Exmark Lawn Mower 4500 380 User Manual

LAZER Z XS  
®
DIESEL MODELS  
For Serial Nos.  
790,000 & Higher  
Part No. 4500-380 Rev. B  
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READ OPERATOR’S MANUAL BEFORE  
OPERATING OR SERVICING EXMARK EQUIPMENT.  
TABLE OF CONTENTS  
Description  
Page  
Cooling Group .............................................................19-20  
Deck Group .....................................................................3-5  
Decal Group ................................................................23-24  
Electrical Diagram ............................................................ 26  
Electrical Group................................................................ 25  
Electrical Logic Schematic................................................ 27  
Engine Group ..............................................................15-16  
Engine Deck Group .......................................................... 17  
Front Frame Group..........................................................7-8  
Fuel Group...................................................................11-12  
Hood and Panel Group..................................................... 18  
Hydraulic Group...........................................................21-22  
Main Frame Group.........................................................9-10  
Motion Control Group ....................................................... 14  
Park Brake Group............................................................. 13  
Spindle Assembly............................................................... 6  
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DECK GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
7
8
9
1-303334  
1-303537  
1-322110  
1-323385  
1-323417  
1-603805  
109-2796  
1-633456  
98-5961  
Washer, Spring Disc 5/16 ......................1  
Stud, Belt Shield ....................................2  
Wld, Belt Guide......................................1  
Knob ......................................................2  
Washer, Belt Shield ...............................2  
Sheave, Idler..........................................1  
Pulley, Idler ...........................................2  
Bushing, Idler.........................................2  
Screw, HH 3/8-16 x 4 Gr8 ......................1  
Washer, Spring Disc 3/8 ........................3  
Guard, Top.............................................1  
Spring ....................................................1  
Bearing, Spherical..................................2  
Seal, Double Lip.....................................1  
Seal, Single Lip......................................1  
Spacer ...................................................1  
22 109-2100  
109-2103  
Asm, Deck W/Decals 60”....................... 1  
Asm, Deck W/Decals 66”....................... 1  
Asm, Deck W/Decals 72”....................... 1  
Belt 60.................................................. 1  
Belt 66.................................................. 1  
Belt 72.................................................. 1  
Kit, Idler Arm W/Bearings ...................... 1  
Zerk, 90° 1/4-28..................................... 1  
Screw, HH 5/16-18 x 1 1/4..................... 1  
Screw, HH 3/8-16 x 2 1/4....................... 2  
Bolt, Carriage 5/16-18 x 5/8................... 9  
Bolt, Carriage 5/16-18 x 1...................... 2  
Screw, HH FLG 3/8-16 x 1..................... 1  
Washer, 5/16 SAE................................. 2  
Washer, 3/8 SAE................................... 3  
Washer, 5/16 Std................................... 6  
Washer, 3/8 Std..................................... 2  
Nut, Whizlock 3/8-16 ............................. 2  
Nut, Nyloc 5/16-18................................. 2  
Nut, Nyloc 3/8-16................................... 1  
Ring, Retaining...................................... 2  
Nut, Whizlock 5/16-18 ........................... 12  
Asm, Deck Complete 60”....................... 1  
Asm, Deck Complete 66”....................... 1  
Asm, Deck Complete 72”....................... 1  
109-2105  
23 1-633127  
109-5018  
1-643052  
24109-2095  
25 302-40  
26 322-6  
10 98-5975  
11 103-2916  
12 116-0133  
13 103-3504  
14 103-3505  
15 103-3506  
16 103-5677  
27 323-11  
28 3230-18  
29 3230-22  
30 3234-11  
31 3256-23  
32 3256-24  
33 3256-3  
34 3256-4  
35 3290-357  
36 3296-29  
37 3296-39  
38 32120-10  
39 32128-20  
40V 109-8525  
109-8526  
17 103-8103-01 Latch, Belt Shield...................................2  
18 109-2097  
109-2133  
Asm, Shield W/Decal 60” RH.................1  
Asm, Shield W/Decal 66” RH.................1  
Asm, Shield W/Decal 72” RH.................1  
Asm, Shield W/Decal 60” LH .................1  
Asm, Shield W/Decal 66” LH .................1  
Asm, Shield W/Decal 72” LH .................1  
Strip-Seal, 3”..........................................4  
O-Ring ...................................................2  
109-2135  
19 109-2096  
109-2132  
109-2134  
20 105-7699  
21 106-7159  
109-8527  
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).  
V
Complete deck assembly includes all items from pages 3 – 5 except items ( #8, #16, #28, #31,#38, and #40 from  
page 4) and includes mule drive belt from page 14.  
Kit also includes items #10 & #37.  
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DECK GROUP  
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DECK GROUP (cont.)  
Item Part No.  
Description  
Washer, Spring Disc 5/8 ........................1  
1-632199-01 Wld, Pin Deck Strut................................2  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
1-513208  
29 3219-6  
30 3231-22  
31 3253-8  
32 3230-22  
33 3256-24  
34 3256-82  
35 3290-357  
36 3296-29  
37 3296-39  
38 32128-37  
39 109-2098  
40 327-28  
Nut, Hex 5/8-18...................................... 3  
Bolt, Carriage 3/8-16 x 1........................ 10  
Washer, Lock 5/8 .................................. 2  
Bolt, Carriage 5/16-18 x 1...................... 6  
Washer, 3/8 SAE................................... 9  
Washer.................................................. 3  
Nut, Whizlock 3/8-16 ............................. 3  
Nut, Nyloc 5/16-18................................. 7  
Nut, Nyloc 3/8-16................................... 8  
Nut, Whizlock 7/16-14 ........................... 16  
Kit, Anti-Scalp Roller.............................. 6  
Screw, HH 5/8-11 x 5 1/2....................... 2  
1-633029  
1-633447  
Balljoint..................................................2  
Chain, Deck Lift .....................................4  
Jackshaft, Lazer.....................................1  
Nut, Nyloc 3/8-16 Flg .............................6  
Washer, Spring Disc 3/8 ........................12  
Asm, Strut 60”........................................2  
Asm, Strut 66” & 72” ..............................2  
Screw, HH 7/16-20 x 1-5/8 Sp................8  
Spacer, Guard Bottom ...........................1  
Asm, Jackshaft Housing ........................1  
Sheave, Jack Shaft- Double...................1  
Asm, Jackshaft ......................................1  
Axle, Anti-Scalp Roller ...........................6  
Roller, Anti-Scalp...................................6  
Asm, Chain Deck...................................4  
Chute, Discharge LZ..............................1  
5O 1-643393  
6
7
8
109-6658  
98-5975  
103-8543  
103-8544  
103-1898  
9
10 103-2535  
11O 103-9746  
12O 103-3046  
13 103-3249  
14 109-9851  
15 103-8415  
16 103-9792  
17 109-2739  
41 109-0694-01 Wld, Dogleg 60”..................................... 1  
109-0821-01 Wld, Dogleg 66”..................................... 1  
109-1039-01 Wld, Dogleg 72”..................................... 1  
42 109-0701-01 Wld, Baffle Front Adj LH 60.................. 1  
109-0822-01 Wld, Baffle Front Adj LH 66.................. 1  
109-1044-01 Wld, Baffle Front Adj LH 72.................. 1  
43 109-0704-01 Wld, Baffle Front Adj RH 60” ................. 1  
109-0823-01 Wld, Baffle Front Adj RH 66” ................. 1  
109-1047-01 Wld, Baffle Front Adj RH 72” ................. 1  
18 109-0498-01 Hinge, Grass Discharge.........................1  
19 32128-20  
20 3256-3  
Nut, Whizlock 5/16-18 72”......................2  
Washer, 5/16 Std 72.............................2  
21 103-9423-01 Deflector, Discharge 72” ........................1  
44 109-1184  
109-1183  
Wld, Deck Strut-Std 60”......................... 2  
Wld, Deck Strut-Std 66” & 72” ............... 2  
22 322-4  
Screw, HH 5/16-18 x 7/8 72..................2  
Zerk, 1/4-28 Str......................................4  
Screw, HH 5/16-18 x 1...........................4  
Screw, HH 3/8-16 x 1.............................4  
Asm, Discharge Chute...........................1  
Screw, HH 3/8-24 x 2 Gr8 ......................6  
Nut, Hex 5/8-11.....................................2  
23 302-19  
24 322-5  
45 109-5424-01 Baffle, Scroll 60” .................................... 1  
109-5531-01 Baffle, Scroll 66” .................................... 1  
109-5532-01 Baffle, Scroll 72” .................................... 1  
25 323-6  
26 109-2099  
27 3211-46  
28 3217-11  
46 104-8300  
47 323-4  
Nut, Nyloc 5/16-18 Flg........................... 3  
Screw, HH 3/8-16 x 3/4.......................... 1  
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).  
