Global Machinery Company Power Hammer DEC004DC User Manual

DEC004DC  
INSTRUCTION MANUAL  
Code: DEC004DC  
Date: 061012  
Black  
Cyan  
Magenta  
Yellow  
Edition: 08  
Op: PW  
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Introduction  
Description of symbols  
Your new GMC power tool will more than satisfy  
your expectations. It has been manufactured under  
stringent GMC Quality Standards to meet superior  
performance criteria.  
The rating plate on your tool may show symbols.  
These represent important information about the  
product or instructions on its use.  
Wear hearing protection.  
Wear eye protection.  
Wear breathing protection.  
You will find your new tool easy and safe to operate,  
and, with proper care, it will give you many years  
of dependable service.  
Double insulated for additional protection.  
CAUTION. Carefully read through this entire Instruction  
Manual before using your new GMC Power Tool. Take  
special care to heed the Cautions and Warnings.  
Conforms to relevant standards  
for electromagnetic compatibility.  
Your GMC power tool has many features that will make  
your job faster and easier. Safety, performance, and  
dependability have been given top priority in the  
development of this tool, making it easy to maintain  
and operate.  
Specifications  
Input power:  
No load speed:  
Collet size:  
9.6V  
5,000–25,000 min-1  
Environmental protection  
Ø1.5mm, Ø2.0mm,  
Ø2.4mm and Ø3.2mm  
Recycle unwanted materials instead  
of disposing of them as waste. All tools,  
hoses and packaging should be sorted,  
taken to the local recycling centre and  
disposed of in an environmentally safe way.  
Speed settings:  
Flexible shaft length:  
Weight:  
5
1.0 m  
0.5kg  
76.9dB(A)  
Sound pressure level:  
Battery Charger  
Input voltage:  
230–240Vac ~ 50 Hz  
12V DC 200mA 2.4VA  
5–7 hours  
Output voltage:  
Charging time:  
3
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3. Personal safety  
General safety rules  
a. Stay alert, watch what you are doing and use  
common sense when operating a power tool.  
Do not use a power tool while you are tired or under  
the influence of drugs, alcohol or medication. A moment  
of inattention while operating power tools may result in  
serious personal injury.  
WARNING. Read all instructions. Failure to follow all  
instructions listed below may result in electric shock, fire and/  
or serious injury. The term “power tool” in all of the warnings  
listed below refers to your mains operated (corded) power  
tool or battery operated (cordless) power tool.  
Save these instructions  
1. Work area  
b. Use safety equipment. Always wear eye protection.  
Safety equipment such as dust mask, non-skid  
safety shoes, hard hat, or hearing protection used for  
appropriate conditions will reduce personal injuries.  
a. Keep work area clean and well lit. Cluttered and dark  
areas invite accidents.  
b. Do not operate power tools in explosive  
atmospheres, such as in the presence of flammable  
liquids, gases or dust. Power tools create sparks which  
may ignite the dust or fumes.  
c. Avoid accidental starting. Ensure the switch is in the  
off position before plugging in. Carrying power tools with  
your finger on the switch or plugging in power tools that  
have the switch on invites accidents.  
c. Keep children and bystanders away while operating a  
power tool. Distractions can cause you to lose control.  
d. Remove any adjusting key or wrench before  
turning the power tool on. A wrench or a key left  
attached to a rotating part of the power tool may result  
in personal injury.  
2. Electrical safety  
a. Power tool plugs must match the outlet.  
Never modify the plug in any way. Do not use any  
adapter plugs with earthed (grounded) power tools.  
Unmodified plugs and matching outlets will reduce risk of  
electric shock.  
e. Do not overreach. Keep proper footing and balance at  
all times. This enables better control of the power tool in  
unexpected situations.  
f. Dress properly. Do not wear loose clothing or  
jewellery. Keep your hair, clothing and gloves away from  
moving parts. Loose clothes, jewellery or long hair can be  
caught in moving parts.  
b. Avoid body contact with earthed or grounded  
surfaces such as pipes, radiators, ranges and  
refrigerators. There is an increased risk of electric shock  
if your body is earthed or grounded.  
g. If devices are provided for the connection of dust  
extraction and collection facilities, ensure these are  
connected and properly used. Use of these devices  
can reduce dust related hazards.  
c. Do not expose power tools to rain or wet conditions.  
