Dimension One Spas Hot Tub 01510 1030E Rev A User Manual

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PRE WIRING FROM EQUIPMENT COMPARTMENT TO SUB WOOFER  
Cutting Panel Hole for CD Player Door Assembly .....................33  
Installation of CD Player Door and Bezel...................................37  
Installation of Panel and CD Player............................................38  
INSTALLING THE SATELLITE SPEAKERS............................................40  
Installing the Satellite Speaker Wires..........................................42  
SECURING THE AMPLIFIER................................................................47  
COMPLETE THE INSTALLATION.........................................................47  
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Owner’s Manual  
Features of the Sonic Immersion  
Dealer installation allows you to add to any Sonic Immersion  
System ready Dimension One Spa in stock  
Patented planar magnetic speaker technology (1/4” [6.35 mm]  
thick) that generates unparalleled sound quality even in the  
harshest environmental conditions  
Superior fidelity and low distortion  
Articulated speaker mount that allows multidirectional  
capability and if the speakers are struck by an object,  
speakers deflect without being damaged  
Remote operation  
Using the CD Player  
The manufacturer of the Sonic Immersion System CD Player has  
supplied a User Guide for the CD player. Please refer to this guide for  
instructions on how on use of the CD player.  
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Dealer  
Installation  
This section intended for use by authorized dealer personnel only  
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Getting Ready To Start  
The Sonic Immersion System can only be installed on spas with the  
following serial numbers.  
Table 1 Sonic Immersion System Ready Spas  
Model  
Aurora HP  
Serial Number  
91275 or higher  
Aurora II  
Aurora XLT  
Caliente HP  
91210 and higher (Also 91184)  
91295 and higher  
91301 and higher (Also 91290 and  
91299)  
Californian  
Chairman  
Chairman II  
Diplomat  
Nautilus  
Triad  
91198 and higher  
91245 and higher  
91234 and higher  
91197 and higher  
91458 and higher (Also 91455)  
91372  
Triad II  
91625 an higher (Also 91567)  
Overview of the Installation  
The installation of the Sonic Immersion System is a simple process  
that includes removing the spa skirt, drilling a few holes using the  
templates provided to guide you, and then connecting one or more  
power cables. This guide is provided to help complete this task in a  
quick and efficient manner.  
Required Tools  
You will need the following tools to complete the installation:  
3
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Table 2 Required Tools  
Electric drill  
1 ½ inch (3.8 mm) hole saw  
¼ inch (6.35 mm) drill bit  
3/8 inch (9.5 mm) drill bit  
Saber Saw  
Phillips screwdriver  
Tape (masking, electrical, duct, or  
packaging) ½ in (12.7 mm) width  
Spring-loaded punch  
(or other tool(s) that can be used to  
mark drilling locations, such as a  
hammer & nail)  
Fine Point Marker  
Measuring Tape  
Fish Tape  
Fish Tape Lubricant  
Non Ratcheting PVC Pipe Cutter  
4
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Medium Size Needle Nose Pliers  
Wire Stripper  
Utility Knife  
5/16” (7.94 mm) Nut Driver or wrench  
Six inch (15.24 cm) square  
Stapler and Staples  
Straight Edge  
Safety Glasses  
Silicone caulking (clear)  
Small Saw  
Parts List  
You should have received the following parts in the Sonic  
Immersion System installation kit:  
5
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Table 3 Parts List  
Description  
This document  
Amplifier  
Qty Item  
Number  
01510-  
1
1
1030  
01564-08  
Coarse-  
Threaded  
Drywall Screws  
5
1
01051-06  
Template  
Doc 74-  
Rev A  
Power Supply  
Harness  
Power, supply,  
stereo  
1
1
01564-19  
01564-01  
Main Harness  
1
01564-20  
Speaker, lead  
2
2
01564-21  
01564-14  
Speakers,  
Satellite  
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Stereo  
1
01564-03  
Sub-woofer sub  
assembly  
1
1
01564-09  
01564-04  
Stereo cover,  
marine  
Dual pole  
antenna  
1
2
01564-05  
01570-24  
Preamp stereo,  
cable  
Power supply  
screw, sheet  
metal, SS, PH  
2
01011-38  
Marine cover  
screws, #8 x ½”  
(1.3 cm) SS  
4
01011-40  
Truss Head  
Cable Ty, 4”  
(10.2 cm) black  
10  
01200-006  
7
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Cable Ty Mount 10 01200-005  
Removing Panels  
In order to install the system up to three panels must be removed  
from the spa: the equipment compartment panel, the panel where the  
sub woofer is installed, and the panel where the Satellite Speakers are  
to be installed.  
