Durst Printer Rho 161 TS User Manual

Rho 161 TS  
Roll to Roll UV Inkjet-Printer  
for Traffic Sign Applications  
Durst introduces the new, compact high speed direct digital UV  
printing system for long-lasting traffic sign production, designed  
for manufacturers of traffic signs. The Rho 161 TS is a further  
development of the Rho 160R printer and is escpecially developed  
for printing directly onto 3M High Intensity Prismatic Sheeting HIP  
3930 and 3M Diamond Grade Cubed Sheeting DG3 4090 media  
types and offers exceptional productivity, quality and flexibility.  
Designed for the use of 3M UV Ink Series 8800, the Rho 161 TS  
can print Traffic Signs, with a durability of up to 12 years  
MCS warranty, while meeting key requirements in terms of  
retro-reflectivity and color boxes and reducing significantly cycle  
time and production workflow steps.  
Advantages of the Rho 161 TS:  
• Direct Digital UV Inkjet-Printing System for producing long lasting Highway Traffic signs & general  
traffic signs  
• Printer designed for printing onto 3M High Intensity Prismatic Sheeting HIP 3930 and 3M Diamond Grade  
Cubed Sheeting DG3 4090 media types  
• Meeting the European Traffic standards, 3M CRYK inks are specifically developed to match the traffic sign  
color boxes.  
• 12 year 3M MCS warranty (durability, reflectivity, traffic colors) are provided when using 3M UV Ink Series 8800  
• Reduced operating steps and higher flexibility with digital production workflow.  
• Excellent print quality with a resolutuion of 400/600 dpi (addressable)  
• High output speed – up to 65 m2/hr (700 sq ft/hr) in 2 Pass Mode at 400 dpi  
• Easy Operation with Durst Rho 161 TS proprietary user software based on Linux  
• High reliability and 24/7 unattended printing  
• Fast media changing with minimum media waste  
• Maximum printing width 157,5 cm (62 in.)  
• Maximum printing length – limited by the roll length  
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Quadro® Array Technology  
Durst‘s own innovative Quadro® Array  
printhead technology achieves the  
combination of the highest productivity  
with the finest quality and is featured in  
all the Durst Rho UV inkjets.  
The technology is based on Spectra inkjets.  
There are four slots in a single heated jet  
plate in an array configuration.  
This provides a total of 512 nozzles wich  
are supplied with continual ink flow. This  
makes it possible to achieve the greatest  
drop density yet recorded in the smallest  
amount of space, and at the same time  
to eliminate the tolerances between the  
jet heads. The drops are set at precisely  
defined points.  
Mr De Coster said, “We don’t start printing  
on the Rho until we have enough signs  
ready to print a whole roll of material. The  
reflective media used to make the signs  
is very expensive and so we eliminate as  
much wastage as possible by carefully  
nesting the signs, often many different  
designs, until a whole roll is completed.  
And then we print it in one go, followed by  
laminating the material and then sending  
the finished roll to the cutting table.”  
Printing quality is further improved by  
Durst‘s own electronic system which  
controls the size and shape of the drops.  
This means that the printing of very small  
text (as small as 6pt), is comparable to that  
achieved with conventional offset printing.  
With precision drop setting electronics, at  
either 400 or 600 dpi resolution, the  
customer no longer has to make the choice  
between the best quality and a high rate  
of printing speed. Quadro array technology  
makes the Rho inkjets both high-quality  
and fast, without compromise.  
“Until now all our signs have been for  
Belgium and we deal with all the various  
local authorities throughout the country.  
But now, having installed the Rho 161 TS,  
we will be looking for opportunities to  
export our services to other parts of  
Europe.”  
Finally, Quadro Array Technology, with its  
constant control of drop geometry, also  
makes it possible to print full-area, critical  
colours without variation.  
For more information on Janssens,  
+32 9 355 54 54.  
