FEATURES
Š
High efficiency: 92.0% @ 12V/7A
Š
Size: 58.4mmx22.80mmx8.4mm
(2.30”x0.90”x0.33”)
Š
Š
Š
Š
Š
Š
Š
Š
Standard footprint
Industry standard pin out
2:1 Input voltage range
Fixed frequency operation
Input UVLO, Output OCP, OVP, OTP
2250V isolation and basic insulation
No minimum load required
ISO 9001, TL 9000, ISO 14001, QS9000,
OHSAS18001 certified manufacturing
facility
Š
Š
UL/cUL 60950-1 (US & Canada)
recognized, and TUV (EN60950-1)
certified
CE mark meets 73/23/EEC and
93/68/EEC directive
Delphi Series E48SR12007, 84W Eighth Brick
DC/DC Power Modules: 48V in, 12V/7A out
OPTIONS
The Delphi Series E48SR12007 Eighth Brick, 48V input, single output,
isolated DC/DC converter is the latest offering from a world leader in
power systems technology and manufacturing ― Delta Electronics,
Inc. This product provides 84 watts of power with 92.0% efficiency in
an industry standard footprint. With creative design technology and
optimization of component placement, this converter possesses
outstanding electrical and thermal performances, as well as extremely
high reliability under highly stressful operating conditions. All Delphi
E48SR models are fully protected from abnormal input/output voltage,
current, temperature conditions and also meet all safety requirements
with basic insulation.
Š
Š
Š
Positive On/Off logic
Short pin lengths
SMD pin
APPLICATIONS
Š
Š
Š
Š
Š
Telecom/Datacom
Wireless Networks
Optical Network Equipment
Server and Data Storage
Industrial/Test Equipment
DATASHEET
DS_E48SR12007_05222008
Download from Www.Somanuals.com. All Manuals Search And Download.
ELECTRICAL CHARACTERISTICS CURVES
Figure 1: Efficiency vs. load current for minimum, nominal, and
maximum input voltage at 25°C, 300LFM airflow.
Figure 2: Power dissipation vs. load current for minimum,
nominal, and maximum input voltage at 25°C, 300LFM airflow.
Figure 3: Typical full load input characteristics at 25°C
E48SR12007_05222008
3
Download from Www.Somanuals.com. All Manuals Search And Download.
ELECTRICAL CHARACTERISTICS CURVES
For Negative Remote On/Off Logic
Figure 4: Turn-on transient at full rated load current (resistor
load) (2ms/div). Vin=48V. Top Trace: Vout, 5V/div; Bottom
Trace: ON/OFF input, 5V/div
Figure 5: Turn-on transient at zero load current (2ms/div).
Vin=48V. Top Trace: Vout, 5V/div; Bottom Trace: ON/OFF input,
5V/div
For Positive Remote On/Off Logic
0
0
Figure 6: Turn-on transient at full rated load current (resistor
load) (2ms/div) for positive on/off mode. Vin=48V. Top Trace:
Vout, 5V/div; Bottom Trace: ON/OFF input, 5V/div
Figure 7: Turn-on transient at zero load current (2ms/div) for
positive on/off mode. Vin=48V. Top Trace: Vout, 5V/div; Bottom
Trace: ON/OFF input, 5V/div
E48SR12007_05222008
4
Download from Www.Somanuals.com. All Manuals Search And Download.
ELECTRICAL CHARACTERISTICS CURVES
0
Figure 8: Output voltage response to step-change in load
current (75%-50%-75% of Io, max; di/dt = 0.1A/µs). Load cap:
10µF tantalum capacitor and 1µF ceramic capacitor. Top Trace:
Vout (0.2V/div, 200us/div), Bottom Trace: Iout (1A/div). Scope
measurement should be made using a BNC cable (length
shorter than 20 inches). Position the load between 51 mm to 76
mm (2 inches to 3 inches) from the module
Figure 9: Output voltage response to step-change in load
current (75%-50%-75% of Io, max; di/dt = 2.5A/µs). Load cap:
47µF, 35mΩ ESR solid electrolytic capacitor and 1µF ceramic
capacitor. Top Trace: Vout (0.2V/div, 200us/div), Bottom Trace:
Iout (1A/div). Scope measurement should be made using a
BNC cable (length shorter than 20 inches). Position the load
between 51 mm to 76 mm (2 inches to 3 inches) from the
module
0
Figure 10: Test set-up diagram showing measurement points
for Input Terminal Ripple Current and Input Reflected Ripple
Current.
