Echo Trimmer GT 2000 GT 2000 Type 1E GT 2400 GT 2400 Type 1E User Manual |
Grass Trimmer
Operator's Manual
MODELS
GT-2000
Serial Number 001001 & Up Occasional Use
GT-2000 Type 1E
Serial Number 001001 & Up Occasional Use
GT-2400
Serial Number 001001 & Up Commercial Use
GT-2400 Type 1E
Serial Number 001001 & Up Commercial Use
WARNING
DANGER
Readrulesforsafeoperationandinstructionscarefully. ECHOprovidesan
Operator'sManualandaSafetyManual. Bothmustbereadandunderstoodfor
properandsafeoperation.
89869547933
02/01
X7532271503
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GRASS TRIMMER
OPERATOR'S MANUAL
3
MANUALSAFETY SYMBOLS AND IMPORTANT INFORMATION
Throughout this manual and on the product itself, you will find safety
alerts and helpful, information messages preceded by symbols or key
words. The following is an explanation of those symbols and key words
and what they mean to you.
This symbol accompanied by the words WARNING
and DANGER calls attention to an act or condition that
can lead to serious personal injury to operator and
bystanders.
IMPORTANT
provides information necessary for the
protection of the unit.
The enclosed message
NOTE This enclosed message provides
tips for use, care and maintenance of the
unit.
The circle with the slash symbol means whatever is
shown within the circle is prohibited.
SAFETY
DECALS
Locate these safety decals on your unit. The complete unit illustration found in the "DESCRIPTION" section, will help
you locate them. Make sure the decals are legible and that you understand and follow the instructions on them. If a
decal cannot be read, a new one can be ordered from your ECHO dealer. See PARTS ORDERING instructions for specific
information.
A.SHAFTDECAL
WARNING
DANGER
•This unit can be dangerous and cause serious injury if improperly used. • Operators, helpers and bystanders can be severely in
jured by thrown objects and must wear specified ANSI Z87.1 eye protection. Blindness or loss of eye can occur. Do not rely on cutter
head shield to protect eyes. Ricochet can occur. •to avoid accidental contact, keep everyone beyond operating area. •To reduce the
risk of injury to operator, helpers & bystanders, read and understand your operator's and safety manuals. For a free copy of the safety
Manual, write to ECHO, INCORPORATED, 400 Oakwood Road, Lake Zurich, IL 60047. •Keep shield and other components in place
and in good condition. Do not use attachments or other parts not approved by ECHO. GT style (non-blade capable) units must not
be converted to blade use except Maxi-Cuts or similar ECHO approved attachments.
B.SPANISHDECAL
C.SHIELDDECAL
ADVERTENCIA
PELIGRO
Esta unidad puede ser peligrosa y producir
lesiones personales graves si no se usa en
forma adecuada. Para reducir el riesgo de
lesionarse, los operadores, los ayudantes y los
espectadores deben leer y comprender el
Manual Del Operador y los Manuales De
Seguridad que se entregan escritos en español.
890228-09560
ENGLISHTRANSLATION
WARNING
DANGER
This unit can be dangerous and cause serious
injury if improperly used. To reduce injury
risk to operator, helpers and bystanders, read
and understand the Operator's and Safety
Manuals, which are provided in Spanish.
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4
INTERNATIONAL SYMBOLS
SYMBOL
DESCRIPTION/APPLICATION
SYMBOL FORM/
SHAPE
SYMBOL
SYMBOL
DESCRIPTION/APPLICATION
SYMBOL
DESCRIPTION/APPLICATION
SYMBOL FORM/
SHAPE
SYMBOL FORM/
SHAPE
SYMBOL FORM/
SHAPE
DESCRIPTION/APPLICATION
DO NOT ALLOW
FLAMES OR
SPARKS NEAR
FUEL.
Read and understand
Operator's Manual.
FUEL AND OIL
MIXTURE
EMERGENCY STOP
WEAR EYES, EARS
AND HEAD
PROTECTION
IGNITION
ON/OFF
Engine choke
control.
FINGER SEVERING
WEAR SLIP
RESISTANT
FOOT WEAR.
HOT
SURFACE
CARBURETOR
ADJUSTMENT
- HIGH SPEED
MIXTURE
PRIMER
BULB
DO NOT SMOKE
NEAR FUEL.
CARBURETOR
ADJUSTMENT
- LOW SPEED
MIXTURE
WEAR HAND AND
FOOT PROTECTION
DO NOT EXCEED
10,000 RPM.
DO NOT OPERATE
WITHOUT
GUARDS AND
SHIELDS IN
PLACE.
SAFETY/ALERT
CARBURETOR
ADJUSTMENT
- IDLE SPEED
BEWARE
-
THROWN,
KEEP BYSTANDERS AND HELPERS
AWAY 15 M (50 FT.).
DO NOT USE
BLADES. STRING
LINE ONLY
RICOCHET
OBJECTS
EQUIPMENT
Before operation a complete check of the unit must be performed;
• Check unit for loose/missing nuts, bolts and screws. Tighten and/or
replace as needed.
• Inspect fuel lines, tank and area around carburetor for fuel leaks.
DO NOT operate unit if leaks are found.
• Inspect shield for damage and ensure that the cut-off knife issecurely
in place. Replace if either is damaged or missing.
• Check that the cutting attachment is firmly attached and in safe
operating condition.
• Check that front (loop) handle and optional shoulder/waist harness
are adjusted for safe, comfortable operation. See Assembly for proper
adjustment.
• Have repairs done only by an authorized ECHO Service Dealer.
• Do not use any attachment, accessory or replacement part unless it is
recommended in the Operator's Manual.
