Char Broil Gas Grill 8301390 User Manual

PRODUCT GUIDE

MODEL 08301390

IMPORTANT: Fill out the product record information below.

Serial Number

See rating label on grill for serial number.

Date Purchased

For support and to register your

grill, please visit us at

www.charbroil.com

If you have questions or need

assistance during assembly,

please call 1-800-241-7548.

Estimated assembly time: 30 - 45 minutes

Tools required for assembly:

Phillips Screwdriver (Not Supplied)

Adjustable Wrench (Not Supplied)

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®;America's Legendary

Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody

Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®; Keepers of the Flame®; New Braunfels Smoker

Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®;

The Big Easy®;Trentino®; U®; Wild WestTradition®; and the following marks:

The following are trademarks of W.C. Bradley Co.:Advantage Series™;Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™;

Double Chef™; Fireball™; Firenzy™; FlavorMaster™;FrontAvenue™; Grill 2 Go®Advantage™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little

Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Insure™; Let’s Grill Something Together™; Lev-Alert™; Longhorn™; Magneto™; Precision

Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; Signature Series™; SureFire™; The Minute

Grill™;Torchfork™; Universal Grill Parts™;You Bring the Party™

TEC™ is a trademark ofTec Infrared Grills.

Protected under one or more of the following U.S. Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,135,104; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,792,935; 6,951,213; 7,047,590;

7,516,693; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,274; D423,876; D428,303; D430,772; D435,396;

D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028; D454,031; D455,205; D455,206;

D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414;

D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada:D97,504;D99,355; D102,037; D104,200;D108,377; 2,315,567;

TM REVISION 04

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11/19/09 • 42804432

Printed in China

PREPARING TO USE YOUR GRILL

Before cooking with your Grill, the following steps should be closely followed to both cure the finish

and season the interior steel. Failure to properly follow these steps may damage the finish and/or impart

metallic flavors to your first foods.

1. Brush all interior surfaces including grills and grates with vegetable cooking oil.

2. Build a small fire on thefire grate, being sure not to lay coals against the walls. With the lid open allow

the coals to become fully lit (12-15 minutes)

3. Close lid. Position vents at approximately one quarter open. This burn should be sustained for at least

Two hours. Begin increasing temperature by opening the vents halfway and adding more charcoal. Your

grill is now ready for use.

Rust can appear on the inside of your grill. Maintaining a light coat of vegetable oil on interior surfaces will aid

In the protection of your grill. Exterior surfaces of the grill may need occasional touch up. We recommend the

Use of commercially available black high temperature spray paint. NEVER PAINT THE INTERIOR OF THE

UNIT!

GRILLING

Charcoal is recommended, however wood or a combination of both may be used as the fuel source for grilling,

With the fuel source placed and ignited on the ash pan. Do not build too large of a fire. We recommend starting

a fire with no more than 4 pounds of charcoal (approximately 60 briquets) and adding more as needed during

cooking. After allowing the fire to burn down, place the cooking grill in the unit. Failure to read and follow

instructions for lighting charcoal may result in serious personal injury and or property damage.

GRILL MAINTENANCE

Frequency of clean up is determined by how often the grill is used. Make sure coals are completely

extinguished before cleaning inside of unit. Thoroughly rinse with water and allow to air dry before using again.

Wipe out the interior of unit with cloth or paper towel.

When finished cooking, and the unit has adequately cooled, clean out all remaining ashes. Ashes collect moisture, which can lead to

premature rusting and decay. Periodically coating the interior surfaces with vegetable oil will aid in the protection of your unit. Also,

occasional touch up of the exterior paint will be required. Black, high-temperature spray paint is recommended. Never paint the interior

of the unit.

Cooking Surface: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking

surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

WARNING

Always open lid BEFORE opening the ash door to

check fire or fuel.

WARNING

CALIFORNIA PROPOSITION 65

1. Combustible by-products produced when using

this product contains chemicals known to the State

of California to cause cancer, birth defects, or

other reproductive harm.

Always open the ash door slowly. Never attempt to

look inside the grill while opening the ash door when

the grill is in use.

2. This product contains chemicals, including lead

and lead compounds, known to the State of

California to cause cancer, birth defects or

other reproductive harm.

Failure to follow these instructions could result in

injury.

Unburned gas can accumulate and cause a flash fire

if the lid is not opened first.

Wash your hands after handling this product.

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COOKING TIPS

Building Your Fire

1.)

2.)

3.)

