The Chamberlain Group, Inc.
845 Larch Avenue
Elmhurst, Illinois 60126-1196
GARAGE DOOR OPENER
ASSEMBLY/INSTALLATION MANUAL
■
■
■
Please read this manual and the enclosed safety materials carefully!
Fasten the manual near the garage door after installation.
®
The door WILL NOT CLOSE unless the Protector System is connected
and properly aligned.
■
■
Periodic checks of the opener are required to ensure safe operation.
The model number label is located under the light lens on the front panel of
your opener.
PD210D • PD212D
248730
PD610D • PD612D • 7920KD
PD612KLD • 48930D
There are two types of garage door openers pictured. Yours may appear slightly different.
IMPORTANT SAFETY NOTES
This garage door opener has been designed and tested to offer safe service provided it is installed, operated,
maintained and tested in strict accordance with the instructions and warnings contained in this manual.
When you see these Safety Symbols and Signal Words on
the following pages, they will alert you to the possibility of
serious injury or death if you do not comply with the
warnings that accompany them. The hazard may come
WARNING
Mechanical
from something mechanical or from electric shock. Read
the warnings carefully.
WARNING
Electrical
When you see this Signal Word on the following pages, it
will alert you to the possibility of damage to your garage
door and/or the garage door opener if you do not comply
with the cautionary statements that accompany it. Read
them carefully.
CAUTION
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PLANNING
WARNING
Identify the type and height of your garage door. If you
have a one-piece door, follow the assembly
instructions contained in this manual and refer to the
Installation Instructions One-Piece Door for
installation procedures. Survey your garage area to see
if any of the conditions below apply to your installation.
Additional materials may be required. You may find it
helpful to refer back to this page and the accompanying
illustrations as you proceed with the installation of your
opener.
Without a properly working safety reversal system, persons
(particularly small children) could be SERIOUSLY INJURED or
KILLED by a closing garage door.
• The gap between the bottom of the garage door and the floor
MUST NOT exceed 1/4" (6 mm). Otherwise, the safety
reversal system may not work properly.
• The floor or the garage door MUST be repaired to eliminate
the gap.
• Do you have an access door in addition to the garage
door? If not, Model 7702CB Outside Quick Release is
required. See Accessories page.
Depending on your requirements, there are several
installation steps which may call for materials or hardware
not included in the carton.
• Look at the garage door where it meets the floor. Any
gap between the floor and the bottom of the door must
not exceed 1/4" (6 mm). Otherwise, the safety reversal
system may not work properly. See Adjustment Step 3.
Floor or door should be repaired.
• Installation Page 10 – Look at the wall or ceiling above
the garage door. The header bracket must be securely
fastened to structural supports.
• Installation Page 12 – Do you have a finished ceiling in
your garage? If so, a support bracket and additional
fastening hardware may be required.
• The opener should be installed above the center of the
door. If there is a torsion spring or center bearing plate
in the way of the header bracket, it may be installed
within 4 feet (1.22 m) to the left or right of the door
center.
• Installation Page 13 – Do you have a steel, aluminum,
fiberglass or glass panel door? If so, horizontal and
vertical reinforcement is required.
• Installation Page 18 – Depending upon garage
construction, extension brackets or wood blocks may be
needed to install sensors.
• If your door is more than 7 feet (2.13 m) high, see rail
extension kits listed on Accessories page 32.
• Installation Page 18 – Alternate floor mounting of the
safety reversing sensor will require hardware not
provided.
COMPLETED INSTALLATION
FINISHED CEILING
Support bracket &
fastening hardware
is required.
See page 12.
Horizontal and vertical reinforcement
is needed for lightweight garage doors
(fiberglass, steel, aluminum, door with
glass panels, etc.) See page 13 for details.
Slack in chain tension
is normal when
Rail
garage door is closed.
Header Wall
Torsion Spring
CLOSED POSITION
Trolley
Header
Bracket
Trolley
Stop Bolt
Wall-mounted
Door Control
Access
Door
Garage
Center of
Garage door
Door
Chain
Spring
Straight
Door
Arm
Emergency
Release
Rope & Handle
Curved
Door
Arm
Header
Wall
Door
Bracket
Safety
Reversing
Sensor
Garage
Door
Gap between floor
and bottom of door
Safety Reversing
must not exceed 1/4"
Sensor
3
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TOOLS NEEDED
2 X 4 Board
Drill
1/4" Nutdriver
Wire Cutters
Drill Bits
3/16", 5/16"
and 5/32"
2
1
Carpenter's
Level (Optional)
Pliers
Tape Measure
Adjustable End Wrench
Sockets and Wrench
1/2", 5/8", 7/16", 9/16"
and 1/4"
Stepladder
Phillips and Flat Screwdriver
Pencil
Hack Saw
Claw Hammer
Your garage door opener is packaged in one carton which contains the motor unit and the parts illustrated below. Note
that accessories will depend on the model purchased. If anything is missing, carefully check the packing material. Parts
may be stuck in the foam. Hardware for assembly and installation is shown on the next page. Save the carton and
packing material until installation and adjustment is complete.
OPENER CONTENTS
A11
A20
CLOSED
A7
OPEN
“U” Bracket
A9
Garage Door Monitor
(Model 7920KD only)
A5
A6
A8
Rail
Door
Center/Back
Sections (4)
Control
All Other
Models
A19
Hanging Brackets
LOCK
LIGHT
Keyless Entry
A2
Rail
Front (header)
Section (1)
Models
PD612KLD (1)
7920KD (1)
Straight Door
Arm Section
A12
A3
A13
A1
A14
Chain Spreader
with Screws
Idler Pulley
(included with hardware)
Chain and Cable in
Dispensing Carton
Curved Door
Arm Section
Safety Labels
and Literature
Trolley
Header Bracket
Models
PD210D (1)
PD212D (2)
248730 (1)
Models
PD610D (1)
PD612D (2)
PD612KLD (2)
48930D (2)
7920KD (2)
A4
A16
Motor Unit with Light Lenses
(varies depending
upon model purchased)
Remote Control Transmitter
A10
A15
A21
A17
The Protector System®
A18 Assembly and
Installation Hardware
(2) Safety Reversing Sensors
(1 Sending Eye and 1 Receiving Eye)
with 2-Conductor White and White/Black
Bell Wire attached
Safety Sensor
Bracket (2)
Door Bracket
Door Control Button
Model 248730 ONLY
4
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ASSEMBLY HARDWARE
Threaded
Trolley Shaft (1)
B1
B7
Nut 3/8" (1)
B6
Bolt 1/4" - 20 x 1-3/4" (2)
Idler Bolt (1)
B5
B3
B2
B4
Lock Nut
1/2" - 20 (2)
Lock Washer
3/8" (1)
Master Link (2)
INSTALLATION HARDWARE
C1
C4
C2
C3
Lag Screw
5/16"-18 x 1-7/8" (2)
Hex Bolt
5/16"- 18 x 7/8" (4)
Spacer (2)
Nut 5/16" - 18 (4)
C8
C9
Rail Grease
Insulated
Staples (30)
C5
C7
C11
C6
Clevis Pin
5/16" x 1-1/2" (1)
Self-Threading Screw
1/4"-14 x 5/8" (2)
C10
Ring
Fastener (3)
Clevis Pin
5/16" x 1-1/4" (1)
Lock Washer
5/16" (7)
C19
Drywall
Anchors (2)
C15
Screw
6AB x 1-1/4" (2)
C12
C13 Screw 6-32 x 1" (2)
Rope
Carriage Bolts
1/4"-20 x 1/2" (2)
C14
C20
C18
C17
C16
NOTICE
C21
Wing Nut
1/4 x 20 (2)
2-Conductor Bell Wire
White & White/Red
Clevis Pin
5/16" x 1" (1)
Handle (not shown
actual size)
Lag Screw
5/16"- 9 x 1-5/8" (2)
5
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ASSEMBLY
CAUTION
To prevent INJURY from pinching, keep hands and fingers
away from the joints while assembling the rail.
Assemble the Rail
1
As a temporary trolley stop,
insert a screwdriver into the
hole 10" (25 cm) away from
the front of the rail, as shown.
Idler
Pulley
Hole
A7
A7
A7
A8
A7
KEEP SMALL HOLES
ALONG OPPOSITE EDGE
OF RAILS
Window
Cut-Out
A13
As a temporary trolley stop,
insert a screwdriver into the
hole 10" (25 cm) away from
the front of the rail, as shown.
A8
10" (25 cm)
A8
KEEP LARGER
HOLE ON TOP
FRONT RAIL
(TOP)
Window
Cut-Out
A11 “U” Bracket
B6 Bolt
B6 Bolt
Cover
Protection
Bolt Hole
Trolley
Stop Hole
TO MOTOR UNIT
SLIDE RAIL TO STOPS
ON TOP AND SIDES
OF BRACKET
B3 Lock Nut
B3 Lock Nut
Front Rail
(TO DOOR)
Back Rails
(TO MOTOR UNIT)
A11 “U” Bracket
ALL HARDWARE SHOWN ACTUAL SIZE
B6 Bolt
B3 Lock Nut
6
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CAUTION
To avoid serious damage to opener, ONLY use bolts/fasteners
mounted in top of motor unit.