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GRASS TRIMMER
OPERATOR'S MANUAL
5
Spark Arrestor - Catalytic Muffler/Muffler
• The muffler or catalytic muffler controls the exhaust noise and
emissions. The spark arrestor screen prevents hot, glowing particles
of carbon from leaving the muffler. Make sure the spark arrestor
screen is in good repair and properly seated in the muffler. Keep
exhaust area clear of flammable debris. Avoid contact during and
immediatelyafteroperation.
FUEL
WARNING
DANGER
FuelisVERYflammable.Useextremecarewhenmixing,storingor
handling, otherwise serious personal injury may result.
• Use an approved fuel container.
• DONOTsmokenearfuel.
• DO NOT allow flames or sparks near fuel.
• Fuel tanks/cans may be under pressure. Always loosen fuel caps
slowly allowing pressure to equalize.
• NEVER refuel a unit when the engine is HOT!
• NEVER refuel a unit with the engine running.
• DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks outdoors
over bare ground.
• Securely tighten fuel cap after refueling.
• Inspect for fuel leakage. If fuel leakage is found, do not start or
operate unit until leakage is repaired.
IMPORTANT
Spilled fuel is a leading cause of hydrocarbon emissions. Some
states may require the use of automatic fuel shut-off containers to
reduce fuel spillage. Contact your ECHO dealer for ordering
information.
After Refueling;
• Wipe any spilled fuel from the unit.
• Move at least 3 m (10 ft.) from refueling location before starting.
After Use;
• DO NOT store a unit with fuel in its tank. Leaks can occur. Return
unused fuel to an approved fuel storage container.
3 m (10 ft.)
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6
PERSONAL CONDITION AND SAFETY EQUIPMENT
WARNING
DANGER
Trimmer/Brush Cutter users risk injury to themselves and others if the trimmer/brush cutter is used improperly and or
safety precautions are not followed. Proper clothing and safety gear must be worn when operating a trimmer.
Physical Condition --
Your judgment and physical dexterity may not be good:
• if you are tired or sick,
• if you are taking medication,
• if you have taken alcohol or drugs.
Operate unit only if you are physically and mentally well.
Eye Protection --
Wear eye protection that meets ANSI Z87.1 or CE requirements when-
ever you operate the trimmer.
Hand Protection --
Wear no-slip, heavy duty work gloves to improve your grip on the
Trimmer/Brush Cutter handles. Gloves also reduce the transmission of
machine vibration to your hands.
Hearing Protection --
ECHO recommends wearing hearing protection whenever unit is used.
Proper Clothing --
Wear snug fitting, durable clothing;
• Pants should have long legs, shirts with long sleeves.
• DONOTWEARSHORTS,
• DONOTWEARTIES,SCARVES,JEWELRY.
Wear sturdy work shoes with non-skid soles;
• DONOTWEAROPENTOEDSHOES,
• DONOTOPERATEUNITBAREFOOTED.
Hot Humid Weather --
Heavy protective clothing can increase operator fatigue which may lead
to heat stroke. Schedule heavy work for early morning or late afternoon
hours when temperatures are cooler.
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GRASS TRIMMER
OPERATOR'S MANUAL
7
SAFE OPERATION
Determine Operation Area
• Provide all operators of this equipment with the Operator's Manual
and instructions for safe operation.
15 m (50 ft.)
• Review the area to be trimmed. Look for hazards that could contribute
to unsafe conditions.
• Spectators and fellow workers must be warned, and children and
animals prevented from coming nearer than 15 m (50 ft.) while
the trimmer is in use.
Operation
UseProperClothing&Equipment
• Before starting the unit, equip yourself and any other person
working within the 15 m (50 ft.) Safety Zone with the required
Protective Equipment and clothing.
WARNING
DANGER
Do not operate this product indoors or in inadequately ventilated
areas. Engine exhaust contains poisonous emissions and can cause
serious injury or death.
AvoidHotSurfaces
• During operation, the complete unit, especially the drive shaft
housing and the bearing housing may become very hot, too hot to
touch. Avoid contact during and immediately after operation.
KeepAFirmGrip
• Hold the front and rear handles with both hands with thumbs and
fingers encircling the handles
KeepASolidStance
• Maintain footing and balance at all times. Do not stand on slippery,
uneven or unstable surfaces. Do not work in odd positions or on
ladders. Do not over reach.
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8
EXTENDED OPERATION/EXTREME CONDITIONS
Vibration and Cold --
It is believed that a condition called Raynaud’s Phenomenon, which
affects the fingers of certain individuals may be brought about by
exposure to vibration and cold. Exposure to vibration and cold may
cause tingling and burning sensations followed by loss of color and
numbness in the fingers. The following precautions are strongly
recommended because the minimum exposure which might trigger the
ailment is unknown.
• Keep your body warm, especially the head, neck, feet, ankles, hands
and wrists.
• Maintain good blood circulation by performing vigorous arm exer-
cises during frequent work breaks and also by not smoking.
• Limit the hours of operation. Try to fill each day with jobs where
operating the trimmer or other hand-held power equipment is not
required.
• If you experience discomfort, redness and swelling of the fingers
followed by whitening and loss of feeling, consult your physician
before further exposing yourself to cold and vibration.
Repetitive Stress Injuries --
It is believed that overusing the muscles and tendons of the fingers,
hands, arms and shoulders may cause soreness, swelling, numbness,
weakness and extreme pain in those areas. Certain repetitive hand
activities may put you at a high risk for developing a Repetitive Stress
Injury(RSI). AnextremeRSIconditionisCarpalTunnelSyndrome
(CTS), which could occur when your wrist swells and squeezes a vital
nerve that runs through the area. Some believe that prolonged exposure
to vibration may contribute to CTS. CTS can cause severe pain for
months or even years. To reduce the risk of RSI/CTS, do the following:
• Avoid using your wrist in a bent, extended or twisted position.
