Crown Equipment Automobile RC 5500 Series User Manual

C
Specifications  
RC 5500 Series  
Stand-up Rider  
Lift Truck  
RC 5500  
Series  
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Specifications  
RC 5500 Series  
1
2
Manufacturer  
Model  
Crown Equipment Corporation  
RC 5510/15-30 5520/25-30 5530/35-30 5530/35-35 5540/45-40  
3
4
5
Load Capacity*  
Load Center  
Power  
Rated to 154 in  
Fork Face to Load CG  
Electric  
lb  
in  
3000  
3000  
3000  
24  
36 Volts  
3500  
4000  
6
7
8
9
Operator Type  
Tire Type  
Wheels (x = driven)  
Mast  
Stand-up Rider Counterbalanced  
Cushion  
Press-on Solid  
Number Front/Rear  
Lifting Height  
2x / 2  
in  
in  
See Mast Chart  
See Mast Chart  
ITA Class II  
11  
Free Lift Height†  
12 Fork Carriage  
13 Forks  
Standard L x W x T  
Optional Lengths  
B°/F°  
in  
in  
36 x 4 x 1.5  
62.9  
36 x 4 x 1.5  
36 x 4 x 1.5  
36 x 4 x 1.75 36 x 4 x 1.75  
30, 39, 42, 45, 48, 54, 60  
See Mast Chart  
14 Tilt  
degree  
15 Headlength**  
16 Width Overall  
17 Height  
in  
in  
in  
in  
in  
65.2  
67.5  
42  
67.7  
70.1  
Mast Collapsed  
Mast Extended†  
See Mast Chart  
See Mast Chart  
56.2  
18  
21 Turning Radius  
22 Load Distance**  
23 Aisle Width  
24 Speed Travel  
24A w/Productivity Package  
51.7  
54  
56.2  
58.6  
Center of Wheel to Fork Face in  
11.3  
11.5  
Right Angle Stack  
Empty/Loaded  
Empty/Loaded  
Empty/Loaded  
Empty/Loaded  
Empty/Loaded  
in  
36V mph  
36V mph  
fpm  
Turn Radius + Load Distance + Load Length + Clearance  
7.2/7.2  
7.8/7.2  
25 Speed Lift  
DC  
AC  
90/60  
110/65  
90/60  
110/65  
90/60  
110/65  
90/90  
5929  
4522  
4057  
90/57  
110/60  
90/50  
110/55  
fpm  
fpm  
lb  
lb  
26 Speed Lower  
32 Weight, Less Battery  
33 Axle Load with Max Battery Unloaded Front  
34  
35 Tires  
6350  
3992  
4337  
6390  
4167  
4489  
6429  
4557  
4521  
6457  
4850  
4678  
Unloaded Rear  
Number Front/Rear  
Size Front  
lb  
2 / 2  
36  
37  
in  
in  
in  
in  
in  
in  
in  
%
16 x 7 x 10.5  
10 x 5 x 6.5  
47.2  
Size Rear  
38 Wheelbase  
39 Tread Width  
42.7  
41  
45  
39  
47.2  
37  
49.6  
35  
Front - Drive  
Rear - Steer  
Lowest Point  
Center of Wheelbase  
35  
6.7  
3.0  
4.2  
40 Ground Clearance, Loaded  
41  
42 Grade Clearance, Loaded  
37  
43 Brakes  
44  
45 Battery  
Service  
Parking  
Type  
Compartment  
Capacity  
Foot - Motor  
Auto - Electric  
Lead Acid  
D
B
775  
27.2  
1710  
1980  
13.6  
C
930  
32.6  
1990  
2270  
15.9  
D
E
46  
47  
AH  
KWH  
lb  
1085  
38.1  
2280  
2650  
18.2  
38.56  
31  
6.8  
7.5  
1085  
38.1  
2280  
2650  
18.2  
1240  
43.6  
2600  
3070  
20.5  
Weight - Min  
Weight - Max  
Comp’t. Size - Max  
lb  
Length  
Width  
Height  
in  
48 Battery Floor Height  
49 Motors  
50  
With Rollers  
Traction Motor, dia  
Lift Motor, dia  
in  
DC/AC in  
psi  
6.7/7.5  
Up to 2500 psi  
51 Operating Pressure  
For Attachments  
* Optional masts, attachments, longer load dimensions and higher lifting heights may result in derating of the capacity. Contact your local dealer.  
**Add 4.25 inches for quad masts; add 2 inches for sideshift option.  
† Includes load backrest.  
Performance specifications are based on a truck equipped with a 190" triple telescopic mast.  
