Cuisinart Gas Grill CGG 180T User Manual

O u t d o o r G r i l l i n g P r o d u c t s  
PORTABLE LP GAS GRILL  
MODEL: CGG-180T  
ASSEMBLY AND OPERATING INSTRUCTIONS  
m WARNING: FOR OUTDOOR USE ONLY  
m This instruction manual contains important information necessary for the  
proper assembly and safe use of the appliance  
m Read and follow all warnings and instructions before  
assembling and using the appliance  
m Follow all warnings and instructions when using the appliance  
m Keep this manual for future reference  
Note to installer: Leave this Owner’s Manual with the consumer after delivery and/or installation.  
Note to customer: Leave this Owner’s Manual in a convenient place for future reference.  
m DANGER  
m DANGER  
1. Do not store or use gasoline or  
other flammable liquids or vapors  
in the vicinity of this or any  
If you smell gas:  
1. Shut off gas to the appliance.  
2. Extinguish any open flame.  
3. Open lid.  
other appliance.  
2. An LP cylinder not connected for  
use shall not be stored in the vicinity  
of this or any other appliance.  
4. If odor continues, keep away from  
the appliance and immediately call  
your fire department.  
m DANGER  
Failure to follow these instructions  
could result in fire, explosion or burn  
hazard, which could cause property  
damage, personal injury or death.  
m DANGER  
1. Never operate this appliance unattended.  
2. Never operate this appliance within 10 feet (3.05m) of any other gas cylinder.  
3. Never operate this appliance with 25 feet (7.5m) of any flammable liquid.  
4. lf a fire should occur, keep away from the appliance and immediately call  
your fire department . Do not attempt to extinguish an oil or grease fire with water.  
5. Heated liquids remain at scalding temperatures long after the cooking process.  
Never touch cooking appliance until liquids have cooled to 115ºF (45ºC) or less.  
m DANGER  
Failure to follow these instructions could result in fire, explosion or burn hazard,  
which could cause property damage, personal injury or death.  
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1. Warnings and Safety Instructions y Instructions  
Table of Contents  
If these instructions are ignored, there is a possibility of a hazardous fire or explosion which  
could result in physical injury or property damage! It is your responsibility to assemble,  
operate and maintain your gas grill properly.  
1. Warnings and Safety Instructions  
2. Illustrated Parts List  
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4
READ ALL WARNINGS AND INSTRUCTIONS PRIOR TO ASSEMBLING  
AND OPERATING YOUR GRILL  
WARNINGS:  
m
This grill is for outdoor use only. It should NOT be used in a building, garage or  
any other enclosed area.  
The use of alcohol, prescription or non-prescription drugs may impair an individual’s  
ability to properly assemble or safely operate this appliance.  
3. Exploded View  
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4. Assembly Instructions  
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Do not leave the grill unattended.  
Keep children and pets away from the grill all the times.  
Do not use the grill in high wind.  
5. Operating Your Grill  
This grill must be used with propane gas only. Liquid propane is not natural gas.  
The conversion or attempted use of natural gas in a liquid propane grill is dangerous  
and will void your warranty.  
5.1 Select a proper location  
5.2 Special Instructions for the use of regulator and cylinder  
5.3 Installing the LP gas cylinder  
5.4 Checking for gas leak  
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Do not attempt to attach this grill to the self-contained propane system of a camper,  
trailer, motor home or house.  
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Do not use charcoal or lighter fluid.  
Do not use gasoline, kerosene or alcohol for lighting. The LP-gas cylinder must be  
constructed and marked in accordance with the specifications for propane gas  
cylinder of the U.S. Department of Transportation (DOT).  
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Do not move appliance when in use. Allow the grill to cool to 115º (45) before  
moving or storing.  
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Do not use the grill unless it is COMPLETELY assembled and all parts are securely  
fastened and tightened. If there are any missing or damaged parts, contact customer  
service for a replacement.  
5.5 Lighting instructions  
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Do not alter the grill in any manner.  
5.6 Match lighting  
Do not operate the grill if there is gas leak present.  
The use and installation of this product must conform to local codes. In the absence  
of local codes, use the National Fuel Gas Code: ANSI.NFPA 58 or Natural Gas and  
Propane Installation Code, CSA B149.1; Propane Storage and Handling,  
CSA B149.2. Natural Gas and Propane Installation Code.  
5.7 Using the grill  
6. Care and Maintenance  
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This appliance is not intended to be installed in or on a boat or recreational vehicle.  
Locate the grill away from any combustible or non-combustible materials or  
construction by at least 24 inches (61cm) from the back and sides.  
7. FAQ and Troubleshooting  
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Theapplianceshallnotbelocatedusedunderoverheadunprotectedcombustibleconstruction.  
