen refreshes, with the sites listed in alphabetical  
order.  
File Manager  
Sort  
File  
By Name  
DEFAULT:SIT  
Site  
DEFA
b
GLOB
By Date  
TABLE.MET  
FUNCTIO  
AAA.LOG  
BBB.LOG  
CCC.LOG  
Q.LOG  
09/04/02 14:51:10  
5111 bytes  
118272 bytes free  
Refresh  
Exit  
Figure 6-16: The Sort Submenu  
Listing Files in Chronological Order  
If you prefer to list your files chronologically by time of creation  
within the File Manager, press [MENU] to open the File Menu.  
Then press the [X] arrow key to scroll from the File Menu to the  
Sort Menu, and scroll to the By Date option. Press [ENTER]. The  
Site Manager screen refreshes, with the sites listed in  
chronological order, from the most recent to the earliest.  
6-20  
Displaying and Configuring Data  
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April 2004  
Accessing Meter Data —The About Option  
The About option displays useful information concerning the  
model number and software version of your PT878GC. While the  
window normally appears briefly at startup, users might want to  
access the information for a longer period. To open the About  
window, scroll to the About option on the Site Menu and press  
[ENTER]. The screen appears similar to Figure 6-17 below.  
GE Panametrics  
g
PT878GC Portable Flowmeter  
Copyright ©2002 General Electric Co.  
All rights reserved.  
This product is protected by copyright law  
and international treaties.  
Unauthorized distribution, decompilation,  
or reverse engineering may result in  
severe civil and criminal penalties.  
Next  
Exit  
Figure 6-17: The About Window  
To find out details about your specific software version, press  
Next ([F2]). To return to Operate Mode, press [ESC] or Exit  
([F3]).  
Displaying and Configuring Data  
6-21  
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April 2004  
Chapter 7  
Programming Meter Settings  
Along with display formats and site data, PT878GC users can  
program global settings for the meter that suit their individual  
preferences. The global settings include:  
English or Metric measurement units  
Battery power  
Date and time parameters and appearance  
Screen contrast  
Backlight timeout  
Language settings  
Infrared communications settings  
Resetting forward and reverse totals  
User tables  
Printing and capturing screens  
Programming Meter Settings  
7-1  
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April 2004  
Entering the Meter Menu  
To enter the Meter Menu, press the [MENU] key at the lower right  
of the PT878GC keypad. The Main Menu replaces the Status Bar  
at the top of the screen. Press the [X] arrow key twice to scroll  
from the Site Menu to the Meter Menu. At the Meter Menu, press  
[ENTER]. The screen appears similar to Figure 7-1 below. While  
programming, refer to Figure A-8 on page A-8 of Appendix A,  
Menu Maps.  
Site Program Meter Logging Service  
Units  
Velocity, f
Signal, dB  
Battery  
Date/Time  
Locale  
32  
Units  
0.0
Contrast  
Backlight  
Language  
CommunicationVolume, ft3/s  
Delta-T, n
Totals  
X
User Tables  
Snapshot  
0.0  
0.1
E0: No Errors  
Figure 7-1: The Meter Menu  
To scroll to a particular option, press the [T] or [S] arrow keys  
until you reach the option. Then press [ENTER] to open the option  
window.  
When entering parameters in an option, press:  
The [T ] key to step through the available parameters  
The [S] key to scroll back to a previously entered parameter  
The [F2] key (Cancel) or the [ESC] key to exit an option at any  
time and return to Operate Mode without changing the  
parameters.  
7-2  
Programming Meter Settings  
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April 2004  
Selecting Measurement Units  
The first option, Units, enables you to select either English or  
Metric units as global measurement units for the PT878GC. The  
selected units then become the default settings for every  
measurement that has the option for metric/English units. In  
addition, you can select the type of pressure units displayed. To  
select the units, scroll to the Units entry on the Meter menu and  
press [ENTER]. The Meter Settings window opens, as shown in  
Figure 7-2 below.  
Meter Settings  
Units  
English  
Metric  
Pressure Units:  
Bars  
Date:  
2000/11/1  
Time:  
10:08:53 AM  
Cancell  
OK  
Figure 7-2: The Meter Settings Window  
1. At the Units prompt, use the [W ] and [X] keys to scroll  
between English and Metric units.  
2. Press [ENTER] to confirm the choice.  
3. To enter the Pressure Units prompt, press the [T ] key and  
then the [X] keys to reach the prompt.  
Programming Meter Settings  
7-3  
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April 2004  
Selecting Measurement Units (cont.)  
a. Press [ENTER] to open the drop-down menu.  
b. Use the [T] and [S] arrow keys to scroll to the desired  
choice:  
PSIA  
KPA  
Bars  
MMGH  
c. Press [ENTER] to confirm the entry.  
To confirm the entries and return to Operate Mode, press [F3]  
(OK).  
To leave the window without confirming the entries, press [F2]  
(Cancel) or the [ESC] key.  
In either case, the meter returns to Operate Mode.  
7-4  
Programming Meter Settings  
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April 2004  
The Battery Charger  
The Battery option allows you to monitor the current run time and  
status of the internal rechargeable batteries, as well as to  
condition NiCad batteries to maintain the maximum life possible.  
Conditioning NiCad batteries (a process that can take up to 12  
hours for a fully charged pack) discharges the pack completely  
and then performs a fast charge.  
Note: When conditioning the batteries, be sure you have  
plugged the AC adapter into the PT878GC and pressed  
the power key. NiMH batteries normally do not require  
conditioning.  
To open the option window:  
1. From the Meter menu, scroll to the Battery entry and press  
[ENTER]. The Battery Charger window opens, as shown in  
Figure 7-3 below.  
2. If you wish to open the Part Number window, press [ENTER].  
You can choose from a 1.8 Ahr NiCd battery (part number  
200-058) or a 3.0 Ahr NiMH battery (part number 200-081).  
Scroll to the battery type you have installed and press  
[ENTER].  
Note: If you do not set the correct battery type in the Part  
Number window, the battery continues to function, but the  
battery status icons (see page 2-5) will not be accurate.  
Battery Charger  
Status: Full Charge  
Run Time Remaining:  
Battery Voltage: 5.78 Volts  
Battery Type: NiCd  
Backup Battery: OK  
Part Number:  
1.8Ahr NiCd (200-058)  
Condition Battery  
Cancell  
OK  
Figure 7-3: The Battery Charger Window  
Programming Meter Settings  
7-5  
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April 2004  
The Battery Charger (cont.)  
3. To condition the batteries, press the [ENTER] key. The  
“Condition Battery” window should now read “Stop.” The  
status line should change to “Discharging.” (Updating the  
status could take up to 30 seconds.)  
Note: It is advisable to condition NiCad batteries when their run  
time is reduced to 50% of their previous run time.  
4. To stop the discharge cycle, press the [ENTER] key and the  
“Condition Battery” window reappears. The status now  
changes to “On Charger.”  
5. Press [F3], OK, to return to Operate Mode.  
7-6  
Programming Meter Settings  
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April 2004  
Entering Date and Time  
In Operate mode, the Status Bar displays the current date and  
time above the measurements in the upper right corner of the  
screen. The Date/Time option allows you to set the date or time,  
which are required for correct data logging operation.  
To set the time:  
1. From the Meter menu, scroll to the Date/Time entry and press  
[ENTER]. The Meter Settings window reopens, as shown in  
Figure 7-2 on page 7-3.  
2. From the Units option, press the [T] key once to reach the  
date text box. This box displays the current meter date.  
3. Press [ENTER] to enter the text window. The meter highlights  
the first number. Use the [W ] and [X] keys to scroll to any  
number you wish to change.  
4. Two alternatives are available to change a highlighted  
number:  
Use the numeric keys to enter the desired number.  
Use the [T] or [S] arrow keys to scroll, in 1-digit  
increments, to the desired number. (For example, if the text  
box highlights 09, pressing the [T] key twice changes the  
number to 07.) You can scroll from 01 to 12 for the month  
and from 01 to 31 for the day (depending on the number  
you have selected for the month).  
In either case, press [ENTER] to confirm the entry.  
Programming Meter Settings  
7-7  
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April 2004  
Entering Date and Time (cont.)  
To set the date:  
1. From the date text box, press the [T] key once to scroll to the  
time text box. This box displays the current meter time.  
2. Press [ENTER] to enter the text box. The meter highlights the  
first number. Use the [W] and [X] keys to scroll to any  
number you wish to change.  
3. Two alternatives are available to change a highlighted  
number:  
Use the numeric keys to enter the desired number.  
Use the [T] or [S] arrow keys to scroll, in 1-digit  
increments, to the desired number. (For example, if the text  
box highlights 09, pressing the [T] key twice changes the  
number to 07.) You can scroll from 01 to 12 for the hour  
and from 01 to 59 for the minute and second inputs.  
4. In either case, press [ENTER] to confirm the entry.  
Pressing the [T] or [S] arrow keys causes the meter to scroll  
within the Meter Settings options.  
To confirm the entries and return to Operate Mode, press [F3]  
(OK).  
To leave the window without confirming the entries and return  
to Operate mode, press [F2] (Cancel) or the [ESC] key.  
7-8  
Programming Meter Settings  
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April 2004  
Changing Date and Time Appearance  
(Locale)  
In addition to setting the correct date and time, you can also  
change its presentation to suit local preferences. You can select a  
time display of AM/PM or 24-hour time  
To alter the time and date display:  
1. From the Meter menu, scroll to the Locale entry and press  
[ENTER]. The Display Options window opens on the Format  
tab, as shown in Figure 7-4 below. To step through each  
parameter, press the [T] key.  
Display Options  
Display  
Locale  
Separators:  
.
/
Time  
Date  
:
Decimal  
Date Format  
Time Format  
MM/DD/YYYY  
12 Hour  
Date/Time, Decimal Formats:  
MM/DD/YYYY HH:MM:SS PM, 123.45  
Cancel  
OK  
Figure 7-4: Format Tab in the Display Options Window  
Programming Meter Settings  
7-9  
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April 2004  
Changing Date and Time Appearance  
(cont.)  
2. The first series of prompts asks you to select separator  
symbols for the date, time and decimal. You can choose from  
a dash, comma and slash (/) for the date; from a period and  
colon for the time: and from a period or comma for the  
decimal place. For each symbol type:  
a. Press [ENTER] to open the drop-down menu.  
b. Use the [T] or [S] arrow keys to scroll to the desired  
format.  
c. Press [ENTER] to confirm your entry.  
3. The next prompt asks you to select the date format.  
a. Press [ENTER] to open the drop-down menu. Three options  
are available:  
YYYY/MM/DD (year/month/day)  
MM/DD/YYYY (month/day/year)  
DD/MM/YYYY (day/month/year)  
b. Use the [T] or [S] arrow keys to scroll to the desired  
format.  
c. Press [ENTER] to confirm your entry.  
4. The PT878GC now asks you to select whether you want the  
time presented in a 12-hour format (for example, 11:53:23  
PM) or in a 24-hour format (23:53:23).  
a. Press [ENTER] to open the drop-down menu.  
b. Use the [T] or [S] arrow keys to scroll to the 12-hour or  
24-hour entry.  
c. Press [ENTER] to confirm your entry.  
7-10  
Programming Meter Settings  
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April 2004  
Changing Date and Time Appearance  
(cont.)  
A line at the bottom, the Date/Time, Decimal Formats, displays  
how the format and separator selections will appear on the screen.  
Pressing the [T] arrow key returns the PT878GC to the Locale  
tab.  
To confirm the entries and return to Operate Mode, press [F3]  
(OK).  
To leave the window without confirming the entries and return  
to Operate mode, press [F2] (Cancel) or the [ESC] key.  
Programming Meter Settings  
7-11  
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April 2004  
Adjusting the Contrast  
For more comfortable viewing in a particular environment, the  
PT878GC enables you to adjust the screen contrast. To adjust the  
screen contrast:  
1. From the Meter menu, scroll to the Contrast entry and press  
[ENTER]. The Display Options window opens on the Display  
tab, as shown in Figure 7-5 below. (From the Format tab,  
press the [W ] key to move to the Display tab.) To step  
through each parameter, press the [T] key.  
Display Options  
Locale  
Darker  
Display  
Lighter  
3
Min  
Backlight Off  
English  
Cancel  
l
OK  
Figure 7-5: Display Tab in the Display Options Window  
2. Scroll to the Darker or Lighter box as desired.  
3. Press the [ENTER] button repeatedly until the screen has the  
desired contrast.  
Note: If you find the screen has become too light or too dark,  
scroll to the other box and press [ENTER] until you have  
adjusted the screen to your satisfaction.  
7-12  
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April 2004  
Adjusting the Contrast (cont.)  
To confirm the entries and return to Operate mode, press [F3]  
(OK).  
To leave the window without confirming the entries and return  
to Operate mode, press [F2] (Cancel) or the [ESC] key.  
Programming Meter Settings  
7-13  
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April 2004  
Setting Backlight Timeout  
By using the Backlight Timeout option, you can set a specified  
time that the PT878GC backlight will remain on before turning  
itself off. Automatic turnoff enables the PT878GC to conserve  
battery power.  
To set the backlight timeout:  
1. From the Meter menu, scroll to the Backlight entry and press  
[ENTER]. The Display Options window opens on the Display  
tab, as shown in Figure 7-5 on page 7-12.  
2. Press the [T] key three times to reach the Backlight Off text  
box.  
3. Then press [ENTER] to enter the box.  
4. Use the numeric keys to enter the number of minutes that the  
backlight remains on (from 0 to 60).  
5. Press [ENTER] to confirm the entry.  
To confirm the entries and return to Operate mode, press [F3]  
(OK).  
To leave the window without confirming the entries and return  
to Operate mode, press [F2] (Cancel) or the [ESC] key.  
Note: You can turn the backlight on or off at any time by  
pressing the power switch for 1 second.  
7-14  
Programming Meter Settings  
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April 2004  
Changing Communications Parameters  
On occasion, you might need to change the parameters by which  
the PT878GC communicates with a PC over the wireless infrared  
interface. To check or change these parameters:  
1. From the Meter menu, scroll to the Communications entry and  
press [ENTER]. The Communications window appears similar  
to Figure 7-6 below.  
Communications  
2
Node ID  
Comm Interface  
Baud Rate  
IR 232  
bps  
IrDA  
9600  
Parity  
None  
1
Stop Bits  
2
8
Data Bits  
7
Cancel  
OK  
Figure 7-6: The Communications Window  
2. The first prompt asks for the node identification number,  
which can be any number from 1 to 240.  
IMPORTANT: Do NOT change the node ID unless instructed by  
GE Panametrics.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the node ID.  
c. Press [ENTER] to confirm the entry.  
Programming Meter Settings  
7-15  
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April 2004  
Changing Communications Settings (cont.)  
3. The next prompt asks you to select the communications  
interface from two options: IrDA (Infrared Data Association)  
and the IR232 virtual interface. You must use IrDA when  
using an IR printer or transfer application such as QuickBeam.  
Use the [W ] and [X] keys to scroll to the desired selection,  
and press [ENTER].  
Note: For more information on loading software updates via the  
infrared interface, see Chapter 9, Servicing the  
PT878GC, page 9-43.  
If you have selected IrDA, you have completed entering data in  
this window. However, if you have selected IR232, the PT878GC  
asks for four more parameters.  
IMPORTANT: Using IR232 requires the following parameters:  
Baud Rate -- 9600  
Parity -- None  
Stop Bits -- 1  
Data Bits -- 8  
4. The program now asks for the baud rate. The default rate is  
9,600 bps.  
a. Press [ENTER] to open the drop-down menu.  
b. Use the [T] or [S] arrow keys to scroll to the desired rate,  
from 300 to 115.2K bps.  
c. Press [ENTER] to confirm the entry.  
5. The next prompt asks for the parity from five options: None,  
Mark, Space, Even or Odd. The default parity is None.  
a. Press [ENTER] to open the drop-down menu.  
b. Use the [T] or [S] arrow keys to scroll to the desired  
parity.  
c. Press [ENTER] to confirm the entry.  
7-16  
Programming Meter Settings  
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April 2004  
Changing Communications Settings (cont.)  
6. The next prompt asks you to select either one or two stop  
bits.The default number is one. Use the [W ] and [X] keys to  
scroll to the desired number, and press [ENTER].  
7. The final prompt asks you to select either seven or eight data  
bits. The default number is 8. Use the [W ] and [X] keys to  
scroll to the desired number, and press [ENTER].  
To confirm the entries and return to Operate mode, press [F3]  
(OK).  
To leave the window without confirming the entries and return  
to Operate mode, press [F2] (Cancel) or the [ESC] key.  
Programming Meter Settings  
7-17  
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April 2004  
Resetting Forward and Reverse Totals  
On occasion, it might be necessary to clear and reset the forward  
and reverse totals computed by the Forward and Reverse  
Totalizers. To reset the totals:  
1. From the Meter menu, scroll to the Totals entry and press  
[ENTER]. The window now appears similar to Figure 7-7  
below.  
Site Program Meter Logging Service  
Units  
Battery  
Velocity, f
Signal, dB  
Date/Time  
Locale  
32  
Units  
0.0
Contrast  
Backlight  
Language  
Communication Volume, l/s  
Delta-T, n
Totals  
X
Reset Both  
Fwd Total  
Reset Rev Total  
User Tab
0.1
RReeset  
Snapshot  
E0: No Errors  
Figure 7-7: The Resetting Totals Menu  
2. Use the [T] or [S] arrow keys to choose the total to be reset.  
3. Press [ENTER] to reset the total(s).  
The meter resets the selected total(s) to 0.0.  
7-18  
Programming Meter Settings  
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April 2004  
Setting Up User Tables  
When you program user functions (see page 4-46), you can also  
support them with up to six user tables of non-linear or empirical  
data. To program one or more user tables:  
1. From the Meter menu, scroll to the User Tables entry and  
press [ENTER]. The window now appears similar to Figure  
7-8 below.  
User Function Tables  
Table 1  
Table  
Programming  
UserTable1  
Table ID  
# Data Points  
Max Points  
Edit Tables  
Cancell  
OK  
Figure 7-8: The User Tables Window  
2. The first prompt asks you to select the table to be  
programmed.  
a. Press [ENTER] to open the drop-down menu.  
b. Use the [T] or [S] arrow keys to scroll to the table you  
wish to program.  
c. Press [ENTER] to confirm the entry.  
Programming Meter Settings  
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April 2004  
Setting up User Tables (cont.)  
