ED Series Training Manual
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IMI CORNELIUS INC
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Telephone (800) 238-3600
Facsimile (612) 422-3246
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77
53
86
52
14
61
84
37
33
10
62
57
34
80
13
67
69
79
47
70
11
48
36
69
18
35
69
61
56
68
45
60
63
40
64
43
68
42
66
46
41
28
32
71
67
65
15
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58
66
31
59
19
24
75
38
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12
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26
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73
27
67
29
38
20
78
55
73
50
23
75
22
49
30
66
64
81
54
25
39
44
51
17
21
74
72
ENDURO 200 & ENDURO 250
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ENDURO 300 (ED300) (POST-MIX)
54
75
56
4
8
73
67
56
31
86
45
55
60
47
70
42
80
87
86
80
68
53
78
6
43
66
70
64
36
5
70
58
1
35
57
76
65
63
2
80
50
69 30
44
38
79
37
70
52
33
72
68
3
62
49
48
9
86
51
39
71
67
41
40
34
78
80
32
83
59
70
80
10
61
77
81
84
82
7
85
Item
No.
Item
No.
Part No.
Name
Part No.
Name
1
2
3
4
5
21491
Slide, Gate
6
29538
Panel, Lower, LEV
Panel, Lower, Corco
29495
29496
29497
29507
22081
27107
15213
29483
Restrictor, Gate
7
8
9
Extension, Drip Tray
Cover, Electrical Box
Bracket, Motor Support
Bracket, Lever Depressor
Agitator, Left
Cover, Rear
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ENDURO 200 & ENDURO 250
Item
Item
No.
Part No.
Name
No.
Part No.
Name
10
11
12
13
14
15
16
17
18
21491
Slide, Gate
50
52950
52949
Panel, Inner – ED250
Panel, Inner – ED200
22081
53298
29541
29694
29555
29551
15093
Restrictor, Gate
Insulation, Panel
51
52
53
53210
53211
Drip Tray – Black
Drip Tray – Gray
Plate, Motor Mount
Agitator
52909
53108
Lid, Dispenser – Black
Lid, Dispenser – Gray
Cover, Rear
52960
52916
Hopper Ass’y – ED250
Hopper Ass’y – ED200
Panel, Lower Front
Support, Drip Tray
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
52967
52972
70016
70017
70100
70242
70015
70056
70067
70076
70104
70164
70171
70204
71033
70068
71061
70341
70478
70555
15302
70959
Plug, Foot
Tab, Retaining
29655
15013
Cover, Electrical Box – ED250
Cover, Electrical Box – ED200
Hex Nut, No. 10-32
Insert, No. 10-32
19
20
29547
29540
Cabinet, ED250
Cabinet, ED200
Locknut, No. 8-32
Contact
Factory
Panel/Cold Plate/Valve Ass’y
Screw, No. 10-32 By 3/8-In. Long
Hex Nut, No. 10-32
Washer, No. 10
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
53011
31007
29664
50767
15211
15464
50459
30794
30895
27107
31928
33387
32954
53268
Fitting, Cold Plate
Boot, Switch
Washer, 7/32 x 7/8 x 3/64 Plated
Hex Nut, No. 8-32
Lever
Snap Bushing
Pin, Drip Tray
Baffle, Beverage Panel
Snap Bushing
Motor Heater
Switch
Nutsert, No. 8-32
Screw, No. 8-32 By 3/4-In. Long
Screw, No. 8-32 By 3/8-In. Long
Screw, No. 8 By 1/2-In. Long
Screw, 3/8-16 By 3/4-In. Long
Washer, 3/8
Bracket, Lever
Bulb, Florescent
Motor
Washer, 7/16
Spring, Gate
Clip, Push-on
Solenoid Ass’y
Cover, Foamed Cold Plate
Screw, No. 8-32 By 2 5/8-In. Long
Support, Line
33354
33353
Electrical Box Ass’y, ED250
Electrical Box Ass’y, ED200
FIG 2
Nutsert, No. 8-32
36
37
38
39
40
41
42
43
44
45
46
47
48
49
29542
53255
71010
53020
50328
29377
53199
51891
51908
71025
52882
52883
15132
Bracket, Motor Mount
Cover, Access (Cold Plate)
Washer
71011
70970
Leg – Metal (Not Shown)
Leg – Metal/Plastic (Not Shown)
77
78
79
80
81
82
15087
70847
71059
71028
71039
51288
Retainer, Agitator
Spacer, Switch
Wing Nut, 3/8-16
Shoulder Screw, 1/4-20
Grill
Shield, Foam
Spacer
Hinge
Seal, Motor
Adapter, 1-In. Barb By 3/4 MPT (Not
Shown)
Gasket, Gate
Plug
83
50952
Adapter, 3/4 Soc By 3/4 FPT (Not
Shown)
Strap, Motor
Plate, Mounting, Ice Chute
Ice Chute
84
85
86
71089
70750
53299
Shoulder Screw
Clamp (Not Shown)
Tab, Retaining
Bracket, Motor Mount
52912
52911
53000
53001
Merchandiser, ED250 Black
Merchandiser, ED200 Black
Merchandiser, ED250 Gray
Merchandiser, ED200 Gray
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1
14
15
12
23,27
25
2
3
4
16
22
8
11
6
22
10
24
10
24
5
13
24
9
7
24
26
28
18
17
25
FIGURE 1. ELECTRICAL BOX ASSEMBLY
Item
Item
No.
