Dynamic Distributors Switch Switch Cubes User Manual

C o n t e n t s  
Introduction  
Installation  
Page 2  
Page 3  
Page 7  
Page 9  
Page 18  
Page 21  
Page 22  
Page 24  
Instrumentation  
Operation / Function  
Programming  
Appendix  
Wire Diagram  
Warranty  
All Rights Reserved. Reproduction by any means, electronic or mechanical  
including photocopying, recording or by any information storage and retrieval  
system or translation in whole or in part is not permitted without written  
authorization from Signal Dynamics Corporation.  
Copyright © Signal Dynamics Corporation.  
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I n s t a l l a t i o n  
Locating Rear Module  
The rear module is identified by its’ Black Connector, and should be  
located in an area that is close to the battery and Starter Solenoid, and  
also central to all of the devices it connects to. The module is splash  
proof, but should be mounted in an area that has some protection from  
water and heat. Under the seat on the battery box is usually a good  
location. The module mounts with the enclosed double sided tape.  
Locating Front Module  
The front module is identified by it’s Grey Connector, and should be  
located in an area that is central to all of the devices it connects to.  
Under the gas tank, or in the headlight housing are two common  
locations. The module is splash proof, but should be mounted in an area  
that has some protection from water and heat. Once the two modules are  
mounted the 4 wires that connect them should be connected. A 4 pin  
connector is included, but these wires can be cut or extended as needed.  
The module mounts with the enclosed double sided tape.  
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I n s t a l l a t i o n  
Installing switch cubes  
The switch cubes are designed to fit a 1” handlebar, and connect to the  
front brake switch, and clutch switch (optional). Installing the switch  
cubes involves drilling a hole in the handlebar where the switch cube  
will be located, and another where the wires will connect to the display  
module. These wires come with the ends already crimped on, but they  
can be cut off and easily re-crimped in the event you need to fish the  
wire through a small hole (see crimping instructions). After the hole is  
drilled and the wire fished through, simply plug the connector into the  
switch, and connect the two wires on the right side to the brake switch,  
and the two wires on the left side to the clutch (optional). It is  
recommended that an electrical grease (not included) be used on the  
connector and socket to help prevent corrosion from moisture. Last  
insert the switch into the housing, and install the four screws through the  
back side of the saddle clamp.  
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I n s t a l l a t i o n  
Installing the Display Module  
The display module can be mounted either above or below the handlebar  
by attaching the backing plate mounting tab to a handlebar clamp (not  
included). The wires from the switch cubes will come out of the  
handlebars, into the display housing, and plug into the appropriate  
connector. The data wire from the front module is routed to the display  
module and plugged into the appropriate connector. The data wire comes  
with the end already crimped on, but it can be cut off and easily re-  
crimped in the event you need to fish the wire through a small hole, or  
shorten it (see crimping instructions). It is recommended that electrical  
grease (not included) be used on the data cable and socket to help  
prevent corrosion from moisture. Be sure to plug the cables into the  
correct sockets as the unit can be damaged from improper installation.  
They are labeled “L” & “R” (for Left & Right handlebar switches) and  
“C” for Front Module.  
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I n s t a l l a t i o n  
To Replace the Connector End on a Cable.  
1. Strip about 1” of the outer insulation with an RJ-45  
stripper/crimping tool, the inner insulation does not need to be  
stripped. These tools are commonly used to crimp computer  
network cables, and are avalible at most electronic stores.  
2. Insert the wires into the low profile connector. Be sure the blue wire  
is to your left with the clip of the connector away from you, and the  
connector pointing up.  
3. Insert the connector into the crimper, and crimp. Be careful no to  
push the connector too far into the crimper as the low profile  
connectors do not have a stop to position the connector at the  
correct position. Also be sure the wires are all of the way into the  
connector when you make the crimp. It is a good idea to crimp the  
connector twice to be sure that all of the conductor pins have  
pierced the wires.  
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I n s t r u m e n t a t i o n  
Display Module:  
When the system is powered-on, a self-test will run and if any faults are  
noted, they will be displayed. After this, the logo will be displayed for 3  
seconds, and then the module will enter the operational mode. The  
following items will be displayed on the screen in the operational mode:  
Information & Icons on LCD Screens:  
Speed (in MPH or KPH).  
