Ford Automobile 2005 E Series User Manual

02/01/05  
2005 E-SERIES VAN  
MAJOR PRODUCT CHANGES  
OVERVIEW  
The 2005 Ford E-Series Van continues to build on its proven strengths as the leader in sales, safety and  
customer loyalty. Ford E-Series Van - America's best-selling van for 25 years running!  
FUNCTIONAL CHANGES  
POWERTRAIN CHANGES  
New Powertrain Control Module (PCM) – The  
Aux Idle Control Modules (961 & 962) will no  
longer be offered. The new PCM is now  
programmed for after market installation of  
stationary elevated idle controls and battery  
charge protect on all gas units over 8500# GVW  
and all 6.0L diesel units. You can refer to the  
Ford Body Builder's Layout Book for more  
details.  
Electronic 4-Speed Automatic Transmission  
(4R70E) Std. on E-150 and E-250 Van  
Electronic 4-Speed Automatic Transmission  
(4R75E) Opt. on E-150 and E-250 Van.  
Electronic 5-Speed Automatic Torqshift™  
Transmission with Tow-Haul (5R110W) on gas  
engines  
4R75E mated with 4-Speed Automatic  
Transmission will be Std. on E-350 Super Duty  
and E-350 Extended models  
5.4L NGV engine discontinued  
Electronic throttle control is Std. on all body  
styles  
See Axle Chart on Functional Equipment page  
for new axle availabilities  
QuietFlex™ (31Q) Racks & Bins  
INTERIOR CHANGES  
Slim Line Console (41S) becomes a 'No  
Charge' option  
Medium Flint interior now available with Dark  
Shadow Grey Metallic on RV PEP packages  
Product Changes and Features Availability  
Features, options and package content subject to change. Please check www.fmcdealer.com or Dealer eStore for the  
most current information.  
- 1 -  
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10/15/04  
2005 E-SERIES VAN  
STANDARD EQUIPMENT  
The following items are standard on every all-new 2005MY E-Series Van vehicle:  
POWERTRAIN/FUNCTIONAL  
POWERTRAIN/FUNCTIONAL (Continued)  
4-Wheel Disc Anti-Lock Braking System (ABS)  
Alternator (130-amp)**  
Axle  
Wheels  
(5) Wheels  
Spare tire & wheel  
Front, twin 'I' beam  
Rear, semi-float  
Wheelbase 138"  
EXTERIOR  
Battery – maintenance-free  
Engine  
Bumpers – medium platinum, front & rear (NA w/76x or 76W Painted  
Bumpers or 18A Exterior Upgrade Pkg.)  
Door – hinged side cargo 60/40 swing-out  
Glass – solar  
Ford oval on grille  
Headlights – halogen sealed beam  
High-mount stop light  
4.6L EFI engine  
5.4L EFI engine (Std. on E-350)  
50-State Emissions System  
Fuel tank – 35 gallon mid-ship  
Handling Package  
Shock absorbers – heavy duty  
Steering – power  
Mirrors – aerotype  
INTERIOR  
Tires  
Air conditioning – front  
Light & Convenience Group – courtesy switches (all doors), warning  
chime, headlights-on alert  
Mirror – day/night interior rearview NOT INCLUDED when vehicle is  
ordered w/o rear door  
Power point – single 12-volt source in I/P  
Steering wheel – tilt, black vinyl  
(5) Tires  
LT225/75Rx16E BSW A/S (Std. on E-250 w/5.4L engine)  
P235/70Rx16XL BSW A/S (Std. on E-150)  
LT245/75Rx16E BSW A/S (Std. & avail. w/8600# GVW E-250  
w/4.6L engine. Std. on E-350)  
Spare tire & wheel  
Transmission  
Stepwell pads – black plastic  
Windshield wipers – interval  
4-Speed Auto O/D (4R70E)  
Transmission w/auxiliary oil cooler  
SAFETY/SECURITY  
Air bag – driver & front passenger (second generation)  
Safety belts – color keyed (medium flint on Commercial) w/height  
adjustable D-ring  
The following features are standard on select all-new 2005MY E-SERIES VAN vehicles:  
KEY EXTERIOR FEATURES  
Bumper  
Medium platinum front/rear contour  
Chrome front/rear contour  
Glass — fixed side/rear cargo door  
Grille — Ford oval on grille  
Mirrors  
Aerotype, LH/RH manual adjust flat glass w/manual adjust convex spotter mirror  
Aerotype, LH/RH (RH convex) power adjust flat glass w/manual adjust convex spotter mirror  
Wheel trim  
Argent steel wheel w/argent center hubcap  
Wheel covers  
KEY INTERIOR FEATURES  
Audio/Entertainment  
Electronic AM/FM stereo w/digital clock & 2-speakers  
Electronic AM/FM stereo w/digital clock/cassette & 6-speakers  
Dash sound absorber  
Floor covering — black vinyl Maslite  
Instrument panel  
Medium flint  
Color keyed  
Lights  
Front dome lamp  
Courtesy light  
Center and rear cargo lights  
Mirrors  
Day/night interior rearview NOT INCLUDED when vehicle is ordered w/o rear door glass  
Day/night interior rearview INCLUDED on all Recreational Vans & Commercial Vans w/rear door glass  
Seats  
Dual bucket w/vinyl trim  
Manual pedestal w/o seats  
Inboard armrest on front seats  
Sunvisors  
Medium flint vinyl-trimmed  
Untrimmed illuminated LH/RH mirror visor kit (incl. in dunnage box)  
Trim  
Medium flint plastic door trim  
Color keyed plastic door trim w/map compartment  
LH/RH black cowl trim panels  
Color keyed cowl trim panels  
Vinyl headliner (front only)  
SAFETY/SECURITY  
Remote keyless entry — illuminated entry w/panic alarm  
**There is NO change to the actual power output of alternators used  
on the E-Series for 2005. What has changed are some of the specific  
testing standards used to measure alternator output. Because these  
numbers may vary based on temperature and engine RPM, lower ratings  
may be reflected when, in fact, actual performance is unchanged.  