Water entering a power tool will increase the risk of  
electric shock.  
d. Do not abuse the cord. Never use the cord for  
carrying, pulling or unplugging the power tool.  
Keep cord away from heat, oil, sharp edges or moving  
parts. Damaged or entangled cords increase the risk of  
electric shock.  
4. Power tool use and care  
a. Do not force the power tool. Use the correct power tool  
for your application. The correct power tool will do the job  
better and safer at the rate for which it was designed.  
b. Do not use the power tool if the switch does not turn  
it on and off. Any power tool that cannot be controlled  
with the switch is dangerous and must be repaired.  
e. When operating a power tool outdoors, use an  
extension cord suitable for outdoor use. Use of a cord  
suitable for outdoor use reduces the risk of electric shock.  
4
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c. Disconnect the plug from the power source before  
making any adjustments, changing accessories, or  
storing power tools. Such preventive safety measures  
reduce the risk of starting the power tool accidentally.  
d. When battery pack is not in use, keep it away from  
other metal objects like paper clips, coins, keys,  
nails, screws, or other small metal objects that can  
make a connection from one terminal to another.  
Shorting the battery terminals together may cause burns  
or a fire.  
d. Store idle power tools out of the reach of children  
and do not allow persons unfamiliar with the power  
tool or these instructions to operate the power tool.  
Power tools are dangerous in the hands of  
untrained users.  
e. Under abusive conditions, liquid may be ejected  
from the battery; avoid contact. If contact accidentally  
occurs, flush with water. If liquid contacts eyes,  
additionally seek medical help. Liquid ejected from the  
battery may cause irritation or burns.  
e. Maintain power tools. Check for misalignment or  
binding of moving parts, breakage of parts and any  
other condition that may affect the power tool’s  
operation. If damaged, have the power tool repaired  
before use. Many accidents are caused by poorly  
maintained power tools.  
6. Service  
a. Have your power tool serviced by a qualified repair  
person using only identical replacement parts. This  
will ensure that the safety of the power tool is maintained.  
f. Keep cutting tools sharp and clean. Properly  
maintained cutting tools with sharp cutting edges are less  
likely to bind and are easier to control.  
Additional safety instructions for rotary tools  
WARNING. The use of an accessory or attachment, other  
than those recommended in this Instruction Manual, may  
present a risk of personal injury.  
Do not use a disc marked with a lower RPM than that of  
the maximum no load speed shown on the rating label.  
g. Use the power tool, accessories and tool bits etc.,  
in accordance with these instructions and in the  
manner intended for the particular type of power  
tool, taking into account the working conditions and  
the work to be performed. Use of the power tool for  
operations different from those intended could result in a  
hazardous situation.  
Always wear eye, ear and breathing protection.  
Do not apply too much pressure when grinding,  
cutting, etc.  
5. Battery tool use and care  
Keep your hands well clear of the cutting devices.  
a. Ensure the switch is in the off position before  
inserting battery pack. Inserting the battery pack into  
power tools that have the switch on invites accidents.  
If possible, always use clamps or a vice to hold  
your work.  
Always switch off before you put the tool down.  
Ensure that the lighting is adequate.  
b. Recharge only with the charger specified by the  
manufacturer. A charger that is suitable for one type  
of battery pack may create a risk of fire when used with  
another battery pack.  
Do not put pressure on the tool, such that it slows the  
motor down. Allow the attachments to work without  
pressure. You will get better results and you will be taking  
better care of your tool.  
c. Use power tools only with specifically designated  
battery packs. Use of any other battery packs may  
create a risk of injury and fire.  
Keep the area free of tripping hazards.  
Do not let anyone under 18 years operate this tool.  
5
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Only use accessory bits in good condition.  
The manufacturer shall not be liable for any changes made  
to the tool nor for any damage resulting from such changes.  
Before drilling, check that there is sufficient clearance for  
the drill bit under the workpiece.  