Engine RPM (digital readout and bar graph).  
Clock.  
High Beam “ON” Icon.  
Bike in “Neutral” Icon.  
Information Window (one of the following)  
Turn Signal Left / Right  
Hazard Flasher On.  
Run / Kill Status.  
Text information window: (toggles between the following with the  
# key on the right handlebar switch).  
Odometer  
Trip 1 (Reset by pressing the # key for 3 seconds)  
Trip 2 (Reset by pressing the # key for 3 seconds)  
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I n s t r u m e n t a t i o n  
Temperature and Voltage.  
System Alert text message. (If Present)  
Indicators:  
The indicator icons are located to the left and right sides of the LCD  
display screen. When they are active they are back-lit with LED lighting.  
Turns Signal Direction Arrows – Located  
at the top and to the left and right of the  
LCD display screen. These indicators are  
backlit with green LED’s and will flash  
when the turns signals or hazards flashers  
are activated.  
High Beam Headlight Indicator  
Located below the left turns signal arrow.  
This indicator is backlit with a blue LED  
to indicate when the high beam has been  
selected.  
Neutral Indicator – Located below the  
right turn signal arrow. This indicator is  
backlit with a green LED to indicate when  
the transmission’s neutral switch circuit is  
completed.  
Alert Condition Indicator – Located at  
the bottom of the indicators on both sides  
of the LCD display screen. When an  
“event” or “fault” condition occurs, these  
backlit indicators will alternately flash for  
ten seconds then remain steady until the  
condition has been cleared.  
A
text  
message of the Alert Condition can be  
read in the odometer area of the display.  
The fault will also be logged in the  
systems error log.  
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O p e r a t i o n / F u n c t i o n  
Front (Tank) Module  
The following outputs and operations are controlled by the Front  
Module:  
Ignition  
Compression Release  
NOS solenoid (optional)  
Left & Right Front Turns Signals  
Headlight High & Low beam  
Horn  
Rear Module  
The following inputs/outputs and operations are controlled by the Rear  
Module:  
Speedometer Input (Transmission)  
Tachometer Input (Cam / Crank Sensor or Ignition Coil)  
Neutral  
Oil Pressure  
Rear Brake Input  
Rear Brake Light  
Right & Left Rear Turn Signals  
Starter Solenoid  
Horn  
(This is an optional secondary circuit for those who  
prefer the horn to be mounted near the rear of the bike.  
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O p e r a t i o n / F u n c t i o n  
Switches:  
The handlebar switches are designed for easy installation or removal  
with plug-in connector. They are also LED back-lit for easier button  
identification during night time conditions. They provide a positive  
tactile click when depressed.  
Left Handlebar Switch Module Functions  
Left Turn  
Starts or cancels left turn signal  
function. (See turn signal function  
below)  
High / Low  
Toggles the headlight from high to low  
beam. Low beam is automatically  
selected when the key is turned “On”.  
“Up” key in menu mode.  
Horn  
Activates the Horn circuit.  
“Down” key in menu mode  
( * )  
Used for programming, in the program  
mode. (Optional – can be used to  
activate NOS system if installed.)  
“Select” key in menu mode.  
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O p e r a t i o n / F u n c t i o n  
Right Handlebar Switch Module Functions  
Right Turn  
Starts or cancels right turn signal  
function. (See turn signal function  
below)  
Start  
Will activate the engine starter solenoid  
circuit if: the Run/Kill switch is set to  
Run, the bike is in neutral, and the  
engine is not running (RPM =0).  
Run / Kill  
Will allow the bike to start if the Run  
function is selected. Will kill the engine  
or prevent a start if the Kill function is  
selected. An X will be visible on the  
LCD display screen if the kill switch has  
been selected and is in the kill mode.  
( # )  
Toggles between Odometer, Trip 1, Trip  
2, and Voltage / Temperature if pressed  
quickly.  
Press and hold on trip 1 or 2, for 3  
seconds to reset trip mileage to 0. Used  
for calibrating the speedometer in  
calibration mode (see programming  
section).  
