Global Machinery Company Grinder BG125A User Manual

INSTRUCTION MANUAL  
1/5 HP / 2/5 HP / 2/3 HP / 1/2 HP  
Bench Grinders  
BG125A  
BG150A  
BG200A  
NTS2000A  
• Melbourne • Perth • Auckland • Hong Kong • Shanghai  
031222 ED8 DR  
Taipei • New York • Verona • London • Paris  
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Dear Customer  
Description of symbols  
If you require any help with your product, whether it is a  
Warranty claim, spare part or user information:  
The rating plate on your tool may show symbols. These  
represent important information about the product or  
instructions on its use.  
Please phone our Help Line for an immediate response.  
Phone 1300 880 001 in Australia or 0800 445 721 in  
New Zealand.  
Wear hearing protection.  
Wear eye protection.  
Wear breathing protection.  
Conforms to relevant standards for  
electromagnetic compatibility.  
Introduction  
Your new GMC power tool will more than satisfy your  
expectations. It has been manufactured under stringent  
GMC Quality Standards to meet superior  
performance criteria.  
Specifications  
Nominal voltage: 230 – 240Vac ~ 50Hz  
You will find your new tool easy and safe to operate, and,  
with proper care, it will give you many years of  
dependable service.  
Caution. Carefully read through this entire Instruction  
Manual before using your new GMC Power Tool. Take  
special care to heed the Cautions and Warnings.  
Your GMC power tool has many features that will make  
your job faster and easier. Safety, performance and  
dependability have been given top priority to the  
development of this tool, making it easy to maintain  
and operate.  
Model/Wheel  
BG125A/1  
BG125A/2  
BG150A/1  
BG150A/2  
BG200A/1  
BG200A/2  
NTS2000A/1  
NTS2000A/2  
HP  
Spindle speed  
2800RPM  
2800RPM  
2800RPM  
2800RPM  
2800RPM  
2800RPM  
2800RPM  
130RPM  
Grit  
36  
60  
36  
60  
36  
60  
36  
100  
1/5 HP  
1/5 HP  
2/5 HP  
2/5 HP  
2/3 HP  
2/3 HP  
1/2 HP  
1/2 HP  
Model/Wheel  
BG125A/1  
BG125A/2  
BG150A/1  
BG150A/2  
BG200A/1  
BG200A/2  
NTS2000A/1  
NTS2000A/2  
Diameter  
125mm  
125mm  
150mm  
150mm  
200mm  
200mm  
150mm  
200mm  
Width  
16mm  
16mm  
20mm  
20mm  
20mm  
20mm  
20mm  
40mm  
Bore  
Environmental protection  
Recycle unwanted materials instead of  
disposing of them as waste. All batteries,  
tools, hoses and packaging must be sorted,  
taken to the local recycling centre and  
recycled or disposed of in an environmentally  
safe way.  
12.7mm  
12.7mm  
16mm  
16mm  
16mm  
16mm  
16mm  
20mm  
3
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Damage to hearing if effective earmuffs are not worn.  
Damage to eyes if eye protection is not worn  
Safety instructions  
The tool must be used only for the prescribed purpose.  
Any uses other than those mentioned in this manual will  
be considered a case of misuse. The user and not the  
manufacturer shall be liable for any damage or injury  
resulting from such cases of misuse.  
Damage to lungs if breathing protection is not worn  
Always remove the plug from the mains socket before  
making any adjustments or maintenance, including  
changing the wheel.  
To use this tool properly, you must observe the safety  
regulations, the assembly instructions and the operating  
instructions to be found in this Manual. All persons who  
use and service the machine have to be acquainted with  
this Manual and must be informed about its potential  
hazards. Children and infirm people must not use this  
tool. Children should be supervised at all times if they are  
in the area in which the tool is being used. It is also  
imperative that you observe the accident prevention  
regulations in force in your area. The same applies for  
general rules of occupational health and safety.  
The manufacturer shall not be liable for any changes  
made to the tool nor for any damage resulting from  
such changes.  
Warning. Before connecting a tool to a power source  
(mains power point receptacle, outlet, etc.), be sure that  
the voltage supply is the same as that specified on the  
nameplate on the tool. A power source with a voltage  
greater than that specified for the tool can result in  
serious injury to the user, as well as damage to the tool.  