 = New for this model year.  
S = Standard, O = Optional, P = Packaged Option  
Ford Division  
1 = Commercial, 2 = Recreational  
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10/15/04  
2005 E-SERIES VAN  
FUNCTIONAL EQUIPMENT  
AXLE AVAILABILITY  
Non-Limited Slip  
Limited Slip  
Drive-  
train  
3.55  
X19  
4.10  
X22  
3.73  
X24  
4.10  
X32  
3.73  
X34  
3.55  
X39  
3.55  
XH9  
4.10  
XB2  
3.73  
XB4  
4.10  
XC2  
3.73  
XC4  
3.55  
XC9  
Engine  
Trim/Pkg  
Tires  
P235/70Rx16XL  
BSW A/S (T41)  
LT245/75Rx16E  
BSW A/S (T41)  
4.6L EFI V8  
5.4L EFI V8  
E-150 99W/44A  
E-150 99L/44F  
S
S
O
O
LT225/75Rx16E  
BSW A/S (T39)  
LT225/75Rx16E  
BSW A/S (T37)  
4.6L EFI V8  
5.4L EFI V8  
E-250 99W/44A  
E-250 99L/44F  
S
S
O
O
E-350  
99L/44F  
SD  
E-350  
99S/44T  
SD  
LT245/75Rx16E  
BSW A/S (T38)  
LT245/75Rx16E  
BSW A/S (T38)  
LT245/75Rx16E  
BSW A/S (T38)  
5.4L EFI V8  
O
O
O
S
S
S
O
O
O
O
O
O
6.8L EFI V10  
6.0L DI Power  
Stroke Diesel  
E-350 99P/44B  
WHEEL AVAILABILITY  
16" Full Wheel Cover  
Standard on all  
16" Full Sport Wheel Cover  
Standard on all  
16" x 7" Bright Aluminum  
Optional on E-150 (64T)  
16" x 7" Forged Aluminum  
Optional on E-250/E-350 (64F)  
 = New for this model year.  
1 - Recreational, 2 - Commercial  
S = Standard, O = Optional, P = Packaged Option  
Ford Division  
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10/15/04  
2005 E-SERIES VAN  
OPTIONAL EQUIPMENT  
Order  
Code  
Commercial  
Recreational  
740A  
E14  
750A  
E24  
S24  
760A  
743A  
E14  
S
753A  
E24  
S24  
S
763A  
BODY STYLE  
E-150  
E-250  
E-250 Extended  
E-350 Super Duty  
E-350 Super Duty Extended  
All  
S
E34  
S34  
S
E34  
S34  
S
S
WHEELBASE  
138"  
POWERTRAIN/FUNCTIONAL  
4.6 EFI/4-Spd. Auto O/D  
5.4L EFI/4-Spd. Auto O/D  
6.8L EFI/Elect. 5-Spd. O/D w/Tow-Haul  
6.0L DI Power Stroke®/Elect. 5-Spd. Auto O/D  
California Emissions System  
99W/44A  
99L/44F  
99S/44T  
99P/44B  
422  
S
O
O
S
O
O
S
O
O
O
S
O
O
S
O
O
S
O
O
O
50 State Emissions System (see Packaged  
Options/Emissions page)  
425  
S
S
S
S
S
S
49 State Clean Fuel Fleet Certification (see Packaged  
Options/Emissions page)  
85F  
O
O
O
O
O
O
50 State Clean Fuel Fleet Certification req. 425 50  
State Emissions System option) (see Packaged  
Options/Emissions page)  
855  
O
O
O
O
O
O
WHEELS  
Spare Tire & Wheel, NOT INCLUDED  
16" Full Wheel Cover (incl. w/18A Exterior Upgrade  
Pkg.)  
516  
61B  
O
O
S
P-18A  
16" Full Sport Wheel Cover (incl. w/18A Exterior  
Upgrade Pkg.)  
16" x 7" Bright Aluminum (may be ordered w/18A  
Exterior Upgrade Pkg.)  
16" x 7" Forged Aluminum (may be ordered w/18A Ext.  
Upgrade Pkg.)  
614  
64T  
64F  
O
P-18A  
P-18A  
O
P-18A  
P-18A  
O
O
O
O
TIRES  
LT225/75Rx16E BSW A/S (Std. on E-250 w/5.4L  
Engine)  
LT225/75Rx16E OWL A/S (incl. w/43V RV Plus Pkg.)  
P235/70Rx16XL BSW A/S  
P235/70Rx16XL OWL A/S (incl. w/43V RV Plus Pkg.)  