Part No.
Name
No.
Part No.
Name
33353
Electrical Box/Reflector Ass’y ED200
Electrical Box/Reflector Ass’y ED200
Box, Electrical ED250
Box, Electrical ED200
Clamp, Capacitor
Capacitor
14
32746
Lampholder
Rectifier
33354
29665
29656
29657
33160
30995
30960
31620
31621
31763
32042
32682
31375
15479
33162
15
32958
50458
50475
50459
33302
33626
1
16
Relief Strain
Bushing
17
2
3
18
Bushing
19
Wire Harness, Solenoid (Not Shown)
4
Power Cord
20
Wire Harness, Dispense Switch (Not
Shown)
5
Terminal Board
21
22
23
24
25
26
27
28
33388
70147
70153
70215
70217
70120
70075
70015
Wire Harness, Motor (Not Shown)
Screw, No. 6-32 By 1/2-In. Long
Screw, No. 6-32 By 3/4-In. Long
Screw, No. 8-32 By 1/4-In. Long
Screw, No. 8-32 By 1/2-In. Long
Screw, No. 10-32 By 1/2-In. Long
Hex Nut, No. 6-32
6
Starter
7
Ballast
8
Timer
9
Socket, Starter
10
11
12
13
Transformer, 120/24V
Relay, Mercury
Bracket, Relay
Hex Nut, No. 10-32
Relay, Start
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ENDURO 300 (ED300) (POST-MIX)
Item
No.
Item
Part No.
Name
No.
60
61
62
63
64
65
66
67
68
69
Part No.
Name
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
29509
Base Ass’y
52957
Hopper Ass’y
Plug
Dispensing Valve Panel Ass’y
Agitator, Right
Spacer, Drain
52967
52972
70016
70017
70056
70067
70076
70104
70164
15214
29562
29664
29667
29668
53136
29493
30895
31007
53011
53186
31622
32954
32977
33352
50328
50097
52814
52815
51891
51908
52882
52883
52884
71024
53185
Tab, Retaining
Hex Nut, No. 10-32
Insert, Nylon, No. 10-32
Washer, Flat, No. 10
Washer
Lever, Ice Chute
Support, Product Lines
Baffle, Product Lines
Cover
Hex Nut, No. 8-32
Nutsert, No. 8-32
Bracket, Motor Mount
Switch
Screw, Phil Truss Hd., No. 8-32 By
3/4-In. Long
Boot, Switch
70
71
70171
70178
Screw, Phil Truss Hd., No. 8-32 By
3/8-In. Long
Elbow
Clamp
Screw, Phil Truss Hd., No. 8-32 By
1/2-In. Long
Bulb, Florescent
Solenoid Ass’y
Switch, Power
Electrical Box Ass’y
Spacer
72
73
70204
70215
Screw, Phil Truss Hd., No. 8-32
Screw, Hex Washer Hd., No. 8-32 By
1/4-In. Long
74
70217
Screw, Hex Washer Hd., No. 8-32 By
1/2-In. Long
75
76
77
78
41459
70474
70478
70555
O–ring
Gasket, Hopper
Insulation, Cold Plate, Side
Insulation, Cold Plate, Back
Gasket, Gate
Retaining Ring
Clip, Pushon
Screw, Phil Truss Hd., No. 8-32 By 3-In.
Long
Plug
79
80
81
82
83
84
85
86
87
70847
70959
70997
70998
70999
70531
70075
71010
53135
Washer, Switch
Nutsert, No. 8-32
Strike
Plate, Mounting, Ice Chute
Shell, Ice Chute
Cover, Cold Plate
”S”–Clip
Latch
Cup Rest
Disk, Agitator
Ball Stud
52937
52952
Merchandiser, Black
Merchandiser, Gray
Hex Nut, No. 6-32
Washer, No. 8
Lid, Cover
58
59
52943
Lens, Inner
52932
52938
Drip Tray, Black
Drip Tray, Gray
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ENDURO 300 (ED300) (POST-MIX)
Item
No.
Part No.
