Chamberlain Garage Door Opener WD952KD User Manual

The Chamberlain Group, Inc.  
845 Larch Avenue  
Elmhurst, Illinois 60126-1196  
®
GARAGE DOOR OPENER  
Models WD952LD  
WD952KD  
For Residential Use Only  
Owner’s Manual  
Please read this manual and the enclosed safety materials carefully!  
Fasten the manual near the garage door after installation.  
The door WILL NOT CLOSE unless The Protector System® is connected  
and properly aligned.  
Periodic checks of the opener are required to ensure safe operation.  
The model number label is located on the front panel of your opener.  
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Preparing your garage door  
WARNING  
Before you begin:  
To prevent possible SERIOUS INJURY or DEATH:  
• Disable locks.  
• ALWAYS call a trained door systems technician if  
garage door binds, sticks, or is out of balance. An  
unbalanced garage door may not reverse when  
required.  
• NEVER try to loosen, move or adjust garage door, door  
springs, cables, pulleys, brackets or their hardware, all  
of which are under EXTREME tension.  
• Disable ALL locks and remove ALL ropes connected to  
garage door BEFORE installing and operating garage  
door opener to avoid entanglement.  
• Remove any ropes connected to garage door.  
Complete the following test to make sure your  
garage door is balanced and is not sticking or  
binding:  
1. Lift the door about halfway as shown. Release  
the door. If balanced, it should stay in place,  
supported entirely by its springs.  
2. Raise and lower the door to see if there is any  
binding or sticking.  
If your door binds, sticks, or is out of balance, call a  
trained door systems technician.  
CAUTION  
To prevent damage to garage door and opener:  
• ALWAYS disable locks BEFORE installing and operating  
the opener.  
• ONLY operate garage door opener at 120V, 60 Hz to  
avoid malfunction and damage.  
Sectional Door  
Tools needed  
One-Piece Door  
During assembly, installation and adjustment of the  
opener, instructions will call for hand tools as  
illustrated below.  
Carpenter's  
Level (optional)  
2
1
Pencil  
Hack Saw  
Tape Measure  
Claw Hammer  
Screwdriver  
Wire Cutters  
Pliers  
Drill Bits  
3/16", 5/16"  
and 5/32"  
Drill  
Sockets and Wrench  
Stepladder  
1/2", 5/8", 7/16", 9/16"  
and 1/4"  
Adjustable End Wrench  
3
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Planning  
Identify the type and height of your garage door.  
Survey your garage area to see if any of the  
conditions below apply to your installation. Additional  
materials may be required. You may find it helpful to  
refer back to this page and the accompanying  
illustrations as you proceed with the installation of  
your opener.  
• Do you have an access door in addition to the  
garage door? If not, Model 7702CB Emergency  
Key Release is required. See Accessories page.  
• Look at the garage door where it meets the floor.  
Any gap between the floor and the bottom of the  
door must not exceed 1/4" (6 mm). Otherwise, the  
safety reversal system may not work properly. See  
Adjustment Step 3. Floor or door should be  
repaired.  
Depending on your requirements, there are several  
installation steps which may call for materials or  
hardware not included in the carton.  
• Installation Step 1 – Look at the wall or ceiling  
above the garage door. The header bracket must  
be securely fastened to structural supports.  
SECTIONAL DOOR INSTALLATIONS  
• Do you have a steel, aluminum, fiberglass or glass  
panel door? If so, horizontal and vertical  
reinforcement is required (Installation Step 11).  
• Installation Step 5 – Do you have a finished ceiling  
in your garage? If so, a support bracket and  
additional fastening hardware may be required.  
• The opener should be installed above the center of  
the door. If there is a torsion spring or center  
bearing plate in the way of the header bracket, it  
may be installed within 4 feet (1.21 m) to the left or  
right of the door center. See Installation Steps 1  
and 11.  
• Installation Step 10 – Depending upon garage  
construction, extension brackets or wood blocks  
may be needed to install sensors.  
• Installation Step 10 – Alternate floor mounting of  
the safety reversing sensor will require hardware  
not provided.  
• If your door is more than 7 feet (2.12 m) high, see  
rail extension kits listed on Accessories page.  
SECTIONAL DOOR INSTALLATION  
FINISHED CEILING  
Support bracket &  
fastening hardware  
is required.  
Horizontal and vertical reinforcement  
is needed for lightweight garage doors  
(fiberglass, steel, aluminum, door with  
glass panels, etc.). See page 23 for details.  
See page 16.  
Rail  
Header Wall  
Motor unit  
Extension Spring  
OR  
Torsion Spring  
Wall-  
mounted  
Access Door  
Door  
Control  
Vertical  
Centerline  
of Garage  
Door  
CLOSED POSITION  
Header  
Bracket  
Trolley  
Stop Bolt  
Trolley  
Garage  
Door  
Spring  
Belt  
Straight  
Door  
Arm  
Safety  
Emergency Release  
Rope & Handle  
Gap between floor  
Reversing  
Sensor  
and bottom of door  
Safety Reversing Sensor  
must not exceed 1/4" (6 mm).  
Curved  
Door  
Arm  
Header  
Wall  
Garage  
Door  
Door  
Bracket  
4
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Planning (Continued)  
WARNING  
Without a properly working safety reversal system,  
persons (particularly small children) could be  
SERIOUSLY INJURED or KILLED by a closing garage  
door.  
• The gap between the bottom of the garage door and  
the floor MUST NOT exceed 1/4" (6 mm). Otherwise,  
the safety reversal system may not work properly.  
• The floor or the garage door MUST be repaired to  
eliminate the gap.  
ONE-PIECE DOOR INSTALLATIONS  
• Generally, a one-piece door does not require  
reinforcement. If your door is lightweight, refer to  
the information relating to sectional doors in  
Installation Step 11.  
• Depending on your door’s construction, you may  
need additional mounting hardware for the door  
bracket (Step 11).  
ONE-PIECE DOOR WITHOUT TRACK  
FINISHED CEILING  
Support bracket  
& fastening  
hardware is required.  
See page 16.  
Header Wall  
Motor Unit  
Rail  
Wall-mounted  
Door Control  
Access  
Door  
CLOSED POSITION  
Trolley Stop Bolt  
Belt  
Trolley  
Header  
Bracket  
Rail  
Door Bracket  
Emergency  
Release  
Rope & Handle  
Safety Reversing  
Sensor  
Gap between floor  
Curved  
Door  
Arm  
and bottom of door must not exceed 1/4" (6 mm).  
Straight  
Door  
Arm  
Safety Reversing Sensor  
Header  
Wall  
Garage  
Door  
ONE-PIECE DOOR WITH TRACK  
CLOSED POSITION  
Belt Trolley  
Trolley Stop Bolt  
Access  
Door  
Header  
Bracket  
Curved  
Door Arm  
Header  
Wall  
Rail  
Emergency  
Door  
Release  
Rope &  
Handle  
Bracket  
Straight  
Door  
Arm  
Garage  
Door  
Safety  
Reversing  
Sensor  
Gap between floor  
and bottom of door  
Safety  
Reversing Sensor  
must not exceed 1/4" (6 mm).  
5
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Carton Inventory  
Your garage door opener is packaged in one carton  
which contains the motor unit and all parts illustrated  
below. Accessories will depend on the model  
packing material. Parts may be stuck in the foam.  
Hardware for assembly and installation is shown on  
the next page. Save the carton and packing material  
until installation and adjustment is complete.  
purchased. If anything is missing, carefully check the  
Remote Control  
Transmitter Visor Clip  
SECURITY®  
3-Button Remote Control (2)  
LOC  
K
L
I
GH  
T
Motion Detecting  
Door Control Panel  
Battery Backup Unit  
Trolley  
Belt Cap Retainer  
SECURITY®  
Keyless Entry  
Rail  
Center/Back  
Sections  
Motor Unit with Light Lens  
"U" Bracket  
Idler Pulley  
Hanging Bracket  
Belt  
Rail  
Front (header)  
Section  
Curved Door  
Arm Section  
Header Bracket  
Door Bracket  
2-Conductor Bell Wire  
White & White/Red  
Safety Labels  
and  
Literature  
Safety Sensor  
Bracket (2)  
(2) Safety Reversing Sensors  
(1 Sending Eye and 1 Receiving Eye)  
with 2-Conductor White & White/Black  
Bell Wire attached  
Straight Door  
Arm Section  
6
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Hardware Inventory  
Separate all hardware and group as shown below for the assembly and installation procedures.  
ASSEMBLY HARDWARE  
Lock Washer  
3/8" (1)  
Nut  
3/8" (1)  
Lock Nut  
1/4"-20 (2)  
Spring/Trolley Nut (1)  
Bolt 1/4"-20x1-3/4" (2)  
Master  
Link (2)  
Idler Bolt (1)  
Trolley Threaded Shaft (1)  
INSTALLATION HARDWARE  
Ring  
Fastener (3)  
Carriage Bolt  
1/4"-20x1/2" (2)  
Nut 5/16"-18 (8)  
Handle  
Wing Nut  
1/4"-20 (2)  
Lag Screw  
5/16"-9x1-5/8" (2)  
Hex Bolt  
5/16"-18x7/8" (4)  
Insulated  
Staples (30)  
Lock Washer 5/16" (7)  
Lag Screw  
5/16"-18x1-7/8" (2)  
Screw  
6ABx1-1/4" (2)  
Screw 6-32x1" (2)  
Rope  
Self-Threading Screw  
1/4"-14x5/8" (2)  
Spacer (2)  
Drywall Anchors (2)  
Clevis Pin  
5/16"x1-1/2" (1)  
Clevis Pin  
5/16"x1" (1)  
Clevis Pin  
5/16"x1-1/4" (1)  
7
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ASSEMBLY STEP 1  
CAUTION  
Assemble the Rail & Install the Trolley  
To prevent INJURY from pinching, keep hands and  
fingers away from the joints while assembling the rail.  
To avoid installation difficulties, do not run the  
garage door opener until instructed to do so.  
The front rail has a cut out “window” at the door end  
(see illustration). The hole above this window is  
larger on the top of the rail than on the bottom. A  
smaller hole 3-1/2" (8.9 cm) away is close to the rail  
edge. Rotate the back rail so it has a similar hole  
close to the opposite edge, about 4-3/4" (12 cm)  
from the far end.  
3. Place the motor unit on packing material to protect  
the cover, and rest the back end of the rail on top.  
For convenience, put a support under the front  
end of the rail.  
4. As a temporary stop, insert a screwdriver into the  
hole 10" (25 cm) from the front end of the rail, as  
shown.  
1. Remove the straight door arm and hanging  
bracket packaged inside the front rail and set  
aside for Installation Step 5 and 12. NOTE: To  
prevent INJURY while unpacking the rail carefully  
remove the straight door arm stored within the rail  
section.  
5. Check to be sure there are 4 plastic wear pads  
inside the inner trolley. If they became loose  
during shipping, check all packing material. Snap  
them back into position as shown.  
6. Slide the trolley assembly along the rail from the  
back end to the screwdriver.  
2. Align the rail sections on a flat surface as shown  
and slide the tapered ends into the larger ones.  
Tabs along the side will lock into place.  
Trolley  
Tapered  
End  
KEEP LARGER  
HOLE ON TOP  
Tapered  
End  
FRONT RAIL  
(TOP)  
Back Rails  
(TO MOTOR UNIT)  
Tapered  
End  
Outer Trolley  
Tapered  
End  
Screwdriver  
Inner Trolley  
Tabs  
Window  
Cut-Out  
Front Rail  
(TO DOOR)  
Idler  
Pulley  
Hole  
Wear Pads  
8
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ASSEMBLY STEP 2  
CAUTION  
Fasten the Rail to the Motor Unit  
To avoid SERIOUS damage to garage door opener,  
use ONLY those bolts/fasteners mounted in the top of  
the opener.  