Stack charcoal briquettes or wood into a pyramid-shaped pile on top of the charcoal grate

or ash pan. We recommend using 4 pounds (approximately 50 - 60 briquettes) to start your

fire, adding more as needed.

If using lighter fluid, saturate the charcoal briquettes with lighter fluid and let it soak in for

approximately 5 minutes. If using a chimney starter, electric starter, or other type of fire

starter, light your fire according to the manufacturer's instructions.

After allowing the lighter fluid to properly soak in, light the pile of briquettes in several

locations to ensure an even burn. Always light the fire with the grill lid open.

Leave lid open until briquettes are fully lit. Failure to do this could trap fumes from charcoal

lighter fluid in grill and may result in a flash fire when lid is opened.

Never add charcoal lighter fluid to hot or warm coals as flashbacks may occur causing

injury.

You are ready to begin cooking when the pile of briquettes ashes over and produces a red

glow (approximately 12 – 15 minutes).

Depending on your cooking method, either leave the briquettes in a pile or spread evenly

across the charcoal grate using a long-handled poker.

4.)

5.)

6.)

*Always use caution when handling hot coals to prevent injury.

Know When Your Fire is Ready

Successful charcoal grilling depends on a good fire. The general rule for knowing when your coals

are ready for grilling is to make sure that 80 percent or more of the coals are ashy gray. If you

have less than that, the coals are not ready, and if all of them are glowing red hot, the fire is

probably too hot. Here are a few steps you can take to adjust the temperature of your fire:

If it is too hot, spread the coals out a bit more, which makes the fire less intense.

Raise or lower the adjustable charcoal grate.

Partially close the vents in the grill, which reduces the amount of oxygen that feeds the fire.

Use the indirect grilling method, with coals to either side of a drip pan and the food over the

pan rather than directly over the coals.

In the event of a severe flare-up, spray the flames with water from a squirt bottle. Be

careful, spraying with water tends to blow ashes around and make a mess.

Add briquettes 2 or 3 at a time to increase the burn time. Allow 10 minutes for coals to ash

over before adding more.

THE HEAT OF THE COALS

seconds you can

hold the palm of

your hand 4 inches

above the coals

temperature range (Fº)

400 to 450

visual cues

HOT COALS

barely covered with

gray ash; deep red glow

MODERATELY HOT

TO HOT COALS

375 to 450

thin coating of gray

ash; deep red glow

MODERATELY HOT COALS

325 to 375

significant coating of

gray ash; red glow

MODERATELY COOL COALS 5

300 to 325

thick coating of gray

ash; dull red glow

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Direct and Indirect Grilling

Direct Grilling - For most grilling, the ignited coals are spread in a single layer under the food. This

is called direct grilling and is appropriate for relatively quick-cooking items such as hamburgers,

steaks and most seafood. The single layer of coals emits even, steady heat, whether the grill lid is

open or closed, and represents the way most people grill. For more control, pile some of the coals

on one side of the grill where they will emit intense heat. You can move the food around on the grill,

setting it over the very hot coals when you want to sear it or when a thick piece needs to cook a

little more quickly. You can also use the adjustable charcoal grate and dampers to control the

temperature in your grill.

Indirect Grilling - For items that take longer to cook, you will want to use indirect grilling. This

method is for long, slow cooking in a covered grill. For indirect cooking, the coals are piled two or

three coals deep on one side of the grill, or divided and piled on two sides. This leaves an empty

space next to the coals or between them. Food cooked over indirect heat is often started over

direct heat and then moved to the cooler (empty) part of the grill for even, slow cooking. To make

the heat as even as possible, construct two piles of coals. It is common to place a metal drip pan in

the empty space beside or between the coals, which is filled with water, wine, beer, broth, or a

combination. Place the food directly over the drip pan. This injects a little extra moisture into the

cooking environment and also catches dripping juices, which makes clean-up a little easier and

reduces the possibility of flare-ups. (Remember to keep a spray bottle filled with water on hand to

extinguish any flare-ups.) Once you get used to the indirect method, you may prefer to use it for

more grilling tasks. Although it may take a little longer, it is an excellent cooking method and a sure

way to prevent the food from burning and to promote even cooking.

Grilling with Wood Chips/Wood Chunks

For a more robust smoke flavor while using charcoal briquettes or lump charcoal, try adding wood

chips or several wood chunks to the fire. Wood chunks are available in a variety of natural flavors,

and can be used alone or in addition to charcoal. As a general rule, any hardwood that bears a fruit

or nut is suitable for cooking. However, different woods have very different tastes. Experiment with

different woods to determine your personal favorite, and always use well-seasoned wood. Green or

fresh-cut wood can turn food black, and tastes bitter.

