Chicago Electric Drill 67616 User Manual

1/2” variable speed  
reversible hammer drill  
model 67616  
set up and Operating instructiOns  
visit our website at: http://www.harborfreight.com  
read this material before using this product.  
Failure to do so can result in serious injury.  
save this manual.  
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Copyright 2009 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of  
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein. Tools required for  
assembly and service may not be included.  
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ranges and refrigerators. There is an  
increased risk of electric shock if your  
body is grounded.  
up or carrying the tool. Carrying  
power tools with your finger on the  
switch or energizing power tools that  
have the switch on invites accidents.  
c. do not expose power tools to rain  
or wet conditions. Water entering  
a power tool will increase the risk of  
electric shock.  
d. remove any adjusting key or wrench  
before turning the power tool on.  
A wrench or a key left attached to a  
rotating part of the power tool may result  
in personal injury.  
d. do not abuse the cord. never use  
the cord for carrying, pulling or  
unplugging the power tool. Keep  
cord away from heat, oil, sharp  
edges or moving parts. Damaged  
or entangled cords increase the risk of  
electric shock.  
e. do not overreach. Keep proper  
footing and balance at all times. This  
enables better control of the power tool  
in unexpected situations.  
f. dress properly. do not wear loose  
clothing or jewelry. Keep your hair,  
clothing and gloves away from  
moving parts. Loose clothes, jewelry  
or long hair can be caught in moving  
parts.  
e. When operating a power tool  
outdoors, use an extension cord  
suitable for outdoor use. Use of a  
cord suitable for outdoor use reduces  
the risk of electric shock.  
f. if operating a power tool in a damp  
location is unavoidable, use a  
g. if devices are provided for the  
connection of dust extraction and  
collection facilities, ensure these are  
connected and properly used. Use of  
these devices can reduce dust-related  
hazards.  
ground Fault circuit interrupter  
(gFci) protected supply. Use of a  
GFCI reduces the risk of electric shock.  
3. personal safety  
h. Only use safety equipment that has  
been approved by an appropriate  
standards agency. Unapproved  
a. stay alert, watch what you are  
doing and use common sense when  
operating a power tool. do not use  
a power tool while you are tired or  
under the influence of drugs, alcohol  
or medication. A moment of inattention  
while operating power tools may result  
in serious personal injury.  
safety equipment may not provide  
adequate protection. Eye protection  
must be ANSI-approved and breathing  
protection must be NIOSH-approved for  
the specific hazards in the work area.  
4. power tool use and care  
b. use personal protective equipment.  
always wear eye protection. Safety  
equipment such as dust mask, non-  
skid safety shoes, hard hat, or hearing  
protection used for appropriate  
a. do not force the power tool. use  
the correct power tool for your  
application. The correct power tool will  
do the job better and safer at the rate  
for which it was designed.  
conditions will reduce personal injuries.  
c. prevent unintentional starting.  
ensure the switch is in the off-  
b. do not use the power tool if the  
switch does not turn it on and off.  
Any power tool that cannot be controlled  
position before connecting to power  
source and/or battery pack, picking  
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with the switch is dangerous and must  
be repaired.  
drill and impact drill safety  
Warnings  
c. disconnect the plug from the power  
source and/or the battery pack from  
the power tool before making any  
adjustments, changing accessories,  
or storing power tools. Such  
preventive safety measures reduce  
the risk of starting the power tool  
accidentally.  
1. Wear ear protectors with impact drills.  
Exposure to noise can cause hearing  
loss.  
2. use auxiliary handle (4) supplied  
with the drill. Loss of control can cause  
personal injury.  
3. hold power tools by insulated  
gripping surfaces when performing  
an operation where the cutting tool  
may contact hidden wiring or its own  
cord. Contact with a ″live″ wire will make  
exposed metal parts of the tool ″live″ and  
shock the operator.  
d. store idle power tools out of the  
reach of children and do not allow  
persons unfamiliar with the power  
tool or these instructions to operate  
the power tool. Power tools are  
dangerous in the hands of untrained  
users.  
e. maintain power tools. check for  
misalignment or binding of moving  
parts, breakage of parts and any  
other condition that may affect the  
power tools operation. if damaged,  
have the power tool repaired before  
use. Many accidents are caused by  
poorly maintained power tools.  