Warning. When using power tools, basic safety  
precautions should always be taken to reduce the risk of  
fire, electric shock and personal injury. Also, please read  
and heed the advice given in the additional important  
safety instructions.  
1. Keep the work area clean and tidy. Cluttered work  
areas and benches invite accidents and injury.  
2. Consider the environment in which you are working.  
Do not use power tools in damp or wet locations. Keep  
the work area well lit. Do not expose power tools to  
rain and high humidity. Do not use power tools in the  
presence of flammable liquids or gases.  
3. Keep visitors away from the work area. All visitors  
and onlookers, especially children and infirm persons  
should be kept well away from where you are working.  
Do not let others in the vicinity make contact with the  
tool or extension cord.  
4. Store tools safely. When not in use, tools should be  
stored in a dry, high place or locked up out of reach.  
5. Do not force the tool. The tool will do the job  
better and safer working at the rate for which it  
was designed.  
If in doubt, do not plug in the tool. Using a power source  
with a voltage less than the nameplate rating is harmful  
to the motor.  
6. Use the correct tool for the job. Do not force small  
tools or attachments to do the job best handled by a  
heavier duty tool. Never use a tool for a purpose other  
than that for which it was intended.  
Even when the tool is used as prescribed it is not possible  
to eliminate all residual risk factors. The following hazards  
may arise in connection with the tool’s construction  
and design:  
7. Dress correctly. Do not wear loose clothing or jewelry.  
They can be caught in moving parts. Rubber gloves and  
non-slip footwear are recommended when working  
outdoors. If you have long hair, wear a protective  
hair covering.  
Contact with the wheel.  
Kickback of work piece and parts of work piece.  
Wheel fracture.  
Catapulting of wheel pieces.  
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8. Use safety accessories. Safety glasses and earmuffs  
should always be worn. A face or dust mask is  
also required.  
18. Stay alert. Watch what you are doing. Use common  
sense. Do not operate a power tool when you  
are tired.  
9. Connect dust extraction equipment. If devices are  
provided for the connection of dust extraction and  
collection facilities, ensure that these are connected  
and properly used.  
10. Do not abuse the power cord. Never pull the cord to  
disconnect the tool from the power point. Keep the  
cord away from heat, oil and sharp edges.  
11. Secure the work piece. Use clamps or a vice to hold  
the work piece. It is safer than using your hand and  
frees both hands to operate the tool.  
19. Check for damaged parts. Before using a tool, check  
that there are no damaged parts. If a part is slightly  
damaged, carefully determine if it will operate  
properly and perform its intended function. Check for  
alignment of moving parts, binding of moving parts,  
breakage of parts, proper mounting and any other  
conditions that may affect the operation of the tool.  
A part that is damaged should be properly repaired or  
replaced by an authorised service facility, unless  
otherwise indicated in this Instruction Manual.  
Defective switches must be replaced by an authorized  
service facility. Do not use a tool if the switch does  
not turn the tool on and off correctly.  
12. Do not overreach. Keep your footing secure and  
balanced at all times.  
13. Look after your tools. Keep tools clean and sharp for  
better and safer performance. Follow the instructions  
regarding lubrication and accessory changes. Inspect  
tool cords periodically and, if damaged, have them  
repaired by an authorised service facility. Inspect  
extension cords periodically and replace them if  
damaged. Keep tool handles dry, clean and free from  
oil and grease.  
14. Disconnect idle tools. Switch off the power and  
disconnect the plug from the power point before  
servicing, when changing accessories and when the  
tool is not in use.  
20. Guard against electric shock. Prevent body contact  
with grounded objects such as water pipes, radiators,  
ranges and refrigerator enclosures.  
21. Use only approved parts. When servicing, use only  
identical replacement parts. Use an authorised service  
facility to fit replacement parts.  
Warning. The use of an accessory or attachment,  
other than those recommended in this Instruction  
Manual, may present a risk of personal injury.  
15. Remove adjusting keys and wrenches. Form the  
habit of checking to see that keys and adjusting  
wrenches are removed from the tool before switching  
it on.  
