Global Machinery Company Power Hammer RHD1500 User Manual

1500W  
MAGNESI
ROTARY H
WITH SDS-PLU
RHD1500  
INSTRUCTION MANU
Code: RHD1500  
Date: 061219  
Black  
Cyan  
Magenta  
Yellow  
Edition: 05  
Op: DCR  
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Description of symbols  
Introduction  
The rating plate on your tool may show symbols. These  
represent important information about the product or  
instructions on its use.  
Your new GMC power tool will more than satisfy your  
expectations. It has been manufactured under stringent  
GMC Quality Standards to meet superior performance  
criteria.  
You will find your new tool easy and safe to operate,  
and, with proper care, it will give you many years of  
dependable service.  
CAUTION. Carefully read through this entire Instruction  
Manual before using your new GMC Power Tool. Take  
special care to heed the Cautions and Warnings.  
Your GMC power tool has many features that will make  
your job faster and easier. Safety, performance, and  
dependability have been given top priority in the  
development of this tool, making it easy to maintain  
and operate.  
Wear hearing protection.  
Wear eye protection.  
Wear breathing protection.  
Double insulated  
for additional protection.  
Conforms to relevant standards for  
electromagnetic compatibility.  
Specifications  
Voltage:  
Power input:  
No load speed:  
Chuck type:  
230–240V ~ 50 Hz  
1500W  
0 – 780 min-1  
Environmental protection  
SDS  
Recycle unwanted materials instead of  
disposing of them as waste. All tools, hoses  
and packaging should be sorted, taken to  
the local recycling centre and disposed of  
in an environmentally safe way.  
Keyed chuck capacity:  
Impact frequency:  
Impact energy:  
Drilling capacity:  
Wood:  
1.5 – 13mm  
0 – 2700 BPM  
5.5 J  
40mm  
13mm  
36mm  
Steel:  
Masonry:  
Tool weight:  
5.5kg  
The sound intensity level for the operator may exceed  
85dB(A) and sound protection measures are necessary  
3
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e. When operating a power tool outdoors, use an  
extension cord suitable for outdoor use. Use of a  
cord suitable for outdoor use reduces the risk of  
electric shock.  
General safety rules  
WARNING. Read all instructions. Failure to follow all  
instructions listed below may result in electric shock,  
fire and/or serious injury. The term “power tool” in  
all of the warnings listed below refers to your mains  
operated (corded) power tool or battery operated  
(cordless) power tool.  
3. Personal safety  
a. Stay alert, watch what you are doing and use  
common sense when operating a power tool.  
Do not use a power tool while you are tired or under  
the influence of drugs, alcohol or medication.  
A moment of inattention while operating power tools  
may result in serious personal injury.  
Save these instructions  
1. Work area  
a. Keep work area clean and well lit.  
Cluttered and dark areas invite accidents.  
b. Do not operate power tools in explosive  
atmospheres, such as in the presence of flammable  
liquids, gases or dust. Power tools create sparks which  
may ignite the dust or fumes.  
c. Keep children and bystanders away while  
operating a power tool. Distractions can cause you  
to lose control.  
b. Use safety equipment. Always wear eye protection.  
Safety equipment such as dust mask, non-skid safety  
shoes, hard hat, or hearing protection used for  
appropriate conditions will reduce personal injuries.  
c. Avoid accidental starting. Ensure the switch is in the  
off position before plugging in. Carrying power tools  
with your finger on the switch or plugging in power  
tools that have the switch on invites accidents.  
d. Remove any adjusting key or wrench before turning  
the power tool on. A wrench or a key left attached  
to a rotating part of the power tool may result in  
personal injury.  
e. Do not overreach. Keep proper footing and balance at  
all times. This enables better control of the power tool  
in unexpected situations.  
f. Dress properly. Do not wear loose clothing or  
jewellery. Keep your hair, clothing and gloves away  
from moving parts. Loose clothes, jewellery or long hair  
can be caught in moving parts.  
2. Electrical safety  
a. Power tool plugs must match the outlet.  
Never modify the plug in any way. Do not use any  
adapter plugs with earthed (grounded) power tools.  
Unmodified plugs and matching outlets will reduce  
risk of electric shock.  
b. Avoid body contact with earthed or grounded  
surfaces such as pipes, radiators, ranges and  
refrigerators. There is an increased risk of electric  
shock if your body is earthed or grounded.  
c. Do not expose power tools to rain or wet conditions.  
Water entering a power tool will increase the risk of  
electric shock.  
d. Do not abuse the cord. Never use the cord for  
carrying, pulling or unplugging the power tool.  
Keep cord away from heat, oil, sharp edges or moving  
parts. Damaged or entangled cords increase the risk of  
electric shock.  
g. If devices are provided for the connection of dust  
extraction and collection facilities, ensure these are  
connected and properly used. Use of these devices can  
reduce dust related hazards.  
