19.2V 3/8” cordless
drill/driVer
66127
set up and operating instructions
®
distributed exclusively by Harbor Freight tools .
3491 Mission Oaks Blvd., Camarillo, CA 93011
read this material before using this product.
Failure to do so can result in serious injury.
saVe tHis manual.
©
®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
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2. personal safety
ate standards agency. Unapproved
safety equipment may not provide
adequate protection. Eye protection
must be ANSI-approved and breath-
ing protection must be NIOSH-ap-
proved for the specific hazards in the
work area.
a.stay alert, watch what you are do-
ing and use common sense when
operating a power tool. do not use
a power tool while you are tired
or under the influence of drugs,
alcohol or medication. A moment
of inattention while operating power
tools may result in serious personal
injury.
3. power tool use and care
a.do not force the power tool. use
the correct power tool for your ap-
plication. The correct power tool will
do the job better and safer at the rate
for which it was designed.
b.use personal protective equip-
ment. always wear eye protection.
Safety equipment such as dust mask,
non-skid safety shoes, hard hat, or
hearing protection used for appropri-
ate conditions will reduce personal
injuries.
b.do not use the power tool if the
switch does not turn it on and off.
Any power tool that cannot be con-
trolled with the switch is dangerous
and must be repaired.
c.prevent unintentional starting.
ensure the switch is in the off-
position before connecting battery
pack, picking up or carrying the
tool. Carrying power tools with your
finger on the switch or energizing
power tools that have the switch on
invites accidents.
c.disconnect the battery pack from
the power tool before making any
adjustments, changing accesso-
ries, or storing power tools. Such
preventive safety measures reduce
the risk of starting the power tool ac-
cidentally.
d.do not overreach. Keep proper
footing and balance at all times.
This enables better control of the
power tool in unexpected situations.
d.store idle power tools out of the
reach of children and do not allow
persons unfamiliar with the power
tool or these instructions to oper-
ate the power tool. Power tools are
dangerous in the hands of untrained
users.
e.dress properly. do not wear loose
clothing or jewelry. Keep your
hair, clothing and gloves away
from moving parts. Loose clothes,
jewelry or long hair can be caught in
moving parts.
e.maintain power tools. check for
misalignment or binding of moving
parts, breakage of parts and any
other condition that may affect the
power tool’s operation. if dam-
aged, have the power tool repaired
before use. Many accidents are
caused by poorly maintained power
tools.
f. if devices are provided for the con-
nection of dust extraction and col-
lection facilities, ensure these are
connected and properly used. Use
of these devices can reduce dust-
related hazards.
g.only use safety equipment that
has been approved by an appropri-
SKU 66127
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f. use the power tool and tool bits
in accordance with these instruc-
tions, taking into account the
working conditions and the work
to be performed. Use of the power
tool for operations different from
those intended could result in a haz-
ardous situation.
tool performance is decreasing.
When tool performance begins to
diminish, stop the tool, recharge the
Battery Pack, and use the fresh Bat-
tery Pack for optimal performance.
5. service
a.Have your power tool serviced by
a qualified repair person using
only identical replacement parts.
This will ensure that the safety of the
power tool is maintained.
4. Battery tool use and care
a.recharge only with the charger
specified by the manufacturer. A
charger that is suitable for one type of
battery pack may create a risk of fire
when used with another battery pack.
drill safety Warnings
1. Hold power tools by insulated grip-
ping surfaces when performing an
operation where the cutting tool
may contact hidden wiring or its
own cord. Contact with a ″live″ wire
will make exposed metal parts of the
tool ″live″ and shock the operator.
b.Use power tools only with specifi-
cally designated battery packs.
Use of any other battery packs may
create a risk of injury and fire.
c.When battery pack is not in use,
keep it away from other metal ob-
jects, like paper clips, coins, keys,
nails, screws or other small metal
objects, that can make a connec-
tion from one terminal to another.
Shorting the battery terminals togeth-
er may cause burns or a fire.
2. Maintain labels and nameplates on
the tool. These carry important safety
information. If unreadable or miss-
ing, contact Harbor Freight Tools for a
replacement.
d.under abusive conditions, liquid
may be ejected from the battery;
avoid contact. if contact acciden-
tally occurs, flush with water. If
liquid contacts eyes, additionally
seek medical help. Liquid ejected
from the battery may cause irritation
or burns.
3. Avoid unintentional starting. Prepare
to begin work before turning on the
tool.