4. Maintain labels and nameplates on  
the tool. These carry important safety  
information. If unreadable or missing,  
contact Harbor Freight Tools for a  
replacement.  
5. Avoid unintentional starting. Prepare to  
begin work before turning on the tool.  
6. Do not lay the tool down until it has come  
to a complete stop. Moving parts can  
grab the surface and pull the tool out of  
your control.  
f. Keep cutting tools sharp and clean.  
Properly maintained cutting tools with  
sharp cutting edges are less likely to  
bind and are easier to control.  
g. use the power tool, accessories  
and tool bits etc. in accordance  
with these instructions, taking into  
account the working conditions and  
the work to be performed. Use of  
the power tool for operations different  
from those intended could result in a  
hazardous situation.  
7. When using a handheld power tool,  
maintain a firm grip on the tool with both  
hands to resist starting torque.  
8. Do not leave the tool unattended when  
it is plugged into an electrical outlet.  
Turn off the tool, and unplug it from its  
electrical outlet before leaving.  
9. This product is not a toy. Keep it out of  
reach of children.  
5. service  
a. have your power tool serviced by a  
qualified repair person using only  
identical replacement parts. This will  
ensure that the safety of the power tool  
is maintained.  
10. People with pacemakers should  
consult their physician(s) before use.  
Electromagnetic fields in close proximity  
to heart pacemaker could cause  
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pacemaker interference or pacemaker  
failure. In addition, people with  
pacemakers should:  
• Avoid operating alone.  
• Do not use with power switch locked  
on.  
conditions and situations that may occur.  
It must be understood by the operator  
that common sense and caution are  
factors which cannot be built into this  
product, but must be supplied by the  
operator.  
• Properly maintain and inspect to avoid  
electrical shock.  
vibration safety  
• Any power cord must be properly  
grounded. Ground Fault Circuit  
Interrupter (GFCI) should also be  
implemented – it prevents sustained  
electrical shock.  
This tool vibrates during use. Repeated  
or long-term exposure to vibration may  
cause temporary or permanent physical  
injury, particularly to the hands, arms  
and shoulders. To reduce the risk of  
vibration-related injury:  
11. WARNING: Some dust created by power  
sanding, sawing, grinding, drilling, and  
other construction activities, contains  
chemicals known [to the State of  
1. Anyone using vibrating tools regularly  
or for an extended period should first  
be examined by a doctor and then have  
regular medical check-ups to ensure  
medical problems are not being caused  
or worsened from use. Pregnant  
women or people who have impaired  
blood circulation to the hand, past hand  
injuries, nervous system disorders,  
diabetes, or Raynaud’s Disease  
California] to cause cancer, birth defects  
or other reproductive harm. Some  
examples of these chemicals are:  
• Lead from lead-based paints  
• Crystalline silica from bricks and  
cement or other masonry products  
• Arsenic and chromium from chemically  
treated lumber  
should not use this tool. If you feel any  
symptoms related to vibration (such as  
tingling, numbness, and white or blue  
fingers), seek medical advice as soon as  
possible.  
Your risk from these exposures varies,  
depending on how often you do this type  
of work. To reduce your exposure to  
these chemicals: work in a well ventilated  
area, and work with approved safety  
equipment, such as those dust masks  
that are specially designed to filter out  
microscopic particles. (California Health  
& Safety Code § 25249.5, et seq.)  
2. Do not smoke during use. Nicotine  
reduces the blood supply to the hands  
and fingers, increasing the risk of  
vibration-related injury.  
12. WARNING: Handling the cord on this  
product will expose you to lead, a  
3. Wear suitable gloves to reduce the  
vibration effects on the user.  
chemical known to the State of California  
to cause cancer, and birth defects or  
other reproductive harm. Wash hands  
after handling. (California Health &  
Safety Code § 25249.5, et seq.)  
4. Use tools with the lowest vibration when  
there is a choice.  
5. Include vibration-free periods each day  
of work.  