• Insert a 1/4"-20x1-3/4" bolt into the cover  
protection bolt hole on the back end of the rail as  
shown. Tighten securely with a 1/4"-20 lock nut.  
Do NOT overtighten.  
Motor Unit  
Sprocket  
• Remove the two bolts from the top of the motor  
unit.  
• Place the “U” bracket, flat side down, on the motor  
unit and align the bracket holes with the bolt holes.  
Fasten with the previously removed bolts.  
Bolts  
• Align the rail assembly with the top of the motor  
unit. Slide the rail end onto the “U” bracket, all the  
way to the stops that protrude on the top and sides  
of the bracket.  
"U" Bracket  
Bolt  
Cover  
Protection  
Bolt Hole  
HARDWARE SHOWN ACTUAL SIZE  
Foam Packaging  
SLIDE RAIL TO STOPS  
ON TOP AND SIDES  
OF BRACKET  
Lock Nut  
Lock Nut  
Bolt 1/4"-20x1-3/4"  
1/4"-20  
Bolt  
Rail  
ASSEMBLY STEP 3  
Install the Idler Pulley  
• Lay the belt beside the rail, as shown. Grasp the  
end with the hooked trolley connector and pass  
approximately 12" (30 cm) of belt through the  
window. Keep the ribbed side toward the rail, and  
allow it to hang until Assembly Step 5.  
Pulley  
Nut  
Washer  
Idler  
Bolt  
Screwdriver  
• Remove the tape from the idler pulley. The inside  
center should be pre-greased. If dry, regrease to  
ensure proper operation.  
Bolt  
• Place the idler pulley into the window as shown.  
Trolley  
Stop Hole  
• Insert the idler bolt from the top through the rail  
and pulley. Tighten with a 3/8" lock washer and nut  
underneath the rail until the lock washer is  
compressed.  
Grease  
Inside Pulley  
Idler Pulley  
Lock Washer  
3/8"  
• Rotate the pulley to be sure it spins freely.  
Nut 3/8"  
• Insert a 1/4"-20x1-3/4" bolt into the trolley stop  
hole in the front of the rail as shown. Tighten  
securely with a 1/4"-20 lock nut.  
Trolley  
Connector  
Lock  
Nut  
Idler  
Pulley  
HARDWARE SHOWN ACTUAL SIZE  
Bolt 1/4"-20x1-3/4"  
Lock Nut 1/4"-20  
Nut 3/8"  
Lock Washer 3/8"  
Idler Bolt  
9
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ASSEMBLY STEP 4  
WARNING  
To avoid possible SERIOUS INJURY to fingers from  
moving garage door opener:  
Install the Belt  
and Attach the Belt Cap Retainer  
• ALWAYS keep hand clear of sprocket while operating  
opener.  
• Securely attach sprocket cover BEFORE operating.  
1. Pull the belt around the idler pulley and toward the  
trolley. The ribbed side must contact the pulley.  
2. Hook the trolley connector into the retaining slot  
on the trolley as shown.  
3. With the trolley against the screwdriver, dispense  
the remainder of the belt along the rail length  
toward the motor unit and around the sprocket.  
The sprocket teeth must engage the belt.  
4. Check to make sure the belt is not twisted, then  
connect it to the flat end of the trolley threaded  
shaft with the master link, as illustrated:  
• Push pins of master link bar through holes in  
end of belt and trolley threaded shaft.  
• Push master link cap over pins and past pin  
notches.  
• Slide clip-on spring over cap and onto pin  
notches until both pins are securely locked in  
place.  
HARDWARE SHOWN ACTUAL SIZE  
5. Insert the trolley threaded shaft through the hole in  
the trolley. Be sure the belt is not twisted, and the  
ribbed side faces the rail.  
Hex Screw 8x3/8"  
Spring/Trolley Nut  
6. Hold the belt at the trolley shaft as you thread the  
spring nut by hand onto the shaft until finger tight  
against the trolley. Do not use any tools.  
7. Remove the screwdriver.  
8. Position the belt cap retainer over the motor unit  
sprocket as shown and fasten to the mounting  
plate with 8x3/8" hex screws provided.  
Master Link  
Clip-On Spring  
Master Link Cap  
Pin  
Notch  
Trolley  
Threaded  
Shaft  
Master  
Link Bar  
Round  
Hole  
Retaining  
Slot  
Trolley  
Connector  
Hex Screws  
8x3/8"  
Idler Pulley  
Belt Cap  
Retainer  
Motor Unit  
Sprocket  
Mounting  
Plate  
Spring Nut  
10  
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ASSEMBLY STEP 5  
Set the Tension  
• Insert a screwdriver tip into one of the nut ring  
slots and brace it firmly against the trolley.  
• Place a 7/16" open end wrench on the square  
end. Rotate the nut about 1/4 turn until the spring  
releases and snaps the nut ring against the trolley.  
Nut Ring Slot  
Square End  
This sets the spring to optimum belt tension.  
You have now finished assembling your garage  
door opener. Please read the following warnings  
before proceeding to the installation section.  
Trolley  
Square  
End  
Nut Ring  
Nut Ring  
BEFORE  
AFTER RELEASE  
1"  
1-1/4"  
(3.18 cm)  
(2.5 cm)  
INSTALLATION  
IMPORTANT INSTALLATION INSTRUCTIONS  
WARNING  
To reduce the risk of SEVERE INJURY or DEATH:  
1. READ AND FOLLOW ALL INSTALLATION WARNINGS  
AND INSTRUCTIONS.  
2. Install garage door opener only on properly balanced  
and lubricated garage door. An improperly balanced  
door may not reverse when required and could result in  
SEVERE INJURY or DEATH.  
3. All repairs to cables, spring assemblies and other  
hardware MUST be made by a trained door systems  
technician BEFORE installing opener.  
4. Disable all locks and remove all ropes connected to  
garage door BEFORE installing opener to avoid  
entanglement.  
5. Install garage door opener 7 feet (2.12 m) or more  
above floor.  
6. Mount emergency release handle 6 feet (1.82 m) above  
floor.  
7. NEVER connect garage door opener to power source  
until instructed to do so.  
8. NEVER wear watches, rings or loose clothing while  
installing or servicing opener. They could be caught in  
garage door or opener mechanisms.  
9. Install wall-mounted garage door control:  
• within sight of the garage door.  
• out of reach of children at minimum height of 5 feet  
(1.52 m).  
• away from all moving parts of the door.  
10. Place entrapment warning label on wall next to garage  
door control.  
11. Place manual release/safety reverse test label in plain  
view on inside of garage door.  
12. Upon completion of installation, test safety reversal  
system. Door MUST reverse on contact with a  
1-1/2" (3.8 cm) high object (or a 2x4 laid flat) on  
the floor.  
11  
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Unfinished  
Ceiling  
OPTIONAL  
CEILING  
MOUNT  
FOR  
HEADER  
BRACKET  
INSTALLATION STEP 1  
Determine the Header Bracket  
Location  
2x4  
Header Wall  
WARNING  
To prevent possible SERIOUS INJURY or DEATH:  
Vertical Centerline  
of Garage Door  
2x4  
Structural  
Supports  
• Header bracket MUST be RIGIDLY fastened to  
structural support on header wall or ceiling, otherwise  
garage door might not reverse when required. DO NOT  
install header bracket over drywall.  
• Concrete anchors MUST be used if mounting header  
bracket or 2x4 into masonry.  
• NEVER try to loosen, move or adjust garage door,  
springs, cables, pulleys, brackets, or their hardware,  
all of which are under EXTREME tension.  
Level  
(optional)  
• ALWAYS call a trained door systems technician if  
garage door binds, sticks, or is out of balance. An  
unbalanced garage door might not reverse when  
required.  
Installation procedures vary according to garage door  
types. Follow the instructions which apply to your  
door.  
1. Close the door and mark the inside vertical  
centerline of the garage door.  
2. Extend the line onto the header wall above the  
door.  
Header Wall  
2" (5 cm)  
Header Wall  
Track  
You can fasten the header bracket within 4 feet  
(1.21 m) of the left or right of the door center  
only if a torsion spring or center bearing plate  
is in the way; or you can attach it to the ceiling  
(see page 13) when clearance is minimal. (It  
may be mounted on the wall upside down if  
necessary, to gain approximately 1/2" [1.3 cm].)  
Track  
2" (5 cm)  
Highest Point  
of Travel  
Highest Point  
of Travel  
Door  
Door  
If you need to install the header bracket on a 2x4  
(on wall or ceiling), use lag screws (not provided)  
to securely fasten the 2x4 to structural supports as  
shown here and on page 13.  
One-piece door with horizontal track  
Sectional door with curved track  
3. Open your door to the highest point of travel as  
shown. Draw an intersecting horizontal line on the  
header wall above the high point:  
• 2" (5 cm) above the high point for sectional door  
and one-piece door with track.  
Header Wall  
8" (20 cm)  
• 8" (20 cm) above the high point for one-piece  
door without track.  
Header Wall  
8" (20 cm)  
This height will provide travel clearance for the top  
edge of the door.  
Highest  
Highest  
Door  
Point  
Point  
of Travel  
NOTE: If the total number of inches exceeds the  
height available in your garage, use the maximum  
height possible, or refer to page 13 for ceiling  
installation.  
of Travel  
Door  
Jamb  
Hardware  
Pivot  
One-piece door without track:  
pivot hardware  
One-piece door without track:  
jamb hardware  
12  
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Wall Mount  
INSTALLATION STEP 2  
Install the Header Bracket  
UP  
You can attach the header bracket either to the wall  
above the garage door, or to the ceiling. Follow the  
instructions which will work best for your particular  
requirements. Do not install the header bracket  
over drywall. If installing into masonry, use  
concrete anchors (not provided).  
Optional  
Mounting Holes  
WALL HEADER BRACKET INSTALLATION  
• Center the bracket on the vertical centerline with  
the bottom edge of the bracket on the horizontal  
line as shown (with the arrow pointing toward the  
ceiling).  
Vertical  
Centerline  
of Garage Door  
Header  
Wall  
Lag Screws  
5/16"x9x1-5/8"  
2x4  
• Mark the vertical set of bracket holes (do not use  
the holes designated for ceiling mount). Drill 3/16"  
pilot holes and fasten the bracket securely to a  
structural support with the hardware provided.  
Header  
Bracket  
Structural  
Support  
Door Spring  
Horizontal  
Line  
HARDWARE SHOWN ACTUAL SIZE  
Garage  
Door  
Highest Point of  
Garage Door Travel  
Vertical  
Centerline  
of Garage Door  
Lag Screw  
5/16"-9x1-5/8"  
CEILING HEADER BRACKET INSTALLATION  
• Extend the vertical centerline onto the ceiling as  
shown.  
• Center the bracket on the vertical mark, no more  
than 6" (15 cm) from the wall. Make sure the arrow  
is pointing away from the wall. The bracket can be  
mounted flush against the ceiling when clearance  
is minimal.  
— Finished Ceiling —  
Vertical Centerline  
of Garage Door  
• Mark the side holes. Drill 3/16" pilot holes and  
fasten bracket securely to a structural support with  
the hardware provided.  
Header  
Bracket  
6" (15 cm) Maximum  
Door  
Spring  
Ceiling Mounting Holes  
Lag Screws  
5/16"x9x1-5/8"  
UP  
Header Wall  
Vertical  
Centerline  
Garage Door  
of Garage Door  
13  
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INSTALLATION STEP 3  
Attach the Rail to the Header  
Bracket  
NOTE: (Optional) With some existing installations,  
you may re-use the old header bracket with the two  
plastic spacers included in the hardware bag. Place  
the spacers inside the bracket on each side of the  
rail, as illustrated.  
• Position the opener on the garage floor below the  
header bracket. Use packing material as a  
protective base. NOTE: If the door spring is in the  
way you’ll need help. Have someone hold the  
opener securely on a temporary support to allow  
the rail to clear the spring.  
• Position the rail bracket against the header  
bracket.  