4. Do not lay the tool down until it has
come to a complete stop. Moving
parts can grab the surface and pull
the tool out of your control.
5. When using a handheld power tool,
maintain a firm grip on the tool with
both hands to resist starting torque.
e.always switch to a fresh Battery
pack when tool performance be-
gins to diminish. Severe heat is de-
structive to a Battery Pack. The more
heat generated, the faster the Battery
Pack loses power. A Battery Pack
that gets too hot can be permanently
damaged. Never over-discharge a
Battery Pack by using the tool while
6. Do not leave the tool unattended
when it is plugged into an electrical
outlet. Turn off the tool, and unplug it
from its electrical outlet before leav-
ing.
SKU 66127
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10. Some dust created by power sand-
ing, sawing, grinding, drilling, and
other construction activities, contains
chemicals known [to the State of Cali-
fornia] to cause cancer, birth defects
or other reproductive harm. Some
examples of these chemicals are:
• Lead from lead-based paints
7.
The battery charger gets
hot during use. The
charger’s heat can build
up to unsafe levels and
create a fire hazard if it does not
receive adequate ventilation, due to
an electrical fault, or if it is used in a
hot environment.
• Crystalline silica from bricks and ce-
ment or other masonry products
• Arsenic and chromium from chemi-
cally treated lumber
Do not place the charger on a flam-
mable surface. Do not obstruct any
vents on the charger. especially
avoid placing the charger on car-
pets and rugs; they are not only
flammable, but they also obstruct
vents under the charger.
Place the charger on a stable, solid,
nonflammable surface (such as a
stable metal workbench or concrete
floor) at least 1 foot away from all
flammable objects, such as drapes or
walls. Keep a fire extinguisher and a
smoke detector in the area. Fre-
quently monitor the charger and
battery during use.
Your risk from these exposures var-
ies, depending on how often you do
this type of work. To reduce your
exposure to these chemicals: work in
a well ventilated area, and work with
approved safety equipment, such as
those dust masks that are specially
designed to filter out microscopic
particles. (California Health & Safety
Code § 25249.5, et seq.)
11. WARNING: Handling the cord on
this product will expose you to lead,
a chemical known to the State of
California to cause cancer, and birth
defects or other reproductive harm.
Wash hands after handling. (Califor-
nia Health & Safety Code § 25249.5,
et seq.)
8. This product is not a toy. Keep it out
of reach of children.
9. People with pacemakers should
consult their physician(s) before use.
Electromagnetic fields in close prox-
imity to heart pacemaker could cause
pacemaker interference or pacemak-
er failure. In addition, people with
pacemakers should:
12. The warnings, precautions, and in-
structions discussed in this instruction
manual cannot cover all possible con-
ditions and situations that may occur.
It must be understood by the operator
that common sense and caution are
factors which cannot be built into this
product, but must be supplied by the
operator.
• Avoid operating alone.
• Do not use with power switch locked
on.
• Properly maintain and inspect to
avoid electrical shock.
• Any power cord must be properly
grounded. Ground Fault Circuit Inter-
rupter (GFCI) should also be imple-
mented – it prevents sustained elec-
trical shock.
Vibration safety
This tool vibrates during use. Re-
peated or long-term exposure to
SKU 66127
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vibration may cause temporary or
permanent physical injury, particularly
to the hands, arms and shoulders. To
reduce the risk of vibration-related
injury:
saVe tHese
instructions.
1. Anyone using vibrating tools regu-
larly or for an extended period should
first be examined by a doctor and
then have regular medical check-
ups to ensure medical problems are
not being caused or worsened from
use. Pregnant women or people
who have impaired blood circulation
to the hand, past hand injuries, ner-
vous system disorders, diabetes, or
Raynaud’s Disease should not use
this tool. If you feel any symptoms
related to vibration (such as tingling,
numbness, and white or blue fingers),
seek medical advice as soon as pos-
sible.
2. Do not smoke during use. Nico-
tine reduces the blood supply to the
hands and fingers, increasing the risk
of vibration-related injury.
3. Wear suitable gloves to reduce the
vibration effects on the user.
4. Use tools with the lowest vibration
when there is a choice between dif-
ferent processes.
5. Include vibration-free periods each
day of work.
6. Grip tool as lightly as possible (while
still keeping safe control of it). Let
the tool do the work.
7. To reduce vibration, maintain the tool
as explained in this manual. If any
abnormal vibration occurs, stop use
immediately.
