Craftsman Log Splitter 4862454 User Manual

Owner's Manual  
®
10 TON HYDRAULIC LOG SPLITTER  
Model No. 486.24540  
CAUTION:  
Before using this product,  
read this manual and follow  
all Safety Rules and  
Operating Instructions.  
• Safety  
• Assembly  
IMPORTANT - READ THIS FIRST!!!  
For Missing Parts or Assembly Questions  
Please Call 1-866-576-8388  
Mon.-Fri. 7am - 5pm CST.  
FAX 217-728-2032 or email [email protected]  
Missing parts will be sent UPS in 24 hours directly to your home.  
• Operation  
• Maintenance  
• Parts  
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.  
.
FORM NO. 49668 (11/1/05)  
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12. STAY ALERT. Watch what you are doing, use common sense. Do not operate any tool when you are tired.  
13. CHECK DAMAGED PARTS. Before using any tool, any part that appears damaged should be carefully checked to  
determine that it will operate properly and perform its intended function. Check for alignment and binding of moving  
parts; any broken parts or mounting fixtures; and any other condition that may affect proper operation. Any part that  
is damaged should be properly repaired or replaced by a qualified technician.  
14. REPLACEMENT PARTS AND ACCESSORIES. When servicing, use only identical replacement parts. Use of any other  
parts will void the warranty. Only use accessories intended for use with this tool.  
15. DO NOT OPERATE TOOL IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS. Read warning labels on  
prescriptions to determine if your judgment or reflexes are impaired while taking drugs. If there is any doubt, do not  
operate the tool.  
16. Do Not exceed maximum tire pressure found on side wall of tire.  
CARTON CONTENTS  
2
3
1
4
5
# PART # DESCRIPTION  
QTY  
1 65238 HITCH ASSY  
2 65240 HANDLE ASSY  
3 65237 LOG SPLITTER  
4 65239 AXLE ASSY  
5 46503 WHEEL  
1
2
1
1
2
3
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PARTS PACKAGE  
7
8
17  
9
6
12  
15  
16  
# PART #  
DESCRIPTION  
QTY  
# PART #  
DESCRIPTION  
QTY  
6 49659 BOLT, HEX M10 x 25  
7 49664 BOLT, HEX M8 x 25  
2
4
4
2
12 47810M NUT, NYLOCK M10  
15 43343 COTTER, HAIRPIN  
16 23353 PIN, HITCH  
2
1
1
2
8 49667  
NUT, NYLOCK M8  
WASHER, FLAT 1/2  
R19171616  
9
17 43010  
COTTER, PIN  
4
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1
3
6
12  
5
4
4
17  
9
Figure 2  
8
7
Figure 1  
3.  
Attach Axle Assy(4) to the Log Splitter(3) using four  
M8 x 25 Hex Bolts(7), and secure with four M8 Hex  
Nuts(8). Be sure that all bolts are tight. (Figure 1)  
ASSEMBLY INSTRUCTIONS  
Tools Needed:  
(2) 17mm Open End Wrench  
(1) 14mm Open End Wrench  
(1) 13mm Open End Wrench  
(1) Pliers  
4. Slide the Wheel(5) on to the Axle Assy(4) with the  
long hub facing inwards. Slide a 1/2 Flat Washer(9)  
onto the outside of the axle. Secure with Cotter  
Pin(17), bend the ends with a pair of pliers.  
(Repeat for other wheel) (Figure 2)  
1. Verify that all parts and all fasteners (Shown full  
size) on page 4 are included in the carton and  
parts bag. Refer to page 4 to identify fasteners  
used in the following instructions.  
5. This Log Splitter will attach and tow behind any standard  
lawn and garden tractor. Use the supplied Hitch Pin,  
and Haircotter Pin to attach to tractor. In addition there  
is a hitch located on the rear of the unit, which allows  
you to tow a cart behind the Log Splitter.  
2. With the Log Splitter(3) standing on end, attach  
the Hitch Assy(1) using two M10 x 25 Hex Bolts(6),  
and secure with two M10 Hex Nuts(12).  
Be sure that all bolts are tight. (Figure 1)  
6. As shown during assembly this unit will stand on its  
end for easy storage.  
5
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OPERATION  
1. Gather the logs you wish to split. Make sure the maximum  
length of each log does not exceed 18". If the log does  
exceed that measurement, you must cut the log to fit the  
maximum length of the tool.  
HANDLE  
RELEASE  
SCREW  
2.  
3.  
Make sure the Piston Rod is fully retracted into the cylinder.  
If necessary, turn the RELEASE SCREW counterclockwise  
to release the hydraulic pressure. Tighten the RELEASE  
SCREW.  
Place the log between the Wedge and Piston Assembly.  
Rest the log in the metal bracket Cradle.  
4.  
5.  
Wear eye proctection (goggles) when operating the  
Hydraulic Log Splitter  
It is recommended you operate the Log Splitter in the  
following manner. Stand behind the log splitter and grip  
one Handle in each hand and pump the Handles in a  
back-and-forth motion with one Handle fully forward  
and one fully rearward as shown in figure 3.  
