Chamberlain Garage Door Opener MR650 User Manual

MR850  
professional  
MR850/MR650  
Rolling Garage Door Opener  
Installation and Operating Instructions  
Owners Copy: Please keep these instructions for future reference  
This manual contains IMPORTANT SAFETY information  
DO NOT PROCEED WITH THE INSTALLATION BEFORE READING THOROUGHLY  
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1
2 TOOLS REQUIRED  
CARTON INVENTORY  
1. Instruction manual (this document)  
2. Stop collar  
3. Clamp bracket  
1. Ladder  
2. Adjustable wrench for U-bolts already installed  
on the door  
4. Release handle, cord and risk of entrapment card  
5. Transmitters (2)  
6. Wireless wall button  
3. 8mm socket, 10mm socket and 13mm extended  
socket and socket wrench  
4. 300mm socket extension (for minimum side-room  
installations)  
7. Hardware bag  
8. Weight bar  
5. Drill and 5.5mm drill bit  
9. Clamp plate  
10. Warning label and risk of entrapment label  
6. Philips-head screwdriver  
7. Marker pen  
8. Door stand or similar device to safely support door  
(not shown)  
3
DOOR REQUIREMENTS  
The maximum allowable door height is 4.5m with a maximum curtain area of 12.5m²* (MR650) -16.5m²* (MR850)  
(door height in metres multiplied by the width in metres). The door must be spring balanced.  
*The Protector System™ (IR Beams) must be installed if the force at the edge of the closing door exceeds  
400N (40kgf). Door axle diameter must not exceed 35mm.  
Minimum distance from  
edge of curtain to edge of  
door bracket 45mm  
95mm  
Direct clamping  
method  
Independent  
clamping method  
95mm  
Ensure that there is at least 45mm from the edge of the curtain to the edge of the bracket. If the roller door  
drum is on the edge of the curtain or is a smaller diameter, additional clearance may be required.  
If the drum is more than 60mm from the curtain edge or of a smaller diameter, an extension pole kit  
may be required.  
Different drum and bracket types may result in the minimum side room clearance not being possible and  
extension poles being required. Ensure there is a power point near the opener.  
2
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4 TESTING THE DOOR  
Complete the following test to ensure your door is well  
balanced, and not sticking or binding:  
• Disable all locks and remove any ropes connected to the  
garage door.  
• Lift the door to about halfway and then release it. The  
door should remain spring balanced.  
• Raise and lower the door to determine if there are any  
sticking or binding points.  
• If your door does not hold in place or the door binds or  
sticks, call a qualified door technician before installing the  
opener.  
5
INSTALLING THE STOP COLLAR  
• Install the stop collar on the opposite end to where  
the opener is to be installed.  
Non opener side  
Opener side  
• Fit the stop collar hard against the boss of the door  
drum. Ensure the U-bolt holding the door shaft to the door  
bracket is tightly secured.  
SAFETY CHECK!  
Is the stop collar  
installed?  
YES: proceed to the next  
step  
NO: install the stop collar  
before proceeding  
INSTALLING THE WEIGHT BAR (PROVIDED)  
6
• Place the weight in the centre of the door (as shown).  
• Use a pencil to mark the two hole positions.  
• If the door curtain does not have a handle you will need  
to drill two 5.5mm holes through the two marked  
positions, then place the weight bar on the inside of the  
door.  
• Use the bolts, washers and nuts (provided) to  
fasten the weight bar in place.  
NOTE: If the door has a lifting handle, remove the  
handle, nuts & bolts. Place weight bar over the  
handle holes, insert extended bolts through the  
weight bar & fasten handle back in place.  
3
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THE RELEASE HANDLE & CORD  
7
• Thread one end of the rope through the hole in the top  
of the red release handle so that “NOTICE” reads  
right side up as shown.  
MR850  
professional  
• Secure with an overhand knot at least 25mm from the  
end of the rope to prevent slipping.  
• Thread the other end of the rope through the loop of  
the manual release cable.  
Limit (up)  
button  
Learn (down)  
button  
• Adjust rope length so the handle (when installed) will  
be no higher than 1.8m above the floor. Secure with  
an overhand knot. If the door is greater than 2.5m in  
height the release cord extension kit accessory is  
required.  
Start / Stop  
Activation button  
Release cable  
Rope  
Manual release  
NOTE: Final adjustment of handle height should be  
completed after the opener is installed. If it is  
necessary to cut the rope, heat seal the cut end to  
prevent unravelling (refer section 16).  
Overhand knot  
warning label  
Release handle  
8
OPERATING THE MANUAL RELEASE  
MR850  
To disengage the opener  
professional  
Pull the release cord down firmly,  
(opener will make a clicking noise).  
To re-engage the opener  
Pull the release cord down firmly,  
(opener will make a clicking noise).  
Pull down  
FIRMLY  
Disable all locks and remove any ropes connected to the garage door.  
Take care when operating the manual release as an open door may fall rapidly due to weak or  
broken springs, or being out of balance.  
