Global Machinery Company Planer BFPCF User Manual

1500W  
CARBON FIBRE  
FULL WIDTH POWER PLANER  
BFPCF  
INSTRUCTION MANUAL  
Code: BFPCF  
Date: 080529  
Black  
Cyan  
Magenta  
Yellow  
Edition: 06  
Op: DCR  
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Introduction  
Description of symbols  
Your new GMC power tool will more than satisfy  
your expectations. It has been manufactured under  
stringent GMC Quality Standards to meet superior  
performance criteria.  
The rating plate on your tool may show symbols.  
These represent important information about the  
product or instructions on its use.  
Wear hearing protection.  
Wear eye protection.  
Wear breathing protection.  
You will find your new tool easy and safe to operate,  
and, with proper care, it will give you many years  
of dependable service.  
Double insulated for additional protection.  
CAUTION. Carefully read through this entire Instruction  
Manual before using your new GMC Power Tool. Take  
special care to heed the Cautions and Warnings.  
Conforms to relevant standards  
for electromagnetic compatibility.  
Your GMC power tool has many features that will make  
your job faster and easier. Safety, performance, and  
dependability have been given top priority in the  
development of this tool, making it easy to maintain  
and operate.  
Specifications  
Voltage:  
230-240V ~ 50Hz  
1500W  
15000 min-1  
Power rating:  
No load speed:  
Planing depth :  
Planing width:  
Blades:  
Environmental protection  
Recycle unwanted materials instead  
of disposing of them as waste. All tools,  
hoses and packaging should be sorted,  
taken to the local recycling centre and  
disposed of in an environmentally safe way.  
0 - 2mm  
180mm  
Type Mn 65,  
180mm (reversible),  
set of 3  
Insulation:  
Weight:  
Double Insulated  
8.5kg  
This planer is double insulated. There are two independent  
barriers of insulation to protect you from the possibility of  
electric shock.  
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3. Personal safety  
General safety rules  
a. Stay alert, watch what you are doing and use  
common sense when operating a power tool. Do  
not use a power tool while you are tired or under the  
influence of drugs, alcohol or medication. A moment of  
inattention while operating power tools may result in  
serious personal injury.  
WARNING. Read all instructions. Failure to follow all  
instructions listed below may result in electric shock,  
fire and/or serious injury. The term “power tool” in all of  
the warnings listed below refers to your mains operated  
(corded) power tool or battery operated (cordless)  
power tool.  
b. Use safety equipment. Always wear eye protection.  
Safety equipment such as dust mask, non-skid  
safety shoes, hard hat, or hearing protection used for  
appropriate conditions will reduce personal injuries.  
Save these instructions  
1. Work area  
a. Keep work area clean and well lit. Cluttered and dark  
areas invite accidents.  
c. Avoid accidental starting. Ensure the switch is in the  
off position before plugging in. Carrying power tools with  
your finger on the switch or plugging in power tools that  
have the switch on invites accidents.  
b. Do not operate power tools in explosive  
atmospheres, such as in the presence of flammable  
liquids, gases or dust. Power tools create sparks which  
may ignite the dust or fumes.  
d. Remove any adjusting key or wrench before turning  
the power tool on. A wrench or a key left attached to  
a rotating part of the power tool may result in personal  
injury.  
c. Keep children and bystanders away while operating a  
power tool. Distractions can cause you to lose control.  
2. Electrical safety  
a. Power tool plugs must match the outlet. Never modify  
the plug in any way. Do not use any adapter plugs with  
earthed (grounded) power tools. Unmodified plugs and  
matching outlets will reduce risk of electric shock.  
e. Do not overreach. Keep proper footing and balance at  
all times. This enables better control of the power tool in  
unexpected situations.  
f. Dress properly. Do not wear loose clothing or  
jewellery. Keep your hair, clothing and gloves away from  
moving parts. Loose clothes, jewellery or long hair can be  
caught in moving parts.  
b. Avoid body contact with earthed or grounded  
surfaces such as pipes, radiators, ranges and  
refrigerators. There is an increased risk of electric shock  
if your body is earthed or grounded.  
g. If devices are provided for the connection of dust  
extraction and collection facilities, ensure these are  
connected and properly used. Use of these devices  
can reduce dust related hazards.  
c. Do not expose power tools to rain or wet conditions.  
Water entering a power tool will increase the risk of  
electric shock.  
d. Do not abuse the cord. Never use the cord for  
carrying, pulling or unplugging the power tool.  
Keep cord away from heat, oil, sharp edges or moving  
parts. Damaged or entangled cords increase the risk of  
electric shock.  
