GE Cell Phone HE500TIU050 User Manual

Hardware Manual for the  
HE500TIU050  
HE500TIU100  
IC300TIU101  
HE500TIU102  
HE500TIU103  
HE500TIU110  
IC300TIU111  
HE500TIU112  
HE500TIU113  
HE500TIU200  
IC300TIU201  
HE500TIU202  
HE500TIU203  
And SmartStack Modules  
Operator Station  
Hardware Manual  
06 April 2000  
GFK-1819  
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PAGE 4  
06 Apr 2000  
PREFACE  
GFK-1819  
ABOUT PROGRAMMING EXAMPLES  
Any example programs and program segments in this manual or provided on accompanying diskettes are  
included solely for illustrative purposes. Due to the many variables and requirements associated with any  
particular installation, GE Fanuc cannot assume responsibility or liability for actual use based on the  
examples and diagrams. It is the sole responsibility of the system designer utilising the Operator Station  
to appropriately design the end system, to appropriately integrate the Operator Station and to make  
safety provisions for the end equipment as is usual and customary in industrial applications as defined in  
any codes or standards which apply.  
NOTE: The programming examples shown in this manual are illustrative  
only. Proper machine operation is the sole responsibility of the system  
integrator.  
DECLARATION OF EMC CONFORMITY  
Manufacturer's Name:  
Manufacturer's Address:  
Horner Ireland Ltd.  
Unit 1, Centrepoint, Centre Park Road, Cork, Ireland  
Declares that the products  
Models: HE500TIU050, HE500TIU100, IC300TIU101, HE500TIU102,  
HE500TIU110, IC300TIU111, HE500TIU200, IC300TIU201 and  
HE500TIU202.  
Conforms to the following EMC standards:  
EMC:  
EN 55 022, Radiated and Conducted Emissions  
EN 50 082-1, RF, EFT/EFB, ESD Immunity  
Supplementary Information:  
The above conformity only relates to the products in a stand-alone capacity. The products are used as  
part of a system and are therefore classified as a component. As a component, the products are  
prohibited by EC regulations to carry a CE Mark for EMC conformity. Static discharge tests only apply to  
normal operation of the keyboards via the front panel. We would stress that the use of our products  
within your system, while helping to ensure compliance of your system to the same directives, do not  
necessarily guarantee that compliance will be achieved. We would also like to point out that the  
interpretation of the law concerning CE marking and its application to sub-assemblies and components is  
open to interpretation.  
Date: 31 Mar 1999  
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PREFACE  
06 Apr 2000  
PAGE 5  
GFK-1819  
TABLE OF CONTENTS  
ABOUT PROGRAMMING EXAMPLES ....................................................................................................4  
DECLARATION OF EMC CONFORMITY.................................................................................................4  
CHAPTER 1: INTRODUCTION................................................................................................................7  
1.1  
1.2  
1.3  
Scope ....................................................................................................................................... 7  
Equipment Needed ................................................................................................................... 9  
Technical Specifications...........................................................................................................11  
Upgrade Revision Software & Firmware ...................................................................................12  
Scope ...............................................................................................................................12  
Software Upgrade .............................................................................................................12  
Firmware Upgrade ............................................................................................................12  
1.4  
1.4.1  
1.4.2  
1.4.3  
CHAPTER 2: TIU050 .............................................................................................................................15  
2.1  
2.2  
2.3  
Scope ......................................................................................................................................15  
TIU050 Button Selection Actions..............................................................................................15  
TIU050 Contrast Adjustment ....................................................................................................15  
TIU050 Ports............................................................................................................................16  
TIU050 Configuration of the RS-485 Port ..........................................................................16  
TIU050 Dimensions..................................................................................................................17  
2.4  
2.4.1  
2.5  
CHAPTER 3: TIU100/101/102/103.........................................................................................................19  
3.1  
3.2  
3.3  
3.4  
3.5  
Scope ......................................................................................................................................19  
TIU10X Button Selection Actions..............................................................................................19  
TIU10X Contrast Adjustment....................................................................................................19  
TIUX Rear View .......................................................................................................................20  
TIU100 Ports............................................................................................................................20  
TIU10X Configuration of the RS-485 Port..........................................................................21  
TIU10X Dimensions .................................................................................................................22  
3.5.1  
3.6  
CHAPTER 4: TIU110/111/112/113.........................................................................................................23  
4.1  
4.2  
4.3  
4.4  
4.5  
Scope ......................................................................................................................................23  
TIU11X Button Selection Actions .............................................................................................23  
TIU11X Contrast Adjustment....................................................................................................23  
TIU11X Rear View ...................................................................................................................24  
TIU110 Ports............................................................................................................................24  
TIU11X Configuration of the RS-485 Port..........................................................................26  
TIU11X Dimensions .................................................................................................................26  
4.5.1  
4.6  
CHAPTER 5: TIU200/201/202/203.........................................................................................................27  
5.1  
5.2  
5.3  
5.4  
5.5  
Scope ......................................................................................................................................27  
TIU20X Button Selection Actions..............................................................................................27  
TIU20X Contrast Adjustment....................................................................................................28  
TIU20X Rear View ...................................................................................................................28  
TIU20X Ports ...........................................................................................................................28  
TIU20X Configuration of the RS-485 Port..........................................................................30  
TIU20X Dimensions .................................................................................................................30  
5.5.1  
5.6  
CHAPTER 6: COMMUNICATIONS........................................................................................................31  
6.1  
6.2  
6.2.1  
PC to Operator Station Communications ..................................................................................31  
Automation Equipment (AE) Communications Connections......................................................31  
Recommended Automation Equipment Communication Cables.........................................31  
RS-232 Connection..................................................................................................................31  
RS-422/485 Four-Wire.............................................................................................................32  
RS-485 Two-Wire ....................................................................................................................33  
Current Loop............................................................................................................................34  
6.3  
6.4  
6.5  
6.6  
CHAPTER 7: GETTING STARTED........................................................................................................35  
7.1  
Self-Test ..................................................................................................................................35  
7.1.1  
Contrast Band...................................................................................................................35  
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PAGE 6  
06 Apr 2000  
PREFACE  
GFK-1819  
7.1.2  
7.1.3  
7.1.4  
7.1.5  
Display Test......................................................................................................................35  
Keyboard Test...................................................................................................................35  
RAM Test..........................................................................................................................35  
Serial Loop-back Tests......................................................................................................35  
7.2  
7.3  
Updating the Protocol...............................................................................................................36  
Updating the Operating System................................................................................................36  
CHAPTER 8 : NETWORKS....................................................................................................................37  
8.1  
8.2  
8.2.1  
8.3  
8.3.1  
8.3.2  
8.4  
8.4.1  
8.4.2  
8.4.3  
8.5  
Scope ......................................................................................................................................37  
Controller Area Network (CAN) Overview.................................................................................37  
CAN Features ...................................................................................................................37  
CsCAN Network Overview .......................................................................................................37  
CsCAN Network Features .................................................................................................37  
CsCAN Network Operation................................................................................................37  
DeviceNet Overview.................................................................................................................38  
DeviceNet Features...........................................................................................................38  
DeviceNet Protocol ...........................................................................................................39  
DeviceNet Operation.........................................................................................................39  
CAN Wiring Rules....................................................................................................................40  
Profibus ...................................................................................................................................41  
Profibus Wiring..................................................................................................................41  
8.6  
8.6.1  
CHAPTER 9: SMARTSTACK .............................................................................................................43  
9.1  
9.2  
9.2.1  
9.2.2  
Scope ......................................................................................................................................43  
Installing and Removing a SmartStack Module.........................................................................43  
Installing SmartStack Modules...........................................................................................43  
Removing SmartStack Modules.........................................................................................43  
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CH.1: INTRODUCTION  
06 Apr 2000  
PAGE 7  
GFK-1819  
CHAPTER 1: INTRODUCTION  
1.1  
Scope  
The Operator Station (TIU050/10X/11X/20X) is an Operator Station (OS) that provides extensive  
monitoring and control in an extremely small package. The Operator Station OSproduct line offers four  
distinct categories of products as described in Table 1.1.  