9
PINNING THE DOOR  
Note: A ballooning door may delay the safety reversal  
response and can compromise garage door security.  
Free curtain  
Ballooning Add fasteners here  
To remedy any ballooning place self tapping metal screws  
or rivets where the curtain leaves the roll. Secure these  
through the curtain into the drum wheel at each end of the  
roll.  
• After determining the correct fastener location as shown, lift  
the door approximately half a turn from the closed position  
to allow access for drilling.  
Door closed  
Door secure  
Door can be  
lifted  
4
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10  
ATTACHING EXTENSION POLES (IF REQUIRED)  
Optional accessory not provided  
• Align the extension pole holes with the drive legs.  
• Insert the extension poles into the drive leg and fix in  
place using screws provided.  
• Slide the reinforcing brace over the poles and fix in  
place using the screws provided.  
Release cable  
Rope  
Manual Release  
Warning Label  
Overhand knot  
Reinforcing brace must be used. Use  
extension pole kit part number 001B6449-1  
Release handle  
11  
LEFT / RIGHT HAND INSTALLATION  
LEFT  
RIGHT  
(factory  
default  
setting)  
(handing must be  
changed during limit  
setting, section 13)  
Inside garage looking out  
5
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12  
INSTALLATION PROCEDURE  
Do not allow people to walk under or  
around the door during the installation  
process as serious injury can occur.  
NOTE: The opener can be installed on either side  
of the door. The following instructions are for  
RIGHT HAND INSTALLATIONS (as illustrated i.e.  
inside the garage looking out). For left hand  
installations, reverse the instruction terminology  
(eg LEFT for RIGHT etc).  
Rope  
Door stand  
Preparation:  
• Place the opener in manual release mode (refer  
section 8).  
• Open the roller door fully. For safety, tie a rope  
around the door.  
• Ensure the door axle U-BOLT and door mounting  
bracket on the left hand side (non opener side) are  
securely fastened.  
• Support the door with a door stand or similar device  
to safely support the door.  
• Mark the position of the door shaft on the right hand  
door bracket (for reassembly purposes).  
• While the door is supported, remove the right hand  
axle U-Bolt and door mounting bracket from the wall.  
Rope  
Install the opener:  
• Slide the opener over the door axle and engage the  
drive legs into the door drum wheel, either side of a  
spoke. Extensions may be necessary (refer section  
10).  
Door stand  
• Refit the door mounting bracket to the wall. If the  
door bracket needs to be relocated due to opener  
width, refer section 3.  
• Clamp the opener on the door axle and door bracket  
in the marked position using the clamp assembly  
supplied (tighten to 25 – 28Nm).  
• If side room exceeds 95mm clamp independently to  
the door axle as illustrated in section 3.  
• Remove all ropes and the support stand.  
• Check the operation of the door in manual mode by  
raising and lowering by hand. It should operate  
smoothly without sticking or binding. The disengage  
handle should already be attached less than 1.8m  
above the floor (refer section 7).  
Tighten to  
25-28Nm  
Connect the power:  
• Position the power cable away from the door curtain  
and any moving parts.  
• Plug the opener into a nearby power point and turn  
ON.  
• The opener courtesy LEDs should turn ON.  
• The opener must now be programmed for:-  
• DOOR TRAVEL LIMITS  
(Section 13)  
• RIGHT OR LEFT HAND OPERATION (Section 13)  
)
(Section 14  
• FORCE SETTING  
6
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13  
SETTING THE LIMITS & RIGHT OR LEFT OPERATION  
Travel limits set how far your door goes up and down. Your opener must be configured correctly for right or left  
hand installation to operate correctly, if not the door will rotate in the reverse direction.  
NOTE: The MR850/MR650 opener is factory configured for right hand installation.  
The opener will operate during this procedure. Make sure the door is clear of obstruction.  
Ensure your hands are away from any moving parts before activating the door.  
Setting right or left hand operation:  
• Ensure the door is positioned halfway, the opener  
is engaged, and the power is turned on.  
LMT  
professional  
Press and hold  
until  
• Press and hold the LMT (Limit) button until the  
orange indicator LED starts flashing, and then  
release. Either right or left courtesy LEDs will  
light up.  
FLASHING  
LED  
Right bank  
will light up  
MR850  
professional  
• For right hand installations, the right side bank of  
LEDs must light up, and for left hand  
installations, the left hand bank must light up.  
(IF REQUIRED)  
To change  
press and hold  
until correct  
bank lights up  
professional  
• If the incorrect bank of LEDs is illuminated,  
simply press both LRN and LMT buttons  
simultaneously until opposite bank lights up.  
&
LRN  
LMT  
Setting the open limit:  
Left bank  
MR850  
will light up  
for Left hand  
installation  
professional  
• Press and hold the LMT (Limit) button, until the  
door reaches the desired open position, and then  
release. You can adjust the door by using the  
LRN (down) button and LMT (up) button to adjust  
as necessary. Make sure there is enough room  
for your vehicle to pass under.  
professional  
professional  
professional  
Drive door UP to  
desired height  
LMT  
If required: Use LRN (DOWN)  
Activate door  
Setting the bottom limit:  
• Press and release the ACTIVATION button, this  
sets the UP limit, and begins closing the door.  