Even when the tool is used as prescribed it is not possible  
to eliminate all residual risk factors. The following hazards  
may arise in connection with the tool’s construction and  
design:  
Do not touch the attachments after operation.  
They may be very hot.  
Keep your hands away from spinning parts.  
Damage to the lungs if an effective dust mask is not worn.  
Damage to hearing if effective ear defenders are not worn  
Rags, cloths, cord, string and the like should never  
be left around the work area.  
Support the work properly.  
Additional safety instructions for the charger  
Before using the charger, read all the instructions and  
cautionary markings on the charger and battery pack as  
well as the instructions on using the battery pack.  
Only charge your batteries indoors as the charger is  
designed for indoor use only.  
If you are interrupted when operating the tool, complete  
the process and switch off before looking up.  
Periodically check that all nuts, bolts and other fixings  
are properly tightened.  
When using the tool, use safety equipment including  
safety glasses or shield, ear defenders, and protective  
clothing including safety gloves. Wear a dust mask if the  
rotary tool operation creates dust.  
DANGER. If the battery pack is cracked or damaged in any  
other way, do not insert it in the charger. There is a danger  
of electric shock or electrocution.  
If in doubt, do not plug in the tool. Using a power source  
with a voltage less than the nameplate rating is harmful to  
the motor.  
WARNING. Do not allow any liquid to come into contact  
with the charger. There is a danger of electric shock.  
Use only the charger supplied in this pack.  
The tool must be used only for its prescribed purpose.  
Any use other than those mentioned in this Manual will  
be considered a case of misuse. The user and not the  
manufacturer shall be liable for any damage or injury  
resulting from such cases of misuse.  
Protect the charger against moisture including rain and  
high humidity.  
Always check that the battery pack is correctly sitting in  
the charger before switching the power on.  
When you are not using the charger, remove the plug  
from the mains socket. Do not pull the plug out by the  
power cord.  
To use this tool properly, you must observe the safety  
regulations, the assembly instructions and the operating  
instructions to be found in this Manual. All persons who use  
and service the machine have to be acquainted with this  
Manual and must be informed about its potential hazards.  
Always remove the plug from the power socket before  
you clean or maintain the charger.  
Children and frail people must not use this tool. Children  
should be supervised at all times if they are in the area in  
which the tool is being used. It is also imperative that you  
observe the accident prevention regulations in force in your  
area. The same applies for general rules of occupational  
health and safety.  
Do not charge the battery if the ambient temperature is  
less than 0°C (32°F) or greater than 40°C (104°F).  
6
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Additional safety instructions for the  
battery pack  
The battery pack for this tool has been shipped in a low  
charge condition. You should charge the battery pack fully  
before use.  
To ensure the longest battery life and best battery  
performance, always charge the battery when the air  
temperature is between 18–24°C. Do not charge the  
battery pack when the temperature is below 0°C, or above  
40°C. This is important. Failure to observe this safety rule  
could cause serious damage to the battery pack.  
Do not incinerate the battery pack even if it is seriously  
damaged or can no longer hold a charge. The battery  
pack can explode in a fire.  
Never attempt to open the battery pack for any reason.  
If the plastic housing of the battery pack breaks open  
or cracks, immediately discontinue its use and do not  
recharge it.  
The battery pack utilizes nickel-cadmium cells. Cadmium is  
considered to be a toxic material. Use an environmentally  
safe disposal unit at a municipal waste disposal centre to  
dispose of a damaged or worn out battery.  
7
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Know your product  
This DEC004DC Rotary Tool can be used for  
Grinding, Polishing, Drilling, Cutting, Sharpening,  
Engraving and Sanding.  
6
Use the tool and accessories only for intended applications.  
All other applications are expressly ruled out.  
1. On/Off Switch / Variable Speed Dial  
2. Spindle Lock Button  
3. Collet Nut  
4. Collet Cover  
5. Collet  
1
6. Release Tab  
7. Battery Pack  
8. Wire Loop  
2
8
7
4
6
5
3
8
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Unpacking  
Accessories  
Due to modern mass production techniques, it is unlikely  
that your GMC Power Tool is faulty or that a part is missing.  
