Installation
Instructions
Professional Outdoor Grills and
Cooktop
Tables de cuisson et barbecues
de plein air professionnels
Instructions d’installation
La section française commence à la page 23
Parrillas y estufa profesionales
para el aire libre
Instrucciones de instalación
La sección en español empieza en la página 45
31-10702
11-08 JR
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Installation Instructions
INSECT WARNING!
FOR OUTDOOR USE ONLY
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
READ THIS MANUAL THOROUGHLY BEFORE
INSTALLATION, USE OR SERVICING THIS
EQUIPMENT.
Spiders and insects can nest in the burners of this
and any other grill and cause the gas to flow from
the front of the burner. This is a very dangerous
condition which can cause fire to occur behind the
valve panel, thereby damaging the grill and making
it unsafe to operate. Inspect the grill twice a year or
immediately if any symptoms appear.
CALIFORNIA
PROPOSITION 65
CODE COMPLIANCE
WARNING:
The burning of gas
Test in accordance with ANSI Z21.58 latest edition
standard for outdoor cooking gas appliances.
This grill is for outdoor use only. Check local
building codes for the proper method of installation.
In the absence of local codes, this unit should be
installed in accordance with the National Fuel Gas
Code No. Z223 latest edition and the National
Electrical Code ANSI/NFPA no. 70, latest edition.
cooking fuel generates some by-products, which
are on the list of substances, which are known by
the State of California to cause cancer or
reproductive harm. California law requires
businesses to warn customers of potential
exposure to such substances. To minimize
exposure to the substances, always operate this
unit according to the Use and Care instructions
provided with this unit. Be certain to provide
adequate ventilation when cooking. California
Proposition 65 lists “Silica, crystalline” which is used
in one of the components of the IR burner, as an
agent known to the state of California to cause
cancer.
CAUTION:
All outdoor grills are
extremely heavy. Two people are required to lift
and place a built-in grill into an enclosure. At least
two people are also required to remove a grill on
cart from the skid.
In Massachusetts: All gas products must be
installed using a “Massachusetts” licensed plumber
or gasfitter. A “T” handle type manual gas valve
must be installed in the gas supply line to this
appliance. This applies to permanently installed
natural gas and propane installations. This does
not apply to propane portable installations using a
20-pound tank (not included) plus regulator and
hose assembly, which is supplied with propane
gas grills.
3
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Design Information
Tools Required ......................................................................12
CONTENTS
Design Information
Models Available......................................................................4
Product Dimensions and Clearances ......................5–7
Accessories ................................................................................8
Accessory Product Dimensions........................................8
Materials Required ..............................................................12
Parts Provided ......................................................................12
Remove Packaging from Cart Models ..............13, 14
Remove Packaging from Built-In Models..................15
Installation Instructions
LP Tank Tie-Down ................................................................16
Tank Drawer with LP Tank Retainer Loop ................16
LP Gas Grill Connections
to a Grill or Cooktop ..................................................16, 17
Natural Gas Grill Connections ......................................17
Leak Testing ..........................................................................18
Make Electrical Connections ..........................................19
Installation Preparation
Advance Planning ................................................................9
Choosing the Location ........................................................9
Electrical Supply Requirements ....................................10
Gas Supply Requirements ..............................................10
Outdoor Grill, Cooktop and
Accessory Cutout Dimensions ......................................11
MODELS AVAILABLE (select the model according to the type of gas)
ZGG300NB, 30" Built-In
12" Outdoor Cooktop
with 2 Burners
ZGU122N, Natural Gas
ZGU122L, LP Gas
ZGG540NB, 54" Built-In Natural Gas
ZGG540LB, 54" Built-In LP Gas
ZGG420NB, 42" Built-In Natural Gas
ZGG420LB, 42" Built-In LP Gas
Natural Gas
ZGG300LB, 30" Built-In
LP Gas
ZGG542NC, 54" Natural Gas Grill with Cart and 2 Side Burners
ZGG542LC, 54" LP Gas Grill with Cart and 2 Side Burners
ZGG540NC, 54" Natural Gas Grill with Cart
ZGG540LC, 54" LP Gas Grill with Cart
ZGG420NC, 42" Natural Gas Grill with Cart
ZGG420LC, 42" LP Gas Grill with Cart
ZGG300NC, 30" Natural Gas Grill with Cart
ZGG300LC, 30" LP Gas Grill with Cart
4
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Design Information
PRODUCT DIMENSIONS AND CLEARANCES
Side View, All Built-In Grill Models
54" Built-In
12" Min. to Combustibles
4" Min. Clearance for Lid
to Non-Combustibles
26"
10-1/4" from
27"
Bottom of
53-7/8"
Support Flange
*25-1/2"
Countertop Depth
42" Built-In
12" Min. to Combustibles
4" Min. Clearance for Lid
to Non-Combustibles
27" to Front
of Control Panel
28-1/2" to Front of Bullnose
*The weight of the grill is fully supported by
the side trims. The back of the grill overlaps
the back edge of the cutout.