Header Wall  
Header Bracket  
Idler Pulley  
• Align the bracket holes and join with a clevis pin  
5/16"x1-1/2" as shown.  
• Insert a ring fastener to secure.  
Header  
Bracket  
Mounting  
Hole  
Existing  
Header Bracket  
Existing  
Clevis Pin  
Spacer  
Mounting  
Hole  
OPTION WITH  
SOME EXISTING  
INSTALLATIONS  
Garage  
Door  
Opener Carton or  
Temporary  
Support  
HARDWARE SHOWN ACTUAL SIZE  
Clevis Pin 5/16"x1-1/2"  
Ring Fastener  
14  
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INSTALLATION STEP 4  
CAUTION  
To prevent damage to garage door, rest garage door  
opener rail on 2x4 placed on top section of door.  
Position the Opener  
Follow instructions which apply to your door type as  
illustrated.  
SECTIONAL DOOR OR ONE-PIECE DOOR WITH  
TRACK  
A 2x4 laid flat is convenient for setting an ideal  
door-to-rail distance.  
Rail  
• Remove foam packaging.  
• Raise the opener onto a stepladder. You will need  
help at this point if the ladder is not tall enough.  
• Open the door all the way and place a 2x4 laid flat  
on the top section beneath the rail.  
2x4 is used to determine  
the correct mounting height  
from ceiling.  
Door  
• If the top section or panel hits the trolley when you  
raise the door, pull down on the trolley release arm  
to disconnect inner and outer sections. Slide the  
outer trolley toward the motor unit. The trolley can  
remain disconnected until Installation Step 12  
is completed.  
Trolley  
Release Arm  
RELEASED  
ENGAGED  
ONE-PIECE DOOR WITHOUT TRACK  
A 2x4 on its side is convenient for setting an ideal  
door-to-rail distance.  
Header  
Bracket  
• Remove foam packaging.  
• Raise the opener onto a stepladder. You will need  
help at this point if the ladder is not tall enough.  
Top of Door  
• Open the door all the way and place a 2x4 on its  
side on the top section of the door beneath the rail.  
2x4 is used to determine  
the correct mounting height  
from ceiling.  
• The top of the door should be level with the top of  
the motor unit. Do not position the opener more  
than 4" (10 cm) above this point.  
15  
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INSTALLATION STEP 5  
WARNING  
To avoid possible SERIOUS INJURY from a falling  
garage door opener, fasten it SECURELY to structural  
supports of the garage. Concrete anchors MUST be used  
if installing any brackets into masonry.  
Hang the Opener  
Three representative installations are shown. Yours  
may be different. Hanging brackets should be  
angled, Figure 1, to provide rigid support. On  
finished ceilings, Figure 2, attach a sturdy metal  
bracket to structural supports before installing the  
opener. This bracket and fastening hardware are not  
provided.  
Figure 1  
Structural  
Supports  
Existing brackets from a previous installation may be  
fastened to the sides of the motor unit as in Figures  
1 and 2, or to the mounting tabs as shown in  
Figure 3. Then continue with step 5 below.  
Lag Screws  
5/16"- 18x1-7/8"  
Measure  
Distance  
1. Measure the distance from each side of the motor  
unit to the structural support.  
Hex Bolts  
5/16"-18x7/8"  
Lock Washers 5/16"  
Nuts 5/16"-18  
2. Cut both pieces of the hanging bracket to required  
lengths.  
3. Drill 3/16" pilot holes in the structural supports.  
Preferred range of  
bracket placement  
4. Attach one end of each bracket to a support with  
5/16"-18x1-7/8" lag screws.  
5. Fasten the opener to the hanging brackets with  
5/16"-18x7/8" hex bolts, lock washers and nuts.  
Figure 2  
6. Check to make sure the rail is centered over the  
door (or in line with the header bracket if the  
bracket is not centered above the door).  
— FINISHED CEILING —  
Hidden  
Support  
7. Remove the 2x4. Operate the door manually. If  
the door hits the rail, raise the header bracket.  
Lag Screws  
5/16"-18x1-7/8"  
(Not Provided)  
Bracket  
(Not Provided)  
NOTE: DO NOT connect power to opener at  
this time.  
Hex Bolts  
5/16"-18x7/8"  
Lock Washers 5/16"  
Nuts 5/16"-18  
Hex Bolts  
5/16"-18x7/8"  
Lock Washers 5/16"  
Nuts 5/16"-18  
Preferred range of  
bracket placement  
HARDWARE SHOWN ACTUAL SIZE  
Figure 3  
Hanging Brackets  
Existing Brackets  
Lag Screw 5/16"-18x1-7/8"  
Bracket  
(Provided)  
Hex Bolt  
5/16"-18x7/8"  
Lock Washer 5/16"  
Nut 5/16"-18  
Utilizing existing top mount installation  
16  
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INSTALLATION STEP 6  
WARNING  
Install the Door Control  
To prevent possible SERIOUS INJURY or DEATH from  
electrocution:  
Locate door control within sight of door, at a  
• Be sure power is not connected BEFORE installing door  
control.  
• Connect ONLY to 24 VOLT low voltage wires.  
To prevent possible SERIOUS INJURY or DEATH from a  
closing garage door:  
• Install door control within sight of garage door, out of  
reach of children at a minimum height of 5 feet  
(1.5 m), and away from all moving parts of door.  
• NEVER permit children to operate or play with door  
control push buttons or remote control transmitters.  
• Activate door ONLY when it can be seen clearly, is  
properly adjusted, and there are no obstructions to door  
travel.  
• ALWAYS keep garage door in sight until completely  
closed. NEVER permit anyone to cross path of closing  
garage door.  
minimum height of 5 feet (1.5 m) where small  
children cannot reach, away from moving parts of  
door and door hardware. If installing into drywall, drill  
5/32" holes and use the anchors provided. For  
pre-wired installations (as in new home construction),  
it may be mounted to a single gang box (Figure 2).  
1. Strip 7/16" (11 mm) of insulation from one end of  
bell wire and connect to the two screw terminals  
on back of door control by color: white wire to  
2 and white/red wire to the 1.  
2. Remove cover by gently prying at slot in top of the  
cover with a small flat head screwdriver. Fasten  
with 6ABx1-1/4" self-tapping screws (drywall  
installation) or 6-32x1" machine screws (into gang  
box) as follows:  
• Install bottom screw, allowing 1/8" (3 mm) to  
protrude above wall surface.  
Outside Keylock Accessory Connections  
• Position bottom of door control on screw head  
and slide down to secure. Adjust screw for  
snug fit.  
To opener quick-connect terminals: white to white;  
white/red to red.  
HARDWARE SHOWN ACTUAL SIZE  
• Drill and install top screw with care to avoid  
cracking plastic housing. Do not overtighten.  
• Insert top tabs and snap on cover.  
Screw 6ABx1-1/4"  
Insulated  
Staples  
Control Panel (std installation)  
3. (For standard installation only) Run bell wire up  
wall and across ceiling to motor unit. Use insulated  
staples to secure wire in several places. Do not  
pierce wire with a staple, creating a short or open  
circuit.  
Screw 6-32x1"  
Control Panel (pre-wired)  
Drywall Anchors  
Figure 1  
Figure 2  
4. Strip 7/16" (11 mm) of insulation from end of  
bell wire. Connect bell wire to the  
quick-connect terminals as follows: white to  
white and white/red to red.  
STANDARD WALL MOUNT  
PRE-WIRED INSTALLATION  
To Replace  
24 Volt Bell Wire  
Insert Top  
Tabs First  
To Replace  
Insert Top  
Tabs First  
NOTE: When connecting multiple door  
controls to the opener, twist same color wires  
together. Insert wires into quick-connect holes:  
white to white and red/white to red.  
L
O
C
K
ON  
Detector  
Switch  
L
IG  
H
T
OFF  
Push Bar Cover  
Detector  
Switch  
ON  
L
O
C
K
OFF  
L
IG  
H
T
Push Bar Cover  
5. Use tacks or staples to  
permanently attach  
Quick-Connect  
Terminals  
entrapment warning label  
to wall near door control,  
and manual release/safety  
reverse test label in a  
2-Conductor  
Bell Wire  
Top  
Mounting  
Hole  
prominent location on  
inside of garage door.  
WHITE  
Push  
2
Terminal  
Bar  
Screws  
RED  
Bell  
Wire  
1
Bottom  
Mounting  
Hole  
NOTE: DO NOT connect  
power and operate opener  
at this time. The trolley will  
travel to the full open  
Lock  
Light  
L
OC  
K
(BACK VIEW)  
LI  
G
HT  
position but will not return to  
the close position until the  
sensor beam is connected  
and properly aligned.  
To release wire, push in  
tab with screwdriver tip  
Door Control  
Connections  
7/16" (11 mm)  
Strip wire 7/16" (11 mm) Red  
White  
Grey  
17  
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INSTALLATION STEP 7  
CAUTION  
Install the Lights  
To prevent possible OVERHEATING of the endpanel or  
light socket:  
• Press the release tabs on both sides of lens.  
Gently rotate lens back and downward until the  
lens hinge is in the fully open position. Do not  
remove the lens.  
• DO NOT use short neck or specialty light bulbs.  
• DO NOT use halogen bulbs. Use ONLY incandescent.  
• Install up to a 100 watt maximum light bulb in each  
socket. The lights will turn ON and remain lit for  
approximately 4-1/2 minutes when power is  
connected. Then the lights will turn OFF.  
Release Tab  
Lens  
• Reverse the procedure to close the lens.  
Lens Hinge  
• If the bulbs burn out prematurely due to vibration,  
replace with a Garage Door Opener bulb.  
Release  
Tab Slot  
NOTE: Use only standard light bulbs. The use of  
short neck or speciality light bulbs may overheat the  
endpanel or light socket.  
Lens Hinge Slots  
100 Watt (Max)  
Standard Light Bulb  
Release Tab  
Release  
Tab Slot  
WARNING  
INSTALLATION STEP 8  
Attach the Emergency Release  
Rope and Handle  
To prevent possible SERIOUS INJURY or DEATH from a  
falling garage door:  
• If possible, use emergency release handle to disengage  
trolley ONLY when garage door is CLOSED. Weak or  
broken springs or unbalanced door could result in an  
open door falling rapidly and/or unexpectedly.  
• NEVER use emergency release handle unless garage  
doorway is clear of persons and obstructions.  
• Thread one end of the rope through the hole in the  
top of the red handle so “NOTICE” reads right side  
up as shown. Secure with an overhand knot at  
least 1" (2.5 cm) from the end of the rope to  
prevent slipping.  
• Thread the other end of the rope through the hole  
in the release arm of the outer trolley.  
• NEVER use handle to pull door open or closed. If rope  
knot becomes untied, you could fall.  
• Adjust rope length so the handle is 6 feet (1.81 m)  
above the floor. Ensure that the rope and handle  
clear the tops of all vehicles to avoid  
Trolley  
entanglement. Secure with an overhand knot.  
NOTE: If it is necessary to cut the rope, heat seal  
the cut end with a match or lighter to prevent  
unraveling.  
Trolley  
Release arm  
Overhand  
Knot  
NOTICE  
Emergency  
Release Handle  
18  
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INSTALLATION STEP 9  
WARNING  
Electrical Requirements  
To prevent possible SERIOUS INJURY or DEATH from  
electrocution or fire:  
To avoid installation difficulties, do not run the  
opener at this time.  
• Be sure power is not connected to the opener, and  
disconnect power to circuit BEFORE removing cover to  
establish permanent wiring connection.  
• Garage door installation and wiring MUST be in  
compliance with all local electrical and building codes.  
• NEVER use an extension cord, 2-wire adapter, or  
change plug in any way to make it fit outlet. Be sure  
the opener is grounded.  
To reduce the risk of electric shock, your garage door  
opener has a grounding type plug with a third  
grounding pin. This plug will only fit into a grounding  
type outlet. If the plug doesn't fit into the outlet you  
have, contact a qualified electrician to install the  
proper outlet.  