16. Avoid unintentional starting. Always check that the  
switch is in the OFF position before plugging in the  
tool to the power supply. Do not carry a plugged in  
tool with your finger on the switch.  
17. Use outdoor rated extension cords. When a tool is  
used outdoors, use only extension cords that are  
intended for outdoor use and are so marked.  
5
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When using the grinder, use safety equipment including  
safety goggles or shield, ear protection, dust mask and  
protective clothing including safety gloves.  
Additional safety rules for bench grinders  
Always remove the plug from the mains socket before  
making any adjustments or maintenance, including  
changing the wheel.  
Wear goggles  
Always wear eye protection and check that the eye  
shields on the grinder are properly adjusted.  
Always turn the grinder off when it is not in use and  
never leave it unattended without first switching off  
and removing the power plug. Never leave the grinder  
until the grinding wheels have come to a complete stop.  
Make sure that any replacement wheel is rated at  
3000RPM or higher.  
Do not let anyone under 18 years operate this tool.  
Wear ear protection  
Wear a breathing mask  
Unpacking  
Due to modern mass production techniques, it is unlikely  
that your GMC Power Tool is faulty or that a part is  
missing. If you find anything wrong, do not operate the  
tool until the parts have been replaced or the fault has  
been rectified. Failure to do so could result in serious  
personal injury.  
Rags, cloths, cord, string and the like should never be  
left around the work area.  
Connecting to the power supply  
The GMC Bench Grinders covered in this manual are  
designed to operate from a standard household supply of  
230-240V AC. Prior to plugging in the tool, check the  
rating label on the rear of the grinder and ensure that it  
states the tool’s operating voltage is 240V.  
All the grinders are of Class 1 Category (earthed) and are  
fitted with a 3-core cable and plug. Should the cable or  
plug be damaged, the product should be serviced by an  
authourised Service Centre to avoid a hazard.  
If you are interrupted when operating the tool,  
complete the process and switch off before looking up.  
Periodically check that all nuts, bolts and other fixings  
are properly tightened.  
Do not use a wheel that has received a blow, especially  
to the side of the wheel.  
Replace a cracked or suspect wheel.  
Always allow a new wheel to run for a few minutes at  
full speed before using it. Stand to one side at start up.  
Check that the wheel rotates freely each time before  
start up.  
Do not use the grinder unless all the guards are properly  
fitted and secure.  
Check that the tool rests are properly adjusted before  
commencing use.  
Do not overload the grinder. Allow the grinder to run at  
full speed, or close to full speed during use.  
Never apply excessive pressure to the wheel. It might  
shatter causing personal injury.  
Make sure that the wheel is not in contact with the  
work when you start the grinder.  
6
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1. Eye shield  
2. Grinding wheel  
3. Outer guard  
4. Rubber coated  
mounting position  
5. Base  
7. Adjustable tool rest  
8. Wheel guard  
9. Eye shield bracket  
10. Water bath  
11. Sharpening wheel  
12. Guard exhaust  
(not shown)  
Know your product  
Before using the bench grinder, familiarise yourself with  
all the operating features and safety requirements.  
The GMC Bench Grinders are designed for light to  
moderate duty applications in a home environment. They  
are not intended for use by trade persons. They are ideal  
for sharpening tools such as drill bits and chisels. The  
larger tools can be applied to heavier grinding  
applications on steel sections. These grinders are not a  
continuously rated tool and should not be operated for  
more than 10 minutes continuously at a time under load.  
If the tool is used for this period of time under load the  
grinder should then be turned off for a minimum of  
30 minutes.  
6. On/Off switch  
9
1
All the bench grinders can be fitted with a wire wheel  
provided that the wheel is rated for use at 3000RPM  
or higher.  
Guard exhaust  
3
2
7
All grinders are fitted with a rear guard  
exhaust. This exhaust is provided to assist  
in the prevention of grinding dust build up  
within the guard assembly. Grinding sparks  
and dust will project from these exhausts  
from the rear. Ensure the following:  
8
6
4
5
Combustable items are not  
directly behind the grinder.  
During use ensure other  
persons are not directly  
behind the grinder.  
Never attempt to connect  
any form of dust extraction  
machine to the grinder.  