If you find anything wrong, do not operate the tool until the  
parts have been replaced or the fault has been rectified.  
Failure to do so could result in serious personal injury.  
The GMC DEC004DC comprises the following components:  
1 x Instruction manual  
1 x 2-in-1 wrench  
1 x Flexible shaft  
1 x Height adjustable mounting stand  
1 x Ni-Cad battery pack  
1 x Battery charger  
82 x Multi-purpose accessories (to follow)  
Accessories for DEC004DC  
A
Qty Accessory Use Accessory Description Qty Accessory Use  
10  
18  
20  
2
10  
The perfect way to  
remove burs and  
sharpen tools.  
Sanding drums and  
discs are perfect for  
detailed sanding jobs.  
Various cutting
let you cut, trim
shape metal, g
ceramics.  
for removing  
smoothing out  
fections or  
ng tools.  
9
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y Accessory Use Accessory Description Qty Accessory Use  
Ideal for removing  
rust, smoothing out  
imperfections or  
cleaning tools.  
4
Ø1.5mm  
Ø2.0mm  
Ø2.4mm  
Ø3.2mm  
1
3
3
For use with accessories.  
An extremely  
convenient way to d
holes with more det
and precision.  
For use with sanding  
bands.  
2
Use with sanding discs,  
grinding and cut-off  
wheels.  
Ø2.4mm  
&
Ø3.2mm  
Ideal for polishing  
most metal surfaces  
and plastics. Can be  
used with polishing  
compound.  
Use with felt wheels and  
polishing pads  
1
For tightening &  
loosening the collet  
nut and screws on the  
sanding band and disc  
mandrel  
10  
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3. Align the tab of the battery  
pack with the indent in the  
battery charger and lower  
into the cradle (fig. C).  
Fitting and removing  
the battery pack  
To remove the battery pack (7)  
from the rotary tool, firmly press  
the release tabs (6) on the upper  
and lower sides of the battery  
pack, and slide the battery pack  
backward out of the tool (fig. A).  
A
C
4. Connect the mains plug  
of the battery charger to a  
suitable power point.  
Obtaining the longest  
life from the battery  
Never allow the rotary tool to come to a complete stand  
Similarly, to install the battery pack, slide the pack fully into  
the tool until it “clicks” into position.  
still before recharging. The battery should be placed on  
Battery charging  
IMPORTANT. Before placing the battery pack into the  
battery charger cradle, always ensure that the plug is  
switched off at the mains.  
IMPORTANT. The battery will be fully charged after  
5-7 hours of charging. Remove the battery pack from the  
charger cradle after approximately 7 hours of charging and  
switch the charger off at the mains socket. Do not leave the  
battery charging for longer than 24 hours.  
charge whenever the battery is noticeably running down  
or the rotary tool no longer performs a task it previously  
performed.  
Avoid conducting short charges. Make sure that the battery  
is fully charged every time by allowing the charger to  
complete its full charging cycle.  
Avoid allowing lose items like screws or nails etc to be  
stored with battery packs as these or similar items can short  
battery packs and cause a fire or explosion.  
1. Locate the male connector of  
Always unplug the charger when not in use and store in a  
dry secure place.  
B
the power lead into the rear  
socket of the battery charger  
cradle (fig. B).  
Avoid charging or storing your battery in temperatures below  
0°C (32°F) or greater than 40°C (104°F).  
2. Ensure the battery charger  
cradle is sitting upright.  
Operation  
Note. The battery pack (7)  
will not drop into the battery  
charger cradle if the tab of the  
battery is not aligned properly with the indent of the battery  
charger.  
WARNING. Before connecting the tool to a power source  
(power point, outlet, etc.) be sure that the voltage supply is  
the same as that specified on the nameplate of the tool. A  
power source with a voltage greater than that specified for  
the tool can result in serious injury to the user, as well as  
damage to the tool. If in doubt, do not plug in the tool. Using  
a power source with a voltage less than the nameplate  
rating is harmful to the motor.  