Remove Fasteners from
Top of Motor Unit
Attach Rail to Motor Unit
Attach Chain Spreader
2
3
4
Hex Screws
8-32x7/16"
Bolt
A3
Bolt
Chain
Spreader
Run Cable Through
Cut-Out Window
Install Idler Pulley
Attach Cable to Front
of Trolley
5
6
7
A2
Bolt
Chain
and Cable
Rail
Do NOT remove
Chain/Cable
from box
Pulley
A2 Chain and Cable
A2 Chain and Cable
Do NOT remove
Chain/Cable
from box
Nut
Washer
B4
Master Link
Clip-On Spring
B5
Idler Bolt
A12 Idler Pulley
Cable
Loop
B2
B4
Lock Washer
Master
Link Bar
Cable Loop
B7 Nut
Cable Loop
ALL HARDWARE SHOWN ACTUAL SIZE
B4 Master Link
B5 Idler Bolt
B7 Nut
B3 Lock Nut
B2 Lock Washer
7
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WARNING
To avoid possible SERIOUS INJURY to fingers:
• Securely attach chain spreader.
• NEVER connect garage door opener to power source until
instructed to do so.
Route Chain/Cable Around Rail Assembly
and Motor Unit Sprocket
8
Leave chain/cable inside
carton to prevent kinking
A2
Chain and
Cable in
Dispensing
Carton
Cable
Motor Unit
Sprocket
Chain
Attach Chain To Trolley
Threaded Shaft
Attach Nut and Lock
Washer to Trolley
Threaded Shaft
Insert Trolley Threaded
Shaft into Round Hole in
Trolley
9
10
11
B4
Master Link
Clip-On Spring
B1
Trolley
Threaded
Shaft
B1
B1
Trolley
Threaded
Shaft
Trolley
Threaded
Shaft
C4
C5
Inner Nut
C6
Lock
Lock Washer
Washer
C5
B4
Outer Nut
Master
Link Bar
Tighten the Chain
Desired Chain Tension
12
A2 Chain
1/4" (6 mm)
Base of Rail
Mid Length of Rail
Assembly of your opener is now complete.
ALL HARDWARE SHOWN ACTUAL SIZE
B1 Threaded Trolley Shaft
B4 Master Link
C4 Nut
C5 Lock Washer
8
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INSTALLATION
IMPORTANT INSTALLATION INSTRUCTIONS
WARNING
To reduce the risk of SEVERE INJURY or DEATH:
1. READ AND FOLLOW ALL INSTALLATION WARNINGS AND
INSTRUCTIONS.
2. Install garage door opener ONLY on properly balanced and
lubricated garage door. An improperly balanced door may not
reverse when required and could result in SEVERE INJURY or
DEATH.
3. ALL repairs to cables, spring assemblies and other hardware
MUST be made by a trained door systems technician BEFORE
installing opener.
8. NEVER wear watches, rings or loose clothing while installing
or servicing opener. They could be caught in garage door or
opener mechanisms.
9. Install wall-mounted garage door control:
• within sight of the garage door
• out of reach of children at minimum height of 5 feet (1.5 m)
• away from ALL moving parts of the door.
10. Place entrapment warning label on wall next to garage door
control.
4. Disable ALL locks and remove ALL ropes connected to garage
11. Place manual release/safety reverse test label in plain view on
inside of garage door.
12. Upon completion of installation, test safety reversal system.
Door MUST reverse on contact with a 1-1/2" high (3.8 cm)
object (or a 2 x 4 laid flat) on the floor.
door BEFORE installing opener to avoid entanglement.
5. Install garage door opener 7 feet (2.13 m) or more above floor.
6. Mount emergency release handle 6 feet (1.83 m) above floor.
7. NEVER connect garage door opener to power source until
instructed to do so.
One-Piece Door
Sectional Door
If you have a one-piece door, proceed to the
One-Piece Door Installation Instructions included
with your garage door opener.
If you have a sectional door, proceed to page 10
of this manual.
INSTALLATION
INSTRUCTIONS
FOR ONE-PIECE
DOORS
PAGE 10
9
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INSTALLATION
WARNING
To prevent possible SERIOUS INJURY or DEATH:
• Header bracket MUST be RIGIDLY fastened to structural
support on header wall or ceiling, otherwise garage door
might not reverse when required.
INSTALL THE HEADER BRACKET
• NEVER try to loosen, move or adjust garage door, springs,
cables, pulleys, brackets, or their hardware, all of which are
under EXTREME tension.
NOTE: You can fasten the header bracket within 4 feet
(1.2 m) of the left or right of the door center only if a
torsion spring or center bearing plate is in the way; or
you can attach it to the ceiling when clearance is
minimal.
Fasten header bracket securely to structural supports.
It may be necessary to use a 2 x 4 as a structural
support if installing on drywall or between two studs as
shown in Step 3. Securely fasten 2 x 4 to structural
supports using lag screws (not provided). Concrete
anchors must be used if mounting header bracket or
2 x 4 into masonry.
Mark the Center of the
Garage Door
Mark the center of the garage door on door
1
and wall and extend onto the ceiling
Level
(optional)
Determine the Highest Point of
Travel, and Draw Horizontal Line
for Header Bracket Placement
Add a 2 x 4 as a Structural Support
(If Necessary)
2
3
-In some installations it may be
necessary to install a 2x4 across
two studs to create a location for
header bracket
-or over drywall
Mark a spot on the “center of the
garage door” line, 2" (5 cm) above the
highest point of travel of the garage door
2" (5 cm)
Use lag screws (not provided)
to secure 2x4 (structural support) into
wood. Use concrete anchors to secure 2x4
into masonry.
Highest Point
of Travel
10
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MOUNT THE HEADER BRACKET
Mark Bracket Holes
Drill Holes
Attach Bracket
4
5
6
Center bracket on the “center
of garage door” line and the
horizontal line made in Step 2.
Drill two 3/16"
pilot holes
Secure bracket
with lag screws
A14 Bracket
Mark the top
and bottom
bracket holes
UP
Horizontal Line
UP
C18 Lag Screw
Highest Point
of Travel
Center of
Garage Door
Ceiling Mount the Header Bracket (Optional)
NOTE: If your installation requires that the
header bracket be mounted to the ceiling. The
back edge of the bracket MUST NOT be
further than 6" (15 cm) from the header wall
and the arrow MUST point away from the
header wall.
Center the bracket
on the “center of
garage door” line
A14
Bracket
Use holes on
left and right side
to secure bracket
Attach Rail to the Header Bracket
7
C6
A14 Header Bracket
Ring Fastener
A14
Ceiling Mount
Header
Bracket
A14
Header
Bracket
C6
Ring Fastener
C11
Clevis Pin
C11
Clevis Pin
Mounting
Hole
Existing
Header Bracket
Mounting
Hole
Existing
Clevis Pin
C2
NOTE: If the door spring
is in the way, you’ll need
help. Have someone hold
the opener securely on a
temporary support to allow
the rail to clear the spring.
Spacer
Mounting
Hole
Garage
Door
Option with
some pre-existing
installations
Opener Carton
ALL HARDWARE
SHOWN
ACTUAL SIZE
C11 Clevis Pin
C2 Spacer
C6 Ring Fastener
C18 Lag Screw
11
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WARNING
To avoid possible SERIOUS INJURY from a falling garage door
opener, fasten it securely to structural supports of the garage.
POSITION AND HANG MOTOR UNIT
Open Door to Full Open Position and Rest Rail
on a 2x4 to Position Opener at the Proper
Angle for Hanging from the Ceiling
1
CAUTION
To prevent damage to garage door, rest garage door opener
rail on 2 x 4 placed on top section of door.
2 x 4
If the top section or panel hits the trolley when you raise
the door, pull down on the trolley release arm to
disconnect inner and outer sections. Slide the outer trolley
toward the motor unit. The trolley can remain
disconnected until installation is completed.
NOTE: The garage door opener motor head will typically
sit lower than the header bracket, therefore, the rail will be
at an angle.
Attach Hanging Brackets to Ceiling and Fasten Motor Unit to Hanging Brackets
2
NOTE: Before the motor unit is secured to the ceiling, insure that the motor unit and rail are centered
over the door. If you mounted the header bracket off center, hang the motor unit the same distance.
Concrete anchors must be used if installing any brackets into masonry.