4. Power tool use and care  
a. Do not force the power tool. Use the correct power  
tool for your application. The correct power tool will  
do the job better and safer at the rate for which it  
was designed.  
4
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b. Do not use the power tool if the switch does not  
turn it on and off. Any power tool that cannot be  
controlled with the switch is dangerous and must be  
repaired.  
c. Disconnect the plug from the power source before  
making any adjustments, changing accessories, or  
storing power tools. Such preventive safety measures  
reduce the risk of starting the power tool accidentally.  
Additional safety rules for drills  
Wear ear protectors with hammer drills.  
Exposure to noise can cause hearing loss.  
Use auxiliary handles supplied with the tool.  
Loss of control can cause personal injury.  
Fully unwind cable drum extensions to avoid potential  
overheating.  
When an extension cable is required, you must ensure  
that it has the right ampere rating for your power tool  
and is in safe electrical condition.  
If possible, always use clamps or a vice to hold  
your work.  
d. Store idle power tools out of the reach of children  
and do not allow persons unfamiliar with the  
power tool or these instructions to operate the  
power tool. Power tools are dangerous in the hands  
of untrained users.  
Always switch off before you put the drill down.  
Ensure that the lighting is adequate.  
Do not put pressure on the drill, such that it slows the  
motor down. Allow the drill bit to cut without pressure.  
You will get better results and you will be taking better  
care of your tool.  
Keep the area free of tripping hazards.  
Do not let anyone under 18 years operate this tool.  
Only use accessory bits in good condition.  
Before drilling, check that there is sufficient clearance  
for the drill bit under the work piece.  
Do not touch the bit after operation. It will be very hot.  
Keep your hands away from under the work piece.  
Never use your hands to remove sawdust, chips or waste  
close by the bit.  
Rags, cloths, cord, string and the like should never be  
left around the work area.  
e. Maintain power tools. Check for misalignment or  
binding of moving parts, breakage of parts and any  
other condition that may affect the power tools  
operation. If damaged, have the power tool repaired  
before use. Many accidents are caused by poorly  
maintained power tools.  
f. Keep cutting tools sharp and clean. Properly  
maintained cutting tools with sharp cutting edges are  
less likely to bind and are easier to control.  
g. Use the power tool, accessories and tool bits etc.,  
in accordance with these instructions and in the  
manner intended for the particular type of power  
tool, taking into account the working conditions and  
the work to be performed. Use of the power tool for  
operations different from those intended could result in  
a hazardous situation.  
5. Service  
a. Have your power tool serviced by a qualified repair  
person using only identical replacement parts.  
This will ensure that the safety of the power tool is  
maintained.  
Support the work properly.  
If you are interrupted when operating the drill, complete  
the process and switch off before looking up.  
Periodically check that all nuts, bolts and other fixings  
are properly tightened.  
5
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When using the drill, use safety equipment including  
safety glasses or shield, ear defenders, and protective  
clothing including safety gloves. Wear a dust mask if  
the drilling operation creates dust.  
WARNING. Before connecting a tool to a power source  
(mains socket power point receptacle, outlet, etc.) be sure  
that the voltage supply is the same as that specified on  
the nameplate of the tool. A power source with a voltage  
greater than that specified for the tool can result in  
serious injury to the user, as well as damage to the tool.  
If in doubt, do not plug in the tool. Using a power source  
with a voltage less than the nameplate rating is harmful  
to the motor.  
The tool must be used only for its prescribed purpose.  
Any use other than those mentioned in this Manual will  
be considered a case of misuse. The user and not the  
manufacturer shall be liable for any damage or injury  
resulting from such cases of misuse.  
Damage to the lungs if an effective dust mask is not worn.  
Damage to hearing if effective ear defenders are not worn.  
Wear goggles  
Wear earmuffs  
Wear a breathing mask  
The tool must be used only for its prescribed purpose.  
Any use other than those mentioned in this Manual will  
be considered a case of misuse. The user and not the  
manufacturer shall be liable for any damage or injury  
resulting from such cases of misuse.  
The manufacturer shall not be liable for any changes  
made to the tool nor for any damage resulting from  
such changes.  
Even when the tool is used as prescribed it is not possible  
to eliminate all residual risk factors. The following hazards  
may arise in connection with the tool’s construction and  
design:  
To use this tool properly, you must observe the safety  
regulations, the assembly instructions and the operating  
instructions to be found in this Manual. All persons who  
use and service the machine have to be acquainted with  
this Manual and must be informed about its potential  
hazards. Children and frail people must not use this  
tool. Children should be supervised at all times if they  
are in the area in which the tool is being used. It is  
also imperative that you observe the accident prevention  
regulations in force in your area. The same applies for  
general rules of occupational health and safety.  