PERMANENT WIRING  
CONNECTION  
RIGHT  
WRONG  
If permanent wiring is required by your local  
code, refer to the following procedure.  
Ground Tab  
Green  
Ground Screw  
To make a permanent connection through the 7/8"  
hole in the top of the motor unit:  
Black  
Ground Wire  
Wire  
• Remove the motor unit cover screws and set the  
cover aside.  
• Remove the attached 3-prong cord.  
Black Wire  
White Wire  
• Connect the black (line) wire to the screw on the  
brass terminal; the white (neutral) wire to the  
screw on the silver terminal; and the ground wire  
to the green ground screw. The opener must be  
grounded.  
• Reinstall the cover.  
To avoid installation difficulties, do not run the  
opener at this time.  
19  
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INSTALLATION STEP 10  
WARNING  
®
Install The Protector System  
Be sure power is not connected to the garage door  
opener BEFORE installing the safety reversing sensor.  
The safety reversing sensor must be connected  
and aligned correctly before the garage door  
opener will move in the down direction.  
To prevent SERIOUS INJURY or DEATH from a closing  
garage door:  
• Correctly connect and align the safety reversing  
sensor. This required safety device MUST NOT be  
disabled.  
IMPORTANT INFORMATION ABOUT  
THE SAFETY REVERSING SENSOR  
• Install the safety reversing sensor so beam is NO  
HIGHER than 6" (15 cm) above garage floor.  
When properly connected and aligned, the sensor  
will detect an obstacle in the path of its electronic  
beam. The sending eye (with an amber indicator  
light) transmits an invisible light beam to the  
receiving eye (with a green indicator light). If an  
obstruction breaks the light beam while the door is  
closing, the door will stop and reverse to full open  
position, and the opener lights will flash 10 times.  
If it is necessary to mount the units on the wall, the  
brackets must be securely fastened to a solid  
surface such as the wall framing. Extension brackets  
(see Accessories) are available if needed. If  
installing in masonry construction, add a piece of  
wood at each location to avoid drilling extra holes in  
masonry if repositioning is necessary.  
The units must be installed inside the garage so that  
the sending and receiving eyes face each other  
across the door, no more than 6" (15 cm) above the  
floor. Either can be installed on the left or right of the  
door as long as the sun never shines directly into the  
receiving eye lens.  
The invisible light beam path must be unobstructed.  
No part of the garage door (or door tracks, springs,  
hinges, rollers or other hardware) may interrupt the  
beam while the door is closing.  
The mounting brackets are designed to clip onto the  
track of sectional garage doors without additional  
hardware.  
Sensor Beam  
Sensor Beam  
6" (15 cm) max.  
above floor  
Invisible Light Beam  
Protection Area  
6" (15 cm) max.  
above floor  
Facing the door from inside the garage  
20  
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INSTALLING THE BRACKETS  
DOOR TRACK MOUNT (RIGHT SIDE)  
Figure 1  
Be sure power to the opener is disconnected.  
Install and align the brackets so the sensors will face  
each other across the garage door, with the beam no  
higher than 6" (15 cm) above the floor. They may be  
installed in one of three ways, as follows.  
Door  
Track  
Lip  
Indicator  
Light  
Garage door track installation (preferred):  
• Slip the curved arms over the rounded edge of  
each door track, with the curved arms facing the  
door. Snap into place against the side of the track.  
It should lie flush, with the lip hugging the back  
edge of the track, as shown in Figure 1.  
Sensor  
Bracket  
Lens  
If your door track will not support the bracket  
securely, wall installation is recommended.  
Wall installation (Figure 2 & 3):  
WALL MOUNT (RIGHT SIDE)  
Inside  
arage  
G
Figure 2  
Fasten Wood Block to Wall with  
Lag Screws (Not Provided)  
• Place the bracket against the wall with curved  
arms facing the door. Be sure there is enough  
clearance for the sensor beam to be unobstructed.  
all  
W
Indicator  
Light  
Sensor  
Bracket  
• If additional depth is needed, an extension bracket  
(See Accessories) or wood blocks can be used.  
• Use bracket mounting holes as a template to  
locate and drill (2) 3/16" diameter pilot holes on  
the wall at each side of the door, no higher than 6"  
(15 cm) above the floor.  
Lag Screws  
(Not Provided)  
Lens  
• Attach brackets to wall with lag screws  
(Not provided).  
WALL MOUNT (RIGHT SIDE)  
• If using extension brackets or wood blocks, adjust  
right and left assemblies to the same distance out  
from the mounting surface. Make sure all door  
hardware obstructions are cleared.  
Figure 3  
Inside  
Extension  
Bracket  
(See Accessories)  
arage  
G
all  
W
(Provided with  
Extension Bracket)  
Floor installation (Figure 4):  
• Use wood blocks or extension brackets (See  
Accessories) to elevate sensor brackets so the  
lenses will be no higher than 6" (15 cm) above the  
floor.  
• Carefully measure and place right and left  
assemblies at the same distance out from the wall.  
Be sure all door hardware obstructions are  
cleared.  
Sensor  
Bracket  
(Provided with  
Extension  
Bracket)  
Indicator  
• Fasten to the floor with concrete anchors as  
shown.  
Light  
Lens  
FLOOR MOUNT (RIGHT SIDE)  
Figure 4  
Attach with  
Concrete Anchors  
(Not Provided)  
HARDWARE SHOWN ACTUAL SIZE  
Inside  
arage  
G
all  
W
Lens  
Indicator  
Light  
Carriage Bolt  
1/4"-20x1/2"  
Wing Nut  
1/4"-20  
Staples  
Sensor  
Bracket  
21  
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MOUNTING AND WIRING THE SAFETY SENSORS  
Figure 5  
• Slide a 1/4"-20x1/2" carriage bolt head into the slot  
on each sensor. Use wing nuts to fasten sensors to  
brackets, with lenses pointing toward each other  
across the door. Be sure the lens is not obstructed  
by a bracket extension (Figure 5).  
Wing Nut  
1/4"-20  
Carriage Bolt  
1/4"-20x1/2"  
• Finger tighten the wing nuts.  
Lens  
Run the wires from both sensors to the opener. Use  
insulated staples to secure wire to wall and ceiling.  
TROUBLESHOOTING THE SAFETY SENSORS  
• Strip 7/16" (11 mm) of insulation from each set of  
wires. Separate white and white/black wires  
sufficiently to connect to the opener quick-connect  
terminals. Twist like colored wires together. Insert  
wires into quick-connect holes: white to white and  
white/black to grey (Figure 6).  
1. If the sending eye indicator light does not glow  
steadily after installation, check for:  
• Electric power to the opener.  
• A short in the white or white/black wires. These  
can occur at staples, or at opener connections.  
• Incorrect wiring between sensors and opener.  
• A broken wire.  
ALIGNING THE SAFETY SENSORS  
Plug in the opener. The indicator lights in both the  
sending and receiving eyes will glow steadily if  
wiring connections and alignment are correct.  
2. If the sending eye indicator light glows steadily but  
the receiving eye indicator light doesn't:  
• Check alignment.  
The sending eye amber indicator light will glow  
regardless of alignment or obstruction. If the green  
indicator light in the receiving eye is off, dim, or  
flickering (and the invisible light beam path is not  
obstructed), alignment is required.  
• Check for an open wire to the receiving eye.  
3. If the receiving eye indicator light is dim, realign  
either sensor.  
NOTE: When the invisible beam path is obstructed  
or misaligned while the door is closing, the door will  
reverse. If the door is already open, it will not close.  
The opener lights will blink 10 times. See page 20.  
• Loosen the sending eye wing nut and readjust,  
aiming directly at the receiving eye. Lock in place.  
• Loosen the receiving eye wing nut and adjust  
sensor until it receives the sender’s beam. When  
the green indicator light glows steadily, tighten the  
wing nut.  
Connect Wire to  
Quick-Connect Terminals  
Figure 6  
Finished  
Bell Wire  
Ceiling  
Bell Wire  
Sensor  
Connections  
White/black  
wire  
White  
wire  
Strip wire 7/16" (11 mm)  
7/16"  
(11 mm)  
Grey  
White  
Red  
Quick-Connect Terminals  
Sensor  
Invisible Light Beam  
Protection Area  
Sensor  
22  
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INSTALLATION STEP 11  
CAUTION  
Fiberglass, aluminum or lightweight steel garage doors  
WILL REQUIRE reinforcement BEFORE installation of  
door bracket. Contact your door manufacturer for  
reinforcement kit.  
Fasten the Door Bracket  
Follow instructions which apply to your door type  
as illustrated below or on the following page.  
A horizontal reinforcement brace should be long  
enough to be secured to two or three vertical  
supports. A vertical reinforcement brace should  
cover the height of the top panel.  
Header  
Bracket  
Figure 1 shows one piece of angle iron as the  
horizontal brace. For the vertical brace, 2 pieces of  
angle iron are used to create a U-shaped support.  
The best solution is to check with your garage door  
manufacturer for an opener installation door  
reinforcement kit.  
Door  
Bracket  
Location  
NOTE: Many door reinforcement kits provide for  
direct attachment of the clevis pin and door arm. In  
this case you will not need the door bracket; proceed  
to Step 12.  
HORIZONTAL AND VERTICAL  
REINFORCEMENT IS NEEDED  
FOR LIGHTWEIGHT GARAGE  
DOORS (FIBERGLASS,  
ALUMINUM, STEEL, DOORS  
WITH GLASS PANEL, ETC.).  
(NOT PROVIDED)  
Vertical  
Centerline  
of Garage  
Door  
SECTIONAL DOORS  
1. Center the door bracket on the previously marked  
vertical centerline used for the header bracket  
installation. Note correct UP placement, as  
stamped inside the bracket.  
Figure 1  
Vertical  
Reinforcement  
(Not Provided)  
2. Position the top edge of the bracket 2"-4" below  
the top edge of the door, OR directly below any  
structural support across the top of the door.  
Vertical  
Centerline  
of Garage Door  
Vertical  
Reinforcement  
Vertical  
3. Mark, drill holes and install as follows, depending  
on your door’s construction:  
Bolt  
5/16"-18x2"  
Centerline  
of Garage Door  
UP  
Metal or light weight doors using a vertical angle  
iron brace between the door panel support and  
the door bracket:  
Door  
Bracket  
UP  
Lock Washer  
5/16"  
Door  
• Drill 3/16" fastening holes. Secure the door bracket  
using the two 1/4"-14x5/8" self-threading screws.  
(Figure 2A)  
Nut  
5/16"-18  
Bracket  
Self-Threading  
Screw  
Figure 2B  
1/4"-14x5/8"  
• Alternately, use two 5/16" bolts, lock washers and  
nuts (not provided). (Figure 2B)  
Figure 2A  
Metal, insulated or light weight factory reinforced  
doors:  
Inside Edge  
(Not Provided)  
of Door or  
Reinforcement Board  
• Drill 3/16" fastening holes. Secure the door bracket  
using the self-threading screws (Figure 3).  
Bolt  
5/16"x2"  
Wood Doors:  
UP  
• Use top and bottom or side to side door bracket  
holes. Drill 5/16" holes through the door and secure  
bracket with 5/16"x2" carriage bolts, lock washers  
and nuts (not provided). (Figure 4)  
Vertical  
Centerline  
of Garage Door  
Vertical  
Centerline  
of Garage  
Door  
UP  
NOTE: The 1/4"-14x5/8"  
self-threading screws are  
not intended for use on  
wood doors.  
Self-Threading  
Screw  
1/4"-14x5/8"  
Figure 4  
HARDWARE  
SHOWN  
ACTUAL SIZE  
Figure 3  
Self-Threading  
Screw  
1/4"-14x5/8"  
23  
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ONE-PIECE DOORS  
Please read and comply with the warnings and  
reinforcement instructions on the previous page.  
They apply to one-piece doors also.  
