Dixon Lawn Mower 17823 0704 User Manual

RAM SERIES  
Safety Instructions & Operator’s Manual  
Residential Mowers  
RAM 42  
RAM 44  
RAM 50  
Commercial Mowers  
RAM 44 MAG™  
RAM 50 MAG™  
Model Year 2005  
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TABLE OF CONTENTS  
Page  
SAFETY & WARNING....................................4-15  
WARRANTY...................................................16-17  
SPECIFICATIONS........................................18-19  
SEATADJUSTMENT.........................................20  
CONTROLS..................................................21-24  
OPERATION INSTRUCTIONS....................25-35  
CARE & MAINTENANCE............................36-48  
STANDARD SERVICE PARTS LIST.........49-50  
TROUBLESHOOTING..................................51-52  
RAM SERIES  
Part Number 17823-0704  
3
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SAFETY  
RIDING LAWN MOWERS,  
IF IMPROPERLY OPERATED  
CAN CAUSE SERIOUS INJURY OR DEATH  
Pictured below are the most common causes of injury to  
the operator or bystander. Please read and understand  
this manual to prevent injuries.  
Blade Contact  
Tip Over  
Run Over  
Back Over  
4
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SAFETY  
Safety Alert Symbol  
When you see this symbol, BE ALERT  
to the potential for injury.  
Follow the recommended safety precautions and  
safe operating practices.  
DANGER  
(highlighted in red)  
indicates an imminently hazardous  
situation which, if not avoided, will result  
in death or serious injury.  
WARNING  
(highlighted in orange)  
indicates a potentially  
hazardous situation which, if not  
avoided, could result in death or  
serious injury.  
CAUTION  
(highlighted in yellow)  
indicates a potentially  
hazardous situation which,  
if not avoided, may result in minor  
or moderate injury. It may also  
be used to alert against  
unsafe practices.  
5
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WARNING  
Failure to observe the following safety instructions  
could result in serious injury or death.  
GENERAL OPERATION:  
Read, understand, and follow all instructions in this  
manual and on the mower before starting.  
Only allow responsible adults, who are familiar with the  
instructions, to operate the mower.  
Clear the area of objects such as rocks, toys, wire, etc.,  
which could be picked up and thrown by the blade.  
Be sure the area is clear of other people before mowing.  
Stop mower if anyone enters the area.  
Be aware of the mower discharge direction and do not  
point it at anyone. Mower blades can throw rocks or other  
debris.  
Do not operate the mower without either the entire grass  
catcher or the deflector in place. This will decrease the  
possibility of injury from objects being thrown by the  
mower blades.  
Never carry passengers. They may fall off and become  
seriously injured or interfere with safe operation of the  
mower.  
Mowing in reverse is not recommended because it is  
difficult to maintain a clear vision of the mowing path.  
However, should it become necessary to back up,  
remember to look down and behind before and while  
backing.  
6
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WARNING  
Failure to observe the following safety instructions  
could result in serious injury or death.  
GENERAL OPERATION (continued):  
Never leave a running mower unattended. Always turn off  
blades, set parking brake, stop engine and remove key  
before dismounting.  
Turn off blades when not mowing. Injury could occur from  
contact with moving parts.  
Under no circumstances should you place hands or feet  
under the mower deck or in the chute while blades or  
impeller are still running.  
To avoid personal injury from accidental clutch engage-  
ment, stop engine before removing grass catcher or  
unclogging chute.  
Mow only in daylight or good artificial light.  
Do not operate the mower while under the influence of  
alcohol or drugs.  
Slow down before turning to reduce the risk of tip-over.  
Watch for traffic when operating near or crossing road-  
ways.  
Use extra care when loading or unloading the mower into  
a trailer or truck. Push, do not ride the mower when  
loading and unloading.  
7
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WARNING  
Failure to observe the following safety instructions  
could result in serious injury or death.  
GENERAL OPERATION (continued):  
Protect your eyes. Always wear safety goggles or safety  
glasses with side shields when operating mower.  
Data indicates that operators, age 60 years and above,  
are involved in a large percentage of riding mower-  
related injuries. These operators should evaluate their  
ability to operate the riding mower safely enough to  
protect themselves and others from serious injury.  
To protect against possible tip-over, follow the  
manufacturer’s recommendation for wheel weights and  
counterweights.  
Maintain or replace safety & instruction labels as  
needed.  
The engine exhaust from this product contains chemicals known to the State of  
California to cause cancer, birth defects or other reproductive harm.  
8
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WARNING  
Failure to observe the following safety instructions  
could result in serious injury or death.  
SLOPE OPERATION:  
Slopes are a major factor related to loss-of-control  
and tip-over accidents, which can result in  
severe injury or death.  
All slopes require extra caution. If you feel uneasy  
on a slope, do not mow it!  
DO  
Mow across the slope with your Dixon® ZTR® --  
never up or down. This will decrease the risk of  
tip-over.  
Remove obstacles such as rocks, tree limbs, wires  
and other foreign objects that can be thrown by  
mower blades.  
Watch for holes, ruts, roots and bumps. Uneven  
terrain could overturn the mower. Tall grass can  
hide such obstacles.  
Use slow speed. Tires may lose traction on slopes  
even though the brakes are functioning properly.  
Avoid starting or stopping on a slope. If tires lose  
traction, disengage the blades and proceed slowly  
down the slope.  
9
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WARNING  
Failure to observe the following safety instructions  
could result in serious injury or death.  
SLOPE OPERATION (continued):  
DO (continued):  
Keep all movement on the slopes slow and  
gradual. Do not make sudden changes in speed  
or direction.  
Use extreme caution when operating the mower  
with attachments to prevent tip-over or roll-over.  
If front wheels lift off the ground, pull levers back to  
stabilize the mower. Discontinue mowing the  
slope!  
10  
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WARNING  
Failure to observe the following safety instructions  
could result in serious injury or death.  
SLOPE OPERATION (continued):  
DO NOT  
Do not turn on slopes unless necessary, and then,  
turn slowly and gradually downhill, if possible. Rapid  
uphill turns may cause tip-over.  
Do not mow near drop-offs, ditches, or embank-  
ments. The mower could suddenly turn over if a  
wheel is over the edge of a cliff or ditch or if an  
edge caves in.  