13. The warnings, precautions, and  
instructions discussed in this instruction  
manual cannot cover all possible  
6. Grip tool as lightly as possible (while still  
keeping safe control of it). Let the tool  
do the work.  
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7. To reduce vibration, maintain the tool  
as explained in this manual. If any  
abnormal vibration occurs, stop use  
immediately.  
double insulation system which satisfies  
OSHA requirements and complies with  
the applicable standards of Underwriters  
Laboratories, Inc., the Canadian  
Standard Association, and the National  
Electrical Code.  
save these  
2. Double insulated tools may be used in  
either of the 120 volt outlets shown in the  
preceding illustration. (see Outlets for  
2-prong plug.)  
instructiOns.  
grOunding  
tO prevent  
electric shOcK  
extension cords  
and death FrOm incOrrect  
grOunding Wire  
cOnnectiOn:  
1. Grounded tools require a three wire  
extension cord. Double Insulated  
tools can use either a two or three wire  
extension cord.  
Check with a qualified electrician  
if you are in doubt as to whether  
the outlet is properly grounded.  
do not modify the power cord  
plug provided with the tool.  
never remove the grounding  
prong from the plug. do not use  
the tool if the power cord or plug  
is damaged. if damaged, have it  
repaired by a service facility  
before use. If the plug will not fit  
the outlet, have a proper outlet  
installed by a qualified  
2. As the distance from the supply outlet  
increases, you must use a heavier gauge  
extension cord. Using extension cords  
with inadequately sized wire causes a  
serious drop in voltage, resulting in loss  
of power and possible tool damage.  
(see table a.)  
3. The smaller the gauge number of the  
wire, the greater the capacity of the cord.  
For example, a 14 gauge cord can carry  
a higher current than a 16 gauge cord.  
(see table a.)  
electrician.  
double insulated tools: tools with  
two prong plugs  
4. When using more than one extension  
cord to make up the total length, make  
sure each cord contains at least the  
minimum wire size required. (see table  
a.)  
5. If you are using one extension cord for  
more than one tool, add the nameplate  
amperes and use the sum to determine  
the required minimum cord size. (see  
table a.)  
Outlets for 2-prong plug  
6. If you are using an extension cord  
outdoors, make sure it is marked with the  
suffix “W-A” (“W” in Canada) to indicate it  
is acceptable for outdoor use.  
1. Tools marked “Double Insulated” do not  
require grounding. They have a special  
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7. Make sure the extension cord is properly  
wired and in good electrical condition.  
Always replace a damaged extension  
cord or have it repaired by a qualified  
electrician before using it.  
8. Protect the extension cords from sharp  
objects, excessive heat, and damp or  
wet areas.  
recOmmended minimum Wire gauge  
FOr eXtensiOn cOrds* (120/240 vOlt)  
eXtensiOn cOrd  
length  
nameplate  
amperes  
(at full load)  
25’ 50’ 75’ 100’ 150’  
0 – 2.0  
2.1 – 3.4  
18  
18  
18  
18  
18  
14  
12  
18  
18  
18  
16  
14  
12  
10  
18  
18  
16  
14  
12  
10  
-
18  
16  
14  
12  
10  
-
16  
14  
12  
12  
-
3.5 – 5.0  
5.1 – 7.0  
7.1 – 12.0  
12.1 – 16.0  
16.1 – 20.0  
-
-
-
* based on limiting the line volt-  
age drop to five volts at 150% of  
the rated amperes.  
table a  
symbology  
Double Insulated  
Canadian Standards Association  
Underwriters Laboratories, Inc.  
Volts Alternating Current  
Amperes  
v~  
a
No Load Revolutions per Minute  
(RPM)  
n xxxx/min.  