LT245/75Rx16E BSW A/S – Std. & Avail. w/8600#  
GVW E-250 w/4.6L Engine. Std. on E-350  
KEY EXTERIOR OPTIONS  
T37  
S
S
T39  
T41  
T43  
S
S
P-43V  
P-43V  
T38  
S
S
S
S
Alternator – Dual System (2) 110-amp alternators (req.  
99P 6.0L Diesel Engine)  
Ambulance Prep Package, Not Required (req. on all  
orders NOT destined for ambulance use)  
Auxiliary Fuel Port –(incl. w/99P 6.0L Diesel Engine,  
NA w/4.6L engine)  
63A  
47Z  
945  
O
O
O
O
O
O
O
O
O
O
O
O
Battery, Heavy Duty/Auxiliary (incl. 72-amp hr & 75-  
amp hr battery (deep cycle non-starting). NA w/99P  
6.0L Diesel Engine)  
634  
O
O
O
O
O
O
Bumper  
Front/Rear Contour – Chrome (incl. & only avail.  
w/18A Exterior Upgrade Pkg.)  
Rear Step – Chrome (avail. w/18A Exterior Upgrade  
Pkg. only. Incl. 534 Trailer Tow Pkg.)  
Rear Step – Medium Platinum (NA w/18A Exterior  
Upgrade Pkg. Incl. 534 Trailer Tow Pkg., incl. 4-pin  
trailer tow wire)  
Engine Block Heater (recommended when minimum  
temperature is –10° F or below. Incl. w/99P 6.0L  
Diesel Engine). 750-Watts on Gas Engine & 1000-  
Watts on Diesel  
764  
768  
P-18A  
O
P-18A  
O
P-18A  
O
S
S
S
O
O
O
769  
41H  
O
O
O
O
O
O
O
O
O
GAWR, Front One-Up (NA if Max. Front GAWR is  
computer selected)  
License Plate Bracket (req. & generated in states  
issuing two license plates)  
671  
153  
O
O
O
O
O
O
O
O
O
O
O
O
Mirrors  
Aerotype Exterior LH/RH Power(incl. & only avail.  
w/43P Power Group. Incl. LH/RH (RH convex)  
power flat glass mirror w/Manual convex spotter)  
Telescopic Trailer Tow (req. 43P Power Group. Incl.  
LH/RH power adjust flat glass lens & manual adjust  
convex spotter lens)  
Running Boards (door length on driver side, full length  
on passenger side)  
Sliding Side Cargo Door – 60/40 Hinged Side Cargo  
Door is Std (NA w/178 Fixed Side/Fixed Rear Cargo  
Door Glass)  
54Q  
O
O
O
S
S
S
54E  
687  
60S  
O
O
O
O
O
O
O
O
O
O
O
O
 = New for this model year.  
1-Commercial Van, 2-Recreational Van  
S = Standard, O = Optional, P = Packaged Option  
Ford Division  
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02/01/05  
2005 E-SERIES VAN  
OPTIONAL EQUIPMENT (CONT'D.)  
Order  
Code  
Commercial  
Recreational  
740A  
E14  
750A  
E24  
S24  
760A  
743A  
E14  
753A  
E24  
S24  
S
763A  
BODY STYLE  
E-150  
E-250  
E-250 Extended  
E-350 Super Duty  
E-350 Super Duty Extended  
All  
S
E34  
S34  
S
S
E34  
S34  
S
S
WHEELBASE  
138"  
KEY INTERIOR OPTIONS  
Air Conditioning  
High Capacity – Front & Rear (incl. aux. heater.  
NA w/47A Ambulance Prep. Pkg. Stand-alone  
unit mounted over left rear wheelhouse cover.  
Does not incl. headliner, overhead vents or  
ducts).  
Air Conditioning Delete (front) – Front Heat  
Only  
574  
O
O
O
O
O
O
57D  
Audio  
Electronic AM/FM Stereo/Clock (incl. 2-  
speakers)  
Electronic AM/FM Stereo/Clock/Cassette incl.  
4-speakers on Commercial Vans, 6-speakers  
on Recreational Vans)  
587  
589  
S
S
S
S
S
S
O
O
O
Electronic AM/FM Stereo/Clock/CD (incl. single  
disc CD player w/4-speakers on Commercial  
Vans or 6-speakers on Recreational Vans)  
Premium Plus CDx6 AM/FM Stereo Clock incl.  
in-dash 6-disc CD player & 6-speakers)  
Radio Delete  
585  
O
O
O
O
O
O
58S  
58Y  
O
O
O
O
O
O
O
O
O
Radio Prep Package (incl. antenna, 6-speakers,  
grilles & wiring as normally provided  
w/complete radio pkgs.)  
Engine Cover Console – Slim Line  
Floor Covering – Vinyl Front & Rear (may  
substitute for 168 Full-Length Carpet when 18B  
Interior Upgrade Pkg is selected)  
Glass  
58D  
41S  
166  
O
O
O
O
O
O
O
O
O
O
O
O
Fixed Rear Cargo Door Glass  
173  
178  
O
O
O
O
O
O
Fixed Side/Rear Cargo Door Glass  
Glass Windows, All-Around – Window Van (incl.  