IMMEDIATELY press and hold the LRN (Learn)  
button until the door reaches the desired closed  
position. If the door closes too hard against the  
floor, use the LMT (up) and LRN (down) button to  
adjust.  
Immediately the door starts down  
Press and hold to drive  
LRN  
door down to closed  
If required: Use LMT (UP) to adjust  
Activate door to open  
professional  
• Press and release the ACTIVATION button, this  
sets the DOWN position and begins opening the  
door to the fully open position.  
Orange  
MR850  
LED ON &  
Courtesy LEDS  
professional  
Test the door:  
on Dim  
• Close and open the door 3 or 4 times using the  
ACTIVATION button to confirm the limit settings.  
• If the door does not complete the test cycle  
proceed to section 14 to set the force.  
professional  
Close the door to test limits  
MR850  
• Leave the door in the up position.  
Motor will make a click &  
FULL BRIGHT courtesy  
LEDs will turn on  
professional  
NOTE: The force must now be set in order to  
complete your installation (refer section 14).  
7
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14  
SETTING THE FORCE  
The force, as measured on the closing edge of the door,  
should not exceed 400N (40kgf). If the closing force is  
measured to more than 400N, the Protector SystemTM (IR  
Beams) must be installed (refer section 17).  
professional  
LRN  
Press twice  
FLASHING  
orange LED  
x 2  
• Press the LRN button twice to place the opener into  
force adjustment mode. The indicator LED will flash  
quickly.  
professional  
Activate  
• Press the ACTIVATION button on the front of the  
opener. The door will travel to the DOWN limit. Press  
the ACTIVATION button again, the door will travel to  
the UP limit. The indicator LED will stop flashing when  
the force has been learned.  
Wait: Door closed  
Activate  
professional  
NOTE: The courtesy LEDs will go out after 2.5 min.  
Wait: Door open  
• The door must travel through a complete cycle, UP and  
DOWN, in order for the force to be set properly. If the  
opener cannot open and close your door fully, inspect  
your door to ensure that it is balanced properly and is  
not sticking or binding.  
Orange LED  
will go out  
Note: Courtesy LEDs will go out after 2.5 minutes  
15  
TESTING THE SAFETY REVERSE SYSTEM  
The safety reverse system test is important.  
The garage door must reverse on contact  
with a 40mm obstacle laid flat on the floor.  
Failure to properly adjust the opener may result in  
serious personal injury from a closing garage  
door.  
40mm  
Operate the door in the down direction. The door must  
reverse upon contact with the obstacle. If the door  
stops on the obstacle, remove obstacle and repeat  
limit and force setting (refer sections 13 and 14).  
40mm Test obstacle  
Repeat test of the safety reverse system.  
FIXING WARNING LABELS  
16  
Once you have completed your installation and  
successfully carried out the safety reverse system  
test (outlined above), install the warning labels  
provided with your opener as shown.  
The risk of entrapment label must be installed  
adjacent to the release handle at a height of less than  
1.8m from the floor.  
The WARNING label must be installed in a prominent  
place near any fixed control.  
Any fixed wall control or wireless door control must be  
mounted at a height of no less than 1.5m out of the  
reach of children.  
Ensure the manual release instruction card is  
attached to the rope as detailed in section 7.  
Read the safety instructions (page 1) for further  
details concerning safety.  
STANDARD INSTALLATION COMPLETE  
8
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INSTALL THE PROTECTOR SYSTEM™ (IR BEAMS) OPTIONAL ACCESSORY  
17  
NOTE: This accessory must be used for all  
installations where the closing force as measured  
on the bottom of the door is over 400N (40kgf).  
After the opener has been installed and adjusted, the  
Protector System™ accessory can be installed.  
Instructions are included with this accessory.  
IR Beams must be installed  
to detect a 100mm high  
obstacle at any point along  
the floor.  
The Protector System™ provides an additional  
measure of safety against a small child or animal  
being trapped under a garage door. It uses an infra-  
red beam, which when broken by an obstruction,  
causes a closing door to open and prevents an open  
door from closing and is strongly recommended for  
homeowners with young children.  
Red LED  
MUST BE ON  
Red LED  
MUST BE ON  
NOTE: The opener will automatically detect the  
Protector SystemTM when it is installed and  
operating for 5 minutes (during this time the  
beams must remain unobstructed). The opener  
will not close unless the beams are aligned.  
IR Beam  
IR Beam  
SAFETY FIRST!  
Whilst Chamberlain have engineered safety features into your garage door opener, we urge you to consider fitting  
IR Beams to your new garage door opener. In many countries these devices are compulsory to assist in  
preventing serious injury or property damage. For your own peace of mind and the safety of others please install  
this inexpensive safety device.  
