655
HOME GYM
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IMPORTANT SAFETY INSTRUCTIONS
Read all instructions before using this machine.
CAUTION: Exercise of a strenuous nature, as is customarily done on this equipment,
should not be undertaken without first consulting a physician. No specific health
claims are made or implied as they relate to the equipment. Measurements
made by the equipment are believed to be accurate, but only the measure-
ments of your physician should be relied upon
1.
Know your heart rate and / or pulse, and your physician recommended target heart rate training
zone.
2.
3.
Proper medical clearance is recommended for anyone beginning and exercise program especially
if you are over 35 years of age or suffer from heart respiratory problems.
Warm up before any exercise programs with 8 minutes of aerobic activity, followed by stretching
from head to toe.
4.
5.
6.
7.
8.
Wear comfortable clothes that allow freedom of movement and that are not tight or restricting.
Wear comfortable shoes made of good support with nonslip soles.
Breathe naturally, never holding your breath during an exercise.
Perform exercises consistently with proper technique and pass through a full range of motion.
Always use a spotter for safety.
9.
Avoid over training. You should be able to carry on a conversation while exercising.
After an exercise session, cool down with slow stretching, cycling or walking.
This machine should not be used by or near children.
Invalids, or disabled persons must have medical approval before using this machine and should be
under close supervision when using any exercise equipment.
10.
11.
12.
13.
Use this machine only for its intended use as described in this manual. Do not use attachments not
recommended by the manufacturer.
14.
15.
16.
17.
18.
Do not put hands, feet, or any foreign objects on or near this machine when in use by others.
Always use this machine on a level surface.
Never operate the machine if the machine is not functioning properly.
Start exercise slowly and gradually increase the amount of resistance.
If the user experiences dizziness, nausea, chest pain, or any other abnormal symptoms, stop exercis-
ing at once and consult a physician immediately.
KEEP THESE INSTRUCTIONS
3
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Comments or Questions?
Dear Customer,
Congratulations on your purchase of the Brutus® 655 Home Gym.
We’re sure that you will be completely satisfied with the product we invite your comments so that we can
hear about your success.
Please write or call our Customer Service Specialists at the address or phone number listed below, or
contact us on our web site, with any comments or questions you may have.
Brutus® 655 Home Gym
Customer Service Department
1400 Raff Road SW, Canton, OH 44750-0001
1-800-321-9236, Monday through Friday - 9:00am to 4:30pm, Eastern Time
Ordering Missing or Defective Parts
When ordering parts, always provide the following information:
1. NAME, MAILING ADDRESS AND TELEPHONE NUMBER
2. DATE OF PURCHASE
3. WHERE PRODUCT IS PURCHASED (NAME OF RETAIL STORE, CITY)
4. MODEL NUMBER (EHG00655)
5. PART ORDER NUMBER AND DESCRIPTION
All details depicted in this Owner’s Manual, and of the product itself, are subject to change without notice.
BOX 3 of 6
BOX 1 of 6
BOX 2 of 6
Weight - 100 lbs.
Length - 11”
Weight - 179 lbs.
Length - 52”
Weight - 205 lbs.
Length - 81”
Width - 5-1/2”
Height - 12-1/2”
Width - 28”
Height - 7-1/2”
Width - 21”
Height - 8-1/2”
BOX 6 of 6
BOX 4 of 6
BOX 5 of 6
Weight - 50 lbs.
Length - 11”
Width - 5-1/2”
Height - 6”
Weight - 100 lbs.
Length - 11”
Width - 5-1/2”
Height - 12-1/2”
Weight - 100 lbs.
Length - 11”
Width - 5-1/2”
Height - 11-1/4”
ASSEMBLED DIMENSIONS OF UNIT
L 73” x W 100” x H 85”
4
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Hardware Illustrations
Page 1
(49)M8X15 HEX BOLT
(50)3/8"x3/4" HEX BOLT
(47)M10x25mm SCREW
(46)13mm BUSHING
(67)3/8" LOCKNUT
(48)M8X25 HEX BOLT
(52)M8X63 HEX BOLT
(70)3/4" BUSHING
(69)M8mmLOCKNUT
(53)3/8"x2-5/8" HEX BOLT
(60)5/8"x5-3/4" SHAFT BAR
(61)5/8"x7-3/4" SHAFT BAR
mm
5
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Hardware Illustrations
Page 2
(56)3/8"x3-1/2" HEX BOLT
(66)5/8" LOCKNUT
(57)3/8"x4-1/2" HEX BOLT
(65)5/8" WASHER
(58)3/8"x5-1/8" HEX BOLT
(59)3/8"x6-1/8" HEX BOLT
mm
6
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Parts Identification