Option with finished or unfinished ceiling
Option with unfinished ceiling
Bracket
(Not Provided)
C8 Lag Screws or
Concrete Anchors (Not Provided)
(Not Provided)
C8 Lag Screws
Bolt 5/16"-18 x 7/8"
Lock Washer 5/16"
OR
Measure
Distance
C9 Hex Bolt
C5 Lock Washer
C4 Nut
Nut 5/16" - 18
C9 Hex Bolt
C5 Lock Washer
C4 Nut
Remove
2 x 4
Remove 2x4 and Close Door
3
Close door
ALL HARDWARE SHOWN ACTUAL SIZE
C8 Lag Screw
C9 Hex Bolt
C4 Nut
C5 Lock Washer
12
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CAUTION
To prevent damage to garage door, reinforce inside of door
with angle iron both vertically and horizontally.
HORIZONTAL AND VERTICAL REINFORCEMENT
Horizontal and vertical reinforcement (not provided) is
needed for light weight garage doors (fiberglass,
aluminum, steel, doors with glass panel, etc.).
Top of Door
Door
Bracket
Location
A horizontal reinforcement brace should be long
enough to be secured to two or three vertical
supports. A vertical reinforcement brace should cover
the height of the top panel. Contact your door
manufacturer for more information regarding
reinforcement of your door.
Hardware
(not provided)
Door Arm
Connects
Directly to
Vertical
Reinforcement
Many door reinforcement kits provide for direct
attachment of the clevis pin and door arm. In this
case, you will not need the door bracket; proceed to
Connect Door Arm to Trolley section.
FASTEN THE DOOR BRACKET
Position Door Bracket
Mark and Drill 3/16" Holes
1
2
Position the door bracket on
the face of the door within the
following limits:
1. The top edge of the bracket
2"-4" (5-10 cm) below the
top edge of the door.
2. The top edge of the bracket
directly below any structural
support across the top of
the door.
C15
Door Bracket
Center of
Garage Door
Fasten Door Bracket
3
Metal, insulated or lightweight
factory reinforced doors
Wood doors
Bolt
5/16" x 2"
ALL
HARDWARE
SHOWN
(Not Provided)
OR
Center of
Garage Door
ACTUAL SIZE
C10 Self-Threading Screw
UP
UP
C10 Self-Threading
Screws
Center of
Garage Door
NOTE: The 1/4"-14 x 5/8" self-threading screws
are not intended for use on wood doors.
13
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WARNING
To prevent possible SERIOUS INJURY or DEATH from a falling
garage door:
• If possible, use emergency release handle to disengage trolley ONLY
when garage door is CLOSED. Weak or broken springs or
unbalanced door could result in an open door falling rapidly and/or
unexpectedly.
• NEVER use emergency release handle unless garage doorway is
clear of persons and obstructions.
ATTACH DOOR TO TROLLEY
Attach Emergency Release Rope and Handle
1
Secure handle with overhand knot
and heat seal rope.
• NEVER use handle to pull door open or closed. If rope knot
becomes untied, you could fall.
ENGAGED
NOTE: Handle should hang 6 feet (1.5 m) above floor.
Ensure that the rope and handle clear the tops of all
vehicles to avoid entanglement.
C19 Rope
C20 Emergency
Release Handle
Overhand
Knot
N
O
T
I
C
E
RELEASED
CONNECT DOOR ARM TO TROLLEY
Pull Emergency Release Rope to Disengage
the Trolley
Slide Trolley Back 2" (5 cm) and Connect Straight
Door Arm to the Trolley
2
3
2" (5 cm)
C5
Ring
Fastener
Pull Down
to Release
Trolley
Connect
Straight
C21
Door Arm
Clevis Pin
to Trolley
A5
Straight
Door Arm
Connect Curved Door Arm to the Door Bracket
Ensure Door is Fully Closed and Connect
Door Arms
4
5
C6
Ring
Fastener
Connect Curved
Door Arm to
Door Bracket
C5
C4
Nut
Lock
Washer
A5
Straight
Door Arm
A1
Curved
C7
Clevis Pin
Door Arm
C9 Hex Bolt
A1
Curved
Door Arm
ALL HARDWARE SHOWN ACTUAL SIZE
C21 Clevis Pin
C5 Lock Washer
C4 Nut
C9 Hex Bolt
C6 Ring Fastener
C7 Clevis Pin
14
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WARNING
To prevent possible SERIOUS INJURY or DEATH from
electrocution:
• Be sure power is not connected BEFORE installing Door
Control.
INSTALLING THE DOOR CONTROL
• Connect ONLY to 24 VOLT low voltage circuit.
To prevent possible SERIOUS INJURY or DEATH from a closing
garage door:
Strip Door Control
Connect Wire to
Door Control
1
2
Wire
Strip
7/16" (11 mm)
• Install Door Control within sight of garage door, out of reach
of children at a minimum height of 5 feet (1.5 m), and away
from all moving parts of door.
• NEVER permit children to operate or play with door control
push buttons or remote control transmitters.
• Activate door ONLY when it can be seen clearly, is properly
adjusted, and there are no obstructions to door travel.
• ALWAYS keep garage door in sight until completely closed.
NEVER permit anyone to cross path of closing garage door.
Insulation
Wire
A6
A21
Door Control:
Multi-Function
Door Control
Button
White
Wire
Terminal
Screws
White Wire
WHT
2
1
D
RE
Red/White
Wire
Terminal
Screws
Red/White Wire
Position Door Control, Route Door Control Wire to
Motor Unit and Secure with Insulated Staples.
Permanently Mount 2 Safety Labels Using Adhesive
Backing, Tacks or Staples, If Necessary.
3
Carefully Remove Cover
Multi-Function Door
Controls ONLY
4
C1
Insulated
Staple
Door Control
Wire
C1
Insulated Staple
LOCK
LIGH
T
5 FEET (1.5 m)
MINIMUM
Do NOT strip any
insulation from
the staples
Attach Door Control to Wall and Replace Cover
5
Connect Door Control Wires
Multi-Function Door Control
6
Door Control Button
Single
to Motor Unit
C15
Red
C13
Gang Box
Drywall
C12
24V Circuit
Terminal
Screw
Anchors
Screw
Red/White
Wire
White
Terminal
C15
C12
Drywall
White
Wire
Screw
Anchors
OR
LOCK
LOCK
LIGHT
LIGH
T
24V Circuit
C13
KG
KG
C12
Screw
Screw
Multi-Function Door Control:
If, No Gang Box is Present
Multi-Function Door Control:
Gang Box Installation
Antenna
ALL HARDWARE SHOWN ACTUAL SIZE
C12 Screw
C15 Drywall Anchors
C13 Screw
C1Staples
15
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CAUTION
To prevent possible OVERHEATING of the endpanel or
light socket:
• DO NOT use short neck or specialty light bulbs.
• DO NOT use halogen bulbs. Use ONLY incandescent.
INSTALLING THE LIGHT BULB(S)
To prevent damage to the opener:
• DO NOT use bulbs larger than 100W.
• ONLY use A19 size bulbs.
Flex Sides of Light Lens to
Remove Lens from Tabs
Rotate Light Lens Down
Install Standard Light Bulb(s)
(100W max) into Socket(s)
1
2
3
100 Watt (Max)
Standard Light Bulb
WARNING
To prevent possible SERIOUS INJURY or DEATH from
electrocution or fire:
ELECTRICAL REQUIREMENTS
• Be sure power is NOT connected to the opener, and
disconnect power to circuit BEFORE removing cover to
establish permanent wiring connection.
Plug Motor Unit into Power Outlet
1
• Garage door installation and wiring MUST be in compliance
with ALL local electrical and building codes.
• NEVER use an extension cord, 2-wire adapter, or change plug
in ANY way to make it fit outlet. Be sure the opener is
grounded.
RIGHT
WRONG
NOTE: Plug motor unit into grounded power outlet. If a grounded outlet is not available, contact a qualified
electrician to install a proper outlet.
OR
If permanent wiring is required by your local code, follow procedure below. Disconnect power to the
circuit before removing cover to establish permanent wiring connections.
Remove Motor Unit
Screws and Cover
Remove Power
Cord
Run Wire from
Outlet to Motor Unit
Replace Motor Unit
Cover and Screws
1
2
3
4
Ground
Tab
Green
Ground
Screw
Black
Wire
Ground Wire
Black
Wire
Ground
Wire
White Wire
White Wire
Black Wire
16
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WARNING
To prevent SERIOUS INJURY or DEATH from a closing garage
door:
• Correctly connect and align the safety reversing sensor. This
required safety device MUST NOT be disabled.
®
INSTALL THE PROTECTOR SYSTEM
• Install the safety reversing sensor so beam is NO HIGHER
than 6" (15 cm) above garage floor.
The safety reversing sensor must be connected and
aligned correctly before the garage door opener will
move in the down direction.
NOTE: DO NOT operate the opener at this time.
IMPORTANT INFORMATION ABOUT THE SAFETY
REVERSING SENSOR
If it is necessary to mount the units on the wall, the
brackets must be securely fastened to a solid surface
such as the wall framing. Extension brackets (see
accessories) are available if needed. If installing in
masonry construction, add a piece of wood at each
location to avoid drilling extra holes in masonry if
repositioning is necessary.