Setting auto close (optional) (MR850 only)  
NOTE: The Protector SystemTM MUST be installed  
to enable this feature.  
Auto close is NOT recommended for  
households with young children.  
The auto close feature will automatically close the  
garage door after the preset time. The time can be  
adjusted up to 180 seconds using the trim pot located  
on the control board. Auto close can be disabled by  
adjusting the trim pot to 0s.  
A. Strip wire  
(11 mm)  
7/16" (11 mm)  
Installing and adjusting:  
B. Twist like coloured  
wires together  
• Turn the opener off  
• Install the Protector SystemTM using the brackets,  
wires and instructions provided with the product.  
Twist the two white (only) wires together and  
terminate them into the white (2) terminal. Twist the  
two white/black wires together and terminate them  
into the grey (3) terminal.  
C. To insert or release  
wire, push in tab with  
screwdriver tip  
180s  
0s  
50s  
• Ensure the trim pot on the opener is set to 0s.  
• Turn the opener on  
Grey  
White  
Red  
Quick-Connect Terminals  
• Allow 5 minutes for the beams to self-learn to the  
unit, (do not walk through the beam during this time).  
• Adjust the trim pot to the desired closing time.  
Door may operate unexpectedly, therefore do not allow anything to stay in the path of the door.  
9
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INSTALLING YOUR CM128 WIRELESS WALL BUTTON  
18  
Disconnect power to the opener whilst installing  
this accessory to prevent accidental activation.  
Locate minimum 1.5m above the floor  
To install:  
• Carefully pry open the CM128 and locate the two screws for  
mounting.  
• Attach to the wall using the two screws and wall anchors  
provided if mounting to a plaster wall. If using a recessed wall  
box do not use anchors.  
+
NOTE: Do not overtighten screws.  
NOTE: The wall control supplied with your opener should be pre-programmed by the factory.  
If adding a new wall control, program into the opener before mounting the unit as detailed in section  
19.  
19  
WIRELESS PROGRAMING (OPTIONAL ACCESSORIES)  
NOTE: Transmitter(s) and wall button supplied with your opener are factory programmed.  
Activate the opener only when the door is in full view, free of obstruction and properly adjusted.  
No one should enter or leave garage whilst the door is in motion. Do not allow children to operate  
push button(s) or transmitter(s). Do not allow children to play near the door.  
Fix any wall control at a height of at least 1.5m and within sight of the door but away from any  
moving parts.  
TO ADD Transmitters / Wireless wall button  
NOTE: If adding an installed wall control (CM128)  
you will need a second person to press and hold  
the desired button. If not installed, program the  
wall button into the opener before mounting.  
or  
ADDING transmitters using the LRN “LEARN”  
button  
Press and hold down the desired  
Button.  
• Press and hold down the button you wish to program  
to the opener.  
LED will FLASH  
• The orange LED will flash to indicate it is receiving  
signal from the transmitter.  
professional  
• Press and release the “LRN” button.  
• The courtesy LEDs will flash once.  
LRN  
Press LRN  
• Ensure the door is clear of obstruction, then test the  
transmitter.  
MR850  
Release LRN button when  
Courtesy LEDs  
professional  
Deleting ALL transmitter codes  
flashes once  
NOTE: This deletes all transmitters and codes  
TO DELETE ALL REMOTES  
Press and hold the LRN learn button until the orange  
professional  
indicator light goes out (approximately 9  
sec).  
LRN  
Press LRN for 9 seconds  
LED on WILL TURN ON  
After 9 seconds all remotes  
are deleted and LED will go  
out.  
10  
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KEYLESS DEVICE PROGRAMMING  
(OPTIONAL ACCESSORIES )  
20  
1
professional  
Activate the opener only when the door is in  
full view, free of obstruction and properly  
adjusted. No one should enter or leave  
garage whilst the door is in motion. Do not  
allow children to operate push button(s) or  
transmitter(s). Do not allow children to play  
near the door.  
2
3
Wireless Keypad C840  
Using the “LRN” Button:  
1. Press and release the “LRN” button (1) on the opener,  
the orange LED will light.  
2. Within 30 seconds, enter a four digit personal  
identification number (PIN) of your choice on the  
keypad (2), then press and hold the ENTER button.  
1
2
3. Release the button when the opener courtesy LEDs  
flash once (3), the code is learned.  
Alternate programming method using the motion  
detecting control panel (optional accessory):  
T
H
IG  
L
K
C
O
L
NOTE: This method requires two people if the  
keyless entry is already mounted outside the  
garage.  
3
4
1. Enter a four digit personal identification number (PIN)  
of your choice on the keypad, then press and hold  
ENTER.  
2. While holding the ENTER button, press and hold the  
LIGHT button on the motion detecting control panel.  
C
LO  
T
H
G
LI  
3. Continue holding the ENTER and LIGHT buttons while  
you press the push bar on the motion detecting control  
panel (all three buttons are held).  
professional  
4. Release buttons when the opener courtesy LEDs flash  
once.  