O
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade antisieze) between the jackshaft and  
bearings and jackshaft and sheaves. DO NOT use a copper or nickel based antisieze.  
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SPINDLE ASSEMBLY  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
7
8
9
109-2102  
3296-39  
Asm, Cutter Housing Complete..............3  
Nut, Nyloc 3/8-16 ...................................18  
Retaining Ring, Internal..........................3  
Bushing, Splined....................................3  
Asm, Bearing W/O-Rings.......................6  
O-Ring ...................................................12  
Nut, Flange 5/8-18 Centerlock ...............3  
Guard, Bottom .......................................3  
Spacer, Bearing.....................................3  
Spacer, Splined Stepped .......................3  
Spacer, Splined .....................................3  
Asm, Cutter Housing..............................3  
Spindle, Double Spline...........................3  
Asm, Spindle Housing............................3  
Asm, Housing W/Studs..........................3  
Sheave, Blade Drive 60” ........................3  
Sheave, Blade Drive 66” ........................3  
Sheave, Blade Drive 72” ........................3  
Nut, Spindle 7/8-14 ................................3  
18 109-9220  
19 103-8240  
103-8396  
Screw, SEMS 1/2-20 x 2.19................... 3  
Blade, Low Lift 60................................. 3  
Blade, Medium Lift 60”........................... 3  
Blade, High Lift Solid 60” ....................... 3  
Blade, High Lift Notched 60.................. 3  
Blade, Mulch 60”.................................... 3  
Blade, Extreme 60................................ 3  
Blade, Low Lift 66................................. 3  
Blade, Medium Lift 66”........................... 3  
Blade, High Lift Solid 66” ....................... 3  
Blade, High Lift Notched 66.................. 3  
Blade, Mulch 66”.................................... 3  
Blade, Extreme 66................................ 3  
Blade, Low Lift 72................................. 3  
Blade, Medium Lift 72”........................... 3  
Blade, High Lift Solid 72” ....................... 3  
Blade, High Lift Notched 72.................. 3  
Blade, Mulch 72”.................................... 3  
Blade, Extreme 72................................ 3  
92-5581  
103-3037  
109-2064  
103-5895  
109-7033  
103-9504  
103-9506  
103-8239  
109-6463  
109-5396  
103-9629  
103-9616  
103-9619  
103-9617  
109-6464  
109-5878  
103-9630  
103-9622  
103-9625  
103-9623  
109-6465  
109-5879  
103-9631  
Q
Q
Q
10 103-9522  
11 103-9523  
12 103-9539  
13O 109-6881  
14 109-6917  
15 109-0764  
16 109-1023  
109-0914  
109-0929  
17 109-1058  
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).  
Q
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK605 (60”), MK665 (66”), and  
MK725 (72”).  
O
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade antisieze) between the spindles and  
bearings. DO NOT use a copper or nickel based antisieze.  
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FRONT FRAME GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
29 3256-7  
Description  
Qty.  
1V 109-2072  
Asm, Front Frame (60”) .........................1  
Asm, Front Frame (66”) .........................1  
Asm, Front Frame (72”) .........................1  
Zerk, 1/4-28 Straight ..............................5  
Asm, Floorpan (103-8274-01)  
Washer, 5/8 Std Flat.............................. 4  
Spring, Deck Support............................. 2  
Cap, Grease .......................................... 2  
Jam Nut, 5/8-11..................................... 6  
Asm, Floorpan, Liftout (103-8276-01)  
V
V
2
109-2073  
109-2074  
302-19  
30 109-4963  
31 103-4882  
32 3218-6  
3
109-1903  
33 109-1902  
W/Decals ...............................................1  
Bearing Cone, Tapered Roller................4  
Asm, Lever (103-2083-03)W/Grip ..........1  
Grip, Lift Lever .......................................1  
W/Decal................................................. 1  
Seal, Grease.......................................... 2  
4
5
6
7
8
9
1-543509  
103-2084  
1-633295  
34 1-543511  
35 103-1474-01 Caster Wldmt......................................... 2  
36 3296-51  
37 1-633508  
38 325-39  
Nut, 3/4-10 Nyloc................................... 2  
Washer, Spring Disc.............................. 6  
Screw, 1/2-13 x 9 1/2............................. 2  
Plug....................................................... 2  
Guard, Seal ........................................... 4  
Nut, 1/2-13 Nyloc................................... 2  
Bolt, Carriage 5/16-18 x 3/4................... 4  
Seal, Bearing......................................... 4  
Bearing Cone......................................... 4  
Nut, Whizlock 5/16-18 ........................... 4  
Axle, Caster........................................... 2  
Bushing ................................................. 2  
Screw, 3/8-16 x 1 3/8............................. 2  
Ring, Retaining...................................... 2  
Screw, Socket HD5/16-18x1 1/4............ 2  
Bearing Cup, Tapered Roller ................. 4  
Spacer, Nut ........................................... 4  
Asm, Caster Wheel (Semi-Pneumatic) .. 2  
Jam Nut, 5/16-18................................... 2  
103-9529-03 Arm Wldmt, Deck Lift............................1  
1-633325  
3256-24  
Spring, Compression .............................1  
Washer, 3/8 SAE Flat ............................1  
Nut, Nyloc 3/8-16 ...................................4  
E-Ring....................................................5  
Arm, Deck Lift........................................2  
39 1-811010  
40 103-2768  
41 3296-23  
42 3230-1  
10 3296-39  
11 32151-103  
12 1-633068  
13 1-633889-01 Plate, Deck Lift.......................................1  
43 103-0063  
44 1-633585  
45 32128-20  
46 103-5156  
47 103-1918  
48 323-29  
14 109-1900  
15 1-633082  
16 109-3193  
17 323-13  
Wld, Deck Lift Plate ...............................1  
Bushing, Lift Lever .................................1  
Stop, Deck Height..................................1  
Screw, 3/8-16 x 2 3/4 .............................1  
Hitch Pin W/Lanyard..............................1  
Hairpin Cotter.........................................1  
Screw, 3/8-16 x 1 3/4 .............................2  
Washer, 3/8 Disc Spring ........................12  
Nut, Whizlock 3/8-16..............................15  
Screw, 3/8-16 x 1...................................1  
Screw, 3/8-16x1 1/4 ...............................12  
Washer, 7/8 SAE Flat ............................4  
Rod, Deck Lift ........................................2  
Nut, 5/8-11 Regular................................6  
Swivel, Deck Mount ...............................4  
18 1-633097  
19 1-806005  
20 323-9  
49 32151-29  
50 3274-18  
51 1-543508  
52103-3051  
53 109-9127  
54 3218-2  
21 98-5975  
22 3290-357  
23 323-6  
24 323-7  
25 3256-29  
26 1-633096  
27 3217-11  
28 1-633441  
55 103-9741-01 Weldmt, Front Lift Shaft (LH)................. 1  
56 103-9740-01 Weldmt, Front Lift W/Lever(RH) ............ 1  
57 1-523157  
58 109-4995  
Washer, Spacer..................................... 2  
Asm, Front Frame Spring ...................... 2  
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).  