Figure 11: Input Terminal Ripple Current, ic, at full rated output
current and nominal input voltage with 12µH source impedance
and 33µF electrolytic capacitor (500 mA/div, 2us/div)
Note: Measured input reflected-ripple current with a simulated
source Inductance (LTEST) of 12 μH. Capacitor Cs offset
possible battery impedance. Measured current as shown below
E48SR12007_05222008
5
Download from Www.Somanuals.com. All Manuals Search And Download.
ELECTRICAL CHARACTERISTICS CURVES
Copper Strip
Vo(+)
Vo(-)
SCOPE
RESISTIV
LOAD
10u
1u
0
Figure 12: Input reflected ripple current, is, through a 12µH
source inductor at nominal input voltage and rated load current
(20 mA/div, 2us/div)
Figure 13: Output voltage noise and ripple measurement test
setup
14
12
10
8
0
6
4
2
48V
0
0
1
2
3
4
5
6
7
8
9
10
LOAD CURRENT (A)
Figure 14: Output voltage ripple at nominal input voltage and
rated load current (Io=7A)(20 mV/div, 2us/div)
Figure 15: Output voltage vs. load current showing typical
current limit curves and converter shutdown points
Load capacitance: 1µF ceramic capacitor and 10µF tantalum
capacitor. Bandwidth: 20 MHz. Scope measurements should be
made using a BNC cable (length shorter than 20 inches).
Position the load between 51 mm to 76 mm (2 inches to 3
inches) from the module.
E48SR12007_05222008
6
Download from Www.Somanuals.com. All Manuals Search And Download.
DESIGN CONSIDERATIONS
Input Source Impedance
Š
Š
Š
The input source must be insulated from the ac
mains by reinforced or double insulation.
The impedance of the input source connecting to the
DC/DC power modules will interact with the modules and
affect the stability. A low ac-impedance input source is
recommended. If the source inductance is more than a
few μH, we advise adding a 10 to 100 μF electrolytic
capacitor (ESR < 0.7 Ω at 100 kHz) mounted close to the
input of the module to improve the stability.
The input terminals of the module are not operator
accessible.
If the metal baseplate is grounded, one Vi pin and
one Vo pin shall also be grounded.
Š
A SELV reliability test is conducted on the system
where the module is used, in combination with the
Layout and EMC Considerations
module, to ensure that under a single fault,
hazardous voltage does not appear at the module’s
output.
Delta’s DC/DC power modules are designed to operate
in a wide variety of systems and applications. For design
assistance with EMC compliance and related PWB
layout issues, please contact Delta’s technical support
team. An external input filter module is available for
easier EMC compliance design. Application notes to
assist designers in addressing these issues are pending
to release.
When installed into a Class II equipment (without
grounding), spacing consideration should be given to the
end-use installation, as the spacing between the module
and mounting surface have not been evaluated.
The power module has extra-low voltage (ELV) outputs
when all inputs are ELV.
Safety Considerations
The power module must be installed in compliance with
the spacing and separation requirements of the
end-user’s safety agency standard, i.e., UL60950,
CAN/CSA-C22.2 No. 60950-00 and EN60950: 2000 and
IEC60950-1999, if the system in which the power module
is to be used must meet safety agency requirements.
This power module is not internally fused. To achieve
optimum safety and system protection, an input line fuse
is highly recommended. The safety agencies require a
normal-blow fuse with 10A maximum rating to be
installed in the ungrounded lead. A lower rated fuse can
be used based on the maximum inrush transient energy
and maximum input current.
Basic insulation based on 75 Vdc input is provided
between the input and output of the module for the
purpose of applying insulation requirements when the
input to this DC-to-DC converter is identified as TNV-2 or
SELV. An additional evaluation is needed if the source
is other than TNV-2 or SELV.