Do not mow on wet grass. Reduced traction could  
cause sliding.  
Do not try to stabilize the mower by putting your foot  
on the ground.  
Do not use grass catcher or other attachments on  
steep slopes. The added weight may change the  
stability of the mower thus creating the potential for  
tip-over.  
11  
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WARNING  
Failure to observe the following safety instructions  
could result in serious injury or death.  
FIRE HAZARDS:  
Use extra care when handling gasoline and other  
fuels. They are flammable and vapors are explosive.  
Store all fuel in approved containers specifically  
designed for that purpose.  
Allow engine to cool before refueling. Never remove  
fuel cap or add fuel with engine running.  
Do not smoke while refueling or operating the mower.  
To reduce fire hazard, keep mower free of grass,  
leaves and other debris build-up.  
If gasoline is spilled, do not attempt to start the  
engine. Move mower away from the area of the spill.  
Do not create any source of ignition until gas vapors  
have dissipated. Wipe up spilled fuel and dispose of  
waste properly.  
If fuel is spilled on clothing, change clothing immediately.  
Before storing, allow mower to cool. Clean fuel and  
oil spillage.  
Never store the mower or fuel container inside a  
building where there is an open flame.  
12  
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WARNING  
Failure to observe the following safety instructions  
could result in serious injury or death.  
FIRE HAZARDS (continued):  
To prevent fire or explosion, keep sparks and open flames  
away from battery.  
Keep electrical connections clean and tight. Inspect them  
often. Loose connections and corrosion increase fire risk.  
Before disconnecting the negative ground cable, make sure  
all switches are off. This decreases the chance of sparking  
and fire.  
Use care when backing to avoid pushing the grass  
bags into the frame or “hot” exhaust muffler of the  
engine. Fire could result.  
To prevent fire and explosion caused by static electricity:  
Never fill containers inside a vehicle or on a truck or  
trailer bed with a plastic liner. Always place containers  
on the ground away from your vehicle before filling.  
When practical, remove fuel powered equipment from  
the truck or trailer and refuel it on the ground. If this is  
not possible, refuel such equipment on a trailer with a  
portable container, rather than from a fuel dispenser  
nozzle.  
If a fuel dispenser nozzle must be used, keep the  
nozzle in contact with the rim of the fuel tank or  
container opening at all times until fueling is complete.  
Do not use a nozzle lock-open device.  
13  
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WARNING  
Failure to observe the following safety instructions  
could result in serious injury or death.  
CHILDREN:  
Tragic accidents can occur if the operator is not  
alert to the presence of children.  
Children are attracted to lawn mowers and the  
mowing activity.  
NEVER assume children will stay where they  
were last seen.  
Be alert to avoid accidents.  
Keep children out of the mowing area and under the  
watchful care of another responsible adult.  
Be alert and turn mower off if a child enters the area.  
Before and during backing look BEHIND and DOWN  
for small children.  
Never carry children. They may fall off and be seriously  
injured or interfere with safe mower operation.  
Never allow children to operate the mower.  
Use extra care when approaching blind corners, shrubs,  
trees, or other objects that may obscure vision.  
14  
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WARNING  
Failure to observe the following safety instructions  
could result in serious injury or death.  
SERVICE:  
Never run a mower inside a closed area or without proper  
ventilation.  
Keep nuts and bolts tight, especially blade attachment  
bolts, and keep equipment in good condition.  
Never tamper with safety devices. Check their proper  
operation regularly.  
Stop and inspect the equipment if you strike an object.  
Repair, if necessary, before restarting.  
Never make adjustments or repairs with the engine running  
unless otherwise specified.  
Grass catcher components are subject to wear, damage  
and deterioration which could expose moving parts or allow  
objects to be thrown. Frequently check components.  
Replace with original equipment parts when necessary.  
Mower blades are sharp and can cut. Wrap blades or wear  
gloves, and use extra caution when servicing them.  
Batteries contain sulfuric acid. To prevent burns, avoid  
contact with skin, eyes and clothing.  
15  
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DIXON® ZTR® RESIDENTIAL WARRANTY POLICY  
SpeedZTR™, RAM 42, RAM 44 & RAM 50 - Residential Mowers  
DIXON® WARRANTS ITS ZTR® MOWERS AGAINST DEFECTS IN MATERIAL AND WORK-  
MANSHIP FOR THE PERIODS SET FORTH BELOW. THE SOLE REMEDY UNDER THIS  
WARRANTY IS REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS.  
THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS:  
1. RESIDENTIALAPPLICATION - (used only at owner’s primary place of residence):  
a. TwoYears-100%partsandlaborsubjecttotheconditionsandlimitationsdescribedhereinfor  
aperiodoftwoyearsfromdateofpurchasebytheoriginalowner.  
b. Third year - limited to 100% parts cost as shown in the current Dixon® Parts Price List and  
subjecttotheconditionsandlimitationsasdescribedherein.  
c. AttachmentsmarketedthroughorapprovedbyDixonIndustries, Inc., arewarrantedfortwo  
yearspartsandlaborinresidentialuseapplications.  
2. NOT APPROVED FOR COMMERCIAL USE.  
3. All Dixon® warranty must be accomplished by authorized Dixon® dealers and in accordance with  
Dixon® warranty policy and allowances. AllwarrantyclaimsmustbesubmittedtoDixonIndustries  
forapproval.  
4. Warrantyappliestonewandunusedmowersand istransferablewithinthestatedtimeframetoa  
secondowner.  
5. WarrantylaborreimbursementtodealersbasedonpublishedDixon®flatrateschedule.  
6. Warrantydoesnotapplytodamageintransitorincidentsofmisuse, negligence, accidents, or  
alteration. TheuseofpartsorcomponentsotherthanthosesuppliedbyDixonIndustriesVOIDS  
ALL WARRANTY.  
7. Batterywarrantyislimitedto90daysfromdateofpurchase.  
8. The following items are not covered by this warranty policy:  
(a) Routinemaintenanceoradjustmentstoincludeanyoils, filtersorotherfluidsused.  
(b) Belts, bladesandtires.  
(c) PickupanddeliverychargesfortransportationofmowertoandfromanauthorizedDixon®  
dealer’splaceofbusiness.  