26"
27"
41-7/8"
30" Built-In
12" Min. to Combustibles
4" Min. Clearance for Lid
to Non-Combustibles
26"
Side View, Built-In Cooktop Model
27"
29-7/8"
7/8" Overlap
at the Back
12" Outdoor Cooktop with 2 Burners
12" Min. to
*25" Countertop Depth
Combustibles
10-1/2" to
on All Sides
the Bottom
26-1/2" to Front
of Control Panel
of the Side
Support Flange
11"
28" to Front of Bullnose
26-1/2"
13"
*The weight of the cooktop is fully supported
by the side trims. The back of the cooktop
overlaps the back edge of the cutout.
5
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Design Information
PRODUCT DIMENSIONS AND CLEARANCES
54" Cart with Side Burners
12" Min. to Combustibles
4" Min. Clearance for Lid
to Non-Combustibles
*12" Side Burner
51"
15-1/2" (both sides)
*27-1/2"
Side Burner
and Shelf
27"
53-7/8"
54" Cart
12" Min. to Combustibles
4" Min. Clearance for Lid
to Non-Combustibles
15-1/2" (both sides)
51"
27"
53-7/8"
6
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Design Information
PRODUCT DIMENSIONS AND CLEARANCES
42" Cart
12" Min. to Combustibles
4" Min. Clearance for Lid
to Non-Combustibles
15-1/2" (both sides)
51"
27"
41-7/8"
30" Cart
12" Min. to Combustibles
4" Min. Clearance for Lid
to Non-Combustibles
15-1/2" (both sides)
51"
27"
29-7/8"
7
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Design Information
ACCESSORIES
ZX27AD, 27" Access Doors
ZX18DS, 18" 2-Drawer Storage
ZX18TC, 18" Trash Bin
ACCESSORY PRODUCT DIMENSIONS
26"
20"
22-5/8"
18"
18-1/8"
27"
8
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Installation Preparation
ADVANCE PLANNING
CHOOSING THE LOCATION
• These outdoor grills are designed for outdoor use
only. Do not locate the grill in a building, garage
or other enclosed or semi-enclosed area.
Built-In Monogram Outdoor Grills are designed for
easy installation into a masonry, non-combustible
enclosure. The grill drops into he opening and hangs
from its side flanges.
• Ensure that fresh air ventilation is adequate.
• A deck is not required for support from the bottom.
NEVER USE THE GRILL IN WINDY CONDITIONS. Wind hitting
the grill while in use, especially winds blowing into or across this
hood gap, can cause poor performance and in some cases can
cause the control panel to get hot enough to cause burns.
• The cutout must be completely covered with
non-combustible material such as stone, brick,
ceramic tile, concrete board, etc. The counter surface
and edges must be flat and level.
Clearances:
• A 4" minimum
4" Min.
clearance is
Lid Clearance
required behind
the grill to allow
the hood to open.
Steady or gusty winds can prevent the normal exhaust of hot
gases. Locate your grill away from prevailing winds and avoid
grilling in windy conditions.
Clearances to Combustible Materials:
• Locate the grill where prevailing winds will blow
into the front of the control panel.
• The minimum clearances to combustibles must
be maintained at all times.
• Allow at least a 12" clearance at the back of the grill
when the exhaust is directed to a window or a
surface that is difficult to clean.
• Allow 12" minimum clearance on both sides and the
back of the grill to adjacent vertical combustible
construction.
• These gas grills cannot be used below any type of
overhead construction.
• Do not install an outdoor grill below overhead
unprotected combustible construction.
• The location must be level and stable.
Accessories:
• ZX27AD Access Doors may be installed directly
below a grill.