Soldering and Cleaning Considerations
Post solder cleaning is usually the final board assembly
process before the board or system undergoes electrical
testing. Inadequate cleaning and/or drying may lower the
reliability of a power module and severely affect the
finished circuit board assembly test. Adequate cleaning
When the input source is SELV circuit, the power module
meets SELV (safety extra-low voltage) requirements. If
the input source is a hazardous voltage which is greater
than 60 Vdc and less than or equal to 75 Vdc, for the
module’s output to meet SELV requirements, all of the
following must be met:
and/or
drying
are
especially
important
for
un-encapsulated and/or open frame type power modules.
For assistance on appropriate soldering and cleaning
procedures, please contact Delta’s technical support
team.
E48SR12007_05222008
7
Download from Www.Somanuals.com. All Manuals Search And Download.
FEATURES DESCRIPTIONS
Vi(+)
Vo(+)
Over-Current Protection
Sense(+)
The modules include an internal output over-current
protection circuit, which will endure current limiting for
an unlimited duration during output overload. If the
output current exceeds the OCP set point, the modules
will automatically shut down (hiccup mode).
ON/OFF
Sense(-)
Vi(-)
Vo(-)
The modules will try to restart after shutdown. If the
overload condition still exists, the module will shut down
again. This restart trial will continue until the overload
condition is corrected.
Figure 16: Remote on/off implementation
Remote Sense
Over-Voltage Protection
Remote sense compensates for voltage drops on the
output by sensing the actual output voltage at the point
of load. The voltage between the remote sense pins
and the output terminals must not exceed the output
voltage sense range given here:
The modules include an internal output over-voltage
protection circuit, which monitors the voltage on the
output terminals. If this voltage exceeds the
over-voltage set point, the module will shut down
(Hiccup mode). The modules will try to restart after
shutdown. If the fault condition still exists, the module
will shut down again. This restart trial will continue until
the fault condition is corrected.
[Vo(+) – Vo(–)] – [SENSE(+) – SENSE(–)] ≤ 10% × Vout
This limit includes any increase in voltage due to
remote sense compensation and output voltage set
point adjustment (trim).
Over-Temperature Protection
The over-temperature protection consists of circuitry
that provides protection from thermal damage. If the
temperature exceeds the over-temperature threshold
the module will shut down.
Vi(+) Vo(+)
Sense(+)
Sense(-)
The module will try to restart after shutdown. If the
over-temperature condition still exists during restart, the
module will shut down again. This restart trial will
continue until the temperature is within specification.
Vi(-) Vo(-)
Contact
Resistance
Contact and Distribution
Losses
Remote On/Off
Figure 17: Effective circuit configuration for remote sense
operation
The remote on/off feature on the module can be either
negative or positive logic. Negative logic turns the
module on during a logic low and off during logic high.
Positive logic turns the modules on during logic high and
off during logic low.
If the remote sense feature is not used to regulate the
output at the point of load, please connect SENSE(+) to
Vo(+) and SENSE(–) to Vo(–) at the module.
The output voltage can be increased by both the
remote sense and the trim; however, the maximum
increase is the larger of either the remote sense or the
trim, not the sum of both.
Remote on/off can be controlled by an external switch
between the on/off terminal and the Vi(-) terminal. The
switch can be an open collector or open drain.
When using remote sense and trim, the output voltage
of the module is usually increased, which increases the
power output of the module with the same output
current.
For negative logic if the remote on/off feature is not
used, please short the on/off pin to Vi(-). For positive
logic if the remote on/off feature is not used, please
leave the on/off pin floating.
Care should be taken to ensure that the maximum
output power does not exceed the maximum rated
power.
E48SR12007_05222008
8
Download from Www.Somanuals.com. All Manuals Search And Download.
FEATURES DESCRIPTIONS (CON.)
Output Voltage Adjustment (TRIM)
To increase or decrease the output voltage set point, the
modules may be connected with an external resistor
between the TRIM pin and either the SENSE(+) or
SENSE(-). The TRIM pin should be left open if this feature
is not used.