Page 1
(7)CENTER BASE
TUBE (A)
(2)RIGHT OBLIQUE
FRAME
(1)RIGHT BASE
BEAM
(6)LEFT BASE
BEAM
(8)CENTER BASE
TUBE (B)
(10)TOP CROSS
FRAME
(3)RIGHT
VERTICAL
FRAME
(4)LEFT
OBLIQUE
FRAME
(5)LEFT VERTICAL
FRAME
(9)GUIDE ROD
(36)SHROUD
(16)CONNECTOR
TUBE
(15)LEFT SEAT
CUSHION FRAME
(14) LEG EXTENSION
FRAME
(13)RIGHT SEAT
CUSHION
(11)RIGHT TOP
CROSS FRAME
(12)LEFT TOP
CROSS FRAME
FRAME
(21) ADJUST
TUBE
(19)RIGHT PRESS
ARM
(18)SEAT
CUSHION
(20)RIGHT BENCH
PRESS
(17)FOAM ROD
(22)FOOT
PLATE
FRAME
7
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Parts Identification
Page 2
(29)LEFT
ADJUSTABLE
PLATE
(28)RIGHT
BUTTERFLY ARM
(23)LEG
PRESS
SUPPORT
(25)BUTTERFLY
EXTENSION
(26)HANDLE
(24)SAFETY
CLASP
(33)LEFT BENCH
PRESS FRAME
(31)RIGHT
BACKREST
CUSHION
(27)RIGHT
ADJUSTABLE
PLATE
(32)PIVOT PULLEY
BRACKET
(30)LEFT
BUTTERFLY ARM
(35)STOP ROD
(42)WEIGHT
SELECTION
ROD(A)
(43)WEIGHT
SELECTION
ROD(B)
(34)LEFT PRESS
ARM
(37)LAT BAR
(44)WAIST BAND
(39)DOUBLE
PULLEY
BRACKET(A)
(38)CURL BAR
(40)DOUBLE
PULLEY
BRACKET(B)
(41)LEFT
BACKREST
CUSHION
8
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Parts Identification
Page 3
(73)1"x2"
END PLUG
(74)1" ROUND
END PLUG
(75)2" ROUND
END PLUG
(71)2" SQUARE
END PLUG
(72)2"
SQUARE
END CAP
(76) PULLEY
(78)7/16"ALLEN
CAP SCREW
(77)TOP PLATE
(79)WEIGHT
(81)2"SQUARE
RUBBER
(80)PRESS BAR PIN
BUMPER
(85)SHORT FOAM
GRIPS
(84) LONG FOAM
GRIPS
(86)HAND GRIPS
(83)FOAM ROLL
(82)RUBBER
DONUT
(88) BUSHING
PLASTIC(B)
(89) POP PIN
(90)CHAIN
HOOK
(91)CHAIN
(87) BUSHING
PLASTIC(A)
(92)BUTTERFLY
CABLE
(55)PRESS CABLE
(93)UPPER CABLE
(68)SQUAT CABLE
(94) LEG CABLE
9
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Parts List
Item Q’ty Part Name
Item Q’ty Part Name
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
12
3
3
Right Base Beam
Right Oblique Frame
Right Vertical Frame
Left Oblique Frame
Left Vertical Frame
Left Base Beam
Center Base Tube “A”
Center Base Tube “B”
Guide Rod
Top Cross Frame
Right Top Cross Frame
Left Top Cross Frame
Right Seat Cushion Frame
Leg Extension Frame
Left Seat Cushion Frame
Connector Tube
Foam Rod
Seat Cushion
Right Press Arm
Right Bench Press Frame
Adjust Tube
Foot Plate
Leg Press Support
Safety Clasp
Butterfly Extension
Handle
Right Adjustable Plate
Right Butterfly Arm
Left Adjustable Plate
Left Butterfly Arm
Right Backrest Cushion
Pivot Pulley Bracket
Left Bench Press Frame
Left Press Arm
Stop Rod
Shroud
Lat Bar
Curl Bar
Double Pulley Bracket “A”
Double Pulley Bracket “B”
Left Backrest Cushion
Weight Selection Rod “A”
Weight Selection Rod “B”
Waist Band
Ankle Strap
13mm Bushing
M10 x 25mm Screw
M8 x 25mm Hex Bolt
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
8
M8 x 15mm Hex Bolt
3/8” x 3/4” Hex Bolt
3/8” x 2” Hex Bolt
M8 x 63mm Hex Bolt
3/8” x 2-5/8” Hex Bolt
3/8” x 3” Hex Bolt
Press Cable
3/8” x 3-1/2” Hex Bolt
3/8” x 4-1/2” Hex Bolt
3/8” x 5-1/8” Hex Bolt
3/8” x 6-1/8” Hex Bolt
5/8” x 5-3/4” Shaft Bar
5/8” x 7-3/4” Shaft Bar
3/8” Washer
2
3
4
5
6
7
8
9
18
15
4
7
25
1
3
5
1
1
1
1
150
2
22
6
6
66
1
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
3/8” Big Washer
M8 Washer
5/8” Washer
5/8” Locknut
3/8” Locknut
Squat Cable
M8 Locknut
5
16
18
4
8
10
2
32
2
2
33
2
3
4
4
2
2
6
4
2
2
3/4” Copper Bushing
2” Square End Plug
2” Square End Cap
1” x 2” End Plug
1” Round End Plug
2” Round End Plug
Pulley
Top Plate
7/16” Allen Cap Screw
Weight
Press Bar Pin
2” Square Rubber Bumper
Rubber Donut
Foam Roll
Long Foam Grip
Short Foam Grip
Hand Grip
Plastic Bushing “A”
Plastic Bushing “B”
Pop Pin
Chain Hook
Chain
Butterfly Cable
Upper Cable
Leg Cable
8
3
1
1
1
10
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NOTES
11
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IMPORTANT
PLEASE READ ALL INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING
FIGURE 1
Step 1.
Step 2.
Push 2” SQUARE END PLUGS (71) into ends of RIGHT BASE BEAM (1), LEFT BASE BEAM
(6), and LEFT OBLIQUE FRAME (4).
Attach CENTER BASE TUBE “A” (7) to RIGHT BASE BEAM (1) and LEFT BASE BEAM (6) with
3/8” x 2-5/8” HEX BOLTS (53), 3/8” WASHERS (62) and 3/8” LOCKNUTS (67).
NOTE: Do not tighten LOCKNUTS until CENTER BASE TUBE “B” has been attached.
Step 3.
Step 4.
Slide RIGHT VERTICAL FRAME (3) onto RIGHT BASE BEAM (1) and attach with CENTER BASE
TUBE “B” (8) using 3/8” x 3” HEX BOLTS (54), 3/8” WASHERS (62) and 3/8” LOCKNUTS (67).
