QUEST®
For Serial Nos.
790,000 & Higher
Part No. 4500-451 Rev. B
Download from Www.Somanuals.com. All Manuals Search And Download.
READ OPERATOR’S MANUAL BEFORE
OPERATING OR SERVICING EXMARK EQUIPMENT
TABLE OF CONTENTS
Description
Page
Cutter Housing Assembly ................................................9
42” Deck Group ............................................................3-4
48” Deck Group ............................................................5-6
52” Deck Group ............................................................7-8
Decal Group ..................................................................20
Electrical Diagram..........................................................22
Electrical Group.............................................................21
Electrical Logic Schematic.............................................23
Engine Group ................................................................17
Frame Group ............................................................10-11
Fuel Group.....................................................................16
Motion Control Group ...............................................12-13
Seat Group ...............................................................14-15
Transaxle Assembly ......................................................19
Transaxle Group............................................................18
-2-
Download from Www.Somanuals.com. All Manuals Search And Download.
42” DECK GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
3:1
3:2
3:3
4
5
6
7
8
9
10
109-9971
1-413113
109-6388
112-3977
1-603299
104-8301
103-3330
104-8300
108-1479
108-6645
109-0977
109-3410
109-5151
Asm, Deck W/ Decals ............................1
Bushing-Idler..........................................1
Kit, Anti-Scalp Roller ..............................2
Bolt, Shoulder ........................................1
Roller-Scalp, Anti ...................................1
Nut, Nyloc 3/8-16 Flg .............................1
Spring, Extension...................................1
Nut, Nyloc 5/16-18 Flg ...........................5
Spacer ...................................................1
Belt-V.....................................................1
Pulley, Idler 5"........................................2
Hanger, Deck.........................................2
Deflector, Discharge...............................1
11
12
109-5498-03 Baffle, Discharge ................................... 1
109-6393
Washout Port Kit.................................... 1
Fitting-Washout...................................... 1
O-Ring................................................... 1
Screw, HWH 1/2-20 x 1/2 Taptite........... 2
Connector-Hose..................................... 1
Bushing-Idler ......................................... 1
Nut, Nyloc 3/8-16 Flg............................. 8
Spring-Torsion....................................... 1
Complete Cutter Housing Asm............... 2
Bushing-Flanged.................................... 6
Pin-Chute............................................... 1
12:1 95-2747
12:2 46-6290
12:3 93-6083
12:4 95-3270
13
14
15
16
17
18
109-6572
104-8301
109-6886
109-8744
109-8788
109-8854
Exmark black touch up spray paint – gloss black.
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
V
Includes all item shown on pages 3, 4 & 7. Does not include struts or strut hardware.
-3-
Download from Www.Somanuals.com. All Manuals Search And Download.
42” DECK GROUP (cont.)
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
19
20
21
22
24
25
26
28
29
30
109-9982
109-9993
Blade, High Lift Notched.........................2
Spacer, Deck Sheave ............................2
32
33
34
35
37
40
41
42
V
109-6459
110-6691
109-6036
116-0533
93-7009
Decal-Warning, Belt Shield.................... 2
Decal-Danger ........................................ 2
Decal-Roller, Anti-Scalp......................... 1
Decal, Blade Torque.............................. 1
Decal-Danger, Deflector ........................ 1
Bolt, Carriage 5/16-18 x 3/4, short neck 4
109-9996-03 Arm, Idler...............................................1
110-6864
114-0463
115-2455
322-7
109-6868
3231-25
3231-31
Pulley.....................................................2
Washer-Friction, Composite...................2
Spacer ...................................................2
Screw, HH 5/16-18 x 1 1/2 .....................1
Bolt, Carriage 3/8-16 x 3 ........................1
Bolt, Carriage 3/8-16 x 1 1/4 ..................6
Bolt, Carriage 3/8-16 x 2 1/2 ..................1
3230-23
116-1557-03 Weight ................................................... 1
32144-41
109-9970
Screw, HWH 3/8-16 x 7/8 Taptite........... 2
Asm, 42 Deck Complete
Exmark black touch up spray paint – gloss black.
V
Includes all item shown on pages 3, 4 & 9. Does not include struts or strut hardware.
-4-
Download from Www.Somanuals.com. All Manuals Search And Download.
