The Chamberlain Group, Inc.
845 Larch Avenue
Elmhurst, Illinois 60126-1196
Garage Door Opener
Owner’s Manual
FOR RESIDENTIAL USE ONLY
Model Series 5000E - 1/2 HP
Model Series 4000E - 1/2 HP
Model Series 1000E - 1/4 HP
Model Series 2000E - 1/3 HP
CAUTION! PLEASE READ THIS MANUAL CAREFULLY!
The MODEL NUMBER label is located on the front panel of your opener.
CONTENTS
PAGE
CONTENTS
PAGE
Safety Rules.....................................................................2
Features of Your Opener..................................................3
Specifications ...................................................................3
You'll Need Tools .............................................................3
Completed Installation Illustration ....................................4
Operation of Your Opener................................................5
Accessories......................................................................5
Care & Maintenance of Your Opener...............................6
Assembly Instructions ......................................................7
Installation Instructions...................................................10
Travel Limit Adjustments................................................20
Force Adjustments .........................................................21
Safety Reverse Test.......................................................22
The Protector System™.................................................22
Code Programming Instructions.....................................23
Having a Problem?...................................................24, 25
Carton Contents & Hardware Illustrated.........................26
Repair Parts, Rail Assembly...........................................26
Repair Parts, Installation ................................................26
Repair Parts, Opener Assembly.....................................27
How To Order Repair Parts............................................28
Warranty.........................................................................28
FASTEN THIS MANUAL NEAR THE GARAGE DOOR AFTER INSTALLATION.
PERIODIC CHECKS OF THE OPENER ARE REQUIRED TO INSURE SATISFACTORY OPERATION.
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Before you begin, please check the contents of the cartons. Illustrations of parts and hardware are shown on
pages 26 and 27. Separate the hardware for assembly and installation as shown.
FEATURES OF YOUR OPENER
4. Motor: Permanently lubricated with automatic reset.
1. Opener Light(s): Turns on and off automatically with
4-1/2 minute illumination for your safety and
convenience. Model 5000E: The Light Feature on the
Multi-Function Door Control Panel can be activated for
constant light. (Optional accessory available for other
models.)
5. Safety System: Independent up and down force
adjustment. The door REVERSES automatically when
obstructed in DOWN direction. The door STOPS when
obstructed in UP direction.
6. Automatic Reconnect: Trolley halves reconnect for
automatic operation when opener is activated after a
manual disconnect.
2. Lock Feature (Standard on Model 5000E. Optional
for Other Models): When the Lock Feature is
activated on the Multi-Function Door Control Panel, the
opener will not operate from portable remote control
transmitters. The door will OPEN from the Door Control
Button, Key Switch and Keyless Entry System
accessories.
7. Easy Limit Adjustment: Limits of door opening and
closing adjusted by turning screws without removing
opener cover.
3. Manual Disconnect: Pull cord disconnect permits
manual door operation in case of an emergency or
power failure.
SPECIFICATIONS
SAFETY
MOTOR
Personal ...........................Push button and automatic
reversal in down direction.
Type .................................Permanent split capacitor
Speed...............................1500 rpm
Push button and automatic stop
in UP direction.
Volts .................................120 Volts AC - 60 Hz. Only
Current .............................4.5 amperes
Electronic..........................Independent UP and DOWN
force adjustment screws.
DRIVE MECHANISM
Electrical...........................Motor overload protector & low
voltage push button wiring.
Gears................................16:1 worm gear reduction
Drive.................................Chain & cable with one-piece
trolley on steel T-rail
Limit device ......................Circuit actuated by limit nut.
Limit adjustment ...............Screwdriver adjustment on side
panel.
Length of travel.................Adjustable to 2.29m
Travel rate ........................15-20cm per second
Start circuit .......................Low voltage push button or
radio control.
Lamp ................................On when door starts to travel,
off 4-1/2 minutes after stop.
DIMENSIONS
Model 5000E: Has separate
Light Feature.