When properly connected and aligned, the sensor will
detect an obstacle in the path of its electronic beam. The
sending eye (with an amber indicator light) transmits an
invisible light beam to the receiving eye (with a green
indicator light). If an obstruction breaks the light beam
while the door is closing, the door will stop and reverse to
full open position, and the opener lights will flash 10 times.
The invisible light beam path must be unobstructed. No
part of the garage door (or door tracks, springs, hinges,
rollers or other hardware) may interrupt the beam while
the door is closing.
The units must be installed inside the garage so that the
sending and receiving eyes face each other across the
door, no more than 6" (15 cm) above the floor. Either can
be installed on the left or right of the door as long as the
sun never shines directly into the receiving eye lens.
The mounting brackets are designed to clip onto the track
of sectional garage doors without additional hardware.
Safety Reversing
Sensor no higher
than 6" (15 cm)
above floor
Safety Reversing
Sensor no higher
than 6" (15 cm)
above floor
Invisible Light Beam
Protection Area
Facing the door from inside the garage
17
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®
INSTALL THE PROTECTOR SYSTEM
Assemble Safety Reversing Sensors
Mount Brackets
1
2
Garage door track installation (preferred)
A17
Safety Reversing
Sensor
Door
Track
Indicator
Lens Light
A17
Safety Reversing
Sensor
C14
Carriage
Bolts
Sensor Beam
No Higher
Than 6" (15cm)
Above Floor
A10
Safety Sensor
Bracket
C14
Wing Nut
Mount Brackets: Mounting Options
Floor installation (optional)
Wall installation (optional)
Wall installation with Extension
Brackets (optional)
2a
2b
2c
A9
Inside Garage Wall
e
g
Extension Bracket
id
ra
ll
s
a
n
G
e
I
Attach with
concrete anchors
(not provided)
(Provided with
Extension Bracket)
Fasten 2x4 to
a
W
Wall with Lag
Screws (Not
Provided)
OR
OR
Sensor Beam
No Higher Than
6" (15 cm)
Sensor Beam
No Higher
Than 6" (15 cm)
Above Floor
Sensor Beam
No Higher
Than 6" (15 cm)
Above Floor
Above Floor
Lag Screws
(Not Provided)
(Provided with
Extension Bracket)
NOTE: The safety reversing sensor must
be connected and aligned correctly before
the garage door opener will move in the
down direction.
Safety Reversing Sensors
MUST be aligned and no
higher than 6" (15 cm)
above floor
Safety Reversing Sensors
MUST be aligned and no
higher than 6" (15 cm)
above floor
ALL HARDWARE SHOWN ACTUAL SIZE
C16 Wing Nut
C14 Carriage Bolt
18
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WIRE SAFETY REVERSING SENSOR
Run Safety Sensor Wire to Motor Unit and Secure
with Insulated Staples
3
C1
Safety Sensor Wire
Insulated Staple
Safety Sensor Wire
C1
C1
Insulated Staple
Insulated Staple
Do NOT strip any
insulation from
the staples
Safety Reversing Sensor
Safety Reversing Sensor
Strip All Safety Sensor
Wires
Separate the Black/White
and the White Wires
Twist Like Colored Wires
Together
4
5
6
Strip
7/16" (11 mm)
Insulation
Wire
Black/White
Wire
White
Wire
Black/White
Wires
White
Wires
Connect Safety Sensors to Motor Unit
7
Locate the quick connect terminals
on your garage door opener, they are
located on back panel.
Insert the two white wires into the white
quick connect terminal and insert the
two black/white wires into the grey quick
connect terminal
White
Wires
Black/White
Wires
Grey
Terminal
ALL HARDWARE SHOWN
ACTUAL SIZE
KG
KG
C1 Staples
Screwdriver
White
Terminal
19
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ADJUSTMENT
WARNING
Without a properly installed safety reversal system, persons
(particularly small children) could be SERIOUSLY INJURED or
KILLED by a closing garage door.
ADJUSTMENT STEP 1
• Incorrect adjustment of garage door travel limits will interfere
with proper operation of safety reversal system.
• If one control (force or travel limits) is adjusted, the other
control may also need adjustment.
• After ANY adjustments are made, the safety reversal system
must be tested. Door must reverse on contact with 1-1/2"
(3.8 cm) high object (or 2 x 4 laid flat) on floor.
ADJUST THE UP AND DOWN TRAVEL LIMITS
Limit adjustment settings regulate the points at which the
door will stop when moving up or down.
To operate the opener, press the door control push bar.
Run the opener through a complete travel cycle.
• Does the door open and close completely?
CAUTION
• Does the door stay closed and not reverse
unintentionally when fully closed?
To prevent damage to vehicles, be sure fully open door
provides adequate clearance.
If your door passes both of these tests, no limit
adjustments are necessary unless the reversing test fails
(see Adjustment Step 3).
Cover Protection Bolt
Adjustment procedures are outlined below. Read the
procedures carefully before proceeding to Adjustment Step
2. Use a screwdriver to make limit adjustments. Run the
opener through a complete travel cycle after each
adjustment.
2-4"
(5 cm-
10 cm)
NOTE: Repeated operation of the opener during
adjustment procedures may cause the motor to overheat
and shut off. Simply wait 15 minutes and try again.
NOTE: If anything interferes with the door’s upward travel,
it will stop. If anything interferes with the door’s downward
travel (including binding or unbalanced doors), it will
reverse.
Limit Adjustment Screws
Left Side Panel
ADJUSTMENT LABEL
HOW AND WHEN TO ADJUST THE LIMITS
Turn either limit adjustment screw the direction
of the arrow to increase trolley travel, turn in
the opposite direction to decrease travel
• If the door does not open completely but opens at
least 5 feet (1.5 m):
Increase up travel. Turn the UP limit adjustment screw
clockwise. One turn equals 2" (5 cm) of travel.
• If the opener reverses in fully closed position:
NOTE: To prevent the trolley from hitting the cover
protection bolt, keep a minimum distance of 2-4"
(5-10 cm) between the trolley and the bolt.
Decrease down travel. Turn the DOWN limit adjustment
screw clockwise. One turn equals 2" (5 cm) of travel.
• If the door reverses when closing and there is no
visible interference to travel cycle:
• If door does not open at least 5 feet (1.5 m):
Adjust the UP (open) force as explained in Adjustment
Step 2.
If the opener lights are flashing, the Safety Reversing
Sensors are either not installed, misaligned, or
obstructed.
• If the door does not close completely:
Increase down travel. Turn the DOWN limit adjustment
screw counterclockwise. One turn equals 2" (5 cm) of
travel.
20
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WARNING
Without a properly installed safety reversal system, persons
(particularly small children) could be SERIOUSLY INJURED or
KILLED by a closing garage door.
• Too much force on garage door will interfere with proper
operation of safety reversal system.
ADJUSTMENT STEP 2
ADJUST THE FORCES
• NEVER increase force beyond minimum amount required to
close garage door.
• NEVER use force adjustments to compensate for a binding or
sticking garage door.
Force adjustment controls are located on the back panel
of the motor unit. Force adjustment settings regulate the
amount of power required to open and close the door.
If the forces are set too light, door travel may be
interrupted by nuisance reversals in the down direction
and stops in the up direction. Weather conditions can
affect the door movement, so occasional adjustment may
be needed.
• If one control (force or travel limits) is adjusted, the other
control may also need adjustment.
• After ANY adjustments are made, the safety reversal system
must be tested. Door must reverse on contact with 1-1/2"
(3.8 cm) high object (or 2 x 4 laid flat) on floor.
The maximum force adjustment range is about 3/4 of a
complete turn. Do not force controls beyond that point.
Turn force adjustment controls with a screwdriver.
NOTE: If anything interferes with the door’s upward travel,
it will stop. If anything interferes with the door’s downward
travel (including binding or unbalanced doors), it will
reverse.
Force Adjustment
Controls
HOW AND WHEN TO ADJUST THE FORCES
KG
KG
1. Test the DOWN (close) force
• Grasp the door bottom when the door is about halfway
through DOWN (close) travel. The door should reverse.
Reversal halfway through down travel does not
guarantee reversal on a 1-1/2" (3.8 cm) obstruction. See
Adjustment Step 3, page 22. If the door is hard to
hold or doesn’t reverse, decrease the DOWN (close)
force by turning the control counterclockwise. Make
small adjustments until the door reverses normally. After
each adjustment, run the opener through a complete
cycle.
Back Side Panel
FORCE ADJUSTMENT LABEL
9
9
1
1
7
7
3
3
5
5
• If the door reverses during the down (close) cycle
and the opener lights aren’t flashing, increase DOWN
(close) force by turning the control clockwise. Make
small adjustments until the door completes a close
cycle. After each adjustment, run the opener through a
complete travel cycle. Do not increase the force beyond
the minimum amount required to close the door.