179 Swing-Out Side/Fixed Rear Door Glass)  
Swing-Out Side/Fixed Rear Cargo Door Glass  
(incl. 173 Fixed Rear Door Glass. 40% Side  
Cargo Door Fixed Glass/ 60% Flip-Out Glass  
on 60S Sliding Cargo Door)  
17W  
O
O
O
O
O
O
179  
O
O
O
O
O
O
Privacy Glass (incl. tinted windshield & front  
door glass. Req. 179 Swing-Out Side, 173  
Fixed Rear Door Glass or 17W Windows All-  
Around)  
924  
O
O
O
O
O
O
Seats  
Captain's Chairs – Dual, w/o Trim  
Driver Seat – Power (incl. LH manual lumbar.  
Req. 21Y, 21A, 21C)  
21Y  
90P  
O
O
O
O
O
O
O
O
O
Seats, NOT INCLUDED – Manual Pedestal  
(incl. throwaway driver seat. Pool accounts  
only for E-150)  
21W  
21Z  
S
S
S
Seats, NOT INCLUDED – Power Pedestal  
(driver seat pedestal is prepared for power  
seat. Incl. throwaway driver seat. Pool  
accounts only for E-150 & E-250)  
Dual Buckets (avail. w/CE Cloth or AE Vinyl)  
Dual Captain's Chairs (incl. w/18B Interior  
Upgrade Pkg.) Power Driver Seat (90P)  
available  
O
O
O
211  
21A  
525  
S
O
O
S
O
O
S
O
O
S
S
S
Speed Control  
 = New for this model year.  
1-Commercial Van, 2-Recreational Van  
S = Standard, O = Optional, P = Packaged Option  
Ford Division  
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02/01/05  
2005 E-SERIES VAN  
OPTIONAL EQUIPMENT (CONT'D.)  
Order  
Code  
Commercial  
Recreational  
740A  
E14  
750A  
E24  
S24  
760A  
743A  
E14  
753A  
E24  
S24  
S
763A  
BODY STYLE  
E-150  
E-250  
E-250 Extended  
E-350 Super Duty  
E-350 Super Duty Extended  
All  
S
E34  
S34  
S
S
E34  
S34  
S
S
WHEELBASE  
138"  
GROUPS/PACKAGES (See Packaged Options/Emissions page for content)  
Ambulance Prep Package (req. 99P Diesel Engine.  
NA w/534 or Trailer Tow Pkgs.)  
Auxiliary Heater – A/C Connector Package (w/rear A/C  
controls).  
Auxiliary Heater – A/C Connector Package. (w/o rear  
A/C controls).  
47A  
57X  
57L  
15B  
O
O
O
O
O
O
O
O
O
O
Crew Van Interior Upgrade Package (req. 15A Crew  
Van Pkg.)  
Econo Cargo System (req. 166 Vinyl Front & Rear  
Floor Covering. Avail. w/667 Pkg. Incl. steel  
bullhead w/lockable door & fully insulated ceiling &  
walls)  
31B  
O
O
O
Econo Cargo Upgrade – General Delivery Package  
(incl. wire mesh rack. Req. 31B Pkg.)  
Exterior Upgrade Package  
66C  
18A  
O
O
O
O
O
O
Insulation Package (incl. w/18B Interior Upgrade Pkg.  
& 18M Premium Van Group. NA w/15A or 15B  
Pkgs.)  
551  
O
O
O
Crew Van Package (NA w/31G Racks & Bins, 31B  
Econo Cargo or 31Q Quiet Flex. Req. 166 Vinyl Floor  
Covering, Front & Rear)  
15A  
O
O
O
Interior Upgrade Package (req. 43P Power Group. NA  
w/15A Crew Van or 18M Premium Van Pkgs.)  
Power Group  
Premium Van Group (NA w/15A Crew & 15B Crew  
Van or 18B Interior Upgrade Pkg.)  
18B  
43P  
18M  
O
O
O
O
O
O
O
O
O
Quiet Flex Racks & Bins Package (avail. w/667, 668,  
and 669 Pkgs. Req. 166 Vinyl Front & Rear Floor  
Covering)  
31Q  
O
O
O
Racks & Bins Package (req. 166 Vinyl Front & Rear  
Floor Covering. Avail. w/667, 668, 669 Pkgs.)  
Racks & Bins Contractors Package #1 (incl. ladder  
rack & crossbow)  
Racks & Bins Electrical/Appliance Repair Package #2  
(incl. wire spool rack. Req. 31Q or 31G Pkg.)  
Racks & Bins Plumbing/HVAC Service Package #3  
(incl. freon tank rack. Req. 31Q or 31G Pkg.)  
RV Plus Package (NA on Extended Length Van. Req.  
5.4L engine when 753A & E24 ordered))  
Trailer Towing Pkg. (Class I) (incl. w/768 & 769 Step  
Bumper. NA w/47A Ambulance Pkg.)  
Trailer Towing Pkg. (Class I/II/III) (NA w/47A  
Ambulance Pkg.)  
31G  
667  
668  
669  
43V  
534  
536  
O
O
O
O
O
O
O
O
O
O
O
O
P-768/769  
O
P-768/769  
O
P-768/769  
O
O
P-768/769  
O
O
P-768/769  
O
P-768/769  
O
FLEET ONLY OPTIONS (w/valid FIN Code)  
Bumper  
Painted Black (NA w/769 Rear Step Bumper or 18A  
Exterior Upgrade Pkg.)  