48” DECK GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-6253
116-0544
52-2860
109-9158
302-40
1-513034
103-3330
1-603384
3231-11
104-8301
1-413113
109-8891
3231-31
Asm, Deck W/Decals (Red)....................1
Asm, Deck W/Decals (Black)..................1
Washer ..................................................2
Asm, Idler Arm W/Bearings....................1
Zerk, 90° 1/4-28 .....................................1
Bearing ..................................................2
Spring, Extension...................................1
Bushing..................................................1
Bolt, Carriage 3/8-16 x 3 1/2 ..................1
Nut, Nyloc 3/8-16 Flg .............................8
Bushing..................................................1
Asm, Pulley and Bearing........................2
Bolt, Carriage 3/8-16 x 2 1/2 ..................1
Bushing..................................................2
Pulley, Idler............................................1
Bolt, Carriage 3/8-16 x 3 ........................2
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
V
3231-25
109-3449
3230-23
109-5667
104-8300
Bolt, Carriage 3/8-16 x 1 1/4 .................. 4
Shield, Belt ............................................ 2
Bolt, Carriage 5/16-18 x 3/4 Short Neck. 6
Ring, Bolt Retaining............................... 4
Nut, Nyloc 5/16-18 Flg ........................... 10
2
3
3:1
3:2
4
5
6
7
8
109-5498-03 Baffle, Discharge ................................... 1
110-6691
109-6459
109-6034
109-6035
109-6036
93-7009
Decal, Danger........................................ 2
Decal, Belt Shield Warning .................... 2
Decal, Deck 48 ...................................... 1
Decal, Belt Routing................................ 1
Decal, Anti-Scalp Roller......................... 1
Decal, Danger........................................ 1
Screw, HH 5/16-18 x 5/8........................ 4
Decal, Hole Cover.................................. 3
Decal, Trivantage................................... 1
Decal, Blade Torque.............................. 1
Asm, 48 Deck Complete (Red)
9
10
11
12
13
14
322-2
109-6572
1-603843
109-6868
109-9159
1-303520
116-0533
109-8745
116-0545
109-3723-01 Strut, Deck (Red) ...................................1
109-3723-03 Strut, Deck (Black).................................1
Asm, 48 Deck Complete (Black)
V
15
109-8788
Exmark black touch up spray paint – gloss black.
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
Bushing, Flanged...................................4
V
Includes all item shown on pages 5, 6 & 9. Does not include struts or strut hardware.
-5-
Download from Www.Somanuals.com. All Manuals Search And Download.
48” DECK GROUP (cont.)
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-6388
112-3977
1-603299
104-8301
109-8744
103-6401
109-6389
109-6391
109-3747
109-3410
109-8788
Kit, Anti-Scalp Roller ..............................3
Bolt, Shoulder ........................................1
Roller, Anti-Scalp ...................................1
Nut, Nyloc 3/8-16 Flg .............................1
Asm, Cutter Housing Complete..............3
Blade, Notched ......................................3
Blade. Mulch..........................................3
Blade, High Lift.......................................3
Sheave, Blade Drive ..............................3
Hanger, Deck.........................................4
Bushing, Flanged...................................8
7
8
9
10
3231-25
Bolt, Carriage 3/8-16 x 1 1/4 .................. 8
Nut, Nyloc 3/8-16 Flg............................. 8
Belt........................................................ 1
Kit, Washout Port................................... 1
Fitting, Washout Port ............................. 1
O-Ring................................................... 1
Screw, HWH 1/2-20 x 1/2 Taptite........... 2
Connector, Hose.................................... 1
Pin, Chute.............................................. 1
Spring.................................................... 1
Chute, Deflector..................................... 1
1:1
1:2
1:3
2
104-8301
109-5364
109-6393
10:1 95-2747
10:2 46-6290
10:3 93-6083
10:4 95-3270
13
14
15
3
Q
4ꢀ
5
6
109-8854
109-6886
109-5151
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & sheaves.
DO NOT use a copper or nickel based anti-seize.
ꢀ
Q
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N 109-5980.
-6-
Download from Www.Somanuals.com. All Manuals Search And Download.
52” DECK GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-6254
116-0555
52-2860
109-9158
302-40
1-513034
103-3330
1-603384
3231-11
104-8301
1-413113
109-8891
3231-31
Asm,52 Deck W/ Decals (Red)...............1
Asm,52 Deck W/ Decals (Black).............1
Washer ..................................................2
Asm, Idler Arm W/Bearings....................1
Zerk, 90° 1/4-28 .....................................1
Bearing ..................................................2
Spring, Extension...................................1
Bushing..................................................1
Bolt, Carriage 3/8-16 x 3 1/2 ..................1
Nut, Nyloc 3/8-16 Flg .............................8
Bushing..................................................1
Asm, Sheave and Bearing......................2
Bolt, Carriage 3/8-16 x 2 1/2 ..................1
Bushing..................................................2
Pulley, Idler............................................1
Bolt, Carriage 3/8-16 x 3 ........................2
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
V
3231-25
109-3449
3230-23
109-5667
104-8300
Bolt, Carriage 3/8-16 x 1 1/4 .................. 4
Shield, Belt ............................................ 2
Bolt, Carriage 5/16-18 x 3/4 Short Neck. 6
Ring, Bolt Retaining............................... 4
Nut, Nyloc 5/16-18 Flg ........................... 12
2
3
3:1
3:2
4
5
6
7
8
109-5498-03 Baffle, Discharge ................................... 1
110-6691
109-6459
109-6033
109-6035
109-6036
93-7009
Decal, Danger........................................ 2
Decal, Belt Shield Warning .................... 2
Decal, Deck 52 ...................................... 1
Decal, Belt Routing................................ 1
Decal, Anti-Scalp Roller......................... 1
Decal, Danger........................................ 1
Screw, HH 5/16-18 x 5/8........................ 6
Decal, Hole Cover.................................. 3
Decal, Trivantage................................... 1
Decal, Blade Torque.............................. 1
Asm,52 Deck Complete (Red)
9
10
11
12
13
14
322-2
109-6572
1-603843
109-6868
109-9159
1-303520
116-0533
109-8746
116-0556
109-3723-01 Strut, Deck (Red) ...................................1
109-3723-03 Strut, Deck (Black).................................1
Asm,52 Deck Complete (Black)
V
15
109-8788
Exmark black touch up spray paint – gloss black.