(d) Engines. Thesearecoveredunderaseparatewarrantybyeachindividualengine  
manufacturer. Consultenginemanualforwarrantydetails.  
(e) Anycostsorexpenseofprovidingsubstituteequipmentwhilerepairworkisbeingperformed  
onawarrantedmower.  
9. THERE IS NO OTHER EXPRESS WARRANTY. TO THE EXTENT PERMITTED BY LAW,  
ALL IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND  
FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED, OTHERWISE, ALL SUCH  
IMPLIED WARRANTIES ARE LIMITED TO THE SAME DURATION AND REMEDIES AS  
THE EXPRESS WARRANTY. ALL LIABILITIES FOR CONSEQUENTIAL DAMAGES  
UNDER ANY EXPRESS OR IMPLIED WARRANTY ARE EXCLUDED.  
16  
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DIXON® ZTR® PRO SERIES COMMERCIAL/RESIDENTIAL WARRANTY POLICY  
RAM44MAGANDRAM50MAG™~CommercialMowers  
DIXON® WARRANTS ITS ZTR® MOWERS AGAINST DEFECTS IN MATERIAL AND WORK-  
MANSHIP FOR THE PERIODS SET FORTH BELOW. THE SOLE REMEDY UNDER THIS  
WARRANTY IS REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS.  
THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS:  
1. COMMERCIAL WARRANTY (use other than, or in addition to, mowing at owner’s primary place of  
residence):  
a. One Year - 100% parts and labor subject to the conditions and limitations described herein for a  
period of one year from date of purchase by the original owner.  
b. Attachments marketed through or approved by Dixon Industries, Inc. are warranted for one year  
parts and labor in commercial use applications.  
c. Pro Series Models are not subject to hour meter restrictions.  
d. Warranty applies to new and unused mowers and is not transferable.  
2. RESIDENTIAL WARRANTY (used only at owner’s primary place of residence):  
a. Two years - 100% parts and labor subject to the conditions and limitations described herein for a  
period of two years from date of purchase by the original owner.  
b. Third year - limited to 100% parts cost as shown in the current Dixon® Parts Price List and  
subject to the conditions and limitations as described herein.  
c. Attachments marketed through or approved by Dixon Industries, Inc., are warranted for two  
years parts and labor in residential use applications.  
d. Warranty applies to new and unused mowers and is transferable.  
3. All Dixon® warranty must be accomplished by authorized Dixon® dealers and in accordance with  
Dixon® warranty policy and allowances. All warranty claims must be submitted to Dixon Industries  
for approval.  
4. Warranty labor reimbursement to dealers based on published Dixon® flat rate schedule.  
5. Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or  
alteration. The use of parts or components other than those supplied by Dixon Industries VOIDS ALL  
WARRANTY.  
6. Battery warranty is limited to 90 days from date of purchase.  
7. The following items are not covered by this warranty policy:  
(a) Routine maintenance or adjustments to include any oils, filters or other fluids used.  
(b) Belts, Blades and tires.  
(c) Pick up and delivery charges for transportation of mower to and from an authorized Dixon®  
dealer’s place of business.  
(d) Engines. These are covered under a separate warranty by each individual engine  
manufacturer. Consult engine manual for warranty details.  
(e) Any costs or expense of providing substitute equipment while repair work is being performed  
on a warranted mower.  
8. THERE IS NO OTHER EXPRESS WARRANTY. TO THE EXTENT PERMITTED BY LAW, ALL  
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A  
PARTICULAR PURPOSE ARE EXCLUDED, OTHERWISE, ALL SUCH IMPLIED WARRANTIES ARE  
LIMITED TO THE SAME DURATION AND REMEDIES AS THE EXPRESS WARRANTY. ALL  
LIABILITIES FOR CONSEQUENTIAL DAMAGES UNDER ANY EXPRESS OR IMPLIED WARRANTY  
ARE EXCLUDED.  
17  
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SPECIFICATIONS  
Residential Models  
Chassis:  
1-1/2 X 3 rectangle tube side frame  
Mower Deck: 42” - 13 ga stamped 3 blade deck.  
44” & 50” - 11 ga fabricated construction w/reinforcement  
.
Blade Drive:  
Electric clutch.  
Transmission: Each rear wheel is independently driven by a Hydro  
Gear IZT hydrostatic drive with 7” cooling fan.  
Engine:  
RAM 42:  
18 HP Briggs & Stratton ELS, 4 cycle, single cylinder,  
overhead valve, air cooled, gasoline, vertical shaft, cast  
iron cylinder, full pressure lube with spin-on filter.  
RAM 44/50: 22 HP Briggs & Stratton ELS, twin cylinder, overhead  
valve, air cooled, gasoline, full pressure lube with oil  
filter, vertical shaft, aluminum head & block with cast-  
iron cylinder liners.  
Starting  
System:  
Electric-key switch operation with safety interlock blade  
drive.  
Tires:  
Front 11 x 4.00-5 smooth tread (16-21 PSI)  
42” - Rear 18x8.50-8--4 ply turf tread (8-14 PSI)  
44/50” - Rear 18x9.50-8--4 ply turf tread (8-14 PSI)  
Capacities:  
Dimensions:  
Fuel  
Engine Oil  
5.5 gallons  
Ram 42 - 1.5 quarts  
Ram 44/50 - 2 quarts  
Width  
44” maximum track width  
39” to top edge of seat  
69” hitch tab to front bumper  
power unit - 474 lbs  
Height  
Length  
Weight  
with 42” deck - 575 lbs  
with 44” deck - 600 lbs  
with 50” deck - 620 lbs  
Additional information may be provided elsewhere in this manual.  
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE  
18  
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SPECIFICATIONS  
Commercial Models  
Chassis:  
1-1/2 X 3 rectangle tube side frame  
Mower Deck: 11 GAfabricated construction with reinforced ribs.  
Available in 44” and 50” cut widths.  
Blade Drive:  
Electric clutch.  
Transmission: Each rear wheel is independently driven by a Hydro  
Gear IZT hydrostatic drive with integral charge pump  
and 7” cooling fan.  
Engine:  
Each mower (44” or 50”) is powered with either a  
19 HP Kawasaki, 20 HP Honda or a 20 HP Kohler  
twin cylinder engine, overhead valve, air cooled,  
gasoline, full pressure lube with oil filter, vertical  
shaft, aluminum head and block with cast-iron  
cylinder liners.  
