FrancisFrancis Marine Lighting A2541 User Manual

User Instruction & Installation Manual  
FR380 Remote Control Explorer  
Tungsten Halogen Searchlight  
Product Reference Number:  
A2542 – FR380RC Explorer 115/240v 650/1000w  
A2541 – FR380RC Explorer 24v 150/250w  
Manufacturers details:  
Distributor details:  
Francis Searchlights Ltd  
Union Road, Bolton  
Lancashire, BL2 2HJ, UK  
Tel:  
Fax:  
+44 (0) 1204 558960  
+44 (0) 1204 558979  
Manual Part Number: C23299  
Issue : 3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
1 - Introduction  
It is imperative that this manual is read carefully and understood before  
installing your equipment. For your future reference please keep this manual in  
a safe place.  
Thank you for specifying a product from the Francis Searchlights range. All Francis products are  
designed to give complete customer satisfaction and are manufactured to the highest engineering  
standards in order to ensure optimum performance and service life.  
The Francis FR range combines features proven over many years service in the most hazardous  
conditions in both marine and land installations.  
In order to prolong the life and performance of your product, we recommend that you only specify  
Francis Searchlights spare parts. This will also ensure that any warranties on your equipment will  
not be invalidated. Information on spares ordering and parts is provided in this manual.  
Should you ever need to contact Francis Searchlights Ltd. regarding your equipment, please quote  
the Product Serial Number at all times.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
2 - Safety Precautions  
The following instructions must be adhered to, in order to ensure a safe working environment and  
the safety of the user.  
Note: When unpacking or manoeuvring the searchlight into its fixing position, suitable  
lifting points must be used in order to prevent damage to the equipment or personal injury.  
Prevent rain, snow, condensation and water droplets from contacting the lamp as this may  
cause bulb failure and possible shattering;  
Quartz halogen bulbs run with a high internal pressure in excess of atmospheric. Whilst the  
construction is inherently strong, there is a slight risk of the bulb shattering;  
Never look directly into an illuminated searchlight as this may cause severe damage to  
eyesight. If it is necessary to inspect a lamp whilst in operation, always wear suitable protective  
goggles;  
Should it be necessary to examine the lamp with the front bezel removed, always use a  
protective shield and wear goggles to ensure a safe working environment;  
Never attempt to clean a lamp whilst in use;  
Searchlights get hot. Never touch the unit when lit and always allow 15 to 20 minutes for  
cooling down after turning the searchlight off;  
Never place anything on or cover the searchlight when in use;  
Ensure the lamp has cooled sufficiently before removal;  
If undue force appears necessary to remove the lamp, the equipment should be inspected by a  
competent person or contact the manufacturer;  
When breaking a lamp for disposal, care must be taken to ensure the glass fragments are  
safely contained. This operation must be performed out of doors in free air. In all  
circumstances refer to the lamp manufacturers instructions packed with the lamp;  
Due to the vast range of lamps available it may appear possible that more powerful lamps can  
be used in the equipment than for which it was designed. Even when the unit will physically  
accept a higher wattage or voltage lamp, this substitution is not recommended and is  
dangerous. This action will also void any warranties on the equipment.  
Always refer to the lamp manufacturers technical data when dealing with lamps.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
3 - Technical Information  
This product has been designed to operate in accordance with the product specification. The  
FR380RC searchlight has the following features:  
All marine grade materials and fixings;  
Parabolic glass reflector;  
Stove enamel painted;  
365° horizontal rotation;  
Vertical movement +25° to -25°;  
Motor speed 20°/sec (Pan). ,5°/sec (Tilt);  
Remote focus facility;  
Thermostatically controlled internal heater.(Optional);  
Toughened front glass;  
The 24v searchlight also performs to the following optical data:  
150 Watt T/H  
24v  
1718,000 lux  
1311 metres  
2°  
250 Watt T/H  
24v  
2800,000 lux  
1673 metres  
3°  
Supply voltage  
Peak Beam Candlepower  
Range  
Divergence  
Operational temperature with heater -50°C (-20° without)  
The 115v searchlight also performs to the following optical data:  
1000 Watt T/H  
-50°C (-20° without)  
Supply voltage  
Peak Beam Candlepower  
Range  
115v  
1560,000 lux  
1249 metres  
5°  
Divergence  
Operational temperature with heater -50°C (-20° without)  
The 220/240v searchlight also performs to the following optical data:  
650 Watt T/H  
1000 Watt T/H  
220/240v  
1465,000 lux  
1210 metres  
5°  
Supply voltage  
Peak Beam Candlepower  
Range  
220/240v  
1240,000 lux  
1114 metres  
5°  
Divergence  
Operational temperature with heater -50°C (-20° without)  
-50°C (-20° without)  
In order that the searchlight operates correctly it is imperative that competent personnel are  
responsible for the installation, operation and servicing of this equipment. Failure to adhere to this  
advice may cause premature failure or incorrect operation of the searchlight, which may damage  
the equipment or cause personal injury.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
4 - Unpacking and Installation Instructions  
The following instructions should be read and fully understood prior to installing the equipment to  
ensure that the correct procedures are followed and all safety precautions are observed.  