3. The next step is to create a Table ID.  
a. Press [ENTER] to open the window. The screen now  
appears similar to Figure 7-9 below.  
UserTable1  
A
K
B
C
D
E
F
G
H
I
J
L
M
N
X
O
Y
P
Z
Q
0
R
S
T
U
V
5
W
1
2
3
4
6
>
7
8
9
.
,
=
<
Delete  
Cancel  
OK  
Figure 7-9: The Text Creation Window  
b. Use the four arrow keys to scroll to the desired letter or  
symbol, and press [ENTER] to add the letter to the label.  
Note: Pressing [SEL] causes the screen to alternate between a  
set of upper-case (capital) letters and a set of symbols.  
Use both screens to create the desired label.  
c. Repeat this procedure for each letter or symbol you wish to  
add to the label. (The Table ID window can display up to  
15 characters.) If you wish to delete a letter, press [F1]  
(Delete) to erase each letter or symbol, from right to left on  
the label.  
d. When you have completed the label, press [F3] (OK) to  
confirm the label, or [F2] (Cancel) to leave the window  
without adding the label.  
7-20  
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April 2004  
Setting up User Tables (cont.)  
4. The final prompt asks you to enter or change data in the user  
table.  
a. Press [ENTER] to open the window. The screen appears  
similar to Figure 7-10 below.  
Edit User Table 1  
Programming  
Y
UserTable1  
1
2
3
4
5
Cancell  
OK  
Figure 7-10: The Edit User Table Window  
b. Use the four arrow keys to move to the desired entry in the  
table.  
c. Press [ENTER]. Then use the numeric keys to enter the  
desired data, which appears in the right corner of the  
window above the table.  
d. Press [ENTER] to confirm the data, which then appears in  
the appropriate slot in the table.  
Programming Meter Settings  
7-21  
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April 2004  
Setting up User Tables (cont.)  
e. Repeat steps b, c and d on page 7-21 until you have  
completed entering data for the table.  
f. When you have finished, press [F3] (OK) to confirm the  
entries or [F2] (Cancel) to leave the window without  
confirming the table.  
The program returns to the Edit Tables window.  
To confirm the entries and return to Operate mode, press  
[F3] (OK).  
To leave the window without confirming the entries and  
return to Operate mode, press [F2] (Cancel) or the [ESC]  
key.  
7-22  
Programming Meter Settings  
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April 2004  
Taking a Bitmap Capture of a Current  
Screen  
The Snapshot option enables you to take a “screen capture” of the  
current screen in bitmap format (.bmp) for display or storage in a  
Windows-based PC. To take a “snapshot” of the screen:  
1. From the Meter menu, scroll to the Snapshot entry and press  
[ENTER].  
2. A drop-down menu appears, asking if you want to send the  
capture to a printer or to a file, or to turn the option off. If you  
select “To File,” an icon of a camera (see page 2-10) appears  
at the far right of the status tray, indicating that you have  
activated the Snapshot option. If you select “To Printer,” an  
icon of a printer appears.  
3. To capture a screen, press the “.” (decimal) button in the lower  
left corner of the keypad twice. The meter beeps, indicating  
that it has made a screen capture.  
The “To Printer” option enables you to send a picture of the  
current screen to an infrared printer. After capturing a screen, the  
PT878GC shows a message indicating that its infrared scanner is  
looking for a receiving device. (If the scanner finds no device, a  
window appears stating that the meter can find no device. If it  
finds more than one compatible infrared device within range, it  
asks you to select the desired device.) If successful, the PT878GC  
returns to Operate Mode, while the printer prints out the current  
screen.  
To locate the screen capture with the “To File” option, open the  
Drive Manager (see page 6-14). The captured file is listed as  
“Screen 0X.bmp”. To transfer the file to a PC, follow the  
instructions in “Transferring a File to a PC” on page 6-16.  
Programming Meter Settings  
7-23  
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April 2004  
Chapter 8  
Logging Data  
A powerful and flexible feature of the PT878GC is data logging.  
The meter enables you to choose up to 12 parameters to log. You  
can also select the start time and date, end time and date, and time  
interval. Logs can run one at a time or simultaneously. Error and  
circular logs are also available. The logged data is internally  
stored in battery-backed-up memory. A fixed amount of memory  
is assigned to data logging. The frequency of the time interval,  
the length of the log run, and the number of logs affect the  
amount of memory required for a particular log. For example, a  
log that records every 5 seconds will use up more memory than a  
log that records every 5 minutes for a given amount of time. Once  
you make your data logging selections, the PT878GC enables  
you to view the amount of memory left. You may also stop  
logging or view logged data while or after data is logged  
This section describes:  
How to enter the Logging Menu.  
How to set up a new log.  
How to view the data logger memory.  
How to start, stop or pause logging  
Logging Data  
8-1  
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April 2004  
Entering the Logging Menu  
To enter the Logging Menu, press the [MENU] key at the lower  
right of the PT878GC keypad. The Main Menu replaces the  
Status Bar at the top of the screen. Press the [X] arrow key three  
times to scroll from the Site Menu to the Logging Menu. At the  
Logging Menu, press [ENTER]. The screen appears similar to  
Figure 8-1 below. Refer to Figure A-9 on page A-9 of Appendix  
A, Menu Maps.  
Site Program Meter Logging Service  
Manager  
Velocity, ft/s  
gnal, dB  
New Log  
Test  
32  
Units0.00  
Volume, l/s  
Delta-T, ns  
0.0  
0.10  
E0: No Errors  
Figure 8-1: The Logging Menu  
To scroll to a particular option, press the [T] or [S] arrow keys  
until you reach the option. Then press [ENTER] to open the option  
window.  
When entering parameters in an option, press:  
The [T ] key to step through the available parameters  
The [S] key to scroll back to a previously entered parameter  
The [F2] key (Cancel) or the [ESC] key to exit an option at any  
time and return to Operate Mode without changing the  
parameters.  
8-2  
Logging Data  
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April 2004  
The Log Manager  
The Log Manager offers users a way to check the status and  
memory size of all the logs currently pending, running or  
finished. To select Log Manager, scroll to the Manager entry on  
the Logging Menu and press [ENTER]. The screen appears  
similar to Figure 8-2 below. The right section of the screen  
supplies information for the log highlighted in the list on the left.  
You can use the [T] and [S] arrow keys to scroll to a particular  
log and display information pertaining to that log.  
Log Manager  
File Log View Sort  
Info: AAA.LOG  
AAA  
BBB  
CCC  
State: Finished  
S:03/01/04 13:13:41  
E:03/01/04 13:23:41  
Interval: 10 Seconds  
Records:51  
03/01/04 13:23:21  
1216 bytes  
109568 bytes free  
Refresh  
Exit  
Figure 8-2: The Log Manager Window  
To access the menu for the Log Manager, press the [MENU] key.  
The cursor highlights the File Menu in the upper left corner. Use  
the [W ] and [X] keys to scroll to the desired menu, and press  
[ENTER] to open the menu.  
Logging Data  
8-3  
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April 2004  
The File Menu  
The File Menu allows you, not only to create new logs, but also to  
copy, rename or delete logs, as well as to print them or transfer  
them to a PC. To open the File menu from the Log Manager,  
press the [MENU] key and then [ENTER]. The screen appears  
similar to Figure 8-3 below.  
Log Manager  
File Log View Sort  
New  
Info: AAA.LOG  
Clone Selected Log  
State: Finished  
Rename  
S:03/01/04 13:13:41  
E:03/01/04 13:23:41  
Interval: 10 Seconds  
Records:51  
Delete  
Delete All Logs?  
Refresh  
Print  
Print All  
Transfer  
03/01/04 13:23:21  
1216 bytes  
109568 bytes free  
Refresh  
Exit  
Figure 8-3: File Menu in the Log Manager  
8-4  
Logging Data  
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April 2004  
Setting up a New Log  
The New Log option enables you to create and set up parameters  
for a new log. You can access this option in two ways:  
by scrolling to the New Log option in the Logging Menu (as  
shown in Figure 8-1 on page 8-2) and pressing [ENTER], or  
by scrolling to the New option in the File menu of the Log  
Manager (as shown in Figure 8-3 on page 8-4) and pressing  
[ENTER].  
In either case, the Create New Log screen appears similar to  
Figure 8-4 below. Use the four arrow keys to scroll to the desired  
letter or number, and press [ENTER]. Repeat this procedure until  
you have created the desired log name with up to eight characters.  
(Press [F1], Delete, to remove any unwanted letters or numbers.)  
When you have finished, press [F3], OK, to confirm the entry.  
Create New Log  
A
B
C
D
E
F
G
H
I
J
K
S
L
T
M
U
2
N
O
W
4
P
X
5
Q
R
V
3
Y
6
Z
7
0
8
1
9
Cancel  
Delete  
OK  
Figure 8-4: The New Log Window  
The PT878GC now asks for log formatting and measurements.  
The screen appears similar to Figure 8-5 on the next page.  
Logging Data  
8-5  
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April 2004  
Setting up a New Log (cont.)  
Measurements  
10SEC.LOG  
General  
Log Name  
Format  
Type  
Circular  
Error  
Linear  
Standard  
Start Date/Time  
End Date/Time  
01:38:08  
09:38:08  
secs  
2004/11/01  
2004/11/01  
Logging Interval  
10  
Activate  
Cancel  
Figure 8-5: The General Log Format Window  
To step through each parameter, press the [T] key.  
1. The first prompt asks you to choose between a linear or  
circular format for the log. (A linear log stops when it reaches  
a specified end time or the PT878GC runs out of memory,  
while a circular log runs continuously until manually  
stopped.)  
a. Use the [W] and [X] keys to scroll to the appropriate  
radio button.  
b. Press [ENTER] to confirm your selection.  
2. The next prompt asks you to choose whether the log is to be a  
standard log, recording specified data, or an error log (one  
which records error conditions).  
a. Use the [W] and [X] keys to scroll to the appropriate  
radio button.  
b. Press [ENTER] to confirm your selection.  
8-6  
Logging Data  
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April 2004  
Setting up a New Log (cont.)  
3. The next prompt asks for the starting date and time.  
a. Press [ENTER] to enter the text box. The meter highlights  
the first number. Use the [W] and [X] keys to scroll to any  
number you wish to change, or the [X] key to scroll to the  
time box.  
b. Two alternatives are available to change a highlighted  
number:  
Use the numeric keys to enter the desired number.  
Use the [T] or [S] arrow keys to scroll, in 1-digit  
increments, to the desired number. (For example, if the text  
box displays 09, pressing the [T] key twice changes the  
number to 07.) You can scroll from 01 to 12 for the month  
and from 01 to 31 for the day (depending on the number  
you have selected for the month).  
c. In either case, press [ENTER] to confirm the entry.  
4. Follow the same procedure to enter the end date and time.  
5. The final prompt in this window asks for the logging interval.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired interval in  
seconds.  
c. Press [ENTER] to confirm the entry.  
6. You have completed entering parameters in this window. To  
select the measurements,  
a. Press the [T] key to return to the Format prompt.  
b. Then press the [S] key to return to the General tab.  
c. Finally, press the [X] key to move to the Measurements  
tab, and press [ENTER]. The Measurements window  
appears similar to Figure 8-6 on the next page.  
Logging Data  
8-7  
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April 2004  
Setting up a New Log (cont.)  
Measurements  
General  
NO UNIT  
NO UNIT  
NO UNIT  
NO UNIT  
NO UNIT  
NO UNIT  
NO UNIT  
NO UNIT  
NO UNIT  
NO UNIT  
NO UNIT  
NO UNIT  
Activate  
Cancel  
Figure 8-6: The Log Measurements Window  
To step through each entry, press the [T] key.  
1. Press [ENTER] to open the first entry. The Select  
Measurement window opens, as shown in Figure 8-7 on the  
next page.  
8-8  
Logging Data  
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April 2004  
Setting up a New Log (cont.)  
Select Measurement  
m/s  
Pressure  
Diagnostics  
Velocity  
Temperature  
Volume  
Fwd Totalizer  
Rev Totalizer  
StdFwdTotalizer  
StdRevTotalizer  
Cancell  
No Unit  
OK  
Figure 8-7: The Select Measurement Window  
2. Scroll to the desired output type.  
3. Press [SEL] to confirm your selection.  
4. The prompt then moves to a list of unit types. (The available  
units depend on the selection made at the Data Source  
prompt.) Scroll to the desired output unit.  
5. Press [F3] (OK) to confirm your selection.  
6. You can repeat this procedure for up to 12 different  
parameters.  
7. When you have finished, press [F2] (Cancel) to cancel the  
entries, or [F3] (Activate) to confirm the entries and start the  
log.  
If you started the log from the New Log option, the PT878GC  
returns to Operate Mode; if you started it from within the Log  
Manager, the meter returns to the Log Manager.  
Logging Data  
8-9  
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April 2004  
Copying (Cloning) a Selected Log  
In the Clone Selected Log option, you can copy the parameters of  
a particular log, modify the parameters, and start the copy. To  
copy a log:  
1. First, select the log you wish to copy in the Log Manager  
(shown in Figure 8-3 on page 8-4).  
2. Then open the File menu, scroll to the Clone Selected Log  
option, and press [ENTER].  
3. The Create New Log window (shown in Figure 8-4 on page  
8-6) opens. Follow the procedure discussed on page 8-5 to  
create a log name, and press [F3] (OK) to confirm the name.  
4. The General Log Format window (shown in Figure 8-5 on  
page 8-7) opens. Follow the procedure discussed on pages 8-7  
and 8-8 to change any settings.  
Note: Unless otherwise specified, the cloned log always begins  
at the current date and time, and ends after the period of  
time used by the original log.  
5. If you wish, scroll to the Measurements window (shown in  
Figure 8-6 on page 8-8) and follow the procedure discussed on  
pages 8-8 and 8-9 to modify any parameters.  
6. When you have completed modifying the log parameters,  
press [F2] (Cancel) to cancel the log or [F3] (Activate) to  
confirm and start the new log.  
The PT878GC returns to the Log Manager, which now displays  
the status of the cloned log.  
Note: Some changes in the site file could prevent log cloning.  
8-10  
Logging Data  
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April 2004  
Renaming a Log  
To rename a log:  
1. First, select the log you wish to rename in the Log Manager  
(shown in Figure 8-3 on page 8-4).  
2. Then open the File menu, scroll to the Rename option, and  
press [ENTER].  
3. The Rename Log window opens. (Except for the heading, the  
window is identical to the Create New Log window shown in  
Figure 8-4 on page 8-5.) Follow the procedure discussed on  
page 8-5 to create a log name, and press [F3] (OK) to confirm  
the name.  
The PT878GC returns to the Log Manager, which highlights the  
renamed log.  
Deleting a Log  
To delete a log:  
1. First, select the log you wish to delete in the Log Manager  
(shown in Figure 8-3 on page 8-4).  
2. Then open the File menu, scroll to the Delete option, and press  
[ENTER].  
3. A delete confirmation window opens, as shown in Figure 8-8  
on the next page. Press [F2] (No) to stop the deletion, or [F3]  
(Yes) to delete the log.  
The Log Manager reappears, with the specified log deleted.  
Logging Data  
8-11  
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April 2004  
Deleting a Log (cont.)  
Log Manager  
Fil
Delete  
Re  
Delete Log ‘555.LOG?’  
Res  
No  
Yes  
Figure 8-8: The Delete Confirmation Window  
Deleting All Logs  
To clear the Log Manager and memory of all logs, open the File  
menu, scroll to the Delete All Logs option, and press [ENTER]. A  
window opens, asking, “Delete All Logs?” Press [F2] (No) to stop  
the deletion, or [F3] (Yes) to delete the logs.  
IMPORTANT: This step cannot be undone!  
A blank Log Manager appears. All logs have been deleted.  
Refreshing a Log  
You can refresh a log (updating the display with the most current  
information) in one of two ways:  
Press [F2], Refresh, to refresh the highlighted log.  
From the File Menu, scroll to the Refresh option and press  
[ENTER].  
The updated information on the highlighted log appears in the  
window on the right.  
8-12  
Logging Data  
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April 2004  
Printing a Log  
To print a file from the Log Manager:  
1. Highlight the desired log in the window on the left of the Log  
Manager.  
2. Press [MENU], scroll to the Print option, and press [ENTER].  
The PT878GC shows a message indicating that its infrared sensor  
is looking for a printer. (If the sensor finds no printer, a window  
appears with this message. If it finds two printers within its range,  
it asks you to select the desired device.) If successful, the  
PT878GC returns to the Log Manager, while the printer prints out  
the log.  
Transferring a Log to a PC  
To upload a log to a PC:  
1. Check that the Communications option (see 7-15) has been set  
to the IrDA protocol.  
Note: For Windows NT4.0, check that the QuickBeam software  
(available through the path C:\Program Files\QuickBeam  
Suite) is running, and that the IR beam on the PT878GC  
has clear access to the IR sensor connected to the PC  
port.  
2. Highlight the desired log in the left window of the Log  
Manager.  
3. Press [MENU], scroll to the Transfer option, and press  
[ENTER].  
The screen shows a message indicating that the PT878GC is  
searching for an infrared device. (If the sensor finds no device, a  
window appears with this message, and asks if you want to try  
again.) If it finds a device, it sends another message indicating  
that it is uploading the log. (The meter also displays a message if  
the upload fails.) When the upload is complete, the meter returns  
to the Log Manager. The PC holds the transferred log in a  
C\Ir_Inbox folder (C:\Ir_Inbox for Windows NT, C:\My  
Received Files for Windows 98, or Desktop for Windows 2000).  
You can open the file on the PC using the PanaLog Viewer  
(available at www.gepower.com/panametrics) and export it in  
Microsoft Excel format.  
Note: You cannot download log files back to the PT878GC.  
Logging Data  
8-13  
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April 2004  
The Log Menu  
The Log Menu allows you to pause, restart or end any or all logs  
that are currently pending or running. (However, you cannot  
restart any finished logs, even if they were finished before the  
programmed end time.) To open the Log Menu in the Log  
Manager, press [MENU]. Scroll to the Log option, and press  
[ENTER]. The window appears similar to Figure 8-9 below.  