Starting  
System:  
Electric-key switch operation with safety interlock  
blade drive.  
Tires:  
Front - 11x4.00-5 -- 5 smooth tread (16-21 PSI)  
Rear - 18x9.50-8 -- 4 ply turf tread (8-14 PSI)  
Capacities:  
Dimensions:  
Fuel  
Engine Oil  
5.5 gallons  
2 quarts  
Width  
44” maximum track width  
39” to top edge of seat  
69” hitch tab to front bumper  
Power Unit - 484 lbs  
Height  
Length  
Weight  
with 44” Deck--600 lbs  
with 50” Deck--620 lbs  
Additional information may be provided elsewhere in this manual.  
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE  
19  
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SEAT ADJUSTMENT INSTRUCTIONS  
42” Models  
1. Raise seat assembly.  
2. Loosen four seat bolts, P/N 3224, and slide seat  
to desired position.  
3. Tighten seat bolts. DO NOT operate mower  
without seat bolts properly tightened.  
4. Lower seat assembly.  
3224  
3224  
Seat  
3224  
Plate  
3224  
44” and 50” Models  
1. Grasp seat slide adjuster and move it into  
adjustment position.  
2. Slide seat forward or backward.  
3. Release seat slide adjuster.  
Seat Slide  
Adjuster  
20  
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CONTROLS  
CONTROL LEVERS  
Note: For access to the seat, move control levers to neutral  
position and swing them outward.  
TO GO FORWARD  
•From neutral position, gently push control levers for-  
ward.  
To increase speed, move levers further forward.  
TO GO BACKWARDS  
•From neutral position, gently pull control levers toward  
you.  
TURNING  
•Turning is controlled by moving one control lever slightly  
forward or rearward of the other.  
To turn left, move left lever rearward of the right lever.  
To turn right, move right lever rearward of the left lever.  
To turn on mower’s own axis (zero turning radius), stop  
and move one lever to reverse position and the other to  
forward position.  
BRAKING  
To brake mower, move both levers in direction opposite  
of travel.  
LEFT TURN OPPOSITE  
Note: The pressure required to operate the mower is very light.  
21  
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CONTROLS  
PARKING BRAKE:  
The parking brake is designed to hold  
the mower from moving and is not  
intended for use in stopping the  
mower while it is in motion. The  
engine will stop if the parking brake is  
engaged while the control levers are in  
the drive position.  
Engage parking brake  
CAUTION  
before starting engine.  
TO SET PARKING BRAKE:  
The hand operated parking brake is located on the left  
hand side between the operators seat and the fuel tank.  
To engage brake, pull lever up (to the rear).  
To release brake, move lever forward (down).  
Note: Always set parking brake before dismounting.  
Release parking brake before moving mower.  
TRANSMISSION DRIVE SYSTEM  
Allows the mower to turn on its own axis “ZERO  
TURNING RADIUS”. Each lever controls one side of the  
mower.  
Note: The pressure required to operate the mower is very light.  
22  
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CONTROLS  
BLADE DRIVE:  
•Located on the control panel, on operator’s right.  
To engage the mower blade, pull up on the switch.  
To disengage mower blade, push down.  
CIRCUIT BREAKER:  
•Protection of the electrical system is by (1) 15 amp  
circuit breaker.  
•If circuit breaker trips, push button to reset.  
•If this condition repeats, consult dealer for inspection  
and repair.  
THROTTLE CONTROL LEVER:  
•Located on control panel to operator’s right.  
•Throttle control for engine speed.  
•Choke for engine starting.  
•Throttle control should be set to MAXIMUM or wide  
open setting to insure adequate cooling of the engine  
and to maintain mower deck blade speed while  
mowing.  
23  
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CONTROLS  
MOWER DECK CUT HEIGHT LIFT LEVER:  
•Use right foot to operate deck foot pedal at right front  
foot area.  
To raise mower deck, push forward with right foot on  
top portion of foot pedal. When desired deck height is  
reached, push with right foot on lower portion of foot  
pedal until the bottom of the foot pedal engages in  
deck positioning notch.  
To lower deck, push forward with right foot on top  
portion of foot pedal until bottom edge of foot pedal  
disengages deck positioning notch. Lower deck to  
desired height and push bottom portion of foot pedal  
until bottom edge engages notch.  
•Never attempt to operate deck lift mechanism in any  
manner, other than foot method described above.  
•Always use highest position for transport.  
24  
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OPERATION INSTRUCTIONS  
The safe and successful operation of the RAM  
Series will depend upon the operator having the  
correct knowledge of all controls used on the mower  
and making good judgements about the terrain to be  
mowed.  
NEVER allow anyone to operate the mower without  
complete knowledge of all controls and their func-  
tions.  
During initial operation, “learning to drive”, set  
throttle at slow speed.  
Sound judgement by the operator will prevent  
accidents.  
BEFORE OPERATING MOWER:  
1. Read engine manufacturer’s operating and  
maintenance instructions.  
2. Read and observe all safety instructions on your  
mower and in the manual.  
3. Check engine oil.  
4. Check fuel cap to be sure it is in place.  
5. Be sure parking brake is on.  
6. Be sure mower blade drive is off.  
7. Know how to stop engine. (Turn key to off position).  
25  
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OPERATION INSTRUCTIONS  
CAUTION  
Failure to follow these instructions may  
result in personal injury.  
STARTING INSTRUCTIONS:  
1. Parking brake must be on, control levers in outward position  
and blade drive disengaged.  
2. Position throttle to 1/2 speed setting. If engine is cold, position  
choke lever to the “on” position.  
NOTE:  
Engine may require partial choke setting to start even  
if the engine has been operated for a period of time.  
3. Insert ignition key and turn to “start” position. When engine  
starts, release ignition key. Key will return to “run” position.  
4. Return choke to “off” position, if applicable.  
5. Move “throttle” to maximum speed position.  
6. Release parking brake.  
7. Swing levers inward.  
8. Operate mower per “CONTROL” instructions on Page 21.  
CAUTION Do not operate the engine in an enclosed  
area due to the harmful exhaust gas produced.  