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on spacer nut, Item #52.  
V
Includes frame weldment plus items #2, #31, #34, #39, #49, #51, #55, #56 and #57.  
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FRONT FRAME GROUP  
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MAIN FRAME GROUP  
Item  
Description  
Qty.  
Item  
Description  
Qty.  
Part No.  
Part No.  
1
2
3
4
5
6
7
8
9
1-513658  
Bumper..................................................2  
26 103-3790  
27 3290-500  
Latch, Cubby Door................................. 1  
Screw, PPH #10-24 x 5/8....................... 2  
Asm, Console(103-8273-03) W/Decals.. 1  
Screw, HH 5/16-18 x 3/4........................ 6  
Washer, 5/16 SAE................................. 6  
Nut, Nyloc 1/4-20................................... 2  
Washer, #10 Std.................................... 8  
Screw, Truss Head #10-24 x 3/4............ 2  
Washer, Spring Disc 3/8........................ 8  
U-bolt..................................................... 2  
Kit, XP ROPS ........................................ 1  
Kit, Bottom Cushion............................... 1  
Kit, Switch.............................................. 1  
Kit, Armrest............................................ 1  
Kit, Shock Absorber............................... 1  
Kit, Back Cushion .................................. 1  
Kit, Seat Belt.......................................... 1  
Screw, HH 7/16-20 x 1.0........................ 2  
Washer, Spring Disc 7/16...................... 2  
Cotter, Hair Pin Double Loop................. 2  
Screw, HH 1/2-13 x 3 1/4....................... 2  
Asm, Rops Fold Pin............................... 2  
Nut, Hex Flange Side Lock 1/2-13 ......... 2  
Nut, Nyloc 1/4-20................................... 2  
Bumper.................................................. 4  
Bumper, Rubber .................................... 1  
Kit, Seat Frame ..................................... 1  
Screw, HH 3/8-16 x 2............................. 1  
Latch, Seat ............................................ 1  
1-633964-03 Stop, Park Brake....................................1  
28  
322-5  
Screw, HH 5/16-18 x 1...........................6  
Screw, HH 3/8-16 x 5.............................2  
Nut, Nyloc 5/16-18 .................................6  
Nut, Nyloc 3/8-16 ...................................7  
Nut, Whizlock 5/16-18............................5  
Screw, HH 3/8-16 x 1.............................10  
Nut, Whizlock 3/8-16..............................10  
Spring ....................................................1  
Nut, Lug 1/2-20 .....................................8  
Asm, Wheel & Tire.................................2  
Tire, 26x12-12 4 Ply...............................2  
Wheel ....................................................2  
109-2075  
323-39  
29 322-3  
3296-29  
3296-39  
32128-20  
323-6  
30 3256-23  
31 3296-42  
32 3256-14  
33 1-803075  
34 98-5975  
35 109-2394  
36X 109-0060  
37 107-1883  
38 82-2190  
39 107-1887  
40 107-1884  
41 107-1882  
42 110-0883  
43 3212-4  
3290-357  
10 103-5519  
11 242-50  
12 109-3157  
103-4963  
109-3156  
13 109-3984  
Asm, Engine Deck (116-0573-03)  
W/Decals ...............................................1  
14 103-5161  
15 107-1881  
16V 116-1080  
109-3343  
Link, XP Seat Stop.................................2  
Kit, Knob................................................1  
Seat, Suspension...................................1  
Kit, Spring and Saddle ...........................1  
Kit, Back Panel ......................................1  
Kit, Weight Adjust ..................................1  
44 1-603610  
45 107-3155  
46 325-13  
109-3344  
109-3345  
47Q 103-4553  
48 32128-23  
49 3296-73  
50 109-2365  
51 1-543963  
52 109-9228  
53 323-9  
17 1-653282-03 Stop, Seat..............................................2  
18 107-1885  
19 107-0075  
20 109-2759  
21 103-3666  
22 32122-28  
23 3296-2  
Kit, Weight Indicator...............................1  
Bushing..................................................1  
Link, XP Lower Seat Stop ......................2  
Asm, Cubby...........................................1  
Screw, Truss HD #10-24 x 1 ..................4  
Nut, Nyloc #10-24 ..................................8  
Washer, 3/8 Std.....................................1  
Kit, Seat Track .......................................1  
54 103-5520  
24 3256-4  
55 103-7599-03 Guard .................................................... 1  
56 63-8410 Washer.................................................. 1  
25 107-1880  
Exmark black touch up spray paint – Gloss black  
Q
X
Includes ROPS fold pin plus hairpin, item #45.  
Rollover protection frame is serviced as a complete assembly only. Includes complete ROPS frame, mounting  
hardware, fold pivot and locking hardware, seat frame assembly item #52, and seat belt assembly item #42. Items  
#51, #55, & #56 are not included.  
V
Includes seat assembly plus tracks item #25, seat stops item #17, and seat wiring harness (item #5 pg. 25).  
Does not include seat belt assembly item #42.  