Slide LEFT VERTICAL FRAME (5) onto LEFT BASE BEAM (6) and attach with CENTER BASE
TUBE “B” (8) using 3/8” x 3” HEX BOLTS (54), 3/8” WASHERS (62) and 3/8” LOCKNUTS (67).
Step 5.
Step 6.
Tighten 3/8” LOCKNUTS (67) attached in Step 2.
Attach RIGHT OBLIQUE FRAME (2) to RIGHT BASE BEAM (1) with 3/8” x 2-5/8” HEX BOLTS
(53), 3/8” WASHERS (62) and 3/8” LOCKNUTS (67).
Step 7.
Attach LEFT OBLIQUE FRAME (4) to LEFT BASE BEAM (6) with 3/8” x 2-5/8” HEX BOLTS (53),
3/8” WASHERS (62) and 3/8” LOCKNUTS (67).
12
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3
RIGHT
VERTICAL
FRAME
2
RIGHT
OBLIQUE
FRAME
5
LEFT
VERTICAL
FRAME
4
LEFT
OBLIQUE
FRAME
54
71
3/8” x 3”
HEX BOLT
2” SQUARE
END PLUG
7
CENTER
BASE TUBE
(A)
53
62
3/8”
WASHER
3/8” x 2-5/8”
HEX BOLT
67
3/8”
LOCKNUT
71
2” SQUARE
END PLUG
67
3/8”
LOCKNUT
8
CENTER
BASE TUBE
(B)
1
71
RIGHT
BASE
BEAM
2” SQUARE
END PLUG
53
71
62
3/8”
WASHER
3/8” x 2-5/8”
HEX BOLT
2” SQUARE
END PLUG
6
LEFT
BASE
BEAM
FIGURE 1
13
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FIGURE 2
Step 8.
Slide RUBBER DONUTS (82) onto one end of each GUIDE ROD (9) and insert into CENTER
BASE TUBE “B” (8).
Step 9.
Step 10.
Slide a total of 14 WEIGHTS (79), ONE AT A TIME, down GUIDE RODS (9) on the RIGHT BASE
BEAM (1) side, with SLOT on bottom and facing forward as shown.
9
Slide the other 19 WEIGHTS (79),
ONE AT A TIME, down GUIDE
GUIDE
ROD
RODS (9) on the LEFT BASE BEAM
(6) side, with SLOT on bottom and
facing forward as shown.
Step 11.
Step 12.
Insert WEIGHT SELECTOR ROD “A”
(42) through center of 14 high
WEIGHT (79) stack.
42
WEIGHT
SELECTOR
55
PRESS
CABLE
Insert WEIGHT SELECTOR ROD “B”
(43) through center of 19 high
WEIGHT (79) stack.
WARNING: Someone will need to
hold this stack until Step 21 is com-
pleted.
ROD
“A”
55
PRESS
CABLE
77
TOP
PLATE
Step 13.
Step 14.
Slide TOP PLATES (77) onto both
WEIGHT (79) stacks.
79
WEIGHT
(14 total)
78
7/16”
ALLEN
CAP
SCREW
Fasten TOP PLATES (77) through
top hole of WEIGHT SELECTOR
RODS (42 & 43) with 7/16” ALLEN
CAP SCREW (78).
43
WEIGHT
SELECTOR
ROD
“B”
Step 15.
Step 16.
Thread PRESS CABLES (55) into
WEIGHT SELECTOR RODS (42 &
43).
79
WEIGHT
(19 total)
Insert PRESS BAR PIN (80) into de-
sired SLOT in WEIGHTS (79) and
through WEIGHT SELECTOR
SLOT
RODS (42 & 43).
1
RIGHT
BASE
BEAM
82
RUBBER
DONUT
82
RUBBER
DONUT
80
PRESS
BAR PIN
80
PRESS
BAR PIN
8
CENTER
BASE TUBE
(B)
FIGURE 2
6
LEFT BASE
BEAM
14
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FIGURE 3
Step 17. Push 2” SQUARE END PLUG (71) into end of TOP CROSS FRAMES (11 RIGHT and 12 LEFT).
Step 18. Attach RIGHT TOP CROSS FRAME (11) to RIGHT OBLIQUE FRAME (2) with 3/8” x 2-5/8” HEX
BOLTS (53), 3/8” WASHERS (62) and 3/8” LOCKNUTS (67).
Step 19. Attach LEFT TOP CROSS FRAME (12) to LEFT OBLIQUE FRAME (4) with 3/8” x 2-5/8” HEX
BOLTS (53), 3/8” WASHERS (62) and 3/8” LOCKNUTS (67).
11
RIGHT TOP
CROSS
FRAME
53
62
3/8”
WASHER
3/8” x 2-5/8”
HEX BOLT
62
3/8”
WASHER
12
LEFT TOP
CROSS
FRAME
71
2” SQUARE
END PLUG
62
3/8”
WASHER
67
3/8”
LOCKNUT
62
3/8”
WASHER
2
RIGHT
OBLIQUE
FRAME
71
2” SQUARE
END PLUG
53
3/8” x 2-5/8”
HEX BOLT
4
LEFT
OBLIQUE
FRAME
FIGURE 3
15
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FIGURE 4
Step 20. Push 2” SQUARE END PLUGS (71) into each end of TOP CROSS FRAME (10).
Step 21. Place TOP CROSS FRAME (10) into top of VERTICAL FRAMES (3 RIGHT & 5 LEFT) and over
GUIDE RODS (9) with SHROUD BRACKETS facing front as shown.
Step 22. Attach RIGHT TOP CROSS FRAME (11), LEFT TOP CROSS FRAME (4) and TOP CROSS
FRAME (10) to RIGHT VERTICAL FRAME (3) and LEFT VERTICAL FRAME with 3/8” x 3” HEX
BOLTS (54), 3/8” WASHERS (62) and 3/8” LOCKNUTS (67).