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O p e r a t i o n / F u n c t i o n  
Initial LINX™ Power-UP & Starting  
Key Switch Operation:  
When the key switch is turned on, power is applied to the LINX™  
system and a self-test will run. If any faults are noted, they will be  
displayed on the LCD screen. After this, a Logo and VIN # (if  
programmed) will be displayed for 3 seconds, and then the LINX™  
system will enter the operational mode. The following items will be  
displayed on the screen in the operational mode:  
Digital Speedometer  
Digital & Bar-graph Tachometer  
Digital Odometer  
Time  
Information Window  
Neutral (if transmission is in neutral)  
Auto Battery Conservation:  
To conserve battery energy, when the key if first turned on, the headlight  
will automatically be selected to low beam. Additionally, the LINX™  
system will turn the headlight off during starter engagement. Once the  
start button is released, the headlight will turn back on.  
System Auto Shut Down:  
If the key is turned on for 10 minutes, and the engine is not started, the  
LINX™ system to include the headlight will turn off to avoid battery  
drain; however, the marker lights will remain lit if the bike is wired with  
marker lights. To reinitialize the system and start the bike, the key will  
have to be turned off, and then back on.  
Starting:  
To start the motor while stopped: the transmission must be in neutral  
and the Run/Kill switch must be in the “Run” Mode If an “X” is  
displayed in the information window the bike is in the kill mode, if  
nothing is displayed it is in the run mode. To complete the start, press  
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O p e r a t i o n / F u n c t i o n  
the start button on the right handlebar switch to initiate the engine  
starter. The starter motor can not be accidentally engaged if the LINX™  
system recognizes that the motor is already running. If a start is  
necessary while the bike is rolling, a start with the electrical starter  
motor can be accomplished above 5 MPH, by assuring the Run/Kill  
switch is in the “Run” position and the clutch is pulled in. To complete  
the start, press the start button.  
Starter Motor Safety Shut Down:  
To prevent the starter motor from being damaged from overheating, the  
LINX™ system will only allow for a total of 10 seconds of cranking  
time in any one-minute period. If this cranking time is exceeded, the  
LINX™ system will automatically shut down the starter circuit and not  
allow any further starts for the remainder of one minute or until the key  
switch is turned off, and then back on. Normally, an engine should easily  
start within this time period. If it does not, it should be checked to  
determine the cause and then corrected.  
Compression Release:  
When the start button is pressed, the compression release circuit is  
activated providing power to the compression release solenoid.  
(Optional on some bikes)  
Nitrous Oxide System (N.O.S.):  
If your bike has a Nitrous Oxide System, the star (*) button on the left  
handlebar switch cube controls its operation. With the motor running  
and RPM increasing above 1000 RPM the NOS circuit is enabled to  
providing power to the Nitrous Oxide solenoids.  
Note: When using NOS, be sure to follow the NOS manufacturers  
recommended procedures. Failure to comply can cause engine damage  
and bodily harm.  
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O p e r a t i o n / F u n c t i o n  
Information & Alert Conditions  
Text information window:  
The Text information window is located at the bottom of the LCD  
screen. To toggles between the following items, press the (#) key on the  
right handlebar switch.  
Odometer  
Trip 1 (Reset by pressing the # key for 3 seconds)  
Trip 2 (Reset by pressing the # key for 3 seconds)  
Temperature and Voltage.  
System Alert text message.  
Alert Text By-Pass:  
If an alert condition exists (an event or fault) it will be displayed in the  
LCD information window and LED warning alert indicator icons will  
illuminate. If the rider would like to bypass the warning message he can  
toggle back to his previous setting by momentarily pressing the “pound  
(#)” button on the right handle bar switch.  
Event or Fault Clearing:  
If the LINX™ system detects an abnormal condition, a message will be  
displayed on the LCD screen and the Alert Icons will illuminate. The  
message and alert icons will remain until the fault is cleared. If the  
condition requires a repair, such as a bulb replacement or a short, once  
the repair has been made and the key switch has been cycled off then on,  
the alert message will be cleared from the LCD screen.  
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O p e r a t i o n / F u n c t i o n  
Lighting  
Marker Lights:  
Turn Signal Lights also function as marker lights.  
This function enables single intensity incandescent or LED bulbs to have  
a marker light feature.  
