Char Broil Fryer 7101366 User Manual

OIL-LESS TURKEY FRY
Product Manual  
Model 07101366  
FOR OUTDOOR USE ONLY  
CAUTION:  
WARNING:  
Read and follow all safety statements, assembly  
instructions, and use and care directions before  
attempting to assemble and cook.  
Failure to follow all manufacturers instructions could  
result in serious personal injury and/or property  
damage.  
INSTALLER/ASSEMBLER:  
CAUTION:  
Leave this manual with consumer.  
Some parts may contain sharp edges – especially as  
noted in the manual! Wear protective gloves if  
necessary.  
CONSUMER:  
Keep this manual for future reference.  
If you have questions or need assistance during assembly, please call 1-800-241-7548.  
To insure your satisfaction and for follow-up service, register your Oil-less Turkey Fryer online at  
07101366 • 42804236 • 11-20-07  
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TABLE OF CONTENTS  
To insure your satisfaction  
and for follow-up service,  
register your  
Oil-Less Turkey Fryer  
online at:  
For Your Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Grill Service Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10  
Parts List/ Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11  
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14  
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16  
Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19  
WARNING  
Do not attempt to repair or alter the  
hose/valve/regulator for any “assumed” defect. Any  
modification to this assembly will void your warranty  
and create the risk of a gas leak and fire. Use only  
authorized replacement parts supplied by  
manufacturer.  
Call Grill Service Center for Help and Parts  
If you need assistance with your product or warranty parts call  
1-800-241-7548. Hours of Service Center Operation are  
8:00 A.M. To 6:00 P.M. EST Monday - Friday.  
To order non-warranty replacement parts or accessories  
please visit us on the web at www.charbroil.com or call  
1-800-241-7548 and one of our friendly and knowledgeable  
agents will be glad to assist you.  
IMPORTANT: Fill out the product record information below.  
Model Number  
Serial Number  
See rating label on grill for serial number.  
Date Purchased  
07101366 • 3  
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LP Cylinder Valve  
• A disconnected LP cylinder in  
storage or being transported  
USE AND CARE  
must have a safety cap installed (as shown).  
Do not store an LP cylinder in enclosed spaces  
such as a carport, garage, porch, covered  
patio or other building. Never leave an LP cylinder  
inside a vehicle which may become overheated  
by the sun.  
DANGER  
• NEVER store a spare LP cylinder under or near the  
appliance or in an enclosed area.  
Safety  
Cap  
Retainer Strap  
Do not store an LP cylinder in an area where children play.  
• Never fill a cylinder beyond 80% full.  
LP Cylinder  
• An over filled or improperly stored cylinder is a hazard  
due to possible gas release from the safety relief valve.  
This could cause an intense fire with risk of property  
damage, serious injury or death.  
• The LP cylinder used with your appliance must meet the  
following requirements:  
Use LP cylinders only with these required measurements: 12"  
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)  
capacity maximum.  
• If you see, smell or hear gas escaping, immediately get  
away from the LP cylinder/appliance and call your fire  
department.  
LP cylinders must be constructed and marked in accordance  
with specifications for LP cylinders of the U.S. Department of  
Transportation (DOT) or the National Standard of Canada,  
CAN/CSA-339, Cylinders, Spheres and Tubes for  
• Keep LP tank at a minimum distance of 24” (inches) away  
from appliance at all times.  
Transportation of Dangerous Goods; and commission, as  
applicable. See LP cylinder collar for marking.  
LP cylinder valve must have:  
Type 1 outlet compatible with  
regulator or Oil-Less Turkey Fryer.  
• Safety relief valve.  
UL listed Overfill Protection  
OPD Hand Wheel  
24”  
Device (OPD). This OPD safety  
feature is identified by a unique triangular hand wheel. Use  
only LP cylinders equipped with this type of valve.  
LP cylinder must be arranged for vapor withdrawal and include  
collar to protect LP cylinder valve. Always keep LP cylinders in  
upright position during use, transit or storage.  
LP Cylinder Filling  
Use only licensed and experienced dealers.  
LP dealer must purge new cylinder before filling.  
LP Cylinder Removal, Transport and Storage  
Turn OFF control knob and LP cylinder valve. Turn coupling nut  
counterclockwise by hand only - do not use tools to  
disconnect. Install safety cap onto LP cylinder valve. Always  
use cap and strap supplied with valve. Failure to use safety  
cap as directed may result in serious personal injury  
and/or property damage.  
Dealer should NEVER fill LP cylinder more than 80% of LP  
cylinder volume. Volume of propane in cylinder will vary by  
temperature.  
A frosty regulator indicates gas overfill. Immediately close LP  
cylinder valve and call local LP gas dealer for assistance.  
LP (Liquefied Petroleum Gas)  
Do not release liquid propane (LP) gas into the atmosphere.  
This is a hazardous practice.  