Wireless fingerprint access system C379  
Full instructions are available with this accessory.  
Once you have enrolled your user into the C379 you  
can program the unit into your opener.  
Using the “LRN” Button:  
1. Press and release the LRN button on the opener, the  
orange LED will light.  
2. Within 30 seconds, slide the cover of the C379 up as  
illustrated (A). Swipe your finger on the reader head  
at a steady speed (B) until the yellow led turns on (C).  
3. When the courtesy LEDs flash it has learned the  
code. Ensure there are no obstacles in the path of the  
door, then press the send button (D) to test the door.  
11  
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21  
SPECIAL FEATURES (OPTIONAL ACCESSORIES)  
1. Solenoid roller door lock (SRDLK01) - (MR850 only)  
2. 24VDC power output for external devices - (MR850 only)  
3. Voltage free door monitoring output - (MR850 only)  
TM  
4. The Protector System IR Beams - C77  
5. Motion detecting control panel - C98  
6. Standby Power Unit (battery backup C475) - (MR850 only)  
7. Tear out cable entries (O16mm)  
8. Flashing light FLA24-2ANZ (door not closed indicator only) - (MR850 only)  
1
7
2
7
3
5
4
jumper  
wire  
8
Black  
6
Red  
12  
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22 SPARE PARTS  
041A6811  
001A6621  
If the supply cord is damaged, it must be  
replaced by the manufacturer, its service  
agent or similarly qualified persons  
in order to avoid hazard.  
041A6812  
041A6813  
041D6637 (MR850)  
041D6637-1 (MR650)  
001A6528  
041A6815 (MR850)  
041A7282 (MR650)  
002B1600  
041A6814 (MR850)  
041A7292 (MR650)  
041A6778 (MR850)  
041A6778-1 (MR650)  
001B6681  
041A6811  
041A6812  
041A6813  
041A6814  
041A7292  
041D6637  
041D6637-1  
041A6778  
04146778-1  
041A6815  
041A7282  
001A6621  
001B6681  
001A6528  
002B1600  
Mount plate sub assembly MR850 (including motor)  
Sungear kit  
Front upper housing  
Base housing MR850  
Base housing MR650  
PCB for MR850  
PCB for MR650  
Removable cover sub assembly MR850  
Removable cover sub assembly MR650  
230V 105VA transformer for MR850  
230V 80VA transformer for MR650  
Clamp & bolt assembly  
Handle & pull rope assembly  
Absolute Position Encoder (APE)  
Weight Bar  
13  
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9. Model 760 Outside keyswitch  
23 ACCESSORIES  
10. Model CM1702 Outside quick release  
11. Model C77 The Protector System™ (IR Beams)  
12. Model FLA24-2ANZ Flashing light kit - (MR850 only)  
13. Model C475 Standby Power Unit (battery backup) -  
(MR850 only)  
1. Model CM128 2 Channel wireless wall button  
2. Model CM844 4 Channel transmitter  
3. Model C940 1 Channel transmitter  
4. Model C943 3 Channel transmitter  
5. Model C945 3 Channel mini transmitter  
6. Model C840 Keyless entry system  
14. Model SRDLK01 Solenoid roller door lock - (MR850  
only)  
7. Model C379 Wireless finger print access system  
8. Model C98 Motion detecting control panel  
6
1
2
3
4
5
L
O
C
K
L
IG  
H
T
ENROLL  
11  
12  
SEND  
PASS  
ENROLL  
FAIL  
9
7
13  
10  
14  
8
READY  
RETRY  
24  
TYPICAL WIRING DIAGRAM MR850/650  
MR850 ONLY  
red  
white  
External  
Device  
to alarm  
panel or  
monitoring  
device  
gnd  
24vdc  
no  
com  
Keyswitch or  
push button  
rx  
white/black  
white  
white/black  
white  
14  
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DIAGNOSTIC CHART  
Symptom: One or both of the indicator lights on the IR Beams are not on  
steadily.  
• Inspect sensor wires for an electrical short (eg. staple in wire), correct wiring  
polarity (black/white wires reversed), broken or disconnected wires, replace/attach  
as needed.  
1 FLASH  
IR Beams wire open  
(broken or disconnected).  
• Disconnect all wires from the opener.  
OR  
• Remove beams from brackets and shorten sensor wires to 30-60mm (1-2”) from  
back each of sensor.  
• Re-attach sending eye to opener using shortened wires. If sending eye indicator  
light glows steadily, attach the receiving eye.  
2 FLASHES  
• Align beams. If the indicator lights glow, replace the wires for the beams. If the  
sensor indicator lights do not light, replace the IR Beams.  
IR Beams wire shorted or  
black/white wire reversed.  
Symptom: LED is not lit on door control.  
• Check polarity of the wire connection to the opener.  
3 FLASHES  
• Inspect door control/wires for an electrical short (eg. staple in wire), replace as  
needed.  