Table 1.1 – Operator Station (OS) Product Line  
Note: Only IC300 TIU101 / IC300 TIU111 IC300 TIU201 models are available through GE  
Fanuc Channels.  
Model  
Description  
TIU050: Text Only  
HE500TIU050-001  
HE500TIU050-002  
TIU10x: Text / Semi-Graphics  
HE500TIU100-01  
HE500TIU100-02  
HE500TIU100-03  
HE500TIU100-04  
2 lines x 20 characters.  
2 lines x 20 characters with Real Time Clock.  
8 Lines x 20 Characters plus 128 x 64 pixels.  
8 Lines x 20 Characters plus 128 x 64 pixels with Real Time Clock.  
8 Lines x 20 Characters plus 128 x 64 pixels with Current Loop.  
8 Lines x 20 Characters plus 128 x 64 pixels with Current Loop and Real  
Time Clock.  
HE500TIU100-05  
HE500TIU100-06  
8 Lines x 20 Characters plus 128 x 64 pixels with Stud Type Metalwork  
8 Lines x 20 Characters plus 128 x 64 pixels with wide temperature  
display.  
HE500TIU100-07  
HE500TIU100-09  
8 Lines x 20 Characters plus 128 x 64 pixels with Bezel  
8 Lines x 20 Characters plus 128 x 64 pixels with no metal and dill  
connectors  
CsCAN Network  
CsCAN Network  
IC300TIU101-01  
8 Lines x 20 Characters plus 128 x 64 pixels with  
8 Lines x 20 Characters plus 128 x 64 pixels with  
Real Time Clock.  
.
and  
IC300TIU101-02  
HE500TIU102-01  
Profibus Network  
8 Lines x 20 Characters plus 128 x 64 pixels with a  
.
Profibus Network  
8 Lines x 20 Characters plus 128 x 64 pixels with  
and Real Time Clock.  
8 Lines x 20 Characters plus 128 x 64 pixels with  
HE500TIU102-02  
HE500TIU103-01  
DeviceNet  
Networks  
.
HE500TIU103-02  
DeviceNet  
8 Lines x 20 Characters plus 128 x 64 pixels with  
Networks  
and Real Time Clock.  
TIU11X: Text / Semi Graphics with Numeric Keypad  
HE500TIU110-01  
HE500TIU110-02  
8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad.  
8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with  
Real Time Clock.  
HE500TIU110-03  
HE500TIU110-04  
8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with  
Current Loop.  
8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with  
Current Loop and Real Time Clock.  
HE500TIU110-05  
HE500TIU110-06  
8 Lines x 20 Characters plus 128 x 64 pixels with Stud Type Metalwork.  
8 Lines x 20 Characters plus 128 x 64 pixels with wide temperature  
display.  
HE500TIU110-07  
HE500TIU110-09  
8 Lines x 20 Characters plus 128 x 64 pixels with Bezel  
8 Lines x 20 Characters plus 128 x 64 pixels with no metal and dill  
connectors  
IC300TIU111-01  
IC300TIU111-02  
HE500TIU112-01  
HE500TIU112-02  
8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with  
CsCAN Network  
.
8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with  
CsCAN Network  
and Real Time Clock.  
8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with  
Profibus Network  
.
8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with  
Profibus Network  
and Real Time Clock.  
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PAGE 8  
06 Apr 2000  
CH. 1: INTRODUCTION  
GFK-1819  
HE500TIU113-01  
HE500TIU113-02  
DeviceNet Network  
DeviceNet Network  
8 Lines x 20 Characters plus 128 x 64 pixels with  
8 Lines x 20 Characters plus 128 x 64 pixels with  
and Real Time Clock.  
.
TIU20X: Text / Full Graphics with Numeric / Function Keypad  
HE500TIU200  
16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric keypad /  
Function keypad. Optional SmartStack I/O.  
IC300TIU201  
16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric keypad /  
CsCAN  
Function keypad. Optional SmartStack I/O. Can be used with  
Network.  
HE500TIU202  
HE500TIU203  
16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric keypad /  
Profibus  
Function keypad. Optional SmartStack I/O. Can be used in a  
Network  
.
16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric keypad /  
Function keypad. Optional SmartStack I/O. Can be used with  
DeviceNet Network.  
The front panel of the OS has a bright and clear display (LCD with adjustable back lit) and easy-to-use  
push buttons. On the back panel are communication ports for connection to automation equipment  
(programmable logic controller, drive, weighing equipment or other equipment) and a PC (IBM or  
compatible computer). Also located on the back panel or end of the back panel depending on the model,  
the OS has clearly displayed features such as power input, PC and PLC port, Tx and Rx LEDs. Also,  
depending on the model, a network port is provided for connection to whichever OS network you have  
chosen.  
The OS supports a variety of protocols. Various protocols can be downloaded through the PC port and  
stored in the units flash memory. The operating system can also be downloaded through the PC port.  
The OS range supports 3 network options. CsCAN (TIUXX1) and Device (TIUXX3) and Profibus with the  
TIUXX2 range.  