LP gas is nontoxic, odorless and colorless when produced. For  
Your Safety, LP gas has been given an odor (similar to rotten  
cabbage) so that it can be smelled.  
To remove gas from LP cylinder, contact an LP dealer or call a  
local fire department for assistance. Check the telephone  
directory under Gas Companies” for nearest certified LP  
dealers.  
LP gas is highly flammable and may ignite unexpectedly when  
mixed with air.  
4 • 07101366  
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LP Cylinder Exchange  
Connecting Regulator to the LP Cylinder  
Many retailers that sell Oil-Less Turkey Fryer's offer you the  
option of replacing your empty LP cylinder through an  
exchange service. Use only those reputable exchange  
companies that inspect, precision fill, test and certify their  
cylinders. Exchange your cylinder only for an OPD safety  
feature-equipped cylinder as described in the "LP  
Cylinder" section of this manual.  
1. LP cylinder must be properly secured onto appliance. (Refer to  
assembly section.)  
2. Turn all control knobs to the OFF position.  
3. Turn LP cylinder OFF by turning hand-wheel clockwise to a  
full stop.  
4. Remove the protective cap from LP cylinder valve. Always use  
Always keep new and exchanged LP cylinders in upright  
cap and strap supplied with valve.  
position during use, transit or storage.  
Leak test new and exchanged LP cylinders BEFORE  
connecting to grill.  
LP Cylinder Leak Test  
For your safety  
OPD Hand Wheel  
Type 1 outlet with  
thread on outside  
Leak test must be repeated each time LP cylinder is exchanged  
or refilled.  
Safety Relief Valve  
Do not smoke during leak test.  
Do not use an open flame to check for gas leaks.  
Appliance must be leak tested outdoors in a well-ventilated  
area, away from ignition sources such as gas fired or electrical  
appliances. During leak test, keep appliance away from open  
flames or sparks.  
Strap and Cap  
Use a clean paintbrush and a 50/50 mild soap and water  
solution. Brush soapy solution onto areas indicated by arrows  
in figure below.  
• Do not use household cleaning agents. Damage to gas train  
components can result.  
Do not use a POL transport plug  
(plastic part with external threads)!  
It will defeat the safety feature of  
the valve.  
5. Hold regulator and insert nipple into LP  
cylinder valve. Hand-tighten the  
coupling nut, holding regulator in a  
straight line with LP cylinder valve so  
as not to cross-thread the connection.  
Nipple has to be centered  
into the LP cylinder valve.  
WARNING  
If “growing” bubbles appear do not use or move the LP  
cylinder. Contact an LP gas supplier or your fire  
department!  
07101366 • 5  
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Leak Testing Valves, Hose and Regulator  
1. Turn control knob to OFF.  
2. Be sure regulator is tightly connected to LP cylinder.  
3. Completely open LP cylinder valve by turning hand wheel  
counterclockwise. If you hear a rushing sound, turn gas off  
immediately. There is a major leak at the connection. Correct  
before proceeding.  
4. Brush soapy solution onto areas circled below.  
Hold coupling nut and regulator  
as shown for proper connection  
to LP cylinder valve.  
6. Turn the coupling nut clockwise and tighten to a full stop. The  
regulator will seal on the back-check feature in the LP cylinder  
valve, resulting in some resistance. An additional one-half to  
three-quarters turn is required to complete the  
connection. Tighten by hand only – do not use tools.  
NOTE:  
If you cannot complete the connection, disconnect regulator and  
repeat steps 5 and 6. If you are still unable to complete the  
connection, do not use this regulator!  
DANGER  
Do not insert any tool or foreign object into the valve  
outlet or safety relief valve. You may damage the valve  
and cause a leak. Leaking propane may result in  
explosion, fire, severe personal injury, or death.  
WARNING  
This appliance is not intended to be installed in or on a  
boat.  
This appliance is not intended to be installed in or on an  
RV.  
5. If “growing” bubbles appear, there is a leak. Close LP  
cylinder valve immediately and retighten connections. If leaks  
cannot be stopped do not try to repair. Call for replacement  
parts. Order new parts by giving the serial, model number and  
name and part number of items needed (see parts list) to the  
Grill Service Center at 1-800-241-7548.  
Never attempt to attach this appliance to the self-  
contained LP gas system of a camper trailer or motor  
home.  
Do not use appliance until leak-tested.  
6. Always close LP cylinder valve after performing leak test by  
If a leak is detected at any time, STOP and call the fire  
department.  
turning hand wheel clockwise.  
If you cannot stop a gas leak, immediately close LP  
cylinder valve and call LP gas supplier or your fire  
department!  
6 • 07101366  
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• Apartment Dwellers:  
WARNING  
Check with management to learn the requirements and  
fire codes for using an LP gas appliance in your  
apartment complex. If allowed, use outside on the ground  
floor with a three (3) foot clearance from walls or rails. Do  
not use on or under balconies.  