0
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assembly  
speciFicatiOns  
Clamping Band (2)  
Gear Box (11)  
Electrical  
Input  
120 V~ / 60 Hz / 6.5 A (Rated)  
Chuck (7)  
Motor Speed 0-2500 RPM / 0-41,600 BPM  
Auxiliary  
Handle (4)  
1/2” in Steel  
Drilling  
5/8” in Concrete  
Capacity  
1” in Wood  
(Hammer Drill and Drill mode)  
Chuck  
Capacity  
1/16” to 1/2”, plus Key Type Chuck  
39lh  
Hex Bolt (3)  
Depth Gauge (1)  
Figure 1  
e194601  
1. Insert Clamping Band (2) over gear  
housing behind Chuck (7) with required  
handle orientation. Slightly rotating  
Clamping Band will enable the two tabs  
on housing to align with recesses around  
clamp face. Pull clamp tightly against  
housing and turn Auxiliary Handle (4) to  
tighten clamp. See Figure 1.  
unpacKing  
When unpacking, make sure that the  
item is intact and undamaged. If any parts  
are missing or broken, please call Harbor  
Freight Tools at 1-800-444-3353 as soon as  
possible.  
2. Depending on whether left or right-  
handed use is needed, turn the Clamping  
Band around until the Auxiliary Handle  
(4) is on the correct side.  
instructiOns FOr putting  
intO use  
read the entire impOrtant  
saFetY inFOrmatiOn  
section at the beginning of this  
manual including all text under  
subheadings therein before set up  
or use of this product.  
3. Securely tighten the Hex Bolt (3) until  
Auxiliary Handle is fastened securely  
onto Drill.  
Operating instructiOns  
tO prevent  
seriOus injurY  
FrOm accidental  
read the entire impOrtant  
saFetY inFOrmatiOn  
section at the beginning of this  
manual including all text under  
subheadings therein before set up  
or use of this product.  
OperatiOn:  
turn the power switch of the tool  
off and unplug the tool from its  
electrical outlet before  
assembling or making any  
adjustments to the tool.  
tool set up  
note: For additional information regarding the  
parts listed in the following pages, refer  
to the Assembly Diagram near the end of  
this manual.  
tO prevent  
seriOus injurY  
FrOm accidental  
OperatiOn: turn the tool off  
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and unplug the tool from its  
electrical outlet before adjusting  
tool or installing accessories.  
in a counterclockwise direction, slide the  
Forward/Reverse Switch to the left. See  
Figure 2.  
The Hammer Drill is equipped with a  
keyed Chuck. Follow these steps to insert bit:  
Forward/Reverse  
Switch positioned to  
this side indicates  
“reverse” bit rotation  
1. Insert the Chuck Key (52) into the Chuck  
and turn counterclockwise to open the  
mouth of the Chuck.  
2. Insert the hammer bit or the drill bit (not  
included) all the way into the Chuck.  
Forward/Reverse  
Switch (54)  
Trigger (55)  
3. Turn the Chuck Key clockwise to tighten  
the Chuck on the bit. When not in use,  
the Chuck can be stored in the holder on  
the Key Sleeve (51).  
Lock Button (56)  
Figure 2  
3. Verify bit is securely locked in Chuck.  
Work piece and Work area set up  
4. Press Trigger (55) to activate. To  
increase variable drilling speed,  
continue pressing down on Trigger (55).  
Decreasing pressure on Trigger will slow  
the drilling speed.  
1. Designate a work area that is clean and  
well-lit. The work area must not allow  
access by children or pets to prevent  
distraction and injury.  
2. Route the power cord along a safe  
path to reach the work area without  
creating a tripping hazard or exposing  
the power cord to possible damage. The  
power cord must reach the work area  
with enough extra length to allow free  
movement while working.  
5. Warning! Use both hands during use.  
6. For controlled depth drilling, loosen  
Auxiliary Handle and slide Depth  
Gauge into gauge slot and re-tighten  
Handle. The Depth Gauge has two sets  
of markings on opposite faces of the  
gauge. One is in half inch increments  
and the other in 10 mm increments  
(increments are not precise values, only  
general guides).  
3. Secure loose work pieces using a vise  
or clamps (not included) to prevent  
movement while working, if possible.  
4. There must not be objects, such as utility 7. nOte: Depth Gauge length may not be  
lines, nearby that will present a hazard  
while working.  
adequate for all drill bits used.  
8. Insert bit and tighten the chuck. Loosen  
Auxiliary Handle, place tip of bit against  
a solid, hard surface and extend Gauge  
until against same surface. Determine  
required hole-depth and retract Gauge  
accordingly. Tighten Auxiliary Handle.  
general Operating instructions  
1. Plug Power Cord (53) into working outlet.  
2. Slide the Forward/Reverse Switch (54)  
to the correct position for the current job.  