• Disconnect wires at door control, touch wires together. If opener activates, replace  
door control.  
Door control or  
wire shorted.  
• If opener does not activate, disconnect door control wires from opener. Momentarily  
short across red and white terminals with jumper wire. If opener activates, replace  
door control wires.  
4 FLASHES  
Symptom: Sending indicator light glows steadily, receiving indicator light is  
dim or flashing.  
• Realign receiving eye sensor, clean lens and secure brackets.  
IR Beams slightly  
misaligned  
(dim or flashing LED).  
Symptom: The RPM Sensor = Short travel 150-200mm (6-8").  
5 FLASHES  
• Unplug unit to reset. Try to operate opener, check diagnostic code.  
Possible RPM sensor  
failure. Unplug to reset.  
• If it is still flashing 5 times and opener moves 150-200mm (6-8"), the APE  
(Absolute Positioning Encoder) may need to be replaced, for details contact your  
Chamberlain Merlin Professional Dealer.  
6 FLASHES  
Symptom: Door will not open or close  
• Turn the power off and remove the Standby Power Unit (SPU) if installed.  
• Turn power back on and plug the SPU back in. If opener fails to operate correctly  
after resetting, contact your Chamberlain Merlin Professional Dealer  
Possible APE error on  
start up.  
7 FLASHES  
Symptom: Door fails to open all the way  
• Turn the power off and remove the SPU if installed.  
• Turn power back on and plug the SPU back in if installed. If opener fails to  
operate correctly after resetting contact your Chamberlain Merlin Professional  
Dealer.  
Over current  
Symptom: Opener will not open or close the door  
• Contact your Chamberlain Merlin Professional Dealer.  
• Report the number of flashes as the fault reference.  
10 to 15 FLASHES  
System Failure  
15  
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• Repeat the limit and force setting in section 13&14.  
Repeat safety reverse test after adjustments.  
9. The opener strains to operate door:  
• The door may be out of balance or the springs may  
be broken. Close the door and use the manual  
release to disconnect the door. Open and close the  
door manually. A properly balanced door will stay in  
any point of travel while being supported entirely by  
its springs. If it does not, disconnect the opener and  
call a trained door systems technician.  
TROUBLESHOOTING  
1. The opener will not operate from either the  
ACTIVATION button or the transmitters :  
• Does the opener have electric power? Plug a lamp into  
the outlet. If it does not work, check the fuse box.  
• Have you disabled all door locks? Review installation  
instruction warnings on page 1.  
• Is there a build-up of ice or snow under the door? The  
door may be frozen to the ground. Remove any  
restriction.  
10. The opener motor hums briefly, then will not  
work:  
• The garage door spring may be broken. Have it  
replaced.  
• Check that the door is not in manual release mode  
(refer section 8).  
2. Opener operates from the transmitter, but not  
from the wired wall control (optional accessory):  
• Is the wall control lit? If not, reverse the two wires. If  
the opener runs, check for a faulty wire connection at  
the wall control, a short under the staples, or a broken  
wire.  
• Are the wiring connections correct? Refer to wired wall  
control instructions.  
3. The door operates from the ACTIVATION button  
or wired wall control, but not from the wireless  
wall control or transmitter:  
• The garage door springs may be broken. See above.  
• If the problem occurs on the first operation of the  
opener, door may be locked. Disable any door locks.  
11. The opener will not operate due to power  
failure:  
• Use the manual release handle to disconnect the  
door. The door can be opened and closed manually.  
When power is restored, re-engage the opener (refer  
section 8).  
• If a Standby Power Unit is connected, the opener  
should be able to operate up to 20 times without  
power.  
12. Setting the limits manually:  
a. Check that the opener is handed correct (refer  
sections 11 and 13).  
• If the wired wall control is installed and it is flashing,  
ensure the lock feature is off.  
• Program the opener to match the transmitter code.  
(Refer to section 19). Repeat with all transmitters.  
4. The transmitter has short range:  
• Change the location of the transmitter in your car.  
• Check to be sure the antenna on the bottom of the  
opener extends fully downward.  
• Some installations may have shorter range due to a  
metal door, foil backed insulation, or metal garage  
siding.  
5. The garage door opens and closes by itself:  
• Be sure that all transmitter push buttons are off.  
• If the wired wall control (optional accessory) is  
installed, remove the bell wire from the wired wall  
control terminals and operate from the ACTIVATION  
button or transmitter . If this solves the problem, the  
wired wall control is faulty (replace), or there is an  
intermittent short on the wire between the wired wall  
control and the opener.  
• Clear memory and re-program all wireless wall  
controls and transmitters.  
6. The door reverses and stops before opening  
completely:  
• Is something obstructing the door? Is it out of balance,  
or are the springs broken? Remove the obstruction or  
repair the door.  
7. The door reverses for no apparent reason and  
opener lights blink for 5 seconds after reversing:  
• Check the Protector SystemTM (IR Beams), if  
installed. Correct alignment if the red light on the beam  
is solid.  