11  
9
1
2
7
10  
8
6
4
5
7
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Caution. During use it is important not to overload the  
grinder. The grinder should run at close to full speed. If  
you are applying too much pressure the grinder will start  
to slow down. Under these conditions, remove the part  
being ground and allow the grinder to return to full  
speed. Re-apply the part to the grinder, but with a little  
less force.  
All of the grinding wheels are supplied with grinding  
wheels designed for metal use only. The grinding of  
Copper, Brass, Aluminium, Wood or other similar materials  
will “clog” the grinding wheel.  
through both the bracket  
(9) and eye shield (1).  
Tighten the screw to the  
point where the eye shield  
will move with firm  
resistance.  
5. Slide the eye bracket  
inward or outwards so the  
edge of the bracket is less  
than 6mm from the surface  
of the wheel as shown, but not touching the wheel.  
Warning. Never attempt to grind Magnesium.  
6. Rotate the wheel by hand one full revolution to ensure  
the wheel can rotate without contacting the bracket.  
Firmly tighten the screw retaining the bracket.  
Important. Ensure that the washers as shown in the  
photograph are correctly positioned.  
Fitting and adjusting the eye shields  
and brackets.  
Important. Prior to fitting the eye shield brackets, ensure  
the grinder is turned off and the power plug is removed  
from the socket.  
Fitting the tool rests.  
The tool rests (7) are required for each high speed  
grinding wheel to assist in the grinding operation. (They  
are not required on the sharpening wheel on the  
NTS2000A).  
Caution. Never use a Bench Grinder on which the tool rest  
has not been fitted or where the tool rest has not been  
correctly adjusted.  
Note. Always check to ensure the eye shields (1) are  
correctly fitted and the eye shield brackets (9) are  
correctly adjusted each time the grinder is used. Eye  
shields and brackets must be fitted over each grinding  
wheel on all the bench grinders in the range, except the  
sharpening wheel (11) on Model NTS2000A.  
1. Remove the top screw of  
the wheel guard (8).  
The tool rests supplied are left or right handed.  
2. Fit the eye shield bracket (9).  
Important. Prior to fitting the tool rests, ensure the  
grinder is turned off and the power plug is removed from  
the socket.  
1. Remove the lower screw on  
the wheel guard (8).  
2. Hold the tool rest (7) in  
the correct position against  
the outer surface of the  
inner wheel guard. Fit the  
screw through the tool rest  
and then both sides of the  
guard ensuring the square  
3. Fit a flat steel washer on to  
the wheel guard screw and  
then pass the screw through  
the eye shield bracket,  
guard and then the eye  
shield bracket again. Fit  
another flat washer,  
followed by the spring washer and then the nut.  
Tighten the nut so the bracket can slide.  
4. Fit the eye shield (1) to the top of the bracket. Secure  
the eye shield by passing the 45mm x 5mm screw  
8
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section under the screw  
head fits into the slot of  
the tool rest. Fit the star  
washer and then the large  
flat washer.  
3. Fit the plastic coated  
thumb nut to the screw  
and tighten the nut  
Note. The four rubber suction caps should remain in place  
if mounting screws are used.  
Using the On/  
Off switch  
1. To turn the grinder on,  
press the top of the rocker  
switch (6) marked “I”  
sufficiently to support the  
tool rest but still allowing  
the tool rest to slide inward and outwards.  
4. Slide the tool rest to within a max of 1.5mm from the  
wheel. Rotate the wheel one full revolution by hand to  
ensure the wheel does not contact the tool rest.  
2. To turn the grinder  
off, press the bottom of  
the rocker switch (6)  
marked “O.  
Operation  
Important. Prior to using the grinder, check that the eye  
shields and tool rests are fitted and correctly adjusted and  
that you are wearing safety gear including eye, hearing  
and breathing protection.  
1. Turn the wheel by hand to make sure it does not touch  
the guard and runs freely.  
5. Tighten the thumb nut firmly to retain the assembly.  
Repeat the assembly operation for the second  
grinding wheel.  
Important. Ensure that the washers as shown in the  
photograph are correctly positioned.  
2. Stand to one side, turn the switch (6) on and allow the  
motor to reach full speed.  