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Specifications  
RC 5500 Series  
Mast Type  
TT  
QUAD  
9
Lifting Height  
in  
154  
20.2  
3/5  
190  
32.2  
5/5  
208  
38.2  
5/5  
226  
44.2  
5/5  
244  
50.2  
5/5  
240  
33.2  
3/5  
246  
36.2  
3/5  
258  
39.2  
3/5  
264  
42.2  
3/5  
276  
45.2  
3/5  
11 Free Lift Height  
14 Tilt B/F*  
in  
degree  
in  
17 Mast Collapsed Height  
18 Mast Extended Height  
71.3  
202  
83.3  
238  
89.3  
256  
95.3  
274  
101.3  
292  
83.4  
288  
86.4  
294  
89.4  
306  
92.4  
312  
95.4  
324  
in  
All values with 48" Load Backrest  
*Forward Tilt limited to 2º above staging  
Technical Information  
RC 5500 Series  
12. InfoPoint® System with  
Quick Reference Guide  
22. Audible travel alarms  
23. Suspended floorboard  
Standard Equipment  
1. Crown’s Access 1 2 3®  
Comprehensive  
Operator visibility is  
improved with:  
13. Color-coded wiring  
24. Positive/Negative  
accessory cable  
• Low-profile sculpted  
power unit  
System Control  
14. Battery rollers  
2. e-GEN™ Braking System  
with automatic parking brake  
3. Intrinsic Stability System™  
25. Work Assist™ Accessories  
• Clip pad and hook  
• Clamp  
• High visibility mast  
15. Dual 10" cushion steer tires  
16. Large 16" cushion drive tires  
• Angled overhead guard post  
and placement  
17. Crown-manufactured drive  
and lift motors  
• Travel speed reduction and  
appropriate brake control  
when forks are above  
free lift  
• Forward tilt interlock  
above staging  
• Controlled tilt speeds  
• Counterweight exceeds  
required standards  
• Radial design overhead guard  
• Flexible side stance  
• Clamp and  
mounting plate  
18. High visibility power unit  
• Operator fan  
• Fire extinguisher  
• Dome light  
19. Radial design overhead guard  
with third post  
Crown Drive System  
Crown has applied the latest  
generation AC drive system,  
enhanced with Access 1 2 3  
technology. The demand for  
high efficiency systems that  
closely match customer torque  
requirements is met with this  
generation control system.  
Crown-manufactured, indepen-  
dently controlled, AC drive  
motors are specifically designed  
to optimize system integration  
between the traction and  
20. High visibility mast with  
in-line hose routing  
• Storage Pocket  
21. Hydrostatic power steering  
22. 5° forward tilt  
Operator Compartment  
Soft, rounded surfaces make  
the compartment interior more  
comfortable. Streamlined  
exterior smooths entry/exit  
for the operator.  
• Cornering speed control  
• Ramp hold  
• Ramp speed control  
23. 48" high load backrest  
24. Reverse steering  
4. FlexRide™ Suspension  
5. Operator compartment  
• Crown flexible side stance  
Optional Equipment  
1. AC Hydraulics  
A low floor height, (9.5") first  
greets the operator. A patented  
FlexRide suspended floor  
provides a comfortable ride  
for a wide range of operators.  
A footrest provides postural  
relief during stationary tasks,  
complementing the largest  
floorboard in its class.  
2. Productivity package  
• Padded back support with  
integral side restraint  
3. Operator compartment  
wall padding  
braking controls.  
Crown’s Access 1 2 3  
• Premium rubber floor mat  
4. Adjustable armrest  
technology provides optimum  
performance and control by  
offering a communication  
interface for operators and  
technicians, intelligent  
coordination of lift truck  
system and simplified service  
with advanced diagnostics.  
Padded arm rest  
5. Freezer and corrosion  
conditioning  
• Operator console with  
desk top work surface  
and storage  
6. Sideshifter  
7. Hydraulic valves for  
attachments  
Crown’s flexible side stance  
allows the operator to change  
positions to increase comfort  
and productivity.  
Entry bar  
• Posture relief step  
6. Multi-task control handle  
7. Tilt position assist  
8. Crown display  
8. Quick disconnect  
hydraulic connectors  
The Crown display is used for  
easy troubleshooting, access  
service history and set perfor-  
mance features. A distribution  
panel is conveniently located  
with all test points, control  
fuses and central wiring for  
easy troubleshooting.  
9. Forward steering  
An entry bar with sensors auto-  
matically slows travel and sounds  
an audible alarm when activated,  
encouraging safe foot positioning  
inside the truck.  
10. EE rating  
• Battery discharge indicator  
with lift interrupt and  
re-key feature  
• Hour meters / travel  
distance / stop watch  
• Pin code access capable  
• Event code display with five  
(5) key navigation  
11. InfoLink™ Ready System  
12. Keyless on/off switch  
13. Fork lengths  
The Multi-Task Control Handle  
naturally bridges Crown’s  
current and past designs.  
Intuitive operation is increased,  
reducing the learning curve.  
Blending of hydraulic control  
functions and traction can  
improve productivity. Control  
handle activation forces are  
reduced. Soft grip steer tiller  
with hydrostatic steering reduces  
operator fatigue.  