76X  
O
O
O
Painted White (NA w/769 Rear Step Bumper or 18A  
Exterior Upgrade Pkg.)  
Daytime Running Lamps  
Engine Console Cover Delete (req. Fleet w/valid FIN.  
Deletes Std. console, engine cover is retained)  
GAWR, Max Front – 4600# front GAWR (incl. w/47A  
Ambulance Pkg.)  
76W  
942  
41X  
O
O
O
O
O
O
O
O
O
O
O
O
672  
54F  
O
O
O
O
O
Mirror Delete – Exterior  
Seats Delete – Bucket (deletes passenger seat, air  
bag & restraint system. Avail. w/CE Cloth or AE Vinyl  
trim. NA w/15B Crew Van Interior Upgrade Pkg., 18B  
Interior Upgrade Pkg. or 18M Premium Van Group.  
Avail. Over 8500# GVW only. Req. 166 Floor  
Covering)  
Seats Delete (Captain's Chair) (deletes passenger  
seat, air bag & restraint system. Req. EE Med. Flint  
Trim. NA w/15B Crew Van Interior Upgrade Pkg., 18B  
Interior Upgrade Pkg. or 18M Premium Van Group.  
Avail. over 8500# GVW only. Req. 166 Floor  
Covering. Avail. w/90P Power Seat)  
21B  
O
O
21C  
O
O
 = New for this model year.  
1-Commercial Van, 2-Recreational Van  
S = Standard, O = Optional, P = Packaged Option  
Ford Division  
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02/01/05  
2005 E-SERIES VAN  
COLOR & TRIM AVAILABILITY  
Interior Color  
Medium Flint Medium Pebble  
Note: First letter denotes type, second letter denotes color  
Vinyl Buckets  
Cloth Buckets  
Cloth Captain's Chairs  
Seats Not Included  
COMMERCIAL  
AE  
CE  
EE  
EW1  
XW  
RECREATIONAL  
EXTERIOR COLOR  
Code  
Availability  
COMMERCIAL/RECREATIONAL  
Yellow Clearcoat (Commercial Van only)  
Gold Ash Metallic (Recreational Van and Commercial Van w/18B Interior  
Upgrade Pkg.)  
Dark Shadow Grey Clearcoat Metallic  
Dark Toreador Red Clearcoat Metallic  
True Blue Clearcoat Metallic  
Estate Green Clearcoat Metallic (Recreational Van only)  
Black Clearcoat  
Silver Clearcoat Metallic  
BY  
C2  
2
CX  
JL  
L2  
ST  
UA  
YN  
YZ  
3
Oxford White Clearcoat  
1
Cloth Captain's Charis (EW) only available with Interior Upgrade Package (18B).  
Medium Flint interior only available with RV PEP Packages 743, 753, 763.  
Medium Pebble interior with True Blue exterior (L2/XW) only available with Recreational Van.  
2
3
 = New for this model year.  
= Available  
- 8 -  
Ford Division  
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02/01/05  
2005 E-SERIES VAN  
PACKAGED OPTIONS/EMISSIONS  
AMBULANCE PREPARATION PACKAGE (47A)  
Availability:  
Optional on E-350 Super Duty and E-350 Super Duty Extended  
Includes:  
CREW VAN INTERIOR UPGRADE PACKAGE (15B)  
Availability:  
Optional on Commercial Van only  
Includes:  
4.10 limited slip axle ratio  
2nd Row cloth bench seat  
Carpeting, full length*  
Dual Alternator (63A)  
Dual note horn  
Carpeted throw-in floor mats (front only)  
Full-length cloth headliner  
Dash sound absorber  
Dual cloth captain's chairs  
Cloth sunvisors  
Requires:  
4600# Front GAWR  
Modified Vehicle Wiring Kit  
Fixed Side/Rear Door Tinted Glass (178)  
Auxiliary Heater-Air Conditioning Connector Package (57L)  
Front vinyl headliner with HIC extender  
Vinyl sunvisors  
Crew Van Package (15A)  
*NOTE: May not substitute with vinyl floor covering (166).  
Extension rear floor pan side, rear  
Badging (shipped in dunnage box)  
Requires:  
6.0L Power Stroke® Diesel Engine (99P)  
Not available with:  
ECONOCARGO SYSTEM (31B)  
Availability:  
Optional on Commercial Van only  
Includes:  
Premium Van Group (18M)  
Insulated polyethylene panels covering walls and ceiling  
Includes steel bulkhead with lockable door, 2 tracks and tie down  
straps  
AUXILIARY HEATER-AIR CONDITIONING CONNECTOR  
PACKAGE (57L) (w/o REAR A/C CONTROLS)  
Availability:  
Requires:  
Optional on Recreational Van  
Includes:  
Vinyl Floor Covering, Front and Rear (166)  
Not available with:  
Front heater  
Interior Upgrade Package (18B)  
Windows, All-around (17W)  
Racks and Bins (31G)  
Crew Van Package (15A)  
Insulation package (551)  
Premium Van Group (18M)  
Front air conditioning  
Auxiliary heat/air conditioning tubes located underbody  
NOTE: This package is intended to provide the necessary  
tubes and connections for body builders to install their own  
heat/air conditioning unit.  