Remove Equipment Compartment Panel  
Possible Electrical Shock Hazard  
Warning  
1. Turn off the main spa circuit breaker located in the  
disconnect box or house panel.  
2. Verify that all power has been turned off before continuing  
installation.  
Refer to the Spa Service Manual to  
determine how to confirm that all  
power to the spa has been turned off.  
Note  
3. Locate the spa’s Main Top Side Control, Figure 1.  
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Figure 1. Top Side Control  
4. The Lower Control is located in the equipment compartment  
behind the spa panel below the Main Top Side Control.  
5. Use the screwdriver to remove the equipment compartment  
panel screws, Figure 2.  
Figure 2. Equipment Compartment Panel Screws  
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The number of screws to be removed will depend o  
the model of spa.  
Note  
Remove the Sub Woofer Compartment  
Panel  
The installation location of the sub woofer compartment will vary  
from one spa model to another. Use Table 4 to locate the  
compartment on your spa. First, stand in front of the spa facing  
the Top Side Control (at the 6 o’clock position, see below)  
and then refer to Table 4 below.  
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Sub-Woofer Installation Locator  
Top Side Control  
Table 4 Model List  
Model and Number  
Location of Installation  
Aurora II and Chairman  
Top Side Control  
Chairman II and Aurora XLT  
Diplomat, Californian  
Nautilus  
Top Side Control  
Top Side Control  
Top Side Control  
11  
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Caliente HP, Triad II, Aurora  
HP, and Triad  
Top Side Control  
1. Use the screwdriver to remove the spa panel screws, Figure 3.  
Figure 3. Equipment Compartment Panel Screws  
The number of screws to be removed  
will depend on the model of spa.  
Note  
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Installing the Sub Woofer  
Compartment  
The installation of the sub woofer compartment consists of removing  
the panel, removing the paper cover, exposing the plug, removing the  
plug, and installing the sub woofer compartment.  
1. If you have a spa with wood siding you may skip to Step 2. If  
your spa has EnviroTectsiding you will need to remove the  
white foam sheeting, Figure 4.  
Figure 4. Removing EnviroTectSheeting  
2. Using a locking utility knife set for a depth of about ½ inch,  
cut a 13” X 18.5” (33 cm X 47 cm) rectangle as shown in  
Figure 5. Remove the paper and foam until you expose the  
sub woofer plug. You may need to use a screwdriver or  
other tool to remove the paper and foam.  
Figure 5. Cutting Rectangle  
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The photograph Figure 5 may not look  
like your spa, refer to Table 4.  
Note  
1. Sub-Woofer Plug  
Figure 6. Sub-Woofer Plug  
3. Once the plug is exposed, Figure 6, use a screwdriver to  
punch holes in the foam large enough to insert your hands  
and pull the plug out of the spa, Figure 7.  
The plug may not come out in one  
piece.  
Note  
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Figure 7. Removing Plug  
4. Use a medium size pair of needle nose pliers to remove the  
large staples in the bottom rail where the plug was removed.  
5. Remove all remnants of the plastic bag inside the  
compartment where the plug was removed. This will expose  
the electrical conduit, Figure 8.  
The electrical conduit may not always  
be in this location. It will vary from spa  
to spa.  
Note  
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1. Electrical Conduit Before Trimming  
Figure 8. Electrical Conduit  
6. Using a non-ratcheting PVC pipe cutter, trim the electrical  
conduit flush with the foam wall, Figure 9.  