Note:  
When mowing with blades engaged, set throttle  
control to the MAXIMUM or wide open setting to  
insure adequate cooling of the engine and to maintain  
mower deck blade speed.  
26  
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OPERATION INSTRUCTIONS  
TOWING TRAILERS AND OTHER  
ATTACHMENTS:  
Towing a trailer or other attachment that is too heavy  
could damage the drive or cause the mower to become  
unstable. Limit loads to 250 pounds or less with this  
mower.  
TO FREE WHEEL MACHINE  
(Unlock Transmission):  
Always turn off engine before engaging or disengaging  
the hydro release (free wheel) lever. Never attempt to  
move the lever with the engine running.  
Lift seat to access release levers. Pull release lever  
forward and engage notch on frame.  
NOTE:  
Before pushing or towing tractor, transmis-  
sion must be unlocked and parking brake  
released. The tractorshould never be pulled  
at more than 2 miles per hour or for any  
appreciable distance.  
27  
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OPERATION INSTRUCTIONS  
TESTING OF SAFETY INTERLOCK SYSTEMS:  
Failure to observe the following testing instructions  
could result in serious injury or death.  
The following tests should be performed at the start  
of each mowing day.  
PARKING BRAKE SWITCH TEST:  
a) Swing control levers to outward position  
b) Disengage blade drive switch  
c) Put parking brake in OFF position  
d) Turn ignition switch to START  
Engine should not turn over or attempt to start.  
CONTROLLEVER SWITCH TEST:  
a) Disengage blade drive switch  
b) Put parking brake in ON position  
c) Swing control levers inward  
d) Turn ignition switch to START  
Engine should not turn over or attempt to start.  
NOTE: If any safety check fails, do not operate the  
mower until the system has been checked and repaired  
by an Authorized Dixon® Dealer.  
28  
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OPERATION INSTRUCTIONS  
TESTING OF SAFETY INTERLOCK SYSTEMS:  
Failure to observe the following testing instructions  
could result in serious injury or death.  
The following tests should be performed at the start  
of each mowing day.  
BLADE DRIVE SWITCH TEST:  
a) Put parking brake in ON position.  
b) Swing control levers to outward position.  
c) Engage blade drive switch.  
d) Turn ignition switch to START.  
Engine should not turn over or attempt to start.  
SEAT SWITCH TEST:  
a) In a SAFE AREA away from bystanders, start the  
engine.  
b) Leave control levers in outward position and put  
parking brake ON position.  
c) Engage blade drive.  
d) Raise slightly off seat.  
ENGINE SHOULD STOP!  
NOTE: If any safety check fails, do not operate the  
mower until the system has been checked and repaired  
by an Authorized Dixon® Dealer.  
29  
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OPERATION INSTRUCTIONS  
MOWING WITH A MULCHING ATTACHMENT:  
Mulching or recycling the grass clippings requires a  
totally different mowing approach than would be normal  
when side discharging or bagging the grass. There  
may be instances or conditions where it is not possible  
to hide all the recycled or mulched clippings.  
In order to achieve the best results, please read and  
follow the mulching tips listed below:  
1. Read and follow the installation instructions that are  
included with your mulcher.  
2. Set the engine speed control to the wide open or full  
setting.  
3. Place the mower deck cut height selector in either  
the top or second notch. Never cut more than 3/4” to  
1” off the grass at any one time. Attempting to cut  
more grass will result in the deck plugging and cause  
the engine to stall.  
4. It may be necessary to cut the lawn twice to achieve  
acceptable mulching performance especially on first  
cuttings or if the lawn is heavily fertilized.  
5. Do not attempt to cut grass when it is wet. Mulching  
performance will be very poor in wet grass conditions.  
6. Maintain sharp blades throughout the cutting season.  
This is very important. Optimal mulching performance  
cannot be obtained with a dull or nicked up blade.  
30  
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OPERATION INSTRUCTIONS  
MOWING WITH A MULCHING ATTACHMENT  
(continued):  
7. Keep the underside of the mower deck clean.  
Remove all grass and dirt build-up from the  
underside of the pan, the baffles and deflectors  
after each use. Never, under any circumstances,  
should you place hands or feet under the  
mower deck or in the chute while blades or  
impeller are still turning.  
8. Alternate mower direction. This will evenlydisperse  
the mulched grass clippings over the lawn for even  
fertilization.  
If the mulching quality of the mower does not seem  
to be satisfactory, try one or more of the following  
tips:  
a. Raise the height-of-cut setting on your  
mower.  
b. It may be necessary to cut your grass  
more frequently.  
c. Operate the mower at a slower ground  
speed.  
d. Overlap cutting swaths instead of cutting  
a full swath with each pass.  
e. Mow across the marginal areas a second  
time.  
f. CUT HIGH - MOW OFTEN!  
31  
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OPERATION INSTRUCTIONS  
MOWING WITH A GRASS CATCHER  
ATTACHMENT:  
In order to achieve optimum performance when  
mowing with a grass catching attachment, please  
read and follow the tips listed below.  
1. Read and follow the installation instructions that are  
included with your grass catcher.  
2. Set engine speed control to the wide open or full  
setting.  
3. Do not attempt to cut grass when it is wet. Wet  
grass will clog both the underside of the deck and  
the attachment chutes. Empty bags often to  
prevent plugging.  
4. If the grass is tall, place the mower deck cut height  
selector in the top or second notch. “Initially” overlap  
cutting swaths instead of a full swath with each  
pass.  
5. Keep the underside of the mower deck clean.  
Frequent removal of dried grass and dirt will greatly  
assist in bagging of the clippings. Never, under  
any circumstances, should you place hands  
or feet under the mower deck or in the chute  
while blades or impeller are still turning.  
6. Operate the mower at a slower ground speed than  
when mowing without a grass catching attachment.  
32  
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OPERATION INSTRUCTIONS  
MOWING WITH A GRASS CATCHER  
ATTACHMENT (continued):  
7. Maintain sharp blades throughout the cutting  
season. Some grass catching attachments require a  
“high-lift” blade. See your dealer for advice on the  
type of blade(s) needed for your mower.  
8. Some mowing applications/use of grass catchers  
may require that an additional weight kit be fitted to  
the mower to counter the weight of grass in the bags.  