Instead try to maintain a straight wrist position. Also, when grasping,
use your whole hand, not just the thumb and index finger.
• Take periodic breaks to minimize repetition and rest your hands.
• Reduce the speed & force in which you do the repetitive movement.
• Do exercises to strengthen the hand and arm muscles.
• Immediately stop using all power equipment and consult a doctor if
you feel tingling, numbness or pain in the fingers, hands, wrists or
arms. The sooner RSI/CTS is diagnosed, the more likely permanent
nerve and muscle damage can be prevented.
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GRASS TRIMMER
OPERATOR'S MANUAL
9
DESCRIPTION
The ECHO product you purchased has been factory pre-assembled for your convenience. Due to packaging restrictions,
shield installation and positioning of the front handle are necessary.
After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing
parts. Use the contents list to check for missing parts.
IMPORTANT ENGINE INFORMATION
ENGINE FAMILY : TEH021UB24RA
DISPLACEMENT : 21.2cc
THIS ENGINE MEETS U.S. EPA PHI AND 1995 -
EMISSION CONTROL --
The emission control system for this engine is EM (Engine
1999 CALIFORNIA EMISSION REGULATIONS
Modification).
FOR ULGE ENGINES. REFER TO OWNER’S
MANUAL FOR MAINTENANCE SPECIFICA-
TIONS AND ADJUSTMENTS.
EmissionControlLabellocatedonEngine
(EXAMPLEONLY,informationonlabelvariesbyFAMILY).
1
2
13
21
20
19
5
4
6
14
18
7
17
15
16
3
8
CONTENT LIST
9
10
____ 1 - TrimmerAssembly
____
____
- PowerHead
- Drive Shaft Assembly
11
____ 1 - PlasticBag(Co-Pack)
____
____
____
____
____
____
____
- Operator's Manual
- Safety Manual
- Shield Assembly
- HardwareBag
-1,1/4-20bolt
-1,1/4-20wingnut
-1,1/4-20flatwasher
12
____ - ShoulderStrap,GT-2400only
____ - Warranty Card & Limited Warranty
____ - Safety Glasses
22
____ - Oil2Stroke
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10
1. OPERATOR'S MANUAL - Included in plastic bag (co-pack). Read before operation and keep in a safe place for
future reference, i.e., operation, maintenance, storage and specifications.
2. SAFETY MANUAL - Included in plastic bag (co-pack). Read before operation and keep in a safe place for future
reference to learn proper, safe operating techniques.
3. POWER HEAD - Factory Assembled to the Driveshaft assembly. Includes the Engine, Clutch, Fuel System, Ignition
System and Recoil Starter.
4. FRONT HANDLE - The Front (loop) handle is factory assembled to the Drive Shaft assembly but must be re-
positioned for proper cutting attitude and operator comfort.
5. DRIVESHAFT ASSEMBLY - Factory Assembled to the Power Head. Includes the Rear (right hand) Handle Assem-
bly, Bearing Housing Assembly, Throttle Trigger, Front (loop, left hand) Handle Assembly, Flexible Drive Cable and
Safety Decals.
6. NYLONCUTTERHEAD-Containsreplaceablenylontrimminglinethatadvanceswhenthetrimmerheadistapped
against the ground while the head is turning at normal operating speed.
7. CUT-OFFKNIFE-Trimslinetothecorrectlength(5").Iftrimmerisoperatedwithoutacut-offknifethelinewill
become too long - more than (5") - the operating speed will slow, the engine overheat and performance will suffer.
8. DEBRIS SHIELD ASSEMBLY - Included in plastic bag (co-pack). MUST be installed on unit before use, see
Assembly Instructions. Shield assembly includes the Cut-Off Knife and Safety Decal. Mounts on the Bearing
Housing Assembly just above the cutting attachment. Helps protect the operator by deflecting debris produced
during the trimming operation.
9. THROTTLETRIGGER -Springloadedtoreturntoidlewhenreleased. Duringacceleration, presstriggergradually
for best operating technique.
10. GRIP - Rear (right hand) handle.
11. STOPSWITCH-
GT-2000-"TOGGLESWITCH"mountedontheengine. MoveswitchUPtoRUN, DOWNtoSTOP.
GT-2400 - "SLIDE SWITCH" mounted on top of the Throttle Trigger Housing. Move switch FORWARD to RUN,
BACKtoSTOP.
12. SHOULDER HARNESS- Standard, GT-2400, optional, GT-2000. An adjustable strap that suspends the unit from the
operator.
13. ARM REST - Provides arm rest during operation and protects arm from hot engine.
14. MUFFLER SPARK ARRESTOR - The muffler controls the exhaust noise while the spark arrestor prevents hot
particles of carbon from leaving leaving the muffler where they could possibly start a fire.
15. FUELTANK-Containsfuelandfuelfilter.
16. RECOILSTARTERHANDLE-Pullhandleslowlyuntilrecoilstarterengages, thenquicklyandfirmly. Whenengine
starts, return handle slowly. DO NOT let handle snap back or damage to unit will occur.
17. FUELTANKCAP-Coverandsealsfueltankopening.
18. PRIMER BULB - Pumping primer bulb before starting engine draws fresh fuel from the fuel tank priming the carbure-
tor for starting. Pump primer bulb until fuel is visible and flows freely in the clear fuel tank return line. Pump bulb an
additional 4 or 5 times.
19. AIRCLEANER-Containsreplaceablefilterelement.
20. CHOKE - Located above the air cleaner housing. Controls operation of choke. Move choke to starting position
(Close Choke) and back to run position (Open Choke).