HE500TIU050  
Included  
Standard  
HE500TIU10X  
Included  
Standard  
HE500TIU11X  
Included  
Standard  
HE500TIU20X  
Included  
Standard  
Software Cbreeze  
Programming Port  
RS232  
Communication Port  
232/485  
1
1
1
1
Flash Ram  
Memory Upgrade  
Words SRam  
Memory Upgrade  
Total Pages  
Characters per Page  
Graphics pixels  
Data fields/page  
No. of Text tables  
64 K Words  
No  
32 K Bytes  
No  
300  
2x20  
Text Only  
8
249  
256 K Words  
No  
128 K Bytes  
No  
300  
8x20  
128 x 64  
8
249  
No  
256 K Words  
No  
128 K Bytes  
No  
300  
8x20  
128 x 64  
8
249  
No  
512 K Words  
1 Meg  
128 K Bytes  
512 K Bytes  
300  
16x40  
240 x 128  
24  
249  
256  
Text table size Rows No  
& Columns  
Recipe Memory  
Recipes  
Editable Fonts  
Scaling Range  
checking  
0
No  
No  
Standard  
64K  
64K  
64K  
Standard  
Standard  
Standard  
Standard  
Standard  
Standard  
Standard  
Standard  
Standard  
Tending  
Graphing  
Editable Graphics  
No  
No  
No  
Standard  
Standard  
No  
Standard  
Standard  
No  
Standard  
Standard  
Standard  
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CH.1: INTRODUCTION  
06 Apr 2000  
PAGE 9  
GFK-1819  
Animated Bitmaps  
Alarms and Status  
pages  
No  
Standard  
No  
Standard  
No  
Standard  
Standard  
Standard  
Numeric keys  
System keys  
Standard  
4
No  
4
Standard  
4
Standard  
4
Function keys *  
LED's  
SmartStack option  
Battery Back Ram + Optional  
Real Time Clock  
10  
No  
No  
No  
No  
No  
Optional  
12  
No  
No  
Optional  
18  
10  
Standard  
Standard  
Comprehensive  
Math's Facilities  
Day & Time  
No  
1024 lines  
Standard  
1024 lines  
Standard  
1024 lines  
Standard  
No  
Scheduling,  
Background Task  
Internal Registers  
Operating  
No  
0 to 50  
1024 %R  
0 to 50  
1024 %R  
0 to 50  
1024 %R  
0 to 50  
Temperature C°  
Storage Temperature -10 to 70  
C°  
-10 to 70  
10-90%  
Yes  
-10 to 70  
10-90%  
Yes  
-10 to 70  
10-90%  
Yes  
Humidity Non  
Condensing Storage  
Environmental  
NEMA4 / IP65  
Y2K Certified CE  
Approved  
10-90%  
Yes  
Yes  
Yes  
Yes  
Yes  
Size -Width ,Height  
,Depth mm  
Cut-out -- Width ,  
Height mm  
Screen dimensions  
mm  
180 X 120 X 60  
151 X 89  
80 X 17  
121 X 105 X 38  
100 X 85  
70 X 38  
172 X 105 X 38  
153 X 85  
70 X 38  
281 X 192 X 58  
242 X 158  
130 X 75  
Input Voltage Range 9-35 Vdc  
9-35 Vdc  
370  
Optional  
9-35 Vdc  
450  
Optional  
9-35 Vdc  
1855  
Optional  
Weight (grams)  
325  
No  
Network-  
DeviceNet, CsCAN  
Data xfer from  
Automated device  
via network -  
Profibus  
No  
Optional  
Optional  
Optional  
* System keys can be programmed to be function keys at specific times in the project. See Function keys in  
CBREEZE Software Manual MAN0023  
** The TIU100/110 is available with two non-standard features: 20mA current loop communication and a  
real-time clock (RTC). Both can be ordered at the time of purchase. The current loop can be re-fit by the  
user later. The RTC requires factor re-fit. The TIU050 is only available with the real-time clock option.  
*** The TIU20X provides for the display of both text and full graphics and has a Numeric/Function  
Keypad. It also allows the use of a wide range of SmartStack I/O options.  
1.2  
Equipment Needed  
1. The current version of CBREEZE software install on a PC running Windows 95 , Windows 98 or  
Windows NT .  
2. TIU050/10X/11X/20X Interface Unit.  
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PAGE 10  
06 Apr 2000  
CH. 1: INTRODUCTION  
GFK-1819  
3. PC to TIU Programming Cable HE693CBL232 or equivalent See Chapter on Communications  
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CH.1: INTRODUCTION  
06 Apr 2000  
PAGE 11  
GFK-1819  
1.3  
Technical Specifications  
Table 1.2 Technical Specifications  
Parameter  
Conditions  
Min.  
Typical  
Max.  
32  
Units  
Input voltage (VI)  
10  
24  
VDC  
Typical power consumption  
VI = 24VDC  
VI = 24VDC  
VI = 24VDC  
VI = 24VDC  
130  
130  
130  
350  
TIU050  
TIU10X  
TIU11X  
TIU20X  
mA  
mA  
Inrush input current  
VI = 24VDC for 4ms  
260  
Operating temperature  
TIU050  
50  
50  
60  
50  
60  
45  
50  
0
0
-10  
0
-10  
0
0
TIU10X  
TIU10X-6  
TIU11X  
TIU11X-6  
TIU20XA  
TIU20XB or higher  
°C  
Storage temperature  
Relative Humidity  
-20  
10  
70  
90  
°C  
(non-condensing)  
%
Weight  
TIU050  
TIU10X  
TIU11X  
TIU20X  
320  
370  
470  
350  
400  
500  
g
1870  
1900  
Dimensions  
TIU050  
179 x 111 x 60  
121 x 105 x 38  
172 x 105 x 38  
282 x 194 x 62  
TIU10X  
TIU11X  
TIU20X  
mm  
m
Cable Lengths †  
RS-232  
15  
RS-485  
1
1500  
IP rating  
NEMA 4-12/IP65  
EN 55 022, Radiated and Conducted Emissions  
EMC Conformance  
EN 61000-4-3, Radiated and Conducted RF Immunity  
ENV 50144  
Cables beyond the maximum recommended length may create communication problems. Both ends of  
an RS-485 network must be properly terminated at 120and grounded.  
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PAGE 12  
06 Apr 2000  
CH. 1: INTRODUCTION  
GFK-1819  
1.4  
Upgrade Revision Software & Firmware  
1.4.1 Scope  
To avail of any new features that are included in this new release on units that were purchased previous  
to this release, both software and firmware require updating by the user. Any new unit will be set-up for  
the latest version released.  
1.4.2 Software Upgrade  
To update the software requires that the user install the new version of software from the installation CD.  
You may install the new software over any previous version installed. See section 1.4 Software  
Installation Instructions.  
To update existing projects simple open the project from the newly installed version of the software. Once  
the project is saved to disk the update is complete. For backup reasons we recommend that you save the  
new version of your project in a different location or under a different file name.  
1.4.3 Firmware Upgrade  
The following steps assume that a project or configuration is loaded to the Operator Station and that the  
user is running the latest version of software.  
a) Upload the project/configuration from the unit.  
b) If a customised character set is loaded to the unit then upload the character set also.  
c) Choose Automation Device from main menu Configure/Communication Settings.  
d) From File menu choose Update TIU Operating System. (See Updating Operating System for more  
details).  
e) From File menu choose Update TIU Protocol. If you are updating from firmware version 2.00 or later  
then you just have to update to the latest protocol file. However if you are updating from firmware  
version 1.24 or earlier you most update to a Upgrade.1xx protocol file first, then update to the latest  
firmware revision. See Note. (See updating protocol for further information).  
f) Choose Download Character Sets to TIU from File menu.  
g) Choose Download Project to TIU from File menu.  
Note: When updating the protocol file the screen may go blank after the protocol file is complete.  
Continue with the procedure as described and the display will recover.  
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CH.1: INTRODUCTION  
06 Apr 2000  
PAGE 13  
GFK-1819  
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PAGE 14  
GFK-1819  
06 Apr 2000  
NOTES  
CH. 1: INTRODUCTION  
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CH.2: TIU050  
06 Apr 2000  
PAGE 15  
GFK-1819  
CHAPTER 2: TIU050  
2.1  
Scope  
The TIU050 is a 2 line text only display terminal. The hardware description is detailed in this chapter.  
Alphanumeric  
PAUSE Key  
Keypad  
Programmable  
Function Keys  
UP Key  
DOWN Key  
ENTER Key  
-
+
1Q Z_  
2 AB C  
3
DE F  
4
GH I  
5
JKL  
F1  
F2  
F3  
F4  
F5  
6
M N O  
7
PR S  
8 TU V  
9
WX Y  
0
F7  
F8  
F6  
F9  
F10  
Figure 2.1 Front View of TIU050  
TIU050 Button Selection Actions  
2.2  
a) PAUSE key selects data for editing OR exits from data editing.  
b) PAUSE & DOWN keys pressed together, enters sub menu pages.  
c) PAUSE & UP keys pressed together, exits sub menus to the parent menu pages.  
d) UP key selects the previous menu page, sub menu page, alarms, and increments data  
e) DOWN key selects the next menu page, sub menu page, alarms and also decrements data.  
f) ENTER key sends data to the automation equipment, accepts alarms, and displays accepted alarms.  
g) ALPHANUMERIC KEYPAD and FUNCTION KEYS can be used to enter data or can be used to  
preform some pre-programmed action.  