Name
2
1
2
29303
Plate, Motor Mount
11
29654
30794
32498
51859
51860
70018
70043
70048
70257
Plate, Adjustable, Motor
Heater, Motor
9
8
8
3
4
Motor
9
5
Seal, Motor Shaft
Gasket, Motor
6
10
13
7
Hex Nut, 1/4-20
Washer, Flat, 1/4
Washer, Lock, 1/4
14
1
8
4
12
7
9
10
Screw, Phil Truss Hd, 1/4-20 By 1/2-In.
Long
5
11
70260
Screw, Phil Rd. Hd., 1/4-20 By 1-In.
Long
15
6
12
13
14
15
70341
70992
70993
70994
Spring, Gate
3
Receptacle, 1/4-turn
Retainer, 1/4-turn
Stud, 1/4-turn
MOTOR COMPONENTS
7
Item
No.
1
3
4
Part No.
Name
32954
28172
29173
32957
50752
50754
70162
70015
Gate Solenoid Ass’y
1
2
3
4
5
6
7
Plate, Solenoid Mounting
Arm, Gate Lift
Solenoid
2
5
Isolator
Bearing, Gate Arm
6
Screw, No. 8-32 By 1/4-In. Long
Hex Nut, No. 10-32
GATE SOLENOID ASSEMBLY
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ENDURO 300 (ED300) (POST-MIX)
26
19
12
20
24
5
8
21
23
2
3
28
25
1
14
22
27
10
13
18
11
23
17
23
7
6
9
23
4
15
ELECTRICAL BOX ASSEMBLY
Item
Item
No.
Part No.
Name
No.
Part No.
Name
33352
Electrical Box and Reflector Ass’y
Box, Electrical
16
50458
50459
50475
70015
70131
Strain Relief
1
2
29494
30514
30774
30995
31107
31620
31621
31763
32042
32579
32682
32746
32782
32958
33302
17
Bushing, Harness
Bushing, Jumper
Hex Nut, No. 10-32
Clamp, Capacitor
Capacitor
18
3
19
4
Power Cord
20
Screw, Sl Rd Hd, No. 4-40 By 3/8-In.
Long
5
Terminal Block
Starter
21
22
23
24
70147
70153
70215
70217
Screw, Phil Rd Hd, No. 6-32 By 1/2-In.
Long
6
7
Ballast
Screw, Phil Rd Hd, No. 8-32 By 3/4-In.
Long
8
Timer, Repeat Cycle
Socket, Starter
Harness, Motor
Transformer, 120/24V
Holder, Lamp
Screw, Sl Washer Hd, No. 8-32 By
1/4-In. Long
9
10
11
12
13
14
15
Screw, Sl Washer Hd, No. 8-32 By
1/2-In. Long
25
26
27
28
31206
70120
70075
70152
Relay
Screw, No. 10-32 By 1/2-In. Long
Hex Nut, No. 6-32
Harness, Dispenser Switch
Rectifier
Screw, No. 6-32 By 3/8-In. Long
Harness, Solenoid
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ENDURO 300 (ED300) (POST-MIX)
6
4
5
3
2
1
VALVE PANEL ASSEMBLY
Item
Item
No.
Part No.
Name
No.
Part No.
Name
29647
Valve Panel Ass’y, 8 Corco
Valve Panel Ass’y, 8 LEV
Valve Panel Ass’y, 10 Corco
Valve Panel Ass’y, 10LEV
Valve Panel Ass’y, 12 Corco
Valve Panel Ass’y, 12LEV
4
5
40502
Clamp
29648
29645
29646
29510
29539
52792
50299
Tube, LEV
Tube, Corco
6
29641
29642
29643
29644
29490
29532
Panel, Dispensing Valve, 8 Corco
Panel, Dispensing Valve, 8 LEV
Panel, Dispensing Valve, 10 Corco
Panel, Dispensing Valve, 10 LEV
Panel, Dispensing Valve, 12 Corco
Panel, Dispensing Valve, 12 LEV
1
2
3
29316
29317
29315
Manifold Ass’y, 2-Flavor
Manifold Ass’y, 1-Flavor
Manifold Ass’y, 3-Flavor
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REMOVAL AND REPLACEMENT OF AGITATORS
Agitator Disk, R.H., With 2
Retain
Agitator Disk, L.H., With Center Hole
Thumb Screw
Left
Front View
Valve Side
Top of Dispenser
92089
TO REMOVE LEFT, CCW AGITATOR
1. Remove center thumb screw by turning it counterclockwise.
2. Lift plastic agitator disk off of stainless steel agitator.
3. Grip agitation arms at the center and lift up.
4. Replace by reversing steps.
TO REMOVE RIGHT, CW AGITATOR
1. Remove the (2) retaining pins.
2. Lift plastic agitator disk off of stainless steel agitator.
3. Grip agitation arms at the center and lift up.
4. Replace by reversing steps.
Note: Refer to Sanitize Procedure in the Owners Instruction for complete cleaning and sanitizing
instructions.
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