For drilling (clockwise rotation), slide  
the Switch to the right. To rotate Chuck  
9. To switch between plain drilling and  
hammering mode (drilling with an  
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oscillating hammer motion), slide the  
Mode Switch (21) to left or right. The  
“drill” symbol indicates plain drilling while  
the “hammer” symbol indicates hammer  
drilling. See Figure 3.  
4. Start by drilling slowly to keep bit from  
wandering away from your starting point.  
5. As hole is established, increase speed.  
Do not use so much pressure that bit  
heats up. This can damage bit and  
create irregular hole. For hard metal, use  
cutting oil to keep bit cool.  
Hammer symbol  
Mode Switch  
(21)  
(Top View)  
6. When drilling large holes in metal, start  
by drilling a smaller pilot hole, then using  
a larger bit for the final size hole.  
Wood drilling tips  
Drill symbol  
1. Use high speed bits or bits specially  
designed for wood drilling, such as brad  
point, spade bits, forstner bits, etc.  
Figure 3  
10. After pressing Trigger, press Lock Button  
(56) to keep drill running without keeping  
finger on Trigger. Press Trigger again to  
unlock.  
2. Secure work piece to keep it from  
moving during the drilling operation.  
3. Start by drilling slowly to keep bit from  
wandering away from starting point.  
Increase speed as hole is established.  
11. Warning! use this function OnlY  
when drilling soft materials. do not  
drill or hammer drill hard, brittle  
materials such as steel or concrete  
with lock button pressed (On). If drill  
bit catches on material, the high torque  
will cause the tool to twist around without  
stopping. This violent action could cause  
injury to your hands and arms. It could  
also damage the Hammer Drill.  
4. To prevent or reduce “break out” when  
bit penetrates work piece, clamp a piece  
of scrap material to back of work piece.  
5. Do not lock Trigger in the ON position, as  
the bit can easily jam in wood and motor  
must be stopped quickly.  
12. To prevent accidents, turn off the tool  
and disconnect its power supply after  
use. Clean, then store the tool indoors  
out of children’s reach.  
concrete drilling tips  
1. Use carbide or specialty bits for concrete  
drilling.  
2. Rock and masonry are generally drilled  
in the hammer (impact) drilling mode.  
metal drilling tips  
1. Use high speed steel, carbide or  
specialty bits for metal drilling.  
3. When drilling in walls, start with regular  
drilling and, once tile is pierced, continue  
with hammer mode.  
2. Secure work piece to keep it from  
moving during the drilling operation.  
nOte: In deep bore holes, occasionally pull  
3. Use a punch (not included) to create a  
dimple for the bit to start.  
the drill bit out to remove dust and chips.  
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recommended drill bits sets  
The chart below lists applicable Drill Bit sets that are available from Harbor Freight Tools.  
sKu  
name  
application  
sizes  
29-Piece High Speed Steel Drill  
Bit Set  
32925  
For Metal drilling  
1/16” to 1/2” by 64ths  
20-Piece 1/8” Shank Diamond  
Point Set  
40547  
90029  
For Metal drilling  
For Metal drilling  
1-3/4” overall length  
5-Piece 18” Extra-Long M2 High  
Steel Drill Bit Set  
1/8”, 3/16”, 1/4”, 5/16” and 3/8”  
straight shank bits  
3” to 6” Length; Sizes: 1/8”, 3/16”,  
1/4”, 5/16”, 3/8”, 7/16”, and 1/2” bits  
1637  
7-Piece Brad Point Wood Bit Set  
3-Piece 25” Long Wood Bit Set  
For Wood drilling  
For Wood drilling  
For Wood drilling  
33449  
35837  
5/16”, 3/8”, 7/16”  
29-Piece Brad Point Wood Drill  
Bit Set  
Length: 12”; Sizes: 1/16” through  
1/2” by 64ths  
5-Piece Quick Change Masonry  
Drill Bits  
For Concrete/Masonry  
drilling  
42256  
46754  
46755  
5/32”, 3/16”, 1/4”, 5/16” and 3/8”  
5/16”, 3/8”, 1/2”, 3/4”, and 1”  
5/16”, 3/8”, 1/2”, 3/4”, 1”  
5-Piece 12” SDS Masonry Bit  
Set  
For Concrete/Masonry  
drilling  
5-Piece 16” SDS Masonry Bit  
Set  
For Concrete/Masonry  
drilling  
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2. aFter use, wipe external surfaces of  
maintenance and  
servicing  
the tool with clean cloth.  