• Center the door bracket on the top of the door, in  
line with the header bracket as shown. Mark either  
the left and right, or the top and bottom holes.  
Metal Doors: Drill 3/16" pilot holes and fasten the  
bracket with the 1/4"-14x5/8" self-threading screws  
provided.  
Wood Doors: Drill 5/16" holes and use 5/16"x2"  
carriage bolts, lock washers and nuts (not  
provided) or 5/16"x1-1/2" lag screws (not  
HARDWARE SHOWN  
ACTUAL SIZE  
provided) depending on your installation needs.  
NOTE: The door bracket may be installed on the top  
edge of the door if required for your installation.  
(Refer to the dotted line optional placement  
drawing.)  
Self-Threading Screw  
1/4"-14x5/8"  
Self-Threading  
Screw  
1/4"-14x5/8"  
Door  
Bracket  
Top of Door  
Header Wall  
Finished Ceiling  
2x4 Support  
(Inside  
Garage)  
Top Edge  
of Door  
Header  
Bracket  
Optional  
Placement  
Door  
Bracket  
METAL DOOR  
Optional  
HORIZONTAL AND VERTICAL  
Placement  
REINFORCEMENT IS NEEDED  
Nut  
5/16"-18  
of Door  
Bracket  
Lock  
Washer  
5/16"  
FOR LIGHTWEIGHT GARAGE  
DOORS (FIBERGLASS,  
ALUMINUM, STEEL, DOORS  
WITH GLASS PANEL, ETC.).  
Top of Door  
Door  
Bracket  
(NOT PROVIDED)  
Vertical  
(Inside  
Centerline of  
Garage Door  
Garage)  
Top Edge  
of Door  
Optional  
Placement  
Carriage Bolt  
5/16"x2"  
(Not Provided)  
WOOD DOOR  
For a door with no exposed framing,  
or for the optional installation, use  
lag screws 5/16"x1-1/2" (Not Provided)  
to fasten door bracket.  
24  
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INSTALLATION STEP 12  
Connect Door Arm to Trolley  
Pulley  
Follow instructions which apply to your door type as  
illustrated below and on the following page.  
Trolley  
Stop Bolt  
Outer  
Trolley  
Inner  
Trolley  
SECTIONAL DOORS ONLY  
Ring  
Fastener  
Clevis Pin  
5/16"x1"  
• Make sure garage door is fully closed. Pull the  
emergency release handle to disconnect the outer  
trolley from the inner trolley. Slide the outer trolley  
back (away from the pulley) about 8" (20 cm) as  
shown in Figures 1, 2 and 3.  
Emergency  
Release  
Handle  
Door  
Bracket  
Straight  
Door Arm  
• Figure 1:  
– Fasten straight door arm section to outer trolley  
with the 5/16"x1" clevis pin. Secure the  
connection with a ring fastener.  
Curved Door Arm  
Clevis Pin  
5/16"x1-1/4"  
– Fasten curved section to the door bracket in the  
same way, using the 5/16"x1-1/4" clevis pin.  
Figure 1  
• Figure 2:  
Pulley  
– Bring arm sections together. Find two pairs of  
holes that line up and join sections. Select holes  
as far apart as possible to increase door arm  
rigidity.  
Trolley  
Stop Bolt  
• Figure 3, Hole alignment alternative:  
Lock  
– If holes in curved arm are above holes in straight  
arm, disconnect straight arm. Cut about 6"  
(15 cm) from the solid end. Reconnect to trolley  
with cut end down as shown.  
Washers  
5/16"  
Nuts  
5/16"-18  
– Bring arm sections together.  
– Find two pairs of holes that line up and join with  
bolts, lock washers and nuts.  
Bolts  
5/16"-18x7/8"  
Door Bracket  
• Pull the emergency release handle toward the  
opener at a 45° angle so that the trolley release  
arm is horizontal. Proceed to Adjustment Step 1,  
page 27. Trolley will re-engage automatically when  
opener is operated.  
Figure 2  
Pulley  
HARDWARE SHOWN ACTUAL SIZE  
Trolley  
Stop Bolt  
Lock  
Washers  
5/16"  
Nuts  
5/16"-18  
Nut 5/16"-18  
Lock Washer 5/16" Ring Fastener  
Bolts  
5/16"-18x7/8"  
Clevis Pin  
5/16"x1" (Trolley)  
Clevis Pin  
Hex Bolt  
5/16"x1-1/4" (Door Bracket) 5/16"-18x7/8"  
Cut this end  
Figure 3  
25  
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ALL ONE-PIECE DOORS  
Door  
1. Assemble the Door Arm:  
Ring  
Fastener  
Bracket  
Nuts  
5/16"-18  
• Fasten the straight and curved door arm sections  
together to the longest possible length (with a 2  
or 3 hole overlap).  
Lock  
Washers  
5/16"  
Clevis Pin  
5/16"x1-1/4"  
Straight  
Arm  
• Make sure the garage door is fully closed.  
Connect the straight door arm section to the door  
bracket with the 5/16"x1-1/4" clevis pin.  
Bolts  
5/16"-18x7/8"  
Curved  
Door Arm  
• Secure with a ring fastener.  
• Pull the emergency release handle,  
disconnecting the outer trolley from the inner  
trolley by pulling straight down on the emergency  
release handle and sliding the outer trolley back  
toward the motor unit.  
• Connect the curved door arm section to the  
trolley using the 5/16"x1-1/4" clevis pin and ring  
fastener.  
NOTE: Adjusting the limits on the following page:  
• The trolley will automatically connect. If not,  
review the trolley lockout feature on page 31.  
• When setting the up limit on the following page,  
the door should not have a “backward” slant  
when fully open as illustrated below. A slight  
backward slant will cause unnecessary bucking  
and/or jerking operation as the door is being  
opened or closed from the fully open position.  
Inner Trolley  
Outer Trolley  
Door Arm  
Emergency Release Handle  
Closed  
Door  
Inner Trolley  
Outer Trolley  
Correct Angle  
Door with  
Backward Slant  
(Incorrect)  
Open Door  
26  
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ADJUSTMENT STEP 1  
WARNING  
Without a properly installed safety reversal system,  
persons (particularly small children) could be  
SERIOUSLY INJURED or KILLED by a closing garage  
door.  
• Incorrect adjustment of garage door travel limits will  
interfere with proper operation of safety reversal  
system.  
Program the Travel Limits  
Travel limits regulate the points at which the  
door will stop when moving up or down. Follow  
the steps below to set the limits.  
• After ANY adjustments are made, the safety reversal  
system MUST be tested. Door MUST reverse on  
contact with 1-1/2" high (3.8 cm) object (or 2x4 laid  
flat) on floor.  
Indicator  
Light  
Figure 1  
Black  
Button  
CAUTION  
To prevent damage to vehicles, be sure fully open door  
provides adequate clearance.  
Purple  
Button  
Antenna  
To program the travel limits:  
1. Press and hold the black button until the yellow  
indicator light starts flashing slowly then release.  
Figure 2  
Push and hold  
until the door  
is at desired UP  
2. Push and hold the black button until the door  
reaches the desired UP (open) position (Figure 2).  
Adjust the position of the door by using the black  
and purple buttons. Black moves the door UP  
(open) and purple moves the door DOWN (close).  
BLACK  
PURPLE  
position  
Figure 4  
Push either  
Check to be sure the door opens high enough for  
your vehicle.  
button to stop  
door at desired  
DOWN position  
BLACK  
PURPLE  
NOTE: Refer to previous page for correct door  
position for one-piece door.  
3. Push the remote control or door control (Figure 3).  
This sets the UP (open) limit and begins closing  
the door. Immediately press either the black or  
purple button; the door will stop.  
4. Open and close the door with the remote control or  
door control 2 or 3 times.  
Adjust the desired DOWN (close) limit position  
using the black and purple buttons (Figure 4).  
Check to be sure the door is fully closed without  
applying excessive pressure on the rail (rail should  
not bow upwards and the belt should not sag or  
droop below the rail). Push the remote control or  
door control (Figure 3). This sets the DOWN  
(close) limit and begins opening the door.  
If the door stops in both the desired UP (open) and  
DOWN (close) positions, proceed to Adjustment  
Step 2, Setting the Force, followed by Adjustment  
Step 3, Test the Safety Reversal System.  
Figure 3  
or  
L
OC  
K
LI  
G
H
T
27  
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ADJUSTMENT STEP 2  
WARNING  
Setting the Force  
Without a properly installed safety reversal system,  
persons (particularly small children) could be  
SERIOUSLY INJURED or KILLED by a closing garage  
door.  
The force setting button is located on the back  
panel of the motor unit. The force setting  
measures the amount of force required to open  
and close the door.  
• After ANY adjustments are made, the safety reversal  
system MUST be tested. Door MUST reverse on  
contact with 1-1/2" high (3.8 cm) object (or 2x4 laid  
flat) on floor.  
1. Locate the purple button on the back panel of unit  
(Figure 1).  
2. Push the purple button twice to enter unit into  
Force Adjustment Mode (Figure 2). The LED  
(Indicator Light) will flash quickly.  
3. Push the remote control or door control (Figure 3).  
The door will travel to the DOWN (close) position.  
Push the remote control or door control again, the  
door will travel to the UP (open) position. Push the  
remote control or door control a third time to send  
the door to the DOWN (close) position.  
Figure 1  
The LED (Indicator Light) will stop flashing when the  
force has been learned.  
The unit has learned the forces required to open and  
close your door.  
The door must travel through a complete cycle, UP  
and DOWN, in order for the force to be set properly.  
If the unit cannot open and close your door fully,  
inspect your door to insure that it is balanced  
properly and is not sticking or binding. See page 3,  
“Preparing your garage door.”  
Indicator  
Light  
Black  
Button  
Purple  
Button  
Antenna  
Figure 2  
Figure 3  
Push Purple button  
twice to enter  
unit into Force  
or  
PURPLE  
BLACK  
Adjustment Mode  
L
OC  
K
LI  
G
H
T
28  
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ADJUSTMENT STEP 3  
WARNING  
Without a properly installed safety reversal system,  
persons (particularly small children) could be  
SERIOUSLY INJURED or KILLED by a closing garage  
door.  
Test the Safety Reversal System  
TEST  
• With the door fully open, place a 1-1/2" (3.8 cm)  
board (or a 2x4 laid flat) on the floor, centered  
under the garage door.  
• Safety reversal system MUST be tested every month.  
• After ANY adjustments are made, the safety reversal  
system MUST be tested. Door MUST reverse on  
contact with 1-1/2" high (3.8 cm) object (or 2x4 laid  
flat) on the floor.  
• Operate the door in the down direction. The door  
must reverse on striking the obstruction.  
ADJUST  
• If the door stops on the obstruction, it is not  
traveling far enough in the down direction.  
Complete Adjustment Steps 1 and 2 Programming  
the Limits and Forces.  
NOTE: On a sectional door, make sure limit  
adjustments do not force the door arm beyond a  
straight up and down position. See Figure 3,  
page 25.  
• Repeat the test.  
• When the door reverses on the 1-1/2" (3.8 cm)  
board (or 2x4 laid flat), remove the obstruction and  
run the opener through 3 or 4 complete travel  
cycles to test adjustment.  
• If the unit continues to fail the Safety Reverse Test,  
call for a trained door systems technician.  
IMPORTANT SAFETY CHECK:  
Test the Safety Reverse System after:  
• Each adjustment of door arm length, limits, or  
force controls.  
1-1/2" (3.8 cm) board  
(or a 2x4 laid flat)  
• Any repair to or adjustment of the garage door  
(including springs and hardware).  
• Any repair to or buckling of the garage floor.  
• Any repair to or adjustment of the opener.  
WARNING  
Without a properly installed safety reversing sensor,  
persons (particularly small children) could be  
SERIOUSLY INJURED or KILLED by a closing garage  
door.  
ADJUSTMENT STEP 4  
®
Test The Protector System  
• Press the remote control push button to open the  
door.  