• ZX18DS Storage Drawers CANNOT be installed
directly below a grill or cooktop.
• ZX18TC Trash Bin CANNOT be installed directly below
a grill or cooktop.
Security:
Cart models are equipped with an anti-theft,
stationary-mount security loop. This loop allows
you to secure the grill to a structure. See page 19.
Cooktop Installation:
Both an LP or Natural gas cooktop can be installed
in combination with a grill. The cooktop can be
connected to the same LP tank as the grill.
• The cooktop can also be installed alone and be
supplied by a separate LP tank. In this case, you
must order a regulator hose assembly. Order
WB21X10156 regulator hose assembly for a 20-lb.
LP tank connection.
9
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Installation Preparation
ELECTRICAL SUPPLY REQUIREMENTS
GAS SUPPLY REQUIREMENTS
A 120-volt, 60Hz, 15-amp power supply is required.
An individual properly grounded branch circuit or
circuit breaker is recommended. Install a properly
grounded 3-prong electrical receptacle at the rear
and below the cutout. Electrical must be located
within reach of the 6-ft. power cord.
These grills are factory-set for either LP or natural
gas operation.
Do not attempt to operate the cooking center on a
different gas type than for what the grill orifices and
regulator are set. Check the rating plate to be sure
the gas supply matches the cooking product. Fuel
type conversion requires a conversion kit. Contact
your dealer or call 1.800.626.2002 to order.
GROUNDING THE OUTDOOR COOKING
CENTER AND 2-BURNER COOKTOP
IMPORTANT: PLEASE READ CAREFULLY. FOR
PERSONAL SAFETY, THIS APPLIANCE MUST BE
PROPERLY GROUNDED.
The power cord of this appliance is equipped with a
3-prong (grounding) plug which mates with a standard
3-prong (grounding) wall receptacle to minimize the
possibility of electric shock hazard from this appliance.
Have the wall outlet and circuit checked by a qualified
electrician to make sure the outlet is properly
grounded. Where a standard 2-prong wall outlet is
encountered, it is your personal responsibility and
obligation to have it replaced with a properly
grounded 3-prong wall outlet.
• DO NOT, UNDER ANY CIRCUMSTANCES,
CUT OR REMOVE THE THIRD (GROUND)
PRONG FROM THE POWER CORD.
• DO NOT USE AN ADAPTER PLUG TO
CONNECT THE OUTDOOR COOKING
CENTER TO A 2-PRONG OUTLET.
• DO NOT USE AN EXTENSION CORD
WITH THIS APPLIANCE.
• DO NOT PLACE THE UNIT IN STANDING
WATER OR ALLOW THE POWER CORD
TO BE IMMERSED.
GAS TYPE CONNECTIONS
AND CONVERSIONS
• WB28X10116 – LP to Natural Gas Operation
Conversion Kit. This kit is for all grill models
and 2-burner cooktops. Order this kit from
your Monogram supplier.
• WB28X10117 – Natural to LP Gas Operation
Conversion Kit. This kit is for all grill models
and 2-burner cooktops. Order this kit from
your Monogram supplier.
• WB28X10118 – LP Portable/Stationary
Conversion Kit. To change the connection from
LP portable (20# tank) to whole house stationary
tank or stationary tank to portable. Order this kit
from your Monogram supplier.
• WB28X10119 – High Altitude Conversion Kit.
For operation above 2,000 feet. Order this kit
from your Monogram supplier.
COOKTOP AND OUTDOOR COOKING
CENTER COMBINATION INSTALLATION
• Natural gas models are designed to operate
at 4" water column pressure. For proper
operation, the pressure of the natural gas
supplied to the regulator must be between
5" and 14" water column.
• LP models are designed to operate at 11" water
column pressure. For proper operation, the
pressure of the LP gas supplied to the regulator
must be between 12" and 14" water column.
THIS PRODUCT IS RECOMMENDED TO
BE CONNECTED TO A POWER
SOURCE WITH GROUND FAULT
CIRCUIT INTERRUPT (GFCI)
PROTECTION WHEN INSTALLED IN AN
OUTDOOR LOCATION. FOLLOW
LOCAL CODES.
• Install a manual shut-off valve in the gas line
(not provided), in an easily accessible location.
Make sure the homeowner knows where and
how to shut off the gas supply to the grills.