1. Electrical Conduit After Trimming  
Figure 9. Conduit After Trimming  
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7. Locate the sub woofer sub assembly (P/N 01564-09). Locate  
the spot on the compartment that matches the location of  
the conduit in the spa. Using a1½ inch (3.8 cm) hole saw, drill  
a hole for the conduit, Figure 10.  
Figure 10. Drilling Hole for Cables  
8. Try to place the sub woofer compartment into the space  
where the plug was removed. It must fit flush with the  
bottom edge of the frame, Figure 11. In order to accomplish  
this it may be necessary to remove additional foam.  
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1. Bottom Edge of Frame  
Figure 11. Edge of Frame  
9. A properly positioned sub woofer compartment is shown in  
Figure 12.  
Figure 12. Properly Installed Sub-Woofer  
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10. Once you are satisfied that the compartment fits properly,  
secure the compartment to the frame, Figure 13, with 5 1“  
(2.54 cm) coarse-threaded drywall screws (P/N 01051-06  
provided in hardware package).  
Figure 13. Attaching to Frame  
Pre Wiring from Equipment  
Compartment to Sub Woofer  
Compartment  
1. Feed the fish tape through the conduit from the sub-woofer  
compartment to the equipment compartment, Figure 14.  
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1. Fish Tape  
Figure 14. Fish Tape in Equipment Compartment  
2. Now locate the amplifier cables (two white and two red RCA  
connectors on both ends, P/N 01570-24). Locate the three-  
branched harness assembly (P/N 01564-20). One branch will  
be considerably longer than the other two.  
3. Attach the preamp stereo cables (01570-24) and long branch  
of main harness (01564-20) to fish tape using electrical tape,  
Figure 15.  
Figure 15. Attaching Cables and Harness to Fish Tape  
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4. Apply a small amount of fish tape lubricant to a cloth and  
then run the cables through the rag to give them a light  
coating of lubricant, Figure 16.  
Figure 16. Applying Lubricant to Cables  
5. Now pull them through the conduit from the equipment  
compartment to the sub-woofer compartment, Figure 17.  
Figure 17. Cables in Sub-Woofer  
6. Now that the harness and cables have been fished through  
the conduit from the equipment compartment to the sub-  
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woofer compartment, the wires and cables can be connected  
to the amplifier in the sub-woofer compartment. You may  
want to trim off some of the harness because it could be  
longer than necessary. Make sure that when the wires are  
connected to the amplifier that the amplifier can be moved  
out to make adjustments. Using a wire stripper, strip  
approximately ½ inch (1.27 cm) of insulator from the 3  
conductor wires, Figure 18.  
Figure 18. Stripping Wires  
7. Connect the black wire to the terminal marked GND.  
Connect the red wire to the terminal marked “+ BATT”, and  
connect the blue wire to the terminal marked “REMOTE”,  
Figure 19.  
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1. Speaker Output Terminals. 2. Power Input Terminals 3. Red  
Wire 4. Blue Wire 5. Black Wire  
Figure 19. Connecting Wires for Power Input  
8. Locate the wire coming from the sub-woofer. This wire is  
covered with clear insulator. The wire has two conductors.  
One is copper-colored and the other is silver. Strip  
approximately ½ inch (1.27 cm) of insulator from each wire  
and twist each to form a tight bundle. Connect the copper  
colored wire to the terminal marked” CH2 (REAR) + LEFT”.  
Connect the silver colored wire to the terminal marked”  
CH2 (REAR) – RIGHT”, Figure 20.  
1. Copper Wire 2. Silver Wire  
Figure 20. Connecting Wires to Speaker Output  
9. Connect red and white preamp input wires to the Line Level  
Input terminals as follows: connect Channel 1 (flat speaker)  
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to red and white terminals on left, connect Channel 2 (sub-  
woofer speaker) to red and white terminals on right, Figures  
21 and 22.  