Length (overall) ................3.15m
3.25m (Model 5000E)
Door linkage .....................Adjustable door arm. Pull cord
trolley release.
Headroom required ..........5cm
Hanging weight ..............14.5kg
YOU'LL NEED TOOLS
During assembly and installation of your opener, the instructions will call for the use of various hand tools
shown below.
Pencil
2
1
Carpenter’s
Level
Hack Saw
Tape Measure
Wire Cutters
Pliers
Claw Hammer
Electric Drill
5mm & 8mm
Drill Bits
Screwdriver
Stepladder
Adjustable End Wrench
Socket Wrench
3
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BEFORE YOU BEGIN, PLEASE TAKE SOME TIME TO CAREFULLY EXAMINE THE ILLUSTRATIONS OF A
TYPICAL GARAGE DOOR OPENER INSTALLATION ON BOTH A SECTIONAL AND A ONE-PIECE DOOR.
Some installation instructions vary for sectional and one-piece doors. Follow only those instructions which apply
to your door type.
Do you have a finished ceiling in your garage? If so, you will need a support bracket and additional fastening
hardware. Refer to Step 4, Page 13 for specific requirements.
Do you have a lightweight or metal door (or does it have glass panels)? If so, horizontal and vertical
reinforcement is required. Refer to Step 8, Page 17.
If possible, install the door opener 2.1m or more above floor with the manual release handle mounted
1.8m above the floor.
Support Bracket
and Fastening
Hardware
(Not Supplied)
SECTIONAL DOOR
INSTALLATION
Header Bracket
Cable Pulley
Bracket
Trolley
Cable
Access Door
Chain
Horizontal & Vertical
Support - Not Supplied
(Needed Only for
Lightweight Garage
Door Installation)
Garage
Door
Spring
Horizontal
Straight
Door
Arm
Garage Door
Reinforcement
(If needed)
Manual
Trolley
Release
Curved
Door
Arm
Header
Door Bracket
Garage
Door
Vertical Garage Door
Reinforcement (if needed)
ONE-PIECE DOOR
INSTALLATION
Support Bracket
and Fastening
Hardware
(Not Supplied)
INSTALLATION
Cable
Pulley Bracket
Cable
Trolley
Chain
Access Door
Header
Bracket
Door Bracket
Manual
Trolley
Release
Curved
Straight
Door
Door
Garage
Door
Arm
Arm
Header
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Operation of Your Opener
CAUTION
• BEFORE YOU PROCEED, PLEASE READ SAFETY
RULES ON PAGE 2 AND THE OPERATING
INSTRUCTIONS ON THIS PAGE CAREFULLY.
• TO AVOID DIFFICULTY DURING INSTALLATION, DO
NOT RUN OPENER UNTIL INSTRUCTED TO DO SO.
• OPERATE ONLY WHEN OPENER IS PROPERLY
ADJUSTED AND THE DOOR IS VISIBLE AND
UNOBSTRUCTED.
• DO NOT PERMIT CHILDREN TO PLAY IN THE AREA
OF THE DOOR.
TO ACTIVATE THE OPENER
HOW
DOOR
MOVES
WHEN
OPENER
ACTIVATES:
Use any of the following devices:
1. If open, door will close. If closed, the door will
open.
1. The Remote Control Transmitter. Hold the push
button down until the door starts to move.
2. If closing, the door will reverse.
2. The Door Control. Hold push button down until the
door starts to move.
3. If opening, the door will stop (allowing space for
entry and exit of pets and for fresh air).
3. Key Switch or Keyless Entry System (if you have
installed either of these accessories).
4. If the door has been stopped in a partially open
position, it will close.
HOW TO OPERATE THE DOOR MANUALLY:
5. If obstructed while closing, the door will reverse.
6. If obstructed while opening, the door will stop.
DOOR SHOULD BE FULLY CLOSED IF POSSIBLE.
WEAK OR BROKEN SPRINGS COULD ALLOW AN
OPEN DOOR TO FALL RAPIDLY. PROPERTY
DAMAGE OR SERIOUS PERSONAL INJURY
COULD RESULT. DO NOT USE MANUAL RELEASE
HANDLE TO PULL DOOR OPEN OR CLOSED.