Please consult with your dealer for more information  
regarding installation and adding weight to the box.  
Failure to observe the following instructions  
may result in personal injury.  
WARNING  
Watch for low hanging branches or other obstacles which might hit  
the catcher top while turning or backing the mower.  
•Use care when backing to avoid pushing the grass bags into the  
frame or “hot” exhaust muffler of the engine. Fire could result.  
•Disengage blade and stop engine prior to clearing grass from  
either the discharge chute or grass catcher components.  
Do not operate the mower with the grass catching attachment  
partially removed. Operator or bystanders could be injured by  
thrown objects.  
•Keep all attachment bolts tight.  
Important: Do Not leave clippings in the bags while the mower is  
stored. Damp grass clippings are a fire hazard if left in the bag.  
33  
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OPERATION INSTRUCTIONS  
SIDE DISCHARGE OF THE CLIPPINGS:  
In order to achieve optimum performance when side  
discharging the grass clippings, please read and follow  
the tips listed below. Additional information can be  
found in the Troubleshooting guide.  
CAUTION To avoid personal injury, be sure that the  
deflector is properly installed on the  
discharge chute.  
1. Set engine speed control to the wide open or full  
setting.  
2. Do not attempt to cut grass when it is wet. Wet  
grass will clog the underside of the deck and  
discharge area.  
3. If the grass is tall, place the mower deck cut height  
lever in the top or second notch. “Initially” overlap  
cutting swaths instead of a full swath with each pass.  
Some applications may require a second cutting.  
4. Keep the underside of the mower deck clean.  
Frequent removal of dried grass and dirt will allow  
the clippings to discharge correctly. Never, under  
any circumstances, should you place hands or  
feet under the mower deck or in the chute while  
blades or impeller are still turning.  
5. Maintain sharp blade(s) throughout the cutting  
season.  
34  
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OPERATION INSTRUCTIONS  
GRASS HEIGHT & CUTTING SUGGESTIONS:  
Do not attempt to cut grass when it is wet.  
If the grass is tall, place the mower deck cut height  
lever in the top or second notch. “Initially” overlap  
cutting swaths instead of a full swath with each pass.  
Some applications may require a second cutting.  
Keep the underside of the mower deck clean.  
Maintain sharp blades throughout the cutting season.  
As a rule of thumb, never cut off more than 1/3 of the  
total grass blade length. Correct mowing height can  
reduce weeds and disease by 50% to 80%.  
The following grass cut heights are based on adequate  
moisture conditions and normal thatch build-up in a  
healthy lawn. Some locations and applications may  
require slightly different cut heights. If in doubt, consult  
your local lawn professional for assistance.  
Grass Types  
Bermudagrass  
Bluegrass  
Buffalograss  
Ryegrass  
Best Cut Heights  
1 - 2”  
2 - 3”  
11/2 -3”  
2 - 3”  
3-31/2”  
Tall Fescue  
Zoysiagrass  
1 - 3”  
35  
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CARE AND MAINTENANCE  
WARNING  
Failure to observe the following instructions may result in personal injury.  
Before performing any maintenance, turn off engine,  
allow to cool & remove key.  
Use extreme care when working on machinery.  
Do not wear watch or jewelry.  
Do not wear loose fitting clothes, and observe all  
common safety practices with tools.  
MAINTENANCE SCHEDULE  
Check deck serpentine belt..................................after 20 hours break-in  
Check crankcase oil level..............................................before each use  
Clean grass & debris from muffler & manifold area............before each use  
Check air intake screen...................................................after each use  
Clean grass under deck...................................................after each use  
Check tire pressure.........................................................every 10 hours  
Inspect blades for sharpness............................................every 10 hours  
Clean air filter element.....................................................every 25 hours  
Grease all zerks.............................................................every 50 hours  
Check all belts................................................................every 50 hours  
Change engine crankcase oil.......................................(5 hours break-in)  
every 50 hours  
Change engine oil filter....................................................every 50 hours  
Replace air filter element..............................annually or every 100 hours  
36  
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CARE AND MAINTENANCE  
CUTTER BLADE MAINTENANCE:  
CAUTION Stop engine and remove ignition key  
for safety. Wear heavy, thick gloves  
when holding onto cutter blade, avoid  
the sharp edge of the blade.  
Check sharpness of mower blades after every 10  
hours of operation. Observe proper blade position  
prior to removal.  
1. Safely raise front of mower.  
2. Hold or block blade from  
turning.  
3. Loosen blade bolt and remove  
blade.  
4. When replacing blade, tighten  
blade bolt securely. Refer to  
diagram. Be sure blade is  
centered on pilot before  
tightening nut to 60 ft. lbs.  
Blades should be discarded when worn excessively.  
DANGEROUS!  
DO NOT USE  
BLADE IN THIS  
CONDITION!  
New Blade  
When notch starts,  
discard blade  
37  
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CARE AND MAINTENANCE  
ENGINE:  
For complete maintenance and operating information of  
the engine, please refer to the maintenance instructions  
furnished by the engine manufacturer included in your  
Zero Turn Radius mower information packet.  
Battery contains sulfuric acid electrolyte which  
is poisonous and corrosive.  
CAUTION  
BATTERY:  
This is a maintenance-free battery and the fluid level  
cannot be checked.  
•Charge battery if required.  
OFF SEASON BATTERY STORAGE:  
•DO NOT remove battery from mower.  
•Clean top of battery and terminals with baking soda  
and water.  
•Identify each cable so they can be reconnected to the  
correct terminal.  
•Disconnect cables from terminals. ALWAYS discon-  
nect ground cable first and reconnect last.  
•Charge battery.  
Note:  
Your Dixon® mower comes equipped with a quick  
disconnect harness for the optional Dixon® Battery  
Manager. The Dixon® Battery Manager maintains the  
proper charge levels during periods of inactivity and  
may prevent premature battery failures. Contact your  
dealer for more information.  
38  
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CARE AND MAINTENANCE  
TIRES:  
Correct tire pressure is essential for efficient operation  
of the mower. Check tire pressure periodically. Inflate  
tires to the pressure listed below.  
Front tires  
Rear tires 42”  
Rear tires 44-50”  
11 x 4.00 - 5 16-21 lbs.  
18 x 8.50 - 8 8-14 lbs.  