1. Line Level Input 2. Mode Control 3. Bass Boost Control 4.  
HP/LP Crossover Control 5. Gain Controls 6. High Pass  
Controls  
Figure 21. Terminals and Controls  
1. Channel 1 (used for Satellite Speakers) 2. Channel 2 (used for  
Sub Woofer Speakers  
Figure 22. Connecting Wires to Channel 1 and 2  
10. Set GAIN CH 1 and CH 2 to 0.5V position, Figure 23.  
11. Set MODE to the 3ch position.  
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Figure 23. Setting Controls  
12. Set BASS BOOST CH1 and CH 2 to the MIN position.  
13. Set HIGH PASS CH 1 and CH 2 to the 200 HZ positions.  
14. Set CH 1 to HP position and CH 2 to LP position.  
Installation of Power Supply  
Pre-Wire Power Supply  
Locate the power supply kit that contains the power supply (P/N  
01564-0) and a 12-pin connector (P/N 01564-19) containing wires in  
the following configuration, see Figure 24.  
25  
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1. Green 2. Yellow 3. Red 4. Blue 5. Black 6. Row 3  
Amplifier 7. Row 2 Stereo 8. Row 1 120 V Supply 9. Black  
10. White  
Figure 24. Connector Wire Configuration  
1. Connect the wires from Row 1 (120 V Supply) to the power  
supply as follows: black wire to the terminal marked ”AC-L”,  
the white wire to terminal marked “AC-N”, and the green  
wire to the terminal marked “FG”, Figure 25.  
1. Black Wire 2. White Wire 3. Green Wire  
Figure 25. Connecting Wires to 120 Volt Supply on  
Power Supply  
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2. Connect the wires coming from Row 2 (Stereo +12 V Supply)  
as follows: (Figure 26) yellow and red wires to terminal  
marked “DC+” and the black wire to terminal marked “DC-  
“.  
1. Black Wire 2. Red and Yellow Wires  
Figure 26. Connecting Wires to Stereo and 12 V Supply  
Terminals on Power Supply  
3. Connect the wires coming from Row 3 (Amplifier) as follows  
(see Figure 27): red wire to unused terminal marked “DC+”  
and black wire to unused terminal marked “DC-“.  
1. Black Wire 2. Red Wire  
Figure 27. Connecting Wire to Amplifier Terminals on  
Power Supply  
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Installing Power Supply in Equipment  
Compartment  
1. Turn the power supply so that you can see the Voltage  
Selector Switch, see Figure 28, and place the switch in the  
correct position (115V for UL and CSA spas or 240V for CE  
spas) for your location.  
1.Voltage Switch  
Figure 28. Voltage Switch on Back of Power Supply  
2. Locate two #8 x ½” (1.27 cm) Pan head screws (P/N 01011-  
38) in the power supply kit. The power supply has two holes  
for attaching it to the wall of the equipment compartment,  
Figure 29. Locate the hole in the upper right corner of the  
power supply. Use electric screwdriver to secure the power  
supply. Now use the remaining screw to secure the left  
bottom corner of the power supply.  
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1. Location of Upper and Lower Screw Holes  
Figure 29. Location of Attachment Holes on Power  
Supply  
3. Locate the connector on the harness assembly that matches  
the one that you just installed on the power supply and  
connect them together, Figure 30.  
Figure 30. Connecting Harness to Power Supply  
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Wiring the Power Supply  
1. Locate the end of the harness that has a green, black, and  
white wire (with connectors). Remove lower control box  
cover. Insert these wires through the hole in the bottom of  
the lower control box, Figure 31.  
1. Wires Inserted through Hole in Bottom of Lower Control  
Box  
Figure 31. Inserting Wires in Lower Control Box  
2. Using a 5/16” (7.9 mm) nut driver or wrench remove the  
5/16” (7.9 mm) nut that secures the ground wires to the  
bottom lower control box, see Figure 32.  
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Figure 32. Removing Nut from Ground Terminal  
3. Now place the green ground wire that you just inserted into  
the lower control box over the screw, replace 5/16” (7.9  
mm) nut, and secure with 5/16”(7.9 mm) nut driver or  
wrench.  
4. Connect the white and black wires to the pins as outlined in  
Table 5.  