Our Recommendations:

Chicken - Alder, Apple, Hickory, Mesquite, Sassafras, Grapevines

Beef - Hickory, Mesquite, Oak, Grapevines

Pork - Fruitwoods, Hickory, Oak, Sassafras

Lamb - Fruitwoods, Mesquite

Veal - Fruitwoods, Grapevines

Seafood - Alder, Mesquite, Sassafras, Grapevines

Vegetables – Mesquite

USDA Recommended

Internal Cooking Temperatures

Ground Meat

Beef, Pork, Veal, Lamb......................................160°F

Turkey, Chicken.................................................165°F

Fresh Beef, Veal, Lamb

Medium Rare.......................................................145°F

Medium................................................................160°F

Well Done............................................................170°F

Poultry

Chicken & Turkey, whole.....................................165°F

Poultry Parts.......................................................165°F

Duck & Goose....................................................165°F

Fresh Pork

Medium..............................................................160°F

Well Done..........................................................170°F

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LIMITED WARRANTY

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this

product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods

indicated below beginning on the date of manufacture*. The manufacturer reserves the right to require that defective parts be returned, postage and or

freight pre-paid by the consumer for review and examination.

SCOPE OF COVERAGE

PERIOD OF COVERAGE

TYPE OF FAILURE COVERAGE

90 days from date of purchase*

PERFORATION, MANUFACTURING,

AND MATERIAL DEFECTS ONLY

All Parts

*Note: A dated sales reciept WILL be required for warranty service.

The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.

This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable.

Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a

substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.

This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or

discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the

discoloration of stainless steel surfaces. RUST is not considered a manufacturing or materials defect.

This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.

ITEMS MANUFACTURER WILL NOT PAY FOR:

1. Shipping cost, standard or expedited, for warranty and replacement parts

2. Service calls to your home.

3. Repairs when your product is used for other than normal, single-family household or residential use.

4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,

acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use

of products not approved by the manufacturer.

5. Any food loss due to product failures or operating difficulties.

6. Replacement parts or repair labor costs for units operated outside the United States or Canada.

7. Pickup and delivery of your product.

8. Repairs to parts or systems resulting from unauthorized modifications made to the product.

9. The removal and/or reinstallation of your product.

DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES

Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. Manufacturer will not be responsible for

any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty, or for failure or

damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than

Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper

installation or installation not in accordance with local codes or printed manufacturer instructions.

THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE

SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET

FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE,

INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY

LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.

Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies

in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the

product paid by the original consumer.

NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions

may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state

to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or

the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser

prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this

product in order to obtain performance under this limited warranty.

If you wish to obtain performance of any obligation under this limited warranty, you should

write to:

Consumer Relations

P. O. Box 1240

Columbus, GA 31902-1240

Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of

the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be

refused.

WS_1 Rev01

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PARTS LIST AND EXPLODED VIEW

Key

A................

B..................

C................... Ash Pan.........................1

D................... Wire Fire Grate..............1

E..................

F................... Cooking Grid..................4

G................ Leg Kit........................... 4

H................... Ash Door Kit.................. 1

I................... Fire Grate Hanger......... 2

Description

Lid Assembly................. 1

Bottom Assembly...........1

Qty.

Key

L..................

M.................. Wire Stop, Lid................2

N................... Hand Tool...................... 1

O.................. Logo Plate Kit................1

P................... Temperature Gauge...... 1

Q.................

R.................

S.................

T.................

U................

Description

Vent Plate Kit.................2

Qty.

Front Handle Kit............ 1

Locking Caster ............ 1

Non-locking Caster.........1

Leg End Cap..................4

Wheel Kit.......................2

Bottom Shelf..................1

J......... ........ Side Shelf Tray.............. 2

K......... ........ Side Shelf Board............2

—

......... Hardware Bag................1

......... Assembly Instructions....1

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ASSEMBLY STEPS

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Insert Axle Bolt into Wheel. Be sure that the wheel bushing is inserted into the wheel.

Insert axle bolt in end of rear leg and secure with Large Hitch Pin. Repeat this procedure

to attach Wheel to Front Leg.

Large Hitch Pin

Wheel

Axle Bolt

Wheel

Bushing

Front Leg

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NOTES

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NOTES

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REGTEMP REV00

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