71
2” SQUARE
END PLUG
54
3/8” x 3”
HEX BOLT
10
62
TOP
3/8”
CROSS
FRAME
11
WASHER
RIGHT TOP
CROSS
FRAME
71
2” SQUARE
END PLUG
54
3/8” x 3”
HEX BOLT
67
3/8”
SHROUD
BRACKET
LOCKNUT
9
GUIDE
ROD
62
3
3/8”
WASHER
RIGHT
VERTICAL
FRAME
67
3/8”
LOCKNUT
5
LEFT
VERTICAL
FRAME
12
LEFT TOP
CROSS
FRAME
FIGURE 4
16
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FIGURE 5
Step 23. Attach 2” SQUARE RUBBER BUMPERS (81) to RIGHT SEAT CUSHION FRAME (13) with M10
x 25mm SCREW (47).
Step 24. Attach RIGHT SEAT CUSHION FRAME (13) to RIGHT OBLIQUE FRAME (2) with 3/8” x 2-5/8”
HEX BOLTS (53) 3/8” WASHERS (62) and 3/8” LOCKNUTS (67).
Step 25. Attach SEAT CUSHION (18) to RIGHT SEAT CUSHION FRAME (13) with M8 x 15mm HEX
BOLTS (49) and M8 WASHERS (64).
18
SEAT
CUSHION
2
RIGHT
OBLIQUE
FRAME
62
3/8”
WASHER
53
3/8” x 2-5/8”
HEX BOLT
13
RIGHT
SEAT
81
2”
62
3/8”
SQUARE
RUBBER
BUMPER
WASHER
CUSHION
FRAME
81
2”
SQUARE
RUBBER
BUMPER
64
M8
WASHER
47
64
M8
WASHER
M10 x 25mm
SCREW
67
3/8”
LOCKNUT
49
M8 x 15mm
HEX BOLT
FIGURE 5
17
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FIGURE 6
Step 26.
Push 2” SQUARE END PLUGS (71) into each end of LEG EXTENSION FRAME (14).
Step 27. Attach LEG EXTENSION FRAME (14) to RIGHT SEAT CUSHION FRAME (13) with 3/8” x 2-5/8”
HEX BOLT (53), 3/8” WASHER (62) and 3/8” LOCKNUT (67).
Step 28. Place a PULLEY (76) into SLOT in LEG EXTENSION FRAME (14) and fasten with 3/8” x 2” HEX
BOLTS (51), 3/8” WASHERS (62), 13mm BUSHINGS (46) and 3/8” LOCKNUTS (67).
Step 29. Push 1” ROUND END PLUGS (74) into ends of FOAM RODS (17).
NOTE: Liquid soap applied to FOAM RODS (17) will help FOAM ROLLS (83) slide on easier.
Slide one FOAM ROLL onto one end of FOAM ROD, insert one FOAM ROD through RIGHT
SEAT CUSHION FRAME (13) and the other through the LEG EXTENSION FRAME (14) and
slide other FOAM ROLL onto other end.
Step 30.
62
3/8”
WASHER
53
62
3/8”
WASHER
3/8” x 2-5/8”
HEX BOLT
83
FOAM
ROLL
71
2”
67
SQUARE
3/8”
END PLUG
LOCKNUT
14
LEG
EXTENSION
FRAME
83
FOAM
ROLL
17
FOAM
ROD
13
RIGHT
SEAT
74
1”
ROUND
74
1”
ROUND
END PLUG
CUSHION
FRAME
END PLUG
17
FOAM
ROD
83
51
FOAM
ROLL
3/8” x 2”
HEX BOLT
83
FOAM
ROLL
74
1”
76
PULLEY
ROUND
END PLUG
SLOT
62
3/8”
WASHER
67
3/8”
LOCKNUT
71
2”
46
FIGURE 6
13mm
BUSHING
SQUARE
END PLUG
18
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FIGURE 7
Step 31. Attach 2” SQUARE RUBBER BUMPER (81) to LEFT SEAT CUSHION FRAME (15) with M10 x
25mm SCREW (47).
Step 32. Attach LEFT SEAT CUSHION FRAME (15) to LEFT OBLIQUE FRAME (4) with 3/8” x 2-5/8”
HEX BOLTS (53) 3/8” WASHERS (62) and 3/8” LOCKNUTS (67).
Step 33. Attach SEAT CUSHION (18) to LEFT SEAT CUSHION FRAME (15) with M8 x 15mm HEX BOLTS
(49) and M8 WASHERS (64).
Step 34. Push 1-3/8” x 2” END CAP (72) into ends of CONNECTOR TUBES (16).
Step 35. Attach CONNECTOR TUBES (16) to LEFT SEAT CUSHION FRAME (15)
and LEFT BASE BEAM (6) with 3/8” x 4-1/2” HEX BOLTS (57),
3/8” WASHERS (62) and 3/8” LOCKNUTS (67).
18
SEAT
4
CUSHION
LEFT
OBLIQUE
FRAME
62
3/8”
WASHER
53
3/8” x 2-5/8”
HEX BOLT
73
1” x 2”
62
3/8”
WASHER
END PLUG
15
LEFT
SEAT
CUSHION
FRAME
81
2”
SQUARE
RUBBER
BUMPER
64
M8
57
WASHER
3/8” x 4-1/2”
HEX BOLT
62
3/8”
67
3/8”
WASHER
LOCKNUT
47
49
73
1” x 2”
END PLUG
M10 x 25mm
SCREW
M8 x 15mm
HEX BOLT
16
CONNECTOR
TUBE
73
1” x 2”
END PLUG
62
3/8”
WASHER
16
67
3/8”
CONNECTOR
TUBE
LOCKNUT
6
LEFT BASE
BEAM
FIGURE 7
73
1” x 2”
END PLUG
19
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FIGURE 8
Step 36. Attach RIGHT BACKREST CUSHION (31) to RIGHT OBLIQUE FRAME (2) with 3/8” x 2-5/8”
HEX BOLTS (53) and 3/8” WASHERS (62).