If you are uncertain about the GFCI protection on
the power source to which you are connecting this
appliance, please contact a professional electrician
for verification.
10
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Installation Preparation
OUTDOOR GRILL, COOKTOP AND ACCESSORY CUTOUT DIMENSIONS
12" Min.
Separation
28-3/4" for 30" Models
40-3/4" for 42" Models
52-3/4" for 54" Models
Between Cutouts
11-7/8"
Gas and Electrical Locations
24-1/2"
Outdoor
Cooktop
ZGU122
24-1/2"
24"
Trash Bin
ZX18TC
10-7/8"
2-Drawer
Storage
ZX18DS
Grill Cutout
18-9/16"
18-1/4"
16"
Access Doors
ZX27AD
1-1/8"
Min.
*See Note.
36"
Min.
17-1/4"
2-1/4" min.
24-1/8"
*Note: When installing more than one accessory below the countertop, align the
accessories across the bottom by adjusting the dimension above the floor. The
cutouts must be offset depending on the product overlap below the cutout.
Overlap for ZX27AD is 7/8", for ZX18DS is 1-1/4" and for ZX18TC is 1-3/16".
• The grill and outdoor cooktop drops into the opening and
hangs from the side flanges. A deck is not required for
support on the bottom.
• The construction must be level and stable and capable
of supporting up to 400 lbs.
• The opening for the cooktop must be 24-1/2" deep from
the front of the countertop. Cut a 1" dia. hole below the
cooktop for the drain hose.
Gas and Electrical Locations
GAS LOCATION:
10" Min.
3-1/2"
Cut a 3-1/2" dia. hole for
the manifold connection
as shown for LP tank
or stationary gas line
connections.
3-1/2"
7-3/8"
ELECTRICAL LOCATION:
Cut a 1" dia. hole
at the back left side
of the cutout.
2"
• Cut a 1" dia. hole at the back left side of the cutout
for the grill’s electrical connection.
• A 120 volt outlet must be located within reach of the grill’s
6' power cord. The transformer bracket must be mounted
within 3-1/2 feet of the outdoor grill.
3-1/2" Dia. Hole
3-1/2" Dia. Hole
for LP Tank Hose
for Stationary
Gas Line
• Maintain 12" separation between cutouts for an outdoor
grill and an outdoor cooktop installation.
• If the countertop has an overhang, it must be notched or
cut back flush with the front face of the cabinet below. This
will allow the grill or side burner to fit flush at the front.
Countertop Notch Detail
Rotisserie
Connection
5/8" for Grills
9/16" for Outdoor Cooktop
The grill rotisserie connection is on the left side near
the front. Installation into a 24-1/2" front-to-back
opening allows access to the rotisserie outlet
.
11
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Installation Preparation
TOOLS REQUIRED
PARTS PROVIDED
Drill and
Appropriate Bits
Saber Saw
Grill Cover
Adjustable Wrench
Measuring Tape
Rotisserie Motor and Connector
1/4" Driver or Wrench
Rotisserie Spit Forks
Carpenter’s Square
Safety Glasses
Drip Pan
Flat-Blade Screwdriver
(3/32" blade)
9V Battery (installed
on some models)
Phillips #2 Screwdriver
Level
Bracket with Transformer and
Battery Compartment (only
on built-in models)
Smoker Box
(on some models)
Appliance Dolly
Pipe Wrench
Pliers
Cutting Board
(on some models)
Utility Knife
Rotisserie Spit Rod
MATERIALS REQUIRED (not provided)
ZGU122 COOKTOP PARTS
LP MODELS
See product to determine parts used.
Pipe Joint Sealant
(approved type and
resistant to LP or
natural gas)
Pipe Fittings
Manual Shut-Off
Valve
3/8" Flare Tee and Two
3/8" x 3/8" Flare Hoses
(on models so equipped)
Use stainless steel or flexible metal gas line to reach the
built-in installation location or cart model location (if natural
or whole-house LP). Do not use vinyl hose.
12
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Installation Preparation
REMOVE PACKAGING FROM CART MODELS
6. Open the lid. Cut plastic ties and bands.
1. Cut the banding. Use a box cutter or utility knife to
score and cut the carton along the base (or remove
the staples with a staple remover or a screwdriver).
2. Lift the carton straight up and off of the grill.
Cut the banding
with tin snips.
Score and cut.