Table 5 Pin Connectors  
Board Description  
MSPA-1-CE (240  
V, 50Hz)  
Pin Connections  
Green – ground  
White – P-98  
International  
Black – P-44  
MSPA-MP-CE (240 Green – ground  
V, 50 Hz)  
International  
White – P-80  
Black –P-39  
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Determining Location of CD Weather Cover  
The installation location of the CD Player Weather Cover (P/N  
01564-04) depends on the model of the spa. The following steps will  
guide you through the process of determining the installation location.  
1. Refer to Figure 33. Measure distances A and B.  
1. Detail of Stereo Recess Area 2. Corner Panel 3. Stereo  
Recess 4. Distance B (Horizontal Position) 5. Distance A  
(Vertical Position) 6. Top of Spa Base  
Figure 33. Determining Location of CD Weather Cover  
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It is important that the ruler or square  
(see picture on previous page) be kept  
level and at the top of the recess area  
while making these measurements.  
Note  
2. Use the measurements determined in Step 1 and insert them  
into the following formula:  
Distance A = ______ Distance B = _______  
A + 1” (2.54 cm) = Vertical Position (VP) _________  
B + ¾” (1.91 cm) = Horizontal Position  
(HP)________  
3. Now proceed to Cutting Panel Hole for CD Player  
Cutting Panel Hole for CD Player Door  
Assembly  
1. Using number obtained for the Vertical Position (VP),  
measure up from bottom of panel, see Figure 34, and mark  
spot with a fine point marker.  
33  
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1. Bottom of Panel 2. Panel Lay Face Up 3. Top of Panel  
Figure 34. Measuring Vertical Distance  
2. Using measurement obtained for Horizontal Position (HP),  
measure from side of panel, see Figure 35, and mark spot  
with a fine point marker.  
Figure 35. Measuring Horizontal Distance  
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3. The point where these two lines intersect is the upper right  
corner of the template (P/N Doc 74 Rev A).  
4. Align the upper right corner of the template with the mark  
on the panel. Use a center punch to mark the spot, Figure 36.  
Figure 36. Aligning Template  
5. Square up the template on the panel and use the center  
punch to mark the other three corners.  
6. Using a machinist’s square or straight edge, connect all four  
marks, Figure 37.  
Figure 37. Connecting Marks  
35  
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7. Using a 3/8” (9.5 mm) bit, drill holes in two corners of the  
rectangle, Figure 38. Make certain that the holes are within  
the lines. Using a center punch to mark the drilling centers  
will prevent the drill bit from wandering.  
1. Hole Locations  
Figure 38. Hole Locations  
8. Using a saber saw, cut out the rectangular piece from the  
panel.  
9. Depending on where the hole in the panel is located you may  
need to use some Silicone caulking in the panel grooves to  
prevent moisture from entering the CD player, see Figure 39.  
1. Panel Cutout with Silicone Applied  
Figure 39. Panel Cutout  
36  
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Installation of CD Player Door and Bezel  
If the bezel is not removed from the door assembly (P/N 01564-04),  
remove it by pulling from the bottom of the bezel and then proceed as  
follows, see Figure 40:  
1. Door Assembly 2. Bezel  
Figure 40. Bezel and Door Assembly  
2. Place the door assembly in the cutout. Make certain the door  
will open and close freely. Door should open from bottom.  
3. Locate 4 # 8 x 1” (2.54 cm) SS Truss Head screws (P/N  
01011-40) provided with kit. Using an electric screwdriver  
attach the door assembly to the panel, Figure 41.  
To prevent wood panels from splitting,  
driil pilot holes before installing the  
door assembly.  
Note  
37  
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Figure 41. Door Assembly Installed  
4. Reattach the bezel.  
5. Locate the mounting sleeve supplied with the CD player and  
refer to the CD Player Owner’s manual for directions on  
how to install this sleeve. Once the CD player mounting  
sleeve is installed in the panel, proceed to the following  
paragraph.  
Installation of Panel and CD Player  
1. Place the Dual Pole Antenna (P/N 01564-05) in the  
equipment compartment.  
2. Place the panel up against spa so that you can pull the main  
harness, antenna, and amplifier cables through the door  
assembly, Figure 42.  