Log Manager  
File Log View Sort  
Start  
Info: AAA.LOG  
AA
Pause  
BB
End  
CC
State: Finished  
S:03/01/04 13:13:41  
E:03/01/04 13:23:41  
Interval: 10 Seconds  
Records:51  
Pause All Logs  
Start All Logs  
End All Logs  
03/01/04 13:23:21  
1216 bytes  
View All Sites  
109568 bytes free  
Refresh  
Exit  
Figure 8-9: The Log Menu in the Log Manager  
8-14  
Logging Data  
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April 2004  
Stopping (Pausing) a Log  
To stop a log that is currently pending or running,  
1. First, select the log you wish to pause in the Log Manager  
(shown in Figure 8-2 on page 8-4).  
2. Then open the Log menu, scroll to the Pause option, and press  
[ENTER].  
The PT878GC returns to the Log Manager, which displays the  
highlighted log with “Paused” in the State line.  
Restarting a Log  
To restart a paused log:  
1. First, select the log you wish to restart in the Log Manager  
(shown in Figure 8-2 on page 8-4).  
2. Then open the Log menu, scroll to the Start option, and press  
[ENTER].  
The PT878GC returns to the Log Manager, which displays the  
highlighted log with a status of “Pending” or “Running.”  
Ending a Log  
To end a log:  
1. First, select the log you wish to end in the Log Manager  
(shown in Figure 8-2 on page 8-4).  
2. Then open the Log menu, scroll to the End option, and press  
[ENTER].  
The PT878GC returns to the Log Manager, which displays the  
highlighted log with a status of “Finished.” The space not used  
by the finished log is freed for reuse.  
Note: You cannot restart a finished log. You must create a new  
log with the same parameters.  
Logging Data  
8-15  
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April 2004  
Pausing All Logs  
To pause all logs that are currently pending or running, open the  
Log menu, scroll to the Pause All Logs option, and press  
[ENTER]. The PT878GC returns to the Log Manager, which  
displays all logs programmed to run now or in the future with a  
status of “Paused.”  
Restarting All Logs  
To restart all paused logs, open the Log menu, scroll to the Start  
All Logs option, and press [ENTER]. The PT878GC returns to the  
Log Manager, which displays the logs with a status of “Pending”  
or “Running.”  
Ending All Logs  
To end all currently pending or running logs, open the Log menu,  
scroll to the End All Logs option, and press [ENTER].The  
PT878GC returns to the Log Manager, which displays the  
running logs with a status of “Finished.”  
View All Sites  
To check on all logs, open the Log menu, scroll to the View All  
Sites option, and press [ENTER]. Logs are associated with the site  
in use at the time the log is created. Thus, when another site is in  
use, the PT878GC automatically starts different logs. By default,  
the Log Manager only displays the logs created with the current  
site. View All Sites allows the Manager to list logs for all sites.  
8-16  
Logging Data  
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April 2004  
The View Menu  
Through the View menu, you can view the data of individual logs  
in graphical or spreadsheet formats. To open the View menu from  
the Log Manager, press [MENU]. Scroll to the View menu, and  
press [ENTER]. The screen appears similar to Figure 8-10 below.  
Log Manager  
File Log View Sort  
Details  
Graph  
Spreadsheet  
fo: AAA.LOG  
ate: Finished  
:03/01/04 13:13:41  
E:03/01/04 13:23:41  
Interval: 10 Seconds  
Records:51  
AAA  
BBB  
CCC  
03/01/04 13:23:21  
1216 bytes  
109568 bytes free  
Exit  
Refresh  
Figure 8-10: The View Menu  
Logging Data  
8-17  
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April 2004  
Displaying Log Details  
To view details of a given log, be sure the log is highlighted in the  
left window of the Log Manager. Then scroll to the View menu  
and press [ENTER]. Scroll to the Details option and press  
[ENTER]. The screen now appears similar to Figure 8-11 below.  
Log Info  
State: Finished  
S:03/01/04 13:13:41  
E:03/01/04 13:23:41  
Interval:10 Seconds  
Records:51  
Precision: 8 Error:No (Basic)  
Velocity: Meters/sec  
Exit  
Figure 8-11: The Log Details Display Window,  
with List of Measurements in the Log  
Press [F3] (OK) to return to the Log Manager.  
8-18  
Logging Data  
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April 2004  
Displaying Log Data in Graphical Form  
To view a log in graphical form, be sure the log is highlighted in  
the left window of the Log Manager.  
1. Scroll to the View menu and press [ENTER].  
2. Scroll to the Graph option and press [ENTER].  
3. The “Select Measurement” window appears, with the logged  
measurements. Be sure you have highlighted the desired  
measurement, and press [F3] (View).  
The screen now appears similar to Figure 8-12 below.  
AAA.LOG (P#Up)  
297  
289  
2004/03/01  
13:53:41 PM  
2004/03/01  
13:23:41 PM  
Time  
Exit  
Scale  
Figure 8-12: The Log Graph Display Window  
Note: If a log contains more than one measurement, you must  
select which measurement to plot from the list displayed.  
If you wish to alter the graph scale, press [F1] (Scale). The  
window appears similar to Figure 8-13 on the next page.  
If you wish to alter the time scale, press [F2] (Time). The  
window appears similar to Figure 8-14 on page 8-21.  
To leave the window, press [F3] (Exit).  
Logging Data  
8-19  
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April 2004  
Displaying Log Data in Graphical Form (cont.)  
Y-Axis  
Limits  
Set  
0.1234  
0.5678  
Range  
Minimum  
Max  
Maximum  
2004/03/01  
13:53:41 PM  
2004/03/01  
13:23:41 PM  
OK  
Cancel  
Figure 8-13: The Y-Axis Window  
The Y-Axis window allows you to specify whether the Y axis on  
the graph extends to the maximum value (Max), over the entire  
range (Range) or between certain specified values (Set).  
1. Use the [W] and [X] keys to scroll to the desired limit type.  
Press [ENTER] to confirm the entry.  
If you select Max or Range for limits, you have finished entering  
data in this form. But if you select Set, the PT878GC asks for  
minimum and maximum limits.  
2. Press the [T] key to reach the Minimum text box.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm the entry.  
3. Repeat step 2 to enter the Maximum value.  
4. When you have finished, press [F2] (Cancel) to cancel the  
entries, or [F3] (OK) to confirm the entries and change the  
graph.  
8-20  
Logging Data  
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April 2004  
Displaying Log Data in Graphical Form (cont.)  
If you wish to alter the time scale, press [F2] (Time). The Enter  
Time window appears similar to Figure 8-14 below.  
AAA.LOG (P#Up)  
Enter Time  
Start Date  
2004/03/01  
End Date  
Start Time  
13:23:41 PM  
End Time  
13:53:41 PM  
2004/03/01  
Figure 8-14: The Enter Time Window  
1. Use the arrow keys to scroll to the desired text box. Press  
[ENTER] to open the box.  
2. Two alternatives are available to change a highlighted date or  
time:  
Use the numeric keys to enter the desired number.  
Use the [T] or [S] arrow keys to scroll, in 1-digit  
increments, to the desired number. (For example, if the  
text box displays 09, pressing the [T] key twice  
changes the number to 07.) You can scroll from 01 to 12  
for the month, from 01 to 31 for the day (depending on  
the number you have selected for the month), and from  
0 to 59 for minutes and seconds.  
In either case, press [ENTER] to confirm the entry.  
3. Repeat step 2 for any other entries you wish to change.  
4. When you have finished, press [F3] (OK) to confirm the  
entries and close the window.  
Logging Data  
8-21  
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April 2004  
Displaying Log Data in Spreadsheet Form  
To view a log in spreadsheet form, be sure the log is highlighted  
in the left window of the Log Manager. Then scroll to the View  
menu and press [ENTER]. Scroll to the Spreadsheet option and  
press [ENTER]. The screen now appears similar to Figure 8-15  
below.  
AAA.LOG  
Time  
03/20/2004  
Diagnostics  
P# Up  
14:24:46  
14:24:56  
14:25:06  
14:25:17  
290  
291  
293  
295  
294  
14:25:27  
14:25:37  
293  
14:25:47  
Exit  
Refresh  
Time  
Figure 8-15: The Log Spreadsheet Window  
Use the [W] and [X] keys to scroll to other columns, or the [T]  
or [S] keys to scroll backward or forward in time.  
To alter the times displayed, press [F1] (Time). The Enter Time  
window (shown on the previous page) opens. Follow the  
instructions on the previous page to change the date or time.  
To refresh the display, press [F2] (Refresh). The display shows  
the most current data.  
Press [F3] (Exit) to return to the Log Manager.  
8-22  
Logging Data  
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April 2004  
The Sort Menu  
The Sort Menu within the Log Manager allows you to arrange  
your log list either alphabetically (By Name) or chronologically  
(By Date).  
Log Manager  
Sort  
File Log View  
bBy Name  
A.LOG  
AAA  
BBB  
CCC  
nished  
By Date  
S:03/01/04 13:13:41  
E:03/01/04 13:23:41  
Interval: 10 Seconds  
Records:51  
03/01/04 13:23:21  
1216 bytes  
109568 bytes free  
Refresh  
Exit  
Figure 8-16: Sort Menu in the Log Manager  
Listing Logs by Name  
If you want to list your logs alphabetically by log name within the  
Log Manager, press [MENU] to open the File Menu. Then scroll  
from the File Menu to the Sort Menu, shown in Figure 8-16  
above. Press [ENTER]. The Log Manager screen refreshes, with  
the sites listed in alphabetical order.  
Listing Logs in Chronological Order  
If you prefer to list your logs chronologically by time of creation  
within the Log Manager, press [MENU] to open the File Menu.  
Then scroll from the File Menu to the Sort Menu, and scroll to the  
By Date option. Press [ENTER]. The Log Manager screen  
refreshes, with the sites listed in chronological order, from the  
most recent to the earliest.  
Logging Data  
8-23  
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April 2004  
Chapter 9  
Servicing the PT878GC  
For user convenience, the PT878GC offers a Service Menu. This  
menu enables users to perform a variety of functions that they  
might occasionally require:  
print out reports  
calibrate the PT878GC  
run diagnostics  
set up signal parameters and peak detection  
define error limits  
test the meter screen and keys  
determine setup errors with impulse response  
check test points  
return to factory default parameters  
load updated versions of the meter program into the  
PT878GC.  
Servicing the PT878GC  
9-1  
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April 2004  
Entering the Service Menu  
To enter the Service Menu, press the [MENU] key at the lower  
right of the PT878GC keypad. The Main Menu replaces the  
Status Bar at the top of the screen. Press the [X] arrow key four  
times to scroll from the Site Menu to the Service Menu. At the  
Service Menu, press [ENTER]. The screen appears similar to  
Figure 9-1 below. When programming, refer to Figure A-10 on  
page A-10 of Appendix A, Menu Maps.  
Site Program Meter Logging Service  
Velocity, ft/s  
Reports
T-Gauge Display  
Test  
T-Gauge Setup  
Units0.00  
Diagnostics  
Calibrate  
Signal Setup  
Error Limits  
Test  
Delta-T, ns  
X
Factory Defaults  
Flash Update
0.10  
E0: No Errors  
Figure 9-1: The Service Menu  
To scroll to a particular option, press the [T] or [S] arrow keys  
until you reach the option. Then press [ENTER] to open the option  
window.  
When entering parameters in an option, press:  
The [T] key to step through the available parameters.  
The [S] key to scroll back to a previously entered parameter.  
The [F2] key (Cancel) or the [ESC] key to exit an option at any  
time and return to Operate Mode without changing the  
parameters.  
9-2  
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April 2004  
Printing Reports  
When used with an IR-compatible printer, the PT878GC can  
print out a variety of data (current site, logs, drive contents, and  
user functions, tables, and settings) in the Reports option. To  
enter the Reports option, scroll to the Reports entry on the  
Service Menu and press [ENTER]. The screen appears similar to  
Figure 9-2 below.  
Reports  
Reports  
Drive Contents  
Current Site  
Global Settings  
User Functions  
User Tables  
All User Settings  
Menu Commands  
All Reports  
Exit  
Print  
Figure 9-2: The Reports Window  
Press [ENTER] to open the drop-down list of available reports, as  
shown in Figure 9-2 above. Press the [T]or [S] arrow keys to  
scroll to the desired reports, and press [ENTER]. Then press [F2]  
(Print) to print out the desired reports, or press [F3] (Exit) to leave  
the option and return to Operate Mode. Figure 9-3 on the next  
page shows a typical printout of a drive report.  
Servicing the PT878GC  
9-3  
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April 2004  
Printing Reports (cont.)  
Figure 9-3: Printout of a Typical Drive Report  
9-4  
Servicing the PT878GC  
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April 2004  
Setting up the Thickness Gauge  
For greatest accuracy in flow applications, the PT878GC can  
measure pipe wall thickness using an optional thickness gauge  
transducer, instead of relying on the nominal pipe wall thickness.  
In Thickness Gauge mode, the PT878GC does not measure flow,  
but it can determine the thickness of most standard metal and  
plastic pipe materials over a range from 0.05 to 3 in. (1.3 to 76.2  
mm). Figure 9-4 below illustrates use of the optional thickness  
gauge.  
Figure 9-4: PT878GC Thickness Gauge in Operation  
The PT878GC offers two basic thickness gauge functions: using  
the gauge to measure thickness after entering the pipe material,  
and calibrating the gauge. For the highest possible accuracy, you  
can also calibrate the velocity of sound in the pipe material.  
Using the thickness gauge involves three steps:  
1. Entering the material and sound speed (in the Material  
window on page 9-7),  
2. Measuring the pipe wall thickness (in the Display window on  
page 9-9), and  
3. If the measurement seems unreasonable, examining the  
acoustic signal to diagnose the problem (in the Graph window  
on page 9-10).  
Servicing the PT878GC  
9-5  
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April 2004  
Setting up the Thickness Gauge (cont.)  
Calibrating the thickness gauge involves up to two additional  
steps:  
4. Calibrating the thickness gauge itself (in the Zero window on  
page 9-12), and  
5. Calibrating the velocity of sound in the pipe material (in the  
Velocity window on page 9-14), if possible and if the pipe  
material is not the material entered in the Zero window. This  
step requires a trustworthy reference, either a section of pipe  
(such as a flange or open pipe section) that can be measured  
with calipers or another measurement device, or a thickness  
calibration block of the same material.  
9-6  
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April 2004  
Measuring Pipe Wall Thickness  
Entering the Material and Sound Speed  
IMPORTANT: GE Panametrics recommends calibrating the  
thickness gauge periodically (as discussed on  
page 9-12) before measuring thickness.  
To enter the Thickness Gauge Display option, scroll to the  
T-Gauge Display entry on the Service Menu and press [ENTER].  
The screen appears similar to Figure 9-5 below.  
Thickness Gauge Measure  
Zero  
Material  
Graph  
Display  
Velocity  
Material  
Other  
m/sec  
Sound Speed  
0
Cancel  
OK  
Figure 9-5: The Material Window  
1. From the Thickness Gauge Display option, press the [X]  
arrow key four times to enter the Material window.  
2. The first prompt asks you to select the material for the pipe  
wall you wish to measure from a drop-down list.  
a. Press [ENTER] to open the list.  
b. Use the [T] or [S] arrow keys to scroll to the desired  
material.  
c. Press [ENTER] to confirm your selection.  
Servicing the PT878GC  
9-7  
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April 2004  
Entering the Material and Sound Speed (cont.)  
If you have selected a preprogrammed material, you have  
completed entering data in this window. Pressing the [T] key  
returns the program to the Material tab. But if you selected  
“Other,” you can also enter a specific sound speed.  
3. To enter the sound speed:  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the known sound speed in  
the pipe material (from the brochure Sound Speeds and  
Pipe Size Data, 914-004).  
c. Press [ENTER] to confirm your entry.  
To leave the Material window:  
Press the [W ] or [X] arrow key to move to another tab to  
take readings or perform a velocity calibration.  
Press [F2] (Cancel) to return to Operate Mode without  
confirming the sound speed value.  
Press [F3] (OK) to confirm the new value. The PT878GC  
returns to Operate Mode.  
9-8  
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April 2004  
Measuring Thickness in Numeric Format  
To measure the actual thickness of a pipe, apply couplant to the  
calibrated thickness gauge transducer and hold the transducer  
steady against the pipe. Then press the [W ] or [X] arrow key  
until you reach the Display tab and press [ENTER]. The T-Gauge  
Display option shows the thickness measurement in numeric  
format (displayed in Figure 9-6 below).  
Note: Refer to Appendix C, Ultrasonic Thickness Gauge Theory  
of Operation, page C-3, to learn how to position and align  
the transducer.  
Thickness Gauge Measure  
Display  
Graph  
Velocity  
Material  
Zero  
Thickness, mm  
42.71  
OK  
Cancell  
Figure 9-6: The Thickness Gauge Display Window  
Be sure the “Noise” or “Los” (loss of signal) boxes do not appear.  
Press [F2] (Cancel) or [F3] (OK) to return to Operate Mode, or  
press the [X] arrow key to move to another window in the  
option.  
Servicing the PT878GC  
9-9  
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April 2004  
Displaying the Receive Signal in Graphical Format  
Used chiefly for diagnostic purposes, the Graph option helps to  
determine why the thickness gauge is not working if you suspect  
a problem. The graph shows an image of the acoustic signal. If  
the display does not show a signal image similar to Figure 9-7  
below, you may have a problem with the transducer, couplant, or  
the programmed values. Also, some materials (such as Teflon® or  
fiberglass) do not support acoustic signals.  
To open the Graph window and display the receive signal  
graphically, press the [W ] or [X] arrow key until you reach the  
Graph tab and press [ENTER]. The screen appears similar to  
Figure 9-7 below.  
Thickness Gauge Measure  
Display  
Zero Material  
Velocity  
Graph  
Signal  
Cancell  
OK  
Figure 9-7: The Thickness Gauge Graph Window  
Press [F2] (Cancel) or [F3] (OK) to return to Operate Mode, or  
press the [X] arrow key to move to another window in the  
option. However, if you wish to adjust the graph, press the [T]  
key. The screen now appears similar to Figure 9-8 on the next  
page.  
9-10  
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April 2004  
Displaying the Receive Signal in Graphical Format  
(cont.)  
Thickness Gauge Measure  
Display  
Material  
Velocity  
Graph  
Zero  
Signal  
In  
Display  
Out  
Figure 9-8: The Graph Window in Zoom Format  
Press [F1] (In) to zoom in to magnify screen details.  
Press [F2] (Out) to zoom out fully.  
Press [F3] to toggle between the left and right cursors.  