Figure 19: Circuit configuration for trim-up (increase output
voltage)
If the external resistor is connected between the TRIM
and SENSE (+), the output voltage set point increases
(Fig. 19). The external resistor value required obtaining a
percentage output voltage change △% is defined as:
Figure 18: Circuit configuration for trim-down (decrease
output voltage)
If the external resistor is connected between the TRIM
and SENSE (-) pins, the output voltage set point
decreases (Fig. 18). The external resistor value required
to obtain a percentage of output voltage change △% is
defined as:
5.11×Vo × (100 + Δ)
1.225 × Δ
511
Rtrim − up =
−
−10.22(KΩ)
Δ
Ex. When Trim-up +10%(12 V×1.1=13.2V)
5.11×12×(100 +10) 511
Rtrim − up =
−
−10.22 = 489.3
(
KΩ
)
1.225×10
10
511
⎡
⎤
Rtrim − down =
− 10.22 (KΩ)
⎢
⎣
⎥
⎦
Δ
The output voltage can be increased by both the remote
sense and the trim, however the maximum increase is
the larger of either the remote sense or the trim, not the
sum of both.
Ex. When Trim-down -10%(12V×0.9=10.8V)
511
10
⎡
⎤
Rtrim − down =
− 10.22 (KΩ) = 40.88(KΩ)
⎢
⎣
⎥
⎦
When using remote sense and trim, the output voltage
of the module is usually increased, which increases the
power output of the module with the same output
current.
Care should be taken to ensure that the maximum
output power of the module remains at or below the
maximum rated power.
E48SR12007_05222008
9
Download from Www.Somanuals.com. All Manuals Search And Download.
THERMAL CONSIDERATIONS
Thermal management is an important part of the system
design. To ensure proper, reliable operation, sufficient
cooling of the power module is needed over the entire
temperature range of the module. Convection cooling is
usually the dominant mode of heat transfer.
Thermal Derating
Heat can be removed by increasing airflow over the
module. To enhance system reliability, the power module
should always be operated below the maximum operating
temperature. If the temperature exceeds the maximum
module temperature, reliability of the unit may be affected.
Hence, the choice of equipment to characterize the
thermal performance of the power module is a wind
tunnel.
THERMAL CURVES
Thermal Testing Setup
Delta’s DC/DC power modules are characterized in
heated vertical wind tunnels that simulate the thermal
environments encountered in most electronics
equipment. This type of equipment commonly uses
vertically mounted circuit cards in cabinet racks in which
the power modules are mounted.
The following figure shows the wind tunnel
characterization setup. The power module is mounted
on a test PWB and is vertically positioned within the
wind tunnel. The space between the neighboring PWB
and the top of the power module is constantly kept at
6.35mm (0.25’’).
Figure 21: Hot spot temperature measured point
＊The allowed maximum hot spot temperature is defined at 115℃
E48SR12007(Standard) Output Current vs. Ambient Temperature and Air Velocity
Output Current(A)
@Vin = 48V (Transverse Orientation)
7.0
PWB
MODULE
FACING PWB
Natural
Convection
6.0
5.0
100LFM
200LFM
4.0
300LFM
400LFM
3.0
2.0
1.0
0.0
500LFM
AIR VELOCITY
AND AMBIENT
TEMPERATURE
MEASURED BELOW
THE MODULE
50.8 (2.0”)
AIR FLOW
20
25
30
35
40
45
50
55
60
65
70
75
80
85
Ambient Temperature (
)
℃
12.7 (0.5”)
Figure 22: Output current vs. ambient temperature and air
velocity@Vin=48V (Transverse Orientation)
Note: Wind Tunnel Test Setup Figure Dimensions are in millimeters and (Inches)
Figure 20: Wind tunnel test setup
E48SR12007_05222008
10
Download from Www.Somanuals.com. All Manuals Search And Download.
PICK AND PLACE LOCATION
SURFACE-MOUNT TAPE & REEL
RECOMMENDED PAD LAYOUT (SMD)
E48SR12007_05222008
11
Download from Www.Somanuals.com. All Manuals Search And Download.
LEADED (Sn/Pb) PROCESS RECOMMEND TEMP. PROFILE
Peak temp.
2nd Ramp-up temp.
210~230°C 5sec.
1.0~3.0°C /sec.
250
Pre-heat temp.
140~180°C 60~120 sec.
200
Cooling down rate <3°C /sec.
Ramp-up temp.