4. Power tool use and care  
a. Do not force the power tool. Use the correct power tool  
for your application. The correct power tool will do the job  
better and safer at the rate for which it was designed.  
b. Do not use the power tool if the switch does not turn  
it on and off. Any power tool that cannot be controlled  
with the switch is dangerous and must be repaired.  
e. When operating a power tool outdoors, use an  
extension cord suitable for outdoor use. Use of a cord  
suitable for outdoor use reduces the risk of electric shock.  
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After long working periods, external metal parts and  
accessories could be hot.  
c. Disconnect the plug from the power source before  
making any adjustments, changing accessories, or  
storing power tools. Such preventive safety measures  
reduce the risk of starting the power tool accidentally.  
If possible, always use clamps or a vice to hold  
your work.  
d. Store idle power tools out of the reach of children and  
do not allow persons unfamiliar with the power tool  
or these instructions to operate the power tool. Power  
tools are dangerous in the hands of untrained users.  
Always switch off before you put the planer down.  
Do not force the planer: let the tool do the work at a  
reasonable speed. Overloading will occur if too much  
pressure is applied and the motor slows resulting in  
inefficient planing and possible damage to the  
planer motor.  
e. Maintain power tools. Check for misalignment or  
binding of moving parts, breakage of parts and  
any other condition that may affect the power tools  
operation. If damaged, have the power tool repaired  
before use. Many accidents are caused by poorly  
maintained power tools.  
Always use a dust extraction system where possible.  
Rags, cloths, cord, string and the like should never be left  
around the work area.  
Remove all nails, screws and other objects from the  
workpiece. You can damage the blade and the tool by  
cutting into a nail or other foreign object. It can also  
present a safety hazard.  
f. Keep cutting tools sharp and clean. Properly  
maintained cutting tools with sharp cutting edges are less  
likely to bind and are easier to control.  
g. Use the power tool, accessories and tool bits etc.,  
in accordance with these instructions and in the  
manner intended for the particular type of power  
tool, taking into account the working conditions and  
the work to be performed. Use of the power tool for  
operations different from those intended could result in a  
hazardous situation.  
Handle the blades very carefully.  
Be sure that the blade installation bolts are securely  
tightened before operation.  
Always wear eye and ear protection and use a  
dust mask.  
Hold the tool firmly with both hands.  
Keep hands away from rotating parts.  
5. Service  
a. Have your power tool serviced by a qualified repair  
person using only identical replacement parts. This  
will ensure that the safety of the power tool is maintained.  
Before using the tool on an actual workpiece, switch  
on and let it run for a while. Watch for vibration or  
wobbling that could indicate poor installation or a poorly  
balanced blade.  
Additional safety rules for electric planers  
Fully unwind cable drum extensions to avoid  
potential overheating.  
When an extension cable is required, you must ensure  
that it has the right ampere rating for your power tool and  
is in safe electrical condition.  
Make sure that a blade is not in contact with the  
workpiece when you switch the machine on.  
Wait until the blades attain full speed before cutting.  
Operate the tool at least 200mm away from your face  
and body.  
Always switch off and wait until the blades have  
come to a complete standstill before attempting  
any adjustments.  
Ensure your mains supply voltage is the same as your  
tool rating plate voltage.  
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Never stick your finger into the chip chute. Shavings may  
jam in the chute when cutting damp wood. Clean out the  
chips with a stick but only when the tool has been turned  
off and unplugged from the power point.  
The manufacturer shall not be liable for any changes made  
to the tool nor for any damage resulting from such changes.  
Even when the tool is used as prescribed it is not possible  
to eliminate all residual risk factors. The following hazards  
may arise in connection with the tool’s construction  
and design:  
Do not leave the machine running unattended. Operate  
the tool only when controlled by both hands.  
Wait for the cutter to stop before setting the tool down.  
An exposed cutter may engage the surface leading to  
possible loss of control and serious injury.  
Damage to hearing if effective hearing protection is  
not worn.  
Always remove the plug from the mains socket before  
making any adjustments or maintenance, including  
changing the blades and adjusting the depth of cut.  
When leaving the planer, switch off and set it with the  
front base up on a wooden block so that the blades are  
not in contact with anything.  
Contact with the blades.  
Always change the three blades at the same time,  
otherwise the resulting imbalance will cause vibration and  
shorten the blade and tool life.  
WARNING. Before connecting a tool to a power source  
(mains socket power point receptacle, outlet, etc.) be sure  
that the voltage supply is the same as that specified on the  
nameplate of the tool. A power source with a voltage greater  
than that specified for the tool can result in serious injury to  
the user, as well as damage to the tool.  