3. Support the work piece on the tool rest (7) and  
gradually feed the work piece onto the wheel. Use pliers  
to hold small work pieces.  
Bench mounting the grinder  
The GMC Bench Grinders are supplied with 4 rubber suction  
caps which assist in reducing the transmission of vibration.  
It is strongly recommended that the grinder be firmly  
mounted to a bench or stand for safe operation.  
The base of the grinder has a 7mm hole in each corner.  
These holes accept screws or bolts up to 6mm diameter.  
Mounting screws are not supplied with the unit.  
Where the grinder is to be mounted on to a steel work  
bench, it is advisable to place a piece of timber between  
the bench and grinder then screw or bolt through the  
grinder and timber into the bench. This further assists to  
reduce vibration.  
Important. When directly mounting the grinder ensure:  
The surface under the grinder is flat and clean.  
The 4 mount screws are applied evenly and not  
over tightened.  
Note. Traverse the work piece across the full width of the  
wheel to prolong its flat surface.  
4. If the grinding operation causes the motor speed to  
noticeably decrease, pull back the work piece, allow  
the motor to regain full speed and restart the  
grinding operation, but apply less force.  
Warnings. Only use the front face of the grinding wheel,  
not the sides. Note that the work piece can get very warm.  
It may be necessary to cool a work piece by dipping it in a  
coolant or in water. Do not apply coolant or water to the  
grinding wheel.  
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6. Replace the retaining nut.  
(See the Note above  
regarding the direction of  
rotation of the nut).  
7. Hold the wheel whilst you  
tighten the nut. Do not  
over tighten.  
Changing a grinding wheel  
(high speed wheel)  
Important. Prior to changing  
a wheel, ensure the grinder is  
turned off and the power plug  
is removed from the socket.  
Make sure that the  
replacement wheel is rated at  
3000RPM or higher.  
8. Replace the guard and eye  
shield assembly.  
1. Remove the retaining screw  
and take off the tool rest (7).  
9. Re-adjust the tool rest and  
eye shield.  
2. Remove the retaining screw  
and take off the eye shield  
bracket (9) and eye  
shield (1).  
10. Rotate the wheel by hand  
to check for free  
movement and proper  
adjustments.  
3. Take off the third retaining  
screw and remove the outer  
guard (3).  
4. Remove the retaining nut  
(see note below for correct  
direction of rotation), outer  
flange and the wheel.  
Note. The wheel on the left-  
hand side of the grinder has a  
left-hand thread and is  
11. Plug in the grinder, put  
on eye protection, stand  
to one side and run the  
grinder at full speed for several minutes.  
Changing the sharpening wheel (low speed  
wheel for Model NTS2000A)  
The NTS2000A is a combination Bench Grinder / Sharpener,  
fitted with a wet bath on the sharpening wheel.  
The sharpening wheel rotates at a much slower rate at  
130RPM, and together with the water bath assists to keep  
the part being sharpened cool and thus not damaging the  
cutting edge.  
The water also assists in keeping the wheel clean.  
Water should be drained at the completion of the  
unscrewed in a clockwise  
direction. The wheel on the  
right-hand side of the grinder  
has a right-hand thread and is  
unscrewed in an  
anti-clockwise direction.  
sharpening task via the small drain hole on the bottom of  
the water bath. Ensure the rubber plug is firmly replaced.  
5. Fit the replacement wheel  
on the shaft ensuring that  
there is a blotter between  
the wheel and clamp  
washers on each side of the  
wheel, and ensure the  
When filling the bath with water ensure the water is clean  
and fill the bath sufficiently to allow the wheel to be  
approx 12mm into the water. As you add the water to the  
bath, the sides of the wheel will become wet, thus  
indicating the depth of the wheel in the water. Do not  
overfill the bath.  
wheel is a slide fit (not  
loose) on the spindle.  
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1. Drain all the water from the bath (10).  
2. Remove the two securing screws at the top of the bath.  
10. Fit the outer flange against  
the outer blotter of the  
wheel, followed by the steel  
washer and then the  
retaining nut.  
11. Tighten the retaining nut  
firmly by rotating the  
spanner in a clockwise  
direction.  
12. Replace the water bath in the reverse direction as the  
removal procedure given above.  