SKU 66127
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charging the Battery
speciFications
1. The Battery Pack (15) must be
charged for three to five hours before
use. Do not charge the Battery Pack
longer than five hours; the Battery
Pack and/or Charger (21) may be
damaged. Do not leave the Charger
unattended while charging. Charge
the Battery on a inflammable surface.
Charger Input
120V, 60 Hz,
19.2 VDC NiCd
Battery, 1.7 aH
Power Output
0 - 600 RPM
Forward/Reverse
Drill Speed
Chuck Type
3/8” Keyless
15 Standard Setting
+ One Drill Setting
Torque Settings
Trigger Settings
Forward/Reverse
2. Move the Forward/Reverse Switch of
the Drill to its center, locked position.
unpacKing
3. Push the Battery Release Button on
top of the Battery down, and slide the
Battery off the handle of the Drill.
When unpacking, make sure that the
item is intact and undamaged. If any parts
are missing or broken, please call Harbor
Freight Tools at the number shown on the
cover of this manual as soon as possible.
torque
level
chuck (4)
selector
(18)
instructions For
putting into use
Battery
release
Button
read the entire important
saFetY inFormation
section at the beginning of this
manual including all text under
subheadings therein before set
up or use of this product.
4. Slide the Battery onto the Charger.
Plug the Charger into a grounded120
volt electrical outlet.
to preVent
serious injurY
From accidental
operation:
5. Verify that the charging indicator light
comes on. If it does not come on,
check the power cord connection.
Charge the Battery until the charging
indicator light turns off.
turn the Forward/reverse
switch of the tool to its center,
locked position and remove
the Battery before assembling
or making any adjustments to
the tool.
note: While charging, the Battery and
Charger may become warm to the
touch. This is normal, and does not
indicate a problem.
note: For additional information regarding
the parts listed in the following pages,
refer to the Assembly Diagram near
the end of this manual.
SKU 66127
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6. Once the Battery is charged, discon-
nect the Charger from the electrical
outlet and the Charger from the Bat-
tery Pack. Connect the Battery to the
base of the Drill.
3. There must not be hazardous ob-
jects, such as utility lines or foreign
objects, nearby that will present a
hazard while working.
4.
Warning, to prevent serious
injury; verify that the surface has no
hidden utility lines before drilling or
driving screws.
installing a drill Bit
1. Turn the Chuck (4) of the Drill coun-
terclockwise until the jaws are open
wide enough to receive a 3/8” bit.
general operating instructions
2. Place the bit of a driver or drill (not
included) into the jaws, and turn the
Chuck clockwise until secure.
1. Mark the position of the hole to be
drilled with a center punch to prevent
the Drill from “walking”.
2. Attach the Battery to the bottom of
the handle, it will click when it locks
into place.
operating instructions
read the entire important
saFetY inFormation
section at the beginning of this
manual including all text under
subheadings therein before set
up or use of this product.
3. Move the Forward/Reverse Switch to
the desired position.
4. Turn the Torque Selector to the cor-
rect torque setting. Do not change
the torque setting while the drill is
moving.
to preVent
serious injurY
From accidental
5. Pull the Trigger to start the Drill. Al-
low the drill to come up to full speed,
before, applying it to the work sur-
face.
operation:
turn the Forward/reverse
switch of the tool to its center,
locked position and remove
the Battery before performing
any inspection, maintenance,
or cleaning procedures.
6. Hold the Drill firmly with both hands,
as torque will cause the tool to twist.
7. When drilling in light gauge metal or
wood, place a wooden block behind
the material to prevent damage to the
workpiece. Lubricate the Drill Bit with
cutting oil when drilling iron or steel.
Use a coolant when drilling nonfer-
rous metals such as copper, brass, or
aluminum.
Work piece and Work area set up
1. Designate a work area that is clean
and well-lit. The work area must not
allow access by children or pets to
prevent injury and distraction.
2. Secure loose work pieces using a
vise or clamps (not included) to pre-
vent movement while working.
8. To drill holes parallel to the ground,
make sure the bubble stays between
the lines on the Level.
SKU 66127
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9. To determine the battery charge level,
hold down the Battery Charge Indi-
cator. There are three lights (red,
yellow, green), if all three are lit the
battery is fully charged. If only the
red and yellow lights are illuminated,
the battery is partially charged. If
only the red light is illuminated, then
the battery will need to be charged
soon.
level
Battery charge
indicator
10. When the hole is drilled, remove the
drill bit from the hole while the Drill is
still running. This prevents the Drill Bit
from getting caught in the hole and
causing damage.