Step 37. Push 3/4” BUSHINGS (70) into RIGHT BENCH PRESS FRAME (20).
Step 38. Attach PULLEY (76) to RIGHT BENCH PRESS FRAME (20) with 3/8” x 6-1/8” HEX BOLT (59), 3/
8” WASHERS (62) and 3/8” LOCKNUT (67).
Step 39. Attach RIGHT BENCH PRESS FRAME (20) to RIGHT BASE BEAM (1) with 5/8” x 7-3/4” SHAFT
BAR (61), 5/8” WASHERS (65) and 5/8” LOCKNUTS (66).
Step 40. Attach RIGHT PRESS ARM (19) to RIGHT BENCH PRESS FRAME (20) with 3/8” x 3” HEX
BOLTS (54), 3/8” WASHERS (62) and 3/8” LOCKNUTS (67).
Step 41. Push 1” ROUND END PLUGS (74) into ends of RIGHT PRESS ARM (19) and slide 2” SQUARE
END CAPS (72) over ends.
Step 42. NOTE: Liquid soap applied to RIGHT PRESS ARM (19) will help LONG FOAM GRIPS (84) slide
on easier.
Slide LONG FOAM GRIPS onto ends of RIGHT PRESS ARM (19) until flush with end.
20
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74
1”
ROUND
END PLUG
84
LONG
FOAM
GRIP
19
RIGHT
PRESS
ARM
62
3/8”
WASHER
72
2”
67
3/8”
LOCKNUT
2
RIGHT
OBLIQUE
FRAME
SQUARE
END CAP
62
3/8”
31
RIGHT
54
3/8” x 3”
WASHER
BACKREST
CUSHION
HEX BOLT
62
3/8”
WASHER
59
62
3/8”
WASHER
3/8” x 6-1/8”
66
5/8”
HEX BOLT
20
LOCKNUT
53
RIGHT BENCH
PRESS FRAME
3/8” x 2-5/8”
HEX BOLT
65
5/8”
WASHER
62
3/8”
61
5/8” x 7-3/4”
SHAFT BAR
WASHER
67
3/8”
LOCKNUT
62
3/8”
WASHER
70
3/4”
BUSHING
66
5/8”
LOCKNUT
76
PULLEY
65
5/8”
WASHER
FIGURE 8
1
RIGHT
BASE
BEAM
21
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FIGURE 9
Step 43.
Step 44.
Attach LEFT BACKREST CUSHION (41) to LEFT OBLIQUE FRAME (4) with 3/8” x 2-5/8” HEX
BOLTS (53) and 3/8” WASHERS (62).
Push PLASTIC BUSHINGS “B” (88) into LEFT BASE BEAM (6).
Step 45. Push 2” SQUARE END PLUG (71) and 1” x 2” END PLUGS (73) into LEG PRESS SUPPORT
(23).
Step 46. Attach LEG PRESS SUPPORT (23) to LEFT BASE BEAM (6) with 3/8” x 3-1/2” HEX BOLT (56),
3/8” WASHERS (62) and 3/8” LOCKNUT (67).
Step 47. Attach ADJUST TUBE (21) to FOOT PLATE (22) with 3/8” x 2-5/8” HEX BOLTS (53) and 3/8”
WASHERS (62).
Step 48. Attach ADJUST TUBE (21), at desired position, to LEG PRESS SUPPORT (23) with SAFETY
CLASP (24).
62
3/8”
WASHER
Step 49. Push 2” SQAURE END PLUG (71) into
end of ADJUST TUBE (21).
41
LEFT
24
BACKREST
CUSHION
SAFETY
CLASP
53
3/8” x 2-5/8”
HEX BOLT
53
21
ADJUST
TUBE
3/8” x 2-5/8”
HEX BOLT
71
2”
SQUARE
END PLUG
62
3/8”
23
WASHER
LEG PRESS
SUPPORT
62
3/8”
WASHER
67
3/8”
4
LOCKNUT
LEFT
22
FOOT
PLATE
OBLIQUE
FRAME
67
3/8”
LOCKNUT
73
1” x 2”
END PLUG
71
2”
62
3/8”
WASHER
SQUARE
END PLUG
6
LEFT
BASE
BEAM
88
56
PLASTIC
BUSHING
3/8” x 3-1/2”
HEX BOLT
FIGURE 9
“B”
22
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NOTES
23
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FIGURE 10
Step 50. Attach PIVOT PULLEY BRACKETS (32) to RIGHT OBLIQUE FRAME (2) with M8 x 63mm HEX
BOLTS (52), M8 WASHERS (64) and M8 LOCKNUTS (69).
Step 51. Attach PULLEYS (76) to PIVOT PULLEY BRACKETS (32) with 3/8” x 2” HEX BOLTS (51), 3/8”
WASHERS (62) and 3/8” LOCKNUTS (67).
NOTE: Do not overtighten. PULLEYS must rotate freely.
Step 52. Push 2” SQUARE END PLUGS (71) into ends of BUTTERFLY EXTENSION (25) and attach to
RIGHT OBLIQUE FRAME (2) with 3/8” x 3-1/2” HEX BOLTS (56), 3/8” WASHERS (62) and 3/8”
LOCKNUTS (67).