-9-  
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MAIN FRAME GROUP  
-10-  
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FUEL GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
92-2379  
3296-2  
321-3  
Clamp, Fuel Line....................................14  
Nut, Nyloc #10-24 ..................................3  
Screw, HH 1/4-20 x 5/8..........................1  
Stud, Fuel Tank .....................................6  
Spring, Compression .............................6  
Clip, Loom .............................................1  
Tie, Cable 11.4 ......................................4  
Valve, Fuel Dual Flow............................1  
Washer, Lock 5/16 Heavy......................4  
Bolt, Carriage #10-24 x 1/2 ....................2  
Bolt, Carriage #10-24 x 5/8 ....................1  
Kit, Fuel Gauge......................................1  
Filter, Fuel..............................................1  
Clip, Loom Half ......................................1  
Connector, Fuel 1/4 X 5/16 ....................1  
Fitting, Fuel Bulkhead ............................4  
O-Ring ...................................................1  
Hose, Fuel Line 18”................................2  
Asm, Fuel Tank (LH)..............................1  
Nut, Whizlock 1/4-20..............................2  
Nut, Whizlock 5/16-18............................1  
Screw, PPH #10-24 x 1/2.......................4  
Asm, Fuel Tank (RH) .............................1  
Pump, Fuel ............................................1  
Hose, Fuel Line 43.5”.............................2  
25 108-5928  
26 109-0274  
27 110-9662  
28 3296-47  
29 110-8817  
30 109-0308  
31 110-4114  
32 114-5062  
33 1-303077  
34 109-7875  
35 3256-23  
36 109-6652  
37 116-0290  
38 3256-14  
39 3220-1  
Swivel, Cable Stop................................. 1  
Hose, Fuel Line 16” ............................... 1  
Hose, Fuel Line 32” ............................... 1  
Nut, Nyloc 5/16-18 Thin......................... 6  
Bracket, Pump Mount............................ 1  
Hose, Fuel Line 24” ............................... 1  
Hose, Fuel Line 39” ............................... 1  
Cap, Fuel (Bio-Diesel) ........................... 2  
Clamp, Fuel Line ................................... 1  
Asm, Control Panel W/Decals ............... 1  
Washer, 5/16 SAE................................. 13  
Cable, Throttle....................................... 1  
Asm, Filter and Mount............................ 1  
Washer, #10 Std.................................... 1  
Nut, Jam 1/4-28..................................... 2  
Hose, Fuel Line 30” ............................... 1  
Hose, Fuel Line 2 3/8” ........................... 1  
Hose, Fuel Line 11” ............................... 1  
Nut, Nyloc 5/16-18 Flg........................... 2  
Screw, HH 5/16-18 x 3/4........................ 4  
Screw, HH 5/16-18 x 7/8........................ 3  
Adapter, 90° .......................................... 2  
Clamp, Hose.......................................... 5  
Element, Fuel Filter ............................... 1  
Screw, HH 1/4-20 x 1 1/4....................... 1  
4X 1-633023  
5
6
7
8
9
1-633349  
1-643312  
1-643115  
116-0973  
1-805005  
10 1-807513  
11 1-807533  
12 103-6564  
13 112-7836  
14 103-1193  
15 103-2595  
16+ 116-0968  
103-2784  
40 110-6186  
41 110-0047  
42 110-4104  
43 104-8300  
44 322-3  
17 109-0299  
186 116-0141  
19 32128-33  
20 32128-20  
21W 109-2661  
226 116-0142  
23 110-8806  
24 110-4100  
45 322-4  
46 353-707  
47 2412-108  
48 116-0289  
49 321-8  
X
W
+
6
Use Pro-Lock, Retaining type (Part No. 1-840023), .5cc tube on stud threads going into the tank.  
Snug fit only on slotted holes, Do Not Overtighten, tank must be able to expand.  
Use Prolock, Nut type (Part No. 1-840022), .5ml tube on fuel fitting.  
Includes tank, cap, fittings, and studs. LH tank also includes fuel gauge.  
-11-  
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FUEL GROUP  
-12-  
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PARK BRAKE GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
7
8
9
1-513140  
109-2230  
323-58  
Bushing..................................................2  
Spring, Brake Rod..................................2  
Bolt, HH 3/8-16 x 6 Tap..........................2  
Nut, Nyloc 3/8-16 ...................................4  
Nut, Jam 3/8-16 .....................................2  
Asm, Lever (103-0201-03) W/Grip .........1  
Grip, Brake Lever...................................1  
Band, Brake...........................................2  
Nut, Slotted 1-20....................................2  
Spacer (Short)(60”)................................4  
Spacer (Short)(66” & 72”).......................4  
Spacer (Long)(60”).................................4  
Spacer (Long)(66” & 72”) .......................4  
Bearing, Flange......................................2  
Spacer, Brake Retainer..........................2  
Pin, Trunion ...........................................2  
Asm, Wheel Hub W/Studs & Drum ........2  
Studs, Wheel .........................................8  
Screw, HH 3/8-16 x 3/4..........................2  
Screw, HH 3/8-16 x 2.............................2  
Pin, Clevis Spring 3/8.............................1  
Pin, Clevis 3/8 x 1 ..................................2  
20 32128-49  
21 325-17  
325-22  
Nut, Whizlock 1/2-13 ............................. 8  
Screw, HH 1/2-13 x 4 (60”) .................... 8  
Screw, HH 1/2-13 x 5 1/2 (66” & 72”)..... 8  
Nut, Whizlock 3/8-16 ............................. 4  
Pin, Clevis 3/8 x 1 1/8............................ 1  
Washer, 3/8 Std..................................... 6  
Pin, Cotter 1/8 x 3/4............................... 4  
Pin, Cotter 9/64 x 1 1/2.......................... 2  
Washer, Spacer..................................... 2  
3296-39  
3218-3  
22 3290-357  
23 1-808285  
24 3256-4  
25 3272-10  
26 1-806800  
27 1-523157  
103-0197  
1-633268  
103-9761  
1-809036  
10 1-633380  
109-5011  
28 103-1117-03 Lower Brake Linkage............................ 2  
29 103-5243-03 Brake Shaft............................................ 1  
30 103-0844-03 Bracket, Brake (60”)............................... 2  
103-0810-03 Bracket, Brake (66” & 72”)..................... 2  
11 1-633382  
109-5012  
12 1-633102  
13 103-0051  
14 1-633144  
15 103-0590  
31 1-633131  
32 3219-3  
33 3257-42  
34 103-0384  
35 103-0374  
36 322-9  
Yoke...................................................... 2  
Nut, Hex 3/8-24...................................... 2  
Key, Woodruff 5/16 x 1 .......................... 2  
Spacer................................................... 6  
Retainer, Brake Band ............................ 2  
Screw, HH .312-18 x 1.75...................... 6  
E-Ring ................................................... 1  
Rod, Brake ............................................ 1  
Zerk, 45° 1/4-28..................................... 2  
X
1-633926  
16 323-4  
17 323-10  
18 103-2399  
19 1-808284  
37 32151-48  
38 103-1708  
39 1481  
Exmark black touch up spray paint – Gloss black  
Not Illustrated.  