For Safe Use of Your Oil-Less Turkey Fryer and to  
Avoid Serious Injury:  
The use of alcohol, prescription or non-prescription  
drugs may impair the consumer's ability to properly  
assemble or safely operate the appliance.  
• NEVER attempt to light burner with any type of  
closed cover . A buildup of non-ignited gas inside a  
closed appliance is hazardous.  
When cooking, the appliance must be on a level, stable  
noncombustible surface in an area clear of combustible  
material. An asphalt surface (blacktop) may not be  
acceptable for this purpose.  
• Never operate appliance with LP cylinder out of  
correct position specified in assembly instructions.  
• Always close LP cylinder valve and remove coupling  
nut before moving LP cylinder from specified  
operation position.  
Do not leave appliance unattended. Keep children and  
pets away from the appliance at all times.  
Do not place empty cooking vessel on the appliance  
while in operation. Use caution when placing anything in  
cooking vessel while the appliance is in operation.  
Safety Tips  
Before opening LP cylinder valve, check the coupling nut for  
Do not move the appliance when in use. Allow the  
cooking vessel to cool to 115°F (45°C) before moving or  
storing.  
tightness.  
When appliance is not in use, turn off control knob and LP  
cylinder valve.  
The grease tray must be inserted into appliance and emptied  
after each use. Do not remove grease tray until appliance has  
completely cooled.  
If you notice grease or other hot material dripping from  
appliance onto valve, hose or regulator, turn off gas supply at  
once. Determine the cause, correct it, then clean and inspect  
valve, hose and regulator before continuing. Perform a leak  
test.  
Do not store objects or materials under the appliance  
enclosure that would block the flow of combustion air to the  
underside of either the control panel or the firebox bowl.  
The regulator may make a humming or whistling noise during  
operation. This will not affect safety or use of grill.  
This appliance is not intended for and should never be  
used as a heater.  
This appliance will be hot during and after use. Use  
insulated oven mitts or gloves and long-handled  
barbecue utensils for protection from hot surfaces or  
splatter from cooking liquids.  
Keep appliance area clear and free from materials that  
burn.  
Keep appliance area clear and free from combustible  
materials, gasoline and other flammable vapors and  
liquids.  
Keep fuel supply hose away from any heated surfaces.  
If you have an appliance problem see the "Troubleshooting  
Section".  
If the regulator frosts, turn off appliance and LP cylinder valve  
immediately. This indicates a problem with the cylinder and it  
should not be used on any product. Return to supplier!  
Use appliance only in well-ventilated space. NEVER use  
in enclosed space such as carport, garage, porch,  
covered patio, or under an overhead structure of any  
kind.  
• Use appliance at least 3 ft. from any wall or surface.  
Maintain 10 ft. clearance to objects that can catch fire or  
sources of ignition such as pilot lights on water heaters,  
live electrical appliances, etc.  
CAUTION  
• Putting out grease fires by closing the lid is not  
possible. This appliance is well ventilated for safety  
reasons.  
• Do not use water on a grease fire. Personal injury  
may result. If a grease fire develops, turn knobs  
and LP cylinder off.  
• Do not leave appliance unattended while burning  
off food residue. If appliance has not been regularly  
cleaned, a grease fire can occur that may damage  
the product.  
24”  
07101366 • 7  
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Ignitor Lighting  
Do not lean over appliance while lighting.  
1. Turn ON LP gas cylinder.  
2. Press and turn the control knob to HIGH.  
3. Turn ROTARY IGNITOR knob rapidly.  
4. If ignition does not occur in 5 seconds, turn the burner control  
Burner Flame Check  
Light burner, rotate knob from HIGH to LOW. Looking through  
viewing hole on top of appliance, you should see the flame  
height decrease when turning knob from HIGH to LOW.  
Always check flame prior to each use. If only low flame is seen  
refer to "Sudden drop or low flame" in the Troubleshooting  
Section.  
knob OFF, wait 5 minutes, and repeat lighting procedure.  
If ignition still does not occur, follow match-lighting  
instructions.  
Turning Appliance Off  
Turn control knob to OFF position. Turn LP cylinder off by  
turning hand-wheel clockwise to a full stop.  
Ignitor Check  
• Turn gas off at LP cylinder. Turn ignitor knob. "Click" should  
be heard each time at electrode. See "Troubleshooting" if no  
click or spark.  
WARNING  
Turn control knob and LP cylinder OFF when not in  
use.  
Valve Check  
CAUTION  
• Important: Make sure gas is off at LP cylinder before  
checking valve. Knob locks in OFF position. To check valve,  
first push in knob and release, knob should spring back. If knob  
does not spring back, replace valve assembly before using Oil-  
less Fryer. Turn knob to HIGH position then turn back to OFF  
position. Valve should turn smoothly.  
If ignition does NOT occur in 5 seconds, turn the  
control knob OFF, wait 5 minutes and repeat the  
lighting procedure. If the burner does not ignite with  
the valve open, gas will continue to flow out of the  
burner and could accidently ignite with risk of injury.  