This appliance is not intended for and should never be used as a heater.  
8. Warranty Program and  
Replacement Parts  
This appliance will be hot during and after use. Use insulated oven mitts or  
gloves for protection from hot surfaces or splatter from cooking liquids.  
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This appliance is not intended for commercial use.  
The pressure regulator supplied with the Cuisinart Portable LP Gas Grill must be used.  
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2. Illustrated Parts List  
3. Exploded View  
A.  
Lid & Firebox  
1 pc  
B.  
Cooking Grate 1 pc  
1
2
Lid Handle  
13  
14  
Burner Assembly  
Venturi Tube  
25  
26  
Gas Valve Assembly  
Lid Handle  
Control Panel Assembly  
Base Assembly  
3
Hook  
15  
Dip Tray Right Bracket  
27  
Control Panel  
Face Plate  
C.  
Drip Tray  
1 pc  
4
5
Lid Assembly  
16  
17  
Drip Tray Left Bracket  
Drip Tray Assembly  
Match Holder Assembly  
Valve Protector  
Match Holder Bracket  
Lock  
28  
29  
30  
31  
32  
33  
34  
Control Knob  
Leg Bracket  
Upper Lid Hinge  
6 Lid Hinge Pin Assembly 18  
Leg Tube Upper Connector  
Leg Hinge Pin Assembly  
Spring Lock Assembly  
Tube  
7
8
Lower Lid Hinge  
Food Stopper  
19  
20  
21  
22  
23  
24  
9
Firebox Assembly  
Cooking Grate  
10  
11  
12  
Lock Spring  
Foot  
Reflector Assembly  
Lid Cushion  
Lock Handle  
Electrode  
North American Distributor: The Fulham Group, Newton, MA 02466  
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4. Assembly Instructions  
5. Operating Your Grill  
Remove all the contents from  
packaging, and ensure all parts  
are present before attempting  
to assemble. (See Parts List  
on page 4)  
5.1 Select a Proper Location  
Once you have assembled your new grill, find a suitable location for use.  
Note: The use and installation of this product must conform to local codes. In absence of local codes, use the National  
Fuel Gas Code: ANSI Z223.1/NFPA54, Storage and Handling of Liquified Petroleum Gases, ANSI.NFPA 58 or Natural  
Gas and Propane Installation Code, CSA B149.1; Propane Storage and Handling, CSA B149.2.  
Step 1:  
m DANGER  
Extend the grill legs as shown. They  
will click when properly extended.  
1.  
Never use this outdoor grill inside any building, garage, shed or breezeway, or inside any boat, trailer or  
recreational vehicle and/or boat, to prevent possible fire and to prevent the possibility of carbon  
monoxide poisoning or asphyxiation.  
Step 2:  
2.  
3.  
Always place your grill on a hard and level surface far away from combustible materials and structures.  
Unlock the grill lid by moving  
the Lid Lock Handle to the left.  
Open the lid and remove packing  
materials.  
Do not use this grill under an overhead combustible surface or covered area  
( e.g., awnings, umbrellas, porches or gazeboes ). Keep all combustible  
surfaces at least 24” (61cm) away.  
4.  
5.  
6.  
Locate the grill away from any combustible and non-combustible  
material or construction by at least 24 inches (61cm) from back and 24  
inches (61cm) from side.(See the diagram below)  
Never store or use gasoline or other flammable or volatile  
substances in the vicinity of this grill or in the vicinity of any other  
heat-generating appliance, because of the danger of starting a fire.  
The cylinder be disconnected when the appliance is not in use.  
5.2 Special Instructions for the Use of Regulator and Propane Cylinder  
A propane gas cylinder is required for operation. Use a 14.1 oz. or 16.4 oz.  
This Cuisinart grill is equipped with a regulator having a CGA No.600 cylinder connection device  
for connecting to a 14.1 oz. or 16.4 oz. Only cylinders marked “PROPANE” must be used.  
The propane cylinder must be constructed and marked in accordance with the specification for  
LP-Gas cylinders of the U.S Department of Transportation (D.O.T) or the National standard of Canada,  
CAN/CSA-B339,Cylinders, Spheres and Tubes for Transportation of Dangerous Goods.  
Store spare fuel canisters in a well-ventilated area away from the grill.  
Do not puncture or burn fuel canister.  
If the grill is not in use, the control knob must be turned to the “OFF” position to shut off the gas flow  
from the cylinder.  
Do not store a spare propane cylinder under or near this grill. Never fill the cylinder beyond 80 percent full.  
If this instruction is not followed exactly, a fire causing death or serious injury may occur.  
Save the cylinder cap and reinstall when not in use.  
Cylinder supply system must be arranged for vapor withdrawal. Do not block the pressure relief valve  
during use or storage.  