Note: If the equipment has been in storage for a considerable amount of time, it is advisable  
to conduct a routine maintenance check on all parts before installation.  
Safety Precautions  
This equipment should not be connected to an electrical supply before being installed. Installation  
procedures should be adhered to in order to ensure a safe working environment and reduce the  
risk of damage or personal injury.  
Preparing the Mounting Position  
Mark out and drill the fixing holes through the deck refer to drawing C23290). If anti-vibration  
mounts are to be fitted, the fixing holes for the mounts should also be marked out and drilled. Prior  
to manoeuvring the searchlight into its’ fixing position, the AV mounts should be fitted to the base.  
When in the desired position, bolt the searchlight firmly down. On and uneven surface it may be  
necessary to use a suitable sealant such as silicone, in order to ensure a weatherproofed joint.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
5 - Electrical Installation  
For safety purposes, only competent personnel should perform the electrical installation. All  
equipment should be installed to current Electrical Regulations and Standards.  
In order to obtain the maximum light output from the searchlight, it is essential that the full  
operating voltage of the lamp fitted be applied to the lampholder contacts.  
Method of Electrical Connection  
1) Disconnect the supply before working on the electrical system;  
2) The searchlight must be connected to a fused electrical supply, using suitably sized cable;  
3) If the searchlight is located a considerable distance from the supply, provision must be made in  
the cable size in order to overcome the voltage drop. The following table should be used for  
indication purposes only:  
Searchlight  
24v 150w  
24v 250w  
115v 1000w  
230v 1000w  
230v 650w  
Cable Size (mm²) Distance Max Distance Max Distance Max Distance Max Distance Max  
1.5  
2.5  
4
6
10  
5 MTRS  
8 MTRS  
13 MTRS  
20 MTRS  
34 MTRS  
3 MTRS  
5 MTRS  
8 MTRS  
12 MTRS  
20 MTRS  
17 MTRS  
28 MTRS  
44 MTRS  
69 MTRS  
115 MTRS  
68 MTRS  
111 MTRS  
176 MTRS  
275 MTRS  
460 MTRS  
105 MTRS  
171 MTRS  
271 MTRS  
422 MTRS  
707 MTRS  
4) Whenever possible cable terminations should be made below deck and with approved terminal  
devices;  
5) If a spare auxiliary fuse or circuit breaker is not available, one of the correct type and rating  
should be fitted and connected to a positive supply. It is advisable to locate a bus bar or main  
connection and avoid any direct connection to the supply:  
6) For 110/220v AC products, the following colour coding system should be used for the customer  
supply cable:  
Brown  
Blue  
- Live  
- Negative  
Green/Yellow - Earth  
Note: This equipment must be earthed.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Installation Guidelines  
A typical installation and connection routine for the FR380RC Low Voltage searchlight is as  
follows:  
Referring to wiring diagram C23291, a supply is fed to the control panel, which then provides a  
common feed to the motor gearbox and the searchlight.  
The searchlight has been pre-wired with 3 meters of cable from the gearbox to junction box  
provided.  
Cables required to be connected by the customer: -  
4 core 1.5mm cable from the junction box to the Control Panel.  
12 core 0.5mm cable from the junction box to the Control Panel.  
The Mains cable to the Control Panel to be supplied by the customer. The searchlight head is pre-  
wired along with the connecting cable to the motor gearbox.  
A typical installation and connection routine for the FR300RC High Voltage searchlight is as  
follows:  
Referring to wiring diagram C23293, a supply is fed to the control panel, which then provides a  
common feed to the motor gearbox and the searchlight.  
The searchlight has been pre-wired with 3 meters of cable from the gearbox to junction box  
provided.  
Cables required to be connected by the customer: -  
4 core 1.5mm cable from the junction box to the Control Panel.  
12 core 0.5mm cable from the junction box to the Control Panel.  
The Mains cable to the Control Panel to be supplied by the customer. The searchlight head is pre-  
wired along with the connecting cable to the motor gearbox.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
6 - Operating Instructions  
This equipment is designed for use out of doors, in free air. Never place anything on, or cover the  
searchlight when in use as this may present a hazard.  
The searchlight can be remotely positioned via the joystick control panel, with the facility for  
movement up, down, left and right. When in the desired position the joystick should be released so  
that it returns to its’ home position, dead centre.  
The beam of the searchlight can be adjusted to give a variety of beam types. Using the yellow  
remote focus button on the joystick panel, the desired beam can be achieved for any particular  
application. The beam will move continuously through spot’ to flood’. In order to fix the beam type;  
simply release the button at the desired position.  