21. SPARKPLUG-Providessparktoignitefuelmixture.
22. SAFETYVIDEO-(Notincludedwithunit)P/N99922202540Englishversiononlyisavailableatacostof$5.00from
ECHO, INC. or any authorized ECHO dealer. The video overviews safety precautions and proper operating tech-
niques and is supplemental to the Safety Manual. Read and understand the Safety Manual for complete information
on safe operation.
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GRASS TRIMMER
OPERATOR'S MANUAL
11
SPECIFICATIONS
MODEL
GT-2000
GT-2400
Length
1400 mm (55.1 in.)
1500 mm (59.1 in.)
Width
330 mm (13.0 in.)
360 mm (14.2 in.)
Height
Weight (dry) w/Cutter Head
Engine Type
Bore
4.2 kg (9.3 lb.)
4.5 kg (9.9 lb.)
Air cooled, two-stroke, single cylinder gasoline engine
32.2 mm (1.268 in.)
34.0 mm (1.34 in.)
Stroke
26.0 mm (1.04 in.)
Displacement
Exhaust System
Carburetor
21.2 cc (1.29 cu. in.)
23.6 cc (1.44 cu. in)
Spark Arrestor Muffler
Zama diaphragm model C1U w/primer
Walbro WT model w/primer
Ignition System
Flywheel magneto, capacitor discharge
NGK BPM-7 Gap 0.65 mm (0.026 in.)
NGK BPM-7Y Gap 0.65 mm (0.026 in.)
Spark Plug
Fuel
Mixed (Gasoline and Two-stroke Oil)
Fuel/Oil Ratio
50:1 ECHO High Performance, two-stroke air cooled engine oil
89 Octane unleaded. DO NOT use fuel containing methyl alcohol, more than 10%
ethyl alcohol or 15% MTBE.
Gasoline
Oil
50:1 ECHO High Performance, two-stroke air cooled engine oil
0.4 lit. (13.5 US fl. oz.)
Fuel Tank Capacity
Starter System
Clutch
Automatic Rewind Starter
Centrifugal Type
Drive Shaft
1/4" Flex Shaft
Rotating Direction
Cutter Head
Handle
Clockwise viewed from top
Nylon line head (2-line) with .080 Line capacity 6.5m (20 ft.)
Left - D-Loop, Right - Grip
Shoulder Harness
Idle Speed (RPM)
Optional P/N 99944200201
Standard
2400 - 3200 RPM
6800 - 7500 RPM
Wide Open Throttle Speed (W.O.T.)
with Nylon Line Head (RPM)
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12
ASSEMBLY
Tools Required: Locking Tool
PLASTIC SHIELD
1. Snap the shield over the bearing housing.
2. Install bolt (A), washer (B) and wing nut (C).
NYLON LINE HEAD
1. Align locating hole in locating plate with hole in bearing housing.
2. Insert 1/8" dia. locking tool (D) (not included with unit) and thread
cutting attachment onto shaft clockwise until head is tight.
IMPORTANT
Remember to remove the locking tool.
FRONT (LOOP) HANDLE
NOTE
Front handle is pre-installed. Re-positioning and tightening is all
that is required.
1. Position front handle (E) in comfortable operating position and
tighten wing nut (F). The cutting attachment should be 5-7.5 cm
(2-3 in.) above the ground and as level as possible.
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GRASS TRIMMER
OPERATOR'S MANUAL
13
PRE - OPERATION
FUEL
Fuel Requirements
R + M
2
Gasoline - Use 89 Octane [
] (mid grade or higher) gasoline known
to be good quality. Gasoline may contain up to 15% MTBE (methyl
tertiary-butyl ether). Gasohol containing methyl (wood) alcohol is NOT
approved.
TwoStrokeOil-Atwo-strokeengineoilmeetingISO-L-EGDStandard
(ISO/CD13738), mustbeused. EchobrandPremium50:1oilmeetsthis
standard. Engine problems due to inadequate lubrication caused by
failuretouseanISO-L-EGDapprovedoil, suchasEchoPremium50:1
Two-stroke Oil, will void the two-stroke engine warranty. (Emission
related parts only are covered for two years, regardless of two-stroke
oil used, per the statement listed in the EPA Phase I/California Emission
DefectWarrantyExplanation.)
IMPORTANT
EchoPremium2-StrokeOilmaybemixedat50:1ratioforapplica-
tion in all Echo engines sold in the past regardless of ratio speci-
fied in those manuals.
Mixing Instructions
1. Fill an approved fuel container with half of the required amount of
gasoline.
2. Add 2-stroke oil to gasoline.
3. Close container and shake to mix oil with gasoline.
4. Addremaininggasolineandremix.
5. Install fuel container cap and wipe any spilled fuel from container
and surrounding area.
Handling Fuel
WARNING
DANGER
FuelisVERYflammable.Useextremecarewhenmixing,storingor
handling, or serious personal injury may result.
• Use an approved fuel container.
• DO NOT smoke near fuel.
• DO NOT allow flames or sparks near fuel.
• Fuel tanks/cans may be under pressure. Always loosen fuel caps
slowly allowing pressure to equalize.
• NEVER refuel a unit when the engine is HOT!
• NEVER refuel a unit with the engine running.
• DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks
outdoors over bare ground.
• Securely tighten fuel cap after refueling.
• Inspect for fuel leakage. If fuel leakage is found, do not start or
operate unit until leakage is repaired.
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14
IMPORTANT
Spilled fuel is a leading cause of hydrocarbon emissions. Some
states may require the use of automatic fuel shut-off containers to
reduce fuel spillage. Contact your ECHO dealer for ordering
information.
After refueling;
• Wipe any spilled fuel from the unit.
• Move at least 3 m (10 ft.) from refueling location before starting the
engine.
After use;
• DO NOT store a unit with fuel in its tank. Leaks can occur.
Return unused fuel to an approved fuel storage container.