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Figure 42. Door Assembly Ready for CD Player  
Connection  
3. Reattach panel to spa.  
4. Connect antenna, main harness and amplifier to CD player as  
described in CD player owner’s manual. Connect power  
supply cable (long branch of main harness) to power supply  
connector on CD player. Connect Channel 1 preamp stereo  
cables (RCA cable) to FRONT connectors on the CD player  
and the Channel 2 cables to the REAR connectors on the CD  
player.  
Connecting the preamp cables (RCA  
cables) in this manner will allow the  
front and rear faders to increase or  
decrease the sound level of the sub-  
woofer or satellite speakers.  
Note  
5. Then slide CD player into sleeve and lock in position.  
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Installing the Satellite Speakers  
Locate the panel where you will install the speakers, Figure 43.  
Figure 43. Typical Satellite Speaker Installation  
1. Take the hinge mounting bracket connected to the speaker  
(P/N 01564-14) and place it on the panel with the top  
triangular portion of the hinge butting up against the lower  
edge of the overhanging spa lip.  
2. Remove the protective caps from the hinge screw holes and  
using a center punch mark the locations for the screws.  
3. Locate the four mounting screws that come with the hinges.  
Using an electric screwdriver, attach the hinges to the spa  
panel.  
To prevent wood panels from splitting,  
drill pilot holes before installing the  
hinges.  
Note  
4. Replace the protective caps over the hinge screw, Figure 44.  
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1. Caps in Place  
Figure 44. Protective Caps in Place  
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Installing the Satellite Speaker Wires  
1. Remove the panel where you just finished installing the  
speakers.  
2. Locate two speaker wire sets (P/N 01564-21). The wires  
have clear insulator with a silver and copper wire and female  
connectors on one end.  
3. Using a Cable Tyes and Cable Mounts (P/N 01200-006 and  
01200-005), attach the wires to the frame in the approximate  
location of the speakers directly below the edge of the spa,  
see Figure 45, until you come to the corner panel.  
1. Speaker Wires Attached with Cable Tyes and Mounts  
Figure 45. Speaker Wires Attached  
4. When you get to the corner panel use a thin, blunt object to  
force the wires up under the overhanging lip of the spa and  
the panel, Figure 46.  
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1. When pushed all the way up under the lip, the wire or cable  
will rest safely on the lip of the spa wall 2. Cable or Wire . 3.  
Spa Shell’s Lip 4. Wooden Ruler or Paint Stir Stick 5. Install  
Wire or Cable Under the Spa Shell’s Lip  
Figure 46. Installing Speaker Wires  
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5. Continue installing the wire until you reach the panel where  
the sub-woofer compartment has been installed. Now use the  
Cable Tyes and Cable Mounts to attach the wire to the wood  
until you reach the sub woofer compartment, Figure 47.  
1. Speaker Wires Coming from Satellite Speakers  
Figure 47. Satellite Speaker Wires in Sub-Woofer  
Compartment  
6. Trim any excess wire leaving enough to connect the amplifier  
and approximately 12 inches (30.5 cm) of slack. Then strip  
approximately ½ “ (12.7 mm) of insulator from each wire.  
7. Connect the wires to amplifier as shown in Figure 48.  
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1. Copper Wire 2. Copper Wire 3. Silver Wire 4. Silver Wire  
Figure 48. Connecting Satellite Speaker Wires to  
Amplifier  
8. Now connect the wires coming from the sub-woofer  
compartment to the satellite speakers. The wires from the  
speakers have male connectors and the wires coming from  
the sub-woofer have female connectors, Figure 49.  
Figure 49. Speaker Wires to Satellite Speakers  
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9. Place the panel back on the spa and secure with screws. The  
finished installation should appear as in the pictures shown in  
Figure 50.  
Figure 50. Completed Speaker Installation  
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Securing the Amplifier  
Now that the speakers have been installed and the amplifier has been  
adjusted it can be secured to the frame, Figure 51, with dry wall  
screws supplied in the kit (P/N 01051-06).  
Figure 51. Securing Amplifier to the Frame  
Complete the Installation  
Replace the spa panels to complete the installation.  
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Part No. 01510-1030E Rev A  
2002 Dimension One Spas  
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