3. Remove all outside packing materials.
7. The right-side shelf must be removed when using
an appliance dolly to lift the grill off the skid.
A. On the right side of the grill, remove the screw
from the back side of the shelf.
Parts
Package
Grill Grates
Parts
Package
4. Remove the parts packages on each side at the bottom.
5. Remove the screws from the hold-down board on the
right side of the skid to allow the appliance dolly to
slip under the wheels.
B. Slide the shelf out of the holding pin at the front
end of the bracket.
NOTE: When using an
appliance dolly, the
grill must be handled
and removed from the
right side. The right-
side wheels do not
rotate.
Holding Pin
Hold-Down
Board
13
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Installation Preparation
REMOVE PACKAGING FROM CART MODELS (cont.)
10. Roll the grill into operating position. Reinstall the
8. Position the blade of the dolly next to the right
side of the grill. Tilt the grill back and away to
allow blade to slip under the wheels.
shelf on the right side.
NOTE: The wheels must rest on the blade
of the appliance dolly.
Secure the appliance
dolly belt around the
grill above or below
the controls to avoid
damage to the knobs.
11. Remove the tie holding the sear burner (on
some models). Lift the wire mesh cover on the
sear burner and remove packaging. Carefully,
replace the wire mesh cover. The wire mesh
must be wrapped around the vertical side
flanges.
9. Tilt and lift with the appliance dolly to remove the
skid from below the grill.
Lift wire mesh and
remove packaging.
Replace wire
mesh cover.
Wheels must be
positioned ON the
blade of the appliance dolly.
14
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Installation Preparation
REMOVE PACKAGING FROM BUILT-IN MODELS
1. Cut the banding. Use a box cutter or utility knife
to score and cut the carton along the base (or remove
the staples with a staple remover or a screwdriver).
6. Close the lid. Cut the plastic tie holding the
wires against the left side. Let the battery
and transformer wires hang loose along the
back side.
2. Lift the carton straight up and off of the grill.
Cut tie on the rear vertical support.
Cut the banding
with tin snips.
Score and cut.
7. Lift the grill off the skid and slide it into the
prepared countertop opening.
8. Remove the tie holding the sear burner (on
some models). Lift the wire mesh cover on the
sear burner and remove packaging. Carefully,
replace the wire mesh cover. The wire mesh
must be wrapped around the vertical side
flanges of the burner.
3. Remove all outside packing materials.
4. Remove the screws from the hold-down boards on
the skid. This will allow better access to the ends
when lifting the grill off the skid.
Lift wire mesh and
remove packaging.
Hold-Down
Boards
5. Open the lid. Cut plastic ties and bands. Remove
the parts package. Remove the grill grates and
packaging.
Replace wire
mesh cover.
15
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Installation
LP TANK TIE-DOWN (for built-in island installations)
Outdoor cooking applicances require an integral
LP tank is inserted into frame.
LP tank is secured with fixed
thumbscrew on three sides.
means of limiting the movement of the LP gas cylinder.
For built-in appliances which require the use of a
remote LP gas supply cylinder (island applications), a
retaining device must be created.
Lateral movement shall not exceed 1" (25.4 mm) at the
retention means. The cylinder, or any portion of, shall
not become dislodged from the retention device when
a lateral force of equal weight to the cylinder is
applied, from any direction, at the center of the vertical
height of the cylinder.
8-1/4"
8-1/4"
1" Min.
Retaining device must not interfere with the operation
of the cylinder valve, and no movement shall transmit
strain to rigid tubing or pipe/hose connections. Hose
must not touch any portion of the grill/appliance. (ANSI
Z21 58z 2006/CGA 1.6z 2006)
Tee Nut 1/4-20
Recommended
(3 Sides of Frame)
Thumbscrew 1/4-20
right angle or spaded
2"
long (3 required)
TANK DRAWER WITH LP TANK RETAINER LOOP (free-standing models only)
To install the LP tank, fully extend the tank drawer
and the lift retainer loop. Place the tank on the
drawer bottom, inserting the loop on the bottom of
the tank through the hole in the drawer bottom. Tilt
the tank forward to lower the retainer loop to
engage the top ring on the tank. Insert the coupler
sleeve on the regulator over the tank inlet; turn
clockwise to tighten. Do not overtighten the coupler.
Open the tank valve when ready to use the grill.
Always close the tank valve when cooking is
complete.