2.3  
TIU050 Contrast Adjustment  
On menu page 1 (after the start-up screen), hold the ENTER key and press the UP or DOWN key to  
adjust the contrast. The contrast setting is stored and not lost after removing power.  
CONTRAST BAND - allows the user to set the lower and upper limits of contrast. Adjust the lower limit  
using the UP or DOWN key and press Enter when done. Do the same for the upper limit.  
WARNING: - Changes to the lower or upper limits may allow the user to set the contrast to a setting  
where the display may appear blank. It is recommended that the factory setting are used (Min 8A, Max  
FE).  
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PAGE 16  
06 Apr 2000  
CH. 2: TIU050  
GFK-1819  
2.4  
TIU050 Ports  
Pin 1  
TIU050 8-pin Terminal Block  
Pin 8  
Figure 2.2 Automation Equipment Serial Port  
2.4.1 TIU050 Configuration of the RS-485 Port  
OFF  
ON  
SW 1  
Figure 2.3 Power Connector  
Powered by +24VDC and Ground.  
Figure 2.4 Configuration Bank  
The configuration bank (shown in Figure 2.5) sets the parameters of the RS-485 port as described in  
Table 2.1.  
Table 2.1 Configuration Bank  
Switch 1  
Switch 2  
Switch 3  
Switch 4  
ON: Pull-up (must be used together with switch 3)  
OFF: no Pull-up  
ON: 120termination  
OFF: no termination  
ON: Pull-down (must be used together with switch 1)  
OFF: no Pull-down  
Reserved for future use  
NOTE: Switch 1 and 3 must be used together. Either both pull-up and pull-down are  
used or neither is used.  
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CH.2: TIU050  
06 Apr 2000  
PAGE 17  
GFK-1819  
Pull-up and Pull-down switches are used to increase the signal level on the RS-485 bus. This is useful if  
there is a long bus and a significant amount of attenuation is anticipated.  
Termination resistance of 120must be placed across each end of the RS-485 bus. With switch 2 ON,  
a 120resistance is placed across the bus. This is only used if the TIU050/100/110 is the last device at  
either end of the bus.  
2.5  
TIU050 Dimensions  
5.95” [151m m ]  
+0.02  
-0.00  
3.27”  
[83+0.5 m m ]  
-0.0  
UP TO 0.04”[1m m ] C ORNER  
RADIUS IS AC C EPTABLE  
TIU050 C UTO UT DETAILS  
TOLERANCES ARE +/ - 0.01” [0.3m m ] UNLESS STATED O THERWISE  
Figure 2.5 TIU050 Cutout  
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PAGE 18  
06 Apr 2000  
CH. 2: TIU050  
GFK-1819  
NOTES  
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CH. 3: TIU100/101/102/103  
06 Apr 2000  
PAGE 19  
GFK-1819  
CHAPTER 3: TIU100/101/102/103  
3.1  
Scope  
The TIU10X 128 x 64 pixel display, which allows for some graphics and various fonts to be displayed. .  
The hardware description is detailed in this chapter.  
PAUSE Key  
ENTER Key  
UP Key  
Figure 3.1 - Front View of TIU100  
TIU10X Button Selection Actions  
DOWN Key  
3.2  
a) PAUSE key selects data for editing OR exits from data editing.  
b) PAUSE & DOWN keys pressed together, enters sub menu pages.  
c) PAUSE & UP keys pressed together, exits sub menus to the parent menu pages.  
d) UP key selects the previous menu page, sub menu page, alarms, and increments data  
e) DOWN key selects the next menu page, sub menu page, alarms and also decrements data.  
f) ENTER key sends data to the automation equipment, accepts alarms, and displays accepted alarms.  
3.3  
TIU10X Contrast Adjustment  
On menu page 1 (after the start-up screen), hold the ENTER key and press the UP or DOWN key to  
adjust the contrast. The contrast setting is stored and not lost after removing power.  
CONTRAST BAND - allows the user to set the lower and upper limits of contrast. Adjust the lower limit  
using the UP or DOWN key and press Enter when done. Do the same for the upper limit.  
WARNING: - Changes to the lower or upper limits may allow the user to set the contrast to a setting  
where the display may appear blank. It is recommended that the factory setting are used (Min 8A, Max  
FE).  
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PAGE 20  
06 Apr 2000  
CH.3: TIU100/101/102/103  
GFK-1819  
3.4  
TIUX Rear View  
Pin 1  
Pin 1  
To PC  
Rx Pin 2  
Tx Pin 3  
0V Pin 5  
Figure 3.2 Rear View of TIU100/101/102  
3.5  
TIU100 Ports  
TIU100 13-pin Terminal Block  
Pin 1  
Pin 13  
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CH. 3: TIU100/101/102/103  
06 Apr 2000  
PAGE 21  
GFK-1819  
Rx  
Tx  
Rx  
Tx  
Serial Port  
PC Port  
Figure 3.4 Automation  
Equipment Port Receive &  
Transmit LEDs  
Figure 3.5 PC Port Receive &  
Transmit LEDs  
The LEDs flash when the PC is  
communicating with the TIU10X  
The LEDs flash when the TIU10X  
is communicating with the AE.  
Figure 3.3 Automation Equipment Serial Port  
3.5.1 TIU10X Configuration of the RS-485 Port  
The configuration bank (shown in Figure 3.8) sets the parameters of the RS-485 port as described in  
Table 3.1.  
Table 3.1 Configuration Bank  
Switch 1  
Switch 2  
Switch 3  
Switch 4  
ON: Pull-up (must be used together with switch 3)  
OFF: no Pull-up  
ON: 120termination  
OFF: no termination  
ON: Pull-down (must be used together with switch 1)  
OFF: no Pull-down  
Reserved for future use  
NOTE: Switch 1 and 3 must be used together. Either both pull-up and pull-down are  
used or neither is used.  
Pull-up and Pull-down switches are used to increase the signal level on the RS-485 bus. This is useful if  
there is a long bus and a significant amount of attenuation is anticipated.  
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PAGE 22  
06 Apr 2000  
CH.3: TIU100/101/102/103  
GFK-1819  
OFF  
ON  
SW 1  
Figure 3.7 Configuration Bank  
Figure 3.6 Power Connector  
Powered by +24VDC and Ground.  
Termination resistance of 120must be placed across each end of the RS-485 bus. With switch 2 ON,  
a 120resistance is placed across the bus. This should only be used if the TIU050/100/110 is the last  
device at either end of the bus.  
3.6  
TIU10X Dimensions  
3.94+ 0.02 [100+ 0.5 m m ]  
-0.0  
-0.00  
+ 0.02  
-0.00  
3.27”  
[83+ 0.5 m m ]  
-0.0  
UP TO 0.04[1m m ] C O RNER  
RADIUS IS AC C EPTABLE  
TIU10X C UTO UT DETAILS  
TO LERANC ES ARE +/ - 0.01[0.3m m ] UNLESS STATED O THERWISE  
Figure 3.8 TIU10X Cutout  
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CH. 4: TIU110/111/112/113  
06 Apr 2000  
PAGE 23  
GFK-1819  
CHAPTER 4: TIU110/111/112/113  
4.1  
Scope  
The TIU11X 128 x 64 pixel display, which allows for some graphics and various fonts to be displayed.  