Press [W ] and [X] to move the selected cursor left and  
right.  
Press [T] to select the graph.  
Press [S] to return to tab navigation.  
Press [ESC] to return to Operate Mode without saving the  
calibration changes.  
Servicing the PT878GC  
9-11  
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April 2004  
Calibrating the Thickness Gauge Transducer  
To zero the transducer offsets, go to the Zero tab. Press the [W ]  
or [X] arrow key until you reach the Zero tab and press [ENTER].  
The screen appears similar to Figure 9-9 below.  
Thickness Gauge Measure  
Zero Material  
Graph  
Single  
Block 1 Length  
Display  
Velocity  
Dual Calibration  
Calibrate  
mm  
0
µs  
Transducer Delay,  
Calculated  
Current  
0
0
Cancel  
OK  
Figure 9-9: The Zero Window  
1. Press the [T] arrow key to enter the window.  
2. The first prompt asks you to choose between single and dual-  
point calibration. Use the [W ] and [X] arrow keys to move  
to the appropriate radio button and press [ENTER].  
Note: GE Panametrics recommends dual calibration. Dual-  
point calibration is more reliable, but it requires two  
known thicknesses of the calibration material.Use single-  
point calibration only if you know the sound speed in the  
calibration block material to a high degree of accuracy.  
See Appendix C for more information.  
3. The next prompt asks you to enter the length of Block 1. (If  
you are using a GE Panametrics-supplied test block, the length  
is printed on the block.) Press [ENTER] to open the text box.  
9-12  
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April 2004  
Calibrating the Thickness Gauge Transducer (cont.)  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the length.  
c. Press [ENTER] to confirm the entry.  
4. Press [ENTER] (Calibrate button) to prepare for calibration.  
Then apply couplant B to the block surface, and hold the  
transducer against the block.  
5. When you have the transducer firmly pressed against the  
block, press [ENTER] (Ready button) again to perform the  
calibration.  
6. Hold the transducer steady until the Set button appears. Press  
[ENTER] to store the calibration.  
IMPORTANT: Be sure to hold the transducer steady until the  
GE Panametrics wait cursor disappears.  
7. If you have chosen dual calibration, repeat Steps 3 through 6  
above for Block 2.  
8. The PT878GC asks for confirmation of the calculated and  
current values.  
Press the [S] arrow key to move to the Retry box and press  
[ENTER] to recalculate the value, or  
Press [ENTER] on “Set” to commit the calculated value.  
Once you have completed calibration, the transducer should  
remain calibrated until the meter memory is cleared or a dramatic  
shift in ambient conditions occurs.  
To leave the Zero window:  
Press the [W ] or [X] arrow key to move to another tab to  
take readings or perform a velocity calibration.  
Press [F2] (Cancel) to return to Operate Mode without  
confirming the sound speed value.  
Press [F3] (OK) to confirm the new value. The PT878GC  
returns to Operate Mode.  
Servicing the PT878GC  
9-13  
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April 2004  
Calculating Velocity (Pipe Material Sound Speed)  
The nominal sound speed for your pipe material will give  
thickness measurements of reasonable accuracy. However, for  
greater accuracy, calibrate pipe material sound velocity.  
IMPORTANT: This step is necessary only if the actual pipe  
material sound speed differs from the sound  
speed of the material used in the calibration  
block. It is possible only if you have a sample of  
pipe material with the thickness known to a high  
level of precision.  
To open the Velocity window, press the [W ] or [X] arrow key  
until you reach the Velocity tab and press [ENTER]. The screen  
appears similar to Figure 9-10 below.  
Thickness Gauge Measure  
Velocity  
0
Graph  
Zero Material  
Display  
Block Length  
Determine the Sound Speed  
Calculated Current  
Cancel  
OK  
Figure 9-10: The Sound Speed Window  
1. Scroll to the Velocity tab as shown in Figure 9-10 above.  
Press [ENTER].  
9-14  
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April 2004  
Calculating Velocity (Pipe Material Sound Speed)  
(cont.)  
2. To enter the block length (here, the thickness of the sample as  
measured with a caliper or calibrated sample), press the [T]  
arrow key and then press [ENTER] to open the Block Length  
text box. Use the numeric keys to enter the measured block  
length. Press [ENTER] to confirm the entry.  
3. Prepare the sample for calibration by applying couplant B to  
its surface, and press [ENTER]. The screen now appears  
similar to Figure 9-11 below.  
4. Hold the transducer steady against the sample, and wait for the  
Set button to appear.  
5. To calibrate the gauge, press the [T] arrow key to move to the  
Set button.  
6. Press [ENTER] (Set button) to start the calibration sequence.  
Thickness Gauge Measure  
Display  
Velocity  
1
Graph  
Zero Material  
Set  
Block Length  
Press Set to Commit Value  
Current  
22129.  
74733.  
Calculated  
Cancel  
OK  
Figure 9-11: The Velocity Window,  
Displaying the Calculated and Current Values  
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Calculating Velocity (Pipe Material Sound Speed)  
(cont.)  
7. The “Calculated” box shows the thickness value measured.  
The PT878GC asks for confirmation of the calculated and  
current values. Press [ENTER] to commit (accept) the  
calculated value (in which case it becomes the current value),  
and to recalculate the value (which becomes the new  
“Calculated” value).  
Note: If you commit the calculated value, the settings in the  
Material window also change from the previous material  
to “Other” with the new sound speed.  
To leave the Velocity window:  
Press the [W ] or [X] arrow key to move to another tab.  
Press [F2] (Cancel) to return to Operate Mode without  
confirming the sound speed value.  
Press [F3] (OK) to confirm the new value and return to  
Operate Mode.  
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Programming the Thickness Gauge  
While the T-Gauge Display option allows you to program the  
appropriate material and sound speed, the Thickness Gauge Setup  
option enables you to view or change five parameters:  
Low Signal Threshold  
Transducer Delay  
Signal Inversion  
Noise Threshold  
Detection Threshold  
IMPORTANT: The thickness gauge programming settings are  
entered at the factory. You should not change  
them unless instructed by GE Panametrics.  
The Programming window appears similar to Figure 9-12 below.  
Thickness Gauge Setup  
Programming  
0 %  
Low Signal Thresh  
Transducer Delay  
Signal Inversion  
0 µs  
On  
Off  
%
Noise Threshold  
0
0 %  
Detection Threshold  
Cancell  
OK  
Figure 9-12: The Thickness Gauge Programming  
Window  
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April 2004  
Programming the Thickness Gauge (cont.)  
1. Press the [T] arrow key to enter the window.  
2. The first prompt asks for the low signal threshold. If the signal  
strength falls below this value, a “Low Signal” message  
appears on the screen. To change this value:  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the provided value.  
c. Press [ENTER] to confirm your entry.  
3. The next value, transducer delay, represents the time the  
ultrasonic signal takes to travel from the meter to the pipe  
material surface. To change this value:  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm your entry.  
4. The signal inversion prompt enables you to invert the  
thickness transducer signal. Signal inversion may be  
necessary if your thickness readings show unusual jitter, or for  
certain unusual combinations of pipe and fluid or pipe and  
lining. Consult the factory before measuring the thickness of  
lined pipes.  
Note: When measuring the thickness of certain pipe materials,  
you might need to drain the pipe before measuring the  
pipe wall, because certain pipe/liquid combinations  
muffle the ultrasonic echo.  
Signal inversion should be on, unless you have received other  
instructions. To change its status, use the [W ] and [X] arrow  
keys to move to the appropriate radio button and press [ENTER].  
5. To enter the noise threshold:  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the recommended value.  
c. Press [ENTER] to confirm your entry.  
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April 2004  
Programming the Thickness Gauge (cont.)  
6. The final value, the detection threshold, represents the percent  
of peak the PT878GC uses to make measurements. It will  
consider anything above the entered percentage as part of the  
signal. To change this value:  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the recommended value.  
c. Press [ENTER] to confirm your entry.  
You have finished entering values for the Programming window.  
To leave this window:  
Press the [W] arrow key to move to the Materials tab.  
Press [F2] (Cancel) to return to Operate Mode without  
confirming the changes. The PT878GC returns to Operate  
Mode.  
Press [F3] (OK) to confirm the new data and return to Operate  
Mode. The PT878GC returns to Operate Mode.  
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April 2004  
Displaying Diagnostic Parameters  
The Diagnostics option enables you to view current diagnostic  
parameters without having to open a display window in Operate  
Mode. To enter the option, scroll to the Diagnostics entry on the  
Service Menu and press [ENTER]. The screen appears similar to  
Figure 9-13 below.  
Figure 9-13: The Diagnostics Window  
Press [F2] (Cancel) or [F3] (OK) to close the window and return  
to Operate Mode.  
Note: For an explanation of diagnostic parameters, refer to  
Chapter 10, Diagnostics and Troubleshooting.  
9-20  
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April 2004  
Calibrating the Analog Output and Inputs  
The Calibration option allows you to calibrate the analog output  
and inputs. To enter the option, scroll to the Calibrate entry on the  
Service Menu and press [ENTER]. The screen appears similar to  
Figure 9-14 below.  
Calibrate/Test I/O  
Analog Input  
Analog Output  
Setpoint  
4 mA  
20 mA  
Actual 20 mA  
20  
mA  
4
4
Actual  
Reset  
Calibrate  
Cancel  
OK  
Figure 9-14: The Outputs Window  
in the Calibration Option  
Calibrating the Analog Output  
The calibration procedure consists of calibrating the analog  
output zero point (0 or 4 mA) and then calibrating the full scale  
span point (20 mA). You enter, first the setpoint, and then the  
actual value measured with a digital ammeter or voltmeter. The  
analog outputs have a resolution of ±5.0 µA. Press the [T] arrow  
key to enter the Analog Output window.  
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April 2004  
Calibrating the Analog Output (cont.)  
1. Connect a digital multimeter or ammeter to the analog output.  
2. The next prompt asks for the setpoint (4 or 20 mA). Use the  
[W ] and [X] arrow keys to move to the appropriate radio  
button and press [ENTER].  
3. The next prompt asks you to enter the actual value shown on  
the multimeter or ammeter.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the measured value.  
c. Press [ENTER] to confirm your entry.  
4. Repeat steps 2 and 3 for the other setpoint.  
5. Press the [T ] arrow key to move to the Calibrate box, and  
then press [ENTER] to calibrate the output.  
If you are unsatisfied with the calibration, you can reset the inputs  
to factory defaults. Press the [X] arrow key to move to the Reset  
box, and then press [ENTER] to undo the calibration.  
You have completed calibrating the outputs. To leave the Output  
window,  
Press the [S] key to return to the Output tab, and the [X]  
arrow key to move to the Input tab.  
Press [F2] (Cancel) to return to Operate Mode without  
confirming the changes.  
Press [F3] (OK) to confirm the new data. The PT878GC  
returns to Operate Mode.  
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Calibrating Inputs  
To open the Inputs window, press the [X] arrow key and press  
[ENTER]. The screen appears similar to Figure 9-15 below.  
Note: Calibrating the analog inputs requires use of a current  
source.  
Calibrate/Test I/O  
Analog Input  
Analog Output  
Input#  
A
Read  
Read  
4
Low  
mA  
20  
High  
mA  
Calibrate  
Reset  
Cancel  
OK  
Figure 9-15: The Inputs Window in the Calibrate Option  
1. Press the [T] arrow key to enter the window.  
2. The first prompt asks you to select the input.  
a. Press [ENTER] to open the drop-down list.  
b. Use the [T ]or [S] arrow keys to scroll to the desired  
output (A or B).  
c. Press [ENTER] to confirm your selection.  
3. The next prompt asks for the value to which you want to set  
the low input (0 or 4 mA).  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm your entry.  
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April 2004  
Calibrating Inputs (cont.)  
4. Connect the current source to the input and set it to deliver the  
value entered in the previous step.  
5. Press the [X] arrow key to move to the Read box, and then  
press [ENTER] to read the low input.  
6. The next prompt asks for the value to which you want to set  
the high input (20 mA).  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the recommended value.  
c. Press [ENTER] to confirm your entry.  
7. Connect the current source to the input and set it to deliver the  
value entered in the previous step.  
8. Press the [X] arrow key to move to the Read box, and then  
press [ENTER] to read the high input.  
9. Press the [T] key to move to the Calibrate box, and press  
[ENTER] to calibrate the inputs.  
10.At this point, you have two options:  
a. If you are unsatisfied with the calibration, you can reset the  
inputs to factory defaults. Press the [X] arrow key to move  
to the Reset box, and then press [ENTER] to undo the  
calibration.  
b. If you are satisfied with the calibration, press the [T] key  
to return to the Input# prompt, and repeat steps 2 through 8  
for the other input.  
You have completed calibrating the inputs. To leave the Inputs  
window,  
Press the [S] key to return to the Inputs tab, and the [W]  
arrow key to move to the Outputs tab.  
Press [F2] (Cancel) to return to Operate Mode without  
confirming the changes.  
Press [F3] (OK) to confirm the new data. The PT878GC  
returns to Operate Mode.  
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April 2004  
Setting up Signal Parameters  
The Signal Setup option enables you to set parameters that affect  
the transducer signal:  
Delta-T Offset  
Transmit Sample Size  
Zero Cutoff  
Velocity Averaging  
Errors Allowed  
Peak Detection Method  
Peak Thresholds  
Pulse and Code  
To enter the option, scroll to the Signal Setup entry on the Service  
Menu and press [ENTER]. The screen appears similar to Figure  
9-16 below.  
Signal Setup  
Signal Param  
Pulse/Code  
5 ns  
Meas Mode  
Delta-T Offset  
Transmit Sample Size  
Zero Cutoff  
8
0
m/s  
Velocity Averaging 10  
Errors Allowed  
8
Cancell  
OK  
Figure 9-16: The Signal Parameter Window  
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April 2004  
Setting up Signal Parameters  
1. Press the [T] arrow key to enter the window.  
2. The first prompt asks for the Delta-T offset. Delta-T is the  
difference between the upstream and downstream transit times  
of the transducers. The Delta-T offset should normally be set  
to zero.  
Note: Consult GE Panametrics before performing this step.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the recommended value.  
c. Press [ENTER] to confirm your entry.  
3. The next prompt, the transmitter sample size, is the number of  
pulses each transmitter (upstream and downstream) emits. It is  
set to 8 by default.  
Note: Consult GE Panametrics before performing this step.  
a. Press [ENTER] to open the drop-down list.  
b. Use the [T] or [S] arrow keys to scroll to the  
recommended number.  
c. Press [ENTER] to confirm your selection.  
4. The next prompt asks for the zero cutoff. Near “zero” flow,  
the PT878GC may have fluctuating readings due to small  
offsets (caused by factors such as thermal drift in the fluid).  
The zero cutoff causes velocity measurements less than the  
cutoff to be reported as zero. To set the cutoff:  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm your entry.  
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April 2004  
Setting up Signal Parameters (cont.)  
5. The next prompt asks for velocity averaging, the number of  
velocity measurements to average together to smooth out  
noise in the system.  
a. Press [ENTER] to open the drop-down list.  
b. Use the [T] or [S] arrow keys to scroll to the desired  
number.  
c. Press [ENTER] to confirm your selection.  
6. The final prompt, errors allowed, specifies the number of  
errors the meter can record before displaying an error  
message.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm your entry.  
You have finished entering data in the Signal Parameter window.  
To leave this window,  
Press the [T] key to return to the Signal Parameter tab, and  
the [X] arrow key to move to the Measurement Mode tab.  
Press [F2] (Cancel) to return to Operate Mode without  
confirming the changes.  
Press [F3] (OK) to confirm the new data and return to Operate  
Mode.  
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April 2004  
Setting up the Measurement Mode  
The PT878GC can take measurements in four different ways:  
Skan is a low resolution technique for locating the acoustic signal  
and for high velocity measurements. It is more robust in a noisy  
environment than the Measure technique.  
Measure is a more precise technique best used for low velocity  
measurements. You can choose from Skan/Measure Count (the  
default technique) or Skan/Measure Integrate (the traditional  
Skan/Measure mode). A variation, the Skan/Correlation mode, is  
used primarily for liquid flow measurement.  
Note: Do not change the measurement mode or values unless  
recommended by GE Panametrics.  
From the Signal Parameter tab, press the [X] arrow key to move  
to the Meas Mode tab. The window appears similar to Figure  
9-17 below.  
Signal Setup  
Pulse/Code  
Signal Param Meas Mode  
Measure Mode Detection Method  
Integrate  
Count  
Correlate  
Skan/Measure Setup  
Cancell  
OK  
Figure 9-17: The Measurement Mode Window  
in the Signal Setup Option  
9-28  
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April 2004  
Setting up Measurement Mode (cont.)  
The first prompt asks for the measurement mode detection  
method. Use the [W ] and [X] arrow keys to move to the  
appropriate radio button and press [ENTER].  
You must now enter the setup data covered on page 4-23, if you  
have not already done so. Pressing the [T] key takes you to  
“Skan/Measure Setup.” Press [ENTER] to open the Skan/Measure  
option and enter the parameters discussed on page 4-23.  
You have completed entering data for the Measurement Mode.  
To leave this window,  
Press the [S] key to return to the Measurement Mode tab,  
and the [W] arrow key to move to the Signal Parameter tab  
or the [X] arrow key to move to the Pulse/Code tab.  
Press [F2] (Cancel) to return to Operate Mode without  
confirming the changes.  
Press [F3] (OK) to confirm the new data and return to  
Operate Mode.  
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April 2004  
Setting Up Pulse/Code Parameters  
When you select the Skan detection method, you must also  
choose what type of signal to send to the transducers: either a  
coded signal at 1, 2, 4, 11 or Twin bits, or a specific number of  
pulses to be sent. From the Meas Mode tab, press the [X] arrow  
key to move to the Pulse/Code tab. The window appears similar  
to Figure 9-18 below.  
Signal Setup  
Pulse/Code  
Signal Param Peak Detect  
Transmit Code  
4
Use Pulses  
8
Pulses  
Signal Inversion  
On  
Off  
Cancell  
OK  
Figure 9-18: The Pulse/Code Window  
in the Signal Setup Option  
1. The first prompt asks for the number of bits in the coded  
signal.  
a. Press [ENTER] or [SEL] to open the drop-down list.  
b. Use the [T] or [S] arrow keys to scroll to the  
recommended number.  
c. Press [ENTER] to confirm your selection.  
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Setting Up Pulse/Code Parameters (cont.)  