X
-13-  
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MOTION CONTROL GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
7
1-303105  
109-2339  
1-543017  
109-3769  
1-603737  
1-603807  
1-633102  
Yoke ......................................................2  
Damper..................................................2  
Balljoint (RH)..........................................2  
Bushing, Nylon.......................................2  
Bolt, Neutral Return ...............................2  
Spring ....................................................2  
Bearing, Flanged....................................4  
Asm, Lever W/Grip (LH).........................1  
Asm, Lever W/Grip (RH)........................1  
Wld, Motion Control Bracket (LH)...........1  
Wld, Motion Control Bracket (RH)..........1  
Link, Hydro Connecting (RH) .................1  
Link, Hydro Connecting (LH) ................1  
Balljoint (LH) ..........................................2  
Arm, Control Shaft .................................2  
Washer, Spring Disc 3/8 ........................4  
Screw, HH 5/16-18 x 1 1/4 Sp................4  
Nut, Whizlock 5/16-18............................10  
Screw, HH 5/16-18 x 1 1/4 .....................2  
Screw, HH 3/8-16 x 3/4..........................8  
Screw, HH 3/8-16 x 1.............................4  
Screw, HH 3/8-16 x 1 3/4.......................6  
23x 1-803022  
24 3296-39  
25 3219-2  
Setscrew, 5/16-18 x 5/8 ......................... 2  
Nut, Nyloc 3/8-16................................... 6  
Nut, Hex 5/16-24.................................... 10  
Nut, Hex 5/16-24 (LH)............................ 4  
Tab, Adjustment .................................... 2  
Washer, 1/4 Std..................................... 2  
Screw, HH 5/16-18 x 3........................... 1  
Screw, HH 5/16-18 x 2 1/2..................... 1  
Nut, Whizlock 3/8-16 ............................. 8  
Pin, Cotter 3/32 x 1/2............................. 2  
Pin, Clevis 5/16 x 1................................ 2  
Nut, Nyloc 5/16-18................................. 4  
Spacer, Hyd Control (RH)...................... 1  
26 1-804524  
27 109-3908  
28 3256-2  
29 322-14  
86 103-3457  
103-3458  
30 322-12  
9
31 3290-357  
32 3272-5  
10 109-3983  
11 109-3980  
12 103-5182  
13 103-3065  
14 1-633152  
15 103-0407  
16 98-5975  
17 1-403180  
18 32128-20  
19 322-6  
33 1-808280  
34 3296-29  
35 103-5192  
36 103-0194-03 Wld, Pump Control Arm......................... 2  
37 103-1361  
38 103-3456  
39 103-3060  
40 1-323245  
41 103-3062  
42 103-5190  
43 3217-6  
Spacer, Hyd Control (LH)....................... 1  
Grip, Motion Control Handle................... 2  
Knob, Tracking ...................................... 1  
Spring, Compression ............................. 3  
Asm, Tracking Rod Linkage (LH)........... 1  
Asm, Tracking Rod Linkage (RH) .......... 1  
Nut, Hex 5/16-18.................................... 4  
Bolt, Carriage 5/16-18 x 3/4, short neck 2  
20 323-4  
21 323-6  
22 323-9  
44 3230-23  
Exmark black touch up spray paint – Gloss black.  
6
x
Not illustrated.  
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on setscrews.  
-14-  
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ENGINE GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
7
8
9
1-303334  
109-1245  
1-603610  
1-805005  
1-807014  
1-543610  
42-9600  
Washer, Spring Disc 5/16 ......................5  
Washer..................................................1  
Washer, Spring Disc 7/16 ......................2  
Washer, Lock 5/16 Heavy......................5  
Key, Woodruff 1/4 x 7/8 .........................1  
Washer..................................................1  
Washer, Lock M10.................................12  
Screw, HH M10-1.25 x 1.25mm .............12  
Washer..................................................2  
Washer..................................................1  
Washer..................................................4  
Washer, Spring Disc 3/8 ........................1  
Asm, Hood Air Intake W/Clamp .............1  
Balljoint..................................................2  
Isolator, Rear .........................................2  
Bracket, Air Filter ...................................1  
Cover, Air Filter W/Latch........................1  
Filter, Safety Air .....................................1  
Filter, Air ................................................1  
Isolator, Side..........................................2  
Link, Rear A-T Axial...............................1  
Isolator, A-T ...........................................2  
Asm, RR A-T .........................................1  
Sheave ..................................................1  
Asm, Canister Air Filter W/Hood............1  
Screw, HH M8-1.25 x 90mm ..................1  
36 103-7597  
37O 109-2855  
38 33114-080  
39 104-3082  
40 108-5922  
Hose, Air Intake..................................... 1  
Kit, Muffler ............................................. 1  
Screw, HH M8-1.25 x 80mm.................. 3  
Nut, Nyloc M8-1.25 Flg.......................... 1  
Bracket, Throttle Support...................... 1  
41 109-0787-03 Bracket, Muffler Mounting...................... 1  
42 109-0789  
43 109-1211  
44 109-2783  
45 99-3174  
46 109-2820  
47 109-2901  
48 109-7668  
49 322-3  
Fan........................................................ 1  
Solenoid, Fuel........................................ 1  
Gasket, Exhaust .................................... 1  
Latch, Air Cleaner.................................. 2  
Ejector, Air Cleaner................................ 1  
Belt........................................................ 1  
Clutch .................................................... 1  
Screw, HH 5/16-18 x 3/4........................ 8  
Screw, HH 5/16-18 x 1........................... 2  
Screw, HH 3/8-16 x 2 1/4....................... 2  
Screw, HH 3/8-16 x 1 1/2....................... 1  
Screw, HH 3/8-16 x 1 3/4....................... 1  
Screw, HH 1/2-13 x 2 3/4....................... 1  
Clamp, Hose.......................................... 3  
Screw, HH 7/16-20 x 2........................... 1  
Nut, Jam 3/8-24..................................... 2  
Washer, Lock 5/16................................. 4  
Washer, 1/4 Std..................................... 2  
Washer, 5/16 SAE................................. 5  
Washer, 3/8 SAE................................... 4  
Washer, 3/8 Std..................................... 2  
Nut, Nyloc 1/2-13................................... 1  
Nut, Nyloc 3/8-16................................... 4  
Nut, Nyloc 3/8-24................................... 2  
Nut, Whizlock 5/16-18 ........................... 10  
Nut, Hex M8-1.25................................... 4  
Screw, HH M6-1 x 12mm....................... 2  
Screw, HH M6-1 x 12mm....................... 2  
Screw, HH M8-1.25 x 20mm.................. 10  
63-7790  
83-1040  
10 86-1990  
11 93-6099  
12 98-5975  
13 100-2436  
14 103-0608  
15 103-1022  
16 103-1058  
17 103-1060  
18 103-1326  
19 103-1327  
20 103-2613  
21 103-3567  
22 103-3568  
23 103-3745  
24 103-4718  
25 103-5178  
26 33114-090  
50 322-5  
51 323-11  
52 323-8  
53 323-7  
54 325-11  
55 2412-42  
56X 3212-8  
57 3220-3  
58 3253-4  
59 3256-2  
60 3256-23  
61 3256-24  
62 3256-4  
63 3296-23  
64 3296-39  
65 3296-6  
66 32128-20  
67 33014-00  
68 33113-012  
69 33113-020  
70X 33114-020  
27 103-7530-03 Wld, Engine Mount (LH).........................1  
28 103-7531-03 Wld, Engine Mount (RH)........................1  
29 103-7541-03 Bracket, Engine Mount...........................1  
30 109-7678-03 Anchor, Clutch .......................................1  
31 109-8528  
32 103-7544  
33 109-9873  
34 103-7556  
Asm, A-T Link........................................1  
Link, Rear A-T Axial...............................1  
Shaft, Kubota 902 Stub..........................1  
Hub, Pump Drive....................................1  
35 103-7567-03 Wld, Flywheel Cover..............................1  
Exmark black touch up spray paint – gloss black.  
X Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on (5) screws, item #70 securing shaft, item #33 to engine, and  
muffler bracket, item #41 to engine.  
O Includes item #44.  
Kubota Replacement Parts List  
(Refer to Engine Owner’s Manual)  
Description  
Kubota Part No.  
Engine Oil Filter....................................15853-3243  
-15-  
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ENGINE GROUP  
-16-  
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ENGINE DECK GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
7
8
9
1-603496  
1-603805  
3296-39  
Bushing, Idler.........................................1  
Pulley, Idler............................................1  
Nut, Nyloc 3/8-16 ...................................1  
Pulley, Idler............................................1  
Dampener, Spring..................................1  
Washer, Spring Disc 3/8 ........................1  
Bushing, Idler.........................................1  
Guard, Top.............................................2  
Bearing, Spherical..................................2  
Seal, Single Lip......................................2  
Spacer ...................................................1  
Spring ....................................................1  
Kit, Idler Arm (109-3194-03) W/Brgs......1  
14 106-7159  
15 32120-10  
16 109-4199  
17 302-40  
O-Ring................................................... 2  
Ring, Retaining...................................... 2  
Belt, Mule Drive ..................................... 1  
Zerk, 90° 1/4-28..................................... 1  
Screw, HH 3/8-16 x 2 1/2....................... 3  
Screw, HH 3/8-16 x 3 3/4....................... 1  
Screw, HH 3/8-16 x 1 3/4....................... 1  
Washer, 3/8 SAE................................... 3  
Nut, Whizlock 3/8-16 ............................. 2  
Nut, Nyloc 3/8-16 Flg............................. 2  
Bushing, Plastic..................................... 2  
Spacer................................................... 2  
1-633166  
116-0932  
98-5975  
18 323-12  
19 323-42  
103-2627  
103-2916  
103-3504  
20 323-9  
21 3256-24  
22 3290-357  
23 104-8301  
24 109-8866  
25 109-8754  
10 103-3506  
11 103-5677  
12 116-0608  
13 103-9250  
-17-  
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HOOD AND PANEL GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
15 103-9225  
Description  
Qty.  
1
2
3
4
5
6
923786  
Rivet ......................................................4  
Seal, Trim 20"........................................2  
Latch, Rubber ........................................2  
Rivet ......................................................18  
Latch......................................................2  
Nut, Whizlock 1/4-20..............................12  
Asm, Hood.............................................1  
Seal, Trim 17.1"..................................... 2  
1-643187  
1-643188  
1-803072  
74-5950  
32128-33  
16 103-9226-03 Wld, Hinge............................................. 1  
17 103-9228-03 Mount, Seal Side ................................... 2  
18 109-3257  
19 109-0023  
20 116-0136  
21 32128-33  
22 321-3  
Asm, Air Cleaner Brkt W/Decals............ 1  
Grommet ............................................... 2  
Asm, Air Deflector W/Decal................... 1  
Nut, Whizlock 1/4-20 ............................. 12  
Screw, HH 1/4-20 x 5/8.......................... 12  
Screw, HH 5/16-18 x 7/8........................ 2  
Washer, 1/4 SAE................................... 12  
Washer, 5/16 SAE................................. 2  
Nut, Whizlock 5/16-18 ........................... 2  
Washer, Spring Disc.............................. 4  
Washer.................................................. 14  
7X 103-9200  
8
9
103-9201-03 Screen, Radiator....................................1  
103-9206-03 Bracket, Front Cover..............................1  
23 322-4  
10 103-9220  
11 103-9221  
Cover, Radiator......................................1  
Panel, Side ............................................1  
24 3256-22  
25 3256-23  
26 32128-20  
27 1-303435  
28 3256-14  
12 103-9222-03 Bracket, Rear Cover ..............................1  
13 103-9223-03 Mount, Seal Rear...................................1  
14 103-9224-03 Mount, Seal Front ..................................1  
Exmark black touch up spray paint – gloss black.  
X
Hood assembly comes with back logo decal, side decals need to be ordered separately.  
-18-  
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COOLING GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
7
8
9
1-303287  
1-513645  
1-513658  
1-633989  
1-643161  
1-643163  
1-643164  
1-643189  
1-643259  
Tie, Cable 5 1/2 (Small) .........................3  
Bushing..................................................1  
Bumper..................................................2  
Clamp ....................................................4  
Cap, Radiator.........................................1  
Tank, Overflow.......................................1  
Cap, Overflow Tank ...............................1  
Keeper, Rubber Latch............................2  
Fitting, Elbow .........................................1  
Hook, Latch............................................1  
Rivet ......................................................4  
29 109-2669  
30 109-2950  
31 109-3142  
32 109-3143  
Hose...................................................... 1  
Mount, Fan ............................................ 4  
Hose, Radiator....................................... 1  
Hose, Overflow...................................... 1  
33 109-3179-03 Wld, Hinge Plate.................................... 2  
34 32120-18  
35 321-2  
E-Ring ................................................... 2  
Screw, HH 1/4-20 x 1/2.......................... 2  
36 109-8732-03 Shroud, Fan........................................... 1  
37 322-10  
38 322-3  
Screw, HH 5/16-18 x 2........................... 1  
Screw, HH 5/16-18 x 3/4........................ 12  
Screw, HH 5/16-18 x 7/8........................ 15  
Screw, HH 5/16-18 x 1........................... 1  
Screw, HH FLG 5/16-18 x 3/4................ 4  
Bolt, Carriage 5/16-18 x 1 3/8, short neck..2  
Washer, Lock 1/4 .................................. 4  
Washer, Lock 5/16................................. 12  
Washer, 1/4 SAE................................... 6  
Washer, 5/16 SAE................................. 31  
Nut, Nyloc 5/16-18................................. 1  
Nut, Hex 5/16-18 Side Lock................... 1  
Washer, 5/16 Std................................... 1  
Spacer................................................... 1  
Spring.................................................... 1  
Pin, Latch .............................................. 1  
Washer, Spring Disc 5/16...................... 1  
Plug, Pipe.............................................. 1  
Asm, Radiator........................................ 1  
10 109-8431  
11 923786  
39 322-4  
12 103-1479-03 Wld, Rear Bumper .................................1  
40 322-5  
13 103-6643  
14 103-7532  
Spring ....................................................1  
Hose, Radiator.......................................1  
41 3234-47  
42 112-6950  
43 3253-3  
44 3253-4  
45 3256-22  
46 3256-23  
47 3296-29  
48 32128-25  
49 3256-3  
50 107-0075  
51 109-8430  
52 109-8432  
53 1-303334  
54 99-8551  
55X 109-8733  
15 103-7558-03 Rib, Top.................................................1  
16 103-7579-03 Rib, Bottom............................................1  
17 109-8546-03 Wld, Rear Radiator Mount......................1  
18 109-2804  
19 321-6  
Asm, Front Radiator Mount W/Decal......1  
Screw, HH 1/4-20 x 1.............................4  
Rod, Prop...............................................1  
Asm, Latch Plate W/Decals ...................1  
20 103-9207  
21 109-8539  
22 103-9214-03 Bracket ..................................................1  
23 103-9218 Pin, Cover Pivot .....................................2  
24 109-0089-03 Bracket, Hydraulic Tank.........................1  
25 107069  
Nut, Retainer Panel................................4  
Fan, 14” Electric.....................................1  
Nut, Whizlock 5/16-18............................15  
Kit, Fan 16............................................1  
26 109-9195  
27 32128-20  
28 109-8541  
Exmark black touch up spray paint – gloss black.  