Hose Check  
Before each use, check to see if hose is cut, worn or kinked.  
Replace damaged hose before using applaince. Use only  
valve/hose/regulator specified by manufacturer.  
Match-Lighting  
s Do not lean over appliance while lighting.  
1. Turn ON LP cylinder.  
2. Swing match hole plate to expose match lighting hole. Place  
lit match into match lighting hole of appliance as pictured  
below. Make sure lit match is placed inside hole and near  
burner.  
Kinked  
Hose  
Normal  
Hose  
General Appliance Cleaning  
Meat Thermometer: Do not immerse or soak in water. Wash  
with warm soapy water and wipe dry.  
Do not mistake brown or black accumulation of grease and  
smoke for paint. Interiors are not painted at the factory (and  
should never be painted). Apply a strong solution of detergent  
and water or use a grill cleaner with scrub brush on insides of  
appliance lid and bottom. Rinse and allow to completely air dry.  
Do not apply a caustic grill/oven cleaner to painted  
surfaces.  
3. Push in and turn control knob to HIGH. Be sure burner lights  
and stays lit.  
4. Once lit, swing match hole plate back to cover up match  
lighting hole. Caution: Plate maybe hot.  
Control  
Knob  
Plastic parts: Wash with warm soapy water and wipe dry.  
Do not use citrisol, abrasive cleaners, degreasers or a  
concentrated grill cleaner on plastic parts. Damage to and  
failure of parts can result.  
Match  
Lighting  
Hole  
Match  
Hole  
Plate  
• Painted surfaces: Wash with mild detergent or non-abrasive  
cleaner and warm soapy water. Wipe dry with a soft non-  
abrasive cloth.  
Swing Plate  
to expose  
Matchlighting  
Hole  
• Stainless steel surfaces: To maintain the high quality  
appearance, wash with mild detergent and warm soapy water  
and wipe dry with a soft cloth after each use. Baked-on grease  
deposits may require the use of an abrasive plastic cleaning  
pad. Use only in direction of brushed finish to avoid damage.  
Do not use abrasive pad on areas with graphics.  
Match  
View is from side of appliance  
8 • 07101366  
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Cleaning the Burner Assembly (Continued)  
7. Clean inner burner as recommended below, shown E.  
We suggest three ways to clean the burner tube. Use the one  
easiest for you.  
CAUTION  
(A) Bend a stiff wire (a light weight coat hanger works well)  
into a small hook. Run hook through burner tube several  
times.  
SPIDER ALERT!  
SPIDER AND WEBS  
INSIDE BURNER TUBE  
(B) Use a narrow bottle brush with a flexible handle (do not  
use a brass wire brush), run the brush through burner  
tube several times.  
(C) Wear eye protection: Use an air hose to force air into  
the burner tube and out the burner ports. Check each  
port to make sure air comes out each hole.  
If you notice that your grill is getting hard to light or that the  
flame isn’t as strong as it should be, take the time to check and  
clean the venturi’s.  
8. Check burner for damage, due to normal wear and corrosion  
some holes may become enlarged. If any large cracks or  
holes are found replace burner.  
9. Attach electrode to burner.  
10. Carefully replace control panel assembly .  
VERY IMPORTANT: Burner tube must re-engage over valve  
opening. See illustration, shown F.  
VALVE  
11. Reposition inner liner, cooking basket and top cover.  
SPIDER WEBS  
CONTROL PANEL  
INSIDE VENTURI  
A
Top Cover  
B
D
F
BURNER  
Cooking  
Basket  
Burner  
(exposed)  
Cooking  
Pot  
In some areas of the country, spiders or small insects have been  
known to create flashback” problems. The spiders spin webs, build  
nests and lay eggs in the grills venturi tube(s) obstructing the flow of  
gas to the burner. The backed-up gas can ignite in the venturi behind  
the control panel. This is known as a flashback and it can damage  
your grill and even cause injury.  
C
To prevent flashbacks and ensure good performance the burner and  
venturi assembly should be removed from the grill and cleaned  
before use whenever the grill has been idle for an extended period.  
Electrode  
Control  
Panel  
Assembly  
Cleaning the Burner Assembly  
Follow these instructions to clean and/or replace parts of burner  
assembly or if you have trouble igniting appliance.  
Electrode  
Wire  
1. Turn gas off at control knob and LP cylinder and  
disengage regulator from cylinder.  
Screws  
E
2. Remove top cover, cooking basket and inner liner, shown A.  
This will expose the burner tube from inside, shown B.  
3. Wire brush entire outer surface of burner to remove food  
residue and dirt.  
4. Clean any blocked ports with a stiff wire such as an open  
paper clip.  
5. Disconnect electrode wire underneath appliance, shown C.  
6. Remove screws and disengage control panel assembly from  
unit, shown D.  