• Place the opener carton in the path of the door.  
• Press the remote control push button to close the  
door. The door will not move more than an inch  
(2.5 cm), and the opener lights will flash.  
The garage door opener will not close from a remote  
if the indicator light in either sensor is off (alerting  
you to the fact that the sensor is misaligned or  
obstructed).  
If the opener closes the door when the safety  
reversing sensor is obstructed (and the sensors  
are no more than 6" [15 cm] above the floor), call  
for a trained door systems technician.  
Safety Reversing Sensor  
Safety Reversing Sensor  
29  
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OPERATION  
IMPORTANT SAFETY INSTRUCTIONS  
WARNING  
To reduce the risk of SEVERE INJURY or DEATH:  
1. READ AND FOLLOW ALL WARNINGS AND  
INSTRUCTIONS.  
8. NEVER use handle to pull garage door open or closed.  
If rope knot becomes untied, you could fall.  
2. ALWAYS keep remote controls out of reach of children.  
NEVER permit children to operate or play with garage  
door control push buttons or remote controls.  
3. ONLY activate garage door when it can be seen clearly, it  
is properly adjusted, and there are no obstructions to  
door travel.  
4. ALWAYS keep garage door in sight until completely  
closed. NO ONE SHOULD CROSS THE PATH OF THE  
MOVING DOOR.  
9. After ANY adjustments are made, the safety reversal  
system MUST be tested.  
10. Safety reversal system MUST be tested every month.  
Garage door must reverse on contact with 1-1/2"  
(3.8 cm) high object (or a 2x4 laid flat) on the floor.  
11. ALWAYS KEEP GARAGE DOOR PROPERLY BALANCED  
(see page 3). An improperly balanced door may not  
reverse when required and could result in SEVERE  
INJURY or DEATH.  
5. NO ONE SHOULD GO UNDER A STOPPED, PARTIALLY  
OPENED DOOR.  
6. If possible, use emergency release handle to disengage  
trolley ONLY when garage door is CLOSED. Weak or  
broken springs or unbalanced door could result in an  
open door falling rapidly and/or unexpectedly.  
12. All repairs to cables, spring assemblies and other  
hardware, all of which are under EXTREME tension,  
MUST be made by a trained door systems technician.  
13. ALWAYS disconnect electric power to garage door  
opener BEFORE making any repairs or removing  
covers.  
7. NEVER use emergency release handle unless garage  
doorway is clear of persons and obstructions.  
14.  
SAVE THESE INSTRUCTIONS.  
6. If obstructed while opening, the door will stop.  
Using Your Garage Door Opener  
7. If fully open, the door will not close when the beam  
is broken. The sensor has no effect in the opening  
cycle.  
Your Security® opener and hand-held remote  
control have been factory-set to a matching code  
which changes with each use, randomly accessing  
over 100 billion new codes. Your opener will operate  
with up to eight Security® remote controls and one  
Security® Keyless Entry System. If you purchase a  
new remote, or if you wish to deactivate any remote,  
follow the instructions in the Programming section.  
If the sensor is not installed, or is misaligned, the  
door won't close from a hand-held remote. However,  
you can close the door with the Door Control, the  
Outdoor Key Switch, or Keyless Entry, if you activate  
them until down travel is complete. If you release  
them too soon, the door will reverse.  
Activate your opener with any of the following:  
The hand-held Remote Control: Hold the large  
push button down until the door starts to move.  
The wall-mounted Door Control: Hold the push  
button or bar down until the door starts to move.  
The Keyless Entry (See Accessories): If provided  
with your garage door opener, it must be  
The opener lights will turn on under the following  
conditions: when the opener is initially plugged in;  
when power is restored after interruption; when the  
opener is activated.  
They will turn off automatically after 4-1/2 minutes or  
provide constant light when the Light feature on the  
Motion Detecting Control Console is activated. Bulb  
size is 100 watts maximum.  
programmed before use. See Programming.  
Security® light feature: Lights will also turn on  
when someone walks through the open garage door.  
With a Motion Detecting Control Panel, this feature  
may be turned off as follows: With the opener lights  
off, press and hold the light button for 10 seconds,  
until the light blinks. To restore this feature, start with  
the opener lights on, then press and hold the light  
button for 10 seconds until the light blinks.  
When the opener is activated (with the safety  
reversing sensor correctly installed and aligned)  
1. If open, the door will close. If closed, it will open.  
2. If closing, the door will reverse.  
3. If opening, the door will stop.  
4. If the door has been stopped in a partially open  
position, it will close.  
5. If obstructed while closing, the door will reverse. If  
the obstruction interrupts the sensor beam, the  
opener lights will blink for five seconds.  
30  
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Additional feature when used with the 3-Button  
hand-held remote  
Using the Wall-Mounted  
Door Control  
Push  
Bar  
To control the opener lights:  
THE MOTION DETECTING  
CONTROL CONSOLE  
In addition to operating the door,  
you may program the remote to  
operate the lights.  
Press the lighted push button  
to open or close the door.  
Press again to reverse the  
door during the closing cycle  
or to stop the door while it's  
Detector  
Switch  
1. With the door closed, press and hold a small  
remote button that you want to control the light.  
L
O
C
K
L
IG  
H
T
2. Press and hold the Light button on the door  
control.  
Lock  
Button  
Light  
Button  
opening.  
3. While holding the Light button, press and hold the  
Lock button on the door control.  
This door control contains a motion detector that will  
automatically turn on the light when it detects a  
person entering the garage. This feature can be  
easily turned off for extended work light use.  
4. After the opener lights flash, release all buttons.  
To Open the Door Manually  
Light feature  
Press the Light button to turn the opener light on or  
off. It will not control the opener lights when the door  
is in motion. If you turn it on and then activate the  
opener, the light will remain on for 4-1/2 minutes.  
Press again to turn it off sooner. The 4-1/2 minute  
interval can be changed to 1-1/2, 2-1/2, or 3-1/2  
minutes as follows: Press and hold the Lock button  
until the light blinks (about 10 seconds). A single blink  
indicates that the timer is reset to 1-1/2 minutes.  
Repeat the procedure and the light will blink twice,  
resetting the timer to 2-1/2 minutes. Repeat again for  
a 3-1/2 minute interval, etc., up to a maximum of four  
blinks and 4-1/2 minutes.  
WARNING  
To prevent possible SERIOUS INJURY or DEATH from a  
falling garage door:  
• If possible, use emergency release handle to  
disengage trolley ONLY when garage door is CLOSED.  
Weak or broken springs or unbalanced door could  
result in an open door falling rapidly and/or  
unexpectedly.  
• NEVER use emergency release handle unless garage  
doorway is clear of persons and obstructions.  
• NEVER use handle to pull door open or closed. If rope  
knot becomes untied, you could fall.  
When using the opener lights as working lights, we  
recommend that you first disable the motion sensor.  
See Automatic Light Feature, below.  
DISCONNECT THE TROLLEY:  
Automatic Light Feature: The opener light will turn  
on automatically when a person enters the garage.  
When a person walks in front of the door control, the  
light will come on for five minutes, then shut off. This  
feature works by detecting body heat and may not  
work in temperatures around 100˚F (37.7˚C).  
Trolley  
The door should be fully  
closed if possible. Pull down  
on the emergency release  
handle (so that the trolley  
release arm snaps into a  
vertical position) and lift the  
door manually. The lockout  
feature prevents the trolley  
from reconnecting  
automatically, and the door  
can be raised and lowered  
manually as often as  
necessary.  
Trolley  
Release Arm  
(In Manual  
Disconnect  
Position)  
To disable this feature, slide the Detector Switch on  
the right side of the door control down (off).  
We recommend that you disable the motion sensor  
when using the opener lights as working lights.  
Otherwise, they will turn off automatically if you are  
working beyond the sensors range.  
N
O
T
IC  
E
Lockout position  
(Manual disconnect)  
Lock feature  
Designed to prevent operation of the door from  
hand-held remote controls. However, the door will  
open and close from the Door Control, the Outdoor  
Key Switch and the Keyless Entry Accessories.  
Trolley  
TO RE-CONNECT THE  
TROLLEY:  
Pull the emergency  
release handle toward the  
opener at an angle so that  
the trolley release arm is  
horizontal. The trolley will  
reconnect on the next UP  
or DOWN operation, either  
manually or by using the  
door control or remote.  
To activate, press and hold the Lock button for 2  
seconds. The push button light will flash as long as  
the Lock feature is on.  
Trolley  
Release  
Arm  
Emergency  
Release Handle  
(Down and Back)  
To turn off, press and hold the Lock button again for  
2 seconds. The push button light will stop flashing.  
The Lock feature will also turn off whenever the  
“learn” button on the motor unit panel is activated.  
NOTICE  
To reconnect  
31  
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BATTERY BACKUP UNIT  
WARNING  
To prevent possible SERIOUS INJURY or DEATH from  
electrocution, disconnect power to motor unit BEFORE  
proceeding.  
Mounting the battery backup unit (BBU) can be  
done using one of two methods. The BBU can be  
mounted directly on top of the motor unit or it can be  
secured on a structural support just above it.  
2. Mounting the BBU Directly to the Ceiling  
Structural Support.  
Holes for Ceiling Mount  
• After the motor unit has been installed, position the  
BBU above the motor unit to a structural support  
(joist) within BBU’s cord length of 3' (.91 m)  
(Figure 2).  
Battery Backup  
Unit (BBU)  
• Attach the BBU to the support by using the ceiling  
mount holes on either side of the BBU.  
• Secure the BBU to the ceiling using 1-1/2" lag  
screws (provided).  
Side Screw  
Slots for  
Chassis Mount  
Lag Screw  
1-1/2"  
3. Connect the BBU to the Motor Unit.  
1. Mounting the BBU Directly to the Motor Unit.  
• Disconnect the motor unit from the electrical outlet.  
• Position the BBU on top of the motor unit. Make  
sure the motor unit power cord is drawn out from  
beneath the BBU. The BBU should sit firmly on top  
of the motor unit. Adjust angle iron placement so  
that it is out of the way of the BBU’s installation  
(Figure 1).  
• Align the two screw slots on the BBU to the back  
chassis holes.  
• Secure the BBU to each side of the chassis  
flanges with 3/4" screws provided.  
• Connect the BBU cord into the connector on the  
right side of the end panel on the motor unit.  
Connect the motor unit into the electrical outlet.  
The BBU will activate and all LEDs will turn on for  
3 seconds.  
• The green LED will begin flashing indicating the  
BBU is charging from the motor unit.  
IMPORTANT NOTE: Installation of BBU when  
permanent electrical power is not available (such as  
new construction and the electricity is not installed)  
may damage the batteries. Unplug BBU after testing  
to prevent damage.  
3/4" Screw  
Power  
Cord  
Power  
Cord  
Bring Power Cord  
out left side slot  
Bring BBU Cord out right  
side slot away from Antenna  
Figure 1  
Antenna  
3/4" Screw  
BBU  
Structural  
Supports  
Connector  
Lag Screws  
1-1/2"  
Figure 2  
32  
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Battery Backup Unit (BBU) Diagnostics  
WARNING  
To reduce the risk of FIRE or INJURY to persons use  
only Chamberlain part #41B591 for replacement  
batteries.  
(Yellow LED)  
(Red LED)  
(Green LED)  
OPERATING INSTRUCTIONS  
1. Test the installed BBU with the motor unit.  
To test the BBU, disconnect the motor unit power  
cord from the electrical outlet.  
• A solid yellow LED indicates the BBU is operating  
on battery power.  
• A flashing yellow LED with beep indicates the BBU  
is operating on battery power and that the battery  
charge is low.  
To test the BBU is functioning properly, open and  
close the garage door.  
• Re-connect the motor unit power cord back into  
the electrical outlet.  
GREEN LED:  
All systems are normal.  
• A solid LED light indicates the batteries are fully  
charged.  
• A flashing LED indicates the batteries are being  
charged.  