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
Bushing, Flanged...................................4
V
Includes all item shown on pages 7, 8 & 9. Does not include struts or strut hardware.
-7-
Download from Www.Somanuals.com. All Manuals Search And Download.
52” DECK GROUP (cont.)
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-6388
112-3977
1-603299
104-8301
109-8744
103-6402
109-6390
109-6392
109-3671
109-3410
109-8788
Kit, Anti-Scalp Roller..............................3
Bolt, Shoulder ........................................1
Roller, Anti-Scalp...................................1
Nut, Nyloc 3/8-16 Flg .............................1
Asm, Cutter Housing Complete..............3
Blade, Notched 18.0 ..............................3
Blade. Mulch..........................................3
Blade, High Lift ......................................3
Sheave, Blade Drive ..............................3
Hanger, Deck.........................................4
Bushing, Flanged...................................8
7
8
9
10
3231-25
Bolt, Carriage 3/8-16 x 1 1/4 .................. 8
Nut, Nyloc 3/8-16 Flg............................. 8
Belt........................................................ 1
Kit, Washout Port................................... 1
Fitting, Washout Port ............................. 1
O-Ring................................................... 1
Screw, HWH 1/2-20 x 1/2 Taptite........... 2
Connector, Hose.................................... 1
Pin, Chute.............................................. 1
Spring.................................................... 1
Chute, Deflector..................................... 1
1:1
1:2
1:3
2
104-8301
109-3661
109-6393
10:1 95-2747
10:2 46-6290
10:3 93-6083
10:4 95-3270
13
14
15
3
Q
4ꢀ
5
6
109-8854
109-6886
109-5151
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & sheaves. DO NOT
use a copper or nickel based anti-seize.
ꢀ
Q
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N 109-5982.
-8-
Download from Www.Somanuals.com. All Manuals Search And Download.
CUTTER HOUSING ASSEMBLY
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
1:1
109-9380
62-3661
Asm, Cutter Housing..............................1
Spacer, Bearing.....................................1
Bearing, Ball ..........................................2
Spacer...................................................1
Shield, Bearing ......................................1
4
109-7431
109-7429
116-0005
3219-6
Spindle, Hex Pilot .................................. 1
Washer, Blade Drive.............................. 1
Bolt, Sems Blade ................................... 1
Nut, Hex 5/8-18...................................... 1
Screw, HWH 3/8-16 x 7/8 Taptite........... 6
5
6
7
8
1:2ꢀ 109-9379
2
3
80-4380
80-4360
32144-41
ꢀ
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindle & bearings. DO NOT
use a copper or nickel based anti-seize.
-9-
Download from Www.Somanuals.com. All Manuals Search And Download.