The hardware description is detailed in this chapter.  
Numeric Keypad  
Q Z _  
A B C  
D E F  
1
2
3
Programmable  
Function Keys  
G H I  
JK L  
M N O  
5
4
6
P R S  
T U V  
W X Y  
7
8
9
.
D el  
+/-  
Figure 4.1 Front View of TIU110  
TIU11X Button Selection Actions  
4.2  
a) PAUSE key selects data for editing OR exits from data editing.  
b) PAUSE & DOWN keys pressed together, enters sub menu pages.  
c) PAUSE & UP keys pressed together, exits sub menus to the parent menu pages.  
d) UP key selects the previous menu page, sub menu page, alarms, and increments data  
e) DOWN key selects the next menu page, sub menu page, alarms and also decrements data.  
f) ENTER key sends data to the automation equipment, accepts alarms, and displays accepted alarms.  
g) ALPHANUMERIC KEYPAD and PROGRAMMABLE KEYS can be used to enter data or can be  
used to preform some pre-programmed action.  
4.3  
TIU11X Contrast Adjustment  
On menu page 1 (after the start-up screen), hold the ENTER key and press the UP or DOWN key to  
adjust the contrast. The contrast setting is stored and not lost after removing power.  
CONTRAST BAND - allows the user to set the lower and upper limits of contrast. Adjust the lower limit  
using the UP or DOWN key and press Enter when done. Do the same for the upper limit.  
WARNING: - Changes to the lower or upper limits may allow the user to set the contrast to a setting  
where the display may appear blank. It is recommended that the factory setting are used (Min 8A, Max  
FE).  
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PAGE 24  
06 Apr 2000  
CH. 4: TIU110/111/112/113  
GFK-1819  
4.4  
TIU11X Rear View  
Pin 1  
Pin 1  
To PC  
Rx Pin 2  
Tx Pin 3  
0V Pin 5  
Figure 4.2 Rear View of TIU11X  
4.5  
TIU110 Ports  
TIU110 13-pin Terminal Block  
Pin 1  
Pin 13  
Figure 4.3 Automation Equipment Serial Port  
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CH. 4: TIU110/111/112/113  
06 Apr 2000  
PAGE 25  
GFK-1819  
Rx  
Tx  
Rx  
Tx  
Serial Port  
PC Port  
Figure 4.4 Automation  
Equipment Port Receive &  
Transmit LEDs  
Figure 4.5 PC Port Receive &  
Transmit LEDs  
The LEDs flash when the PC is  
communicating with the TIU110  
The LEDs flash when the TIU110  
is communicating with the AE.  
OFF  
ON  
SW 1  
Figure 4.6 Power Connector  
Powered by +24VDC and Ground.  
Figure 4.7 Configuration Bank  
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PAGE 26  
06 Apr 2000  
CH. 4: TIU110/111/112/113  
GFK-1819  
4.5.1 TIU11X Configuration of the RS-485 Port  
The configuration bank (shown in Figure 4.8) sets the parameters of the RS-485 port as described in  
Table 4.1.  
Table 4.1 Configuration Bank  
Switch 1  
Switch 2  
Switch 3  
Switch 4  
ON: Pull-up (must be used together with switch 3)  
OFF: no Pull-up  
ON: 120termination  
OFF: no termination  
ON: Pull-down (must be used together with switch 1)  
OFF: no Pull-down  
Reserved for future use  
NOTE: Switch 1 and 3 must be used together. Either both pull-up and pull-down are  
used or neither is used.  
Pull-up and Pull-down switches are used to increase the signal level on the RS-485 bus. This is useful if  
there is a long bus and a significant amount of attenuation is anticipated.  
Termination resistance of 120must be placed across each end of the RS-485 bus. With switch 2 ON,  
a 120resistance is placed across the bus. This should only be used if the TIU050/100/110 is the last  
device at either end of the bus.  
4.6  
TIU11X Dimensions  
5.95[151m m ]  
+0.02  
-0.00  
3.27”  
[83+0.5 m m ]  
-0.0  
UP TO 0.04[1m m ] C ORNER  
RADIUS IS AC C EPTABLE  
TIU11X C UTO UT DETAILS  
TOLERANCES ARE +/ - 0.01[0.3m m ] UNLESS STATED O THERWISE  
Figure 4.8 TIU11X Cutout  
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CH. 5: TIU200/201/202/203  
06 Apr 2000  
PAGE 27  
GFK-1819  
CHAPTER 5: TIU200/201/202/203  
5.1  
Scope  
The TIU20X is 240 x 128 pixel display which allows for full graphic screen. The hardware description is  
cover under the following chapter  
Q Z  
A B C  
D E F  
1
2
3
G H I  
J K L  
M N O  
5
4
6
P R S  
T U V  
W X Y  
7
8
9
.
SPA CE  
0
D el  
0
+/-  
NEXT  
F 9  
F 1 0  
F 1 5  
F 11  
F 1 6  
F 1 2  
F 1 7  
F 1 3  
F 1 8  
F 1 4  
Figure 5.1 Front View of TIU20X  
TIU20X Button Selection Actions  
5.2  
a) PAUSE key selects data for editing OR exits from data editing.  
b) PAUSE & DOWN keys pressed together, enters sub menu pages.  
c) PAUSE & UP keys pressed together, exits sub menus to the parent menu pages.  
d) UP key selects the previous menu page, sub menu page, alarms, and increments data  
e) DOWN key selects the next menu page, sub menu page, alarms and also decrements data.  
f) ENTER key sends data to the automation equipment, accepts alarms, and displays accepted alarms.  
g) ALPHANUMERIC KEYPAD can be used to enter data  
h) PROGRAMMABLE KEYS can be used to preform some pre-programmed action.  
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PAGE 28  
06 Apr 2000  
CH. 5: TIU200/201/202/203  
GFK-1819  
5.3  
TIU20X Contrast Adjustment  
On menu page 1 (after the start-up screen), hold the ENTER key and press the UP or DOWN key to  
adjust the contrast. The contrast setting is stored and not lost after removing power.  
CONTRAST BAND - allows the user to set the lower and upper limits of contrast. Adjust the lower limit  
using the UP or DOWN key and press Enter when done. Do the same for the upper limit.  
WARNING: - Changes to the lower or upper limits may allow the user to set the contrast to a setting  
where the display may appear blank. It is recommended that the factory setting are used (Min 8A, Max  
FE).  
5.4  
TIU20X Rear View  
Figure 5.2 Rear View of TIU20X  
5.5  
TIU20X Ports  
Pin 1  
TIU20X 8-pin Terminal Block  
Pin 8  
Figure 5.3 Automated Equipment Serial Port  
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CH. 5: TIU200/201/202/203  
06 Apr 2000  
PAGE 29  
GFK-1819  
Rx  
Tx  
Rx  
Tx  
Serial Port  
PC Port  
Figure 5.5 PC Port Receive &  
Transmit LEDs  
Figure 5.4 Automation  
Equipment Port Receive &  
Transmit LEDs  
The LEDs flash when the PC is  
communicating with the TIU20X  
The LEDs flash when the TIU20X  
is communicating with the AE.  