0.5~3.0°C /sec.
150
100
50
Over 200°C
40~50sec.
0
60
120
Time ( sec. )
180
240
300
Note: The temperature refers to the pin of E48SR, measured on the pin +Vout joint.
LEAD FREE (SAC) PROCESS RECOMMEND TEMP. PROFILE
.
Temp
Peak Temp. 240 ~ 245 ℃
217℃
200℃
Ramp down
max. 4℃/sec.
Preheat time
100~140 sec.
150℃
25℃
Time Limited 90 sec.
above 217℃
Ramp up
max. 3℃/sec.
Time
Note: The temperature refers to the pin of E48SR, measured on the pin +Vout joint.
E48SR12007_05222008
12
Download from Www.Somanuals.com. All Manuals Search And Download.
MECHANICAL DRAWING (WITHOUT HEATSPREADER)
Surface-mount module
Through-hole module
Pin No.
Name
Function
1
2
3
4
5
6
7
8
+Vin
ON/OFF
-Vin
-Vout
-SENSE
TRIM
Positive input voltage
Remote ON/OFF
Negative input voltage
Negative output voltage
Negative remote sense
Output voltage trim
+SENSE
+Vout
Positive remote sense
Positive output voltage
E48SR12007_05222008
13
Download from Www.Somanuals.com. All Manuals Search And Download.
MECHANICAL DRAWING (WITH HEATSPREADER)
THROUGH-HOLE MODULE
E48SR12007_05222008
14
Download from Www.Somanuals.com. All Manuals Search And Download.
PART NUMBERING SYSTEM
E
48
S
R
120
07
N
R
F
A
Type of
Product Voltage
Input
Number of Product
Output
Voltage
Output
Current
ON/OFF
Logic
Pin Length
Option Code
Outputs
Series
E- Eighth
Brick
48V
S- Single
R- Regular
120-12V
07- 7A
N- Negative
(Default)
R - 0.170”
(Default)
A - Standard
Functions
F- RoHS 6/6
(Lead Free)
(Default)
P- Positive
N - 0.145”
K - 0.110”
M - SMD pin
H - with Heat
Spreader
MODEL LIST
MODEL NAME
INPUT
OUTPUT
EFF @ 100% LOAD
E48SR1R225NRFA
E48SR1R525NRFA
E48SR1R825NRFA
E48SR2R520NRFA
E48SR3R320NRFA
E48SR05012NRFA
E48SR12005NRFA
E48SR12006NRFA
E48SR12007NRFA
E48SR15004NRFA
36V~75V
36V~75V
36V~75V
36V~75V
36V~75V
36V~75V
36V~75V
36V~75V
36V~75V
36V~75V
1.3A
1.5A
1.8A
1.9A
2.5A
2.1A
2.2A
2.6A
3.0A
2.2A
1.2V
25A
25A
25A
20A
20A
12A
5A
88.0%
89.5%
90.5%
89.0%
90.5%
91.5%
92.0%
92.5%
92.0%
92.0%
1.5V
1.8V
2.5V
3.3V
5.0V
12V
12V
12V
15V
6A
7A
4A
Default remote on/off logic is negative and pin length is 0.170”
For different remote on/off logic and pin length, please refer to part numbering system above or contact your local sales office.
USA:
Telephone:
East Coast: (888) 335 8201
West Coast: (888) 335 8208
Fax: (978) 656 3964
Email: [email protected]
Asia & the rest of world:
Telephone: +886 3 4526107 ext 6220
Fax: +886 3 4513485
Europe:
Phone: +41 31 998 53 11
Fax: +41 31 998 53 53
Email: [email protected]
Email: [email protected]
WARRANTY
Delta offers a two (2) year limited warranty. Complete warranty information is listed on our web site or is available upon
request from Delta.
Information furnished by Delta is believed to be accurate and reliable. However, no responsibility is assumed by Delta for its
use, nor for any infringements of patents or other rights of third parties, which may result from its use. No license is granted
by implication or otherwise under any patent or patent rights of Delta. Delta reserves the right to revise these specifications
at any time, without notice.
E48SR12007_05222008
15
Download from Www.Somanuals.com. All Manuals Search And Download.
|