7. The optional Protector System™ uses an invisible
beam which, when broken by an obstruction,
causes a closing door to open and prevents an
open door from closing. It is STRONGLY
RECOMMENDED for homeowners with young
children.
Disconnect door from opener by pulling down sharply
on red handle. Lift door manually. To automatically
reconnect door to opener, press Door Control button.
LOCKOUT
Prevents
FEATURE:
trolley from
OPENER LIGHT will turn on under the following
conditions: When the opener is initially plugged in;
when the power is interrupted; when the opener is
activated. Light turns off automatically after 4-1/2
minutes. Bulb size is 75 watts maximum.
Trolley
Release
Arm
reconnecting automatically. If
you need to use this feature,
pull manual release handle
down and back (toward
opener). Trolley will remain
"Locked-Out" and door can
be raised and lowered
Trolley
Manual
Release Handle
(Pull Down & Back
Towards Opener)
If the Multi-Function Door Control Panel (with the
Light Feature) is installed, the light can remain ON or
turn OFF before the automatic cycle is completed, if
desired.
E
IC
T
O
N
manually. To reconnect trolley, pull manual release
handle straight down.
ACCESSORIES AVAILABLE FOR YOUR OPENER
Single-Function Remote Control
Transmitter:
with visor clip.
Model 850CB
Model 740CB
Keyless Entry System:
Enables the homeowner to operate
garage door opener from outside by
entering code on specially designed
keypad.
Multi-Function Door Control
Panel:
Provides a Lock Feature which
prevents operation of garage door
opener from remotes, and a Light
Switch for constant light.
Outside Keylock:
Model 845CB
Model 760E
Opens the garage door automatically
from outside with the turn of a key
when remote control transmitter is not
handy.
LO
C
K
LI
G
H
T
“The Protector System”:
Emergency Release Keylock:
Model 770E
Model 1702E
Provides auxiliary support to the
safety features built into your
opener. The system’s invisible beam,
when broken by an obstruction,
causes a closing door to open and
prevents an open door from closing.
REQUIRED for a garage with NO
service door.
Allows manual operation of garage
door from outside in case of power
failure.
5
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Care of the Opener
When properly installed on a door which is in balance
CHAIN TENSION ADJUSTMENT: After installation
of the opener and adjustment of forces and limits, the
chain may appear loose. This is normal.
and in good repair, opener will provide high
performance with a minimum of maintenance. The
opener does not require additional lubrication.
TO CHECK THE CHAIN TENSION: Disconnect the
trolley by pulling the red manual release handle. If the
chain returns to the position described and illustrated
in Step 4 page 9, DO NOT make ANY further
adjustments.
Most complaints of unsatisfactory opener operation
can be traced to problems with the door itself. When
operated manually, a properly balanced door will stay
in any point of travel while being supported entirely by
its springs.
REMOTE CONTROL TRANSMITTER: The portable
remote control may be secured to a car sun visor with
the clip provided. Additional remote transmitters can
be purchased at any time for use in all vehicles using
the garage. Refer to Accessories on page 5.
THE OPENER IS NOT INTENDED TO CORRECT
ANY PROBLEMS THAT ARE CAUSED BY AN
UNBALANCED OR BINDING DOOR, BROKEN
DOOR SPRINGS OR BY FAULTY DOOR
HARDWARE.
The opener must learn the code of any new remote
control. Page 23 explains how to program your
garage door opener and how to erase all codes if
required. Self service of your receiver and remote
control is not recommended. If service is needed, call
the toll-free number listed on the back page.
LIMIT AND FORCE ADJUSTMENTS: These
adjustments must be checked and properly set when
opener is installed. Only a screwdriver is required.
Pages 20 and 21 refer to the limit and force
adjustments. Follow the instructions carefully.
REPEAT THE SAFETY REVERSE TEST AFTER
ANY ADJUSTMENT. Weather conditions may cause
some minor changes in the door operation, requiring
some readjustments, particularly during the first year
of operation.