Storage -
Fuel storage laws vary by locality. Contact your local government for
the laws affecting your area. As a precaution, store fuel in an approved,
air tight container. Store in a well ventilated, unoccupied building, away
from sparks and flames. Do not store fuel longer than 30 days.
3 m (10 ft.)
S M T W T F S
1 2 3 4 5 6 7
8 9 10 1112 13 14
15 16 17 1819 20 21
22 23 24 2526 27 28
29 30 31
IMPORTANT
Stored fuel ages. Do not mix more fuel than you expect to use in
thirty (30) days, ninety (90) days when a fuel stabilizer is added.
IMPORTANT
Stored two-stroke fuel may separate. ALWAYS shake fuel
container thoroughly before each use.
EQUIPMENT CHECK
Before operation a complete check of the unit must be performed;
• Check unit for loose/missing nuts, bolts and screws. Tighten and/or
replace as needed.
• Inspect fuel lines, tank and area around carburetor for fuel lieaks. DO
NOT operate unit if leaks are found.
• Inspect shield for damage and ensure that the cut-off knife is
securely in place. Replace if either is damaged or missing.
• Check that the cutting attachment is firmly attached and in safe
operating condition.
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GRASS TRIMMER
OPERATOR'S MANUAL
15
• Check that front (loop) handle and shoulder strap/ or shoulder/waist
harness are adjusted for safe, comfortable operation. See Assembly
for proper adjustment.
• Have repairs done only by an authorized ECHO Service Dealer.
• Do not use any attachment, accessory or replacement part unless it is
recommended in the Operator's Manual.
DETERMINE OPERATION AREA
• Review the area to be trimmed. Look for hazards that could contribute
to unsafe conditions.
15 m (50 ft.)
• Spectators and fellow workers must be warned, and children and
animals prevented from coming nearer than 15 m (50 ft.) while the
trimmerisinuse.
OPERATION
• Provide all operators of this equipment with the Operator's Manual
and Instructions for safe use.
• Before starting the unit, equip yourself and any other person working
within the 15 m (50 ft.) Safety Zone with the required Protective
Equipment and clothing.
• During operation, the complete unit, especially the drive shaft
housing and the bearing housing may become very hot, too hot to
touch. Avoid contact during and immediately after operation.
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16
STARTING COLD ENGINE
WARNING
DANGER
The cutting attachment should not rotate at idle. If attachment
rotates, readjust carburetor according to "Carburetor Adjustment"
instructions in this manual or see your ECHO Dealer, otherwise
serious personal injury may result.
1. Stop Switch - Start/Run.
Move stop switch button (A) away from the STOP position.
2. Choke Lever - Cold Start.
Move choke (B) to “Cold Start” Position.
3. Primer-PumpBulb
Pump primer bulb (C) until fuel will be visible and flows freely in the
clear fuel tank return line. Pump bulb an additional 4 or 5 times.
WARNING
DANGER
Inspect starting area for hazards such as rocks, glass, debris etc.
which could be thrown by the cutting attachment when starting.
Keep helpers and bystanders at least 15m (50 feet) from starting
area, otherwise serious personal injury may result.
4. Lay the trimmer on a flat clear area. Firmly grasp throttle grip with
left hand and fully depress throttle trigger to wide open position.
Rapidlypullstarterhandle/rope(D)untilenginefires(maximumfive
[5]pulls).
5. After engine fires or five (5) pulls, move choke lever back to “Run”
position. Hold throttle trigger fully depressed and pull starter
handle/rope until engine starts and runs. Release throttle trigger
and allow unit to warm up at idle for several minutes.
NOTE
GT-2000
If engine does not start with choke in “Run” position after 5 pulls,
repeat instructions.
6. After engine warm up, gradually depress throttle trigger to increase
engine RPM to operating speed.
GT-2400
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GRASS TRIMMER
OPERATOR'S MANUAL
17
STARTING WARM ENGINE
WARNING
DANGER
The cutting attachment should not rotate at idle. If attachment
rotates, readjust carburetor according to "Carburetor Adjustment"
instructions in this manual or see your ECHO Dealer, otherwise
serious personal injury may result.
1. Stop Switch - Start/Run. Move stop switch button (A) away from
the STOP position.
2. Start - Pull Rope. Lay the trimmer on a flat clear area and pull
the starter handle (D) until the engine fires.
NOTE
If engine does not start after 5 pulls, use Cold Start Procedure.
STOPPING ENGINE
1. Release Throttle. Allow engine to idle for a minute.
2. Stop Switch - Stop. Move stop switch button (A) backward to
STOP position.
WARNING
DANGER
If engine does not stop when stop switch is moved to STOP
position, close choke - COLD START position - to stall engine.
Have your ECHO dealer repair stop switch before using trimmer
again.
NOTE
Refer to the Grass Trimmer / Brush Cutter Safety Manual for proper
and safe trimming techniques.
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18
MAINTENANCE
WARNING
DANGER
Do not perform maintenance on engine or muffler until engine and muffler are completely cool, otherwise serious
personal injury may result.
Your ECHO trimmer is designed to provide many hours of trouble free service. Regular scheduled maintenance will help
your trimmer achieve that goal. If you are unsure or are not equipped with the necessary tools, you may want to take your
unit to an ECHO Service Dealer for maintenance. To help you decide whether you want to DO-IT-YOURSELF or have the
ECHO Dealer do it, each maintenance task has been graded. If the task is not listed see your Echo dealer for repairs.
SKILL LEVEL
Level1=
Level2=
Level3=
Easy to do. Most required tools come with unit.
Moderate difficulty. Some specialized tools may be required.
Experiencerequired.Specializedtoolsarerequired.ECHOrecommends
that the unit be returned to your ECHO dealer for servicing.