Step 53. Push 3/4” BUSHINGS (70) into BUTTERFLY EXTENSION (25) and ADJUSTABLE PLATES (27
RIGHT and 29 LEFT).
Step 54. Insert RIGHT BUTTERFLY ARM (28) through RIGHT ADJUSTABLE PLATE (27), BUTTERFLY
EXTENSION (25) and fasten with 5/8” WASHER (65) and 5/8” LOCKNUT (66).
NOTE: Do not overtighten. RIGHT BUTTERFLY ARM must pivot freely.
Step 55. Insert LEFT BUTTERFLY ARM (30) through LEFT ADJUSTABLE PLATE (29), BUTTERFLY EX-
TENSION (25) and fasten with 5/8” WASHER (65) and 5/8” LOCKNUT (66).
NOTE: Do not overtighten. LEFT BUTTERFLY ARM must pivot freely.
Step 56. NOTE: Liquid soap applied to HANDLES (26) will help HAND GRIPS (86) slide on easier.
Slide HAND GRIPS onto HANDLES.
Step 57. Push 1” ROUND END PLUG (74) into HANDLES (26).
Step 58. Push PLASTIC BUSHINGS “A” (87) into BUTTERFLY ARMS (28 RIGHT and 30 LEFT).
Step 59. Insert HANDLES (26) through PLASTIC BUSHINGS “A” (87) and fasten with M8 x 25mm HEX
BOLT (48) and 3/8” BIG WASHER (63) and 5/8” WASHER (65).
Step 60. Push 2” ROUND END PLUG (75) into end of BUTTERFLY ARMS (28 RIGHT and 30 LEFT).
Step 61. Use POP PIN (89) in BUTTERFLY ARMS (28 RIGHT and 30 LEFT) to select desired hole in
ADJUSTABLE PLATES (27 RIGHT and 29 LEFT).
24
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52
M8 x 63mm
HEX BOLT
32
PIVOT
PULLEY
BRACKET
64
M8
WASHER
56
62
3/8”
WASHER
3/8” x 3-1/2”
HEX BOLT
51
76
PULLEY
3/8” x 2”
HEX BOLT
64
M8
WASHER
66
5/8”
67
3/8”
LOCKNUT
LOCKNUT
69
M8
LOCKNUT
62
3/8”
32
65
PIVOT
PULLEY
BRACKET
5/8”
WASHER
WASHER
67
3/8”
LOCKNUT
2
76
PULLEY
71
2”
RIGHT
OBLIQUE
FRAME
SQUARE
END PLUG
62
3/8”
WASHER
48
M8 x 25mm
HEX BOLT
70
3/4”
BUSHING
67
3/8”
29
LEFT
ADJUSTABLE
PLATE
LOCKNUT
25
63
BUTTERFLY
EXTENSION
3/8” BIG
WASHER
27
30
65
RIGHT
ADJUSTABLE
PLATE
LEFT
BUTTERFLY
ARM
5/8”
WASHER
28
RIGHT
BUTTERFLY
ARM
75
2”
87
PLASTIC
BUSHING
“A”
26
HANDLE
ROUND
END PLUG
89
POP
PIN
74
1”
ROUND
END PLUG
86
HAND
GRIP
26
HANDLE
86
HAND
GRIP
FIGURE 10
25
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FIGURE 11
Step 62. Push 1” x 2” END PLUGS (73) into ends of LEFT BENCH PRESS FRAME (33).
Step 63. Push 3/4” BUSHINGS (70) into LEFT BENCH PRESS FRAME (33).
Step 64. Attach LEFT BENCH PRESS FRAME (33) to LEFT VERTICAL FRAME (5) with 5/8” x 6-3/4”
SHAFT BAR (60), 5/8” WASHERS (65) and 5/8” LOCKNUTS (66).
Step 65. Lift LEFT BENCH PRESS FRAME (33), insert STOP ROD (35) and lower LEFT BENCH PRESS
FRAME until it rest on STOP ROD.
NOTE: Make sure STOP ROD is locked around LEFT OBLIQUE FRAME (4).
Step 66. Attach two PULLEYS (76) to LEFT BENCH PRESS FRAME (33) with 3/8” x 5-1/8” HEX BOLT
(58), 3/8” WASHERS (62) and 3/8” LOCKNUT (67).
Step 67. Attach LEFT PRESS ARM (34) to LEFT BENCH PRESS FRAME (33) with 3/8” x 3” HEX BOLT
(54), 3/8” WASHERS (62) and 3/8” LOCKNUTS (67).
Step 68. Push 1” ROUND END PLUGS (74) into ends of LEFT PRESS ARM (34) and slide 2” SQUARE
END CAPS (72) over ends.
Step 69. NOTE: Liquid soap applied to LEFT PRESS ARM (34) will help SHORT FOAM GRIPS (85)
slide on easier.
5
Slide SHORT FOAM GRIPS onto ends of
LEFT PRESS ARM until flush with end.
LEFT
VERTICAL
FRAME
65
5/8”
WASHER
73
1” x 2”
END PLUG
66
5/8”
LOCKNUT
76
PULLEY
70
3/4”
BUSHING
FIGURE 11
67
3/8”
LOCKNUT
62
3/8”
WASHER
54
60
3/8” x 3”
HEX BOLT
5/8” x 6-3/4”
SHAFT BAR
74
1”
35
62
3/8”
34
ROUND
END PLUG
STOP ROD
LEFT
PRESS
ARM
65
5/8”
WASHER
WASHER
62
3/8”
WASHER
66
5/8”
LOCKNUT
67
3/8”
LOCKNUT
33
72
2”
85
58
LEFT BENCH
PRESS FRAME
SHORT
FOAM
GRIP
3/8” x 5-1/8”
HEX BOLT
SQUARE
END CAP
4
LEFT
OBLIQUE
FRAME
74
1”
85
SHORT
FOAM
GRIP
ROUND
END PLUG
26
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FIGURE 12
Step 70. Attach SHROUDS (36), with SLOT at bottom, to TOP CROSS FRAME (10) and CENTER BRACE
TUBE “B” (8) using 3/8” x 3/4” HEX BOLTS (50) and 3/8” WASHERS (62).