OFF  
ON  
SW 1  
Figure 5.7 Configuration Bank  
Figure 5.6 Power Connector  
Powered by +24VDC and Ground.  
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PAGE 30  
06 Apr 2000  
CH. 5: TIU200/201/202/203  
GFK-1819  
5.5.1 TIU20X Configuration of the RS-485 Port  
The configuration bank (shown in Figure 2.23) sets the parameters of the RS-485 port as described in  
Table 5.1.  
Table 5.1 Configuration Bank  
Switch 1  
Switch 2  
Switch 3  
Switch 4  
ON: Pull-up (must be used together with switch 3)  
OFF: no Pull-up  
ON: 120termination  
OFF: no termination  
ON: Pull-down (must be used together with switch 1)  
OFF: no Pull-down  
Reserved for future use  
NOTE: Switch 1 and 3 must be used together. Either both pull-up and pull-down are  
used or neither is used.  
Pull-up and Pull-down switches are used to increase the signal level on the RS-485 bus. This is useful if  
there is a long bus and a significant amount of attenuation is anticipated.  
Termination resistance of 120must be placed across each end of the RS-485 bus. With switch 2 ON,  
a 120resistance is placed across the bus. This should only be used if the TIU050/10X/11X/20X is the  
last device at either end of the bus.  
5.6  
TIU20X Dimensions  
+0.02  
-0.00  
+0.5  
-0.0  
+0.02  
-0.00  
Figure 5.8 TIU20X Cutout  
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CH. 6: COMMUNICATIONS  
06 Apr 2000  
PAGE 31  
GFK-1819  
CHAPTER 6: COMMUNICATIONS  
6.1  
PC to Operator Station Communications  
The serial pin connections for transmit (Tx), receive (Rx) and ground are displayed below.  
1
5
TIU1XX  
2 Tx  
3 Rx  
PC  
2 Rx  
3 Tx  
5 0V  
5 0V  
Figure 6.1 PC Programming Serial Port & Connection Detail  
6.2  
Automation Equipment (AE) Communications Connections  
6.2.1 Recommended Automation Equipment Communication Cables  
Horner Electric recommends the following cables for automation equipment communication:  
Belden No. 8105, 9807 or 9832 General Purpose  
Belden No. 8165 Heavy Noise Environment  
6.3  
RS-232 Connection  
TIU110/ 100  
(Section of 13-pin  
Terminal Block)  
AE  
Rx  
TxD  
0V  
6
0V  
Tx  
7
8
RS232  
RxD  
TIU050/ 101/ 102/ 103/ 111/ 112/ 113/ 20X  
AE  
(Section of 8-pin  
Terminal Block)  
Rx  
TxD  
0V  
5
0V  
Tx  
6
7
RS232  
RxD  
Figure 6.2 RS-232 Connection  
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PAGE 32  
06 Apr 2000  
CH. 6: COMMUNICATIONS  
GFK-1819  
6.4  
RS-422/485 Four-Wire  
TIU110/ 100  
(Section of 13-pin  
Terminal Block)  
2
Tx+  
Tx-  
Rx+  
Rx-  
TxD  
0V  
3
4
5
Automated Equipment  
RS422/485 Connections  
See Note Below  
RS422/485  
(4-wire)  
6
7
8
RxD  
0.1uF Ceramic  
TIU050/ 101/ 102/ 103/ 111/ 112/ 113/ 20X  
(Section of 8-pin  
Terminal Block)  
1
Tx+  
Tx-  
Rx+  
Rx-  
TxD  
0V  
2
3
4
Automated Equipment  
RS422/485 Connections  
See Note Below  
RS422/485  
(4-wire)  
5
6
7
RxD  
0.1uF Ceramic  
Figure 6.2 RS-422/485 Four-Wire  
Note: The descriptions used by different manufacturers for RS-422/485 connections vary. Please refer to  
the automation equipment manufacturers own manuals for connection details.  
Note: Horner produces application notes explaining the connection to each of the different automated  
equipment manufactures. These application notes are ongoing, see your installation CD for any released  
documentation.  
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CH. 6: COMMUNICATIONS  
06 Apr 2000  
PAGE 33  
GFK-1819  
6.5  
RS-485 Two-Wire  
TIU110/ 100  
AE  
Tx/Rx+  
Tx/Rx-  
2
Tx+  
Tx-  
3
4
Rx+  
Rx-  
TxD  
0V  
RS422/485  
(2-w ire)  
5
6
7
COM  
RxD  
8
0.1uF Ceramic  
TIU050/ 101/ 102/ 103/ 111/ 112/ 113/ 20X  
AE  
Tx/Rx+  
Tx/Rx-  
1
Tx+  
Tx-  
2
3
Rx+  
Rx-  
TxD  
0V  
RS422/485  
(2-w ire)  
4
5
6
COM  
RxD  
7
0.1uF Ceramic  
Figure 6.3 RS-485 Two-Wire  
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PAGE 34  
06 Apr 2000  
CH. 6: COMMUNICATIONS  
GFK-1819  
6.6  
Current Loop  
The following diagram shows the connection to a device with an active 20mA current loop. The current  
loop on the TIU100/110 is passive. Either the PLC must provide the 20mA source or an external current  
source must be supplied.  
SR  
+
T+  
T-  
9
10  
11  
12  
20m A Loop  
R+  
R-  
-
ST  
Figure 6.4 Current Loop  
Note: Current Loop is not a standard option on the TIU100/110. Current loop must be ordered  
specifically or can be re-fit into a standard unit. Contact a Horner Electric dealer for more information.  
Note: Current Loop is not an option with the TIU050/101/102/103/111/112/113/20X.  
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CH. 7: GETTING STARTED  
06 Apr 2000  
PAGE 35  
GFK-1819  
CHAPTER 7: GETTING STARTED  
7.1  
Self-Test  
Power up the unit with the UP and ENTER keys pressed at the same time. The unit enters a self-test  
mode. The self-test consists of the following four checks:  
7.1.1 Contrast Band  
UP DOWN  
or  
This test allows the user to set the lower and upper limits of contrast. Adjust the lower limit using the  
Enter  
key and press  
when done. Do the same for the upper limit.  
WARNING: - Changes to the lower or upper limits may allow the user to set the contrast to a  
setting where the display may appear blank. It is recommended that the factory setting are used  
(Min 8A, Max FE).  
7.1.2 Display Test  
The display test continuously blinks all pixels on (black) to off. Look for any pixels stuck on or off. Exit  
this test by pressing and holding any key for approximately two seconds.  
7.1.3 Keyboard Test  
As each key is pressed, an indication  
appears above that key. In the case of units with a numeric  
***  
keypad, press the key and a message appears indicating the key press. Check for keys indicating  
multiple presses or not reporting presses. Exit this test by pressing and holding any key for  
approximately two seconds.  
7.1.4 RAM Test  
Test either segment 0000 or segment 1000 (on the TIU100/110) of the RAM. The segment 1000 test  
performs a base 3 repeating test. This test detects shorted address lines and damaged memory bits.  
The segment 0000 test performs a Read-Modify-Write test on each byte of RAM, detecting damaged  
memory bits. Exit this test by selecting DONE.  