Valve  
Burner  
(exposed)  
Tube cleaner  
(see above  
recommendations)  
Burner Tube  
Valve engaged inside burner  
tube end correctly  
(Control panel hidden to show clearer)  
07101366 • 9  
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Storing Your Appliance  
Food Safety  
• Clean cooking basket.  
• Store in dry location.  
When LP cylinder is connected to appliance, store outdoors in  
a well-ventilated space and out of reach of children.  
If Regulator is disconnected from the LP cylinder, a hook is  
provided to hang Regulator from the handle as shown.  
Food safety is a very important part of enjoying the outdoor  
cooking experience. To keep food safe from harmful bacteria,  
follow these four basic steps:  
Clean: Wash hands, utensils, and surfaces with hot soapy water  
before and after handling raw meat and poultry.  
Separate: Separate raw meats and poultry from ready-to-eat  
foods to avoid cross contamination. Use a clean platter and  
utensils when removing cooked foods.  
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a  
thermometer to ensure proper internal food temperatures.  
Chill: Refrigerate prepared foods and leftovers promptly.  
For more information call: USDA Meat and Poultry Hotline at  
1-800-535-4555 In Washington, DC (202) 720-3333, 10:00 am-  
4:00 pm EST.  
Grease Tray  
Never use drippings from grease tray.  
• Cover appliance if stored outdoors. Choose from a variety of  
covers offered by manufacturer.  
• Store indoors ONLY if LP cylinder is turned off and  
disconnected, removed from appliance and stored outdoors.  
When removing appliance from storage, follow Cleaning the  
Burner Assemblyinstructions before starting.  
How To Tell If Meat Is Cooked Thoroughly  
Meat and poultry cooked on the appliance often browns very  
fast on the outside. Use only thawed meat and a meat  
thermometer to be sure food has reached a safe internal  
temperature, and cut into food to check for visual signs of  
doneness.  
We recommend food to be at least 40°F before cooking in your  
appliance.  
Whole poultry should reach 165° F. Juices should run clear  
and flesh should not be pink.  
“For Best Results”  
Place poultry into Oil-Less Turkey Fryer  
with breast up as shown.  
Beef, veal and lamb steaks, roasts and pork chops can be  
cooked to 160° F.  
NEVER partially cook meat or poultry and finish cooking later.  
Cook food completely to destroy harmful bacteria.  
10 • 07101366  
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PARTS DIAGRAM – Model No. 07101366  
I
T
N
K
J
K
J
C
A
H
B
S
D
L
U
F
M
E
G
R
Q
P
O
Key Qty Description  
Part #  
Key Qty Description  
Part #  
A
B
C
D
E
F
1
1
1
1
1
1
1
1
1
2
2
1
Outer Body. . . . . . . . . . . . . . . . . . . . . . 55710184  
Inner Body . . . . . . . . . . . . . . . . . . . . . . 55710185  
Body Top Ring . . . . . . . . . . . . . . . . . . . 55710186  
Burner. . . . . . . . . . . . . . . . . . . . . . . . . . 55710187  
Heat Shield. . . . . . . . . . . . . . . . . . . . . . 55710188  
Ignition Kit. . . . . . . . . . . . . . . . . . . . . . . 55710189  
Logo Plate . . . . . . . . . . . . . . . . . . . . . . 55710190  
Cooking Pot . . . . . . . . . . . . . . . . . . . . . 29001638  
Roaster Basket. . . . . . . . . . . . . . . . . . . 29101329  
Side Handles . . . . . . . . . . . . . . . . . . . . 55710195  
Side Handle Springs. . . . . . . . . . . . . . . 29101331  
Control Panel . . . . . . . . . . . . . . . . . . . . 29101425  
M
N
O
P
1
1
4
1
2
1
1
1
1
1
1
1
Control Knob . . . . . . . . . . . . . . . . . . . . 29101346  
Storage Lid. . . . . . . . . . . . . . . . . . . . . . 29101333  
Leg Assemblies . . . . . . . . . . . . . . . . . . 55710192  
Grease Tray . . . . . . . . . . . . . . . . . . . . . 29101337  
Grease Tray Rails. . . . . . . . . . . . . . . . . 55710193  
Valve/Hose/Regulator. . . . . . . . . . . . . . 29101423  
Heat Shield. . . . . . . . . . . . . . . . . . . . . . 29101351  
Lift Hook. . . . . . . . . . . . . . . . . . . . . . . . 41201255  
Ignitor Knob . . . . . . . . . . . . . . . . . . . . . 29101345  
Meat Thermometer. . . . . . . . . . . . . . . . 29001797  
Hardware Pack. . . . . . . . . . . . . . . . . . . 42030343  
Assembly Manual. . . . . . . . . . . . . . . . . 42804236  
Q
R
S
G
H
I
T
U
...  
...  
...  
J
K
L
NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from  
those on your particular model. However, the method of assembly remains the same.  
07101366 • 11  
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ASSEMBLY – Model No. 07101366  
Remove lid, roaster basket and cooking pot.  