FRAME GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
8
9
322-5
Screw, HH 5/16-18 x 1........................... 8
1
116-0727
109-8825
116-0546
109-6008
106-5517
109-8965
109-3678
Asm, Frame W/ Decal (42”)....................1
Asm, Frame W/ Decal (Red) ..................1
Asm, Frame W/ Decal (Black)................1
Decal, Drive Release .............................2
Decal, Surface, Hot................................2
Decal, Safety Warning ...........................1
Bearing, Ball ..........................................4
116-0183-01 Wld, Shaft Front (Red)........................... 1
116-0183-03 Wld, Shaft Front (Black)......................... 1
116-0182-01 Wld, Shaft Rear (Red) ........................... 1
116-0182-03 Wld, Shaft Rear (Black) ......................... 1
10
1:2
1:3
1:4
2
11
12
3234-5
Screw, HH FLG 5/16-18 x 3/4................ 1
116-0145-01 Link (Red).............................................. 2
116-0145-03 Link (Black)............................................ 2
3
116-0100-01 Wld, Caster Fork (Red) ..........................2
116-0100-03 Wld, Caster Fork (Black)........................2
13
14
15
16
17
18
19
20
116-0143
3256-26
Pin......................................................... 3
Washer, 1/2 SAE................................... 4
Ring, Retaining...................................... 4
Grip, Brake Lever .................................. 1
Lever ..................................................... 1
Pin, Clevis ............................................. 1
Pin, Spring............................................. 1
Asm, Wheel And Tire (42” & 48")........... 2
Asm, Wheel And Tire (52") .................... 2
Wheel (42” & 48") .................................. 1
Wheel (52")............................................ 1
Tire, 20 X 8-8 (42” & 48")....................... 1
Tire, 20 X 10-8 (52") .............................. 1
Nut, Lug 1/2-20...................................... 4
Decal, Quest Logo................................. 1
Decal, Quest Realtree ........................... 1
Decal, Height Of Cut.............................. 1
Decal, Height Of Cut.............................. 1
4
5
109-3724
116-0933
116-0518
105-3471
105-1863
Washer ..................................................2
Asm, Caster Wheel Sawtooth.................2
Asm, Caster Wheel Smooth...................2
Asm, Caster Wheel W/Brgs Sawtooth....1
Asm, Caster Wheel W/Brgs Smooth.......1
Tire, Sawtooth (42”) ...............................1
Tire, Smooth (48” & 52”).........................1
Bearing (42”)..........................................2
Bearing (48” & 52”).................................2
Bearing (48” & 52” Only) ........................1
Zerk 1/4-28 Str Thrd Forming.................1
Tube, Inner ............................................1
Spanner, Wheel .....................................1
Screw, HH 1/2-13 x 6.............................1
Washer ..................................................2
Nut, Nyloc 1/2-13 Thin ...........................1
Bearing, Flange......................................4
Nut, Nyloc 5/16-18 Flg ...........................8
32120-47
1-633268
116-0144
109-6172
116-0146
109-5486
109-5268
5:1
5:1:1 105-1943
105-1864
5:1:2 114-1640
62-5580
20:1 109-5487
109-5270
5:1:3 83-4740
5:1:4 302-5
5:1:5 93-4244
20:2 109-5488
109-5269
21
22
242-50
5:2
5:3
5:4
5:5
6
104-3667
325-20
109-6280
116-0607
116-0581
116-0551
3256-6
23
24
3296-45
109-3667
104-8300
7
Exmark black touch up spray paint – gloss black.
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
-10-
Download from Www.Somanuals.com. All Manuals Search And Download.
FRAME GROUP (cont.)
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1Q
1:2
1:3
1:4
1:5
1:6
1:7
2
116-0945
109-9182
109-9173
109-9120
109-6014
109-6210
116-0531
32144-70
104-8300
322-5
Asm, Seat Box W/ Decals ......................1
Decal, Control, Motion............................1
Decal, Control/Brake..............................1
Decal, Fuse Block..................................1
Decal, Belt Routing ................................1
Decal, Danger........................................1
Decal, Engine RPM................................1
Screw, HWH 5/16-18 x 3/4 TF................14
Nut, Nyloc 5/16-18 Flg ...........................12
Screw, HH 5/16-18 x 1...........................2
12
13
14
109-3709
116-0550
116-0828
116-0548
116-0829
116-0549
9266714
3234-5
Panel, Front Exmark.............................. 1
Panel, Front Realtree............................. 1
Fender, Exmark (LH)............................. 1
Fender, Realtree (LH)............................ 1
Fender, Exmark (RH)............................. 1
Fender, Realtree (RH) ........................... 1
Screw, HWH 1/4-20 x .50 ...................... 6
Screw, HH FLG 5/16-18 x 3/4................ 9
Nut, Nyloc 3/8-16 Flg............................. 4
Bolt, Carriage 3/8-16 x 2 3/4.................. 4
Washer, 5/16 Std................................... 2
15
16
17
3
104-8301
3231-9
4
18
19
20
3256-3
5
109-6045-03 Bracket, Tank Mount..............................1
3230-23 Bolt, Carriage 5/16-18 x 3/4, short neck 2
109-6190-03 Cover, Hydro Fan .................................. 1
6
21
22
23
24
25
26
27
28
99-6810
92-7054
Screw, HH 1/4-20 x 5/8.......................... 2
Spring-Compression.............................. 3
Plate, Neutral Adjuster........................... 2
Nut, Nyloc 1/4-20 Flg............................. 4
7
109-6867-01 Bracket, Rear Tank (LH) (Red)...............1
109-6867-03 Bracket, Rear Tank (LH) (Black) ............1
109-3406-01 Bracket, RH Rear Console (Red) ...........1
109-3406-03 Bracket, RH Rear Console (Black).........1
109-3381-01 Guard, Engine (LH) (Red) ......................1
109-3381-03 Guard, Engine (LH) (Black)....................1
109-3391-01 Guard, Engine (RH) (Red)......................1
109-3391-03 Guard, Engine (RH) (Black) ...................1
109-5363-01 Guard, Rear (Red) .................................1
109-5363-03 Guard, Rear (Black)...............................1
116-0834
104-7201
1-807512
116-0835
8
Bolt, Carriage 1/4-20 x 3/4, short neck
4
9
Plate, Tracking....................................... 2
114-1658-03 Guard, Muffler........................................ 1
9266934 Screw, HWH 5/16 x 1/2 TF (48” & 52”) .. 2
10
11
Exmark black touch up spray paint – gloss black.