7.1.5 Serial Loop-back Tests  
Tests the PC port and the Serial Port in each of its three modes for serial loop-back. Pre-made plugs are  
required to link the pins of a particular port. This takes the following form:  
Table 7.1 Loop-back Test Plugs  
Port Tested  
PC (J2)  
RS-232 (J3)  
Product  
TIU100/110  
TIU100/110  
TIU100/110  
Type of Connector  
Pin male D link connector  
13-pin phoenix connection pin 6 to pin 8  
13-pin phoenix connection pin 2 to pin 4 and pin 3  
to pin 5.  
Pins to Short  
pin 2 to pin 3  
RS-422/485 (J3)  
Current Loop  
PC  
TIU100/110  
13-pin phoenix connection pin 1 to 9, pin 10 to 11  
and pin 12 to 7  
TIU050/101/102/1 Pin male D link connector  
03/112/113/20X  
pin 2 to pin 3  
RS-232  
TIU050/101/102/1 8-pin phoenix connection  
03/112/113/20X  
Pin 5 to pin 7  
RS-422/485  
TIU050/101/102/1 8-pin phoenix connection  
03/112/113/20X  
Pin 1 to pin 3, Pin 2 to  
pin 4  
NOTE: current loop in not installed on standard models, as such a standard model will fail the  
current loop-back test. Current Loop is not an option on the TIU050/20X.  
After starting the test, the OK counter begins to count up. Exit this test by selecting DONE.  
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PAGE 36  
06 Apr 2000  
CH. 7: GETTING STARTED  
GFK-1819  
7.2  
Updating the Protocol  
When the software is installed the user decides where the main CBREEZE folder resides. During  
installation the following folders are created: -  
In the protocol directory 3 folders are created, TIU0xx, TIU1xx and TIU2xx. The protocol files for the  
different terminal is loaded into these folders. The protocol files for the TIU050 are loaded into Tiu0xx, the  
protocol files for the TIU10X are loaded into Tiu10x and the protocol files for the TIU20X are loaded into  
Tiu20x.  
The name of the protocol file is broken up into three section, the protocol, the main software revsion and  
the terminal type that protocol file is for.  
Protocol Name  
_
Software Revision  
.
Terminal Type  
Example  
snp_R4.1xx  
This is the protocol file for release 4 software for the GE FANUC PLC, for the TIU10X  
df1_R4.2xx  
This is the protocol file for release 4 software for Allen Brabley PLC, for the TIU20X  
To Update Protocol File  
1. Set Terminal Type  
2. Set the required Automation Equipment in Communications Settings  
3. Select Update TIU Protocol from the File menu.  
4. Select the folder of the terminal you have connected to the PC. The correct file will appear for the  
terminal type selected and the Automation Equipment selected. Select that file and click OK.  
5. A status bar appears indicating download progress.  
6. After the transfer, the TIU050/10X/11X/20X resets itself. The correct PLC type is displayed on the  
TIU050/10X/11X/20X.  
7. Next, the project loaded runs.  
7.3  
Updating the Operating System  
1. Select Update Operating System from the File menu.  
2. Choose the updated file with the BINextension. Click OK.  
3. A status bar appears indicating download progress.  
4. During the download process, TIU050/10X/11X/20X displays the message SYSTEM SHUTDOWN.  
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CH. 8: NETWORKS  
06 Apr 2000  
PAGE 37  
GFK-1819  
CHAPTER 8 : NETWORKS  
8.1  
Scope  
This chapter gives a brief introduction into the networking hardware available on the Operator Station  
range. The part numbers of the various options are available in the Introduction Chapter of this manual.  
For information on programming the various network options see GFK-1818, User Manual for the  
CBREEZE Software.  
8.2  
Controller Area Network (CAN) Overview  
The controller area network (or CAN bus) is a serial communications bus that was originally developed in  
the late 1980s by a German company (Robert Bosch) for use in the automotive industry. CAN is an ISO  
(International Standards Organisation) - defined serial communications bus for real-time applications.  
Established in 1947, the International Standards Organisation (ISO) is a multinational body dedicated to  
worldwide agreement on international standards. Specifically, CAN is documented in ISO 11898 (for  
high-speed applications) and ISO 11519 (for lower-speed applications).  
8.2.1 CAN Features  
CAN-based open automation technology successfully competes on the market of distributed automation  
systems because of the special features of the CAN protocol. The special features are CANs producer-  
consumer-oriented (or peer-to-peer) principle of data transmission and its multi-master capability. The  
general design of CAN originally specified a high bit rate, high immunity to electrical interference and an  
ability to detect any errors produced. CAN networks have the following general attributes:  
Automatic error detection  
Easily configurable  
Cost-effective to design and implement  
Capable of operating in harsh environments  
8.3  
CsCAN Network Overview  
The CsCAN Network was first developed in 1993 by Horner Electric. It was developed for use in a project  
that Horner Electric completed for the United States Post Office. Horner Electric developed its own  
network, because it needed a network that had a specific set of powerful peer-to-peer and host-to-node  
capabilities. The CsCAN Network has a pass-throughfeature whereby PC-based programs access  
other nodes connected to a network by passing the programming command through the serial port to the  
network port. (For a more detailed description, see below.) Horner Electric found that by developing its  
own network, it satisfied several important needs. Horner Electric continues CsCAN Network  
development to satisfy the requirements of today and the requirements of the future.  
8.3.1 CsCAN Network Features  
The CsCAN Network is based on CAN, which has many desirable features such as ruggedness, ease of  
configuration, etc. With Horner Electric Controllers, data is passed at 125Kbps using a differential pair of  
wires plus a ground. It is important to note that the data rate is not limited to 125Kbps. The maximum  
data rate is 1Mbps (limited by the speed of light). The CAN implementation in the CsCAN controller  
allows up to 64 controllers to be networked with no additional hardware and up to 253 controllers with  
three CAN repeaters.  
For the programmer, little knowledge of networking procedures is needed. However for troubleshooting  
and optimizing, the following information is helpful. Instead of using master/slave or token passing, the  
hardware self-arbitrates based on the Network ID. Controllers with lower Network ID numbers are  
given a higher priority than controllers with higher Network ID numbers.  
8.3.2 CsCAN Network Operation  
When a controller needs to send data over the network, it first waits for the network to be idle (currently a  
maximum of 900uS). If two controllers start broadcasting information on the network at the same time, the  
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CH. 8: NETWORKS  
GFK-1819  
"self-arbitration" causes the controller with the greater Network ID number to cease broadcasting without  
affecting the message-in-progress of the other controller.  
In applications with a large number of networked controllers, better results may be achieved by assigning  
lower Network IDs to controllers that have more critical network data than other controllers. By assigning  
higher Network IDs to controllers that provide numerous network updates, the controllers are prevented  
from monopolising the bus time.  
Each controller is capable of broadcasting Global Digital Output bits (%QG) and Global Analog Output  
bits (%AQG), which are periodically broadcasted to the other controllers on the network. The coil  
representations %QG and %AQG may be used in CBREEZE like any other coil or internal register  
reference.  
All digital global outputs are broadcast to the network each time one of them has a state change. In  
addition, if a controller has not transmitted its global data for specific time period, the controller's  
programmable network timer may expire, which in turn results in a global data broadcast. Finally, as part  
of its power-up initialisation sequence, another controller can explicitly request a controller to broadcast  
its global data.  
8.4  
DeviceNet Overview  
DeviceNet is an open network. The specification and the protocol are open. Vendors are not required to  
purchase hardware, software or licensing rights to connect devices to a system.  