Always remove LP-gas cylinder from grill when transporting and when not in use.  
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5.3 Installing the Gas Cylinder  
5.5 Lighting Instructions  
(The propane gas cylinder is not provided with the appliance.)  
1. Read all instructions before lighting.  
2. Open lid during lighting.  
A gas cylinder complying with the requirements listed in section 5.2 must be obtained before the grill can operate.  
Connect the LP cylinder to the grill outdoors only.  
3. Make sure the gas control knob is in “OFF” position.  
4. Push the gas control knob and quickly turn counterclockwise to “HIGH”  
position. The igniter will click and light the burner.  
5. If ignition does not occur in 5 seconds, turn the gas control knob off, wait  
5 minutes, and repeat steps 2 - 5.* Before cooking on this grill for the first  
time, operate the grill for about 15 minutes with the lid closed and the gas  
turned on “HIGH”. This will “heat clean” the internal parts  
and dissipate odor from the painted finish.  
Read and follow all direction on the cylinder.  
1. Turn the burner control knob to “OFF” position.  
2. Remove the protective caps from the cylinder valve and  
coupling nut, if present.  
3. Ensure grill legs are extended as shown in  
Assembly Instruction, Step 1 (page 6).  
*Clean your grill after each use. See Section 6.3 for instructions  
*If the burner does not light, turn the gas control knob off and wait 5 minutes  
to let the gas clear before you try again.  
4. At rear of grill, push the cylinder into the threaded  
regulator connector and turn clockwise until tight.  
5. TIGHTEN BY HAND ONLY. Do not use tools.  
Removal Of The Gas Cylinder  
5.6 Match lighting  
1. Turn the burner control knob to “OFF” position.  
2. Turn the cylinder counterclockwise until it comes off.  
IMPORTANT!  
A match lighting hole is located on the left side of the firebox.  
5.4 Checking for Gas Leak  
Match lighting instructions:  
1. Read all instructions before lighting.  
2. Open lid during lighting.  
m DANGER  
3. Make sure the gas control knob is in “OFF” position.  
4. Strike a long wooden match and position the burning match  
through the match lighting hole in the left side of the firebox.  
Place the flame near the bottom edge of the burner.  
5. Push down and turn the burner control knob counterclockwise  
to the high setting.  
6. The burner should light. The flame will carry around the burner.  
Allow grill to pre-heat with the grill lid closed for 2-3 minutes  
before cooking.  
Check gas system for leaks to prevent fire or explosion hazard  
1. The “Leak Check” must be performed before lighting the  
grill and each time the cylinder is connected for use.  
2. Do not smoke or allow other sources of ignition in the area  
while conducting a leak test.  
3. Conduct the leak test outdoors in a well-ventilated area.  
4. Do not use matches, lighters or a flame to check for leaks.  
5. Do not use grill until all leaks have been stopped. If you  
are unable to stop a leak, disconnect the propane supply,  
and call for gas application service or your local propane  
gas supplier.  
mCAUTION:  
Do not touch any hot grill parts. The outside of the grill bottom especially becomes very hot during use. Use protective  
gloves to handle any parts that might become hot during use.  
Leak Check Method  
1. Make 2-3 oz. of leak solution by mixing one part liquid dishwashing soap with three parts water.  
2. Make sure control knob is in the “OFF” position.  
5.7 Using the Grill  
Inspect the burner flame by looking through the match lighting holes.  
3. Spray or paint some leak solution on the cylinder and regulator connection.  
4. Inspect the solution at the connections, looking for bubbles. If no bubbles appear, the connection is secure.  
5. If bubbles appear, a leak is detected. Go to step 6.  
A good flame should be blue with some yellow  
tips coming from the burner holes. Yellow tips  
on flames up to 1/4“ in height are acceptable  
as long as no carbon or soot deposits appear.  
6. Disconnect the cylinder from the regulator, and reconnect. Make sure the connection is secure  
and no leak is found before using the grill.  
During operation, stand to the side of grill  
when opening the grill lid.  
7. If you continue to see bubbles, DO NOT USE THE GRILL. Repeat the above process  
with a different LP cylinder. If leaks are still present, contact the customer service center.  
Do not expose any part of your body directly  
above the cooking area.  
The burner opening must be positioned properly over the valve orifices.  
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6. Care And Maintenance  
7. FAQ and Troubleshooting  
6.1 Care  
Frequently Asked Questions  
Regular care of your grill will help keep it operating properly. All maintenance should be done only when the  
grill is cool and with the fuel supply turned off. Occasionally inspect and tighten hardware that may become loose.  
Can I use a 20lb LP tank?  