18 x 9.50 - 8 8-14 lbs.  
Lug nuts or lug bolts should be checked regularly for tightness.  
LUBRICATION:  
CHASSIS:  
(11) grease zerks  
LOCATIONS:  
(2) each front wheel caster  
(1) each mower deck hub  
(2) each deck lift shaft  
SERVICE INTERVALS:  
Every 50 hours of operation or  
once per season.  
RECOMMENDED  
GREASE:  
Name brand wheel bearing  
or multi-purpose grease  
(3 pumps each)  
39  
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CARE AND MAINTENANCE  
BELTS:  
Check belts every 50 hours. Replace any belts found to  
be in poor condition.  
BELT TENSION:  
42” Deck  
Mower Deck Serpentine Belt-P/N 6109  
Manual adjustment. Refer to illustration on Page 41.  
Engine to Mower Deck Belt-P/N 5861  
No adjustment required.  
44” Deck  
Mower Deck Serpentine Belt-P/N 9236  
Manual adjustment. Refer to illustration on Page 41.  
Engine to Mower Deck Belt-P/N 5861  
No adjustment required.  
50” Deck  
Mower Deck Serpentine Belt-P/N 1300  
Manual adjustment. Refer to illustration on Page 41.  
Engine to Mower Deck Belt-P/N 17423  
No adjustment required.  
40  
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CARE AND MAINTENANCE  
BELT TENSION  
MANUAL ADJUSTMENT  
42”, 44” & 50”  
41  
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CARE AND MAINTENANCE  
HOT oil may cause burns. Allow  
engine to cool before draining oil.  
CAUTION  
CHANGING THE ENGINE OIL:  
1. The “Dapco” oil drain valve is located on the left side  
of the engine crankcase.  
2. Place a suitable container under the drain valve  
hose.  
3. To drain, turn hex head valve stem counter-clockwise  
with a 10mm wrench or socket. Open to full open  
(approximately 7 turns).  
4. After engine is drained, tighten hex stem.  
5. Change oil filter.  
6. Fill with oil (see steps on next page).  
NOTE:  
Refer to engine manufacturer’s recommenda-  
tions for frequency of oil changes.  
Hex Head Valve  
Stem  
42  
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CARE AND MAINTENANCE  
HOT oil may cause burns. Allow  
CAUTION  
engine to cool before draining oil.  
OIL FILL:  
1. Clean any spilled oil from engine and chassis.  
2. Refill engine with type, and quantity of oil recom-  
mended by the engine manufacturer in engine  
literature.  
NOTE: Engine oil changes on the RAM Series  
Models will require replacement of the oil  
filter. These filters may be available from your  
local Dixon® Dealer.  
43  
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CARE AND MAINTENANCE  
NEUTRAL ADJUSTMENT  
DRIVEMACHINEUNTILHYDROSTATICTRANSMISSIONSHAVE  
WARMED UP. WITH ENGINE RUNNINGAND THE PARKING  
BRAKE OFF, SWING THE CONTROL LEVERS OUTWARD. IF  
MACHINESTARTSTOCREEP, FOLLOWTHEINSTRUCTIONS  
BELOW.  
1. Stop the engine, engage parking brake and raise  
rear of frame with jack or blocks so that rear tires do  
not contact the ground.  
2. Swing out the control levers, start the engine and  
release the parking brake.  
3. Raise the seat to access hydro control linkage. If  
right wheel creeps, adjust right side linkage and  
vice-versa. Use procedure below.  
a. Loosen jam nuts on ends of the coupler P/N  
7736.  
b. If right wheel is creeping forward, turn coupler  
counter-clockwise until neutral is achieved  
(clockwise for left side). If right wheel is creeping  
backward, turn coupler clockwise until neutral is  
achieved (counter-clockwise for left side).  
c. Tighten jam nuts against coupler.  
4. Stop engine and remove rear of machine from jack  
or blocks.  
(See Illustration A, page 45)  
44  
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CARE AND MAINTENANCE  
Illustration A  
Illustration B  
45  
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CARE AND MAINTENANCE  
MOWER DECK LEVELING PROCEDURE:  
1. Place mower on a smooth, level surface and check  
tire pressures to insure correct stance. Tires should  
be inflated as follows.  
Front: 16 - 21 lbs  
Rear: 8 - 14 lbs  
2. Turn each outer blade tip to align with the deck in a  
side to side manner.  
3. Measure from the floor surface up to the bottom of  
the blade tip on the discharge side of the mower.  
Retain this measurement. Move to the opposite side  
and check to see if that measurement is the same. If  
adjustment is required, turn nut on one or both of the  
front L-rods until both measurements are equal.  
4. Turn each outer blade tip to align with the deck in a  
front to rear manner.  
5. Measure from the floor surface up to the bottom of  
the blade tips at both the front and rear of the  
blades. Rear of blade tips should be 1/8" to 1/4"  
higher than the front of blade tips. If adjustment is  
necessary, loosen jam nuts on tie bar. Rotate bar to  
achieve desired height. Retighten jam nuts.  
(See Illustration B, page 45)  
NOTE: This will place the mower deck in a base measurement  
position. Additional adjustment may be required to  
achieve desired cut for the type of grass or conditions  
involved.  
46  
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CARE AND MAINTENANCE  
ELECTRICAL SYSTEMS:  
Keep all connections clean and tight.  
CLEANING THE MOWER:  
Wash mower periodically. Clean above and below  
deck.  
High pressure washing and alkaline based soaps can  
cause damage to bearings and other parts of the  
mower. After washing your mower, start the engine and  
engage the mower deck for a few minutes to disperse  
any water that may have accumulated in bearings,  
pulleys or fans.  
Note:  
Allow mower to cool before washing. If  
bearings are hot, they will draw moisture  
inside as they dry and cause corrosion.  
SERIAL NUMBERS:  
The serial number is located on frame at rear of engine.  
WARRANTY:  
Refer to warranty information (pages 16-17).  
PARTS/SERVICE:  
See your Dixon® dealer for replacement parts, warranty  
or service.  
47  
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CARE AND MAINTENANCE  
DECK REMOVAL:  
1. Remove mower deck drive belt. To relieve belt  
tension, insert p/n 17422 link (at front of lift frame)  
into tab. Move deck lift pedal into the highest cut  
position and latch in place. As a safety precaution,  
insert clevis pin in nearest hole at rear of foot pedal.  