Reaching under the base whilst the tool is running and  
making contact with the blade.  
Kickback of workpiece and parts of workpiece.  
Blade fracture.  
Catapulting of faulty pieces from the blade.  
Contents of carton  
The GMC BFPCF Full Width Planer is supplied with the  
following accessories as standard:  
If in doubt, do not plug in the tool. Using a power source  
with a voltage less than the nameplate rating is harmful to  
the motor.  
The tool must be used only for its prescribed purpose.  
Any use other than those mentioned in this Manual will  
be considered a case of misuse. The user and not the  
manufacturer shall be liable for any damage or injury  
resulting from such cases of misuse.  
Set of 3 Blades (Fitted)  
Combined Parallel and Bevel Fence  
Blade Spanner  
Spare Drive Belt  
Dust Extraction Adaptor  
Spare Set of Carbon Brushes  
To use this tool properly, you must observe the safety  
regulations, the assembly instructions and the operating  
instructions to be found in this Manual. All persons who use  
and service the machine have to be acquainted with this  
Manual and must be informed about its potential hazards.  
Children and frail people must not use this tool. Children  
should be supervised at all times if they are in the area in  
which the tool is being used. It is also imperative that you  
observe the accident prevention regulations in force in your  
area. The same applies for general rules of occupational  
health and safety.  
Unpacking  
Due to modern mass production techniques, it is unlikely  
that your GMC Power Tool is faulty or that a part is missing.  
If you find anything wrong, do not operate the tool until the  
parts have been replaced or the fault has been rectified.  
Failure to do so could result in serious personal injury.  
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Know your product  
1. On/off trigger switch  
2. Lock-off button  
8. Fence attachment point (x 4)  
9. Reversible blades  
10. Blade barrel  
15. Front handle lock lever  
16. Front handle set screw  
17. Drive belt cover  
3. Depth adjustment knob  
4. Main handle  
11. Clamping screw (x 5)  
12. Moveable front base  
13. Fixed rear base  
18. Dust extraction adaptor  
19. Blade spanner  
5. Front handle  
6. Dust/chip extraction port  
7. Fence attachment knob (x 2)  
20. Spare drive belt  
14. Combined parallel and  
bevel fence guide  
1
2
4
5
3
8
13  
10  
9
11  
16  
12  
7
8
15  
17  
14  
6
19  
20  
18  
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2. The numbers on the ring under the depth adjustment  
knob indicate the depth of cut. For example when ‘2.0’ is  
next to the pointer on the front of the planer, the depth of  
cut is 2mm.  
Assembly  
The GMC BFPCF Planer is packed, fully assembled except  
for the dust extraction adaptor and combined parallel and  
bevel fence guide.  
3. If it is necessary to plane to a precise depth, plane a  
scrap piece of wood, measure the difference in thickness  
and adjust the setting if necessary.  
Adjusting the front handle  
1. Hinge out the front handle lock lever (15) and move the  
front handle to one of four positions to best suit the task  
at hand.  
Switching on and off  
CAUTION. Before plugging  
the machine into the power  
point always check that the  
trigger switch (1) and lock-off  
button (2) work properly. Before  
switching on, ensure that the  
blade drum is not making  
contact with any surface.  
1. Plug in the machine, push  
in the lock-off button (2) and  
pull the trigger switch (1).  
2. Hinge back lever (15) to  
secure the front handle in  
the selected position.  
2. To stop the tool, simply  
release the trigger switch (1).  
Note. If necessary, the lever  
action mechanism can be  
adjusted using the front handle  
set screw (16).  
3. In order to restart the  
machine, it is necessary to  
operate both the lock-off  
button (2) and the trigger  
switch (1). This is an important safety feature that helps  
prevent accidental operation of the planer.  
Adjusting the  
depth of cut  
CAUTION. Always ensure  
that the tool is switched off  
and unplugged from the  
power supply before making  
adjustments or installing or  
removing blades.  
1. Rotate the depth adjustment  
knob (3) clockwise for a  
deeper cut and anti-clockwise  
for a shallower cut.  
CAUTION. Please note that the planer blades continue to  
spin for some time after switching off the planer. Wait until  
the motor has completely stopped before setting down the  
tool to prevent damage to the planer blades or the surface.  
If you wish to rest the planer on its side, do not rest it on the  
side with the vents to prevent dust or chips from getting into  
the motor.  
4. When the planer is not to be used for a short period, set  
the depth control knob to the “P” position and rest the  
front of the planer on a block of wood to keep the base  
clear of the surface.  