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
Includes items 23-26; does not include item 1:7.
Q
-11-
Download from Www.Somanuals.com. All Manuals Search And Download.
MOTION CONTROL GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
Asm, Motion Control LH.........................1
Washer ..................................................2
Washer-Poly ..........................................4
Bearing, Igus..........................................2
Nut, Nyloc 5/16-18 Flg ...........................1
Nut, Nyloc 3/8-16 Flg .............................2
Rod, Steering.........................................1
Nut, Rod Adjustment..............................1
Tube, Motion Control..............................1
Wld, Motion Control LH..........................1
Screw, HH 5/16-18 x 1 1/4 .....................1
Screw, HH 3/8-16 x 1 3/4.......................2
Balljoint LH.............................................1
Nut, Jam 5/16-24 ...................................1
Nut, Jam 5/16-24 ...................................1
Asm, Motion Control RH.........................1
Washer ..................................................2
2:2 52-2900
2:3 103-9928
2:4 104-8300
2:5 104-8301
2:6 109-3414
2:7 109-3728
2:8 116-0150
2:9 116-0153
2:10 322-6
Washer-Poly.......................................... 4
Bearing, Igus ......................................... 2
Nut, Nyloc 5/16-18 Flg ........................... 1
Nut, Nyloc 3/8-16 Flg............................. 2
Rod, Steering......................................... 1
Nut, Rod Adjustment.............................. 1
Tube, Motion Control ............................. 1
Wld, Motion Control RH ......................... 1
Screw, HH 5/16-18 x 1 1/4..................... 1
Screw, HH 3/8-16 x 1 3/4....................... 2
Balljoint LH ............................................ 1
Nut, Jam 5/16-24 ................................... 1
Nut, Jam 5/16-24 ................................... 1
Spring, Leaf Rtn..................................... 2
Screw, HWH 5/16-18 x 3/4 TF ............... 2
Nut, Nyloc 3/8-16 Flg............................. 4
1:1 5-0838
1:2 52-2900
1:3 103-9928
1:4 104-8300
1:5 104-8301
1:6 109-3414
1:7 109-3728
1:8 116-0150
1:9 116-0154
1:10 322-6
2:11 323-9
2:12 2411-53
2:13 3220-2
1:11 323-9
1:12 2411-53
1:13 3220-2
1:14 3220-20
2
2:14 3220-20
3
4
5
109-5575
32144-70
104-8301
2:1 5-0838
-12-
Download from Www.Somanuals.com. All Manuals Search And Download.
MOTION CONTROL GROUP (cont.)
Item Part No.
Description
Qty.
Item Part No.
19 109-5918
19:2 1-633268
Description
Qty.
6
117-5339
108-6187
117-5338
108-6187
98-5975
323-9
Handle Asm, RH ....................................1
Grip, Control Lever.................................1
Handle Asm, LH.....................................1
Grip, Control Lever.................................1
Washer, Spring Disc 3/8.........................4
Screw, HH 3/8-16 x 1 3/4.......................4
Nut, Nyloc 5/16-18 Flg ...........................2
Screw, Shoulder 5/16-18 x 5/8 ...............2
Wld, Brake Pivot ....................................2
Pin, Control Pivot ...................................2
Pin, Cotter 1/8 x 3/4 ...............................2
Nut, Whizlock 5/16-18............................12
Screw, HH 5/16-18 x 1 1/4 Sp................4
Damper, Motion Control.........................2
Tube, Brake Pivot ..................................1
Asm, Lever W/Grip ................................ 1
Grip, Brake Lever................................... 1
Bushing ................................................. 2
Wld, Bellcrank........................................ 1
E-Ring ................................................... 3
Spacer................................................... 1
Bolt, Carriage 1/4-20 x 9........................ 1
Nut, Nyloc 1/4-20 Flg............................. 1
Spacer................................................... 1
Wld, Brake Shaft.................................... 1
Link, Brake Actuation............................. 2
Arm, Brake............................................. 1
Spacer................................................... 1
Pin, Clevis 5/16 x 5/8............................. 2
Spring.................................................... 2
7
20
21
22
23
24
25
26
27
28
29
30
31
32
107-7581
116-0209
701197
8
9
109-5834
109-5868
104-7201
109-5914
109-8765
109-6907
109-5833
99-4958
10
11
12
13
14
15
16
17
18
104-8300
37-8771
109-6220
109-3705
3272-10
32128-20
1-403180
109-5957
109-5825
109-6887
1-603693
-13-
Download from Www.Somanuals.com. All Manuals Search And Download.
SEAT GROUP – 48” & 52”
Item Part No.
Description
Qty.
Item Part No.