Belt can now be removed from mower deck pulley.  
2. Remove front hanger pin.  
3. Remove front L-Rods and remove nut and bolt from  
rear chain hangers.  
4. Slide deck from beneath chassis.  
5. Reverse procedure to reinstall deck to chassis.  
48  
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STANDARD SERVICE PARTS LIST  
BLADES  
~42” Deck~  
*Hi Lift Fusion - P/N 13920  
Hi-Lift - P/N 13938  
Standard Lift Fusion - P/N 13940  
Standard Lift - P/N 13939  
Gator - P/N 13942  
~44” Deck~  
*Hi Lift Fusion - P/N 13918  
Super Hi-Lift Fusion - P/N 13867  
Hi-Lift - P/N 13943  
Standard Lift Fusion - P/N 13945  
Standard Lift - P/N 13944  
Gator - P/N 13947  
~50” Deck~  
*Hi Lift Fusion - P/N 13919  
Super Hi-Lift Fusion - 13868  
Hi-Lift - P/N 13948  
Standard Lift Fusion - P/N 13950  
Standard Lift - P/N 13949  
Gator - P/N 13952  
*Factory installed  
49  
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STANDARD SERVICE PARTS LIST  
BELTS  
~42” Deck~  
Engine to Mower Deck - P/N 5861  
Serpentine - P/N 6109  
Engine to Transmission - P/N 16108  
~44” Deck~  
Engine to Mower Deck - P/N 5861  
Serpentine - P/N 9236  
Engine to Transmission - P/N 16108  
~50” Deck~  
Engine to Mower Deck - P/N 17423  
Serpentine - P/N 1300  
Engine to Transmission - P/N 16108  
ENGINE AIR AND OIL FILTERS  
Refer to Engine Operator’s Manual for correct  
service intervals for engine oil changes and air filter  
maintenance.  
Protect your engine investment, use only original  
equipment filters. Refer to the Engine Operator’s  
Manual or ask your dealer for correct replacement  
parts.  
50  
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TROUBLESHOOTING  
1. ENGINE WON’T TURN OVER  
Mower blades engaged- - - - - - - - - - - - - - - - - - - disengage blades  
Parking brake not on- - - - - - - - - - - - - - - - - - engage parking brake  
Circuit breaker trips- - - - - - - - - - - - - - - - - - - - - - - - -reset breaker  
Dead battery- - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace  
Solenoid- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer  
Ignition switch- - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer  
Starter- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer  
2. ENGINE WILL TURN OVER BUT WON’T START  
No fuel- - - - - - - - - - - - - - - refuel and/or clean or replace fuel filters  
3. HARD TO START ENGINE  
Fuel line clogged- - - - - - - - - - - - - clean fuel line and check fuel filter  
Faulty fuel pump- - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer  
4. ENGINE STARTS BUT CUTS OUT  
Water in fuel- - - - - - - - - - - - - - -drain old fuel-replace with new fuel  
Clogged fuel line- - - - - - - - - - - - - - - - - - - - - - - - - - check fuel filter  
Fuel tank vent plugged- - - - - - - - - - - - - - - - - - - - - -clean fuel vent  
Faulty fuel pump- - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer  
5. ENGINE OVERHEATED  
Air intake screen or fins clogged- - - - - -clean intake screen and fins  
Oil level too low or too high- - - - - - - - - - - - - - - - - - - -adjust oil level  
Running engine too slow - - - - - - - - - - - - - - - - - -run engine faster  
51  
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TROUBLESHOOTING  
6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD  
Drive belt broken or slipping- - - - - - - - - - - - - - - - replace drive belt  
Transmission oil low- - - - - - - - - - - - - - - - - - - - - - - - - - - - add oil  
Damaged transmission- - - - - - - - - - - - - - - - - - - - - -consult dealer  
Transmission by-pass may be engaged- - - - disengage(see page 27)  
7. MOWER LOSES POWER ORTRANSMISSION OVERHEATS  
Engine air filter-- - - - - - - - - - - - - - - - - - - - - - - - - - clean or replace  
Transmission damage- - - - - - - - - - - - - - - - - - - - - - -consult dealer  
8. ENGINE STALLS WHEN BLADES ARE ENGAGED  
Operator not on seat- - - - - - - - - - - - - - - - - - - - - - - - - -sit on seat  
Faulty interlock system- - - - - - - - - - - - - - - - - - - - - - consult dealer  
Fauty blade spindle bearing - - - - - - - - - - - - - - - - - - consult dealer  
Deck drive belt not properly routed- - - - - - - - - - - - - - - - - - reroute  
Blades blocked by foreign material - - - - - - - - - - - clean under deck  
9. DRIVE SYSTEM  
Mower pulls to side- - - - - - -check tire inflation/adjust control linkage  
Mower creeps in neutral- - - - - - - - - - - - - - - - adjust control linkage  
Low on power- - - - - - - - - - - - - - - - - - - - - - - - - -check belt tension  
10. CUT QUALITY  
Cut uneven left to right- - - - - - - - - - - -check tire inflation/level deck  
Ends of grass blades are ragged- - - - - - - - - - - - - - sharpen blades  
Poor dispersal of grass- - - - - - - - - - clean deck/check for loose belt  
Skips in spots- - - - - - - - - - -check for loose belt/slow ground speed  
52  
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NOTES  
53  
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NOTES  
54  
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OWNER’S INFORMATION  
Date of Purchase  
Mower Model Number  
Mower Serial Number  
Purchased From  
Name  
Address  
DATE OIL CHANGED  
DATE ENGINE TUNED  
Dixon Industries, Inc.~P.O. Box 1569~Coffeyville, Ks~620-251-2000~Fax 620-251-4117  
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Dixon® and ZTR® are registered trademarks of  
Dixon Industries, Inc.  
The engine exhaust from this product contains  
WARNING: chemicals known to the State of California to cause  
cancer, birth defects or other reproductive harm.  
DIXON INDUSTRIES, INC.  
P.O. Box 1569  
Coffeyville, Ks 67337-0945  
620-251-2000  
RAM Series  
Part No. 17823-0704  
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