THE REMOTE CONTROL BATTERY
The lithium battery should produce power for up to
5 years. To replace battery, pry open case with visor
clip or screwdriver, as shown. Insert battery positive
side up.
THE SAFETY REVERSE SYSTEM IS IMPORTANT
(see page 22). GARAGE DOOR MUST REVERSE
ON CONTACT WITH A 25MM OBSTACLE PLACED
ON THE FLOOR. FAILURE TO PROPERLY
ADJUST OPENER MAY RESULT IN SERIOUS
PERSONAL INJURY FROM A CLOSING GARAGE
DOOR.
Dispose of old battery properly.
9
9
1
1
7
7
3
3
INCREASE TRAVEL
5
5
UP
DOWN
KG
KG
Adjustment Label
Adjustment Label
MAINTENANCE OF YOUR OPENER
ONCE A MONTH
TWICE A YEAR
MANUALLY OPERATE DOOR. If it is unbalanced or
CHECK CHAIN TENSION. Adjust if necessary.
binding, call professional garage door service.
CHECK TO BE SURE DOOR OPENS AND
CLOSES FULLY. Adjusts Limits and/or Force if
necessary.
ONCE A YEAR
OIL DOOR ROLLERS, BEARINGS AND HINGES.
THE OPENER DOES NOT REQUIRE ANY
ADDITIONAL LUBRICATION. DO NOT GREASE
DOOR TRACKS.
REPEAT SAFETY REVERSE TEST. Make any
necessary adjustments. (See page 22.)
6
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TO AVOID INSTALLATION DIFFICULTIES, DO
NOT RUN THE GARAGE DOOR OPENER UNTIL
INSTRUCTED TO DO SO.
Assembly Step 1
Assemble T-rail and
Attach Cable Pulley Bracket
T-RAIL BACK
(TO OPENER)
Bracket
• Place the 4 T-rail sections on a flat surface for
assembly. Center sections are interchangeable.
Front and back sections are also interchangeable
Square Carriage
Bolt Hole
T-rail
(End Section)
for ease of assembly.
1/4" Lock Nut
Lock Washer
Nut
5/16"-18
• Connect rail braces and lock nuts to rail
5/16"
sections from the direction shown. Otherwise,
the trolley will hit against the nut (page 8).
Carriage Bolt
1/4"-20x1/2"
11mm Socket Wrench
T-rail
(Center Section)
Make sure bolt necks are seated in the
square holes and rails are aligned before
you tighten lock nuts. (See right and
wrong views). Improper assembly can
cause jerky trolley operation, noise and/or
nuisance door reversals.
Cable pulley bracket
attaches to FRONT
T-rail
(End Section)
END of T-rail
Right
Wrong
Hardware Shown
T-RAIL FRONT
(TO DOOR)
Actual Size
Carriage Bolts
1/4"-20x1/2" (4)
Lock Nut
1/4"-20x7/16"
• Position the cable pulley bracket on the front end
of the T-rail as shown. Fasten securely with the
hardware shown.
Hex Screws
5/16"-18x7/8"
Nut
5/16"-18 (5)
Hex Screw
5/16"-18x7/8" (3)
Lock Washer
5/16" (4)
When tightening
the screws, be
sure to keep
bracket parallel
Cable Pulley
Bracket
to
the
rail.
Otherwise, the
rail may bow
when the opener
is operated.
Wrong
Right
13mm Socket Wrench
Lock Washer
Nut
5/16"-18
5/16"
7
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Assembly Step 2
Assemble and Install Trolley
AS A TEMPORARY STOP, INSERT A SCREW-
DRIVER INTO HOLE IN FRONT END OF T-RAIL.
Attach threaded shaft to trolley with lock washer and
nuts as shown.
Inner Nut
5/16"
Lock Washer
Trolley
5/16"
Outer Nut
5/16"
Trolley
Threaded
Shaft
Trolley
13mm Socket Wrench
Temporary Stop
Screwdriver
Slide trolley assembly along rail to screwdriver stop.