AUXILIARY HEATER — AIR CONDITIONING  
CONNECTOR PACKAGE (w/REAR A/C CONTROLS)  
(57X)  
ECONOCARGO UPGRADE PACKAGE (66C)  
General Delivery – Requires 31B EconoCargo System  
Availability:  
Optional on Commercial Van only  
Includes:  
Availability:  
Optional on Recreational Van only  
Includes:  
Front heater  
Front air conditioning  
Rear A/C controls in instrument panel  
Auxiliary heat/air conditioning tubes located underbody  
NOTE: This package is intended to provide the necessary  
tubes and connections for body builders to install their own  
heat/air conditioning unit.  
(2) Wire shelving modules (48"H x 16"D x 49"W)  
(2) MR-8318 48" single upright  
(1) MR-8319 48" double upright  
(6) MR-8388A 16" x 48" wire shelf  
(2) MR-8388 12" x 48" wire shelf  
Not available with:  
High Capacity Air Conditioning (574)  
EXTERIOR UPGRADE PACKAGE (18A)  
Availability:  
Optional on Commercial Van only  
Includes:  
Chrome front bumper and chrome rear contour* bumper  
Chrome grille surround  
Aerodynamic halogen headlamps  
Full wheel covers  
*NOTE: May upgrade to Chrome Rear Step Bumper (768).  
CREW VAN PACKAGE (15A)  
Availability:  
Optional on Commercial Van only  
Includes:  
2nd row vinyl bench seat  
Dual vinyl bucket seats  
Full length vinyl floor covering  
Full steel mesh bulkhead  
Partial vinyl headliner (ends at rear of second row bench seat)  
Full B-pillar trim panels  
INSULATION PACKAGE (551)*  
Availability:  
Optional on Commercial Van only  
Includes:  
Full-length cloth headliner (Commercial Truck only)  
Cloth sunvisors  
C/K sliding door track (when 60S Sliding Side Cargo Door is  
ordered)  
Upper LH/RH B-pillar trim panels  
Polypropylene side door and rear door trim panels  
*NOTE: Recreational Van includes upper LH/RH B-pillar trim  
panels only.  
Low series (polypropylene) side door and back door trim  
panels  
LH lower trim panel behind driver seat, restraints with metal  
retractor cover for second row bench seat, pull handle on 40%  
side door and RH back door  
NOTE 1: Not available with 31G Racks and Bins or 31B  
EconoCargo. Not available with 551 Insulation Package.  
NOTE 2: Requires 166 Vinyl Floor Covering, Front and Rear.  
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02/01/05  
2005 E-SERIES VAN  
PACKAGED OPTIONS/EMISSIONS  
INTERIOR UPGRADE PACKAGE (18B)  
Availability:  
Optional on Commercial Van only  
Includes:  
QUIET FLEX™ COMPOSITE RACKS & BINS (31Q)  
Availability:  
Optional on Commercial Van only  
Includes:  
Insulation Package (551)  
(3) modules – two on street side one on curbside  
Full-Length Carpeting (168)*  
Carpeted Throw-in Floor Mats (167)**  
Full-length cloth headliner  
Shelves are constructed of high density composite material and  
ends are constructed of steel  
Enclosed lockable bin on street side. Bin is composed of  
composite shelves and door with metal end panels and an  
wood composite back panel.  
Cloth sunvisors  
Full B-pillar trim  
C/K sliding door track cover (when 60S Sliding Side Cargo  
Lockable wheel well door on curb side constructed of  
Door is ordered)  
composite material  
Polypropylene side/rear door trim panels  
Power side and rear door trim panels  
Dual Cloth Captain's Chairs (EE or EW)  
Dash sound absorber  
(2) deep drawers on curb side constructed of composite  
material  
(4) shallow drawers on curb side constructed of composite  
material  
Requires:  
(2) triple hooks on front and rear of curbside module  
Power Group (43P)  
Full-length Vinyl Floor Covering (166)  
(10) shelve dividers constructed of composite material  
Steel bulkhead with lockable door  
NOTE 1: Available with Upgraded Contractor's Packages  
667, 668, 669.  
NOTE 2: Requires Full-length Vinyl Floor Covering 166  
Rear door glass with 54Q only. Select option code 173, 178,  
179 or 17W  
Not available with:  
Premium Van Group (18M)  
*NOTE 1: May substitute with vinyl floor covering (166).  
**NOTE 2: Carpeted throw-in floor mats are not included if  
vinyl floor covering is selected.  
RACKS AND BINS (31G)  
Availability:  
MAX FRONT GAWR (672) (Fleet Only)  
Availability:  
Optional on E-350 Super Duty and E-350 Super Duty Extended  
Includes:  
Optional on Commercial Van only  
Includes:  
Fully installed steel shelving, drawers and cabinets  
Steel bulkhead with lockable door  
Requires:  
Full-length Vinyl Floor Covering (166)  
Not available with:  
High Capacity Air Conditioning (574)  
EconoCargo System (31B)  
Crew Van Package (15A)  
Interior Upgrade Package (18G)  
4600# GAWR  
NOTE 1: May result in deterioration of ride quality.  
NOTE 2: Available to authorized body companies and  
qualified fleet customers only. Requires Modified Vehicle  
Engineering (MVE) approval – call 1-800-34-FLEET, pick #2.  