X Radiator assembly does not include items, #1 or #32.  
-19-  
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COOLING GROUP  
-20-  
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HYDRAULIC GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
1-303335  
112-9771  
1-603401  
9000784  
32128-49  
Tie, Cable 7 15/16 (Large) .....................2  
Washer..................................................2  
Spacer ...................................................1  
Bolt, Carriage 3/8-16 x 5 ........................1  
Nut, Whizlock 1/2-13..............................4  
Adapter, Straight....................................4  
O-Ring, 37 Flare #8 ...............................1  
O-Ring, SAE #8 .....................................1  
Adapter, Straight....................................4  
O-Ring, 37 Flare #8 ...............................1  
O-Ring, SAE #10 ...................................1  
Nut, Whizlock 5/16-18............................2  
Setscrew, 5/16-18 x 1 ............................4  
Washer, Lock 1/4 Heavy........................2  
Washer, 5/16 SAE .................................3  
Washer, Spring Disc 3/8 ........................3  
Elbow, 90°..............................................2  
O-Ring, SAE #8 .....................................1  
Motor, Wheel Drive (RH)........................1  
Spacer ...................................................1  
Adapter, Straight....................................2  
O-Ring, 37 Flare #8 ...............................1  
O-Ring, SAE #8 .....................................1  
Asm, Cap W/Gasket ..............................1  
Gasket, Reservoir Cap...........................1  
Element, Hydraulic Oil Filter...................1  
Elbow, 90°..............................................2  
O-Ring, 37 Flare #8 ...............................1  
O-Ring, SAE #8 .....................................1  
Adapter, Straight....................................1  
O-Ring, 37 Flare #6 ...............................1  
O-Ring, SAE #6 .....................................1  
Filter Head .............................................1  
Bolt, Carriage 3/8-16 x 1 3/4 ..................1  
Motor, Wheel Drive (LH) ........................1  
Key, Machine 1/4 x 1/4 x 1.....................2  
Guard, Top.............................................1  
27 103-3186  
28 116-0133  
29 103-3504  
30 103-3506  
31 103-4566  
32 103-4567  
33 109-7582  
34 103-4680  
103-4679  
Spacer................................................... 1  
Spring, Extension................................... 1  
Bearing, Spherical ................................. 2  
Seal, Single Lip...................................... 2  
Spacer................................................... 1  
Pulley, Hydro Pump Idler....................... 1  
Belt........................................................ 1  
Hose, Wheel Motor (60") ....................... 4  
Hose, Wheel Motor (66" & 72").............. 4  
Ring, Retaining...................................... 2  
Nut, Nyloc 3/8-16................................... 1  
Nut, Whizlock 3/8-16 ............................. 4  
Sheave , Hydro Pump............................ 2  
Asm, Lower Frame Idler ........................ 1  
Hose, Pump Inlet................................... 1  
Pump, Hydro (LH).................................. 1  
Pump, Hydro (RH) ................................. 1  
Asm, Pump Idler W/Bearings ................ 1  
6W 1-603990  
1-603992  
1-603920  
7
1-603991  
1-603992  
1-603919  
32128-20  
35 32120-10  
36 3296-39  
37 3290-357  
38 109-7561  
39 103-4728  
40 109-6903  
41109-7543  
42109-7544  
43 109-3250  
8
9x 30-1710  
10 1-805004  
11 3256-23  
12 98-5975  
13 103-1014  
1-603920  
14O 112-8357  
15 109-8752  
16 103-1940  
1-603992  
44 103-7569-03 Arm, Pump Idler .................................... 1  
45 109-8753  
46 106-7159  
47 109-0087  
486 109-6905  
49 109-6904  
50 109-0582  
51 3256-4  
52 321-3  
Spacer................................................... 1  
O-Ring................................................... 2  
Asm, Case Drain Hose .......................... 1  
Asm, Charge Hose ................................ 1  
Asm, Filter Inlet Hose ............................ 1  
Asm Hydraulic Reservoir W/Decals....... 1  
Washer, 3/8 Std..................................... 2  
Screw, HH 1/4-20 x 5/8.......................... 2  
Screw, HH 5/16-18 x 3/4........................ 1  
Screw, HH 5/16-18 x 7/8........................ 2  
Screw, HH 3/8-16 x 2 1/4....................... 1  
Screw, HH 3/8-16 x 1 1/4....................... 3  
Screw, HH 3/8-16 x 1 1/2....................... 1  
Screw, HH 1/2-13 x 1 1/4....................... 4  
Bolt, Carriage 3/8-16 x 2 1/2.................. 1  
Spacer................................................... 1  
Nut, Nyloc 3/8-16 Flg............................. 2  
1-603920  
17 103-7615  
18 103-1949  
19 103-2146  
20 103-2153  
1-603992  
53 322-3  
1-603920  
54 322-4  
21W 103-2156  
103-1020  
55 323-11  
56 323-7  
1-603921  
57 323-8  
22 103-2259  
23 3231-5  
24O 112-8358  
25 1-807259  
26 103-2916  
58 325-5  
59 3231-31  
60 5-0838  
61 109-6658  
Exmark black touch up spray paint – gloss black.  
W
x
6
O
Use Teflon pipe sealant on pipe threads in reservoir.  
Use Prolock, Nut Type (P/N 1-840022, .5ml tube) on setscrews.  