2. The next prompt asks if you want to send a specific number of  
pulses. Press [ENTER] to select or deselect the pulse option.  
Note: If you do not select this option, pressing the [T] key  
returns the meter to the Transmit Code prompt.  
3. The next prompt asks how many pulses (from 0 to 16) you  
wish to send.  
a. Press [ENTER] to open the drop-down list.  
b. Use the [T] or [S] arrow keys to scroll to the  
recommended number.  
c. Press [ENTER] to confirm your selection.  
4. The final prompt, signal inversion, enables you to invert the  
transducer signal. Signal inversion may be necessary if your  
readings show unusual jitter, or for certain unusual  
combinations of pipe and fluid or pipe and lining. Signal  
inversion should be off, unless you have received other  
instructions. To change its status, use the [W ] and [X] arrow  
keys to move to the appropriate radio button and press  
[ENTER].  
You have completed entering data in the Signal Setup option.  
Press [F2] (Cancel) to return to Operate Mode without  
confirming the changes.  
Press [F3] (OK) to confirm the new data and return to  
Operate Mode.  
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April 2004  
Setting Error Limits  
The Error Limits option enables you to set limits for an incoming  
signal. When the signal falls outside the programmed limits, an  
error indication appears. To enter this option, scroll to the Error  
Limits entry on the Service Menu and press [ENTER]. The screen  
appears similar to Figure 9-19 below.  
Signal Error Limits  
Max  
Programming  
Min  
72  
10  
Signal  
m/s  
Velocity  
-22.56  
14  
22.56  
34  
Amplitude  
%
20  
Sound Speed (±)  
Acceleration  
4.572 m/s  
Cancell  
OK  
Figure 9-19: The Signal Error Limits Option  
1. The first prompt asks for the minimum and maximum limits  
for the transducer signal received by the PT878GC. The  
default values are 10 for the minimum and 72 for the  
maximum. The E1: LOW SIGNAL error message appears if  
the signal strength falls below the limit programmed here.  
To enter the minimum signal:  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired value.  
c. Press [ENTER] to confirm your entry.  
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Setting Error Limits (cont.)  
d. Press the [X] arrow key to move to the maximum signal  
box, and repeat steps a, b and c.  
e. Press the [W] arrow key to return to the minimum signal  
box, and the [T] key to move to the next limit.  
2. The next prompt calls for the low and high velocity limits. The  
E3: VELOCITY RANGE error message appears if the  
velocity falls outside these limits. Repeat the steps in Step 1  
on the previous page to enter the desired limits.  
3. The third prompt calls for the low and high limits for the  
amplitude discriminator. The discriminator measures the size  
of the transducer signal sent from the PT878GC. If the signal  
falls outside these limits, the E5: AMPLITUDE error message  
appears. Repeat the steps in Step 1 on the previous page to  
enter the desired limits.  
4. The fourth prompt asks for the acceptable limits for the sound  
speed, based on conditions in your particular system. The E2:  
SOUND SPEED error message appears if the fluid sound  
speed exceeds that entered in the Pipe option of the Program  
menu by more than this percentage. The default value is 20%  
of the nominal soundspeed.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired percentage.  
c. Press [ENTER] to confirm your entry.  
5. The final prompt asks for the acceleration limit for detecting  
cycle skipping. The E6: CYCLE SKIP/ACCELERATION  
message appears if the velocity changes by more than this  
limit from one reading to the next.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired speed.  
c. Press [ENTER] to confirm your entry.  
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April 2004  
Setting Error Limits (cont.)  
Note: For the velocity and acceleration boxes, the F1 softkey  
toggles between English and metric measurements. Thus,  
the key will always display the opposite measurement  
from that which is currently active. Press [F1] to display  
the measurement in the alternate format.  
You have completed entering signal error limits.  
Press [F2] (Cancel) to return to Operate Mode without  
confirming the error limits, or  
Press [F3] (OK) to confirm the new limits and return to  
Operate Mode.  
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The Test Option  
Within the Service Menu, the Test option includes seven tests to  
ensure that the PT878GC is performing properly: Test Screen,  
Test Keys, Watchdog Test, Impulse Response, Wave Snapshot,  
Simulate and Battery Test.To enter this option, scroll to the Test  
entry on the Service Menu and press [ENTER]. The screen  
appears similar to Figure 9-20 below.  
Site Program Meter Logging Service  
Velocity, ft/s  
Reports
Calibrate  
Test  
Diagnostics  
Units0.00  
Signal Setup  
Error Limits  
Test  
X
Test Screen  
Delta-T, ns  
Test Keys  
Watchdog Test  
Impulse Response  
0.10  
Wave Snapshot  
Simulate  
Battery Test  
E0: No Errors  
Figure 9-20: The Test Option in the Service Menu  
Scroll to the desired entry in the option menu and press [ENTER].  
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Testing the Screen  
To test the proper functioning of the PT878GC screen, scroll to  
the Test Screen option in the Test Menu and press [ENTER]. The  
screen then shows the message, “Press Any Key To Continue.”  
Once you press a key, a screen with a checkerboard pattern  
appears, as shown in Figure 9-21 below.  
Figure 9-21: A Functioning Test Screen  
Pressing a key two more times should result in two more  
checkerboard patterns, followed by a series of dark and light  
screens. Pressing the key through this sequence should return the  
PT878GC to Operate Mode. If the test does not proceed  
according to this sequence, please consult GE Panametrics.  
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Testing the Keys  
The Test Keys option checks the functioning of the various keys  
on the keypad. To start the test, scroll to the Test Keys option on  
the Test Menu and press [ENTER]. The screen appears similar to  
Figure 9-22 below. Press any key on the keypad, and a window  
representing that key should darken.  
Figure 9-22: The Test Keys Window  
Pressing the [F3] key returns the meter to the Operate Mode. If  
any key does not appear on the screen or does not darken when  
pressed, contact GE Panametrics.  
Note: The power key does not appear in this test.  
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April 2004  
Testing the Watchdog Timer Circuit  
The PT878GC includes a watchdog timer circuit. If a software  
error causes the meter to stop responding, this circuit  
automatically resets the meter. A properly functioning PT878GC  
restarts if you run the Watchdog Test.  
To start the Watchdog Test, scroll to the Watchdog Test option in  
the Test Menu and press [ENTER]. The screen appears similar to  
Figure 9-23 below.  
Site Program Meter Logging Service  
Watchdog Test
** WARNING **  
This test should automatically  
t  
restart your meter!  
n  
Press ‘Yes’ to start the test.  
Press ‘No’ to cancel the test.  
2  
Yes  
No  
Figure 9-23: The Watchdog Test Screen  
Press [F2] (No) to cancel the test and return to the Menu screen,  
or press [F3] (Yes) to start the test. The PT878GC should go  
blank for a few seconds, and then restart. If it does not follow this  
sequence, consult GE Panametrics.  
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April 2004  
Setting Impulse Response  
The Impulse Response option enables you to force the meter to  
transmit in one direction only, without changing the AGC setting.  
You can then diagnose problems with transducer, pipe, or fluid  
configurations. To enter the option, scroll down to the Impulse  
Response entry in the Service Menu and press [ENTER]. The  
screen appears similar to Figure 9-24 below.  
Impulse Response  
Direction  
Upstream  
20  
Percent Gain  
%
Stopped.  
.
Stop  
Exit  
Transmit  
Figure 9-24: The Impulse Response Option  
1. The first prompt asks in which direction you wish the meter to  
transmit, upstream or downstream.  
a. Press [ENTER] to open the drop-down list.  
b. Use the [T] or [S] arrow keys to scroll to the desired  
direction.  
c. Press [ENTER] to confirm your selection.  
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April 2004  
Setting Impulse Response (cont.)  
2. The second prompt asks for the percent of gain.  
a. Press [ENTER] to open the text box.  
b. Use the numeric keys to enter the desired percentage.  
c. Press [ENTER] to confirm your entry.  
You have completed entering data for the Impulse Response  
option.  
Press [F1] to start transmitting in the chosen direction.  
Press [F2] to stop transmitting.  
Press [F3] to leave the option and return to Operate Mode.  
Taking Wave Samples for Diagnosis  
The Wave Snapshot option allows you to capture receive signals  
to a file that you can send to a PC for diagnostic purposes. To use  
this option, scroll down to the Wave Snapshot entry in the  
Service Menu and press [ENTER]. The PT878GC then captures  
three pairs of upstream and downstream raw signals to a file  
named Wave01.met. (If you repeat the captures, the successive  
files will be named Wave02.met, Wave03.met, etc.) You can then  
transfer the files over the IR port to a PC for analysis by a service  
engineer.  
Note: Refer to page 6-16 for information on transferring a file  
to a PC.  
Applying a Stored Signal for Diagnosis  
The Simulate option places the PT878GC in a mode in which it  
uses a stored signal (instead of the live signal from the  
transducers) to make flow calculations for diagnostic purposes.  
On the PC, you must rename a Wavexx.met file as Wave.met and  
send it back to the PT878GC over the IR link. Then, on the  
PT878GC, scroll down to the Simulate entry in the Service Menu  
and press [ENTER]. The PT878GC then applies the simulated  
signal.  
Note: Refer to page 6-17 for information on transferring a file  
from a PC to the PT878GC.  
9-40  
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April 2004  
Testing the Battery  
The Battery Test option provides additional battery information  
for service troubleshooting. To enter the option, scroll down to  
the Battery Test entry in the Service Menu and press [ENTER].  
The screen appears similar to Figure 9-25 below.  
Service Battery Form  
Status: Fast Charge  
Run Time  
250 Minutes  
Batt Voltage 5.78 Volts  
Fast Charge 3 Min  
Backup Battery: OK Batt temp 27.7 °C  
Part Number:  
1.8Ahr NiCd (200-058)  
Condition Battery  
Cancell  
OK  
Figure 9-25: The Battery Test Option  
The screen displays the current status (Fast Charge, On Charge,  
Discharging, or On Battery), the time remaining for the  
PT878GC to run on the battery, the time for the Fast Charge, and  
the current condition of the backup battery.  
1. If you wish to open the Part Number window, press [ENTER].  
You can choose from a 1.8 Ahr NiCd battery (part number  
200-058) or a 3.0 Ahr NiMH battery (part number 200-081).  
Scroll to the battery type you have installed and press  
[ENTER].  
2. To condition the batteries, press the [ENTER] key. The  
“Condition Battery” window should now read “Stop.” The  
status line should change to “Discharging.” (Updating the  
status could take up to 30 seconds.)  
3. To stop the discharge cycle, press the [ENTER] key and the  
“Condition Battery” window reappears. The status now  
changes to “On Charger.”  
4. Press [F3], OK, to return to Operate Mode.  
Servicing the PT878GC  
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April 2004  
Resetting to Factory Default Parameters  
For various reasons, you might wish to return the PT878GC to its  
original settings. The Factory Defaults option enables you to  
return the meter to its preprogrammed default settings. To enter  
the option, scroll down to the Factory Defaults entry in the  
Service Menu and press [ENTER]. The screen will appear similar  
to Figure 9-26 below.  
IMPORTANT: All sites and logs will be lost if you use the  
Factory Defaults option. Be sure to transfer or  
print all sites and logs before resetting!  
Factory Defaults  
*** WARNING ***  
You will LOSE all changes by  
pressing OK.  
Choose CANCEL to exit or OK to  
proceed.  
Cancel  
Figure 9-26: The Factory Defaults Option  
1. You have two options:  
OK  
Press [F2] (Cancel) to return to Operate Mode without  
changing the current settings.  
Press [F3] (OK) to confirm that you wish to restore the  
factory default settings.  
2. The program asks for confirmation: “Are you SURE?” Repeat  
the procedure shown in step 1 above.  
The PT878GC replaces the default site file and the global meter  
settings with the factory default settings.  
9-42  
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April 2004  
Updating PT878GC Software  
By using a Windows-based PC with an infrared adapter,  
PT878GC users can update the meter’s operating software  
without the need to change the hardware. This software can  
include the bootloader, FPGA software (timing software for  
transit-time), instrument software, the meter string file and the  
Help string file. The updating procedure involves three steps:  
1. Setting up the PT878GC in Flash Update mode.  
2. Selecting the loading interface.  
3. Loading the new software from the PC into the PT878GC.  
Caution!  
To guard against mishap, you should print out,  
download or otherwise record all logs, settings and  
other data you wish to save.  
IMPORTANT: When uploading new software, the PT878GC  
uses a “bootloader” program. Be sure that the  
software you are installing is compatible with the  
installed bootloader version, shown in the  
“About” option discussed on . If you need to  
replace both programs, install the new  
bootloader first, before any other software.  
With the current bootloader software, two interfaces are available  
for sending software to the PT878GC:  
IrOBEX, a recently introduced Microsoft infrared standard  
which allows more straightforward use and faster file transfers,  
while tolerating IR interruptions better.  
IrCOMM, an infrared standard supported by certain Microsoft  
operating systems.  
GE Panametrics recommends updating software via the IrOBEX  
standard; however, the IrCOMM standard is available for users  
who have problems with IrOBEX. This section covers procedures  
for both standards.  
Servicing the PT878GC  
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April 2004  
Updating Software Via IrOBEX  
To begin updating software via IrOBEX, scroll down to the Flash  
Update entry in the Service Menu and press [ENTER]. The screen  
appears similar to Figure 9-27 below.  
Update Flash  
--WARNING--  
This will erase the  
instrumentation coding.  
Choose ‘Cancel’ to exit or ‘OK’  
to continue.  
Cancel  
OK  
Figure 9-27: The Flash Update Window  
Press [F2] (Cancel) to return to Operate Mode without  
erasing the program.  
Press [F3] (OK) to confirm that you wish to erase the  
program.  
4. The meter asks for confirmation. Repeat the options shown in  
Step 1 above. After the PT878GC reboots, the screen appears  
similar to Figure 9-28 below.  
GE Panametrics PCI Loader v3.0 2/26/04  
[HW Rev3+]  
Backup Battery: OK  
Firmware CRC: Valid  
Reload Flash via Infrared (Yes/No)?  
IrOBEX  
No  
IrCOMM  
Figure 9-28: Flash Reloading Window  
9-44  
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April 2004  
Updating Software Via IrOBEX (cont.)  
5. The meter now asks if you wish to reload the flash memory  
via the infrared communications port.  
Press [F1] (Yes) to begin reloading via OBEX, or  
Press [F2] (No) to stop the reloading procedure.  
Be sure the infrared sensor on the meter has a clear path to the  
infrared adapter on the PC. Now return to the PC.  
6. You now have two options:  
In Windows Explorer, browse to the file you wish to send.  
Select and right-click on it. Select Send To Infrared  
Recipient or Nearby Computer (or QuickBeam if  
QuickBeam has been installed).  
Open the Infrared Transfer Application (My  
Computer\Infrared Recipient), click on Send Files, and  
select the files you wish to send.  
In either case, a window displays the status of the file upload.  
Servicing the PT878GC  
9-45  
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April 2004  
Updating Software Via IrCOMM  
Note: While Windows 95/98/98SE and NT (with QuickBeam)  
support IrCOMM, Windows 2000 and XP do not. Refer to  
Appendix B.  
Before you install new coding, you must be sure that the PC has  
the correct protocols to transmit the software to the meter.  
Setting up the PC  
Note: The use of Hyperterminal is shown here as an example. If  
you are using a different communications software, see its  
manual for detailed instructions.  
1. From the Start Menu, click Programs/Accessories/  
Hyperterminal to open the Hyperterminal window.  
2. If the call is not connected, click on Connect from the Call  
menu in Hyperterminal.  
3. From the File menu, click Properties. Be sure the New  
Connection Properties window is set to your virtual infrared  
port.  
Note: You can determine which virtual port your infrared is  
using by opening Infrared Monitor in the Control Panel  
and clicking on the Options tab. It displays the message,  
“Providing Application Support on:” and then lists the  
virtual infrared port, as shown in Figure 9-29 on the next  
page.  
9-46  
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April 2004  
Setting up the PC (cont.)  
Figure 9-29: Port Settings for COMM 4  
Installing New Software  
To begin the loading procedure, scroll down to the Flash Update  
entry in the Service Menu and press [ENTER]. The screen  
appears similar to Figure 9-30 below.  
Update Flash  
--WARNING--  
This will erase the  
instrumentation coding.  
Choose ‘Cancel’ to exit or ‘OK’  
to continue.  
Cancel  
OK  
Figure 9-30: The Flash Update Option  
Servicing the PT878GC  
9-47  
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April 2004  
Installing New Software (cont.)  
1. As shown in Figure 9-30 on the previous page, the Flash  
Update option erases all instrument coding.  
Press [F2] (Cancel) to return to Operate Mode without  
erasing the program.  
Press [F3] (OK) to confirm that you wish to erase the  
program.  
2. The meter asks for confirmation. Repeat the options shown in  
Step 1 above. The screen on both the PC and the PT878GC  
now appears similar to Figure 9-31 below.  
GE Panametrics PCI Loader v3.0 2/26/04  
[HW Rev3+]  
Backup Battery: OK  
Firmware CRC: Valid  
Reload Flash via Infrared (Yes/No)?  
IrOBEX  
No  
IrCOMM  
Figure 9-31: Flash Reloading Window  
3. The meter now asks if you wish to reload the flash memory  
via the infrared communications port.  
Press [F3] (Yes) (or C on the PC keyboard) to begin  
reloading via IrCOMM, or  
Press [F2] (No) (or ESC on the keyboard) to stop the  
reloading procedure.  
4. Be sure the infrared sensor on the meter has a clear path to the  
infrared adapter on the PC, and return to the PC  
Hyperterminal program.  
9-48  
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April 2004  
Installing New Software (cont.)  
1. In the Hyperterminal window, pull down the Transfer menu  
and click Send File. A window opens similar to Figure 9-32  
below.  
Figure 9-32: The Send File Window in the Transfer  
Menu  
2. Click on the replacement software (designated by a .cod  
extension) from the folder where it has been stored.  
3. From the Protocol drop-down menu, select Xmodem.  
4. Click Send. For a successful transfer, the PC window appears  
similar to Figure 9-33 below, while the PT878GC screen  
displays the program ID, size, load address and a count of  
blocks being loaded.  