NOTE: Batteries do not have to be fully charged to  
operate the motor unit.  
• Verify that the green LED is flashing on the BBU  
(indicates that the BBU is now charging).  
YELLOW LED:  
Test completed.  
The motor unit has lost power and is operating off of  
the BBU.  
• A solid LED with beep, sounding approximately  
every 2 seconds, indicates the motor unit is  
2. Charge the battery.  
• Allow the batteries 24 to 48 hours to fully charge  
before using the BBU system.  
activating the door and is operating off of the BBU.  
A fully charged BBU supplies 24V DC to the motor  
unit for one to two days of normal operation during  
an electrical power outage. If the battery voltage  
drops too low, the batteries will disconnect and the  
motor unit will no longer operate under battery  
power.  
• A flashing LED with beep, sounding every 30  
seconds, indicates batteries are low.  
• Once the power is restored the BBU will recharge.  
This is indicated by a flashing green LED.  
RED LED:  
After the electrical power has been restored, the  
batteries will recharge within 48 hours. Under normal  
usage batteries will last 3 to 5 years.  
An error has been detected and the BBU will  
automatically shut off. The BBU will attempt to restart  
by reconnecting to the batteries. If the error is still  
present it will shut itself off again. This process will  
repeat every 5 minutes or until the error has been  
resolved. This is used to prevent further draining of  
the batteries.  
To obtain maximum battery life and prevent damage,  
also disconnect the battery backup if you unplug the  
motor unit while on vacation or any other extended  
period of time.  
• If a red LED remains on when the power is  
restored, and is accompanied by a beep sounding  
every 30 seconds, please call for service.  
NOTE: Door operation may be limited until batteries  
are fully charged. The motor unit’s lights will not turn  
on during BBU mode.  
33  
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THE REMOTE CONTROL BATTERY  
CARE OF YOUR OPENER  
MAINTENANCE SCHEDULE  
WARNING  
Once a Month  
To prevent possible SERIOUS INJURY or DEATH:  
• NEVER allow small children near batteries.  
• If battery is swallowed, immediately notify doctor.  
• Manually operate door. If it is unbalanced or  
binding, call a trained door systems technician.  
• Check to be sure door opens & closes fully. Adjust  
limits if necessary. (See page 27)  
The lithium battery should  
produce power for up to  
• Repeat the safety reverse test. Make any  
necessary adjustments. (See Adjustment Step 3)  
Battery  
5 years. To replace battery,  
use the visor clip or  
screwdriver blade to pry  
open the case as shown.  
Insert battery positive side  
up (+).  
positive  
Once a Year  
side up (+)  
• Oil door rollers, bearings and hinges. The opener  
does not require additional lubrication. Do not  
grease the door tracks.  
Dispose of old battery properly.  
NOTICE: To comply with FCC and or Industry Canada rules (IC), adjustment or  
modifications of this receiver and/or transmitter are prohibited, except for changing the  
code setting or replacing the battery. THERE ARE NO OTHER USER SERVICEABLE PARTS.  
Tested to Comply with FCC Standards FOR HOME OR OFFICE USE. Operation is subject to  
the following two conditions: (1) this device may not cause harmful interference, and  
(2) this device must accept any interference received, including interference that may cause  
undesired operation.  
34  
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HAVING A PROBLEM?  
1. My door will not close and the light bulbs blink  
on my motor unit: The safety reversing sensor  
must be connected and aligned correctly before the  
garage door opener will move in the down direction.  
Bell Wire  
• Verify the safety sensors are properly installed,  
aligned and free of any obstructions. Refer to  
Installation Step 10: Install The Protector  
System®.  
• Check diagnostic LED for flashes on the motor  
unit then refer to the Diagnostic Chart on the  
following page.  
“Learn” Button LED  
or Diagnostic LED  
2. My remotes will not activate the door:  
• Verify your door control is not blinking. If it is  
blinking, deactivate the Lock Mode following the  
instructions for Using the Wall-Mounted  
Door Control.  
Safety Sensor  
Sending Eye Safety Sensor  
(Amber Indicator Light)  
Receiving Eye Safety Sensor  
(Green Indicator Light)  
• Reprogram remotes following the programming  
instructions. Refer to Programming.  
• If remote will still not activate your door, check  
diagnostic LED for flashes on motor unit then  
refer to Diagnostic Chart on the following page.  
6. My motor unit hums briefly:  
3. My door reverses for no apparent reason:  
Repeat safety reverse test after adjustments to  
force or travel limits. The need for occasional  
adjustment for the force and limit settings is normal.  
Weather conditions in particular can affect door  
travel.  
• First verify that the trolley is against the stop bolt.  
• Release the door from the opener by pulling the  
Emergency Release Rope.  
• Manually bring the door to a closed position.  
• Loosen the belt by adjusting the outer nut 4 to 5  
turns. This relieves the tension.  
• Manually check door for balance or any binding  
problems.  
• Run the motor unit from the remote control or  
door control. The trolley should travel towards  
the door and stop. If the trolley re-engages with  
the door, pull the Emergency Release Rope to  
disengage.  
• Refer to Adjustment Step 2, Setting the Force.  
4. My door reverses for no apparent reason after  
fully closing and touching the floor: Repeat  
safety reverse test after adjustments to force or  
travel limits. The need for occasional adjustment for  
the force and limit settings is normal. Weather  
conditions in particular can affect door travel.  
Trolley  
• Refer to Adjustment Step 1, Program the Travel  
Limits. Decrease down travel by turning down  
limit adjustment screw clockwise.  
1-1/4"  
(3.18 cm)  
• Decrease the UP travel by turning the UP Travel  
adjustment screw 2 full turns away from  
the arrow.  
5. My lights will not turn off when door is open:  
• The garage door opener is equipped with a  
security light feature. This feature activates the  
light on when the safety sensor beam has been  
obstructed. Refer to Operation section; Using the  
Wall-Mounted Door Control, Light Feature.  
• Re-Tighten the outer nut until the trolley spring is  
approximately 1-1/4" (3.18 cm) in length.  
• If the trolley does not move away from the bolt,  
repeat the steps above.  
35  
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Bell Wire  
Diagnostics  
Located On  
Motor Unit  
Installed  
Safety Sensor  
LED or Diagnostic LED  
“Learn” Button  
Your garage door opener is programmed with  
self-diagnostic capabilities. The “Learn” button/diagnostic  
LED will flash a number of times then pause signifying it  
has found a potential issue. Consult Diagnostic Chart below.  
Safety Sensor  
Diagnostic Chart  
Symptom: One or both of the Indicator lights on the safety sensors do  
not glow steady.  
• Inspect sensor wires for a short (staple in wire), correct wiring polarity  
(black/white wires reversed), broken or disconnected wires, replace/attach  
as needed.  
1 FLASH  
Safety sensors wire open  
(broken or disconnected).  
OR  
• Disconnect all wires from back of motor unit.  
• Remove sensors from brackets and shorten sensor wires to 1-2 ft (30-60 cm)  
from back each of sensor.  
2 FLASHES  
• Reattach sending eye to motor unit using shortened wires. If sending eye  
indicator light glows steadily, attach the receiving eye.  
• Align sensors, if the indicator lights glow replace the wires for the sensors. If  
the sensor indicator lights do not light, replace the safety sensors.  
Safety sensors wire  
shorted or black/white  
wire reversed.  
Symptom: LED is not lit on door control.  
• Inspect door control/wires for a short (staple in wire), replace as needed.  
• Disconnect wires at door control, touch wires together. If motor unit activates,  
replace door control.  
3 FLASHES  
Door control or  
wire shorted.  
• If motor unit does not activate, disconnect door control wires from motor unit.  
Momentarily short across red and white terminals with jumper wire. If motor  
unit activates, replace door control wires.  
4 FLASHES  
Symptom: Sending indicator light glows steadily, receiving indicator light  
is dim or flashing.  
• Realign receiving eye sensor, clean lens and secure brackets.  
• Verify door track is firmly secured to wall and does not move.  
Safety Sensors  
slightly misaligned  
(dim or flashing LED).  
Symptom: The motor unit does not operate or trolley is stuck on stop  
bolt = Motor unit hums briefly; RPM Sensor = Short travel 6-8" (15-20 cm).  
• Unplug unit to reset. Try to operate motor unit, check diagnostic code.  
• If it is still flashing 5 times and motor unit moves 6-8" (15-20 cm), replace RPM  
sensor.  
5 FLASHES  
Possible RPM sensor  
failure.  
Unplug to reset.  
• If motor unit doesn’t operate, replace logic board.  
6 FLASHES  
Symptom: Motor unit doesn’t operate.  
• Replace logic board because motor rarely fails.  
Motor Circuit Failure.  
Replace Receiver  
Logic Board.  
36  
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PROGRAMMING  
NOTICE: If this Security® garage door opener is operated with a non-rolling code transmitter, the technical  
measure in the receiver of the garage door opener, which provides security against code-theft devices, will be  
circumvented. The owner of the copyright in the garage door opener does not authorize the purchaser or  
supplier of the non-rolling code transmitter to circumvent that technical measure.  
Your garage door opener has already been programmed at the factory to operate with your hand-held remote  
control. The door will open and close when you press the large push button.  
Below are instructions for programming your opener to operate with additional Security® remote controls.  
To Add or Reprogram a Hand-held Remote Control  
USING THE “LEARN” BUTTON  
USING THE MOTION DETECTING CONTROL  
PANEL  
LOCK  
LIGHT  
LOCK  
LIGHT  
1. Press and release the “learn”  
button on the motor unit. The  
learn indicator light will glow  
steadily for 30 seconds.  
1. Press and hold the button on the  
hand-held remote* that you wish  
to operate your garage door.  
2. While holding the remote button,  
press and hold the LIGHT button  
on the Motion Detecting Door  
2. Within 30 seconds, press and  
hold the button on the hand-held  
remote* that you wish to operate  
your garage door.  
LOCK  
L
Control.  
3. Continue holding both buttons  
while you press the push bar on  
the Motion Detecting Door Control  
(all three buttons are held).  
3. Release the button when the  
motor unit lights blink. It has  
learned the code. If light bulbs are  
not installed, two clicks will be  
heard.  
LOCK  
LIGHT  
4. Release buttons when the motor  
unit lights blink. It has learned the  
code. If light bulbs are not  
installed, two clicks will be heard.  
To Erase All Codes From Motor  
Unit Memory  
*3-Button Remotes  
If provided with your garage door opener, the large  
button is factory programmed to operate it. Additional  
buttons on any Security® 3-Button remote or  
compact remote can  
To deactivate any unwanted remote, first erase all  
codes:  
Press and hold the “learn” button on  
motor unit until the learn indicator light  
goes out (approximately 6 seconds). All  
previous codes are now erased.  
Reprogram each remote or keyless  
entry you wish to use.  
be programmed to  
operate other  
Security® garage  
door openers.  
37  
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To Add, Reprogram or Change a Keyless Entry PIN  
NOTE: Your new Keyless Entry must be programmed to operate your garage door opener.  
USING THE “LEARN” BUTTON  
USING THE MOTION DETECTING CONTROL PANEL  
LOCK  
LIGHT  
1. Press and release the “learn”  
button on motor unit. The learn  
indicator light will glow steadily for  
30 seconds.  
NOTE: This method requires two people if the Keyless  
Entry is already mounted outside the garage.  
1. Enter a four digit personal  
identification number (PIN) of your  
choice on the keypad. Then press  
and hold ENTER.  
2. Within 30 seconds, enter a four  
digit personal identification  
number (PIN) of your choice on  
the keypad. Then press and hold  
the ENTER button.  
2. While holding the ENTER button,  
press and hold the LIGHT button  
on the Motion Detecting Control  
Panel.  
LOCK  
3. Release the button when the  
motor unit lights blink. It has  
learned the code. If light bulbs are  
not installed, two clicks will be  
heard.  