LP GAS GRILL CONNECTIONS TO A GRILL OR COOKTOP
LP gas connections
• Completely close the main valve on the LP tank
supplying the grill.
• Attach one hose to the cooktop gas inlet; tighten.
• Attach one hose to the grill gas inlet; tighten.
LP Gas Cooktop and Grill Combination
Connections
Use this method to connect a single tank to both
appliances.
• Attach the hose ends from the grill and cooktop to
the ends of the supplied 3/8” flare tee as shown.
To Manifold
of Grill
• Attach the supplied regulator hose assembly to
the 3/8” flare tee as shown.
To Cooktop
3/8" Flare Tee
Note: The supplied hoses are
different lengths. Connect them to
suit your installation situation.
From Regulated
LP Tank
16
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Installation Instructions
LP GAS GRILL CONNECTIONS TO A GRILL OR COOKTOP (cont.)
Outdoor Cooktop: Install the cooktop with a
Single Gas Cooktop or Grill Connection
separate tank using the same method. Order
WB21X10156 Regulator hose assembly for the
20-lb. tank connection.
LP Hose and
Regulator
To connect 20-lb. LP tank:
• Attach the regular hose assembly to the brass
elbow. Do not use threading compound.
• Insert the coupler sleeve on the regulator over
the tank inlet; turn clockwise to tighten. Do not
overtighten the coupler.
To disconnect from the 20-lb. LP tank:
3/8” Flare
Fitting
20-lb. Type 1 LP Tank
• Turn tank valve to OFF.
• Grasp the coupler sleeve, turn counterclockwise
and remove.
Built-in models shown.
For models installed on carts, open the tank storage drawer on the
right side to make the tank connection.
NATURAL GAS GRILL CONNECTIONS
The installation of the outdoor grills or cooktop must
conform with local codes or, in the absence of local
codes, with the National Fuel Gas Code, ANSI
Z223.1, latest edition.
• The gas supply line must be sized to
accommodate the outdoor grill and, if present, an
outdoor cooktop connected to the same gas
supply.
Operating pressure is 4" water column. Supply
pressure should be 5" to 14" water column. If
pressure is more than 14" water column, a
step-down regulator is required.
• The grill or cooktop and its individual shut-off
valve must be disconnected from the gas supply
during any pressure testing of the system at test
pressures in excess of 1/2 PSIG.
Check with the local gas utility or with local codes
for instructions on installing gas supply lines. Be
sure to check on type and size of run and how deep
to bury the line. If the gas line is too small, the grill
will not function properly.
• Install a manual gas shut-off valve in an easily
accessible location.
1/2" Male to 3/4"
Female Elbow
• Use threading compound on male threads only.
Do not use threading compound on the male end
of a flare adapter.
Incoming Natural
Gas Supply Pipe
3/4" NPT to
3/4" Flare
Fitting
• Make connections as shown.
Regulator
• Check to be sure the regulator arrow points in the
direction of gas flow, towards the grill and away
from the gas supply.
3/4" Min. Dia.
Flexible Connector
Manual Shut-Off
Valve
Built-in models shown.
Make connection for models installed on carts in the same
manner. The entry for the gas line is on the back of the cart.
Outdoor Cooktop: Install the cooktop using the same method
illustrated above for the outdoor grills.
17
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Installation
WARNING:
Natural Gas Leak
Test Points
TEST FOR LEAKS
A complete gas tightness check must be performed at
the installation site.
CAUTION:
To prevent fire or explosion hazard, DO NOT use or
permit sources of ignition in the area while performing
a leak test. Perform leak test outdoors only. Never
perform a leak test with fire or flame. DO NOT SMOKE
WHILE PERFORMING THE LEAK TEST.
• Use an approved non-corrosive leak detection
solution or create a soapy solution of equal parts
mild dishwashing detergent and water.
LP Gas Leak
Test Points
• Check to be sure all controls are in the OFF position.
• Turn on the fuel supply. For natural gas, turn manual
shut-off valve handle 1/4 turn to align with gas flow.
For LP, turn cylinder valve knob counterclockwise one
full rotation.
• Apply liquid leak detector generously on all
connections and fittings. See illustrations.
• If growing bubbles appear on any connection point,
IMMEDIATELY turn off the gas supply.
To stop a gas leak:
• Turn off the fuel supply.