Repeat Step "5" to advance the Piston Rod forward. This  
will push the log against the Wedge and Split it.  
6.  
When you have split the log, remove the split pieces.  
7.  
8.  
Figure 3  
Turn the RELEASE SCREW counterclockwise to draw the  
piston rod back into the cylinder. Tighten the RELEASE  
SCREW when the piston rod has retracted fully.  
MAINTENANCE  
After every use, wipe down the Hydraulic Log Splitter to  
remove any tree sap or dirt left behind. This will extend  
the life of the tool.  
When you are done, it is recommended you store your  
Hydraulic Log Splitter with the RELEASE SCREW opened  
to relieve any hydraulic pressure during non-use.  
9.  
Bleeding The Log Splitter  
1. Operate the log splitter to extend the Piston Rod to its  
maximum length.  
2. Remove the Oil Filling Plug.  
SPECIFICATIONS  
3. Turn the Release Screw counterclockwise as fast as  
possible, the Piston Rod will retract and push air  
from the cylinder out of the Oil Filling Plug.  
4. Replace the Oil Filling Plug. Repeat steps 1-4 as  
necessary.  
Maximum Log Length:  
Ram Stroke:  
Cradle Dimensions:  
Base Dimensions:  
18"  
8-1/16"  
3-3/4" x 4" x 4"  
42-1/8"L x 8-1/16"W x 37"H  
Adding Oil  
CAUTION:  
DO NOT ADD OIL WITH  
!
PISTON ROD EXTENDED  
TROUBLE SHOOTING  
1.  
If hydraulic cylinder does not move forward when pumping  
handles.  
If you should need to add hydraulic oil to the Log Splitter,  
turn the release screw counterclockwise to retract the  
piston rod, remove the Oil Filling Plug, and add oil until  
the oil is 1/2" from top (when log splitter is laying down).  
A. Check to see if Release Screw is tightened in the  
closed position.  
B. Check to see if you need to add hydraulic oil.  
6
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REPAIR PARTS FOR HYDRAULIC LOG SPLITTER - MODEL 486.24540  
21  
20  
22  
6
23  
10  
24  
14  
10  
27  
19  
6
26  
25  
31  
7
18  
29  
30  
28  
16  
15  
4
32  
5
17  
8
32  
5
12  
1
9
# PART #  
DESCRIPTION  
QTY  
# PART #  
DESCRIPTION  
QTY  
1 65238  
4 65239  
5 46503  
6 49659  
7 49664  
8 49667  
Hitch Assembly  
Axle Assembly  
Wheel  
Hex, Bolt M10 x 25  
Hex, Bolt M8 x 25  
Nut, Nylock M8  
Washer, Axle  
1
1
19 49657 Operating Lever  
20 49658 Grip  
21 49642 Ram Assembly  
22 49645 U-Clamp  
23 49643 Jack Top Plate  
24 44101 Cotter Pin, 3/32 x 3/4"  
25 49647 Spacer  
26 49648 Clevis Pin  
27 49660 Hex, Hex M10  
28 49641 Frame  
29 47397 Handle Clamp  
30 49650 Bolt, Hex M5 x 10  
31 49651 Nut, Hex M5  
32 49734 Bushing, Wheel  
2
2
1
1
1
1
1
1
2
1
2
1
1
2
2
4
4
4
2
4
2
2
1
R19171616  
9
10 43003  
12 47810M Nut, Nylock M10  
Washer, Lock 3/8"  
14 43070  
15 43343  
16 23353  
17 43010  
18 49644  
Washer, Flat 3/8"  
Hairpin Cotter  
Hitch Pin  
Cotter Pin  
Spring  
1
2
2
7
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Get it fixed, at your home or ours!  
For repair of major brand appliances in your own home…  
no matter who made it, no matter who sold it!  
1-800-4-MY-HOMESM Anytime, day or night  
(1-800-469-4663)  
To bring in products such as vacuums, lawn equipment and electronics  
Sears Parts & Repair Center.  
for repair, call for the location of your nearest  
1-800-488-1222 Anytime, day or night  
For the replacement parts, accessories and owner’s manuals  
that you need to do-it-yourself, call Sears PartsDirectSM  
!
1-800-366-PART 6 a.m. – 11 p.m. CST,  
(1-800-366-7278)  
7 days a week  
To purchase or inquire about a Sears Service Agreement:  
1-800-827-6655  
7 a.m. – 5 p.m. CST, Mon. – Sat.  
Para pedir servicio de reparación a domicilio,  
y para ordenar piezas con entrega a domicilio:  
1-888-SU-HOGAR SM  
Au Canada pour service en français:  
1-877-LE-FOYERSM  
(1-877-533-6937)  
(1-888-784-6427)  
SM  
HomeCentral  
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® Marca Registrada / ™ Marca de Fábrica de Sears, Roebuck and Co.  
© Sears, Roebuck and Co.  
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