Turn fryer upside down.  
Attach legs to body using two #10-24 x 1/2" screws for each leg. Screw on from outside. Assure leg with rating label is  
attached behind burner tube outlet as pictured.  
1
Leg Assembly  
with Rating Label  
Qty: 8  
#10-24x1/2" Screw  
#10-24x1/2”  
Screw  
Burner  
Attach grease tray rails to body with #10-24x3/8" screws and #10-24 keps nuts.  
2
Qty: 4  
#10-24x3/8" Screw  
Qty: 4  
#10-24 Keps Nut  
Grease Tray Rail  
#10-24x3/8”  
Screw  
#10-24x3/8”  
Screw  
#10-24  
Nut  
12 • 07101366  
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Attach rotary ignitor to control panel using two #8x1/2" self-tap screws (A).  
Attach round end of ignitor wire to rotary ignitor (A).  
Attach valve to control panel holding valve in correct position using two #6-32x3/8" threaded screws (A).  
Make sure valve is inside burner tube. Secure control panel using one #10x3/8” self-tap screw through single  
tab side (B).  
3
Slide heat shield between fryer body and louver side of control panel. Secure with two #10x3/8" self-tap  
screws assuring heat shield is attached using bottom screw (C).  
Attach spade end of wire to electrode (D).  
#8x1/2"  
Self-Tap Screw  
A
#6-32x3/8"  
Threaded Screw  
Control Panel  
Louver Side  
Qty: 2  
#6-32x3/8"  
Threaded Screw  
Qty: 3  
#10x3/8"  
Self-Tap Screw  
Qty: 2  
#8x1/2"  
Self-Tap Screw  
Ignitor  
Valve angles  
to side  
Hose angles  
downward  
B
Valve, Hose,  
Regulator Assembly  
View is shown  
with fryer upside-down  
Valve and Burner  
Centered  
Ignitor Wire  
Burner Tube  
#10x3/8"  
Self-Tap Screw  
Valve end  
C
Carefully insert valve end into  
burner tube making sure valve  
is centered with burner tube,  
After aligned correctly, secure  
with one self-tap screw on single  
tab of control panel.  
View is shown  
with fryer upside-down  
Heat Shield slides  
between Control Panel  
and body and underneath  
Ignitor Wire.  
Ignitor  
wire  
Heat shield hole  
aligned with  
Bottom screw  
#10x3/8"  
Self-Tap Screws  
Spade end  
of ignitor wire  
D
Electrode  
View is shown  
with fryer upside-down  
07101378 • 13  
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Turn fryer upright on its legs. Push on control knob and  
ignitor knob (A).  
If not already assembled, slide handle springs onto side  
handles (B).  
Attach side handles to fryer body using two #10-24x1/2"  
screws on each handle (C).  
4
B
Qty: 4  
#10-24x1/2" Screw  
C
A
Ignitor  
Knob  
Control  
Knob  
#10-24x1/2"  
Screw  
Slide grease tray onto grease tray rails.  
5
Grease tray  
rails  
Grease Tray  
14 • 07101378  
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Place cooking pot and roaster basket into fryer body and storage lid on top.  
When cooking hang storage lid on handle as shown.  
6
NOTE: Before cooking on your fryer for the first time, refer to the seasoning supplement on how  
to prepare the fryer for cooking. It is recommended that you season you fryer prior to cooking.  
Once seasoning is complete, the fryer is now ready for use. We recommend cooking foods  
on the Low” setting, until you get familiar with your fryer.  
Storage Lid  
Roaster Basket  
Cooking Pot  
07101378 • 15  
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EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.  
Emergencies  
Possible Cause  
Prevention/Solution  
Gas leaking from  
cracked/cut/burned  
hose.  
Damaged hose.  
Turn off gas at LP cylinder or at source on natural gas systems. If  
hose is cut or cracked, replace valve/hose/regulator. See LP  
Cylinder Leak Test and Connecting Regulator to the LP Cylinder.  
Gas leaking from LP  
cylinder.  
Mechanical failure due to rusting or  
mishandling.  
• Replace LP cylinder.  
Gas leaking from LP  
cylinder valve.  
• Failure of cylinder valve from  
mishandling or mechanical failure.  
Turn off LP cylinder valve. Return LP cylinder to gas supplier.  
Gas leaking between  
LP cylinder and  
regulator connection.  
Improper installation, connection not  
tight, failure of rubber seal.  
Turn off LP cylinder valve. Remove regulator from cylinder and  
visually inspect rubber seal for damage. See LP Cylinder Leak Test  
and Connecting Regulator to the LP Cylinder.  
Fire coming through  
control panel.  
• Fire in burner tube section of burner due  
to blockage.  
Turn off control knob and LP cylinder valve. Allow flames to die  
down. After fire is out and fryer is cold, remove burner and inspect  
for spider nests or rust. See Natural Hazard and Cleaning the  
Burner Assembly pages.  