How to true and dress the wheels  
3. Loosen, but do not remove  
the lower retaining screw.  
4. Push the top clips of the  
bath clear of housing and  
then lower the bath clear of  
the housing.  
Dressing a wheel cleans and levels the front surface to  
increase efficiency of operation and prevent vibration.  
1. Dressing a wheel involves the use of a wheel dresser  
which is not supplied with the grinder. Follow the  
manufacturers instructions of the wheel dresser.  
2. Adjust the tool rest to allow the front part of the wheel  
dresser to fit between the tool rest and wheel.  
3. Start the motor and move the dresser across the front  
of the wheel a sufficient number of times until the  
surface is level. It is not necessary to apply excessive  
force in an attempt to dress the wheel in one pass of  
the wheel dresser.  
5. Using an 18mm spanner,  
remove the wheel retaining  
nut by turning the nut in an  
anti-clockwise direction.  
6. Remove the washer and the  
outer flange, followed by  
the wheel.  
4. Adjust the tool rest so that it is no more than 1-1.5mm  
from the wheel.  
5. Adjust the eye shield bracket to ensure the gap between  
the bracket and wheels is less than 6mm.  
7. Ensure the new wheel  
conforms to the replacement  
wheel specifications in this  
manual.  
8. Ensure the clamping surfaces  
are clean and fitted with  
blotters.  
9. Fit the wheel on to the  
spindle and directly against  
the inner flange.  
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Grinder adjustments  
During the life of the grinder some adjustments are  
required to maintain a safe working environment. Please  
ensure the following:  
Cleaning  
1. Keep the outside of the grinder clean by brushing grinding  
dust and dirt away from all areas where the dust tends to  
build up.  
Always adjust the eye shields to the most  
comfortable and most effective angle to suit the task  
being performed.  
As the wheels wear, the top eye shield bracket must be  
adjusted to ensure the gap between the bracket and the  
wheel does not exceed 6mm.  
2. Wipe the guards and grinder with a soft damp cloth. A  
mild detergent can also be used.  
3. Wipe the eye shields with a soft damp cloth, making  
sure not to scratch the surface. A mild detergent can also  
be used.  
Caution. Never use caustic agents, petrol based cleaners,  
As the wheels wear the tool rests must also be adjusted alcohol or any other cleaning agents. Do not wet down  
so there in never a gap of greater than 1.5mm between the grinder.  
the wheel and the edge of the tool rest.  
General inspection  
Maintenance  
Prior to any maintenance ensure the power has been  
turned off and the plug is removed so that the grinder is  
fully disconnected from the 240V supply.  
1. Regularly check that all the fixing screws are tight. They  
may vibrate loose over time.  
Repairs  
1. Only an authorised service centre should replace the  
cordset or carry out other repairs. If the cordset is  
damaged or worn, have it repaired or replaced by an  
authorised service centre.  
Lubrication  
1. All models use pre-lubricated sealed ball bearings for  
the motor and do not require lubrication.  
2. If the wheels do not rotate freely, the bearings should  
be replaced by an authorised service centre.  
3. On the wet and dry grinder/sharpener, the lubrication of  
the worm drive should be checked after each 50 hours  
of operation by an authorised service centre.  
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Carefully read the entire Instruction Manual  
before using this product.  
With continuing product development changes may  
have occurred which render the product received  
slightly different to that shown in this instruction  
manual. The manufacturer reserves the right to  
Before returning this product for a  
Warranty Claim or any other reason  
Please Call 1300 880 001 (Australia)  
or 0800 445 721 (New Zealand)  
change specifications without notice. Note:  
Specifications may differ from country to country.  
When you make your call, please have  
the following information at hand:  
GMC Product Type GMC Product Code  
A GMC Service Engineer will take your call and, in  
most cases, will be able to solve your problem over  
the phone.  
The GMC 777 Helpline operates from 7am to  
7pm, 7 days a week (EST). This allows you  
to contact GMC directly with any queries and  
technical questions you have regarding  
our products.  
You are welcome to use this phone-in service to  
make suggestions or give comments about any  
GMC product.  
45–55 South Centre Road  
Melbourne Airport  
Victoria, Australia 3045  
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