14. Polished and tapered forks  
15. Load backrest heights  
Three modes of performance  
can be selected to accommo-  
date operator experience or  
application requirements.  
16. Non-marking smooth or lug  
rubber tires  
• Access 1 2 3 diagnostics  
• P1, P2, P3 Performance  
tuning  
17. Drive-in rack overhead guard  
18. Overhead guard heights  
19. Tilt options  
9. AC traction system  
10. 36-volt system  
20. Work lights  
21. Strobe lights  
11. 350 amp battery connector  
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Technical Information  
RC 5500 Series  
Hydraulics  
“In-line” hose routing opens up  
visibility. Cylinders are placed  
to the sides to create a high  
visibility design.  
Other Options  
e-GEN™ Braking System  
Variable regenerative motor  
braking is optimized and virtually  
eliminates brake maintenance.  
The appropriate amount of  
stopping force is applied to  
match operator brake input  
and the current operating  
conditions of the truck.  
The hydraulic system provides  
continuous filtration. A pressur-  
ized steel hydraulic tank reduces  
oil misting and contamination.  
Hydraulic attachments can be  
added easily in the field.  
1. Audible travel alarm  
2. Flashing lights  
Safety considerations and  
dangers associated with  
audible travel alarms and  
flashing lights include:  
The mast has four points of  
attachment to the truck for good  
load force distribution. Two  
mounting points are at the  
frame, where tilt cylinders attach.  
Tilt cylinders use spherical  
bushings to resist off center load  
distortions. Two large diameter  
studs secure the mast to the  
drive units.  
Hydraulic manifold is mounted  
on the mast reducing the number  
of hoses and fittings.  
• Multiple alarms and/or lights  
can cause confusion.  
The closed loop Access 1 2 3  
traction control will keep the  
truck static until a travel input is  
requested, even when operating  
on a grade.  
• Workers ignore the alarms  
and/or lights after day-in and  
day-out exposure.  
Ram displacement type lift  
cylinders and two double  
acting tilt cylinders are  
Crown-manufactured. All  
rams and piston rods are  
hard chrome plated to  
reduce pitting and extend  
cylinder packing life. O-ring  
face seal fittings are used  
to eliminate leaks.  
• Operator may transfer the  
responsibility for “looking out”  
to the pedestrians.  
Drive Units  
Automatic electric parking  
brakes activate when the  
operator releases the brake  
pedal, a travel input has not  
been requested or battery  
power has been disconnected.  
Two Crown-manufactured  
independent double reduction  
planetary gear drives offer  
27 to 1 gear reduction. The  
first and second reduction  
use helical gears for low noise  
and efficiency. The drive unit  
gears are splash lubricated in  
an oil bath.  
• Annoys operators and  
pedestrians.  
Other Options Available  
Contact your local Crown dealer.  
Mast Assembly  
Steering  
Load-sense hydrostatic  
Dimensions and performance  
data given may vary due to  
manufacturing tolerances.  
Performance is based on an  
average size vehicle and is  
affected by weight, condition of  
truck, how it is equipped and  
the conditions of the operating  
area. Crown products and  
specifications are subject to  
change without notice.  
Crown-manufactured mast  
assembly utilizes a “flush-face”  
interlocked I-beam design to  
improve visibility and reduce  
truck length. Roller bearing studs  
are welded on both sides of the  
rails for maximum strength and  
roller bearings are canted to run  
in the thick cross section of the  
rail. Tie bars wrap around the  
rails for added strength and to  
resist off-center load forces.  
steering is an on-demand  
system which reduces energy  
consumption. Smooth, quiet  
steering control with minimal  
operator effort required at the  
steer tiller. Steer tires rotate 182º  
for maximum maneuverability.  
Crown’s hydrostatic steering  
system is simplified with signifi-  
cantly fewer parts, thus reducing  
maintenance requirements.  
Carriage  
An ITA Class II carriage is stan-  
dard. An optional hook type ITA  
sideshifter or other attachments  
are easily added. Optional fork  
lengths are available.  
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Crown Equipment Corporation  
New Bremen, Ohio 45869 USA  
Tel 419-629-2311  
C
Fax 419-629-3796  
crown.com  
Because Crown is continually improving its products,  
specifications are subject to change without notice.  
You can count on Crown to build lift trucks  
designed for safe operation, but that’s  
only part of the safety equation. Crown  
encourages safe operating practices through  
ongoing operator training, safety-focused  
supervision, maintenance and a safe working  
environment. Go to crown.com and view our  
safety section to learn more.  
Crown, the Crown logo, the color beige, the  
Momentum symbol, Access 1 2 3, InfoLink,  
InfoPoint, e-GEN, FlexRide, Intrinsic Stability  
System and Work Assist are trademarks of  
Crown Equipment Corporation.  
Copyright 2007-2008 Crown Equipment Corporation  
SF14737 Rev. 8/08  
Printed in U.S.A.  
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