Assembly
Guide
Model Numbers:
11401587
Propane cylinder
sold separately.
Allow approximately 10 minutes for assembly.
PROPANE
(English)
42804597 • 01/07/2011
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3
Grill Parts Diagram
ASSEMBLY GUIDE
EE
Y
A
X
B
C
J
DD
D
E
I
K
AA
F
L
BB
R
G
U
V
Z
T
O
P
Q
W
CC
M
S
H
N
Key
A
B
Qty
Description
Key
P
Qty
Description
1
GRILL LID
1
HANDLE, F/ LID
LOGO PLATE
1
1
1
1
1
1
1
1
1
1
1
2
1
1
COOKING GRATE
TROUGH
Q
1
1
2
1
1
1
1
1
1
1
1
1
2
8
1
C
R
ELECTRODE W/ WIRE
SIDE SHELF BUSHINGS
IGNITOR MOUNTING BRACKET
IGNITOR HEAT SHIELD
GRILL HEAD MOUNTING BRACKET
GRILL HEAD PULL HANDLE
HEAT SHIELD, F/ LID HANDLE
LID CLASP
D
E
BURNER
S
INNER REFLECTOR
FIREBOX BOTTOM
GRILL STAND
T
F
U
G
H
I
V
FASCIA, F/ GRILL STAND
MATCH HOLDER
LEFT SIDE SHELF
RIGHT SIDE SHELF
W
X
J
Y
K
Z
VENTURI GUARD
L
REGULATOR CONTROL VALVE
WHEEL
AA
BB
CC
DD
EE
PIEZO IGNITOR
M
N
O
REAR HANDLE, F/ FIREBOX
LEG END CAP
HINGE SET
VENTURI LATCH ASSEMBLY
RUBBER BUMPER
AXLE, F/ WHEEL
NOT Pictured
…
…
…
…
…
…
1
1
1
1
1
1
HARDWARE PACK
ASSEMBLY MANUAL, ENGLISH
ASSEMBLY MANUAL, SPANISH
ASSEMBLY MANUAL, FRENCH
PRODUCT GUIDE, ENGLISH
PRODUCT GUIDE, SPANISH
NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from
those on your particular model. However, the method of assembly remains the same.
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4
ASSEMBLY GUIDE
Part
GRILL Assembly
Fasteners
Qty
1
Handle
A1–
– Heat Sheld
A2
1
#10x24x5/8”
Machine Screw
(Qty. 4)
Hinge Pin
(Qty. 2)
Hitch Pin
(Qty. 2)
#8 Fiber Washer
(Qty. 4)
Step 1: Choose a location suitable for assembling your grill. Carefully cut the carton open and use it as a
pad to prevent scratching or damaging your grill. Next, verify that you have all of your parts.
Assemble the Handle and Heat Shield as shown using 4 #8 Fiber Washers and 4 #10-24x5/8" Screws.
Securely tighten the screws.
A1
Handle
A2
Heat Shield
Step 2: Install the Grill Lid to the Firebox Bottom by aligning the hinges as shown below. with the hinges
aligned and the grill lid resting on top of the fire box, install the hinge pins through the holes in the
hinges, shown (A) Then insert a hitch pin into each of the hinge pins to hold them in place, shown (B)
A
Grill Lid
Insert Hitch Pins
B
Fire Box
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5
ASSEMBLY GUIDE
Part
GRILL Assembly
Fasteners
Qty
1
Grill Stand
A3
A4
A5
–
– Axle Rod
– Grill Head
–
1
1
2
Wheel Retaining
A6 Wheels
Clip
(qty 2)
Flat Washer
(qty 2)
Step 3: Install a wheel retaining clip to one end of the axle. install one flat washer as shown below. After
the flat washer, install a wheel. Be sure to orient the wheel as shown. Now insert the axle (with wheel
installed) through the grill stand axle holes as shown below.
Next, install the remaining wheel and flat washer - then secure with the remaining wheel retaining clip.
Flat Washer
Wheel A6
Wheel
Retaining
Clip
Flat Washer
Axle Hole
Axle
Wheel
Retaining
Clip
A4
Wheel shown properly
installed.
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6
GRILL Head Assembly
ASSEMBLY GUIDE
Step 1: Unfold the grill stand. Ensure that the locking clip engages at the rear
of the stand.
Attach the grill head to the grill stand by inserting the tab shown into the grill
stand, then allow the grill head to rotate forward while pulling the latch
handle. Ensure that the latch handle is fully engaged by pulling up on the grill
head.
Grill Head Slot
Grill Stand Locking Clip
(Shown engaged)
Engage Grill
Head Clip into
slot
Pull Handle to
engage pin in front of
the grill stand.
Grill Head shown assembled to the grill stand.
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7
GRILL Head Assembly
ASSEMBLY GUIDE
Step 2: Install the Regulator Control Valve by first sliding the regulator lock toward the
rear of the grill, inserting the Regulator Control Valve fully into the exposed burner tube,
and then releasing the regulator lock.
Step 3: Place the Trough and Cooking Grate in position as shown below.
Assemble the Side Shelves by inserting the side shelf mounting rods into the side shelf busing.
Regulator Lock
Regulator
Cooking Grate
Trough
2. Insert Regulator fully
into burner tube.
3. Release lock.
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8
GRILL CARRY POSITION
To transport your grill, first allow the grill to cool completely.
?Remove the propane cylinder from the grill head.
?Remove and store the side shelves inside the grill head.
?Then be sure that the grill lid latch is locked down securely.
?Remove the grill head and set it aside.
?Fold up the grill stand.
?Attach the grill head to the grill stand in the carry position.
To release the grill stand into the Carry
position, flip the grill stand lock down and
carefully fold up the grill stand.
Pull handle
to engage
the grill stand
carry
position.
Insert grill
head clip into
carry position
slot.
Grill-2-Go Quickset in the carry position.
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