5:3:2 110-6570
5:3:3 108-6179
Description
Qty.
1
109-6835-03 Plate, Seat .............................................1
RH Armrest Kit....................................... 1
Screw, Button Head 5/16-18 x 1/2 ......... 6
Nut, Nyloc 5/16-18 Flg ........................... 8
Bumper-Seat ......................................... 2
Screw, Shoulder 5/16-18 x 1 Sp............. 2
Decal, Exmark Logo............................... 1
Decal, Service Aid ................................. 1
2
109-2628
321-5
Cable-Stop, Seat....................................1
Screw, HH 1/4-20 x 7/8..........................2
Nut, Nyloc 1/4-20 Flg .............................2
Asm, Seat W/Decals ..............................1
Kit, Seat Tracks......................................1
Armrest Kit.............................................1
LH Armrest Kit........................................1
3
6
104-8300
103-9376
27-0410
4
104-7201
109-6399
107-1880
108-6163
7
5
8
5:1
5:3
9
103-3999
109-6016
10
5:3:1 110-6569
Exmark black touch up spray paint – gloss black.
-14-
Download from Www.Somanuals.com. All Manuals Search And Download.
SEAT GROUP – 42”
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
4
5
116-0862-03
Plate, Seat Pan......................................1
Cable .....................................................1
Screw, HH 1/4-20 x 7/8..........................2
Nut, Nyloc 1/4-20 Flg .............................2
Seat Asm ...............................................1
Kit, Armrest............................................1
Kit, Armrest LH.......................................1
Kit, Armrest RH......................................1
Screw, Button Head 5/16-18 x 1/2..........6
6
104-8300
103-9376
27-0410
103-3999
109-6016
37-8771
5-4460
Nut, Nyloc 5/16-18 Flg ........................... 4
Bumper, Seat......................................... 2
Screw, Shoulder 5/16-18 x 1 Sp............. 2
Decal, Exmark Logo............................... 1
Decal, Service Aid ................................. 1
Screw, Shoulder 5/16-18 x 5/8............... 4
Washer-Pivot......................................... 1
Knob...................................................... 1
109-2628
321-5
7
8
104-7201
116-0934
9
10
11
12
13
5:3 108-6163
5:3:1 110-6569
5:3:2 110-6570
5:3:3 108-6179
92-9674
Exmark black touch up spray paint – gloss black.
-15-
Download from Www.Somanuals.com. All Manuals Search And Download.
FUEL GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-5510
103-2605
103-2784
109-0346
3230-3
Asm, Fuel Tank......................................1
Fitting, Fuel Bulkhead W/Strainer...........1
O-Ring ...................................................1
Cap, Fuel ...............................................1
Bolt, Carriage 5/16-18 x 1 1/4.................2
Washer, 5/16 SAE..................................2
Spring, Compression..............................2
Nut, Nyloc 5/16-18 Thin..........................2
6
3230-16
104-8300
1-303077
105-1853
109-0304
1-603770
109-0286
Briggs & Stratton
Bolt, Carriage 5/16-18 x 7/8 ................... 1
Nut, Nyloc 5/16-18 Flg ........................... 1
Clamp, Fuel Line.................................... 4
Clamp, Fuel Line.................................... 1
Hose, Fuel Line 2 1/2"............................ 1
Valve, Fuel............................................. 1
Hose, Fuel Line 35" ............................... 1
Part No. 695666 Fuel Filter.................... 1
1:1
7
8
1:2
2
9
10
11
12
13)
3
3256-23
1-633349
3296-47
4
5
)
Refer to Engine Owner’s manual. (Fuel filter Must be 30 Micron).
-16-
Download from Www.Somanuals.com. All Manuals Search And Download.
ENGINE GROUP
Item Part No.
Description
Qty.
Item Part No.
10:2 1-513034
Description
Qty.
1
104-8300
5-7280
Nut, Nyloc 5/16-18 Flg ...........................1
Key, Machine 1/4 SQ x 1........................1
Sheave ..................................................1
Clutch, Electric (42”)...............................1
Clutch, Electric (48” & 52”) .....................1
Asm, Muffler W/Gaskets.........................1
Gasket ...................................................2
Sleeve, Bearing ..................................... 2
Pulley, Flat Idler 3.50 Dia....................... 2
Bushing, Pivot Idler................................ 1
Bolt, Carriage 3/8-16 x 3 1/2 .................. 1
Washer, 3/8 Std..................................... 1
Bolt, Carriage 3/8-16 x 1 3/4 .................. 2
Nut, Nyloc 3/8-16 Flg............................. 3
Spring.................................................... 1
Elbow, 90° ............................................. 1
Belt........................................................ 1
Washer, Spring Disc 5/16 ...................... 1
Screw, HWH 3/8-16 x 1 1/4 Taptite........ 3
Plug, Pipe.............................................. 1
2
3
4
11
12
13
14
15
16
17
109-3397
1-603384
3231-11
3256-4
109-3386
104-3334
110-6766
109-8851
104-3226
5
3231-5
5:1
6
104-8301
1-603402
109-8855-03 Anchor, Clutch .......................................1
7
322-10
Screw, HH 5/16-18 x 2...........................1
Washer, Spring Disc 7/16.......................2
Screw, HH 7/16-20 x 2 3/4 .....................1
Asm, Idler Arm W/Bearings....................1
Zerk, 90° 1/4-28 .....................................1
18W 1-403124
8
1-603610
3212-11
109-9162
19
20
115-9613
1-303334
9X
10
21X 32144-109
22W 281-2
10:1 302-40
Exmark black touch up spray paint – gloss black.