ECHO offers REPOWERTM Maintenance Kits and Parts to make your maintenance job easier. Just below each task
heading are listed the various part numbers required for that task. See your ECHO dealer for these parts.
MAINTENANCE INTERVALS
Daily or
Before
Use
3 Months
or 90
Hours
6 Months
or 270
Hours
Every
Refuel
Yearly
Component/System
Maintenance Procedure
Air Filter
Inspect / Replace
I / C
R *
I
Fuel Strainer
Fuel Line
Inspect / Replace
R
Inspect / Replace
I
I
Carburetor
Inspect / Clean / Replace
Inspect / Clean / Replace
Inspect / Clean
I / C
R (1)
Choke System
Cooling System
I / C
I / C
Muffler Spark
Arrestor
Inspect / Clean
I / C
I (2)
I
Drive Shaft (Flex
Cable Models)
Grease
Gear Housing
Starter Rope
Fuel Leaks
Grease
Inspect / Clean
Inspect / Repair
Clean / Replace
Inspect / Tighten / Replace
I
I
I
Spark Plug
I / C
R *
Screws/Nuts/Bolts
I
I = Inspect / R = Replace / C = Clean
IMPORTANT
Time intervals shown are maximum. Actual use and your experience will determine the frequency of required
maintenance.
(1) Replacement will be required for commercial use yearly. For Consumer use, cleaning every 6 months is
required. Cleaning includes Rebuild Kits.
(2) Apply ECHO® LUBETM every 25 hours of use.
*All recommendations to replace are based on the finding of damage or wear during inspection.
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GRASS TRIMMER
OPERATOR'S MANUAL
19
AIR FILTER
Level1.
Tools required: Cleaningbrush, 25or50mm(1or2in.)mediumbristle
paint brush.
Parts required: 90008REPOWERTM AIR&FUELFILTERKIT.
1. Close choke (Cold Start Position). This prevents dirt from entering
the carburetor throat when the air filter is removed. Brush accumu-
lated dirt from the air cleaner area.
2. Remove the air cleaner cover. Clean and inspect the element for
damage. If element is fuel soaked and very dirty, replace.
3. If element can be cleaned and reused, be certain it:
• still fits the cavity in the air cleaner cover.
• is installed with the original side out.
NOTE
Carburetor adjustment may be needed after air filter cleaning/
replacement. See Carburetor Adjustment Section.
FUEL FILTER
Level1.
Toolsrequired: Fuellinehook, 203-254mm(8-10in.)lengthofwirewith
one end bent into a hook. Clean rag, funnel, and an approved fuel
container.
Partsrequired: 90008REPOWERTM AIR&FUELFILTERKIT
WARNING
DANGER
FuelisVERYflammable.Useextremecarewhenmixing,storingor
handling.
1. Use a clean rag to remove loose dirt from around fuel cap and
empty fuel tank.
2. Use the “fuel line hook” to pull the fuel line and filter from the tank.
3. Remove the filter from the line and install the new filter.
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20
SPARK PLUG
Level2.
Tools Required: Spark Plug socket wrench and screw driver, Feeler
gauge, preferably a wire gauge.
PartsRequired: 90064REPOWERTM TUNE-UPKIT
1. Remove spark plug and check for fouling, worn and rounded center
electrode.
2. Clean the plug or replace with a new one. DO NOT sand blast to
clean. Remaining sand will damage engine.
3. Adjust spark plug gap by bending outer electrode.
4. Tightensparkplugto145-155kg/cm(125-135in.lb.).
0.65 mm
(0.026 in.)
COOLING SYSTEMS CLEANING
Level2.
Tools required: Cross Head Screwdriver, 3 mm Hexagon wrench,
PointedWoodStick,CleaningBrush,25-50mm(1-2in.)mediumbristle
paint brush.
Parts Required: None.
IMPORTANT
To maintain proper engine operating temperatures, cooling air must
pass freely through the cylinder fin area. This flow of air carries
combustion heat away from the engine.
Overheating and engine seizure can occur when:
• Air intakes are blocked, preventing cooling air from reaching the
cylinder.
• Dust and grass build up on the outside of the cylinder. This build up
insulates the engine and prevents the heat from leaving.
Removal of cooling passage blockages or cleaning of cooling fins is
considered “Normal Maintenance”. Any failure attributed to lack of
maintenance is not warranted.
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GRASS TRIMMER
OPERATOR'S MANUAL
21
1. Remove spark plug lead and throttle linkage end from the carbure-
torswivel.
2. Remove the four screws that retain the cover. Two at the top of the
Recoil Starter, two on either side of the front. Lift the cover from the
22
CARBURETOR ADJUSTMENT
Emission Models (with limiter caps)
Level2.
Toolsrequired: Screwdriver,Tachometer(ECHOP/N99051130017).
Parts required: None.
NOTE
Every unit is run at the factory and the carburetor is set in compli-
ance with EPA Phase 1 and California Emission Regulations. In
addition, the carburetor is equipped with HI and LO needle
adjustment limiters that prevent settings outside acceptable limits.
1. Before adjusting the carburetor, clean or replace the air filter and
spark arrester screen.
2. The trimmer line should be extended to the cut-off knife.
3. Start engine and run for several minutes to reach operating
temperature.
4. Stop engine. Turn HI speed needle (A) CCW (counter clockwise) to
stop. Turn LO speed needle (B) midway between full CCW and CW
(clockwise) stops.
5. Idle Speed Adjustment.
• Start engine and turn “idle” speed adjustment screw (C) CW
until the blades begin to turn, then turn the screw CCW until
blades stop turning. Turn screw CCW an additional 1/4 turn.