8. The door opens but will not close or reverses  
while closing:  
• Is something obstructing the door? Pull the manual  
release handle. Operate the door manually. If it is  
unbalanced or binding, call a trained door systems  
technician.  
b. Press and hold the LMT button until the orange  
indicator light starts flashing slowly then release.  
c. Press the LMT button to move the door UP or the  
LRN button to move the door DOWN until the door  
reaches the desired UP limit. Ensuring there is  
enough clearance for your vehicle.  
d. Press the ACTIVATION button. This sets the UP limit  
and begins closing the door. Immediately press  
either the LRN or the LMT button. The door will stop.  
Adjust the desired DOWN limit using the LMT and the  
LRN buttons. Check to be sure the door is fully  
closed without applying excessive pressure to the  
door curtain. Press the ACTIVATION button. This sets  
the DOWN limit and begins opening the door. NOTE:  
If neither the LMT or the LRN button is pressed, the  
door will reverse off the floor and the DOWN travel  
limit will be set automatically.  
e. Open and close the door with the ACTIVATION  
button, transmitter or wall control 2 or 3 times.  
• If the door does not stop in the desired UP limit or  
reverses before the door stops at the DOWN limit,  
proceed to Setting the Force (refer section 14).  
• If the door still does not stop at the desired limits is  
something obstructing the door? Disengage the  
opener. Open and close the door manually. If it is  
unbalanced or binding, call a trained door systems  
technician.  
• If the door stops at both the desired UP and DOWN  
limits, proceed to Setting the Force.  
• Clear any ice or snow from the garage floor area where  
the door closes.  
16  
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OPERATION OF YOUR OPENER  
CARE OF YOUR OPENER  
When properly installed, your opener will operate  
with minimal maintenance. The opener does not  
require additional lubrication.  
Your opener can be activated by any of the following  
devices:  
Limit and Force Settings: These settings must be  
checked and properly set when the opener is  
installed. Weather conditions may cause some  
minor changes in the door operation, requiring  
some re-adjustments, particularly during the first  
year of operation. Refer to limit and force setting in,  
sections 13 & 14.  
The ACTIVATION button  
Press the button until door starts to move.  
The wall control, outside keyswitch or keyless  
entry system (if you have installed any of these  
accessories).  
Follow the instructions carefully and repeat the  
safety reverse test after any adjustment.  
The Transmitter or Wireless Wall  
Control (CM128)  
Hold the push button down until the door starts to move.  
Transmitter: Additional transmitters can be  
purchased at any time. Refer to Accessories. Any  
new transmitters must be programmed into the  
opener.  
When the opener is activated by transmitter,  
ACTIVATION button or wall control:  
Transmitter battery: If transmission range  
decreases, replace the battery.  
• If open, the door will close. If closed, the door will open.  
• If closing, the door will stop.  
• If opening, the door will stop (allowing space for entry  
and exit of pets and for fresh air).  
MAINTENANCE OF YOUR OPENER  
• If the door has been stopped in a partially open or  
closed position, it will reverse direction.  
Once a Month:  
• Repeat safety reverse test.  
Make any necessary adjustments  
(sections 13 & 14).  
Obstruction behaviour:  
• Manually operate door. If it is unbalanced or  
binding, call for professional garage door  
service.  
• If an obstruction is encountered while closing, the door  
will reverse.  
• If an obstruction is encountered while opening, the door  
will reverse and stop.  
• Check to be sure door opens and closes fully.  
• The optional Protector System™ uses an invisible beam  
which, when broken by an obstruction, causes a closing  
door to open and prevents an open door from closing. It  
is STRONGLY RECOMMENDED for homeowners with  
young children.  
SPECIFICATIONS MR850  
Input Voltage:  
Rated Load:  
Max.Pull Force:  
Idle Current:  
Drive:  
230-240VAC, 50Hz, 170W  
32Nm  
Door should be fully closed if possible.  
Weak or broken springs could allow an  
open door to fall rapidly. Property damage  
or serious personal injury could result.  
550N @ O300mm  
less than 25mA @ 230VAC  
24volt DC gearmotor  
permanent lubrication  
Opening the door manually:  
Max. Drum Rotations:  
Memory Registers:  
41/  
2
64  
The door can be opened manually by pulling the  
release cord down firmly.  
Operating Frequency:  
433.92MHz  
To re-engage the door, pull the release cord down firmly.  
SPECIFICATIONS MR650  
The opener light will turn on:  
Input Voltage:  
Rated Load:  
Max.Pull Force:  
Idle Current:  
Drive:  
230-240VAC, 50Hz, 100W  
• when opener is initially plugged in;  
• when the power is briefly interrupted;  
• when the opener is activated.  
25Nm  
500N @ O300mm  
less than 25mA @ 230VAC  
(the light turns off automatically after 2-1/2 minutes.)  
24volt DC gearmotor  
permanent lubrication  
Max. Drum Rotations:  
Memory Registers:  
41/  
2
64  
Operating Frequency:  
433.92MHz  
SPECIAL NOTE: Chamberlain strongly recommends that the Protector SystemTM be installed on all garage door openers.  