W
X
Use a Teflon Pipe Sealant or equivalent on threads.
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt and self-tapping engine mounting bolts.
-17-
Download from Www.Somanuals.com. All Manuals Search And Download.
TRANSAXLE GROUP
Part No.
Description
Part No.
Description
Item
Qty.
Item
Qty.
1
116-0131
116-0524
116-0132
116-0525
Asm, Transaxle (LH) (42”)...................... 1
Asm, Transaxle (LH) (48” & 52”) ............ 1
Asm, Transaxle (RH) (42”) ..................... 1
Asm, Transaxle (RH) (48” & 52”)............ 1
12
13
14
15
16
17
18
19
20
21
22
23
24
25
109-3652
3230-30
Spacer................................................... 2
Bolt, Carriage 5/16-18 x 4 1/2 ................ 2
Tube, Spacer......................................... 1
Nut, Nyloc 3/8-16 Flg............................. 1
Nut, Whizlock 3/8-16.............................. 1
Rod, Tension ......................................... 1
Clamp, Hose.......................................... 4
Arm, Hydro Bypass................................ 2
Bolt, Carriage 1/4-20 x 3/4..................... 2
Knob...................................................... 2
Hairpin, Cotter ....................................... 2
Hose, Hydraulic ..................................... 1
Hose, Hydraulic ..................................... 1
Trim,.13 X 2.0 Edge............................... 1
2
109-3710
104-8301
3290-357
109-3711
109-3322
109-5395
3229-1
3
109-6570-03 Bracket, Fender Support ........................ 1
4
109-2250
109-3320
104-7201
3256-22
321-6
Tank, Hydraulic...................................... 1
Cap, Hydraulic Reservoir ....................... 1
Nut, Nyloc 1/4-20 Flg ............................. 2
Washer, 1/4 SAE ................................... 2
Screw, HH 1/4-20 x 1............................. 2
Nut, Nyloc 5/16-18 Flg ........................... 8
Bolt, Carriage 5/16-18 x 2 3/4................. 4
Washer, 5/16 Std ................................... 2
Screw, HH 5/16-18 x 2 1/2 ..................... 2
4:1
5
6
7
108-6402
1-806003
109-5577
109-5578
109-2985
8
104-8300
3230-9
9
10
11
3256-3
322-12
Exmark black touch up spray paint – gloss black.
-18-
Download from Www.Somanuals.com. All Manuals Search And Download.
TRANSAXLE ASSEMBLY
Part No.
Description
Part No.
Description
Item
Qty.
Item
Qty.
1
109-3321
109-3278
1-603921
109-3540
Filter, Hydraulic......................................1
Adapter, Straight....................................1
O-Ring, SAE #6 .....................................1
O-Ring, Charge
4:1
5
114-8453
109-5939
109-3536
109-3537
115-5057
Fan, Hydro............................................. 1
Kit, Hub.................................................. 1
Nut, Hub ................................................ 1
Kit, Complete Seal................................. 1
Cover, Nut ............................................. 1
2
2:1
3
5:1
6Q
7
Seal Cover (48” & 52” Only)...................1
Kit, Fan And Pulley.................................1
4
109-5938
Note: The above numbers can be used on both right and left hand transaxle assemblies.
Not shown
Q
-19-
Download from Www.Somanuals.com. All Manuals Search And Download.
DECAL GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-6016
103-6327
109-9173
93-7009
Decal, Service Aid................................. 1
Decal, Throttle Choke (48” & 52”)........... 1
Decal, Control/Brake.............................. 1
Decal, Danger........................................ 1
Decal, Danger........................................ 1
Decal, Belt Shield Warning..................... 2
Decal, Drive Release ............................. 2
Decal, Motion Control............................. 1
Decal, Fuse Block.................................. 1
Decal, Hole Cover (48” & 52”)................ 3
Decal Height of Cut................................ 1
Decal Height of Cut................................ 1
Decal, Belt Routing (48” & 52”)............... 1
Decal, Belt Routing ................................ 1
15
16
17
18
19
20
21
22
23
24
25
26
27
110-6691
116-0531
116-0533
109-8965
109-6036
109-6034
109-6033
1-303520
106-5517
103-3999
116-0532
116-0607
Decal, Danger........................................ 2
Decal, Engine RPM ............................... 1
Decal, Blade Torque.............................. 1
Decal, Safety Warning ........................... 1
Decal, Anti-Scalp Roller......................... 1
Decal, Deck 48"..................................... 1
Decal, Deck 52"..................................... 1
Decal, Trivantage (48” & 52”)................. 1
Decal, Hot Surface................................. 2
Decal, Exmark Logo............................... 1
Decal, Throttle/Choke (42”).................... 1
Decal, Quest Realtree............................ 1
2
3
4
5
109-6210
109-6459
109-6008
109-9182
109-9120
109-9159
116-0581
116-0551
109-6035
109-6014
6
7
8
9
10
11
12
13
14
109-6280
116-0530
Decal, Quest Logo................................. 1
Decal Kit
-20-
Download from Www.Somanuals.com. All Manuals Search And Download.