6. Accelerate to full throttle for 2-3 seconds to clear excess fuel from
engine then return to idle. Accelerate to full throttle to check for
smooth transition from idle to full throttle. If engine hesitates, turn
LO needle (B) CCW an additional 1/8 turn and repeat acceleration.
Continue adjusting until smooth acceleration results.
7. Check HI speed RPM at W.O.T. (Wide Open Throttle). HI speed
RPM should be set to specifications found on page 11 "Specifica-
tions" of this manual.
8. Check idle speed and reset if necessary. If a tachometer is available,
idle speed should be set to the specification found on page 11
"Specifications" of this manual.
WARNING
DANGER
When carburetor adjustment is completed, the cutting attachment
should not turn at idle, otherwise serious personal injury may
result.
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GRASS TRIMMER
OPERATOR'S MANUAL
23
CARBURETOR ADJUSTMENT
Non Emission Models (without limiter caps)
Level2.
Toolsrequired: Screwdriver,Tachometer(ECHOP/N99051130017).
NOTE
If carburetor has limiter caps follow "Carburetor Adjustment" procedures for Type 1E models on previous page.
Idle Speed Adjustment
Turn "idle" speed adjustment screw (C) CW (clockwise) until cutting
attachment begins to turn, then turn screw out CCW (counter clock-
wise) until attachment stops turning. Turn screw out, CCW an addi-
tional 1/4 turn.
WARNING
DANGER
Cutting attachment must not turn when unit is idling, otherwise
serious personal injury may result.
Basic Setting
1. Stop engine and turn both LO (B) and HI (A) needles in, CW until
they stop and are lightly seated.
IMPORTANT
DO NOT over tighten needles. Forcing them to tighten will damage
the carburetor.
2. Turn LO needle (B) out, CCW 1-1/4 turns. Turn HI needle (A) out
CCW2-3/4turns.
Fine Tuning
(Requires Accurate Tachometer ECHO P/N 99051130017)
1. Start engine and allow to warm to operating temperature (minimum 2 -
3 minutes) varying engine speed from idle to full throttle.
2. Always begin fine tuning with LO needle.
a. Lean drop-off - With engine idling, turn LO (B) needle slowly
CW (in) to lean drop-off point. RPM will increase, then
abruptly drop-off. (1) Note this position.
b. Rich drop-off - With engine idling, slowly turn LO (B) needle
CCW (out) to rich drop-off point. RPM will increase then
gradually slow and drop-off. (2) Note this position.
c. Final setting - Set needle at mid point between lean rich drop-
off points. (3)
d. Turn1/8turnCCW(out)makingmixtureslightlyricher. (4)
3. High speed adjustment.
Adjust HI needle (A) with tachometer to achieve the specifications
found on page 11 "Specifications" of this manual.
4. Check idle speed and reset if necessary. Using a tachometer, idle
speed should be set to the specification found on page 11 "Specifi-
cations" of this manual.
WARNING
DANGER
When carburetor adjustment is completed, the cutting attachment
should not turn at idle, otherwise serious personal injury may
result.
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24
LUBRICATION
Level1.
Tools Required: 8mm Open End Wrench, Screwdriver, Clean Rag.
PartsRequired:ECHO® LUBETM 8oz.(P/N91014)orLithiumBase
Grease.
1. Remove plastic shield.
2. Loosen bearing housing locating screw (A), at the top of the
housing, remove mounting screw (B).
3. Pull the flexible drive shaft (C) from the housing, wipe clean and
recoat with a thin coating [1/2 oz. (15 ml)] of grease.
4. Slide the flexible drive shaft back in the drive housing being careful
not to get dirt on the flexible drive shaft.
5. Install the bearing housing and shield.
NYLON LINE REPLACEMENT
(GT-2000 Only)
Level1.
Tools Required: Head locking tool - 1/8" dia. Rod (if head is to be
removed)
PartsRequired: ECHO0.080(2mm)NylonTrimmerLine4.6m(15feet)
1. Shut engine off. Lay unit on the ground with head assembly up.
2. Hold head firmly, push in housing tab and turn cover counter
clockwise to remove cover and spool.
3. Cut .080" line to 4.6 m (15 feet) length. Thread line through hole (A)
in spool spindle until one end is 4" longer than the other end.
4. Hold spool with words "WIND LINE" and tap knob towards you.
Place index finger between the two lines and wind line clockwise
tightly and evenly.
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GRASS TRIMMER
OPERATOR'S MANUAL
25
5. Place ends of line in the two notches (B) molded in the spool with
12.5 to 15.2 cm (5 to 6 in.) protruding.
6. Place spool in housing against spring; thread line ends through
housing eyelets (C)
7. Align cover arrow with housing tab; push down on cover and twist
clockwise until cover locks in place.
8. Pull both lines out and trim to cut-off knife length.
Before installing, test head. Push center button while pulling on
both lines. Trimmer line should advance approximately 1 (one) inch.
NYLON LINE REPLACEMENT
(GT-2400 Only)
Level1.
Tools Required: Head locking tool - 1/8 in. dia. Rod (if head is to be
removed)
PartsRequired: ECHO2mm(0.080)NylonTrimmerLine6m(20feet)
1. Press tab and twist cover CCW (counter clockwise) to align arrows
and remove cover. Lift spool from housing.
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26
2. Use one piece of new nylon line 6m (20 ft.) long and thread through
the molded loop on the spool. Pull line tight and adjust so one end
is 15cm (6 in.) longer than the other.
3. Hold spool with words “THIS SIDE UP” facing you. Place index
finger between the strands and wind line clockwise (follow direc-
tion of arrow molded in spool), tightly and evenly.
4. Place ends of line in the two notches molded in the spool with 12.5
to 15.2 cm (5 to 6 in.) protruding.
5. Feed ends of line out housing eyelets and place spool over spring.
Be sure spool is installed correctly with the words "THIS SIDE UP."