Figure 9-33: The File Transmission Window  
Servicing the PT878GC  
9-49  
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April 2004  
Chapter 10  
Diagnostics and Troubleshooting  
The TransPort PT878GC is a reliable instrument that is easy to  
maintain. It will provide accurate flow measurement readings as  
long as it is operated as described in this manual. If problems do  
arise with the electronics, transducers or the flowcell, the  
TransPort displays an error message specifying the possible  
problem. The TransPort also has a set of diagnostic parameters to  
help you find and remedy the problem.  
In general, troubleshooting may be necessary if the TransPort  
displays an error message, the flow readings are erratic, or you  
have other reasons to doubt the accuracy of readings (for  
example, readings do not agree with other flow measuring  
devices connected to the same process).  
This section describes error messages, diagnostic parameters, and  
shows you how to isolate problems to one of the following areas:  
Electronics, including programmed values  
Flowcell, which includes the pipe and fluid  
Transducers and cables.  
Diagnosis and Troubleshooting  
10-1  
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April 2004  
Error Code Messages  
Error Code messages appear on the screen while you are  
displaying measurements. When logs appear in graph form,  
errors are indicated by a vertical gray bar at the point of error.  
When they appear in a spreadsheet format, errors are indicated by  
their number in the last row, called “Error.”The Error Code  
messages are only general descriptions of the possible problems.  
Use Table 10-1 on page 10-3 to isolate and remedy the problem.  
If you are unable to remedy the problem, contact GE  
Panametrics.  
Note: We suggest that, in order to isolate the indicated problem  
more easily, you obtain a test flowcell. Contact GE  
Panametrics for details.  
10-2  
Diagnosis and Troubleshooting  
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April 2004  
Table 10-1: Error Messages  
Possible  
Error  
Message  
Problem  
Cause  
Action  
No error.  
Displays briefly  
after the dis-  
None required. Mea-  
surement is valid.  
E0  
play of another  
error message  
Low Signal -  
Poor ultra-  
sonic signal  
strength.  
Broken cable.  
Flowcell prob-  
lem. Transducer Problems on page 10-  
problem. Elec-  
tronic failure.  
Check transducer  
cable. See Flowcell  
E1  
9 and Transducer  
Problems on page 10-  
11. Check program-  
ming and transducer  
spacing. Contact the  
factory if problem  
persists.  
Sound Speed  
Error (Sound  
speed is pro-  
grammed  
Poor flow con-  
ditions.  
Incorrect pro-  
gramming. Bad  
Check sound speed  
against nominal sound  
speed. See Flowcell  
Problems on page 10-  
E2  
using the Pro- transducer spac- 9 and Transducer  
gram Menu  
Pipe option.  
as described  
in Chapter 4.) the pro-  
grammed  
ing. Measure-  
ment is very  
different from  
Problems on page 10-  
11. Check program-  
ming and transducer  
spacing.  
sound speed.  
Diagnosis and Troubleshooting  
10-3  
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April 2004  
Table 10-1: Error Messages (Continued)  
Error  
Message  
Possible  
Cause  
Problem  
Action  
Velocity  
Range -  
Velocity  
exceeds pro-  
grammed  
limits.  
Programming  
error, poor flow  
conditions, or  
bad transducer  
spacing.  
Make sure the maxi-  
mum velocity range  
is within the range  
listed in Table 3-1 on  
page 3-4 for the pipe  
size and pressure.  
Check programming  
and transducer spac-  
ing. If programmed  
value is outside of  
limit, change the lim-  
its as described in  
Chapter 9 on page 9-  
32. See Flowcell  
E3  
(Velocity  
limit is pro-  
grammed  
using the Ser-  
vice Menu  
Error Limits  
option as  
described in  
Chapter 9.)  
Problems on page 10-  
9 and Transducer  
Problems on page 10-  
11.  
Signal  
Quality  
If too high -  
Check for source of  
electrical interfer-  
ence. Check electron-  
ics with a test  
E4  
electronic fail-  
ure. If too low -  
flowcell, elec-  
trical problem.  
flowcell.Check to see  
if the velocity is above  
the maximum value.  
Check to see if the  
pressure is above the  
minimum required  
pressure for the pipe  
OD/WT. If unit still  
fails to operate, con-  
tact the factory  
Amplitude  
Error  
Excessive parti- See Flowcell Prob-  
E5  
cles or liquid  
lems on page 10-9.  
present in fluid.  
A lot of second  
phase present  
10-4  
Diagnosis and Troubleshooting  
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April 2004  
Table 10-1: Error Messages (Continued)  
Error  
Message  
Possible  
Cause  
Problem  
Action  
Cycle skip,  
Acceleration  
Poor flow con-  
ditions or bad  
Check transducer  
spacing as pro-  
E6  
transducer spac- grammed and as set  
ing.  
on pipe.See Flowcell  
Problems on page 10-  
9 and Transducer  
Problems on page 10-  
11.  
Analog Out  
Error  
Under current  
output.  
Check that output load  
is within specification  
<550 ohm.  
E7  
High Signal  
Entry of  
Check values in  
Transducer and Pipe  
submenus. Remove  
preamp.  
E16  
improper value  
in Transducer  
or Pipe sub-  
menus.  
Equation  
Limit  
(Steam equa-  
tions only)  
Process temper- range of 139.9685 kPa  
ature and/or  
pressure are  
outside valid  
limits of Steam  
Equations for  
mass flow.  
Adjust the pressure  
reading to within the  
E17  
E18  
to 2242.9435 kPa, or  
the temperature read-  
ing to within the range  
of 373.1500K to  
810.9278K.  
Supersatu-  
rated  
(Steam equa-  
tions only)  
Raise the system tem-  
perature or lower the  
Process temper- system pressure until  
ature is below  
the saturation  
temperature of  
steam for the  
process pres-  
sure.  
all the water vapor-  
izes.  
Diagnosis and Troubleshooting  
10-5  
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April 2004  
Displaying Diagnostic Parameters  
As part of its measurement menu, the PT878GC offers a list of  
diagnostic parameters to aid in troubleshooting in the event of  
flowcell, transducer, or electrical problems. You can select any  
diagnostic parameter for display as a measurement as discussed  
in Chapter 6 on pages 6-7 and 6-8. Table 10-2 below shows all  
the available diagnostic parameters and ranges.  
Table 10-2: Diagnostic Parameters  
Diagnostic  
Parameter  
Displays  
Good  
Bad  
T  
Displays Delta T, or the differ- N/A  
ence between the upstream  
and downstream transit times.  
Continuous  
large fluctu-  
ations of 1  
micro sec-  
ond or  
more.  
Amplitude Up Displays the value for the  
amplitude discriminator of the  
upstream transducer.  
20-28  
<20 or > 28.  
Amplitude  
Down  
Displays the value for the  
amplitude discriminator of the  
downstream transducer.  
20-28  
fluctua-  
tions  
< 20 or > 28  
fluctuations  
T Up  
Displays the upstream transit  
time of the ultrasonic signal in  
micro seconds.  
N/A  
N/A  
N/A  
T Down  
Displays the downstream tran- N/A  
sit time of the ultrasonic signal  
in micro seconds.  
Gain/Up  
Gain/Dn  
Displays upstream gain in dB. N/A  
N/A  
N/A  
Displays downstream gain in  
dB.  
N/A  
N.A.  
N.A.  
CNTup  
CNTdn  
Displays the AGC DAC count  
for upstream gain setting.  
N.A.  
N.A.  
Displays the AGC DAC count  
for downstream gain setting.  
Soundspeed  
(m/s or f/s)  
Displays the measured sound  
speed of the fluid.  
Check the sound speed  
of fluid in Sound Speeds  
and Pipe Size Data.  
10-6  
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April 2004  
Table 10-2: Diagnostic Parameters (Continued)  
Diagnostic  
Parameter  
Displays  
Good  
Bad  
P#up  
Displays signal peaks for the  
upstream transducer.  
100-  
900  
<100, >900  
P#dn  
Displays signal peaks for the  
downstream transducer.  
100-  
900  
<100, >900  
N/A  
Reynolds #  
K(RE)  
Displays the Reynolds Num-  
ber.  
N/A  
Displays the K Factor, based  
on the Reynolds Number.  
N/A  
N/A  
Raw Up  
Displays raw upstream signal.  
N/A  
N/A  
N/A  
N/A  
Demod Up  
Displays demodulated  
upstream signal.  
Skan Corr Up Displays skan correlation  
upstream signal.  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
Raw Down  
Displays raw downstream  
signal.  
Demod Down Displays demodulated  
downstream signal.  
Skan Corr  
Down  
Displays skan correlation  
downstream signal.  
Xmit Corr Up Displays raw upstream signal  
correlated with transmit  
signal.  
Xmit Corr Dn Displays raw downstream sig- N/A  
N/A  
N/A  
nal correlated with transmit  
signal.  
Cross Corr  
Displays transmit upstream  
signal correlated with transmit  
downstream signal.  
N/A  
Signal up  
Signal dn  
Displays the signal strength  
for the upstream transducer.  
50-80  
50-80  
<50  
<50  
Displays the signal strength  
for the downstream trans-  
ducer.  
Qup  
Displays the signal quality for  
the upstream transducer.  
±300 or  
higher  
between  
±100  
Qdown  
Displays the signal quality for  
the downstream transducer.  
±300 or  
higher  
between  
±100  
Diagnosis and Troubleshooting  
10-7  
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April 2004  
Table 10-2: Diagnostic Parameters (Continued)  
Diagnostic  
Parameter  
Displays  
Good  
Bad  
Norm Factor  
Displays the normalization  
factor.  
0.85 -  
1.0  
<0.85  
Threshold Up Displays the Percent of Peak  
for the upstream transducer.  
N/A  
N/A  
N/A  
N/A  
Set to -40 by default.  
Threshold Dn Displays the Percent of Peak  
for the downstream trans-  
ducer. Set to -40 by default.  
SNRup  
SNRdn  
Displays the signal/noise ratio  
for the upstream transducer.  
N/A  
N/A  
N/A  
N/A  
Displays the signal/noise ratio  
for the downstream trans-  
ducer.  
Voltage  
Displays remaining battery  
voltage.  
5.75-  
7.5  
<5.25  
N/A  
Time  
Remaining  
Displays estimated battery  
time remaining.  
N/A  
10-8  
Diagnosis and Troubleshooting  
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Flowcell Problems  
Flowcell problems fall into two categories: gas problems and pipe  
problems. Read the following sections carefully to determine if  
such problems exist.  
Gas Problems  
Most gas-related problems can be solved by proper design of the  
flowmeter installation and the proper choice of transducer  
frequency. Contact GE Panametrics if you cannot solve a gas-  
related problem.  
If the physical installation of the system meets the recommended  
specifications, it is possible that the gas itself may be preventing  
accurate flow rate measurements. The gas being measured must  
meet the following requirements:  
1. THE GAS MUST BE HOMOGENOUS, SINGLE-PHASE  
AND RELATIVELY CLEAN. Although a low level of  
entrained particles may have little effect on the operation of  
the TransPort, excessive amounts of solid or liquid particles  
will absorb or disperse the ultrasound signals. This  
interference with the ultrasound transmissions through the gas  
will cause inaccurate flow rate measurements. In addition,  
temperature gradients in the gas flow may result in erratic or  
inaccurate flow rate readings.  
2. THE GAS MUST NOT EXCESSIVELY ATTENUATE  
ULTRASOUND SIGNALS. Some gases (i.e., high-purity  
carbon dioxide, hydrogen, helium, etc.) readily absorb  
ultrasound energy. In these cases an “E1” will appear on the  
screen to indicate that the ultrasonic signal is insufficient for  
reliable measurements.  
Diagnosis and Troubleshooting  
10-9  
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April 2004  
Fluid Problems (cont.)  
3. THE GAS SOUND SPEED MUST NOT VARY  
EXCESSIVELY. The TransPort will tolerate relatively large,  
changes in gas sound speed due to changes in gas composition  
and temperature. However, such changes must occur slowly.  
Rapid fluctuations in the gas sound speed, to a value that is  
considerably different from that programmed into the  
PT878GC, will result in erratic or inaccurate flow rate  
readings. Refer to Chapter 4, Programming Site Data, pages  
4-13 and 4-14.  
Pipe Problems  
Improper pipe conditions and/or flowcell installation can cause  
problems with measurement of the gas flow. Contact GE  
Panametrics if you cannot solve pipe-related problems. By far,  
the most common pipe problems are the following  
1. THE COLLECTION OF MATERIAL AT THE  
TRANSDUCER LOCATION(S). Accumulated debris at the  
transducer locations(s) will interfere with transmission of the  
ultrasound signals. As a result, accurate flow rate  
measurements are not possible. Realignment of the flowcell or  
transducers often cures such problems. Refer to Chapter 3 for  
proper transducer installation.  
2. INACCURATE PIPE MEASUREMENTS. The accuracy of  
the flow rate measurements is no better than the accuracy of  
the programmed pipe dimensions. For a flowcell supplied by  
GE Panametrics, the correct data will be included in the  
documentation. For other flowcells, measure the pipe wall  
thickness and diameter with the same accuracy desired in the  
flow rate readings. Also, check the pipe for dents, eccentricity,  
weld deformity, straightness and other factors that may cause  
inaccurate readings. Refer to Chapter 4, Programming Site  
Data, pages 4-7 to 4-10, for instructions on programming the  
pipe data.  
10-10  
Diagnosis and Troubleshooting  
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April 2004  
Transducer Problems  
Ultrasonic transducers are rugged, reliable devices. However,  
they are subject to physical damage from mishandling and  
chemical attack. The most common transducer problems are  
listed below.  
1. LEAKS: Leaks may occur around the transducer and/or the  
flowcell fittings. Repair such leaks immediately. If the leaking  
gas is corrosive, carefully check the transducer and cables for  
damage, after the leak has been repaired.  
2. CORROSION DAMAGE: If the transducer material was not  
properly chosen for the intended application, the transducers  
may suffer corrosion damage. The damage usually occurs  
either at the electrical connector or on the transducer surface.  
If corrosion is suspected, remove the transducer from the  
flowcell and carefully inspect the electrical connector and the  
transducer surface for roughness and/or pitting. Any  
transducer damaged in this manner must be replaced. Contact  
GE Panametrics for information on transducers in materials  
suitable for the application.  
3. INTERNAL DAMAGE: An ultrasonic transducer consists of  
a ceramic crystal bonded to the transducer case. The bond  
between the crystal and the case, or the crystal itself, may be  
damaged by extreme mechanical shock and/or temperature  
extremes. Also, the internal wiring can be corroded or shorted  
if contaminants enter the transducer housing.  
4. PHYSICAL DAMAGE: Transducers may be physically  
damaged by dropping them onto a hard surface or striking  
them against another object. The transducer connector is the  
most fragile part and is the one most subject to damage. Minor  
damage may be repaired by carefully bending the connector  
back into shape. If the connector cannot be repaired, the  
transducers must be replaced.  
Note: Transducers must be replaced in pairs. Refer to Chapter  
4, Programming Site Data, to program the replacement  
transducer data into the meter.  
Contact GE Panametrics if you cannot solve a transducer-related  
problem.  
Diagnosis and Troubleshooting  
10-11  
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April 2004  
Chapter 11  
Specifications  
This section contains specifications for the following:  
Operations and Performance  
Electronics  
Clamp-on Transducers  
Thickness Gauge Option  
Additional Options  
Specifications  
11-1  
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April 2004  
Operation and Performance  
Fluid Types  
Acoustically conductive gases with minimum density  
requirements. See Table 3-1 on page 3-4.  
Pipe Sizes  
4 to 24 in. (101.6 to 609.6 mm) and larger. (Consult GE  
Panametrics.)  
Pipe Wall Thickness  
See Table 3-1 on page 3-4.  
Pipe Materials  
All unlined metals and plastics; no lined pipes.  
Clamp-On Flow Accuracy (Velocity)  
For pipes 6 in. (150 mm) and smaller: ±2% to 5% of reading  
typical  
For pipes over 6 in. (150 mm): ±1% to 2% of reading typical  
Note: Accuracy depends on pipe size and whether measurement  
is one-path or two-path. Accuracy to ±0.5% of reading  
maybeachievablewithprocesscalibration.  
Repeatability  
± 0.2 to 0.5% of reading  
Range (Bidirectional)  
See Table 3-1 on page 3-4.  
Rangeability (Overall)  
150:1  
Note: Specifications assume a fully developed flow profile  
(typically 20 diameters upstream/10 diameters  
downstream straight run) and flow velocity greater than  
6 ft/s (1.83 m/s).  
11-2  
Specifications  
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April 2004  
Pressure Requirements, Air  
See Table 3-1 on page 3-4.  
Pressure Requirements, Other Gases  
Dependent upon gas composition, and pipe size and material.  
Consult GE Panametrics.  
Measurement Parameters  
Standard and actual volumetric flow, flow velocity, mass flow for  
steam.  
Specifications  
11-3  
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April 2004  
Electronics  
Flow Measurement  
Correlation Transit-Time mode  
Enclosures  
Submersible IP67  
Dimensions  
Weight: 3 lb (1.36 kg)  
Size: (h x w x d) 9.4 x 5.5 x 1.5 in. (238 x 138 x 38 mm)  
Display  
240- x 200-pixel backlit LCD graphic display  
Keypad  
25-key rubberized tactile membrane keypad  
Internal Battery  
Rechargeable battery: 8 hours of continuous operation  
Battery Charger Input  
100 to 250 VAC, 50/60 Hz, 0.38 A  
Memory  
FLASH memory; field upgradable  
Operating Temperature  
–20° to 55°C (–4° to 131°F)  
Storage Temperature  
–40° to 70°C (–40° to 158°F)  
Note: To ensure maximum battery life, storage temperature  
exceeding 35°C (95°F) is not recommended for more than  
one month.  
11-4  
Specifications  
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April 2004  
Standard Inputs/Outputs  
One 0/4- to 20-mA current output  
One user-selectable pulse (solid state, 5-V maximum) or  
frequency (5-V square wave; 100 to 10,000 Hz)  
Two 4- to 20-mA analog inputs with switchable power supply  
for loop-powered temperature transmitters  
Digital Interfaces  
Infrared communication port for printer or PC interface  
Site Parameter Programming  
Menu driven operator interface using keypad and "soft"  
functions keys  
On-line help functions including pipe tables  
Storage for saving site parameters  
Data Logging  
Memory capacity to log over 100,000 flow data points  
Keypad programmable for log units, update times, start and  
stop time  
Display Functions  
Graphic display shows flow in numerical or graphic format  
Displays logged data  
Extensive diagnostic parameters  
European Compliance  
Battery-powered system complies with EMC Directive 89/336/  
EEC, and transducers comply with PED 97/23/EC for DN<25.  