3. Continue holding the ENTER and  
LIGHT buttons while you press  
the push bar on the Motion  
Detecting Control Panel (all three  
LOCK  
LIGH
buttons are held).  
To change an existing, known PIN  
If the existing PIN is known, it may be changed by one  
person without using a ladder.  
4. Release buttons when the motor  
unit lights blink. It has learned the  
code. If light bulbs are not  
1. Press the four buttons for the present PIN, then  
press and hold the # button.  
installed, two clicks will be heard.  
The opener light will blink twice. Release the #  
button.  
2. Press the new 4-digit PIN you have chosen, then  
press ENTER.  
2. Press the temporary 4-digit PIN you have chosen,  
then press ENTER.  
The motor unit lights will blink once when the PIN has  
been learned.  
The opener light will blink four times.  
3. To set the number of hours this temporary PIN will  
Test by pressing the new PIN, then press ENTER. The  
door should move.  
work, press the number of hours (up to 255), then  
press .  
To set a temporary PIN  
OR  
You may authorize access by visitors or service people  
with a temporary 4-digit PIN. After a programmed  
number of hours or number of accesses, this temporary  
PIN expires and will no longer open the door. It can be  
used to close the door even after it has expired. To set  
a temporary PIN:  
3. To set the number of times this temporary PIN will  
work, press the number of times (up to 255), then  
press #.  
The opener light will blink once when the temporary PIN  
has been learned.  
Test by pressing the four buttons for the temporary PIN,  
then press ENTER. The door should move. If the  
temporary PIN was set to a certain number of openings,  
remember that the test has used up one opening. To  
clear the temporary password, repeat steps 1-3, setting  
the number of hours or times to 0 in step 3.  
1. Press the four buttons for your personal entry PIN  
(not the last temporary PIN), then press and hold the  
button.  
The opener light will blink three times. Release the  
button.  
38  
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REPAIR PARTS  
Rail Assembly Parts  
2
1
3
4
6
KEY  
NO.  
PART  
NO.  
DESCRIPTION  
5
1
2
3
4
5
6
7
4A1008  
Master link kit  
41C5141-1 Complete trolley assembly  
41A5665  
41B4103  
144C54  
41A5250  
12D598-1  
Complete rail  
Spring trolley nut  
Idler pulley  
Full belt assembly  
“U” bracket  
7
NOT SHOWN  
Wear pads  
Rail clip  
183A163  
41A145  
KEY PART  
NO. NO.  
DESCRIPTION  
Installation Parts  
1
2
3
4
5
41C472-7  
Motion detecting control panel  
3-Button remote control  
3V 2032 Lithium battery  
Visor clip  
4
953D  
2
10A20  
1
29B137  
41A2828  
3
Emergency release rope and handle  
assembly  
L
OC  
K
L
I
G
H
6
7
8
41B4494-1  
41A5047-3  
41A5047-1  
2-Conductor bell wire: white and  
white/red  
T
Header bracket w/clevis pin and  
fastener  
5
Door bracket w/clevis pin and  
fastener  
8
N
9
10  
11  
12  
178B35  
178B34  
12B776  
41A5034  
Curved door arm section  
Straight door arm section  
Hanging bracket  
OT  
IC  
E
6
10  
12  
11  
Safety sensor kit: receiving and  
sending eyes with 3' (.91 m)  
2-conductor bell wire attached  
13  
41A5266-1  
Safety sensor bracket  
7
NOT SHOWN  
41A5257-9  
114A3056  
Installation hardware bag  
(includes hardware listed on page 7)  
13  
Owner’s manual  
114A3056SP Owner’s manual - Spanish  
9
39  
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Motor Unit Assembly Parts  
1
13  
2
3
12  
4
9
8
7
5
6
11  
10  
KEY PART  
KEY PART  
NO.  
NO.  
DESCRIPTION  
NO.  
NO.  
DESCRIPTION  
1
2
3
4
41C76  
Belt cap and sprocket  
Line cord  
7
8
41B5351-7  
41C168  
Power supply  
41B4245  
41B4375-3  
41C5317-1  
41C5839  
41C5806  
41C5418  
41D605-1  
41DB001  
Transformer and harness  
Terminal block w/screws  
Wire harness (logic)  
High voltage wire harness  
DC motor wire harness  
Light socket wire harness  
Motor 80kg/100kg  
9
41D630-2  
Bracket: light socket, limit switch  
10  
11  
12  
13  
41A5490-17 Cover  
175C147  
108D78  
Light socket  
Light lens  
41A5893-1  
BBU housing ONLY  
NOT SHOWN  
5
6
41B591  
Battery replacement for BBU  
BBU circuit board  
Receiver logic board assembly  
with end panel  
41A5726  
40  
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ACCESSORIES  
3-Button SECURITY® Remote  
7702CB  
953D  
Outside Quick Release:  
Control:  
Required for a garage with NO  
access door.  
Includes visor clip.  
760CB  
Outdoor Key Switch:  
Operates the garage door  
automatically from outside when  
remote control is not handy.  
956D  
940D  
3-Button Mini-Remote Control  
with SECURITY®:  
With key ring and fastening  
strip.  
SECURITY® Keyless Entry:  
8 Foot (2.4 m) Rail Extension:  
8808CB  
Enables homeowner to operate  
garage door opener from outside  
by entering a password on a  
specially designed keyboard. Also  
can add a temporary password for  
visitors or service persons. This  
temporary password can be limited  
to a programmable number of  
hours or entries.  
To allow an 8 foot (2.4 m) door to  
open fully.  
8810CB  
Multi-Button Door Control Panel:  
10 Foot (3 m) Rail Extension:  
945CB  
To allow a 10 foot (3 m) door to open  
fully.  
Provides a Lock feature which  
prevents operation of garage door  
opener from portable remotes and  
a Light feature for constant light.  
LOCK  
LIGHT  
935CB  
Motion Detecting Control Panel:  
41A5281  
Extension Brackets:  
Multi-Button door control with  
motion sensor that automatically  
turns opener lights on for 5  
minutes when it detects a person  
entering the garage. Sensor can  
be easily deactivated when  
desired.  
(Optional) For safety sensor  
installation onto the wall or floor.  
To order call: 1-800-528-9131.  
LOCK  
LIGHT  
CLDM1  
Garage Door Monitor:  
CLLAT  
Remote Light Control:  
Monitors the status of your garage  
door from inside your home.  
Enables homeowner to turn on a  
lamp, television or other appliance  
from their car with their garage door  
opener remote or from anywhere in  
their home with an additional  
CLOSED  
OPEN  
Chamberlain Security® remote.  
41  
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NOTES  
42  
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NOTES  
43  
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HOW TO ORDER  
REPAIR PARTS  
CHAMBERLAIN SERVICE  
IS ON CALL  
Selling prices will be furnished on request, or parts will  
be shipped at prevailing prices and you will be billed  
accordingly.  
OUR LARGE SERVICE ORGANIZATION  
SPANS AMERICA  
INSTALLATION AND SERVICE INFORMATION IS AS  
NEAR AS YOUR TELEPHONE SEVEN DAYS A WEEK.  
SIMPLY DIAL OUR TOLL FREE NUMBER:  
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE  
THE FOLLOWING INFORMATION:  
• PART NUMBER  
• PART NAME  
1-800-528-9131  
HOURS: (Central Std. Time)  
5:00 A.M. TO 7:00 P.M. - Monday through Friday  
8:00 A.M. TO 6:00 P.M. - Saturday  
• MODEL NUMBER  
ADDRESS ORDERS TO:  
THE CHAMBERLAIN GROUP, INC.  
Technical Support Group  
8:00 A.M. TO 4:30 P.M. - Sunday  
6020 S. Country Club Road  
Tucson, Arizona 85706  
For professional installation, parts and service,  
contact your local CHAMBERLAIN dealer. Look for him  
in the Yellow Pages, or call our Service number for a  
list of dealers in your area.  
SERVICE INFORMATION  
TOLL FREE NUMBER:  
1-800-528-9131  
®
CHAMBERLAIN ONE-YEAR LIMITED WARRANTY  
10 YEAR BELT LIMITED WARRANTY & LIFETIME MOTOR LIMITED WARRANTY  
The Chamberlain Group, Inc. (“Seller”) warrants to the first retail purchaser of this product, for the residence in which this product is  
originally installed, that it is free from defect in materials and/or workmanship for a period of one year from the date of purchase, [and  
that the belt is free from defect in materials and/or workmanship for a period of 10 years from the date of purchase and that the motor  
is free from defect in materials and/or workmanship for the lifetime of the product]. The proper operation of this product is dependent  
on your compliance with the instructions regarding installation, operation, maintenance and testing. Failure to comply strictly with those  
instructions will void this limited warranty in its entirety.  
If, during the limited warranty period, this product appears to contain a defect covered by this limited warranty, call 1-800-528-9131, toll  
free, before dismantling this product. Then send this product, pre-paid and insured, to our service center for warranty repair. You will  
be advised of shipping instructions when you call. Please include a brief description of the problem and a dated proof-of-purchase  
receipt with any product returned for warranty repair. Products returned to Seller for warranty repair, which upon receipt by Seller are  
confirmed to be defective and covered by this limited warranty, will be repaired or replaced (at Seller’s sole option) at no cost to you  
and returned pre-paid. Defective parts will be repaired or replaced with new or factory-rebuilt parts at Seller’s sole option.  
ALL IMPLIED WARRANTIES FOR THE PRODUCT, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF  
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE ONE YEAR LIMITED  
WARRANTY PERIOD SET FORTH ABOVE [EXCEPT THE IMPLIED WARRANTIES WITH RESPECT TO THE BELT AND MOTOR,  
WHICH ARE LIMITED IN DURATION TO THE BELT 10 YEARS AND MOTOR LIFETIME LIMITED WARRANTY PERIOD FOR THE  
BELT AND MOTOR], AND NO IMPLIED WARRANTIES WILL EXIST OR APPLY AFTER SUCH PERIOD. Some States do not allow  
limitations on how long an implied warranty lasts, so the above limitation may not apply to you. THIS LIMITED WARRANTY  
DOES NOT COVER NON-DEFECT DAMAGE, DAMAGE CAUSED BY IMPROPER INSTALLATION, OPERATION OR CARE  
(INCLUDING, BUT NOT LIMITED TO ABUSE, MISUSE, FAILURE TO PROVIDE REASONABLE AND NECESSARY  
MAINTENANCE, UNAUTHORIZED REPAIRS OR ANY ALTERATIONS TO THIS PRODUCT), LABOR CHARGES FOR  
REINSTALLING A REPAIRED OR REPLACED UNIT, REPLACEMENT OF BATTERIES AND LIGHT BULBS OR UNITS INSTALLED  
FOR NON-RESIDENTIAL USE.  
THIS LIMITED WARRANTY DOES NOT COVER ANY PROBLEMS WITH, OR RELATING TO, THE GARAGE DOOR OR GARAGE  
DOOR HARDWARE, INCLUDING BUT NOT LIMITED TO THE DOOR SPRINGS, DOOR ROLLERS, DOOR ALIGNMENT OR  
HINGES. THIS LIMITED WARRANTY ALSO DOES NOT COVER ANY PROBLEMS CAUSED BY INTERFERENCE. ANY SERVICE  
CALL THAT DETERMINES THE PROBLEM HAS BEEN CAUSED BY ANY OF THESE ITEMS COULD RESULT IN A FEE TO YOU.  
UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES  
ARISING IN CONNECTION WITH USE, OR INABILITY TO USE, THIS PRODUCT. IN NO EVENT SHALL SELLER’S LIABILITY FOR  
BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE  
PRODUCT COVERED HEREBY. NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION  
WITH THE SALE OF THIS PRODUCT.  
Some States do not allow the exclusion or limitation of consequential, incidental or special damages, so the above limitation or  
exclusion may not apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which vary  
from state to state.  
© 2005, The Chamberlain Group, Inc.  
114A3056B  
All Rights Reserved  
Printed in Mexico  
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