Grease fire or  
Too much grease buildup in burner area.  
Turn off control knobs and LP cylinder valve. Allow flames to die  
down. After cooling, clean food particles and excess grease from  
inside fryer body, grease tray, and other surfaces.  
continuous excessive  
flames above cooking  
surface.  
Troubleshooting  
Problem  
Possible Cause  
Prevention/Solution  
GAS ISSUES:  
Burner not engaged with control valve.  
Burner will not light  
using ignitor.  
Make sure valve is positioned inside of burner tube.  
• Obstruction in burner.  
• Ensure burner tube is not obstructed with spider webs or other  
matter. See cleaning section of Use and Care.  
No gas flow.  
Make sure LP cylinder is not empty. If LP cylinder is not empty,  
refer to Sudden drop in gas flow.”  
Vapor lock at coupling nut to LP cylinder.  
Turn off knob and disconnect coupling nut from LP cylinder.  
Reconnect and retry.  
• Coupling nut and LP cylinder valve not  
fully connected.  
Turn the coupling nut approximately one-half to three-quarters  
additional turn until solid stop. Tighten by hand only - do not use  
tools.  
ELECTRICAL ISSUES:  
• Electrode cracked or broken; sparks at  
crack.”  
• Replace electrode.  
• Electrode tip not in proper position  
Tip of electrode should be pointing toward gas port opening on  
burner. The distance should be 1/8” to 1/4. Adjust if necessary.  
Wire and/or electrode covered with  
cooking residue.  
• Clean wire and/or electrode with rubbing alcohol and clean swab.  
Wire is loose or disconnected.  
• Reconnect wire or replace electrode/wire assembly.  
• Replace ignitor wire/electrode assembly.  
Wire is shorting (sparking) between  
ignitor and electrode.  
16 • 07101366  
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Troubleshooting (continued)  
Problem  
Possible Cause  
Prevention/Solution  
Burner will not light  
using ignitor.  
• Rotary knob rotates without clicking.  
• Sparking between ignitor and electrode.  
• Replace knob.  
Inspect wire insulation and proper connection. Replace wire if  
insulation is broken.  
• See “GAS ISSUES:” on previous page.  
Match will not reach.  
Burner will not match  
light.  
Use long-stem match (fireplace match).  
Improper method of match-lighting.  
• See Match-Lighting” section of Use and Care.  
Sudden drop in gas  
flow or low flame.  
• Out of gas.  
• Check for gas in LP cylinder.  
• Excess flow valve tripped.  
Turn off knob, wait 30 seconds and light fryer. If flames are still low,  
turn off knob and LP cylinder valve. Disconnect regulator.  
Reconnect regulator and leak-test. Turn on LP cylinder valve, wait  
30 seconds and then light fryer.  
Vapor lock at coupling nut/LP cylinder  
connection.  
Turn off knob and LP cylinder valve. Disconnect coupling nut from  
cylinder. Reconnect and retry.  
Flames blow out.  
Flare-up.  
Low on LP gas.  
• Refill LP cylinder.  
• Excess flow valve tripped.  
• Refer to Sudden drop in gas flow” above.  
• Grease buildup.  
• Clean burner and inside of fryer body.  
Trim fat from meat before grilling.  
Adjust (lower) temperature accordingly.  
• Excessive fat in meat.  
• Excessive cooking temperature.  
Persistent grease fire.  
• Grease trapped by food buildup around  
burner system.  
Turn knob to OFF. Turn gas off at LP cylinder. Let fire burn out. After  
fryer cools, remove and clean all parts.  
Flashback...  
(fire in burner tube).  
Burner and/or burner tube is blocked.  
Turn knob to OFF. Clean burner and/or burner tube. See burner  
cleaning section of Use and Care.  
Unable to fill LP  
cylinder.  
• Some dealers have older fill nozzles  
with worn threads.  
The worn nozzles dont have enough bite” to engage the valve. Try  
a second LP dealer.  
High wind conditions  
Vapor Lock  
• Relocate cooker to a less windy area  
Cooking slower than  
expected  
Turn off knob and disconnect coupling nut from LP cylinder.  
Reconnect and retry.  
Valve not properly aligned to burner  
Loosen control panel and valve. Be sure valve is centered top to  
bottom and left to right in burner tube. Tighten all components  
once proper alignment is achieved.  
Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®, Flare Fighter®, FlavorMaster®, Gas Grill  
Silouette and Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®, VIP®, PrecisionFlame and Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C.  
Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates.  
Artisan Collection by Char-Broil , C3 and Design, Char-Broil and Design, Flame Design, FlavorTents, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame, Keepers of the Flame, Natural Grip, Outdoor Cooking Collection and  
Design, Patio Bistro, PrecisionFlame, Pro-Check, QuickSet Grills and Design, SmokerTents, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan Collection, and The Urban Grill™ are Trademarks of the W.C. Bradley  
Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.  