ELECTRICAL GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1x
116-0526
109102
Asm, Harness...........................................1
Fuse, 25 Amp...........................................1
Fuse, 20 Amp...........................................1
Fuse, 15 Amp...........................................1
Diode, TVS...............................................1
Cap, Plug .................................................1
Insulator ...................................................1
Screw, HWH #10-24 x 1/2 Taptite.............3
Nut, Nyloc #10-24.....................................2
Relay, 12VDC 40 Amp..............................1
Solenoid, Plastic.......................................1
Washer, 1/4..............................................2
Screw, HH 1/4-20 x 3/4.............................2
Screw, HHF 1/4-20 X 1/2..........................2
Nut, Retainer-Panel 1/4-20.......................4
Asm, Control Panel W/Decal (42”)............1
Asm, Control Panel W/Decal (48” & 52”)...1
Decal, Throttle/Choke (42”).......................1
Decal, Throttle/Choke (48” & 52”) .............1
Screw, PPH 1/4-20 x 3/4 ..........................4
13
1-513374
103-5221
116-0229
116-0528
1-807513
32128-33
99-7408
Meter, Engine Hours ................................ 1
Switch, PTO............................................. 1
Switch-Key............................................... 1
Control, Throttle ....................................... 1
Bolt, Carriage #10-24 x 1/2....................... 2
Nut, Whizlock 1/4-20 ................................ 3
Switch ...................................................... 1
Clamp, Hose, Hydro................................. 1
Asm, Positive Battery Cable..................... 1
Cable, Ground.......................................... 1
Asm, Positive Starter Cable...................... 1
Insulator, Solenoid + ................................ 3
Switch-Single, Pole No............................. 2
Strap-14 In. .............................................. 1
Switch ...................................................... 1
Strap, Tie ................................................. 2
Key, Exmark Logo.................................... 1
Key, Ignition ............................................. 1
1:6
1:7
1:8
14
15
17
19
21
22
23
25
26
27
28
29
33
35
36
40
1-816001
109355
1:12 109-9186
1:13 116-0053
2
109-2407
32144-1
3296-2
3
105-1853
109-7653
103-0705
109-9415
1-543393
110-6765
104-2466
82-2190
4
5
1-643275
1-513075
3256-22
321-4
6
7
8
9
46-8560
107069
10
11
116-0734
116-0527
614249
103-2106
1-603511
11:2 116-0532
103-6327
41
32180-037 Clip, Harness............................................ 1
12
3258-166
x
Use dielectric grease on all wiring harness connectors
Exmark black touch up spray paint – gloss black.
-21-
Download from Www.Somanuals.com. All Manuals Search And Download.
ELECTRICAL DIAGRAM
-22-
Download from Www.Somanuals.com. All Manuals Search And Download.
ELECTRICAL LOGIC SCHEMATIC
-23-
Download from Www.Somanuals.com. All Manuals Search And Download.
NOTES
-24-
Download from Www.Somanuals.com. All Manuals Search And Download.
SERVICE RECORD
Date
Description of Work Done
Service Done By
-25-
Download from Www.Somanuals.com. All Manuals Search And Download.
-26-
Download from Www.Somanuals.com. All Manuals Search And Download.
© 2009 Exmark Mfg. Co., Inc.
Industrial Park Box 808
Beatrice, NE 68310
Part No. 4500-451 Rev. B
(402) 223-6300
Fax (402) 223-5489
Printed In USA
All Rights Reserved
Download from Www.Somanuals.com. All Manuals Search And Download.
|
Eiki CRT Television LC X7L User Manual
Electro Voice Musical Instrument EQ 131 User Manual
Euro Pro Sewing Machine 385X User Manual
Everpure Water System EV9272 00 User Manual
Extron electronic Indoor Furnishings AAP 301 User Manual
Extron electronic Network Card BUC 102 User Manual
Franke Consumer Products Ventilation Hood FGA 364 W User Manual
Frigidaire Washer 134489700A 0501 User Manual
Gardena Lawn Mower ES 500 User Manual
GE Air Conditioner AZ28E09D User Manual