The manufacturer shall not be liable for any changes  
made to the tool nor for any damage resulting from  
such changes.  
Even when the tool is used as prescribed it is not  
possible to eliminate all residual risk factors. The  
following hazards may arise in connection with the tool’s  
construction and design:  
Damage to the lungs if an effective dust mask is  
not worn.  
Damage to hearing if effective earmuffs are not worn.  
Additional safety rules for rotary hammers  
Do not use the rotary hammer in damp or wet areas.  
Do not attempt to use the rotary hammer for a purpose  
on which it was not designed. The rotary hammer will  
give much better service if you do not use excessive  
force. Excessive force will overheat the rotary hammer  
and damage internal parts. Excessive force may cause  
you to over balance causing damage and/or injury.  
Be prepared for the initial torque reaction of the drill.  
Chisel bits and drill bits may be thrown out of the  
machine accidentally and cause serious injury. Before  
starting to work always check that the chisel or drill bit  
is properly locked in the chuck.  
Examine the chuck regularly for signs of wear or  
damage. Never start up a rotary hammer tool until it is  
pressed against a work piece(bracket, wall, ceiling, etc).  
6
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Wear work gloves to protect fingers from bruising  
and abrasions.  
Always check walls and ceilings for position of hidden  
power cables, pipes etc. A metal detector can be  
obtained from any good DIY store for this purpose.  
Wear ear protectors. Exposure to noise can cause  
hearing loss.  
Use auxiliary handles supplied with the tool. Loss of  
control can cause personal injury.  
Contents of carton  
The Rotary Hammer Drill is supplied with the following  
accessories:  
Depth gauge rod  
Auxiliary handle  
SDS Drill bits:  
8mm x 150mm  
10mm x 150mm  
12mm x 150mm  
SDS Chisel bits  
Point chisel 14mm x 250mm  
Flat chisel 14mm x 250mm  
13mm Keyed chuck with SDS-Plus chuck adaptor  
13mm Keyed chuck key  
Spanner  
Grease pot  
Spare set of brushes  
7
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Know your product  
1. Dust shield  
2. Locking sleeve  
3. Wing nut  
4. Selector knob  
9
3
4
5
18  
6
5. Gearbox cover  
6. Trigger switch  
7. Hammer function switch  
8. Auxiliary handle  
9. Depth gauge  
10. SDS Drill bits (x 3)  
11. SDS Chisel bits (x2)  
12. 13mm Keyed chuck key  
13. 13mm Keyed chuck  
14. Pin wrench  
1
7
2
15. Dust cap  
16. Gearbox grease pot  
17. SDS-Plus chuck adaptor  
18. Variable speed dial  
8
14  
17  
10  
10  
10  
11  
16  
15  
13  
11  
12  
8
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Unpacking  
Using the dust protector cap  
Due to modern mass production techniques, it is unlikely that  
your GMC Power Tool is faulty or that a part is missing. If you  
find anything wrong, do not operate the tool until the parts  
have been replaced or the fault has been rectified. Failure to  
do so could result in serious personal injury.  
The dust cap (15) can be used  
to give added protection against  
dust and debris entering the SDS  
chuck.  
1. Place the cap over the shank  
of the bit and slide it forward  
until it rests against the  
shoulder of the bit.  
Inserting SDS bits  
WARNING. Always ensure that the drill is switched off  
and plug is removed from the power point before making  
any adjustments.  
1. Apply a coating of universal  
grease to the end of the bit  
that is to be inserted into the  
SDS chuck.  
2. Insert the bit into the SDS  
chuck as normal.  
Selecting the required function  
It is possible to use the Rotary Hammer Drill in three  
different modes:  
2. Pull back the locking sleeve (2),  
insert the SDS Plus bit into the  
chuck opening and release the  
locking sleeve (2).  
1. Rotation only – for drilling into metal and wood products.  
2. Rotary hammer – for drilling into brick, concrete and  
masonry products.  
3. Hammer only – for chiseling brick, concrete and masonry  
products.  
Note. The SDS Plus bit needs to be  
inserted in a specific way to ensure  
it locks into the chuck. To check if  
it is properly inserted, attempt to  
pull the bit out of the chuck. If it  
can be removed without pulling  
back locking sleeve (2), rotate the  
bit a little and re-insert it until the  
bit locks firmly into place.  
To select the required mode of operation set the selector  
knob (4) and the hammer function switch (7) to the  
positions indicated.  
Note. To operate the selector knob (4), first push the  
button on the knob then turn it either to the  
the position as required.  
or to  
Auxiliary handle  
1. Loosen wing nut (3) anti-  
clockwise to loosen the collar  
and slip it over the chuck onto  
the drill.  
2. Adjust the position of the handle  
to suit the application and add  
the depth gauge (9) if required.  