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Technical Data  
General specifications  
Printing specifications  
Printing specifications  
Location requirements  
Power supply:  
Printing system:  
Media types:  
Maximum height:  
120/208 VAC ± 10 %, 3 phase,  
3 wi, 60 Hz, or  
Patented Durst Roll to Roll trans-  
port system with Quadro® Array-  
Technology  
3M High Intensity Prismatic  
Sheeting HIP 3930  
2,400 m (8,000 ft) above sea level  
230/400 VAC ± 10 %, 3 phase  
+ N/50 Hz  
3M Diamond Grade Cubed  
Sheeting DG3 4090  
3M Engineer Grade 3290I Sheeting  
Temperature range:  
+15 °C to +30 °C (+59°F to 86°F),  
non-condensing  
Resolution:  
400/600 dpi (adressable)  
800/1200 dpi (apparent)  
Power consumption:  
Maximum: 13 KVA; average: 7 KVA  
Max. amperage per phase:  
208 VAC: 32 amp  
Maximum printing width:  
Up to 1575 mm (62 in.) with border  
and no edge to edge option.  
Relative air humidity:  
25 - 80 %, non-condensing  
Finish:  
3M 1170 overlay film  
230/400 VAC: 17 amp  
Max media weight:  
Dimensions:  
Colors:  
Rho 161 TS: CRYK  
Limited only by maximum outer  
diameter of supply roll and/or max.  
weight.  
Width: approx. 505 cm (199 in.)  
Length: approx. 201 cm (79 in.)  
Height: approx. 212 cm (83 in.)  
Inks:  
• Lower position 1: approx. 35 cm  
up to 200 kg (445 lb.) with  
pneumatic axle for media feeding  
and take-up unit Pneu 76, 74 to  
82 mm (2.9 to 3.2 in.)  
• Upper position:  
approx. 25 cm (9.8 in.) up to  
35 kg (77 lb.)  
3M UV 8800 Inks,  
designed to match the traffic sign  
colors  
Space requirement:  
Approx. 7 x 5 m ( 23 x 16 ft.)  
Weight:  
approx. 2000 kg (4400 lb)  
Ink supply:  
Continuous ink supply with 10-litre  
ink reservoirs, refillable during  
operation for large print processes.  
Refill ink in 5-litre  
Safety standards:  
Complies with currently valid  
guidelines  
Max. medium thickness:  
0.15 mm up to 2.5 mm  
non-returnable containers, easy  
disposal in collapsed condition,  
avoiding pollution to the machine  
and the environment.  
Medium cutoff:  
Approx. 40 cm (16 in.) at the  
leading edge  
S o f t w a r e / R IP :  
Durst Rho User software based on  
Linux.  
Media cutting:  
Mechanical guide for manual  
cutting of the roll  
RIP Workstation with Caldera  
GrandRIP+  
Productivity:  
Rho 161 TS-16:  
Up to: 65 m2  
/h (700 sq.ft./h) in  
2 Pass Mode at 400 dpi  
Front-end workstation:  
HP Linux Worstation  
Operating system:  
Pre-installed RedHat Enterprise  
Linux WS EM64T  
Monitor:  
HP TFT Monitor  
Network Interface:  
Ethernet 100/1000 Mbit  
The latest technical developments  
are constantly being incorporated  
into Durst products. Illustrations and  
descriptions are therefore subject to  
modification. All rights reserved on  
images and illustrations.  
Durst Phototechnik  
AG  
Durst Phototechnik  
Digital Technology  
GmbH  
Julius-Durst-Straße 11  
A-9900 Lienz, Austria  
Telefon +43 48 52 7 17 77  
Telefax +43 48 52 7 17 77 50  
Large Format Division  
Vittorio-Veneto-Straße 59  
I-39042 Brixen, Italy  
Telefon +39 04 72 81 01 11  
Telefax +39 04 72 83 09 80  
Durst Phototechnik AG, 09/2008  
©
IX25055  
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