3. periOdicallY, and after each  
prolonged and extensive application,  
blow compressed air the motor housing  
slots to remove any accumulated dirt and  
debris.  
Procedures not specifically  
explained in this manual must  
be performed only by a qualified  
technician.  
tO prevent  
seriOus injurY  
FrOm accidental  
4.  
Warning! if the supply cord of  
this power tool is damaged, it must be  
replaced only by a qualified service  
technician.  
OperatiOn:  
turn the power switch of the tool  
off and unplug the tool from its  
electrical outlet before  
performing any inspection,  
maintenance, or cleaning  
procedures.  
tO prevent seriOus injurY  
FrOm tOOl Failure:  
do not use damaged equipment.  
if abnormal noise or vibration  
occurs, have the problem  
corrected before further use.  
cleaning, maintenance, and  
lubrication  
1. beFOre each use, inspect the  
general condition of the tool. Check for  
loose hardware, misalignment or binding  
of moving parts, cracked or broken parts,  
damaged electrical wiring, and any  
other condition that may affect its safe  
operation.  
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troubleshooting  
problem  
possible causes  
likely solutions  
1. Check that cord is plugged in.  
Tool will not start. 1. Cord not connected.  
2. No power at outlet.  
2. Check power at outlet. If outlet is unpowered,  
turn off tool and check circuit breaker. If breaker  
is tripped, make sure circuit is right capacity for  
tool and circuit has no other loads.  
3. Tool’s thermal reset breaker tripped  
3. Turn off tool and allow to cool. Press reset button  
on tool.  
(if equipped).  
4. Internal damage or wear. (Carbon  
brushes or switch.)  
4. Have technician service tool.  
Tool operates  
slowly.  
Extension cord too long or wire size too Eliminate use of extension cord. If an extension  
small.  
cord is needed, use shorter/heavier gauge cord.  
See Extension Cords in GROUNDING section.  
1. Keep cutting accessories sharp. Replace as  
needed.  
Performance  
decreases over  
time.  
1. Accessory dull or damaged.  
2. Carbon brushes worn or damaged.  
2. Have qualified technician replace brushes.  
Excessive noise Internal damage or wear. (Carbon  
Have technician service tool.  
or rattling.  
Overheating.  
brushes or bearings, for example.)  
1. Forcing tool to work too fast.  
1. Allow tool to work at its own rate.  
2. Bit dull or damaged.  
2. Keep bit sharp. Replace as needed.  
3. Blocked motor housing vents.  
3. Wear ANSI-approved safety goggles and NIOSH-  
approved dust mask/respirator while blowing dust  
out of motor using compressed air.  
4. Motor being strained by long or small 4. Eliminate use of extension cord. If an extension  
diameter extension cord.  
cord is needed, use one with the proper diameter  
for its length and load. See Extension Cords in  
GROUNDING section.  
Follow all safety precautions whenever diagnosing or servicing the tool.  
disconnect power supply before service.  
SKU 67616  
For technical questions, please call 1-800-444-3353.  
Page 13  
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please read the FOllOWing careFullY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROvIDED THE PARTS LIST AND ASSEMBLy  
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLy. NEITHER THE MANUFACTURER OR  
DISTRIBUTOR MAKES ANy REPRESENTATION OR WARRANTy OF ANy KIND TO THE BUyER THAT HE  
OR SHE IS QUALIFIED TO MAKE ANy REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED  
TO REPLACE ANy PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR  
ExPRESSLy STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN By  
CERTIFIED AND LICENSED TECHNICIANS, AND NOT By THE BUyER. THE BUyER ASSUMES ALL RISK  
AND LIABILITy ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT  
PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
parts list  
part  
description  
Qty.  