10
TOP
CROSS
FRAME
36
SHROUD
62
3/8”
WASHER
50
3/8” x 3/4”
HEX BOLT
FIGURE 12
SLOT
62
3/8”
WASHER
8
CENTER
BRACE
TUBE
“B”
50
3/8” x 3/4”
HEX BOLT
27
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FIGURE 13
Step 71. Attach two PULLEYS (76) to LEG PRESS SUPPORT (23) with 3/8” x 4-1/2” HEX BOLT (57), 3/
8” WASHERS (62) and 3/8” LOCKNUTS (67).
Step 72. Attach a PULLEY (76) to four SINGLE BRACKETS with 3/8” x 2” HEX BOLT (51), 3/8” WASH-
ERS (62) and 3/8” LOCKNUT (67).
Step 73. Insert PULLEY (76) into SLOT of LEFT OBLIQUE FRAME (4) and fasten with 3/8” x 2-5/8” HEX
BOLT (53), 3/8” WASHERS (62), 13mm BUSHINGS (46) and 3/8” LOCKNUT (67).
Step 74. Attach two PULLEYS (76) to DOUBLE BRACKET with 3/8” x 3-1/2” HEX BOLT (56), 3/8” WASH-
ERS (62) and 3/8” LOCKNUT (67).
Step 75. Attach one end of SQUAT CABLE (68) to CABLE LOCK on LEFT BASE BEAM (6) with M8 x
25mm HEX BOLT (48), M8 WASHERS (64) and M8 LOCKNUT (69).
Step 76. The other end of the SQUAT CABLE (68) can be inserted around all remaining PULLEYS (76) as
shown in FIGURE 13 and DETAIL. Follow the cable route starting at position “A” and ending with
position “K”.
Step 77. Attach CHAIN (91) to end of SQUAT CABLE (68) with CHAIN HOOK (90).
Step 78. Attach other end of CHAIN (91) to PRESS CABLE (55) with CHAIN HOOK (90).
NOTE: The CHAIN is used to remove large amounts of slack in cable. The HEFT CABLE AD-
JUSTER is used to remove small amounts of slack.
Step 79. Make sure SQUAT CABLE (68) is riding in groove of PULLEYS (76).
28
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76
PULLEY
SINGLE
BRACKET
90
CHAIN
HOOK
91
CHAIN
FIGURE 13
76
PULLEY
4
55
LEFT
PRESS
CABLE
OBLIQUE
FRAME
“K”
68
SINGLE
BRACKET
SQUAT
CABLE
23
LEG
PRESS
SUPPORT
SINGLE
BRACKET
76
PULLEY
67
3/8”
LOCKNUT
DOUBLE
BRACKET
67
3/8”
LOCKNUT
“G”
46
13mm
SLOT
“E”
62
BUSHING
3/8”
WASHER
“J”
53
62
3/8”
WASHER
3/8” x 2-5/8”
HEX BOLT
SINGLE
BRACKET
“I”
62
3/8”
WASHER
CABLE
LOCK
57
3/8” x 4-1/2”
HEX BOLT
76
PULLEY
“H”
“F”
6
LEFT
BASE
BEAM
“C”
“D”
DETAIL
“B”
“A”
29
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FIGURE 14
Step 80. Attach two PULLEYS (76) to DOUBLE BRACKET on RIGHT BENCH PRESS FRAME (20) and
DOUBLE BRACKET on RIGHT OBLIQUE FRAME (2) with 3/8” x 3-1/2” HEX BOLTS (56), 3/8”
WASHERS (62) and 3/8” LOCKNUTS (67).
Step 81. Insert PULLEY (76) into SLOT of RIGHT OBLIQUE FRAME (2) and LEG EXTENSION FRAME
(14) and fasten with 3/8” x 2-5/8” HEX BOLTS (53), 3/8” WASHERS (62), 13mm BUSHINGS (46)
and 3/8” LOCKNUTS (67).
Step 82. Attach a PULLEY (76) to five SINGLE BRACKETS with 3/8” x 2” HEX BOLT (51), 3/8” WASH-
ERS (62) and 3/8” LOCKNUT (67).
Step 83. Attach a PULLEY (76) to one side of DOUBLE PULLEY BRACKET “A” (39) and one side of
DOUBLE PULLEY BRACKET “B” (40) with 3/8” x 2” HEX BOLT (51), 3/8” WASHERS (62) and 3/
8” LOCKNUT (67).
Step 84. Insert EYE END of LEG CABLE (94) under PULLEY (76) in LEG EXTENSION FRAME (14), and
then insert around all remaining PULLEYS as shown in FIGURE 14 and DETAIL. Follow the cable
route starting at position “A” and ending with position “N”.
Step 85. Attach CHAIN (91) to end of LEG CABLE (94) with CHAIN HOOK (90).
Step 86. Attach other end of CHAIN (91) to PRESS CABLE (55) with CHAIN HOOK (90).
NOTE: The CHAIN is used to remove large amounts of slack in cable. The HEFT CABLE AD-
JUSTER is used to remove small amounts of slack.
Step 87.
Make sure LEG CABLE (94) is riding in groove of PULLEYS (76).