• Turn on control knobs to release pressure. Turn
controls OFF.
• Wash off soapy solution and towel dry.
• Tighten the loose joint and perform a new leak test.
LP Gas Leak Test Points
With Cooktop
To Manifold
of Grill
To Cooktop
3/8"
Flare Tee
From Regulated
LP Tank
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Installation Instructions
INSTALL BRACKET WITH TRANSFORMER (Built-In Models Only)
• Mount the bracket to the back wall of the
enclosure with 4 screws (not supplied).
• Slide the battery compartment from the top,
straight down, engaging the side slots.
NOTE: All connectors are polarized to connect correctly.
• Join transformer connectors.
• Join battery connectors.
• Route the power cord through the enclosure to the
electrical outlet.
Battery Connectors
Battery/Fuse
Compartment
Bracket
Side Slots
Transformer
Connectors
Power Cord
INSTALL COOKTOP BRACKET WITH BATTERY COMPARTMENT
• Mount the bracket to the back wall of the
enclosure with 4 screws (not supplied).
Battery Connectors
• Slide the battery compartment from the top,
straight down, engaging the side slots. (If
necessary, the bracket may be factory-
assembled.)
• Join battery connectors.
SECURITY LOOP
A stainless steel loop is welded to the bottom of the
free-standing grill chassis near the back right wheel.
To secure the grill, put a chain through the steel
loop and padlock through a stationary, secured
eyelet (chain, padlock and eyelet not provided).
Loop for securing free-standing
grill with a chain (located on
grill chassis bottom near the
back right wheel)
19
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Installation
Instructions
ZX27AD ACCESS DOORS
24-1/8"
Double Access
18-1/4"
Doors
7/8"
Overlap
• Cut the opening to the dimensions shown. Reinforce
the inside of the opening using at least 1 wide
"
material surround to accept the frame-mounting
screws.
• Place the frame into the opening and secure with
screws (provided) on all sides as shown.
• Hang the doors on the hinges as shown.
NOTE: If you are installing another accessory into
the same enclosure, measure and cut the openings
to accommodate the bottom overlaps and align
them evenly across the bottom.
20
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Installation
Instructions
ZX18DS STORAGE DRAWER
IMPORTANT: The supplied rear support bracket
adjusts from 4-1/8" to 6-7/8". When using the
supplied bracket, cut the opening at least 4-1/8"
above the floor. If the opening is closer to the floor
of the enclosure, use another means of support for
the back of the drawer.
2-Drawer
Storage
18-9/16"
ZX18DS
The rear support must be capable of supporting
50 lbs., plus load.
17-1/4"
• Cut the opening to the dimensions shown. Reinforce
the inside of the opening using at least 1 wide
"
material surround to accept the frame-mounting
screws.
17"
NOTE: If you are installing another accessory into
the same enclosure, measure and cut the openings
to accommodate the bottom overlaps and align
them evenly across the bottom.
18-3/16"
• Adjust the bracket height with screws (provided) so
that the drawer cabinet will be level with the cutout.
• Slide the drawers into the opening.
• Open the top drawer. Locate the screw holes in the
top of the drawer cabinet, just inside the drawer.
Install 2 screws (not provided) to secure the drawer
to the enclosure.
10-1/8"
24-1/8"
25-3/16"
18"
Rear Support Bracket
1-1/4" Drawer
Overlap
Side View
2 Mounting
Screws
4-1/8" to
6-7/8"
1-1/4" Drawer
Overlap
21
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Installation
Instructions
ZX18TC TRASH BIN
• Cut the opening to the dimensions shown. Reinforce
the inside of the opening using at least 1 wide
"
material surround to accept the frame-mounting
screws.
16"
NOTE: If you are installing another accessory into
the same enclosure, measure and cut the openings
to accommodate the bottom overlaps and align
them evenly across the bottom.
Mounting Screws (10)
• Separate the mounting frame from the trash bin
door. Pull tab ends of the spring hinge pins outward
to disengage the bin.
• Insert the frame through the opening.
• Install 10 screws (provided).
24"
• Tilt the trash bin rear retaining lip into the frame first.
• Secure the trash bin to the frame by engaging the
spring hinge pins at the bottom.
Retaining Lip
Spring Hinge Clips (2)
26"
1-3/16" Drawer
Overlap
18"
12-1/2"
1" Thick
Door
22
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