KG
KG
Open Force
Force Settings:
1 = Lowest Force
Close Force
9 = Maximum Force
2. Test the UP (open) force
• Grasp the door bottom when the door is about halfway
through UP (open) travel. The door should stop. If the
door is hard to hold or doesn’t stop, decrease UP
(open) force by turning the control counterclockwise.
Make small adjustments until the door stops easily and
opens fully. After each adjustment, run the opener
through a complete travel cycle.
• If the door doesn’t open at least 5 feet (1.5 m),
increase UP (open) force by turning the control
clockwise. Make small adjustments until door opens
completely. Readjust the UP limit if necessary. After
each adjustment, run the opener through a complete
travel cycle.
21
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WARNING
Without a properly installed safety reversal system, persons
(particularly small children) could be SERIOUSLY INJURED or
KILLED by a closing garage door.
ADJUSTMENT STEP 3
• Safety reversal system MUST be tested every month.
• If one control (force or travel limits) is adjusted, the other
control may also need adjustment.
TEST THE SAFETY REVERSAL SYSTEM
Test
• After ANY adjustments are made, the safety reversal system
must be tested. Door must reverse on contact with 1-1/2"
(3.8 cm) high object (or 2 x 4 laid flat) on the floor.
• With the door fully open, place a 1-1/2" (3.8 cm) board
(or a 2 x 4 laid flat) on the floor, centered under the
garage door.
• Operate the door in the down direction. The door must
reverse on striking the obstruction.
Adjust
• If the door stops on the obstruction, it is not traveling far
enough in the down direction. Increase the down travel
by turning the DOWN limit adjustment screw
counterclockwise 1/4 turn.
NOTE: On a sectional door, make sure limit adjustments
do not force the door arm beyond a straight up and
down position. See page 14.
1-1/2" (3.8 cm) board (or a 2x4 laid flat)
• Repeat the test.
• When the door reverses on the 1-1/2" (3.8cm) (or a 2x4
laid flat) board, remove the obstruction and run the
opener through 3 or 4 complete travel cycles to test
adjustment.
®
TEST THE PROTECTOR SYSTEM
• Press the remote control push button to open the door.
• Place the opener carton in the path of the door.
WARNING
Without a properly installed safety reversing sensor, persons
(particularly small children) could be SERIOUSLY INJURED or
KILLED by a closing garage door.
• Press the remote control push button to close the door.
The door will not move more than an inch, and the
opener lights will flash.
The garage door opener will not close from a remote if the
indicator light in either sensor is off (alerting you to the fact
that the sensor is misaligned or obstructed).
If the opener closes the door when the safety reversing
sensor is obstructed (and the sensors are no more than
6" (25 mm) above the floor), call for a trained door
systems technician.
Safety Reversing Sensor
Safety Reversing Sensor
22
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OPERATION
IMPORTANT SAFETY INSTRUCTIONS
WARNING
To reduce the risk of SEVERE INJURY or DEATH:
1. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS.
9. If one control (force or travel limits) is adjusted, the other
control may also need adjustment.
10. After ANY adjustments are made, the safety reversal system
MUST be tested.
2. ALWAYS keep remote controls out of reach of children. NEVER
permit children to operate or play with garage door control
push buttons or remote controls.
3. ONLY activate garage door when it can be seen clearly, it is
properly adjusted, and there are no obstructions to door travel.
4. ALWAYS keep garage door in sight until completely closed. NO
ONE SHOULD CROSS THE PATH OF THE MOVING DOOR.
5. NO ONE SHOULD GO UNDER A STOPPED, PARTIALLY OPEN
DOOR.
6. If possible, use emergency release handle to disengage trolley
ONLY when garage door is CLOSED. Weak or broken springs
or unbalanced door could result in an open door falling rapidly
and/or unexpectedly.
11. Safety reversal system MUST be tested every month. Garage
door MUST reverse on contact with 1-1/2" (3.8 cm) object
(or a 2 x 4 laid flat) on the floor.
12. ALWAYS KEEP GARAGE DOOR PROPERLY BALANCED (see
page 2). An improperly balanced door may NOT reverse
when required and could result in SEVERE INJURY or
DEATH.
13. ALL repairs to cables, spring assemblies and other hardware,
ALL of which are under EXTREME tension, MUST be made
by a trained door systems technician.
14. ALWAYS disconnect electric power to garage door opener
BEFORE making any repairs or removing covers.
7. NEVER use emergency release handle unless garage doorway
is clear of persons and obstructions.
8. NEVER use handle to pull garage door open or closed. If rope
knot becomes untied, you could fall.
15.
SAVE THESE INSTRUCTIONS.
USING YOUR GARAGE DOOR OPENER
6. If obstructed while opening, the door will stop.
7. If fully open, the door will not close when the safety
sensor beam is broken. The safety sensor has no effect
in the opening cycle.
Your Security✚® opener and hand-held remote control
have been factory-set to a matching code which changes
with each use, randomly accessing over 100 billion new
codes. Your opener will operate with up to eight
Security✚® remote controls and one Security✚® Keyless
Entry System. If you purchase a new remote, or if you
wish to deactivate any remote, follow the instructions in
the Programming section.
If the safety sensor is not installed, or is misaligned, the
door won’t close from a hand-held remote. However, you
can close the door with the Door Control, the Outside
Keylock, or Keyless Entry, if you activate them until down
travel is complete. If you release them too soon, the door
will reverse.
Activate your opener with any of the following:
The opener lights will turn on under the following
conditions: when the opener is initially plugged in; when
power is restored after interruption; when the opener is
activated.
• The hand-held Remote Control: Hold the push button
down until the door starts to move.
• The wall-mounted Door Control: Hold the push button or
bar down until the door starts to move.
They will turn off automatically after 4-1/2 minutes or
provide constant light when the Light feature on the
Multi-Function Door Control is activated. Bulb size is A19.
Bulb power is 100 watts maximum.
• The Keyless Entry (See Accessories): If provided with
your garage door opener, it must be programmed before
use. See Programming.
Security✚® light feature: Lights will also turn on when
someone walks through the open garage door. With a
Multi-Function Door Control, this feature may be turned off
as follows: with the opener lights off, press and hold the
light button for 10 seconds, until the light goes on, then off
again. To restore this feature, start with the opener lights
on, then press and hold the light button for 10 seconds
until the light goes off, then on again.
When the opener is activated (with the safety
reversing sensor correctly installed and aligned)
1. If open, the door will close. If closed, it will open.
2. If closing, the door will reverse.
3. If opening, the door will stop.
4. If the door has been stopped in a partially open position,
it will close.
5. If obstructed while closing, the door will reverse. If the
obstruction interrupts the safety sensor beam, the
opener lights will blink for five seconds.
23
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USING THE WALL-MOUNTED DOOR CONTROL
CARE OF YOUR OPENER
Push
Bar
The Multi-Function Door Control
Press the push bar/push button to open or
close the door. Press again to reverse the
door during the closing cycle or to stop the
door while it’s opening.
Limit and Force Adjustments
LIMIT CONTROLS
Lock
Weather conditions may cause some
minor changes in door operation requiring
some readjustments, particularly during
the first year of operation.
Button
9
9
1
1
LOCK
LIGHT
Light
7
7
3
3
5
5
Button
KG
KG
Open Force Close Force
FORCE CONTROLS
Push
Button
Light Feature
Pages 20 and 21 refer to the limit and
force adjustments. Only a screwdriver is
required. Follow the instructions carefully.
Press the Light button to turn the opener
light on or off. It will not control the opener
lights when the door is in motion. If you turn it on and then
activate the opener, the light will remain on for 4-1/2
minutes. Press again to turn it off sooner. The 4-1/2 minute
interval can be changed to
Repeat the safety reverse test (page 22) after any
adjustment of limits or forces.
Maintenance Schedule
Once a Month
1-1/2, 2-1/2, or 3-1/2 minutes as follows:
• Manually operate door. If it is unbalanced or binding, call
a trained door systems technician.
1. Press and hold the Lock button until the light blinks
(about 10 seconds). A single blink indicates that the
timer is reset to 1-1/2 minutes.
• Check to be sure door opens and closes fully. Adjust
limits and/or force if necessary.
2. Repeat the procedure and the light will blink twice,
resetting the timer to 2-1/2 minutes.
• Repeat the safety reverse test. Make any necessary
adjustments.
3. Repeat again for a 3-1/2 minute interval, etc., up to a
maximum of four blinks and 4-1/2 minutes.
Twice a Year
• Check chain tension. Disconnect trolley first. Adjust if
necessary.
Lock Feature
Designed to prevent operation of the door from hand-held
remote controls. However, the door will open and close
from the Door Control, the Outside Keylock and the
Keyless Entry Accessories.
Once a Year
• Oil door rollers, bearings and hinges. The opener does
not require additional lubrication. Do not grease door
tracks.
To activate, press and hold the Lock button for 2 seconds.