The hammer function switch (7) can be turned to the  
left or to the right as required.  
3. Place the tip of the drill on the  
workpiece and push in the depth gauge until the desired  
hole depth is indicated on the depth gauge scale. Tighten  
wing nut (3).  
9
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Rotation only mode of operation  
Setting the speed  
The variable speed dial (18)  
allows you to change the  
operating speed of the tool.  
Set the selector knob (4) to the  
position and the  
hammer function switch (7) to the right position.  
Rotary hammer mode of operation  
It is used to set the speed of  
drilling to suit different materials  
and applications.  
Set the selector knob (4) to the  
hammer function switch (7) to the left  
position and the  
position.  
Hammer only mode of operation  
Set the selector knob (4) to the position and the hammer  
function switch (7) to the left  
Use your finger or thumb to turn  
the dial forwards to decrease  
the speed and and backwards to  
increase the speed.  
position.  
Fitting a keyed chuck  
WARNING. Always ensure that  
the drill is switched off and plug  
is removed from the power point  
before making any adjustments.  
The keyed chuck (13) can be  
fitted to the SDS chuck with the  
use of the in-built SDS chuck  
adaptor (17). The keyed chuck  
allows bits with a straight shank  
to be used with the tool.  
Switching on and off  
Connect the plug to the power  
point.  
Press the trigger switch (6) to  
start the drill and release the  
trigger when you wish to stop.  
Operation  
Hold the drill with your two upper  
fingers comfortably on the trigger  
switch.  
Use the auxiliary handle (8) where  
possible to gain extra control and  
to prevent fatigue.  
1. Grip and pull back the locking  
sleeve (2) and insert the SDS  
chuck adaptor (17).  
2. It may be necessary to turn  
the SDS chuck adaptor in  
order for it to locate properly.  
Replacing worn carbon brushes  
Take your product to the nearest authorised service centre  
for brush replacement.  
3. Release the locking sleeve (2)  
to lock the adaptor in place.  
Ensure the chuck is secure.  
Never attempt to maintain or repair any electrical equipment  
yourself. Only have this done by an authorised service centre.  
WARNING. The keyed chuck (13) is only to be used when  
drilling into wood and metal. It must not be used in the  
hammer mode of operation.  
Gearbox maintenance  
Carry out the following procedure  
after each period of approximately  
6 hours of use.  
1. Use wrench (14) to unscrew the  
gearbox cover (5) located on  
top of the drill.  
10  
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2. Use a spatula or similar instrument to apply the grease  
into the gearbox cavity. Be careful not to scratch or  
otherwise damage the mechanism.  
Power cord maintenance  
If the supply cord needs replacing, the task must be  
carried out by the manufacturer, the manufacturer’s  
agent, or an authorised service centre in order to avoid  
a safety hazard.  
3. Replace the cover.  
CAUTION. Do not over-tighten  
the cover (5) or overfill the  
gearbox with grease. If you run  
out of grease, or are not sure  
how to change the grease, please  
take your product to the nearest  
authorised service centre and  
have a qualified person replace  
the grease.  
Cleaning  
1.Keep your machine and its cord clean. The outside of  
the machine can be cleaned using a damp soft cloth  
with a mild detergent if required.  
2.Some maintenance products and solvents may damage  
the plastic parts; these include products containing  
benzene, trichloroethylene, chloride and ammonia.  
3.Excessive sparking generally indicates the presence  
of dirt in the motor or abnormal wear on the carbon  
brushes.  
4.Take special care to keep the ventilation inlets/outlets  
free from obstruction; cleaning with a soft brush will  
usually be sufficient to ensure acceptable internal  
cleanliness.  
5.Wear eye protection when carrying out cleaning.  
CAUTION. Do not use cleaning agents to clean the plastic  
parts of the drill.  
11  
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GMC customer assist  
If your product needs repairing, replacing,  
technical service or you simply need help or advice,  
please contact us on our Customer Assist Line  
1300 880 001 (Australia) or 0800 445 721 (New Zealand).  
For prompt service we suggest you log your service request  
online at www.gmcservice.com.au. Should you not have  
access to the Internet, please contact our service department  
on 1300 880 001 (Australia) or 0800 445 721 (New Zealand).  
7am 7pm, 7days a week (AEST).  
Please note that if repair or replacement is required,  
you must provide a valid original purchase receipt.  
You will need the following details at hand to log your service request;  
Personal details: First & Last name, address, pick up address,  
contact phone numbers, email address  
Product details: Product number, date of purchase, retailer bought from,  
State & postcode, receipt number, reason for the request,  
copy of official purchase receipt  
Attach your purchase receipt and save with this Manual for future reference.  
Please refer to our website www.gmcompany.com for full GMC warranty Terms and Conditions.  
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