POWER GROUP (43P)  
Availability:  
Optional on Commercial Van only  
RACKS AND BINS UPGRADE PACKAGE #1 (667)  
General Contractor – requires 31G Racks and Bins Package or  
31Q Quiet Flex Package  
Availability:  
Optional on Commercial Van only  
Includes:  
Includes:  
Power door locks (includes back door switch)  
Power windows  
Power mirrors  
Remote keyless entry/panic alarm (includes “Panic” button that  
activates anti-theft warning system and two transmitters)  
Requires:  
(1) Ship-thru ladder rack  
(1) Crossbow  
Rear door glass with 54Q only. Select option code 173, 178,  
179 or 17W.  
RACKS AND BINS UPGRADE PACKAGE #2 (668)  
Electrical Contractor/Appliance Repair – requires 31G Racks and  
Bins Package or 31Q Quiet Flex Package  
Availability:  
Optional on Commercial Van only  
Includes:  
NOTE: May upgrade to Telescopic Trailer Tow Mirrors (54E).  
PREMIUM VAN GROUP (18M)  
Availability:  
Optional on Commercial Van only  
Includes:  
(1) 12-drawer cabinet  
(1) tilt shelf  
(1) tool box door (additional)  
(1) wire spool rack  
(1) triple hook (additional)  
(1) shelf divider set (additional)  
Dual Captain's Chairs (21A)  
Electronic AM/FM Cassette (589)  
Exterior Upgrade Package  
Power Group  
Speed control  
Insulation Package (551)  
Requires:  
RACKS AND BINS UPGRADE PACKAGE #3 (669)  
Plumbing/HVAC Service – requires 31G Racks and Bins Package  
or 31Q Quiet Flex Package  
Availability:  
Optional on Commercial Van only  
Includes:  
Rear door glass with 54Q only. Select option code 173, 178,  
179 or 17W  
Not available with:  
Interior Upgrade Package (18B)  
NOTE: Electronic AM/FM Stereo/Clock/CD (585) upgrade  
available with Premium Van Group (18M).  
(1) 12-drawer cabinet  
(1) tilt shelf  
(1) freon tank rack (3-tank capacity)  
NOTE: Packages 668 and 669 are not able to be ordered in  
combination with each other.  
- 10 -  
Ford Division  
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02/01/05  
2005 E-SERIES VAN  
PACKAGED OPTIONS/EMISSIONS  
RV PLUS PACKAGE (43V)  
Availability:  
CALIFORNIA EMISSIONS STATES/CROSS-BORDER  
STATES***  
Optional on Recreational Van only  
CALIFORNIA EMISSIONS SYSTEM ............................... 422  
Required on units with GVWR of 14,000# or less for  
Maine, Massachusetts, New York, Vermont or  
California registration. Optional for Cross Border  
States.  
CALIFORNIA EMISSIONS SYSTEM NOT REQUIRED .. 423  
Control code for units either shipped to California  
Emissions States dealers or ordered by California  
Emissions States dealers for registration in non-  
California States locations.  
CALIFORNIA PUBLIC SERVICE/EMERGENCY  
VEHICLE EXCEPTION..................................................... 936  
Only available on units sold to authorized  
governmental units and privately owned ambulance  
companies. Must also use Code 423 when ordering.  
Includes:  
OWL Tires  
Aluminum wheels (E14)  
16" sport wheel covers (E24) - wheel upgrade to Forged  
Aluminum Wheel (64F) allowed  
Leather-wrapped steering wheel  
Swing-out side/fixed rear door glass  
Auxiliary Heater/AC Connector Package with rear controls  
Electronic AM/FM Stereo/Clock/CD (585)  
Back door lock switch  
Requires:  
5.4L engine on E-250  
TRAILER TOWING PACKAGE (CLASS I) (534)  
Availability:  
Included with 768/769 Step Bumper  
Includes:  
50 STATE EMISSION SYSTEM .......................................  
425  
Trailer wiring harness  
Not available with 5.4L or 6.8L Van when combined  
with 4R75E Transmission (44F).  
NOTE: See Salesperson's Source Book or Ford RV Trailer  
Towing Guide for specific trailer towing limits and  
corresponding required equipment.  
NOTE: Included with 768/769 Step Bumper.  
NOTE: Available on E-150 Medium Duty  
Passenger Vehicle (MDPV)3 (99W); E-250 (MDPV)  
with 5.4L (99L/44F); and E-350 (MDPV) with 6.8L  
(99S/44T) and 5.4L (99L/44T)  
NON-CALIFORNIA EMISSIONS/NON-CROSS  
BORDER STATES DEALER ORDER FOR  
CALIFORNIA STATES REGISTRATION......................... 93N  
Required on all units ordered by dealers for California  
Emissions States registrations when the vehicle are  
being delivered to non-California Emissions, non-  
Cross Border States locations. Also requires 422  
California Emissions System.  
TRAILER TOWING PACKAGE (CLASS II / III / IV) (536)  
Availability:  
Optional on Commercial and Recreational Van  
Includes:  
Trailer Towing Package (Class I)  
Electric brake controller tap-in capability  
Trailer wiring harness (blade-style female connector) with  
bumper bracket  
Relay System for backup/B+/running lights  
Frame-mounted hitch receiver  
NOTE: See Salesperson's Source Book or Ford RV Trailer  
Towing Guide for specific trailer towing limits and  
corresponding required equipment.  