NOTE: If trolley hits against nut on T-rail, bolts
and Wnausthserewd eScrreewattached from the wrong side and
must 5b/1e6"r-1e8px1o/2s"itioned. Review Step 1.
USE ONLY THIS
TYPE AND SIZE
Hex Screw
5/16"-18x7/8"
USE ONLY THOSE SCREWS MOUNTED
IN TOP OF OPENER. FAILURE TO DO SO
WILL CAUSE SERIOUS DAMAGE TO
OPENER.
Assembly Step 3
Fasten T-rail to Opener
Washered Screw
5/16"-18x1/2"
PROCEDURE: Place the opener on packing
material to protect the cover. For convenience,
place a support under the cable pulley bracket.
USE ONLY THIS
TYPE AND SIZE
SCREW
Hex Screw
5/16"-18x7/8"
Trolley
Remove the (2) 5/16"-18x1/2" washered screws
mounted in the top of the opener. Align holes in
back section of T-rail with holes in opener. Fasten
the rail with the (2) washered screws previously
removed and tighten securely.
Stop Hole
T-rail
(Back Section)
Lock Washer
5/16"
CAUTION: USE ONLY THESE SCREWS! Use of
any other screws will cause serious damage to
door opener.
Nut
5/16"-18
Insert a 5/16"-18x7/8" hex screw into trolley stop
hole in T-rail as shown. Tighten securely with a
5/16" lock washer and nut.
13mm Socket Wrench
8
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CAUTION: DO NOT REMOVE THE CHAIN/CABLE
FROM THE DISPENSER CARTON.
Assembly Step 4
Install Chain/Cable and
Attach Sprocket Cover
Master Link
Clip-On Spring
C
Master
Link Cap
Master Link
Clip-On Spring
Flat End
of Trolley
Detach cable loop from carton and fasten to flat end
of trolley with a master link from coin envelope.
Threaded Shaft
MASTER LINK PROCEDURE: Push pins of
master link bar through cable loop and hole in front
end of trolley. (See Figure A.) Push cap over pins
and into notches. Slide clip-on spring over cap and
into notches until both pins are securely locked.
Master
Link Cap
Chain
A
T-rail
Caution: Keep the chain and cable taut during
installation to help prevent kinking.
Pin Notch
Pin
Trolley
Flat End
Cable
Loop
Install Chain & Cable
In This Direction
Cable
Pulley
Master
Link Bar
With trolley against screwdriver, dispense cable
around pulley. Proceed back around opener
sprocket as shown in Figure B (be sure sprocket
teeth engage chain) and forward to trolley threaded
shaft. (See Figure C.)
Install Chain & Cable
In This Direction
B
Use second master link to connect chain to flat end
of shaft. Check to make sure the chain is not
twisted.
Opener
Sprocket
REMOVE THE SCREWDRIVER.
Sprocket
Back Tab Slot
Cover
Top of Opener
Front Tab Slot
Mounting
ATTACH SPROCKET COVER TO OPENER: Insert
back tab in opener slot. Squeeze cover slightly and
insert the front tab in the slot on mounting plate.
Plate
TIGHTEN CHAIN/CABLE
• Spin the inner nut and lock washer down the
Lock
Washer
Inner Nut
Outer Nut
threaded shaft, away from the trolley.
To Tighten Outer Nut
• To tighten the chain, turn outer nut in the direction
shown. As you turn the nut, keep the chain from
twisting.
To Tighten
Inner Nut
• When the chain is approximately 13mm above the
base of the T-rail at its midpoint, re-tighten the
inner nut to secure the adjustment.
Trolley
Sprocket noise can result if chain is either too loose
or too tight.
Chain
When installation is complete, you may notice some
chain droop with the door closed. This is normal. If
the chain returns to the position shown when the
door is open, do not re-adjust the chain.
13mm
Base of T-rail
ASSEMBLY OF YOUR GARAGE DOOR OPENER IS NOW COMPLETE.