Specifications  
11-5  
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April 2004  
Clamp-On Ultrasonic Flow Transducers  
Temperature Range(s)  
Standard: –40° to 130°C (–40° to 266°F)  
Optional (overall range): –40° to 230°C (–40° to 446°F)  
Transducer Materials  
Stainless steel and plastic  
Fixture Materials  
Anodized aluminum blocks with stainless steel rod, chain or strap  
Mountings  
3/4 to 1.25 in. (76 to 42.2 mm) pipe: CFG-V1  
1.25 to 4 in. (32 to 102 mm) pipe: CFG-V4  
4 to 8 in. (102 to 203 mm) pipe: CFG-V8  
8 to 12 in. (203 to 305 mm) pipe: CFG-V12  
12 to 24 in. (305 to 609.6 mm) pipe: CFG-PI  
Mounting Couplant  
CPL-16  
Area Classifications  
Standard: General purpose  
Optional: Weatherproof NEMA 4, IP65  
Optional: Explosionproof Class I, Div 1, Groups C,D  
Optional: Flameproof e II 2 G EEx md IIC T6–T3  
(certification pending)  
Note: PT878GC electronics are designed for general purpose  
areas.  
11-6  
Specifications  
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April 2004  
Transducer Cables  
Standard: One pair of LEMO® coaxial transducer connectors  
with 25-ft (8-m) cables  
Optional: 500-ft (152-m) extension cables available for most  
transducers  
Specifications  
11-7  
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April 2004  
Thickness Gauge Option  
Transducer  
GE Panametrics dual element transducer  
Pipe Thickness Range  
0.05 to 3 in. (1.3 to 76.2 mm)  
Pipe Materials  
Most standard metal and plastic pipe materials  
Accuracy  
±1% typical or ±0.002 in. (±0.05 mm)  
Thermal Exposure  
Continuous operation to 37°C (100°F); Intermittent operation to  
260°C (500°F) for 10 sec followed by 2 min air cooling  
Additional Options  
PC Communication  
The PT878GC communicates with a PC through the infrared  
interface and Windows® operating systems. Consult the manual  
for details on sites, logs and other operations with a PC.  
RS232-to-Infrared  
IR adapter plugs into any available serial port to give desktop PCs  
infrared capability.  
Printer  
Infrared, portable, thermal printer with rechargeable battery  
and 120- to 240-VAC power supply/recharger  
13 oz (370 g); 6.3 x 6.5 x 2.3 in. (160 x 164.2 x 59 mm);  
print width 4 in. (104 mm).  
11-8  
Specifications  
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April 2004  
Appendix A  
Menu Maps  
Menu  
Meter  
Service  
Program  
Logging  
Site  
See Figure See Figure  
See  
Figure  
A-8  
See  
Figure A-2  
See  
Figures  
A-3  
A-9 A-10  
to A-7  
Figure A-1: The Main Menu  
Menu Maps  
A-1  
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April 2004  
Menu  
Site  
Fkeys  
Clear  
Manager  
Save  
1 View 2 Views 3 Views 4 Views  
Clear Clear  
F1 F2 F3  
F2  
F3  
F1  
Menu Item  
Site  
File  
Sort  
Transfer  
as Text  
Message Print  
Transfer  
Name  
Date  
Drive  
Manager  
File  
Sort  
Save Save  
as  
Refresh  
Rename  
New  
Name  
Delete  
Open  
File  
Name  
Name  
Date  
File  
Name  
Transfer Refresh  
File  
Delete  
Note: Press [F2] (Cancel) to cancel the entries and return to Menu.  
Press [F3] (OK) to confirm the entries and return to Menu.  
Figure A-2: The Site Menu  
Menu Maps  
A-2  
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April 2004  
Menu  
Program  
(See Figure A-5)  
Path  
(Clamp-on)  
Lining  
Transducer  
Pipe  
Fluid  
(See Figure A-4)  
Fluid  
Natural  
(Wetted)  
(Clamp-on)  
Wetted  
Clamp-on  
Steam  
Air  
Other  
Gas  
Path Length  
Axial Length  
Traverses  
Spacing  
Sound Speed  
(Preprogrammed  
Units)  
Special  
Frequency  
Wedge  
Temperature  
Time Delay  
(Wetted)  
(Clamp-on)  
Wedge Angle  
Material  
Wedge  
Temperature  
Asbestos  
Cement  
None Tar Epoxy Glass  
(Pyrex)  
Wedge  
Sound Speed  
Rubber  
Teflon  
Other  
Mortar  
Sound  
Speed  
Thickness  
Figure A-3: The Program Menu:Transducer, Lining, Fluid and Path Options  
Menu Maps  
A-3  
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April 2004  
Menu  
Program  
Pipe  
Material  
Steel  
Aluminum Brass Copper Glass Gold  
Inconel Iron Monel Nickel Plastic Tin Titanium Tungsten Zinc  
Other  
Sound  
Speed  
(For cast iron, steel,  
PVC, CPVC)  
Note: Press [F2] (Cancel) to cancel the entries and return to Menu.  
Press [F3] (OK) to confirm the entries and return to Menu.  
ANSI?  
Yes  
80  
No  
OD  
Schedule  
OD X PI  
40  
160  
Wall, mm  
Nominal  
(1/2 to 48)  
Figure A-4: The Program Menu: Pipe Option  
Menu Maps  
A-4  
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April 2004  
Menu  
Program  
(See Figures A-3 and A-4)  
(See Figure A-6)  
Standard Volume  
Mass Flow  
Inputs  
Settings  
Pressure  
Disabled  
Enabled  
Base Pressure  
Fixed  
Pressure  
Active  
Input #  
Disabled  
Enabled  
Calculation Method  
Atmospheric  
Pressure  
B
A
Static  
Saturated  
Steam  
Steam  
Base Temperature  
Density  
Temperature  
Active  
Value  
Input  
Fixed  
Temperature Input #  
B
A
Figure A-5: The Program Menu: Standard Volume Option  
Menu Maps  
A-5  
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April 2004  
Menu  
Program  
(See Figure A-5)  
(See Figure A-7)  
Analog Output  
Analog Input  
Scan/Measure  
Function  
Input A  
Input B  
Off 0-20 mA 4-20 mA  
Correlate  
Count  
Cycle Number  
Integrate  
A Divisor  
All  
(If Standard  
Min Threshold  
Max Threshold  
(If Standard  
Volume or Mass  
Flow Enabled)  
% of Peak  
Volume or Mass  
Flow Disabled)  
Data Source  
Zero  
Cycle Width  
Noise Level  
Meas Only  
SkanT Offset  
M>S Switch  
Noise Level  
Meas Only  
Percent Peak  
Meas Only  
Function  
Span  
Limit Meas  
Delta  
Yes  
No  
Off  
General Purpose  
On Error  
Yes  
Yes  
No  
Yes  
No  
Yes  
Limit  
No  
Force  
High  
Hold Last  
Value  
Force  
Low  
SNR Test  
No  
# Shifts  
Zero  
Span  
T Window  
R Window  
Minimum Noise Level  
Low SNR Error Level  
Meas Window  
Noise Window Width  
Noise Window Offset  
Note: Press [F2] (Cancel) to cancel the entries and return to Menu.  
Press [F3] (OK) to confirm the entries and return to Menu.  
Figure A-6: The Program Menu: Scan/Measure, Analog Input and Analog Output Options  
Menu Maps  
A-6  
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April 2004  
Menu  
Program  
See Figure  
A-6  
User  
Functions  
Digital  
Output  
Correction Factors  
Function  
Off  
Pulse  
Frequency  
Gate Input  
Test Points  
Function  
Calibration Factor  
Reynolds Correction  
Reynolds Correction  
Totalizer  
User1 User2  
User4  
User8  
User3  
User7  
Gate Active  
Calibration Factor  
Off  
K Factor  
Data Source  
(Frequency)  
Min Data  
(Pulse Totalizer)  
Contact  
Closed  
Contact  
Open  
On  
On  
Off  
Units/Pulse  
Pulse Width  
Polarity  
User6  
User5  
Min Frequency  
Max Data  
Max Frequency  
K/V X 10-6  
Single  
Meter  
K Factor  
Table  
Data Source  
Edit Table  
Mode  
Manual  
Label  
Duty Cycle %  
Automatic  
Low/High  
High/Low  
Units Symbol  
Transmit  
Receive  
Decimal Places  
3
4
2
1
0
Equation  
Note: Press [F2] (Cancel) to cancel the entries and return to Menu.  
Press [F3] (OK) to confirm the entries and return to Menu.  
Figure A-7: The Program Menu: Digital Output, User Function and Correction Factor Options  
Menu Maps  
A-7  
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April 2004  
Note: Press [F2] (Cancel) to cancel  
the entries and return to Menu.  
Menu  
Meter  
Press [F3] (OK) to confirm the entries  
and return to Menu.  
Battery  
NiCd  
Snapshot  
Printer  
Date/Time  
Date  
Backlight  
Backlight  
Contrast  
Units  
Locale  
User Tables  
Totals  
Reset  
Off  
Time  
NiMH  
Both Fwd Rev  
Darker Lighter  
English Metric  
Condition  
Off  
File  
Date  
Time  
Date Separator  
Communications  
-
,
/
See Figure A-11  
Table  
Time Separator  
:
Pressure Units  
PSIA KPA Bars MMHG  
1
2
3
4
5
6
.
.
ID  
# Data Points  
Decimal  
,
Max Points  
Edit Tables  
Date Format  
YYYY/MM/DD  
DD/MM/YYYY  
MM/DD/YYYY  
Time Format  
12 Hour 24 Hour  
Figure A-8: The Meter Menu  
Menu Maps  
A-8  
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April 2004  
Menu  
Note: Press [F2] (Cancel) to cancel  
the entries and return to Menu.  
Logging  
Press [F3] (OK) to confirm the entries  
and return to Menu.  
Log Manager  
New Log  
Name  
Format  
Sort  
File  
Log  
View  
Linear Circular  
Name  
Date  
Type  
Details Graph Spreadsheet  
Standard Error  
Start Pause End Pause All Start All End All View All  
Name  
Start  
End  
Interval  
Measurement  
Refresh  
Print  
Transfer  
New Clone Log Rename Delete Delete All  
Name  
Name  
Name  
Name  
Format  
Linear Circular  
Type  
Standard Error  
Start  
End  
Interval  
Measurement  
Figure A-9: The Logging Menu  
Menu Maps  
A-9  
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April 2004  
Menu  
Note: Press [F2] (Cancel) to cancel entries and return to Menu.  
Press [F3] (OK) to confirm entries and return to Menu.  
Service  
T-Gauge  
Setup  
T-Gauge  
Display  
Flash  
Update  
Diagnostics  
Output  
Calibrate  
Factory  
Defaults  
Reports  
Error Limits  
Min Signal  
Test  
Signal Setup  
Input  
#
Max Signal  
Min Velocity  
Max Velocity  
Signal Parameter  
Delta-T Offset  
Measurement Mode  
Method  
Pulse/Code  
Transmit  
Set Point  
Actual  
Low  
High  
Pulses  
Integrate Count Correlate  
Transmit  
Sample Size  
Min  
Amplitude  
1
2
4 11 Twin  
Max  
1
2
4
8
16  
Programming  
Skan/Measure Setup  
(See Figure A-6.)  
Amplitude  
Use Pulses  
No  
Zero Cutoff  
Sound Speed  
Acceleration  
Low Signal Threshold  
Transducer Delay  
Signal Inversion  
Yes  
Velocity Averaging  
None 2  
5
10 30 60 Stat  
Errors Allowed  
Pulses  
Signal  
Inversion  
Off  
On  
Noise Threshold  
On  
Off  
Detection Threshold  
Display  
Velocity  
Zero  
Material  
Material  
(If Other)  
Sound Speed  
Graph  
Test  
Screen  
Test  
Watchdog  
Battery  
Test  
Impulse  
Wave  
Simulate  
Keys Timer  
Response  
Snapshot  
Block Length  
Set  
Dual  
Single  
Direction  
Block 1 Length  
Block 1  
Length  
Retry  
Upstream  
Downstream  
Percent Gain  
Block 2 Length  
Retry  
Set  
Transmit Stop Exit  
Drive Contents Current Site Global Settings User Functions User Tables User Settings Menu Commands All  
Figure A-10: The Service Menu  
Menu Maps  
A-10  
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April 2004  
Menu  
Meter  
Communications  
Node ID  
Comm Interface  
IR 232  
Baud Rate  
IrDA  
300 600 1200 2400 4800 9600 19.2K 38.4K 57.6K 115.2K  
Parity  
None  
Mark  
Space  
Even  
Odd  
Stop Bits  
1
7
2
Data Bits  
8
Note: Press [F2] (Cancel) to cancel the entries and return to Menu.  
Press [F3] (OK) to confirm the entries and return to Menu.  
Figure A-11: The Communications Option  
Menu Maps  
A-11  
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April 2004  
Appendix B  
Establishing IR Communications  
with the PT878GC  
As discussed in Chapter 2, the PT878GC includes an infrared  
transceiver for communication with IR products that comply with  
the IrDA protocol. However, you must also be sure that the  
operating system of your personal computer offers IrDA  
compatibility and either a built-in IR port (available on most  
laptops) or an IR dongle (IR to RS232 adapter for PCs without a  
built-in IR port). If your PC does not have an IR dongle, GE  
Panametrics recommends the ActiSys ACT-IR220L+ infrared to  
RS-232 adapter, which has been tested for compatibility with the  
PT878GC. Be sure to position the interface in a way that permits  
transmission between the interface and the infrared sensor on the  
PT878GC, shown in Figure 2-2 on page 2-2.  
Table B-1 on the next page lists IrDA compatibility for various  
past and current Microsoft Windows operating systems.  
IrCOMM is an infrared standard supported by Microsoft, while  
OBEX is a newer infrared standard which allows more  
straightforward use and faster file transfers, while tolerating IR  
interruptions better.  
Establishing IR Communications with the PT878GC  
B-1  
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April 2004  
Table B-1: IrDA Compatibility of Windows Operating  
Systems  
Operating System  
Windows XP  
IrCOMM  
OBEX  
No  
Yes  
Yes  
Windows 2000  
Windows NT 4.0  
Windows Me*  
Windows 98 SE*  
Windows 98*  
Windows 95*  
Windows 3.1  
No  
QuickBeam*  
Yes  
QuickBeam*  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
No  
No  
DOS 6.22  
No  
No  
*May require QuickBeam installation under some circumstances  
when Windows built-in support fails. QuickBeam is a recom-  
mended infrared file software transfer utility from Extended Sys-  
tems, Inc. Since Windows NT4.0 does not provide built-in support  
for IR file transfer, QuickBeam is necessary with this operating sys-  
tem.  
Windows 2000/XP  
Both Windows 2000 and XP include infrared drivers in their  
operating systems. From the Control Panel, click on Add New  
Hardware and select the appropriate IR port, whether built-in or  
using an external dongle.  
Windows NT4.0  
For IR use, Windows NT4.0 requires installation of QuickBeam  
software from Extended Systems (www.extendedsystems.com).  
Desktop PCs and laptops without built-in IR ports also require  
adding an IR dongle. While laptops with a built-in IR port  
normally do not require a dongle, its addition might be necessary  
in some cases.  
B-2  
Establishing IR Communications with the PT878GC  
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April 2004  
Windows Me/98SE/98/95  
The Windows 98SE and Me operating systems include IR  
drivers. However, in most cases, the IR port has not been  
installed or configured. From the Control Panel, click on Add  
New Hardware and select Choose Device From List. Select  
Infrared from the list and then select the appropriate infrared  
port, whether built-in or external.  
Note: In some instances, the infrared port must be enabled in  
the BIOS of your PC. Consult your computer  
documentation, manufacturer or MIS department.  
Assistance is also available from the Microsoft Support  
Knowledge Base at http://support.microsoft.com.  
Establishing IR Communications with the PT878GC  
B-3  
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April 2004  
Appendix C  
Ultrasonic Thickness Gauge  
Theory of Operation  
All ultrasonic thickness gauging involves timing the round trip of  
a sound pulse in a test material. Because solid metal has an  
acoustic impedance that differs from that of gases, liquids, or  
corrosion products such as scale or rust, the sound pulse will  
reflect from the far surface of the remaining metal. The test  
instrument is programmed with the velocity of sound in the test  
material, and computes the wall thickness from the simple  
formula  
Distance = Velocity × Time  
Single element transducers use one element as both transmitter  
and receiver. Dual element transducers incorporate separate  
transmitting and receiving elements. These elements are mounted  
on delay lines that are usually cut at an angle to the horizontal  
plane (the roof angle), so that the transmitting and receiving beam  
paths cross beneath the surface of the test piece. This crossed-  
beam design of duals provides a pseudo-focussing effect that  
optimizes measurement of minimum wall thickness in corrosion  
applications. Duals are more sensitive than single element  
transducers to echoes from the base of pits that represent  
minimum remaining wall thickness. Also, duals may often be  
used more effectively on rough outside surfaces. Couplant  
trapped in pockets on rough sound entry surfaces can produce  
long, ringing interface echoes that interfere with the near surface  
resolution of single element transducers. With a dual, the receiver  
element is unlikely to pick up this false echo. Finally, duals may  
be designed for high temperature measurements that would  
damage single element contact transducers.  
Ultrasonic Thickness Gauge Theory of Operation  
C-1  
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April 2004  
Factors Affecting Performance and  
Accuracy  
A. Surface Condition - Loose or flaking scale, rust, corrosion or  
dirt on the outside surface of a test piece will interfere with the  
coupling of sound energy from the transducer into the test  
material. Thus, any loose debris of this sort should be cleaned  
from the specimen with a wire brush or file before measurements  
are attempted. Generally it is possible to make corrosion  
measurements through thin layers of rust, as long as the rust is  
smooth and well bonded to the metal below. Some very rough  
cast or corroded surfaces may have to be filed or sanded smooth  
in order to insure proper sound coupling. It may also be necessary  
to remove paint if it has been applied in thick coats, or if it is  
flaking off the metal. While it is often possible to make corrosion  
measurements through thin coats of paint (on the order of a few  
thousandths of an inch or 0.1 - 0.2 mm), thick paint will attenuate  
signals or possibly create false echoes, causing inaccurate  
measurements.  