11  
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Switch on  
Quick reference guide  
D
1. Turn the On/Off switch  
(1) anti-clockwise until it  
“clicks” into position number  
‘1’. The machine is now in  
continuous operation, and  
will start on the minimum  
speed (fig. D).  
Operation  
Speed  
4-5  
Cutting metal  
Sanding wood  
Cutting hard metal  
Engraving metal  
De-burring  
4-5  
4-5  
3-4  
3-4  
Switch off  
1. Turn the On/Off switch (1)  
clockwise until it “clicks” into  
position number ‘0’ (fig. E).  
E
Drilling holes  
Removing rust  
Sharpening  
3-4  
2-3  
2-3  
Varying the speed  
1. You can use the variable  
speed dial (1) to alter the  
speed of the tool, as follows:  
Polishing  
1-2  
Holding the tool  
1. For jobs such as milling or engraving where precision is  
required, hold the rotary tool like a pen.  
Position 1 - Slow  
Position 3 - Medium  
Position 5 - Fast  
2. For heavier work like cutting or grinding, hold the  
machine in the palm of your hand.  
2. Select the correct speed for the work and type of bit you  
are using. In general, lower speeds are best suited for  
large accessories and higher speeds are best suited for  
smaller accessories.  
Changing the collet  
Note. Accessories may require different sized collets  
(ie. Ø1.5mm, Ø2.0mm, Ø2.4mm or Ø3.2mm).  
1. Unscrew the collet nut (3)  
G
by hand turning it in an  
anti-clockwise direction  
while pressing the spindle  
lock button (2) (fig. G).  
12  
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2. Remove the collet (5) and  
replace with the desired  
collet (fig. F). The size of  
the collet will depend on  
the shaft diameter of the  
accessory to be used.  
Locating a cutting/sanding disc  
1. Locate an appropriate disc mandrel (holder) into  
the collet (5).  
2. Remove the screw from  
the end of the disc mandrel  
with the 2-in-1 wrench by  
turning in an anti-clockwise  
direction (fig. H).  
F
H
3. Press the spindle lock  
button (2) and hand tighten  
the collet nut (3) by turning  
it in a clockwise direction.  
3. Place a cutting/sanding disc  
onto the screw of the disc  
mandrel (placing one of the  
rubber washers provided  
with the disc mandrel on  
either side of the for protection).  
Changing accessories  
WARNING. If the accessory has not been inserted as far as  
possible there may be too much shaft exposed which could  
cause the bit to damage and/or bend.  
IMPORTANT. Ensure the machine is switched off and the  
plug is removed from the power before you commence  
accessory changeover.  
4. Place the screw, with the disc onto the disc shaft and  
tighten with the 2-in-1 wrench by turning the screw in  
a clockwise direction (Do not over-tighten as the disc  
will crack).  
Note. Loosen and tighten the collet nut (3) with your hands.  
Never tighten the collet nut (3) with the use of pliers or any  
other clamping device as the collet nut (3) may strip.  
Always ensure bits are tight before commencing any work  
with your tool.  
Locating a sanding drum  
1. Loosen the small screw on  
the sanding drum mandrel  
(holder) with the 2-in-1  
wrench by turning it anti-  
clockwise (fig. I). This will  
allow the rubber to slacken  
and allow the sanding drum  
to slide onto the sanding  
drum holder.  
I
1. Turn the collet nut (3) in an anti-clockwise direction to  
loosen and, when loose, insert the desired rotary tool  
piece into the collet (5).  
Note. If the shaft of the rotary tool is too large to fit into the  
collet (5) or fits too loosely, it is necessary to change the  
collet. Refer to ‘Changing the collet’ of this manual  
for instructions.  
3. Slide the sanding band onto  
the sanding drum mandrel.  
2. Whilst depressing the spindle lock button (2), hand  
tighten the collet nut (3) by turning it clockwise until tight.  
4. Secure the sand drum mandrel in place by tightening the  
screw on the top of the sanding band mandrel with the  
use of the 2-in-1 wrench by turning clockwise.  
Note. If the rotary tool piece is not spinning, yet the collet  
nut (3) is spinning, the collet nut (3) may need to be  
tightened further.  