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Planing  
Chamfering  
1. Rest the front base (12) flat on the workpiece  
surface without the blades making any contact with  
the workpiece.  
1. To make a chamfered cut as shown in fig.1, First align the  
“v” groove (fig. 2) in the front base (12) of the planer with  
the corner edge of the workpiece.  
2. Switch on the tool and wait for the blades to reach  
full speed.  
2. Run the planer along the corner edge.  
Fig. 1. Chamfered edge.  
3. Move the tool gently forward, applying pressure on the  
front of the tool, using your hand on the front handle (5)  
at the start of planing and pressure at the rear of the tool,  
using your hand on the main handle (4) towards the end  
of the planing stroke.  
Fig. 2. Aligning the “v” groove.  
1
2
4. Push the planer beyond the edge of the workpiece  
without tilting it downwards or upwards.  
Tip. Treat the material as if it was slightly longer than it  
actually is. Then you will continue with your planing action  
until the blades have well passed the end of your workpeice.  
5. The rate of planing and the depth of cut determine the  
quality of the finish. For rough cutting, you can increase  
the depth of cut, however to achieve a good finish you  
will need to reduce the depth of cut and advance the tool  
more slowly.  
Combined parallel and bevel fence guide  
CAUTION. Always ensure that the tool is switched off  
and unplugged from the power supply before making  
adjustments or installing or removing blades.  
Note. Planing is easier if you incline the workpiece slightly  
away from you so that you plane “downhill”.  
CAUTION. Moving the machine too fast may cause a poor  
quality of cut and can damage the blades or the motor.  
Moving the machine too slowly may burn or mar the cut.  
The proper feed rate will depend on the type of material  
being cut and the depth of the cut.  
Practice first on a scrap piece of material to gauge the  
correct feed rate and the cut dimensions.  
1. Fit the fence guide (14) to the base by screwing the  
knobs (7) into the fixing points (8).  
CAUTION. Always use two hands to hold the planer.  
CAUTION. Where possible, clamp the workpiece to  
the bench.  
2. Loosen the two wing nuts and set the angle of the fence  
if you wish to use it as a guide for making bevel cuts.  
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3. When set at right angles to  
the planer base, the fence  
provides a guide to help  
control the planing action.  
1. Using the supplied spanner (19), loosen the five clamping  
screws (11).  
Note. The fence can be fitted  
to either side of the base.  
Note. The angle graduations  
marked on the fence are for  
indicative purposes only. For  
accurate bevel cutting it is necessary to measure the angle  
of the fence, make a trial cut and adjust if necessary.  
2. Remove the planer blade (9) from the slot in the blade  
barrel (10) in which it is retained.  
Shavings extraction  
1. The dust/chip extraction  
port (6) allows connection  
to a vacuum dust extraction  
system.  
Installing a planer blade  
1. The blades are reversible as they have a cutting edge on  
both sides. If a blade edge is worn or damaged, the blade  
can be removed and put back the other way around.  
2. Using the dust extraction  
adaptor (18) permits a  
dust extraction system to  
be connected to the dust  
extraction port (6).  
Either turn over the planer blade (9) or replace it if  
required.  
2. Slide the good blade face up into the blade support block  
of the blade barrel (10).  
Note. If only one blade is damaged, it can be replaced  
without the need to replace the other two blades. When  
blades are worn, they must be replaced as a set of three to  
prevent unbalanced operation with consequential dangerous  
vibration and possible damage to the tool.  
3. To fit the adaptor (18) insert it into the port (6) and twist it  
clockwise until it locks into position.  
Removing and installing planer blades  
CAUTION. Always ensure that the tool is switched off  
and unplugged from the power supply before installing or  
removing blades.  
Note: The ridge along the blade should be on the blade  
face on the opposite side to the clamping screws (11).  
Your planer is fitted with reversible blades. Blades can be  
reversed when blunt. After both sides of the blades have  
been used they should be discarded.  
3. Tighten the clamping screws  
(11), in the following manner.  
Order of tightening  
clamping screws  
Tighten the two outside  
Note: These blades cannot be re-sharpened.  
clamping screws snug tight,  
then the next two screws,  
then the middle screw.  
Removing a planer blade  
CAUTION. The blades are very sharp. Take care when  
handling them.  
1
3
5
4
2
Working in the same order,  
fully tighten all five screws.  
10  
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4. Repeat for the two remaining blades.  
CAUTION. When installing blades, first clean out all chips  
or foreign matter adhering to the blade barrel (10) and the  
blades themselves. Use blades of the same dimensions  
and weight, or the barrel will oscillate and vibrate causing  
poor planing action and possibly a machine breakdown.  