You may use a standard 20 lb. LP tank with your Cuisinart Gas Grill, but you will need a conversion hose, such as the  
Cuisinart QG-012B or equivalent. These hoses are widely available online, and at most home centers and hardware  
stores. [be sure the 20 lb tank you are planning to use is intended for gas grill use, and has an OPD valve]”  
6.2 Cleaning The Venturi Tube  
Can I use my Cuisinart Gas Grill with natural gas?  
“NO. Your Cuisinart Gas Grill is intended for use only with LP (Liquid Propane) gas. Natural Gas is NOT Liquid Propane.  
Never use any other fuel source with your grill, as it will create a dangerous situation.”  
A spider’s nest or wasp’s mud inside the Venturi Tube can block gas flow and can even cause a fire at the gas  
control valve. Such a fire can cause operator injury and serious damage to your grill.  
To prevent insect related problems, inspect the Venturi Tube screen cover regularly and remove any dirt.  
“Can I add lava rocks, ceramic tiles, or charcoal briquettes to my Cuisinart Gas Grill?”  
“NO. Your grill is not intended to operate with these items, and doing so may create an unsafe situation, and will  
void your warranty. You may use wood planks or a wood chip “”smoker box”” on top of the cooking grate surface,  
but nothing should go under the cooking grate.”  
WARNING!  
Do not disassemble or alter the fuel supply system. Improper assembly can result in a hazardous condition.  
Seek qualified professional assistance if repairs are required.  
Where can I buy accessories or replacement parts?  
6.3 Cleaning And Maintenance  
Troubleshooting  
WARNING: Do not clean any grill surface while grill is operating.  
Let grill cool to a safe temperature prior to cleaning.  
Disconnect the fuel supply and remove the fuel supply cylinder prior to cleaning.  
Cleaning should be done where detergent won’t harm work surface or lawn.  
Burner won’t light (using a 16.4oz or 14.1oz LP bottle)  
• Be sure LP bottle still has fuel in it by gently shaking it - there will be sounds of liquid inside if fuel remains.  
• Ensure LP bottle is correctly threaded into regulator (not cross threaded) and fully tightened.  
• Check to see that the venturi tube air inlet screen is not covered or clogged (see Section 6.2 on page 10).  
• “Check to see that burner orafice holes are clear. If obstructed, with gas bottle disconnected, gently brush orafice  
holes with a small brush.”  
Exterior Cleaning  
Clean grill exterior surfaces with warm soapy water.  
Wash drip tray in warm soapy water – do not run through dishwasher.  
• Check to see that ignitor is producing a spark against the burner (best checked in shady spot).  
“If above do not solve problem, unless LP tank is new, replace with new tank and attempt lighting again.”  
Burner won’t light (using 20lb. Tank with conversion hose)  
• Review all steps in LP bottle section above  
Interior Cleaning  
• Ensure that LP tank supply valve is open (turned counterclockwise until stop)  
• Ensure that the orifices at both ends of the conversion hose are not obstructed or damaged.  
• Straighten sharp kinks in conversion hose  
Cooking grate can be cleaned with a grill brush. For best results, cooking grate should be warm  
(warm, not hot – never brush with grill operating, or when interior is very hot). If desired, cool  
cooking grate can be removed from grill and cleaned with warm soapy water.  
Grill doesn’t reach high enough temperature (using LP bottle)  
Should you wish to remove accumulated debris from the bottom of the fire box, proceed as follows:  
• Be sure LP bottle still has fuel in it by gently shaking it - there will be sounds of liquid inside if fuel remains.  
•Check to see that the venturi tube air inlet screen is not covered or clogged (see Section 6.2 on page 11).  
• “Test gas system for leaks (Section 5.4, page 9)”  
Let grill cool completely  
Remove cooking grate and set aside  
Carefully scrape and remove debris from bottom of firebox using care not to touch burner element,  
igniter, or igniter wire.  
Grill doesn’t reach high enough temperature (using 20lb LP tank with conversion hose)  
Your LP tank has a safety device that is intended to reduce gas flow in the event of a leak. When this device is active,  
it is commonly called “”bypass””. This device can be inadertantly activated by not following proper lighting procedures.  
Should you experience low flame, you should do the following:  
WARNING: DO NOT APPLY ANY CLEANERS OR LIQUIDS TO BURNER ELEMENT  
OR ATTEMPT TO CLEAN IN ANY WAY.  
DO NOT USE WATER OR LIQUIDS TO CLEAN GRILL INTERIOR  
1) shut off grill  
2) close tank valve fully  
3) remove conversion hose to relieve pressure, then re-attach  
Then, restart the grill (and start the grill each time) using the proper procedure:  
1) ensure the grill fuel knob is turned to OFF  
2) slowly open the gas tank valve fully  
3) WAIT 15 SECONDS  
4) follow the grill lighting steps (printed on grill, and in owner’s manual)”  
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