1
1
1
1
1
1
1
1
part  
description  
Qty.  
3
2
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
Depth Gauge  
29 Spring Washer (Ø4)  
Clamping Band  
Hex Bolt (M8x110)  
Auxiliary Handle  
Hex Nut (M8)  
Left Head Screw (M6x22)  
Drill Chuck  
30 Screw (M4x14)  
31 Screw (M4x12)  
32 Ball Bearing (608.2RS)  
33 Circlip For Hole (Ø22)  
34 Armature  
35 Ball Bearing (608.2z)  
36 Bearing Bush  
37 Rating Label  
Spindle  
Tapping Screw (ST4x22)  
4
1
10 Spring (Ø18.2x9)  
11 Gear Box  
12 Flat Washer (Ø29)  
13 Felt Ring (Ø29xØ18x7.4)  
14 Bearing Bush  
1
1
2
1
38 Housing Support  
39 Tapping Screw (ST4x18F)  
40 Stator  
41 Rubber Pin  
42 Switch  
1
6
1
1
1
1
15 Ball Bearing (6002.2RS)  
16 Circlip For Hole (Ø32)  
17 Circlip For Shaft (Ø15)  
18 Key (3x3.7x10)  
1
1
1
1
43 Carbon Brush, Brush Holder  
2
19 Gear  
20 Circlip For Shaft (Ø10)  
21 Mode Switch  
22 Mode Switch Support  
23 Mode Washer  
24 Tapping Screw (ST4x12F)  
25 Gear Box Cover  
26 Needle Bearing (HK081210)  
27 Impact Block  
1
1
1
1
1
1
1
1
47 Brand Label  
48 Housing Cover  
49 Tapping Screw (ST4x14C)  
50 Cord Clamp  
51 Key Sleeve  
52 Chuck Key  
53 Cord  
54 Forward/Reverse Switch  
55 Trigger  
56 Lock Button  
1
1
2
1
1
1
1
1
1
1
1
3
28 Flat Washer (Ø4)  
record products serial number here:  
note: If product has no serial number, record month and year of purchase instead.  
note: Some parts are listed and shown for illustration purposes only, and are not available  
individually as replacement parts.  
SKU 67616  
For technical questions, please call 1-800-444-3353.  
Page 14  
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assemblY diagram  
54  
43  
55  
56  
SKU 67616  
For technical questions, please call 1-800-444-3353.  
Page 15  
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To take advantage of this warranty,  
the product or part must be returned to us  
with transportation charges prepaid. Proof  
of purchase date and an explanation of the  
complaint must accompany the merchandise.  
If our inspection verifies the defect, we  
will either repair or replace the product at  
our election or we may elect to refund the  
purchase price if we cannot readily and  
quickly provide you with a replacement. We  
will return repaired products at our expense,  
but if we determine there is no defect, or that  
the defect resulted from causes not within the  
scope of our warranty, then you must bear the  
cost of returning the product.  
limited 90 daY WarrantY  
Harbor Freight Tools Co. makes every  
effort to assure that its products meet  
high quality and durability standards, and  
warrants to the original purchaser that this  
product is free from defects in materials and  
workmanship for the period of 90 days from  
the date of purchase. This warranty does not  
apply to damage due directly or indirectly,  
to misuse, abuse, negligence or accidents,  
repairs or alterations outside our facilities,  
criminal activity, improper installation, normal  
wear and tear, or to lack of maintenance. We  
shall in no event be liable for death, injuries  
to persons or property, or for incidental,  
contingent, special or consequential damages  
arising from the use of our product. Some  
states do not allow the exclusion or limitation  
of incidental or consequential damages,  
so the above limitation of exclusion may  
not apply to you. THIS WARRANTY IS  
ExPRESSLy IN LIEU OF ALL OTHER  
WARRANTIES, ExPRESS OR IMPLIED,  
INCLUDING THE WARRANTIES OF  
This warranty gives you specific legal  
rights and you may also have other rights  
which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009  
Camarillo, CA 93011 • (800) 444-3353  
MERCHANTABILITy AND FITNESS.  
SKU 67616  
For technical questions, please call 1-800-444-3353.  
Page 16  
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