TEC™ is a registered trademark of TEC INFRA-RED GRILLS. US patents pending.  
Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676; 5,277,106; 5,421,319; 5,441,226;  
5,452,707; 5,458,309; 5,566,606; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104; 6,173,644B1; 6,279,566; 6,397,731; 6,418,923; 6,439,222; 6,523,461;  
D282,619; D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D405,643; D406,005; D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164;  
D416,441; D416,441; D417,587; D422,516; D423,274; D423,876; D428,303; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615;  
D448,616; D448,975; D449,492; D451,759; D456,202S; D460,313, D461,359 and D504,048. Canada: 87743; 87744; 92607; 92608 and 1,316,424. Other Patents Pending. Assembly instructions © 2007.  
07101378 • 17  
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LIMITED WARRANTY  
Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after  
correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase.  
The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid, by the consumer, for review and  
examination.  
90 DAYS LIMITED warranty on all parts against manufacturing and materials defects  
Does not cover cosmetic issues like surface corrosion, scratches and rust  
Does not cover chipping, scratching or surface damage to painted or stainless steel surfaces  
Upon consumer supplying proof of purchase as provided herein, Manufacturer will repair or replace the parts listed below which are proven  
defective during the applicable warranty period. Parts required to complete such repair or replacement shall be free of charge to you except for  
shipping costs. The original consumer-purchaser will be responsible for all shipping charges of parts replaced under the terms of this  
limited warranty.  
This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not  
transferable. Manufacturer requires reasonable proof of your date of purchase. Therefore, you should retain your sales slip or invoice and register  
your new product immediately. Defective or missing parts subject to this limited warranty will not be replaced without registration or proof of purchase.  
manual included with this product and retain your sales receipt for proof of purchase.  
This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosion or  
discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the  
discoloration of stainless steel surfaces.  
This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.  
If an original replacement part is not available, a comparable replacement part will be sent. You will be responsible for all shipping charges of  
parts replaced under the terms of this limited warranty.  
ITEMS MANUFACTURER WILL NOT PAY FOR:  
1. Service calls to your home.  
2. Repairs when your product is used for other than normal, single-family household or residential use.  
3. Damage resulting from accident, alteration, misuse, abuse, fire, flood, acts of God, improper installation, installation not in accordance with  
electrical or plumbing codes, or use of products not approved by the manufacturer.  
4. Any food loss due to product failures.  
5. Replacement parts or repair labor costs for units operated outside the United States or Canada.  
6. Pickup and delivery of your product.  
7. Repairs to parts or systems resulting from unauthorized modifications made to the product.  
8. The removal and/or reinstallation of your product.  
9. Shipping cost, standard or expedited, for warranty and replacement parts.  
DISCLAIMER OF IMPLIED WARRANTIES; LIMITATION OF REMEDIES  
Repair or replacement of defect parts is your exclusive remedy under the terms of this limited warranty. Manufacturer will not be responsible for  
any consequential or incidental damages arising from the breach of either this limited warranty or any applicable warranty, or for failure or damage  
resulting from acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than  
Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper  
installation or installation not in accordance with local codes or printed manufacturer instructions.  
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE  
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH  
IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED  
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE  
DURATION OF THIS LIMITED WARRANTY.  
Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise  
remedies in addition to or inconsistent with those stated above.  
Manufacturers maximum liability, in any event, shall not exceed the documented purchase price of the product paid by the original consumer.  
This warranty only applies to units purchased from an authorized retailer and or re-seller.  
NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or  
exclusions may not apply to you. This limited warranty gives you specific legal rights as set for herein. You may also have other rights which vary  
from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this  
product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-  
purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment  
selling this product in order to obtain performance under this limited warranty.  
If you wish to obtain performance of any obligation under this limited warranty, you should write to:  
Char-Broil Consumer Relations  
P. O. Box 1240  
Columbus, GA 31902-1240  
Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241-7548 and then clearly marked  
on the outside of the package and the package is shipped freight/postage pre-paid to the address above.  
18 • 07101366  
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Page  
Intentionally  
Blank  
07101366 • 19  
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STOP  
Should you encounter a problem with our product  
CALL US FIRST  
Do not return this product to the store.  
WE CAN HELP  
GRILL SERVICE CENTER  
1-800-241-7548  
HOURS 8AM-6PM EST Mon-Fri  
Please ensure your warranty registration is complete.  
Oil-Less Turkey Fryer Safety Checklist  
Read and understand owners manual.  
Never overfill LP cylinder. Overfilled cylinders may cause freeze-up of  
regulator.  
Check tubes for spider webs. Ensure valves are correctly installed in  
burner tubes.  
Always ensure control knobs are in OFF position and regulator is  
attached to tank BEFORE opening tank valve to avoid low flames.  
Perform leak test regularly.  
Thank You for Your Purchase!  
© 2007 Char-Broil, LLC • Columbus, GA 31902 • Printed in China  
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