Note. Tightening the screw on the sanding band mandrel  
will cause the rubber to bulge and grip the sanding band.  
Do not over-tighten.  
13  
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Attaching the flexible shaft  
Changing the collet and  
accessories on the flexible shaft  
Note. To change the collet or install a cutter or accessory  
into the flexible shaft, follow the same general procedure as  
covered earlier under ‘Changing accessories’.  
WARNING. Never bend the flexible shaft with a radius of  
less than 150mm (6”) when operating. Please store the  
flexible shaft in the designated compartment of the carry  
case when not in use.  
1. Remove the collet cover (4)  
WARNING. Do not attempt to loosen the collet nut of the  
flexible shaft without pulling the spindle lock back as far  
as possible. Damage to the  
J
and then loosen the collet  
nut (3) by turning them anti-  
clockwise (fig. J).  
flexible shaft will result.  
N
2. Insert the inner cable of the  
flexible shaft into the motor  
shaft until the stopper does  
not permit the shaft to be  
inserted any further (fig. K).  
1. To lock the spindle lock,  
pull the lock back as far as  
possible.  
2. Use the 2-in-1 wrench to  
loosen and tighten the collet  
nut (fig. N).  
3. Hand tighten the collet  
nut (3) by turning the nut  
clockwise (fig. L).  
K
Setting up the height  
adjustable mounting stand  
4. Thread the flexible shaft  
collet cover onto the rotary  
tool housing and turn it  
clockwise. Finger tighten  
only (fig. M).  
1. Locate the screw of the  
stand shaft into the stand  
mounting block and turn  
the shaft clockwise until it  
threads in. Tighten the shaft  
until it is locked into the  
mounting block (fig. O).  
O
M
L
2. Loosen the mounting  
block screw (anti-clockwise)  
and slide the mounting  
block onto your work  
bench (fig. P).  
P
WARNING. Never tighten the collet cover with the use of  
pliers or a wrench as the thread will strip.  
14  
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3. Loosen the shaft by turning anti-clockwise (as indicated  
on the shaft). Extend the shaft to the desired height and  
lock it into place by turning the shaft clock-wise (fig. Q).  
Maintenance  
Store the machine, instruction manual and, where  
necessary, the accessories in the original packaging. In this  
way you will always have all the information and parts ready  
on hand.  
Q
R
Cleaning  
1. Keep the tool’s air vents unclogged and clean at all times.  
2. Remove dust and dirt regularly. Cleaning is best done  
with a rag.  
3. Never use caustic agents to clean plastic parts.  
CAUTION. Do not use cleaning agents to clean the plastic  
parts of the tool. A mild detergent on a damp cloth is  
recommended. Water must never come into contact with  
the tool.  
4. Use the wire loop (8) to hang the rotary tool when using  
the flexible shaft. (fig. R)  
Repairs  
1. Only an authorised service centre should replace the  
cordset or effect other repairs. If the cordset is damaged  
or worn, have it repaired or replaced by an authorised  
service centre.  
2. When the brushes are worn, the tool may not work. Have  
new brushes fitted by an authorised service centre.  
Please refer to your warranty card, which is separate to  
these instructions  
15  
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GMC customer assist  
If your product needs repairing, replacing,  
technical service or you simply need help or advice,  
please contact us on our Customer Assist Line  
1300 880 001 (Australia) or 0800 445 721 (New Zealand).  
For prompt service we suggest you log your service request  
online at www.gmcservice.com.au. Should you not have  
access to the Internet, please contact our service department  
on 1300 880 001 (Australia) or 0800 445 721 (New Zealand).  
7am 7pm, 7days a week (AEST).  
Please note that if repair or replacement is required,  
you must provide a valid original purchase receipt.  
You will need the following details at hand to log your service request;  
Personal details: First & Last name, address, pick up address,  
contact phone numbers, email address  
Product details: Product number, date of purchase, retailer bought from,  
State & postcode, receipt number, reason for the request,  
copy of official purchase receipt  
Attach your purchase receipt and save with this Manual for future reference.  
Please refer to our website www.gmcompany.com for full GMC warranty Terms and Conditions.  
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