Headlight Features & Operation:  
Low Beam  
When the key switch is first turned on, the headlight is  
automatically selected to low beam to conserve battery  
power. When an engine start is initiated, the headlight  
is automatically cycled to “off “. However, the turn  
signal/marker lamps remain “on”. This feature  
conserves battery power during the start, but provides  
marker lights for conspicuity. The system  
automatically switches to high beam in the event of a  
low beam failure.  
High Beam  
When “High” beam is selected on the handlebar  
switch, power is supplied to the high beam. When in  
high beam, the LCD display screen shows a high beam  
icon as well as a blue LED indicator light is  
illuminated to the right side of the display screen. The  
system automatically switches to low beam in the  
event of a high beam failure.  
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O p e r a t i o n / F u n c t i o n  
Turn Signal Function:  
The turn signal selection buttons are located on the left and right handle  
bar switch cubes. The turn signals are activated by pressing the  
appropriate button. The turn signals will flash for 7 seconds then  
automatically cancel. The number of flashes or seconds remaining will  
be displayed in the information window of the LCD Screen. If more  
flash time is required simply press and hold the turn signal button, and  
the number of seconds or flashes increases. The signal can be cancelled  
manually by pressing the same button again. If the brakes are applied  
while the turn signal is flashing they will continue to flash until the  
brakes are released plus 10 seconds.  
Additional Features:  
Turn Signal Count Down: With self-canceling turn  
signals, it is a definite advantage to be able to know  
when the self-canceling feature will stop flashing the  
turn signal. This feature shows you the remaining  
flashes on the LCD display screen. When the turn  
signal has been activated, it will alternately flash an  
arrow and then remaining time (seconds) of flashes.  
Turn Signal Hold: If the brakes are applied after a  
turn signal has been selected, the flashers will continue  
to flash as long as the brakes are applied plus 10  
seconds. This feature is beneficial when stopped at a  
signal light, it will keep the turn signal engaged until  
the brake is released, and it will then flash an  
additional 10 seconds.  
Hazard Flashers: When selected will flash until  
cancelled and a hazard icon will be shown on the LCD  
display screen. To engage, depress both the left and  
right turn signal buttons for 1 second. To cancel,  
depress both buttons again for one second.  
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O p e r a t i o n / F u n c t i o n  
Brake Lights: When the brakes are applied and the  
motorcycle is stopped, the brakes remain on until the  
bike accelerates. This will also cause the turn signals  
to continue to flash 10 seconds after the bike  
accelerates.  
Circuit Protection  
The LINX™ system does not require external fuses for circuit  
protection. The sophistication of this system automatically checks each  
circuit thousands of times per second to assure it is operating properly. If  
it detects an anomaly, it will shut down the faulty circuit before damage  
can occur and it will send an alert message to the LCD display screen.  
Once the fault is corrected and the key switch has been cycled “off” then  
“on”, the system checks itself again and if no fault is present, normal  
operation resumes.  
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P r o g r a m m i n g  
Program Mode:  
To enter the program mode, the bike’s run/kill switch must be in “kill”  
position. After selecting “kill”, the press ( * ) and ( # ) together for 5  
seconds. The program menu will then pop-up on the LCD screen.  
The following keys are used to program the module:  
Key  
High / Low  
Horn  
Function  
-Scroll Up  
-Scroll Down  
-Select  
( * )  
Programmable Items:  
Screen Contrast – To adjust the contrast of the display.  
Time – This is the time displayed on the screen in the Operating  
Mode and is used for error logging.  
Date – This is the date used for error logging.  
Metric or SAE – toggles the display from MPH/KPH,  
Fahrenheit/Celsius on the thermometer and from Miles/Kilometers  
on the odometer and trips display.  
Calibrate Temperature – Use this setting to calibrate your bikes  
temperature to a known thermometer.  
Tach Multiplier – Used to set the number of pulses sent per engine  
revolution.  
Max RPM - Set or View Max RPM (Max RPM may only be set  
once on some bikes).  
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P r o g r a m m i n g  
Vehicle Identification Number - Set or View VIN# (Vin # may  
only be set once on some bikes).  
View Logs - This will display a history of “events” and “faults”  
encountered by the system. This log erases the oldest message when  
the amount of space for storage is maxed out. Faults are not  
erasable, but events are.  
The format for the error log is: Time / Date of Condition -  
Condition Text Message  
Clear Event Log - Used to clear event logs. Note: error logs  
cannot be erased.  