11. To prevent accidents, turn off the tool
and disconnect its power supply after
use. Clean, then store the tool in-
doors out of children’s reach.
SKU 66127
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be replaced only by a qualified
service technician.
maintenance and
serVicing
please read tHe FolloWing
careFullY
Procedures not specifically
explained in this manual
must be performed only by a
qualified technician.
THe MANUFACTUReR AND/OR DISTRIBUTOR
HAs ProViDED THE PArTs LisT AnD
AssEmBLy DiAgrAm in THis mAnuAL As
A rEfErEnCE TooL onLy. nEiTHEr THE
MANUFACTUReR OR DISTRIBUTOR MAKeS
ANY RePReSeNTATION OR WARRANTY OF
ANY KIND TO THe BUYeR THAT He OR SHe
is quALifiED To mAKE Any rEPAirs To THE
ProDuCT, or THAT HE or sHE is quALifiED
To rEPLACE Any PArTs of THE ProDuCT.
IN FACT, THe MANUFACTUReR AND/OR
DisTriBuTor ExPrEssLy sTATEs THAT
ALL rEPAirs AnD PArTs rEPLACEmEnTs
sHouLD BE unDErTAKEn By CErTifiED
AnD LiCEnsED TECHniCiAns, AnD noT By
THE BuyEr. THE BuyEr AssumEs ALL risK
AnD LiABiLiTy Arising ouT of His or HEr
rEPAirs To THE originAL ProDuCT or
rEPLACEmEnT PArTs THErETo, or Arising
ouT of His or HEr insTALLATion of
rEPLACEmEnT PArTs THErETo.
to preVent
serious injurY
From accidental
operation:
turn the power switch of the
tool to its “oFF” position and
unplug the tool from its
electrical outlet before
performing any inspection,
maintenance, or cleaning
procedures.
to preVent serious
injurY From tool
Failure:
do not use damaged
equipment. if abnormal noise
or vibration occurs, have the
problem corrected before
further use.
cleaning, maintenance, and
lubrication
1. BeFore eacH use, inspect the
general condition of the tool. Check
for loose screws, misalignment or
binding of moving parts, cracked or
broken parts, damaged electrical wir-
ing, and any other condition that may
affect its safe operation.
2. aFter use, clean external surfaces
of the tool with clean cloth.
3.
Warning! if the supply cord of
this power tool is damaged, it must
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parts list
parts list
part
description
Qty
8
1
1
1
1
1
1
1
part
description
Qty
1
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
Screw
12 Connector
Right Body
Chuck Screw
Chuck
Gear Box & Motor Assembly
Capacitor
13 Trigger
14 Battery Clamp
15 Battery
16 reverse Lever
17 Left Body
18 Level
19 Circuit Board
20 Screw
Handle Belt
Screw
Washer
1
2
10 VMOS
11 Cooling Plate
1
1
21 Charger
22 Case (not shown)
1
1
assemBlY diagram
record product’s serial number Here:
note: If product has no serial number, record month and year of purchase instead.
note: Some parts are listed and shown for illustration purposes only, and are not avail-
able individually as replacement parts.
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limited 90 daY WarrantY
Harbor Freight Tools Co. makes every effort to assure that its products meet high
quality and durability standards, and warrants to the original purchaser that this prod-
uct is free from defects in materials and workmanship for the period of 90 days from
the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities,
criminal activity, improper installation, normal wear and tear, or to lack of maintenance.
We shall in no event be liable for death, injuries to persons or property, or for incidental,
contingent, special or consequential damages arising from the use of our product. Some
states do not allow the exclusion or limitation of incidental or consequential damages, so
the above limitation of exclusion may not apply to you. THIS WARRANTY IS exPReSS-
Ly in LiEu of ALL oTHEr WArrAnTiEs, ExPrEss or imPLiED, inCLuDing THE
WArrAnTiEs of mErCHAnTABiLiTy AnD fiTnEss.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the com-
plaint must accompany the merchandise. if our inspection verifies the defect, we will ei-
ther repair or replace the product at our election or we may elect to refund the purchase
price if we cannot readily and quickly provide you with a replacement. We will return re-
paired products at our expense, but if we determine there is no defect, or that the defect
resulted from causes not within the scope of our warranty, then you must bear the cost
of returning the product.
This warranty gives you specific legal rights and you may also have other rights
which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
SKU 66127
For technical questions, please call 1-800-444-3353.
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