9
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IF THE HEADER BRACKET IS NOT
RIGIDLY FASTENED TO
STRUCTURAL SUPPORT ON THE
HEADER WALL OR CEILING, THE
Installation Step 1
A
Determine Header Bracket Location
Installation procedures vary according to garage
door types. Follow the instructions which apply to
your door.
SAFETY REVERSE SYSTEM MAY NOT
WORK PROPERLY (SEE PAGE 22). THE DOOR
MIGHT NOT REVERSE WHEN REQUIRED, AND
COULD CAUSE SERIOUS INJURY OR DEATH.
THE GARAGE DOOR SPRINGS, CABLES, PULLEYS,
BRACKETS AND THEIR HARDWARE ARE UNDER
EXTREME TENSION. DO NOT ATTEMPT TO
LOOSEN, MOVE OR ADJUST THEM YOURSELF.
SERIOUS PERSONAL INJURY OR DEATH COULD
RESULT. CALL FOR GARAGE DOOR SERVICE.
IF YOURS IS A CANOPY OR DUAL-TRACK
STYLE GARAGE DOOR, A DOOR ARM
CONVERSION KIT IS REQUIRED. FOLLOW THE
INSTALLATION INSTRUCTIONS INCLUDED
WITH THE REPLACEMENT DOOR ARM.
SECTIONAL DOOR AND ONE-PIECE DOOR WITH TRACK(S)
Vertical
Guideline
• Close the door and mark the inside
vertical centerline of the garage door.
– Finished Ceiling –
– Header –
25mm
Wall
Structural
Supports
Board
• Extend the line onto the header wall
above the door.
Remember, you can fasten the
header bracket within 60cm of the
left or right of the door center only if
a torsion spring or center bearing
plate is in the way; or you can attach
it to the ceiling (refer to page 12)
when clearance is minimal.
Vertical
Guideline
If you need to install the header bracket
on a 25mm board (on wall or ceiling),
use lag screws (not supplied) to
securely fasten the 25mm board to
structural supports.
Ceiling
Header
Wall
Header
Wall
Highest Point
of Travel
Track
Highest Point
of Travel
• Open your door to the highest
point of travel as shown. Draw
an intersecting horizontal line
on the header wall 5cm above
the high point. This height will
provide travel clearance for the
top edge of the door.
Track
Door
Door
Jamb
Hardware
SECTIONAL DOOR WITH
CURVED TRACK
ONE-PIECE DOOR WITH
HORIZONTAL TRACK &
JAMB HARDWARE
Proceed to Step 2, page 12.
10
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ONE-PIECE DOOR WITHOUT TRACK
Please read and comply with the warnings on page 10. They apply to the installation of the header
bracket regardless of door type.
• Close the door and mark the
inside vertical centerline of
Unfinished
Ceiling
Header Wall
your garage door. Extend the
line onto the header wall
above door.
Vertical
Centerline
25mm
Board
Structural
Support
If headroom clearance is
minimal, you can install the
header bracket on the ceiling.
See page 12.
• If you need to install the header
bracket on a 25mm board (on
wall or ceiling), use lag screws
(not supplied) to securely
fasten the 25mm board to
structural supports as shown.
25mm Board
Vertical
Centerline of
Garage Door
OPTIONAL CEILING MOUNT
Header Wall
Highest Point
Highest Point
of Travel
Header
Wall
of Travel
Door
Door
Jamb
Hardware
Pivot
One-piece door without track
jamb hardware
One-piece door without track
pivot hardware
• Open your door to the highest point of travel as
shown. Measure the distance from the top of the
door to the floor. Subtract the actual height of the
door. Add 20cm to the remainder. (See Example).
EXAMPLE
Distance from top of door
(at highest point of travel) to floor .....................234cm
Actual height of door......................................– 224cm
Remainder ..........................................................10cm
Add ..................................................................+ 20cm
Bracket height on header wall .........................= 30cm
(Measure UP from top of CLOSED door.)
• Close the door and draw an intersecting horizontal
line on the header wall at the determined height.