The push bar light will flash as long as the Lock feature
is on.
To turn off, press and hold the Lock button again for
2 seconds.The push bar light will stop flashing. The Lock
feature will also turn off whenever the “Learn” button on
the motor unit panel is activated.
WARNING
To prevent possible SERIOUS INJURY or DEATH from a falling
garage door:
• If possible, use emergency release handle to disengage
trolley ONLY when garage door is CLOSED. Weak or broken
springs or unbalanced door could result in an open door
falling rapidly and/or unexpectedly.
• NEVER use emergency release handle unless garage
doorway is clear of persons and obstructions.
TO OPEN THE DOOR MANUALLY
The door should be fully closed if possible. Pull down on
the emergency release handle and lift the door manually.
To reconnect the door to the opener, press the door
control push bar.
• NEVER use handle to pull door open or closed. If rope knot
becomes untied, you could fall.
The lockout feature prevents the trolley from reconnecting
automatically, pull the emergency release handle down
and back (toward the opener). The door can then be
raised and lowered manually as often as necessary. To
disengage the lockout feature, pull the handle straight
down. The trolley will reconnect on the next UP or DOWN
operation.
Trolley
Trolley
Trolley
Release
Arm
Trolley
Release Arm B9
(In Manual
Disconnect
Position)
Emergency
Release Handle B9
E
C
I
T
O
N
(Down and Back)
N
O
T
I
C
E
Manual disconnect position
Lockout position
24
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HAVING A PROBLEM?
Bell Wire
Sending Eye
Safety Sensor
(Amber Indicator
Light)
Receiving Eye
Safety Sensor
(Green Indicator
Light)
K
G
“Learn”
Button
LED or
Diagnostic
LED
Safety Reversing Sensor
1. My door will not close and the light bulbs blink on
my motor unit: The safety reversing sensor must be
connected and aligned correctly before the garage
door opener will move in the down direction.
5. My lights will not turn off when door is open:
• The garage door opener is equipped with a security
light feature. This feature activates the light on
when the safety sensor beam has been obstructed.
Refer to Operation section; Using the Wall Mounted
Door Control, Light Feature.
• Verify the safety sensors are properly installed,
aligned and free of any obstructions. Refer to
Installation Step, Install The Protector System®.
6. My motor unit hums briefly:
• Check diagnostic LED for flashes on the motor unit
then refer to the Diagnostic Chart on the following
page.
• First verify that the trolley is against the stop bolt.
• Release the door from the opener by pulling the
Emergency Release Rope.
2. My remotes will not activate the door:
• Manually bring the door to a closed position.
• Verify your Multi-Function door control is not
blinking. If it is blinking, deactivate the Lock Mode
following the instructions for Using the
Multi-Function Door Control.
• Loosen the chain by adjusting the outer nut 4 to 5
turns. This relieves the tension.
• Run the motor unit from the remote control or door
control. The trolley should travel towards the door
and stop. If the trolley re-engages with the door,
pull the Emergency Release Rope to disengage.
• Reprogram remotes following the programming
instructions. Refer to Programming.
• If remote will still not activate your door, check
diagnostic LED for flashes on motor unit then refer
to Diagnostic Chart on the following page.
• Decrease the up travel by turning the UP Travel
adjustment screw 2 full turns away from the arrow.
• If the trolley does not move away from the bolt,
repeat the steps above.
3. My door reverses for no apparent reason: Repeat
safety reverse test after adjustments to force or travel
limits. The need for occasional adjustment for the
force and limit settings is normal. Weather conditions
in particular can affect door travel.
7. My motor unit clicks:
• Motor is overheated. Allow 15 minutes for motor to
cool and try again.
• Manually check door for balance or any binding
problems.
• Refer to Adjustment Step 2, Adjust the Forces.
4. My door reverses for no apparent reason after
fully closing and touching the floor: Repeat safety
reverse test after adjustments to force or travel limits.
The need for occasional adjustment for the force and
limit settings is normal. Weather conditions in
particular can affect door travel.
• Refer to Adjustment Step 1, Adjust the UP and
DOWN Travel Limits. Decrease down travel by
turning DOWN limit adjustment screw clockwise.
25
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DIAGNOSTIC CHART
Your garage door opener is programmed with
self-diagnostic capabilities. The “Learn” button/diagnostic
LED will flash a number of times then pause signifying it
has found a potential issue. Consult the Diagnostic
Chart below.
Bell Wire
Diagnostics
Located On
Motor Unit
K
G
K
G
Installed Safety
LED or
Diagnostic
LED
Reversing Sensor
“Learn”
Button
Safety Reversing Sensor
1 FLASH
Symptom: One or both of the Indicator lights on the safety sensors do
not glow steady.
Safety reversing
sensors wire shorted
or black/white wire
reversed.
• Inspect sensor wires for a short (staple in wire), correct wiring polarity
(black/white wires reversed), broken or disconnected wires, replace/attach
as needed.
• Disconnect all wires from back of motor unit.
OR
2 FLASHES
• Remove sensors from brackets and shorten sensor wires to 1-2 ft
(30-60 cm) from back each of sensor.
• Reattach sending eye to motor unit using shortened wires. If sending eye
indicator light glows steadily, attach the receiving eye.
Safety reversing
sensors wire open
(broken or
• Align sensors, if the indicator lights glow replace the wires for the sensors. If
the sensor indicator lights do not light, replace the safety sensors.
disconnected).
3 FLASHES
Symptom: LED is not lit on door control.
• Inspect door control/wires for a short (staple in wire), replace as needed.
Door control or
wire shorted.
• Disconnect wires at door control, touch wires together. If motor unit
activates, replace door control.
• If motor unit does not activate, disconnect door control wires from motor
unit. Momentarily short across red and white terminals with jumper wire. If
motor unit activates, replace door control wires.
• If motor unit doesn’t operate, motor unit is overheated. Wait 15 minutes and
retry. If motor unit still will not operate replace logic board.
4 FLASHES
Symptom: Sending indicator light glows steadily, receiving indicator light
is dim or flashing.
Safety Reversing
Sensors slightly
misaligned (dim or
flashing LED).
• Realign receiving eye sensor, clean lens and secure brackets.
• Verify door track is firmly secured to wall and does not move.
5 FLASHES
Symptom: Motor has overheated; the motor unit does not operate or
trolley is stuck on stop bolt = Motor unit hums briefly; RPM Sensor =
Short travel 6-8" (15-20 cm).
Motor overheated
or possible RPM
sensor failure.
• Unplug unit to reset. Try to operate motor unit, check diagnostic code.
• If it is still flashing 5 times and motor unit moves 6-8" (15-20 cm), replace
RPM sensor.
Unplug to reset.
6 FLASHES
Symptom: Motor unit doesn’t operate.
• Replace logic board because motor rarely fails.
Motor Circuit Failure.
Replace Receiver
Logic Board.
26
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PROGRAMMING
TO ADD OR REPROGRAM AN ADDITIONAL HAND-HELD REMOTE CONTROL
NOTICE: If this Security✚® garage door opener is operated with a non-rolling code transmitter, the technical measure in
the receiver of the garage door opener, which provides security against code-theft devices, will be circumvented. The
owner of the copyright in the garage door opener does not authorize the purchaser or supplier of the non-rolling code
transmitter to circumvent that technical measure.
Your garage door opener has already been programmed at the factory to operate with your hand-held remote control.
The door will open and close when you press the push button.
Below are instructions for programming your opener to operate with additional Security✚® remote controls.
Using the “Learn” Button
Using the Multi-Function Door Control
9
1
9
1
7
3
7
3
5
5
KG
KG
LOCK
LIGHT
1. Press and hold the button on the
hand-held remote* that you wish to
operate your garage door.
1. Press and release the “learn” button on
the motor unit. The learn indicator light
will glow steadily for 30 seconds.
2. While holding the remote button, press
and hold the light button on the
Multi-Function Door Control.
LOCK
LIGHT
2. Within 30 seconds, press and hold the
button on the hand-held remote* that
you wish to operate your garage door.
3. Continue holding both buttons while you
press the push bar on the Multi-Function
Door Control (all three buttons are held).
3. Release the button when the motor
unit lights blink. It has learned the
code. If light bulbs are not installed,
two clicks will be heard.
LOCK
LIGHT
4. Release buttons when the motor unit
lights blink. It has learned the code. If
light bulbs are not installed, two clicks
will be heard.
TO CONTROL THE OPENER LIGHTS
*3-BUTTON REMOTES
Only available with Multi-Function Door Control:
If provided with your garage door opener, the large
button is factory programmed to operate it. Additional
buttons on any Security✚®
In addition to operating the door, you may
program the remote to operate the lights.
multi-function remote or
mini-remote can be
programmed to operate
other Security✚®
1. With the door closed, press and hold a
small remote button that you want to control
the light.
2. Press and hold the Light button on the Multi-Function
door control.
garage door openers.
3. While holding the Light button, press and hold the Lock
button on the door control.