The heaters specified on this equipment are self-regulating and will shut off when they reach the  
dew point temperature.  
This product should not be used for any purpose other than for which it was designed. Any  
modifications to the product should not be undertaken without consulting the manufacturer.  
Setting to Work  
Safe service in use necessitates the strict observance of the following precautions.  
Any article fabricated from quartz or glass is inherently fragile and care should  
therefore be taken, at all times, when handling lamps;  
Eye protection must be worn when handling lamps that have been removed from their  
packaging materials. The protective jacket should not be removed from the lamp for  
safety reasons, as there is a remote possibility of the lamp shattering violently,  
especially if it is subjected to mechanical shock or vibration;  
Always isolate the equipment from the supply before inserting a lamp;  
Before inserting the lamp ensure that all contacts are clean. Contacts must be  
renewed at the slightest sign of corrosion. Sanding or filing down corroded areas is not  
recommended as this will only make the conducting surface between the pin and  
lampholder smaller, thus causing the lamp to overheat;  
Do not twist or bend the fused quartz bulb when fitting the lamp as mechanical  
stresses MUST be avoided;  
The lamp must be capable of unimpeded expansion when it warms up to operating  
temperature. Mechanical forces must not be applied to the fused quartz bulb;  
Before the protective jacket is removed, suitable protection must be worn i.e face mask  
and gloves with wrist protection;  
Never touch the quartz bulb with bare hands, as fingerprints will make the glass cloudy  
and cause a severe loss of light. This may also cause recrystallisation and thus  
weaken the bulb material. Should the bulb be inadvertently touched, remove  
fingerprints with methylated spirit and a clean, soft paper towel. The bulb should then  
be wiped with distilled water. NOTE: ALWAYS WEAR MASK AND GLOVES DURING  
CLEANING);  
In all circumstances the lamp manufacturers data should be referred to when dealing with  
lamps.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
When fitting the lamp:  
-
-
-
-
Always isolate the equipment from the supply when inserting a lamp;  
Ensure the circuit is suitably fused;  
Ensure the lamp is of the correct power rating and type;  
Check lampholder is in good condition. If the contacts show any sign of corrosion, replace the  
lampholder;  
-
Check the lampholder is in a good dry condition. Never allow water to collect in the lamp fitting  
or come into contact with the lamp.  
To fit the lamp:  
-
Loosen all the thumbscrews on the front of the searchlight, remove the bezel and glass and  
store in a safe place;  
-
-
-
For easier access the light shield/spill ring may be removed by undoing the fasteners;  
Cut open one end of the protective sleeve surrounding the lamp;  
Using the sleeve to prevent the fingers coming into contact with the lamp, position the two pins  
above the holes in the lampholder;  
-
-
Gently push the lamp into the lampholder and remove the protective sleeve;  
Replace the light shield/spill ring and front bezel assembly, ensuring the thumbscrews are  
securely fastened.  
Testing  
Upon correct installation and connection to an electrical supply, the equipment can be tested in  
order to ensure its’ correct performance. A competent person with some knowledge of electrical  
equipment must carry out this work.  
Equipment required:  
Multi-meter with leads  
Ammeter  
Using the equation P=VI, the approximate power output of the equipment can be calculated in the  
following way:  
-
-
-
Using the multi-meter, take a voltage reading;  
Using the ammeter, take an amps reading from the live cable to the lamp;  
Multiply these figures together to give an approximate wattage (Power output).  
For example:  
Using a 240v 1000w Tungsten halogen lamp:  
Voltage reading = 240v; Amps reading = 4 amps  
Therefore, Wattage = 240 x 4 = 960 watts  
Download from Www.Somanuals.com. All Manuals Search And Download.  
7- Fault Finding  
All fault finding must be conducted by a competent person or qualified Electrical Engineer.  
Failure of Lamp to light  
Causes:  
1) Power not supplied;  
2) Fuse blown;  
3) Failed lamp  
Remedy:  
1) Check voltage at supply. If supply is not present the fault is at the customer supply. If power is  
present, see remedy 2;  
2) Check fuse for visual failure. If none noticeable check fuse for continuity using a multi-meter. If  
fuse found to be faulty, replace with new part and test equipment again for correct working  
order. If found to be working correctly see remedy 3;  
3) Firstly, check supply at lampholder connecting block (within searchlight barrel). If supply is  
present, disconnect unit from power supply before removing the lamp. If noticeable damage to  
filament is present, the lamp will have failed. The lamp can also be checked for continuity using  
a multi-meter. Replace lamp ensuring all precautions and instructions previously outlined in  
this manual are adhered to.  