CLEAN FUEL FLEET VEHICLE (CFFV) CERTIFIED  
For fleets requiring CFFV certification. Gasoline  
vehicles only.  
Federal CFFV. Not available with E-150 Van, 4.6L E-  
250 Van, 6.0L Power Stroke® Diesel Engine ................... 85F  
50 State CFFV. Requires 425 50-State Emission  
System............................................................................... 855  
MISCELLANEOUS OPTIONS  
Pre-delivery Only1 ................................................................. 361  
Pre-delivery w/Undercoat1.................................................... 362  
COV Required ...................................................................... 79V  
**There is NO change to the actual power output of  
alternators used on the E-Series for 2005.  
130-Amp based on cold performance at 80°F.  
SPECIAL ORDERS  
(FLEET ONLY. See Dealer Special Order Binder for ordering  
guidelines and restrictions).  
***CROSS BORDER STATES (14,000# or under  
GVWR)  
PAYLOAD PACKAGE SELECTOR CHART  
WB  
INCH  
E-150  
138  
138  
E-250  
138  
OPT.  
MAX. PAY-  
LOAD LBS  
Cross Border States are Arizona, Connecticut, New  
Hampshire, New Jersey, Nevada, Oregon,  
Pennsylvania and Rhode Island  
PKG.  
#
GVWR LBS  
CODE  
3
#1  
#2  
202  
207  
2010  
2125  
6700  
Medium Duty Passenger Vehicle (MDPV) refers to over 8500#  
vehicle designed primarily for passengers with seating limited to  
11 or less with any cargo area, of less than 72" of interior length  
– not readily accessible from passenger compartment.  
70002  
#1  
203  
203  
20N  
3520  
3375  
4160  
8600  
8600  
9500  
E-250 Extended  
138 #1  
E-350 Super Duty  
138 #1  
E-350 Super Duty Extended  
138  
138  
#1  
#2  
20G  
20D  
3915  
3453  
9400  
9250  
1
2
For eligible California dealers only. Dealer must have a pre-  
existing contract with a pre-delivery service company in order to  
take advantage of this option.  
Avail. w/RV Van only.  
- 11 -  
Ford Division  
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10/15/04  
2005 E-SERIES VAN  
POWERTRAIN/DIMENSIONS  
FUEL ECONOMY  
50 STATES  
F.E. LABEL  
ADJUSTED  
ESTIMATED  
ANNUAL  
MEMO:  
UNADJUSTED  
ENGINE DISPL.  
TRANSMISSION  
CITY  
HIGHWAY  
FUEL COST  
COMBINED  
E-150  
4.6L EFI V8  
5.4L EFI V8  
4-Spd Auto O/D (4R70E)  
4-Spd Auto O/D (4R75E)  
TBD  
14  
TBD  
17  
TBD  
$1401  
TBD  
18.0  
E-250  
4.6L EFI V8  
5.4L EFI V8  
4-Spd Auto O/D (4R70W)  
4-Spd Auto O/D (4R70W)  
TBD  
TBD  
TBD  
TBD  
TBD  
TBD  
TBD  
TBD  
E-350  
5.4L EFI V8  
6.8L EFI V10  
6.0L DI PowerStroke® V8  
4-Spd Auto O/D (4R75R)  
5-Spd Auto O/D (5R110W)  
5-Spd Auto O/D (5R110W)  
TBD  
TBD  
TBD  
TBD  
TBD  
TBD  
TBD  
TBD  
TBD  
TBD  
TBD  
TBD  
ENGINE HORSEPOWER AND TORQUE RATINGS*  
NOMINAL  
COMPRESSION  
50 STATES  
HORSEPOWER  
TORQUE  
ENGINE DISPL.  
E-150/E-250  
TRANSMISSION  
RATIO  
H.P. @ RPM  
FT. LB. @ RPM  
4.6L EFI V8  
5.4L EFI V8  
4-Spd Auto O/D (4R70W)  
4-Spd Auto O/D (4R70W)  
9.0  
9.0  
225 @ 4800  
255 @ 4500  
286 @ 3500  
350 @ 2500  
E-350  
5.4L EFI V8  
6.8L EFI V10  
6.0L DI Power Stroke® 5-Spd Auto O/D (5R110W)  
V8  
4-Spd Auto O/D (4R75W)  
5-Spd Auto O/D (5R110W)  
9.0  
9.0  
18.0  
255 @ 4500  
305 @ 4250  
235 @ 3150  
350 @ 2500  
420 @ 3250  
440 @ 1600  
DIMENSIONS*  
Measurements  
INTERIOR DIMENSIONS (inches)  
Engine Cover to Rear  
Width Between Wheelhouses  
Door Opening Height  
Door Opening Width – Hinged/Sliding  
Door Opening Width at Belt  
Door Opening Height  
Width at Floor  
146.1  
52.8  
48.3  
47.1/39.6  
54.4  
48.3  
72.4  
EXTERIOR DIMENSIONS (inches)  
Wheelbase  
Overall Length  
Maximum Width  
Front Overhang  
Rear Overhang  
Front Tread Width  
Rear Tread Width Loading  
138.0  
174.9  
79.3  
30.1  
43.8  
69.4  
67.0  
*All dimensions and horsepower ratings are preliminary figures  
- 12 -  
Ford Division  
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