4. After the opener lights flash, release all buttons.
27
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TO ADD, REPROGRAM OR CHANGE A KEYLESS ENTRY PIN
NOTE: Your new Keyless Entry must be programmed to operate your garage door opener.
Using the “Learn” Button
Using the Multi-Function Door Control
LOCK
LIGHT
NOTE: This method requires two people if the Keyless
Entry is already mounted outside the garage.
1. Press and release the “learn” button
on motor unit. The learn indicator light
will glow steadily for 30 seconds.
1. Enter a four digit personal identification
number (PIN) of your choice on the
keypad. Then press and hold enter.
2. Within 30 seconds, enter a four digit
personal identification number (PIN) of
your choice on the keypad. Then press
and hold the enter button.
2. While holding the ENTER button, press
and hold the LIGHT button on the
Multi-Function Door Control.
LOCK
LIGHT
3. Continue holding the ENTER and LIGHT
buttons while you press the push bar on
the Multi-Function Door Control (all three
3. Release the button when the motor
unit lights blink. It has learned the
code. If light bulbs are not installed,
two clicks will be heard.
LOCK
LIGHT
buttons are held).
4. Release buttons when the motor unit
lights blink. It has learned the code. If
light bulbs are not installed, two clicks
will be heard.
TO CHANGE AN EXISTING, KNOWN PIN
4
5
6
If the existing PIN is known, it may be changed by one
person without using a ladder.
PRS
TUV
WXY
7
8
9
QZ
0
1. Press the four buttons for the present PIN, then press
and hold the # button.
ENTER
The opener light will blink twice. Release the # button.
2. Press the new 4-digit PIN you have chosen, then
press Enter.
The motor unit lights will blink once when the PIN has
been learned.
Test by pressing the new PIN, then press Enter. The door
should move.
28
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TO SET A TEMPORARY PIN
You may authorize access by visitors or service people
3. To set the number of hours this temporary PIN will work,
press the number of hours (up to 255), then press ✽.
with a temporary 4-digit PIN. After a programmed number
of hours or number of accesses, this temporary PIN
expires and will no longer open the door. It can be used to
close the door even after it has expired. To set a
temporary PIN:
OR
3. To set the number of times this temporary PIN will work,
press the number of times (up to 255), then press #.
The opener light will blink once when the temporary PIN
has been learned.
1. Press the four buttons for your personal entry PIN
(not the last temporary PIN), then press and hold
the ✽ button.
Test by pressing the four buttons for the temporary PIN,
then press Enter. The door should move. If the temporary
PIN was set to a certain number of openings, remember
that the test has used up one opening.To clear the
temporary password, repeat steps 1-3, setting the number
of hours or times to 0 in step 3.
The opener light will blink three times. Release the
button.
2. Press the temporary 4-digit PIN you have chosen, then
press Enter.
The opener light will blink four times.
One Button Close: Opener can be closed by pressing only the ENTER button if the one button close feature has been
activated. This feature has been activated at the factory. To activate or deactivate this feature press and hold buttons 1
and 9 for 10 seconds. The keypad will blink twice when the one button close is active. The keypad will blink four times
when one button close is deactivated.
TO ERASE ALL CODES FROM MOTOR UNIT MEMORY
To deactivate any unwanted remote, first erase all codes:
Press and hold the “learn” button on motor unit until the
learn indicator light goes out (approximately 6 seconds).
All previous codes are now erased. Reprogram each
remote or keyless entry you wish to use.
WARNING
To prevent possible SERIOUS INJURY or DEATH:
• NEVER allow small children near batteries.
• If battery is swallowed, immediately notify doctor.
THE REMOTE CONTROL BATTERY
To replace battery, use the
visor clip or screwdriver blade
to pry open the case as
shown. Insert battery positive
side up (+).
WARNING
Battery
positive
To reduce risk of fire, explosion or chemical burn:
• Replace ONLY with 3V2032 coin batteries.
side up (+)
• Do NOT recharge, disassemble, heat above 100°C (212°F)
or incinerate.
Dispose of old battery properly.
Replace the battery with only
3V2032 coin cell batteries.
NOTICE: To comply with FCC and or Industry Canada (IC) rules, adjustment or modifications
of this receiver and/or transmitter are prohibited, except for changing the code setting or
replacing the battery. THERE ARE NO OTHER USER SERVICEABLE PARTS.
Tested to Comply with FCC Standards FOR HOME OR OFFICE USE. Operation is subject to the
following two conditions: (1) this device may not cause harmful interference, and (2) this
device must accept any interference received, including interference that may cause
undesired operation.
29
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REPAIR PARTS
RAIL ASSEMBLY PARTS
KEY PART
NO. NO.
DESCRIPTION
1
3
5
2
1
2
3
4
5
6
7
4A1008
Master link kit
7
41C5141-1 Complete trolley assembly
183C158-13 Rail - front (header) section
183C157-9 Rail - center/back section
4
144C56
Chain idler pulley
Chain and cable
“U” bracket
41A5807
12D598-1
NOT SHOWN
Wear pads
183A163
19A47
Cover protection bolt spacer
6
INSTALLATION PARTS
KEY PART
NO. NO.
DESCRIPTION
15
2
1
2
3
4
5
6
41C494-2
Multi-function door control panel
Single-button remote control
3-button remote control
3V2032 Lithium battery
6
950D
4
953D
5
N
O
T
I
C
E
10A20
29B137
41A2828
Transmitter visor clip
1
3
LOCK
LIGHT
Emergency release rope and handle
assembly
7
5
7
8
9
41B4494-1 2-conductor bell wire – white and
white/red
41A5047-2 Header bracket with clevis pin and
fastener
8
10
9
41A5047-1 Door bracket with clevis pin and
fastener
10
11
12
13
178B35
178B34
12B776
41A5034
Curved door arm section
Straight door arm section
Hanging bracket
11
Safety sensor kit (receiving and
sending eyes) with 3'(.9 m)
2-conductor bell wire attached
12
13
14
14
15
41A5266-1 Safety sensor brackets (2)
41A5266-1 Door Control Button
NOT SHOWN
41A5258-11 Installation hardware bag
114A3165
114A3163
Assembly/installation manual
Installation instructions for one-piece
doors
30
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MOTOR UNIT ASSEMBLY PARTS
18
1
2
3
4
6
17
6
10
16
5
9
7
19
7
13
12
8
15
14
(Down)
Contact
LIMIT SWITCH
ASSEMBLY
Brown
Wire
D N
Grey
Wire
U P
Drive
Gear
11
Center Limit
Contact
(Up)
Yellow
Wire
Contact
KEY PART
KEY PART
NO. NO.
NO.
NO.
41A5615
DESCRIPTION
Chain Spreader
DESCRIPTION
1
13
41D3058 Universal replacement motor and
bracket assembly
2
41C4220A Gear and sprocket assembly
Complete with: Spring washer, thrust
washer, retaining ring, bearing plate,
Complete with: Motor, worm, bracket,
bearing assembly, RPM sensor
roll pins (2), drive gear and worm gear, 14
helical gear with retainer and grease
41A2818 Limit switch drive and retainer
41A2822-1 Interrupter cup assembly
41C4398A RPM sensor assembly
15
3
41A2817
41B4245
Drive/worm gear kit with grease,
16
roll pins (2)
17
41AC050-1 Receiver logic board assembly
(PD210D/PD212D/248730)
4
5
Line cord
41A5484-1 End panels with all labels
(PD610D/PD612D/PD612KLD/7920KD
48930D)
41AC050-2 Receiver logic board assembly
(PD610D/PD612D/PD612KLD/7920KD
48930D) Complete with: Logic
board,end panel with all labels, light
socket
41D181
End panels with all labels
(PD210D/PD212D/248730)
6
4A1344
108D79
30B532
12A373
41A3150
Light socket
18
19
41C5497 High voltage wire harness assembly
41C5498 Low voltage wire harness assembly
7
Lens
8
1/2 hp Capacitor
Capacitor bracket
Terminal block with screws
41D180-1 End panels with all labels
(PD610D/PD612D/PD612KLD/7920KD
48930D)
41A5484-1 End panels with all labels
(PD210D/PD212D/248730)
9
10
11
12
41A5525-5 Cover
41D3452 Limit switch assembly
NOT SHOWN
41A2826 Motor shaft bearing kit
41A2825 Opener assembly hardware kit
31
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ACCESSORIES
953D
7702CB
SECURITY✚® 3-Button Remote
Outside Quick Release:
Control:
Includes visor clip.
Required for a garage with NO
access door.
SECURITY✚® 3-Button Mini
Remote Control:
With key ring and fastening strip.
956D
8 Foot (2.4 m) Rail Extension Kit:
7708CB
7710CB
To allow an 8 foot (2.4 m) door to
open fully.
Motion Detecting Control Panel:
935CB
Multi-function door control with motion
sensor that automatically turns opener
lights on for 5 minutes when it detects a
person entering the garage. Sensor can
be easily deactivated when desired.