Failure of Remote Focus  
Causes:  
1) Power not supplied;  
2) Faulty connections;  
3) Failed motor/transformer  
Remedy:  
1) Check voltage at supply. If no supply present fault is at customer supply. If power is present  
see remedy 2;  
2) Check all wiring connections on motor, transformer and terminal rail, in accordance with the  
wiring diagram. If found to be correct, see remedy 3;  
3) Remove focus motor and apply 24v DC directly across terminals. If motor does not rotate the  
unit has failed. A new focus motor should be fitted to the lampholder assembly. If the motor is  
working correctly, check output of transformer (mounted in the Motor Gearbox).  
NOTE: If a fault occurs on the pan and tilt gearbox, the unit should be returned to Francis  
Searchlights Limited for fault evaluation and repair.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
8 - Maintenance and Servicing  
In order to prolong the service life and performance of your searchlight, the following maintenance  
guidelines are recommended:  
Maintenance checks should be conducted before very voyage or at least every three months;  
Before checking, disconnect the equipment from the supply;  
Visually inspect the condition of the equipment;  
Any major or minor structural damage should be rectified immediately in order to reduce  
sympathetic wear;  
After inspection it may be necessary to clean the inside of the searchlight. The following  
procedure should be adhered to:  
Remove the front bezel;  
Clean the front glass inside and out using a proprietary glass cleaner or metal  
polish;  
Clean the reflector if required;  
Check the reflector mounting gaskets. If signs of corrosion or damage are  
evident, replace as necessary;  
Ensure that the lampholder is free from corrosion or other damage;  
Check earthing point for conductivity;  
It is advisable to check all seals and gaskets for signs of degradation. Renew if necessary;  
The searchlight is fitted with a breather unit. This ensures a steady airflow in order to prevent  
any vacuum forming within the barrel.  
Upon completing all maintenance requirements the searchlight should be tested for full working  
order (approximately 20 minutes).  
If in any doubt as to the correct servicing procedures to adopt please contact your  
distributor/agent or the manufacturer who will be able to advise the best course of action for  
your product.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
9 - Wiring Diagrams and General Assembly  
Drawing Number  
Description  
A2542  
FR380RC Explorer H.V G.A  
FR380RC Explorer L.V G.A  
H.V Explorer RC Wiring Diagram  
L.V Explorer RC Wiring Diagram  
High Voltage Control Panel  
Low Voltage Control Panel  
Junction Box Assembly  
A2541  
C23293  
C23291  
C22848  
C22431  
C23603  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
10 - Spare Parts List  
The following spare parts can be ordered directly from the manufacturer:  
Part Number  
Description  
Searchlight Spares  
D14795  
D4695  
D9851  
D1809  
D6715  
D1813  
C16878-00  
C03022-00  
C14143-00  
C14142-00  
C08919-00  
C08920-00  
C16410-00  
C08885-00  
C20070-00  
C22268-01  
C16761-00  
C20281-00  
24v 150w 300HRS GX6.35 Tungsten Halogen Lamp  
24v 250w 2000HRS GX6.35 Tungsten Halogen Lamp  
24v 250w 300HRS GX6.35 Tungsten Halogen Lamp  
115v 1Kw GX9.5 Tungsten Halogen Lamp  
220v 1Kw GX9.5 Tungsten Halogen Lamp  
220v 650w GX9.5 Tungsten Halogen Lamp  
Lampholder GX6.35  
Lampholder GX9.5 1Kw  
Switch 10A - On/Off  
Switch – Focus  
Front Glass  
Front Glass Gasket  
Motor - Remote Focus  
Reflector  
Drainage Plug  
Breather Assy  
A.V. Mount  
Bellows  
Motor Gearbox Spares  
C23259-01  
C23267-01  
C22380-00  
C22382-00  
C23234-00  
C23530-00  
Pan Motor Assy  
Tilt Motor Assy  
Microswitch no leaver  
Microswitch with leaver  
Pedestal Sealing Gasket  
P.S.U  
In order to prolong the life and performance of your product, we recommend that you only specify  
Francis Searchlights spare parts. This will ensure that any warranties on your equipment will not be  
invalidated.  
When ordering spare parts please contact the Sales Department at Francis Searchlights Limited.  
Please quote searchlight model and serial number at all times. This will enable a fast response to  
your spares’ requirements.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 

Euro Pro Food Processor EP91W User Manual
Fisher Price Baby Accessories 79534 User Manual
Fisher Price Baby Toy B9774 User Manual
Fisher Price Swing Sets B1637 User Manual
Freestyle Watch TIDE 30 User Manual
FujiFilm Camera Lens DV10X7B SA2 User Manual
Garland Oven G36 2G24R User Manual
Gefen Switch EXT HDMI13 848CPN User Manual
Genicom Fax Machine 3850 3870 Plus User Manual
Gigabyte Computer Hardware GA VM800PMC User Manual