User Options:  
Brake to Start – Must apply brakes to start bike (default off)  
Lights Off with Kill – Turns off lights when bike is turned off with  
a 5 second time delay (default off)“timedelay”.  
Module Info – Shows software revisions of all modules on the  
network.  
Exit Program mode: Selecting this will exit configuration screen  
and enter operating mode. (Bike will return to operating mode after  
30 seconds of inactivity)  
Measured Mile Mode:  
This mode is used to calibrate the speedometer for your bikes particular  
final drive/ wheel-tire configuration.  
To calibrate the speedometer, select a location that has one mile  
measured with a beginning and ending point (mile markers on  
an interstate are a good place to do this).  
To enter this mode press the # button for 5 seconds while in  
operating mode with the odometer displayed. (The system will  
not enter the measured mile mode if Trip1, Trip2, or  
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P r o g r a m m i n g  
Voltage/Temperature are displayed) This will take you to a  
screen prompting you to press the # button at the beginning of a  
measured mile. When you pass the beginning mile marker press  
the # button. The screen will then prompt you to press the #  
button at the end of the ending mile marker. When you do this,  
the speedometer will be calibrated and return to the operating  
mode. (It does not matter at what speed this is done, or if the  
bike accelerates or decelerates during the measured mile)  
After calibration is complete, verify the accuracy by checking  
the accuracy of the odometer over a 5 measured mile course. It  
is important that verification of the speed is made. If your  
measured mile was not exactly one mile the speed readout may  
be incorrect. Also, any time a change is made to the diameter of  
the wheels, drive sprockets, or tires, this may affect the  
accuracy of the speedometer and recalibration may be  
necessary.  
Memory:  
The LINX™ Network Bus electrical system has 3 independent modules,  
which each record and keeps a copy of your stored settings and  
information. In the event of a module failure, simply turn the key “Off”,  
replace the defective module, and then turn the key “On”. When the  
power is restored by turning the key “On”, the new module will be  
programmed with your stored settings from the other two modules.  
(Modules must be replaced one at a time, and powered up between  
changes in order to synchronize settings) These stored settings include:  
VIN#  
Odometer and Trip Values  
Error Log  
Software revision #  
Number of pulses that equal 1 mile  
Max RPM  
Vendor configuration (Logo and vendor specific settings)  
Screen Contrast  
Metric or SAE  
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A p p e n d i x  
System Specification:  
System Power  
12VDC 30Amps  
Operating Temperatures 32°F to 122°F (0°C to 50°C)  
Physical Size  
Front / Rear Module 2.0” X 3.0” x 1.5”  
Display Module 2.0” X 3.5” X 1”  
Maximum Amperage Load:  
Headlight  
High Beam  
10A  
Low Beam  
10A  
Turn Sign/Marker Light  
Brake/Running Light  
Horn  
5A each  
5A  
5A  
Starter Solenoid  
100A Momentary (50A  
Continous)  
NOS Solenoid  
Compression Release  
Ignition Coil  
5A  
5A  
5A  
Note:  
The LINX™ system draws a very small amount of current in the “Off”  
mode. It is recommended that the battery be maintained with a charger if  
the bike is not ridden regularly. A properly maintained battery adds life  
and dependability to your battery.  
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W a r r a n t y  
One Year Limited Warranty  
Signal Dynamics Corporation warranties this product at time of purchase  
to be free from defects in materials or workmanship to the original  
purchaser.  
Signal Dynamics Corporation's obligation under this warranty is limited  
to repairing or exchanging the unit if the unit is returned, postage  
prepaid, to Signal Dynamics Corporation within one (1) year from date  
of purchase.  
The warranty is void if the unit has been incorrectly installed, damaged,  
or tampered with. The foregoing warranty is exclusive and is given and  
accepted in lieu of any and all other warranties, expressed or implied,  
including without limitation, the implied warranties of merchantability  
and fitness for a particular purpose.  
This warranty specifically limits Signal Dynamics Corporation's liability  
to unit replacement only and specifically excludes any consequential  
damage arising from use, proper or improper, or failure to properly  
function.  
A copy of your purchase receipt or other proof of purchase is required  
when applying for warranty consideration.  
01-22-2007  
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