10 foot (3 m) Rail Extension Kit:
To allow a 10 foot (3 m) door to
open fully.
945CB
940D
Multi-Function Door Control Panel:
Extension Brackets:
(Optional) For safety sensor
installation onto the wall or floor.
41A5281
Provides a Lock feature which prevents
operation of garage door opener from
portable remotes and a Light feature for
constant light.
To order call: 1-800-528-9131.
SECURITY✚® Keyless Entry:
Enables homeowner to operate garage
door opener from outside by entering a
password on a specially designed
keyboard. Also can add a temporary
password for visitors or service persons.
This temporary password can be limited
to a programmable number of hours or
entries.
32
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NOTES
33
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NOTES
34
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WARRANTIES
CHAMBERLAIN 1 YEAR LIMITED WARRANTY
6 YEAR MOTOR LIMITED WARRANTY
PD210D, PD212D, 7920KD & 248730
The Chamberlain Group, Inc. (“Seller”) warrants to the first retail purchaser of this product, for the residence in which this product is originally
installed, that it is free from defect in materials and/or workmanship for a period of 1 YEAR from the date of purchase and that the MOTOR is free
from defect in materials and/or workmanship for a period of 6 YEARS from the date of purchase. The proper operation of this product is dependent
on your compliance with the instructions regarding installation, operation, maintenance and testing. Failure to comply strictly with those instructions
will void this limited warranty in its entirety.
If, during the limited warranty period, this product appears to contain
a
defect covered by this limited warranty, call
1-800-528-9131, toll free, before dismantling this product. Then send this product, pre-paid and insured, to our service center for warranty repair.
You will be advised of shipping instructions when you call. Please include a brief description of the problem and a dated proof-of-purchase receipt
with any product returned for warranty repair. Products returned to Seller for warranty repair, which upon receipt by Seller are confirmed to be
defective and covered by this limited warranty, will be repaired or replaced (at Seller’s sole option) at no cost to you and returned pre-paid. Defective
parts will be repaired or replaced with new or factory-rebuilt parts at Seller’s sole option.
ALL IMPLIED WARRANTIES FOR THE PRODUCT, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE 1 YEAR LIMITED WARRANTY PERIOD SET FORTH
ABOVE EXCEPT THE IMPLIED WARRANTIES WITH RESPECT TO THE MOTOR, WHICH ARE LIMITED IN DURATION TO THE 6 YEARS
LIMITED WARRANTY PERIOD FOR THE MOTOR, AND NO IMPLIED WARRANTIES WILL EXIST OR APPLY AFTER SUCH PERIOD. Some
States do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. THIS LIMITED
WARRANTY DOES NOT COVER NON-DEFECT DAMAGE, DAMAGE CAUSED BY IMPROPER INSTALLATION, OPERATION OR CARE
(INCLUDING, BUT NOT LIMITED TO ABUSE, MISUSE, FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE,
UNAUTHORIZED REPAIRS OR ANY ALTERATIONS TO THIS PRODUCT), LABOR CHARGES FOR REINSTALLING A REPAIRED OR
REPLACED UNIT, REPLACEMENT OF BATTERIES AND LIGHT BULBS OR UNITS INSTALLED FOR NON-RESIDENTIAL USE.
THIS LIMITED WARRANTY DOES NOT COVER ANY PROBLEMS WITH, OR RELATING TO, THE GARAGE DOOR OR GARAGE DOOR
HARDWARE, INCLUDING BUT NOT LIMITED TO THE DOOR SPRINGS, DOOR ROLLERS, DOOR ALIGNMENT OR HINGES. THIS LIMITED
WARRANTY ALSO DOES NOT COVER ANY PROBLEMS CAUSED BY INTERFERENCE. ANY SERVICE CALL THAT DETERMINES THE
PROBLEM HAS BEEN CAUSED BY ANY OF THESE ITEMS COULD RESULT IN A FEE TO YOU.
UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES ARISING IN
CONNECTION WITH USE, OR INABILITY TO USE, THIS PRODUCT. IN NO EVENT SHALL SELLER’S LIABILITY FOR BREACH OF
WARRANTY, BREACH OF CONTRACT, NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVERED HEREBY.
NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS PRODUCT.
Some states do not allow the exclusion or limitation of consequential, incidental or special damages, so the above limitation or exclusion may not
apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
CHAMBERLAIN 1 YEAR LIMITED WARRANTY
LIFETIME MOTOR LIMITED WARRANTY
PD610D, PD612D, PD612KLD & 48930D
The Chamberlain Group, Inc. (“Seller”) warrants to the first retail purchaser of this product, for the residence in which this product is originally
installed, that it is free from defect in materials and/or workmanship for a period of 1 YEAR from the date of purchase and that the MOTOR is free
from defect in materials and/or workmanship for the lifetime of the product. The proper operation of this product is dependent on your compliance
with the instructions regarding installation, operation, maintenance and testing. Failure to comply strictly with those instructions will void this limited
warranty in its entirety.
If, during the limited warranty period, this product appears to contain
a
defect covered by this limited warranty, call
1-800-528-9131, toll free, before dismantling this product. Then send this product, pre-paid and insured, to our service center for warranty repair.
You will be advised of shipping instructions when you call. Please include a brief description of the problem and a dated proof-of-purchase receipt
with any product returned for warranty repair. Products returned to Seller for warranty repair, which upon receipt by Seller are confirmed to be
defective and covered by this limited warranty, will be repaired or replaced (at Seller’s sole option) at no cost to you and returned pre-paid. Defective
parts will be repaired or replaced with new or factory-rebuilt parts at Seller’s sole option.
ALL IMPLIED WARRANTIES FOR THE PRODUCT, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE 1 YEAR LIMITED WARRANTY PERIOD SET FORTH
ABOVE EXCEPT THE IMPLIED WARRANTIES WITH RESPECT TO THE MOTOR, WHICH ARE LIMITED IN DURATION TO THE LIFETIME
LIMITED WARRANTY PERIOD FOR THE MOTOR, AND NO IMPLIED WARRANTIES WILL EXIST OR APPLY AFTER SUCH PERIOD. Some
States do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. THIS LIMITED
WARRANTY DOES NOT COVER NON-DEFECT DAMAGE, DAMAGE CAUSED BY IMPROPER INSTALLATION, OPERATION OR CARE
(INCLUDING, BUT NOT LIMITED TO ABUSE, MISUSE, FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE,
UNAUTHORIZED REPAIRS OR ANY ALTERATIONS TO THIS PRODUCT), LABOR CHARGES FOR REINSTALLING A REPAIRED OR
REPLACED UNIT, REPLACEMENT OF BATTERIES AND LIGHT BULBS OR UNITS INSTALLED FOR NON-RESIDENTIAL USE.
THIS LIMITED WARRANTY DOES NOT COVER ANY PROBLEMS WITH, OR RELATING TO, THE GARAGE DOOR OR GARAGE DOOR
HARDWARE, INCLUDING BUT NOT LIMITED TO THE DOOR SPRINGS, DOOR ROLLERS, DOOR ALIGNMENT OR HINGES. THIS LIMITED
WARRANTY ALSO DOES NOT COVER ANY PROBLEMS CAUSED BY INTERFERENCE. ANY SERVICE CALL THAT DETERMINES THE
PROBLEM HAS BEEN CAUSED BY ANY OF THESE ITEMS COULD RESULT IN A FEE TO YOU.
UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES ARISING IN
CONNECTION WITH USE, OR INABILITY TO USE, THIS PRODUCT. IN NO EVENT SHALL SELLER’S LIABILITY FOR BREACH OF
WARRANTY, BREACH OF CONTRACT, NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVERED HEREBY.
NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS PRODUCT.
Some states do not allow the exclusion or limitation of consequential, incidental or special damages, so the above limitation or exclusion may not
apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state
35
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®
CHAMBERLAIN SERVICE IS ON CALL
OUR LARGE SERVICE ORGANIZATION
SPANS AMERICA
INSTALLATION AND SERVICE INFORMATION IS AS NEAR AS YOUR TELEPHONE.
SIMPLY DIAL OUR TOLL FREE NUMBER:
1-800-528-9131
For professional installation, parts and service, contact your local CHAMBERLAIN® dealer. Look for him in the
Yellow Pages or call our Service number for a list of dealers in your area.
HOW TO ORDER REPAIR PARTS
Selling prices will be furnished on request, or parts will be shipped at prevailing prices and you will be billed
accordingly.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:
• PART NUMBER
• PART NAME
• MODEL NUMBER
ADDRESS ORDERS TO:
THE CHAMBERLAIN GROUP, INC.
Technical Support Group
6020 S. Country Club Road
Tucson, Arizona 85706
SERVICE INFORMATION TOLL FREE NUMBER:
1-800-528-9131
© 2007, The Chamberlain Group
All Rights Reserved
114A3165F
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