Severe pitting on the outside surface of a pipe or tank can be a  
problem. On some rough surfaces, the use of a gel or grease  
rather than a liquid couplant will help transmit sound energy into  
the test piece. In extreme cases it will be necessary to file or grind  
the surface sufficiently flat to permit contact with the face of the  
transducer. In applications where deep pitting occurs on the  
outside of a pipe or tank it is usually necessary to measure  
remaining metal thickness from the base of the pits to the inside  
wall. There are sophisticated ultrasonic techniques utilizing  
focused immersion transducers that can measure directly from the  
base of the pit to the inside wall, but this is generally not practical  
for field work. The conventional technique is to measure unpitted  
metal thickness ultrasonically, measure pit depth mechanically,  
and subtract the pit depth from the measured wall thickness.  
Alternately, one can file or grind the surface down to the base of  
the pits and measure normally.  
C-2  
Ultrasonic Thickness Gauge Theory of Operation  
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April 2004  
As with any difficult application, experimentation with actual  
product samples is the best way to determine the limits of a  
particular gauge/transducer combination on a given surface.  
B. Transducer Positioning/Alignment - For proper sound  
coupling the transducer must be pressed firmly against the test  
surface. On small diameter cylindrical surfaces such as pipes,  
hold the transducer so that the sound barrier material visible on  
the probe face is aligned perpendicular to the center axis of the  
pipe. See Figure C-1 below.  
Transducer  
Figure C-1: Proper Alignment of Transducers for  
Cylindrical Surfaces  
While firm hand pressure on the transducer is necessary for good  
readings, the probe should never be scraped along or twisted  
against a rough metal surface. This will scratch the face of the  
transducer and eventually degrade performance. The safest  
technique for moving a transducer along a rough surface is to  
pick it up and reposition it for each measurement, not to slide it  
along.  
Ultrasonic Thickness Gauge Theory of Operation  
C-3  
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April 2004  
Remember that an ultrasonic test measures thickness at only one  
point within the beam of the transducer, and that in corrosion  
situations wall thicknesses often vary considerably. Test  
procedures usually call for making a number of measurements  
within a defined area and establishing a minimum and/or average  
thickness. Ideally, data should be taken at increments no greater  
than half the diameter of the transducer, to insure that no pits or  
other local variations in wall thickness are missed. It is up to the  
user to define a pattern of data collection appropriate to the needs  
of a given application.  
It is possible that on some severely corroded or pitted materials  
there will be spots where readings cannot be obtained. This can  
happen when the inside surface of the material is so irregular that  
the sound energy is scattered rather than being reflected back to  
the transducer. The lack of a reading may also indicate a  
thickness outside the range of the transducer and instrument  
being used. Generally, an inability to obtain a valid thickness  
reading at a particular point on a test specimen could be a sign of  
a seriously degraded wall which may warrant investigation by  
other means.  
C. Calibration - The accuracy of measurements are only as good  
as the accuracy and care with which the gauge has been  
calibrated. It is essential that the thickness gauge be calibrated (as  
described on page 9-12) whenever the transducer is changed or  
you have a reason to doubt the accuracy of the readings. Periodic  
checks with samples of known thicknesses are recommended to  
verify that the gauge is operating properly.  
C-4  
Ultrasonic Thickness Gauge Theory of Operation  
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April 2004  
D. Taper or Eccentricity - If the contact surface and the back  
surface are tapered or eccentric with respect to each other, the  
return echo again becomes distorted and the accuracy of  
measurement is diminished.  
E. Acoustic Properties of the Material - There are several  
conditions found in engineering materials that can severely limit  
the accuracy and thickness range that can be measured.  
1. Sound Scattering  
In some materials, notably certain types of cast stainless steel,  
cast irons, and composites, the sound energy is scattered from  
individual crystallites in the casting or from dissimilar  
materials within the composite. This effect reduces the ability  
to discriminate a valid return echo from the back side of the  
material and limits the ability to gauge the material  
ultrasonically.  
2. Velocity Variations  
A number of materials exhibit significant variations in sound  
velocity from point-to-point within the material. Certain types  
of cast stainless steels and brass exhibit this effect due to a  
relatively large grain size and the anisotropy of sound velocity  
with respect to grain orientation. Other materials show a rapid  
change in sound velocity with temperature. This is  
characteristic of plastic materials where temperature must be  
controlled in order to obtain maximum precision in the  
measurement.  
3. Sound Attenuation or Absorption  
In many organic materials, such as low density plastics and  
rubber, sound is attenuated very rapidly at the frequencies  
used in normal ultrasonic thickness gaging. Therefore, the  
maximum thickness that can be measured in these materials is  
often limited by sound attenuation.  
Ultrasonic Thickness Gauge Theory of Operation  
C-5  
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April 2004  
Appendix D  
Material Safety Data Sheets for  
Couplants  
A variety of couplants are available for use with GE Panametrics  
transducers. To obtain a material safety data sheet (MSDS) for  
any couplant GE Panametrics supplies, go to the GE Panametrics  
web site and enter the Technical Support portal.  
Material Safety Data Sheet for Couplant  
D-1  
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Acceleration Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-33  
Accuracy  
Analog Input Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-21  
Analog Inputs  
Analog Inputs, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34  
Analog Output Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-21  
Analog Output Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39  
Analog Outputs  
Area Classifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6  
Batteries  
Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6  
Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5, 7-6  
Battery Charger Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4  
Battery Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-5  
Battery Test Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-41  
Battery, Internal  
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4  
Battery, Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-41  
1
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April 2004  
Calibration  
Analog Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-21  
Checks  
Clamp-On Transducers  
Clamp-on Transducers  
Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3  
Contrast Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12  
Contrast, Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12  
Correction Factors Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50  
Correction Factors, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50  
Couplant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6  
Couplant, using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11, 3-18, 3-29  
Customizing Softkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11  
2
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Data Acquisition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4  
Description  
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4  
Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10  
Display Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5  
Display Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-9  
Display Screen, Configuring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9  
Displaying Data as Graph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4  
Displaying Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18  
Drive Manager. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14  
3
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April 2004  
Electrical  
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5  
ENT Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12  
Error Limits Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32  
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2  
European Compliance  
EXIT Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12  
File  
File Manager  
File Menu  
Fixture Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6  
Fluid Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13  
Fluid Problems  
Flowcell Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9  
Fluid Speeds, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13  
Fluid Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2  
Fluid Types, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13  
Format Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2  
Forward Total, Resetting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18  
4
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April 2004  
Index (cont.)  
G
Graph Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4  
H
Hyperterminal  
Impulse Response Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-39  
Infrared Interface  
Infrared Wireless Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4  
Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4  
Inputs  
Inputs/Outputs  
Installation Requirements  
Minimum Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4  
IR Communications  
Changing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15  
Establishing with PT878GC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1  
Updating Software with . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-44  
Keypad  
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12  
Key Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12  
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4  
Keys  
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12  
Kinematic Viscosity, Entering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-51  
5
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April 2004  
Limits Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5  
Listing Files  
Listing Logs  
in Spreadsheet Format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22  
Restarting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15  
Log Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3  
Log Menu  
Logging Menu  
Menu Map. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9  
Logging Menu, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2  
Logs  
Deleting All. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-12  
Ending All. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16  
Stopping All . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16  
Low Signal Threshold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18  
6
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Main Menu  
Material  
Maximum Flow Velocity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4  
Memory  
Meter Menu  
Menu Map. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8  
Meter Menu, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2  
Model number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-21  
Mountings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6  
Node ID for Communications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15  
On-Line Help. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14  
Operation and Performance  
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2  
PC Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8  
RS232-to-Infrared. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8  
Thickness Gauge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8  
Output  
Analog, Entering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39  
Digital, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42  
Outputs  
Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3  
7
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April 2004  
Path  
PC Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8  
Pipe Lining, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11  
for Thickness Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8  
Pipe Option  
Pipe Thickness Range  
Power  
Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2  
Printing a Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13  
Problems  
Program Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1  
Menu Map. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3  
PT878GC  
Features of. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1  
Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12  
Powering On/Off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7  
Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10  
PT878GC Bootloader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-43  
8
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Receiver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4  
Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2  
Reports Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3, 9-4  
Reports, Printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3, 9-4  
Return Policy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv  
Reverse Total, Resetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18  
Reynolds Correction, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50  
RS232-to-Infrared . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8  
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April 2004  
Screen  
Service Menu  
Setting up PC for Flash Update. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-46  
Site  
Site, Open a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6  
Skan-T Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25  
Software  
FPGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-43  
Updating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-43  
Software version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21  
Sort Menu  
in File Manager. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20  
in Log Manager. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23  
in Site Manager. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17  
Sound Speed Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-33  
10  
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April 2004  
Span (Full Scale) Value  
Special Transducers  
Specifications  
Pipe Wall Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2  
Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2  
Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6  
Standard Volume Option  
Entering Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19  
Entering Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17  
Static Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17  
Stopwatch Totalizer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11, 4-45  
System  
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3  
11  
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April 2004  
Temperature  
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4  
Temperature Ranges  
Test Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36  
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5  
Thickness  
Thickness Gage  
Thickness Gauge  
Transducer Signal Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-32  
Transducer Spacing, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16  
TRANSDUCERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3  
Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3  
Area Classifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6  
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7  
Clamp-on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1  
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3  
12  
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April 2004  
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6  
Transfer  
Transmit Signal Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4  
Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4  
Transmitter Sample Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26  
U
User Tables, Creating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19  
V4 and V8 Clamping Fixture, Installing. . . . . . . . . . . . . . . . . . . . . . .3-9  
Velocity Averaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-27  
Velocity Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-33  
View All Sites Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16  
View Menu  
in Log Manager. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17  
View Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4  
13  
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April 2004  
Watchdog Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-38  
Wave Sampling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40  
Wave Snapshot Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40  
Wedge Angle, Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5  
Windows Operating Systems  
Compatibility with IR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1  
Z
Zero (Base) Value  
for Analog Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-41  
Zero Cutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26  
14  
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DECLARATION OF  
CONFORMITY  
GE Panametrics  
We,  
Shannon Industrial Estate  
Shannon, Co. Clare  
Ireland  
declare under our sole responsibility that the  
®
TransPort PT878 Portable Ultrasonic Flowmeter  
®
TransPort PT878GC Clamp-On Portable Ultrasonic Flowmeter  
®
TransPort 2PT868 2-Channel Portable Ultrasonic Flowmeter  
®
TransPort PT868 Portable Ultrasonic Flowmeter  
®
TransPort PT868-L Portable Ultrasonic Flowmeter  
®
TransPort PT868-R Portable Ultrasonic Flowmeter  
®
with TransFlection Mode  
to which this declaration relates, are in conformity with the following standards:  
• EN 61326:1998, Class A, Annex C, Continuous Unmonitored Operation  
following the provisions of the 89/336/EEC EMC Directive.  
The units listed above and any transducers supplied with them (spoolpieces are  
addressed under a separate declaration of conformity) do not bear CE marking  
for the Pressure Equipment Directive, as they are supplied in accordance with  
Article 3, Section 3 (sound engineering practices and codes of good  
workmanship) of the Pressure Equipment Directive 97/23/EC for DN<25.  
Shannon - June 1, 2002  
Mr. James Gibson  
GENERAL MANAGER  
TÜV  
TÜV ESSEN  
ISO 9001  
U.S.  
CERT-DOC Rev G5  
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5/28/02  
DECLARATION DE  
CONFORMITE  
GE Panametrics  
Nous,  
Shannon Industrial Estate  
Shannon, Co. Clare  
Ireland  
déclarons sous notre propre responsabilité que les  
®
TransPort PT878 Portable Ultrasonic Flowmeter  
®
TransPort PT878GC Clamp-On Portable Ultrasonic Flowmeter  
®
TransPort 2PT868 2-Channel Portable Ultrasonic Flowmeter  
®
TransPort PT868 Portable Ultrasonic Flowmeter  
®
TransPort PT868-L Portable Ultrasonic Flowmeter  
®
TransPort PT868-R Portable Ultrasonic Flowmeter  
®
with TransFlection Mode  
rélatif á cette déclaration, sont en conformité avec les documents suivants:  
• EN 61326:1998, Class A, Annex C, Continuous Unmonitored Operation  
suivant les régles de la Directive de Compatibilité Electromagnétique  
89/336/EEC.  
Les matériels listés ci-dessus ainsi que les transducteurs pouvant être livrés  
avec (les manchettes faisant l'objet d'une déclaration de conformité séparée) ne  
portent pas le marquage CE de la directive des équipements sous pression, car  
ils sont fournis en accord avec la directive 97/23/EC des équipements sous  
pression pour les DN<25, Article 3, section 3 qui concerne les pratiques et les  
codes de bonne fabrication pour l'ingénierie du son.  
Shannon - June 1, 2002  
Mr. James Gibson  
DIRECTEUR GÉNÉRAL  
TÜV  
TÜV ESSEN  
ISO 9001  
U.S.  
CERT-DOC Rev G5  
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5/28/02  
KONFORMITÄTS-  
ERKLÄRUNG  
GE Panametrics  
Wir,  
Shannon Industrial Estate  
Shannon, Co. Clare  
Ireland  
erklären, in alleiniger Verantwortung, daß die Produkte  
®
TransPort PT878 Portable Ultrasonic Flowmeter  
®
TransPort PT878GC Clamp-On Portable Ultrasonic Flowmeter  
®
TransPort 2PT868 2-Channel Portable Ultrasonic Flowmeter  
®
TransPort PT868 Portable Ultrasonic Flowmeter  
®
TransPort PT868-L Portable Ultrasonic Flowmeter  
®
TransPort PT868-R Portable Ultrasonic Flowmeter  
®
with TransFlection Mode  
folgende Normen erfüllen:  
• EN 61326:1998, Class A, Annex C, Continuous Unmonitored Operation  
gemäß den Europäischen Richtlinien, Niederspannungsrichtlinie  
EMV-Richtlinie Nr.: 89/336/EG.  
Die oben aufgeführten Geräte und zugehörige, mitgelieferte Schallwandler  
(Messrohre werden in einer separaten Konformitätserklärung behandelt)  
tragen keine CE-Kennzeichnung gemäß der Druckgeräte-Richtlinie, da sie in  
Übereinstimmung mit Artikel 3, Absatz 3 (gute Ingenieurpraxis) der  
Druckgeräte-Richtlinie 97/23/EG für DN<25 geliefert werden.  
Shannon - June 1, 2002  
Mr. James Gibson  
GENERALDIREKTOR  
TÜV  
TÜV ESSEN  
ISO 9001  
U.S.  
CERT-DOC Rev G5  
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5/28/02  
WORLDWIDE  
OFFICES  
MAIN OFFICES:  
GE PANAMETRICS INTERNATIONAL OFFICES:  
USA  
Australia  
Japan  
GE Panametrics  
P.O. Box 234  
2F, Sumitomo Bldg.  
5-41-10, Koishikawa, Bunkyo-Ku  
Tokyo 112-0002  
221 Crescent St., Suite 1  
Waltham, MA 02453-3497  
USA  
Telephone: 781-899-2719  
Toll-Free: 800-833-9438  
Fax: 781-894-8582  
E-mail: panametrics@ps.ge.com  
Gymea N.S.W. 2227  
Australia  
Telephone 61 (02) 9525 4055  
Fax 61 (02) 9526 2776  
E-mail panametrics@panametrics.com.au Fax 81 (03) 5802-8706  
E-mail pci@panametrics.co.jp  
Japan  
Telephone 81 (03) 5802-8701  
Web: www.gepower.com/panametrics Austria  
ISO 9001 Certified  
Korea  
Waldgasse 39  
Kwanghee Bldg., 201, 644-2  
Ilwon-dong, Kangnam-Ku  
Seoul 135-945  
A-1100 Wien  
Ireland  
GE Panametrics  
Shannon Industrial Estate  
Shannon, Co. Clare  
Ireland  
Austria  
Telephone +43-1-602 25 34  
Fax +43-1-602 25 34 11  
E-mail panametrics@netway.at  
Korea  
Telephone 82-2-445-9512  
Fax 82-2-445-9540  
E-mail jkpark@panaeng.co.kr  
Telephone 353-61-470200  
Fax 353-61-471359  
E-mail info@panametrics.ie  
ISO 9002 Certified  
Benelux  
Spain  
Postbus 111  
Diamante 42  
3870 CC Hoevelaken  
The Netherlands  
Telephone +31 (0) 33 253 64 44  
Fax +31 (0) 33 253 72 69  
E-mail info@panametrics.nl  
28224 Pozuelo de Alarcon  
Madrid  
Spain  
Telephone 34 (91) 351.82.60  
Fax 34 (91) 351.13.70  
E-mail info@panametrics.infonegocio.com  
France  
Sweden  
BP 106  
Box 160  
11 Rue du Renard  
92253 La Garenne Colombes Cedex  
France  
Telephone 33 (0) 1 47-82-42-81  
Fax 33 (0) 1 47-86-74-90  
E-mail panametrics@panametrics.fr  
S147 23 Tumba  
Sweden  
Telephone +46-(0)8-530 685 00  
Fax +46-(0)8-530 357 57  
E-mail pana@panametrics.se  
Germany  
Taiwan  
Mess-und Pruftechnik  
Robert-Bosch-Straße 20a  
65719 Hofheim  
7th Fl 52, Sec 3 Nan-Kang Road  
Taipei, Taiwan  
ROC  
Germany  
Telephone 02-2788-3656  
Fax 02-2782-7369  
E-mail rogerlin@lumax.com.tw  
Telephone +49-6122-8090  
Fax +49-6122-8147  
E-mail panametrics@t-online.de  
Italy  
United Kingdom  
Unit 2, Villiers Court  
40 Upper Mulgrave Road  
Cheam  
Via Feltre, 19/A  
20132 Milano  
Italy  
Telephone 02-2642131  
Fax 02-26414454  
E-mail info@panametrics.it  
Surrey SM2 7AJ  
England  
Telephone 020-8643-5150  
Fax 020-8643-4225  
E-mail uksales@panametrics.ie  
July 2003  
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USA  
GE Panametrics  
221 Crescent Street, Suite 1  
Waltham, MA 02453-3497  
Telephone: (781) 899-2719  
Toll-free: (800) 833-9438  
Fax: (781) 894-8582  
E-Mail: panametrics@ps.ge.com  
Web: www.gepower.com/panametrics  
Ireland  
GE Panametrics  
Shannon Industrial Estate  
Shannon, County Clare  
Ireland  
Telephone: 353-61-470200  
Fax: 353-61-471359  
E-Mail: info@panametrics.ie  
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