Does not include items #10 & 52.  
Seal Kit: 109-5966  
Hydro Pump Service Kits  
Part No.  
Description  
Qty.  
109-8113  
109-8109  
103-2670  
94-1913  
Kit, Seal Service 21L....................................1  
Kit, Input Shaft 21L ......................................1  
Kit, Thrust Bearing 21L ................................1  
Kit, Cylinder Block 21L.................................1  
Kit, Valve Plate 21L......................................1  
Fan, PW Pump Cooling ...............................1  
Guard, PW Pump Fan..................................1  
Kit, Input Bearing .........................................1  
Kit, Shock Valve...........................................1  
100-6112  
116-1739  
116-0917  
109-8110  
106-2053  
-21-  
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HYDRAULIC GROUP  
-22-  
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DECAL GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
7
8
9
109-3148  
109-7949  
98-5954  
Decal, Bolt Torque .................................1  
Decal, Wheel Hub..................................2  
Decal, Missing Cover.............................3  
Decal, No Step.......................................2  
Decal, Antifreeze....................................1  
Decal, Fuel Valve...................................1  
Decal, Belt Routing ................................1  
Decal, Baffle Adjustment........................1  
Decal, Hyd Tank / Hot Surface...............1  
Decal, Caution Hot Surface....................1  
Decal, Guard..........................................1  
Decal, 3850 RPM...................................1  
Decal, No Starting Fluid.........................1  
Decal, Folding ROPS.............................1  
Decal, Deck Height ................................1  
Decal, Warning ......................................1  
Decal, Discharge Warning .....................1  
Decal, Belt Routing ................................1  
Decal, Relay ..........................................1  
20 103-1798  
21 109-1399  
22 107-2112  
23 103-7474  
24 109-2263  
25 116-0997  
26 109-1214  
27 1-403005  
28 109-1215  
29 117-2718  
30 109-1803  
31 109-1804  
32 109-1805  
33 107-9866  
34 109-1801  
35 109-6855  
36 109-2586  
37 109-2585  
109-5609  
Decal, Throttle ....................................... 1  
Decal, Anti-Scalp................................... 1  
Decal, Danger Slope.............................. 1  
Decal, Lazer XS Model .......................... 1  
Decal, Pump Fan Warning..................... 1  
Decal, Check Service ............................ 1  
Decal, Park Brake.................................. 1  
Decal, Danger........................................ 2  
Decal, Cutting Height............................. 1  
Decal, Spark Arrester ............................ 1  
Decal, Triton 60.................................... 1  
Decal, Triton 66.................................... 1  
Decal, Triton 72.................................... 1  
Decal, Top Console ............................... 1  
Decal, Exmark Logo .............................. 1  
Decal, Ignition, Glow, PTO..................... 1  
Decal, Hood RH..................................... 1  
Decal, Hood LH ..................................... 1  
Kit, Decal XS ......................................... 1  
1-513742  
110-3842  
103-0261  
109-2219  
109-0872  
116-0404  
10 103-2076  
11 1-513748  
12 109-2478  
13 110-0806  
14 107-2102  
15 1-633706  
16 109-2264  
17 1-303508  
18 116-0127  
19 109-2951  
-23-  
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DECAL GROUP  
-24-  
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ELECTRICAL GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
7
8
9
1-303335  
1-513051  
1-513374  
1-543792  
1-633111  
1-633181  
1-633396  
1-643021  
1-643037  
Tie, Cable 7 15/16 (Large) .....................5  
Switch, N.O............................................2  
Meter, Engine Hours ..............................1  
Wingnut, Nyloc 1/4-20............................2  
Switch....................................................1  
Plate, Tapped ........................................3  
Clip, Loom 5/8........................................1  
Gauge, Temperature..............................1  
Gauge, Voltmeter...................................1  
Tab #10 Stud X .25 Spade 45................1  
Insulator, Starter ....................................1  
Relay, 12VDC 40 Amp...........................5  
Clip, Loom .............................................1  
Bolt, Carriage #10-24 x 1/2 ....................2  
Fuse, 20 Amp ........................................1  
Fuse, 30 Amp ........................................1  
Screw, HWH 1/4-20 x 3/4 TF .................2  
Diode .....................................................1  
Alarm, Dual Tone 12VDC.......................1  
Switch, Ignition W/Keys .........................1  
Nut, Whizlock 5/16-18............................1  
Nut, Ignition............................................1  
Harness, Wiring Seat.............................1  
24 103-1311-03 Holddown, Battery ................................. 1  
25 103-1312  
26 103-1349  
27 103-1368  
28 103-2106  
29 103-3684  
30X 103-4339  
31 103-5218  
32 103-5221  
33 109-3495  
34Q 103-7886  
35 3296-2  
Bolt, Battery Hold Down......................... 2  
Cable, Engine Ground ........................... 1  
Fuse, 40 Amp........................................ 1  
Key, Exmark Logo ................................. 1  
Bezel, Guage......................................... 1  
Harness-Gauge ..................................... 1  
Module, Seat Delay ............................... 1  
Switch, PTO .......................................... 1  
Asm, Relay Mount Bracket .................... 1  
Sender, Temperature............................. 1  
Nut, Nyloc #10-24.................................. 4  
Screw, PPH #10-24 x 5/8....................... 8  
Light Cluster .......................................... 1  
Screw, PPH #10-24 x 1/2....................... 4  
Washer, 5/16 SAE................................. 1  
Harness................................................. 1  
Cable-Battery (-) ................................... 1  
Asm, Cable-Battery (+).......................... 1  
Insulator, Battery ................................... 1  
Switch.................................................... 1  
Screw, HH 5/16-18 x 7/8........................ 1  
Harness, Wire Fuel Pump...................... 1  
10 1-643145  
11 103-1420  
12 1-643275  
13 1-643312  
14 1-807513  
15 1-816001  
16 1-816003  
17 49-2040  
18 100-4918  
19 103-0205  
20109-4736  
21 32128-20  
22 103-0498  
23 103-1227  
36 3290-500  
37 109-2488  
38 109-2661  
39 3256-23  
40 109-8734  
41 109-3074  
42O 109-7607  
43 103-1340  
44 110-0811  
45 322-4  
46 110-8808  
Exmark black touch up spray paint – gloss black.  
X Use dielectric grease on all wiring harness connectors.  
Q Use Teflon pipe sealant on pipe threads on temperature sending unit.  
Includes item 28.  
O Includes items 11 and 43.  
-25-  
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ELECTRICAL DIAGRAM  
-26-  
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ELECTRICAL LOGIC SCHEMATIC  
-27-  
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SERVICE RECORD  
Date  
Description of Work Done  
Service Done By  
-28-  
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NOTES  
-29-  
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-30-  
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© 2009 Exmark Mfg. Co., Inc.  
Industrial Park Box 808  
Beatrice, NE 68310  
Part No. 4500-380 Rev. B  
(402) 223-6300  
Fax (402) 223-5489  
Printed In USA  
All Rights Reserved  
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