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CHAMBERLAIN LIMITED WARRANTY  
Merlin Professional MR850/MR650  
Roller Door Opener  
Liability – Australia only  
Under no circumstances shall the Seller be liable for  
consequential, incidental or special damages arising in  
connection with the use, or inability to use, the Unit. In no  
event shall the Seller's liability for damages or injury arising  
from breach of law or contract or for negligence, exceed the  
cost of repairing or replacing the Unit or refunding the  
purchase price of the Unit.  
Chamberlain Australia Pty Limited / Chamberlain New  
Zealand Limited (Seller) warrants to the original  
purchaser of the Chamberlain Merlin MR850/MR650  
Roller Door Opener (Unit) that it is free from defects in  
material and/or workmanship for a period of 2 YEARS  
from the date of first purchase from the Seller. The  
MR850 DC motor (only) has a 5 year warranty from the  
date of first purchase from the seller when installed on a  
domestic door.  
Under Division 2 Part V of the Trade Practices Act, 1974,  
certain warranties and conditions (Implied Terms) are implied  
into contracts for the supply of goods or services if the goods  
or services are of a kind ordinarily acquired for personal,  
domestic or household use or consumption. Liability for  
breach of those Implied Terms cannot be excluded or limited  
and the limitations and exclusions above do not apply to the  
Implied Terms.  
Please retain your proof-of-purchase in the unlikely event  
you require warranty service.  
If, during the limited warranty period, the Unit fails due to  
defects in materials or workmanship Chamberlain will,  
provided the defective part or Unit is returned freight and  
insurance prepaid and well packaged to the nearest  
Chamberlain office or authorised installer, undertake to  
repair or, at its option, replace any defective part or Unit and  
return it to the Buyer at no cost. Repairs and replacement  
parts are warranted for the remaining portion of the original  
warranty period.  
Except for the Implied Terms and the warranties set out  
above, the Seller excludes all warranties and conditions  
implied by statute, at law, in fact or otherwise.  
Liability – New Zealand only  
Except as set out in the Fair Trading Act 1986 and the  
Consumer Guarantees Act 1993:  
Limited warranty on opener  
Chamberlain will furnish a replacement opener free of  
charge, if it is found to be defective. Labour costs may apply.  
Where the Unit has been installed by an authorised installer,  
Chamberlain will furnish replacement parts free of charge  
through the authorised installer. A service fee for on-site  
service may apply.  
(a) all other guarantees, warranties and representations in  
relation to the Unit or its supply are excluded to the extent  
that the Seller can lawfully exclude them; and  
(b) under no circumstances shall the Seller be liable for  
consequential, incidental or special damages arising in  
connection with the use, or inability to use, the Unit, other  
than those which were reasonably foreseeable as liable  
to result from the failure.  
In-warranty service  
During the warranty period, if the product appears as though  
it may be defective, call our toll free service before removal  
of the unit. A Chamberlain technician will diagnose the  
problem and promptly supply you with the parts for “do-it-  
yourself” repairs, or provide you with shipping instructions for  
a factory repair or replacement. If an authorised installer  
installed your Unit you must call them for prompt on-site  
service.  
NOTE: We request that you attach your sales docket or  
invoice to this manual to enable you to establish the date of  
purchase in the unlikely event of a service call being made.  
Chamberlain reserves the right to change the design and  
specification without prior notification. Some features or  
accessories may not be available in certain markets or areas.  
Please check with your distributor.  
If our service centre determines that a warranty claim has  
been made in respect of a failure or defect arising out of any  
exclusion detailed below, we may charge you a fee to repair  
and/or return the Unit to you.  
CONTACT DETAILS:  
Chamberlain service centres:  
Australia  
Phone toll free 1800 638 234  
Fax toll free 1800 888 121  
Exclusions  
This warranty does not cover any failure of the Unit due to:  
1. non-compliance with the instructions regarding  
installation, operation, maintenance and testing of the Unit or  
of any product with which the Unit is used.  
New Zealand  
Auckland phone 09 477 2823  
Phone toll free 0800 653 667  
Fax toll free 0800 653 663  
2. any attempt to repair, dismantle, reinstall or move the  
Product to another location once the Product is installed by  
any person other than an authorised installer.  
3. tampering, neglect, abuse, wear and tear, accident,  
electrical storm, excessive use or conditions other than  
normal domestic use.  
This warranty does not cover any problems with, or relating  
to, the garage door or garage door hardware, including but  
not limited to the door springs, door rollers, door alignment  
or hinges, any problems caused by electrical faults,  
replacement of batteries or light bulbs or labour charges for  
reinstalling a repaired or replaced Units.  
18  
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TM  
Trademark of The Chamberlain Group, Inc.  
® Registered Trademark of The Chamberlain Group, Inc.  
© 2009 The Chamberlain Group, Inc  
114B3630D  
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