30
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SINGLE
BRACKET
94
LEG
CABLE
39
DOUBLE
PULLEY
BRACKET
“A”
EYE
END
2
RIGHT
OBLIQUE
FRAME
90
CHAIN
HOOK
91
CHAIN
40
DOUBLE
PULLEY
BRACKET
“B”
“N”
20
RIGHT
BENCH
PRESS
FRAME
55
PRESS
CABLE
DOUBLE
BRACKET
SINGLE
BRACKET
14
LEG
EXTENSION
FRAME
“J”
SINGLE
BRACKET
SLOT
76
PULLEY
“H”
“L”
“M”
“K”
“C”
“E”
“D”
FIGURE 14
“F”
“B”
“I”
“G”
“A”
DETAIL
31
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FIGURE 15
Step 88.
Step 89.
Step 90.
Insert one BALL end of UPPER CABLE (93) down through one SLOT in RIGHT TOP CROSS
FRAME (11) and the other BALL down through other SLOT.
Place a PULLEY (76) into each SLOT in RIGHT TOP CROSS FRAME (11) and fasten with 3/8” x
2” HEX BOLTS (51), 3/8” WASHERS (62), 13mm BUSHINGS (46) and 3/8” LOCKNUTS (67).
Insert BALL end of UPPER CABLE (93) through SLOT in RIGHT OBLIQUE FRAME (2) and
fasten with 3/8” x 2” HEX BOLTS (51), 3/8” WASHERS (62), 13mm BUSHINGS (46) and 3/8”
LOCKNUTS (67).
Step 91.
Step 92.
Step 93.
Step 94.
Place UPPER CABLE (93) in groove of PULLEY (76) and attach to DOUBLE PULLEY BRACKET
“A” (39) with 3/8” x 2” HEX BOLT (51), 3/8” WASHERS (62) and 3/8” LOCKNUTS (67).
Attach PULLEY (76) to DOUBLE PULLEY BRACKET “B” (40) with 3/8” x 2” HEX BOLT (51), 3/8”
WASHERS (62) and 3/8” LOCKNUT (67).
Attach one end of BUTTERFLY CABLE (92) to either ADJUSTABLE PLATE (27 RIGHT or 29
LEFT) with M8 x 25mm HEX BOLT (48), M8 WASHERS (64) and M8 LOCKNUT (69).
Insert BUTTERFLY CABLE (92) down through PIVOT PULLEY BRACKET (32), under PULLEY
(76) in DOUBLE PULLEY BRACKET “A” (39), up through other TURN PULLEY BRACKET, and
attach to other ADJUSTABLE PLATE (27 RIGHT or 29 LEFT) with M8 x 25mm HEX BOLT (48),
M8 WASHERS (64) and M8 LOCKNUT (69).
Step 95. Make sure cables are riding in groove of PULLEYS (76).
Step 96. See DETAIL for proper cable routing.
32
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93
UPPER
CABLE
SLOT
46
13mm
BUSHING
51
3/8” x 2”
HEX BOLT
76
PULLEY
11
RIGHT
TOP
CROSS
FRAME
62
3/8”
WASHER
32
SLOT
PIVOT
PULLEY
BRACKET
BALL
27
RIGHT
ADJUSTABLE
PLATE
48
67
3/8”
LOCKNUT
64
M8
WASHER
M8 x 25mm
HEX BOLT
29
LEFT
ADJUSTABLE
PLATE
39
DOUBLE
PULLEY
BRACKET
“A”
BALL
SLOT
69
M8
LOCKNUT
93
UPPER
CABLE
92
BUTTERFLY
CABLE
2
RIGHT
OBLIQUE
FRAME
40
DOUBLE
PULLEY
BRACKET
“B”
92
BUTTERFLY
CABLE
FIGURE 15
DETAIL
33
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FIGURE 16
Step 97. Slide HAND GRIPS (86) over ends of LAT BAR (37) and CURL BAR (38).
Step 98. The following items can be attached to BALL end of UPPER CABLE (93)
with CHAIN HOOK (90):
a. LAT BAR (37) (shown attached)
b. CURL BAR (38)
c. WAIST BAND (44) (shown attached)
d. CHAIN (91)
93
UPPER
CABLE
86
HAND
GRIP
Step 99. The following items can be attached to
BALL end of LEG CABLE (94) with
CHAIN HOOK (90):
a. CURL BAR (38) (shown attached)
b. CHAIN (91)
c. WAIST BAND (44)
90
CHAIN
HOOK
86
HAND
GRIP
d. ANKLE STRAP (45)(not shown)
37
LAT
BAR
44
WAIST
BAND
FIGURE 16
94
LEG
CABLE
86
HAND
GRIP
91
CHAIN
90
CHAIN
HOOK
38
86
HAND
GRIP
CURL
BAR
34
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FIGURE 16
Step 100. Apply LABELS to both stacks of WEIGHTS starting with 20lb at top weight as shown.
20 lb.
30 lb.
40 lb.
50 lb.
60 lb.
20 lb.
30 lb.
40 lb.
50 lb.
60 lb.
70 lb.
80 lb.
90 lb.
100 lb.
110 lb.
120 lb.
130 lb.
140 lb.
150 lb.
70 lb.
80 lb.
90 lb.
100 lb.
110 lb.
120 lb.
130 lb.
140 lb.
150 lb.
160 lb.
170 lb.
180 lb.
190 lb.
200 lb.
35
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Owner’s Purchase Record
Brutus® 655 Home Gym (Model # EHG00655)
Date Purchased_______________________________
Purchased From_______________________________
IMPORTANT
Save your sales receipt.
You may wish to tape or staple it into this manual.
COLOR: White
©1999 and 2000 Fitness Quest® Inc.All rights reserved.
Brutus® is a registered trademark of Fitness Quest® Inc. Made in China.
No part of this booklet may be reproduced or utilized in any form by any means, electronic,
mechanical or otherwise, without the express written consent of the copyright holder.
Revised 11-28-00
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