NOTE: If the total number of centimeters
exceeds the height available in your garage, use
the maximum height possible, or refer to page
12 for ceiling installation.
Proceed to Step 2, page 12.
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You can attach the header bracket either to
the wall above the garage door, or to the
ceiling. Follow the instructions which will work
best for your particular requirements.
Installation Step 2
Install the Header Bracket & Attach
T-rail To Header Bracket
(All Door Types)
FASTEN THE HEADER BRACKET TO THE WALL
• Center the bracket on the vertical guideline with
the bottom edge of the bracket on the horizontal
line as shown (with the arrow pointing toward the
ceiling).
Vertical
Center
Line
• Mark either set of bracket holes (do not use the
holes designated for ceiling mount). Drill 5mm pilot
holes and fasten the bracket securely to a structural
support with the hardware provided.
Wall
Mounting Holes
Header
Wall
Y
L
N
O
T
N
U
O
CEILING MOUNT ONLY
M
G
IN
IL
E
C
Lag Screws
P
U
5/16"x9x1-5/8"
Header
Bracket
UP
25mm
Board
Door
Spring
The nail hole is for positioning
only. You must use lag screws to
5cm
Garage
Door
mount the header bracket.
Optional
Wall Mounting
Holes
Highest
Point of Travel
(of Garage Door)
Vertical
Center
Line
13mm Socket Wrench
FASTEN THE HEADER BRACKET TO THE CEILING
• Mark holes designated for ceiling mount only. Drill
5mm pilot holes and fasten bracket securely to a
structural support with the hardware provided.
• Extend the vertical guideline onto the ceiling as
shown.
• Center the bracket on the vertical mark no more
than 15cm from the wall. Make sure the arrow is
pointing toward the wall. The bracket can be
mounted flush against the ceiling when clearance
is minimal.
Header Bracket
Vertical
Center Line
15cm
U P
Maximum
Finished
Ceiling
Ceiling Mounting Holes
Lag Screws
Door
Spring
5/16"x9x1-5/8"
CEILING MOUNT ONLY
UP
Header
Wall
Vertical
Center Line
Garage
Door
The nail hole is for positioning only.
You must use lag screws to mount
the header bracket.
ATTACH T-RAIL TO HEADER BRACKET
(All Door Types)
PROCEDURE: Position opener on garage floor
below header bracket. Use packing material as a
protective base.
Header
Bracket
Ring
Fastener
Clevis Pin
5/16"x2-3/4"
NOTE: To enable T-rail to clear sectional door
springs, it may be necessary to lift opener onto
a temporary support.
Cable
Pulley
Bracket
CAUTION: The opener must either be secured
to a support or held firmly in place by another
person.
Raise T-rail until pulley and header brackets come
together. Align bracket holes and join with clevis pin
as shown. Insert ring fastener to secure.
Packing
Material
12
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TO
PREVENT
DAMAGE
TO
ALL
Installation Step 3
LIGHT-WEIGHT DOORS AND DOORS WITH
WINDOWS, DO NOT REST THE OPENER ON
THE DOOR.
Position the Opener
Follow instructions which apply to your door type as
illustrated.
1-PIECE DOOR WITHOUT TRACK
SECTIONAL DOOR & 1-PIECE DOOR WITH TRACK
PROCEDURE: Measure the distance from floor to top of
door (in fully open position and parallel to the floor). Using a
stepladder as a support, raise opener to the same distance
from the floor (it will have a slight angle as shown).
NOTE: A 25mm board is convenient for setting an
ideal door-to-T-rail distance. It is not necessary
when headroom is insufficient.
The top of the door should be level with the top of
opener. For maximum efficiency, do not position opener
more than 5cm above this point.
PROCEDURE: Raise the opener onto a stepladder.
Open garage door. Place a 25mm board on the top
section of door near centerline as shown. Rest T-rail
on 25mm board as shown.