8.4.1 DeviceNet Features  
DeviceNet is a low-cost communications link to connect industrial devices. It allows the interchangeability  
of simple devices while making interconnectivity of more complex devices possible. DeviceNet is based  
on CAN. It is an application layer protocol (ISO layer 7) and is defined in terms of an abstract object  
model, which represents the available communication services and the external visible behaviour of a  
DeviceNet node.  
The DeviceNet Model is application independent. DeviceNet provides the communication services  
needed by various types of applications. Many of today's lower level industrial control devices must retain  
their low cost/low resource characteristics even when directly connected to a network. DeviceNet takes  
this into consideration by defining a specific instance of the DeviceNet Model for communications typically  
seen in a Master/Slave application. This is referred to as the Predefined Master/Slave Connection Set.  
Some of the features and functionality of the DeviceNet network are described Table 8.1.  
Table 8.1 - DeviceNet Features and Functionality  
Network Size  
Up to 64 Nodes  
Network Length Selectable end-to end network distance varies with speed  
Baud Rate  
Distance  
125 Kbps  
250 Kbps  
500 Kbps  
0-8 bytes  
500m (1,640 feet)  
250m (820 feet)  
100m (328 feet)  
Data Packets  
Bus Topology  
Linear (trunkline/dropline); power and signal on the same network cable  
Bus Addressing Peer-to-Peer with Multi-Cast (one-to-many); Multi-Master and Master/Slave  
special case; polled or change-of-state (exception-based)  
System  
Removal and replacement of devices from the network under power  
Features  
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8.4.2 DeviceNet Protocol  
Some of the communication protocol features of DeviceNet consist of the following:  
1. A DeviceNet product can behave as a Client, a Server or both.  
2. Master/Slave operation.  
3. Capable of Peer-to-Peer exchange capability exists in which any DeviceNet product can produce and  
consume messages.  
4. Capable of supporting 64 node addresses  
5. Each node can support an unlimited number of I/O.  
8.4.3 DeviceNet Operation  
The following restrictions are placed on operations when using an OS that is configured as a  
DeviceNet slave.  
1. Currently, communication between the PC and the controller is only possible to the device physically  
connected to the PCsserial port. Project downloads, uploads, monitoring, and configuration cannot  
currently take place over a DeviceNet network.  
2. The HE200CGM40x gateway card can not currently be used with DeviceNet communications.  
Horner Electric is providing a special Gateway device that is based on the OCS hardware. The  
Gateway device makes it possible to connect the PC serial port with the DeviceNet network.  
3. DeviceNet network nodes are in a range from 0 to 63. The controller is able to observe network  
responses (polled connections) from any slave to the DeviceNet Master. The first 16-words of these  
observed responses are made available for mapping on the Network Input Assignments page.  
These correspond to the available nodes 0 to 63 and registers AQG1 to AQG16. Node 64 is used for  
a special case. When data is sent to a controller from a DeviceNet Master (via the polled connection)  
this data is mapped to node 64. Relative addressing is limited to -64 to +64.  
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8.5  
CAN Wiring Rules  
121  
121  
+
12-25VD C  
-
B L K  
B L U  
B L K  
B L U  
W H T  
R E D  
W H T  
R E D  
S H IE LD  
S H IE LD  
-
+
12-25VD C  
Figure 8.3 CAN Network Cabling  
1. Wire the CAN network in a daisy-chained fashion such that there are exactly two physical end-points  
on the network.  
2. The two nodes at the physical end-points need to have 121 ohm 1% terminating resistors connected  
across the CN_L and CN_H terminals.  
3. Use data conductors (CN_L and CN_H) that are 24 AWG shielded twisted pair for thin cableand 22  
AWG shielded twisted pair for thick cable. They must also have 120-ohm characteristic impedance.  
In typical industrial environments, use a Belden wire #3084A (thin). Use #3082A (thick) for  
environments where noise is a concern.  
4. Use power conductors (V- and V+) that are 18 AWG twisted-pair for thin cableand 15 AWG twisted-  
pair for thick cable.  
5. Connect the V- power conductor to a good earth ground at one place only on the network, preferably  
physical endpoints.  
6. For a section of cable between two nodes, the cable shield is connected to the cable shield input at  
one end of the cable only.  
7. A CAN network (without repeaters) is limited to 64 nodes (with 63 cable segments) with a maximum  
cable length of 1500 ft.  
8. Up to four CAN network segments, which adhere to the above rules, may be connected together  
using three CAN repeaters. In this manner, a CAN network may be extended to 253 nodes with a  
total cable distance of 6000 ft.  
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8.6  
Profibus  
Profibus utilises a Master-Slave type of communication with the TIUXX2 functioning as a slave device.  
Decentralised Peripherals (Slave) Baud rates of up to 12 MBd can be obtained through Profibus.  
Up to 32 devices 9master or slaves) can be connected in one segment without using repeaters, or up to  
64 devices can be connected using repeaters.  
Master devices are used to determine the data communication on the bus. One master can service  
several slaves. Several Masters can participate on the bus simultaneously, but only one Master can write  
outputs to a slave.  
The slave devices are peripheral devices. Slaves do not have bus access rights and can only  
acknowledge received messages or send messages to the master when requested to do so. Any master  
can read data from the slave devices. All connected Slaves have the same priority.  
For further information on the Profibus Network, visit their website at www.profibus.com  
8.6.1 Profibus Wiring  
The TIUXX2 uses a 9 pin D-sub plug connector for its Profibus port. The pin assignment of the plug  
connector and the wiring are show below.  
Station 1  
Station 2  
Rxd/TxD -P 3  
V+ 6  
3
6
5
8
D G nd 5  
RxD /TxD -N 8  
Protective G round  
Figure 8.4 Profibus Port Pinout  
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Figure 8.5 Profibus Network Cabling  
Its is necessary to terminate both ends of the network. Both terminations must have power to them to  
insure proper operation of the network. The following diagram illustrates the correct connection for the  
termination resistors.  
V P (6 )  
L in e term in atio n  
3 90 O h m  
2 20 O h m  
A -L in e (3 )  
B -L in e (8 )  
G N D (5 )  
3 90 O h m  
Figure 8.6 Profibus termination resistors  
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CH. 9: SMARTSTACK  
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GFK-1819  
CHAPTER 9: SMARTSTACK  
9.1  
Scope  
Horner has now added the SmartStack modules from the OCS Range to the TIU20X range. The  
SmartStack system is a method of allowing I/O expansion on an HMI. A wide range of modules is  
available including Digital and Analogue.  
9.2  
Installing and Removing a SmartStack Module  
The following section describes how to install and remove a SmartStack Module.  
Caution: To function properly and avoid possible damage, do not install more than four  
Smart Stack Modules per TIU20X.  
9.2.1 Installing SmartStack Modules  
1. Hook the tabs. Each SmartStack Module has two tabs that fit into slots located on the TIU20X. (The  
slots on the TIU20X are located on the back cover.)  
2. Press the SmartStack Module into the lockedposition, making sure to align the SmartStack Module  
fasteners with the SmartStack receptacles on the TIU20X.  
9.2.2 Removing SmartStack Modules  
1. Using a Flathead screwdriver, pry up the end of the SmartStack Module (opposite of tabs) and swing  
the module out.  
2. Lift out the tabs of the module.  
Figure 9.1 Installing a SmartStack Module in an OCS.  
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CH. 9: SMARTSTACK  
GFK-1819  
NOTES  
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