Tighten the clamping screws (11) carefully when attaching  
the blades to the planer. A loose clamping screw could  
be extremely dangerous. Regularly check to see they are  
tightened securely.  
Nicks in surface – as caused by the edge of one or all  
blades not being parallel to the surface of the rear base.  
(a)  
(b)  
CAUTION. The planer is designed so that the blades are  
correctly aligned if placed flush into the barrel slots and  
tightened correctly.  
Gouging at start – as caused by the edge of one or all  
blades not protruding enough in relation to the surface of  
the rear base.  
When inserting new blades it  
Blade must be  
is essential that they sit square  
positioned centrally  
in their slot, that they are fully  
inserted and that the cutting  
on the drum  
edges are absolutely level,  
i.e. parallel to the surface of  
the rear base. Only when all  
(a)  
(b)  
these conditions are satisfied  
should the clamping screws be  
tightened. If the blades protrude  
or are not square, they could hit the casing with serious risk  
to the operator and others in the vicinity.  
Gouging at end – as caused by the edge of one or all  
blades protruding too far in relation to the surface of the  
rear base.  
(A) front base (moveable shoe)  
(B) rear base (stationary shoe)  
Note. Your planing surface will end up rough and uneven  
unless the blades are set and secured properly.  
Drive belt replacement  
The examples below show proper and improper settings:  
CAUTION. Always ensure that the tool is switched off  
and unplugged from the power supply before making  
adjustments or installing or removing blades.  
Correct setting  
1. To replace the drive belt first take out the three cross-  
head screws that secure the drive belt cover (17) on the  
left-hand side of the planer as viewed from the rear.  
(a)  
(b)  
Note. The front screw is longer than the other two. Take  
care to replace this screw in the same hole when replacing  
the cover.  
Correct setting - clean smooth cut.  
11  
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2. Remove the damaged belt by pulling it sideways off the  
top pulley and turning the bottom pulley by hand. Use a  
soft brush to clean the pulleys and the surrounding area  
Cleaning  
1. Keep the tool’s air vents unclogged and clean at all times.  
2. Remove dust and dirt regularly. Cleaning is best done  
with compressed air or a dry, soft to medium brush like a  
paint brush.  
Note. Wear eye protection when cleaning out the pulley area.  
3. With the six continuous “v” profiles on the inside, place  
the new belt over the bottom pulley. Half fit the other end  
of the belt on the top pulley then roll the belt in place  
whilst turning the pulley.  
CAUTION. Wear protective goggles when cleaning the tool.  
3. Re-lubricate all moving parts at regular intervals.  
4. Never use caustic agents to clean plastic parts.  
4. Check that the belt runs  
evenly by manually turning  
the belt.  
CAUTION. Do not use cleaning agents to clean the plastic  
parts of the tool. A mild detergent on a damp cloth is  
recommended. Water must never come into contact with  
the tool. Ensure the tool is thoroughly dry before using it.  
5. Replace the cover and the  
three fixing screws ensuring  
that the longer screw is  
located in the hole at the  
front of the cover.  
Power cord maintenance  
If the supply cord needs replacing, the task must be  
carried out by the manufacturer, the manufacturer’s agent,  
or a qualified electric service repairer in order to avoid a  
safety hazard.  
6. Plug the machine back into the power outlet and switch  
the tool on and run for a minute to make sure that the  
motor and belt are operating correctly.  
Maintenance  
WARNING. Always ensure that the tool is switched off and  
the plug is removed from the power point before making any  
adjustments or maintenance procedures.  
Regularly check that all the fixing screws are tight. They  
may vibrate loose over time.  
12  
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13  
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14  
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GMC customer assist  
If your product needs repairing or you simply need help  
or advice, please contact us on our Customer Assist Line  
1300 880 001 (Australia) or 0800 445 721 (New Zealand).  
For prompt service we suggest you log your service request  
online at www.gmcservice.com.au. Should you not have  
access to the Internet, please contact our service department  
on 1300 880 001 (Australia) or 0800 445 721 (New Zealand).  
7am 7pm, 7days a week (AEST).  
Please note that if repair is required, you must  
provide a valid original purchase receipt.  
You will need the following details at hand to log your service request;  
Personal details: First & Last name, address, pick up address,  
contact phone numbers, email address  
Product details: Product number, date of purchase, retailer bought from,  
State & postcode, receipt number, reason for the request,  
copy of official purchase receipt  
Attach your purchase receipt and save with this Manual for future reference.  
Please refer to our website www.gmcompany.com for full GMC warranty Terms and Conditions.  
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