6. Align arrows, and push down on cover and twist cover clockwise
until tab locks cover in place.
7. Pull both lines out and trim to cut-off knife length.
Before installing, test head. Push center button while pulling on
both lines. Trimmer line should advance approximately 1 (one)
inch.
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GRASS TRIMMER
OPERATOR'S MANUAL
27
TROUBLESHOOTING
Problem
Engine -- starts hard
Engine -- does not start
Cause
Remedy
Engine
Cranks
Fuel at
carburetor
No fuel at
carburetor
Fuel strainer clogged
Fuel line clogged
Carburetor
Clean
Clean
See your ECHO dealer
Fuel at
cylinder
No fuel at
cylinder
Carburetor
See your ECHO dealer
Muffler wet Fuel Mixture is too rich
with fuel
Open choke
Clean/replace air filter
Adjust carburetor
See your ECHO dealer
Spark at end
of plug wire
No spark
at end of
plug wire
Stop switch off
Electrical problem
Turn switch on
See your ECHO dealer
Spark at plug
No spark
at plug
Spark gap incorrect
Covered with carbon
Fouled with fuel
Adjust 0.65mm (0.026in.)
Clean or replace
Clean or replace
Replace plug
Spark plug defective
Engine
does not
crank
Internal engine problem
See your ECHO dealer
Engine
runs
Dies or accelerates poorly
Air filter dirty
Clean or replace
Replace
Replace
Clean and adjust/replace
Adjust
Fuel filter dirty
Fuel vent plugged
Spark plug
Carburetor
Cooling system plugged
Spark arrestor screen
plugged
Clean
Clean
WARNING
DANGER
Fuel vapors are extremely flammable and may cause fire and/or explosion. Never test for ignition spark near an open
spark plug opening, otherwise serious personal injury may result.
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28
STORAGE
Long Term Storage (over 30 days)
WARNING
DANGER
During operation the muffler or catalytic muffler and surrounding cover become hot. Always keep exhaust area clear
of flammable debris during transportation or when storing, otherwise serious property damage or personal injury may
result.
Do not store your unit for a prolonged period of time (30 days or longer)
without performing protective storage maintenance which includes the
following:
1. Store unit in a dry, dust free place, out of the reach of children.
WARNING
DANGER
Do not store in enclosure where fuel fumes may accumulate or
reach an open flame or spark.
2. Place the stop switch in the "OFF" position.
3. Remove accumulation of grease, oil, dirt and debris from exterior of
unit.
4. Perform all periodic lubrication and services that are required.
5. Tighten all the screws and nuts.
6. Drain the fuel tank completely and pull the recoil starter handle
several times to remove fuel from the carburetor.
7. Remove the spark plug and pour 1/4 oz. (1/2 tablespoon) of fresh,
clean, two-stroke engine oil into the cylinder through the spark
plug hole.
A. Place a clean cloth over the spark plug hole.
B. Pull the recoil starter handle 2-3 times to distribute the oil
inside the engine.
C. Observe the piston location through the spark plug hole. Pull
the recoil starter handle slowly until the piston reaches the top
of it's travel and leave it there.
8. Install the spark plug (do not connect spark plug cable).
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GRASS TRIMMER
OPERATOR'S MANUAL
29
NOTES
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30
NOTES
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GRASS TRIMMER
OPERATOR'S MANUAL
31
NOTES
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SERVICING INFORMATION
PARTS
GenuineECHOPartsandECHOREPOWER™PartsandAssembliesfor
your ECHO products are available only from an Authorized ECHO
Dealer. When you do need to buy parts always have the Model
Number, Type and Serial Number of the unit with you. You can find
these numbers on the engine housing. For future reference, write them
in the space provided below.
Model No. _____________ Type _________SN. ______________
DEALER?
Call
1-800-432-ECHO
or
SERVICE
Service of this product during the warranty period must be performed
by an Authorized ECHO Service Dealer. For the name and address of
the Authorized ECHO Service Dealer nearest you, ask your retailer or
call:1-800-432-ECHO(3246). Dealerinformationisalsoavailableonour
Web Site. When presenting your unit for Warranty service/repairs,
proof of purchase is required.
ECHO CONSUMER PRODUCT SUPPORT
CONSUMER PRODUCT
SUPPORT
If you require assistance or have questions concerning the application,
operation or maintenance of this product you may call the ECHO
ConsumerProductSupportDepartmentat1-800-673-1558from8:00am
to 5:00 pm (Central Standard Time) Monday through Friday. Before
calling, please know the model and serial number of your unit to help
your Consumer Product Support Representative.
1-800-673-1558
8 - 5 Mon - Fri C.S.T.
WARRANTY REGISTRATION
You may register your Echo equipment using the warranty registration
direct link between you and ECHO if we find it necessary to contact
you.
ADDITIONAL OR REPLACEMENT MANUALS
Safety Manuals in English/Spanish or English/French are available, free of charge, from your ECHO dealer or at
Operator'sandPartsManualsareavailableby:
•
•
•
Downloadingfreefromwww.echo-usa.com
Purchasing from your Echo Dealer.
Sending a check or money order for $2.00 per Parts Catalog or $1.50 per Operator's Manual made payable to ECHO,
INCORPORATED. State on a sheet of paper the model number and serial number of the ECHO unit you have, part
number of the manual (if known), your name and address and mail to address below.
Safety Videos are available from your Echo dealer. A $5.00 shipping charge will be required for each video.
Available Parts Catalog
GT-2000 Type 1E
GT-2400 Type 1E
S/N 001001 UP
S/N 001001 UP
Part Number 99922202768
Part Number 99922202769
ECHO, INCORPORATED
400 OAKWOOD ROAD
LAKE ZURICH, IL 60047-1564
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