Header
Bracket
25mm
Board
T-rail
Top of Opener
Door
Stepladder
If the top panel hits the trolley when you raise the
door, pull down the trolley release arm to
disconnect the inner and outer sections. The trolley
can remain disconnected until Step 9 is completed.
Trolley
Release Arm
Trolley
THE OPENER MUST BE SECURELY FASTENED
TO A STRUCTURAL SUPPORT OF THE GARAGE.
Installation Step 4
Hang the Opener
Two representative installations are shown. Yours may be different. Hanging brackets should be angled (Figure 1)
to provide rigid support. On finished ceilings (Figure 2) attach a sturdy metal bracket (not supplied) to structural supports
before installing opener.
PROCEDURE: Measure the distance from EACH side
of the opener to structural support.
Lift opener and fasten to hanging bracket as shown.
Check to make sure T-rail is centered over door.
REMOVE 25MM BOARD. Operate door manually. If
door hits the rail, raise header bracket.
Cut both pieces of the hanging bracket to required
lengths. Flatten one end of each bracket and bend or
twist to fit the fastening angles. Do not bend at the
brackets holes. Drill 5mm pilot holes in the structural
supports. Attach flattened ends of brackets to
suppports with 5/16"x1-7/8" lag screws.
Bracket
(Not Supplied)
– FINISHED CEILING –
Lag Screws
5/16"x1-7/8"
Figure 1
Structural
Supports
(Not Supplied)
5/16"-18x7/8" Screw
5/16" Lock Washer
5/16"-18 Nut
Measure
Distance
Lag Screws
5/16"x1-7/8"
5/16"-18x7/8" Screw
5/16" Lock Washer
5/16"-18 Nut
Figure 2
13mm Socket Wrench
13
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LOCATE LIGHTED DOOR CONTROL BUTTON (OR ANY ADDITIONAL PUSH BUTTONS) WHERE THE
GARAGE DOOR IS VISIBLE, AWAY FROM DOOR AND DOOR HARDWARE AND OUT OF THE REACH OF
CHILDREN.
SERIOUS PERSONAL INJURY FROM A MOVING GARAGE DOOR MAY RESULT FROM MISUSE OF
OPENER. DO NOT ALLOW CHILDREN TO OPERATE LIGHTED DOOR CONTROL BUTTON(S) OR
REMOTE CONTROL TRANSMITTER.
FASTEN THE CAUTION LABEL ON THE WALL NEAR LIGHTED DOOR CONTROL BUTTON AS A
REMINDER OF SAFE OPERATING PROCEDURES.
Installation Step 5
Install Lighted Door Control Button
Models 4000E, 2000E & 1000E
Remove about 6mm of insulation from both ends of
2-strand bell wire. Connect one end to terminal screws
on back of lighted door control button as follows: white
to terminal screw 2 and white/red to terminal screw 1.
2-Strand
Bell Wire
WHT
2
Fasten the lighted door control button on an inside
garage wall as shown. If installing into drywall, drill
4mm diameter holes for anchors. A convenient place is
alongside the service door and OUT OF THE REACH
OF CHILDREN.
D
E
1
R
Lighted Door
Control Button
Terminal Screws
Run bell wire up the wall and across the ceiling to the
opener. Secure with insulated staples.
Receiver terminals and antenna are located on back
panel of opener. Position antenna wire as shown. Then
connect the white wire to terminal screw 2 and the
white/red wire to terminal screw 1.
Opener
Terminal
Screws
2-Strand
Bell Wire
Staples
1
2
3
TO PROGRAM RECEIVER CODE
FOR EACH REMOTE CONTROL
1. Press and HOLD remote control
transmitter push button.
2. Press receiver code button. The opener
light will flash once.
9
9
1
1
3. Release transmnitter button. Opener
has learned code.
7
3
7
3
5
5
TO ERASE ALL RECEIVER CODES
1. Press and HOLD receiver code button.
Green indicator light alongside will turn
ON.
KG
KG
WARNING: To reduce the risk of severe injury
or death by entrapment, when adjusting either
the force or limits of travel controls ensure that
inch object (or
board laid flat). See instructions for proper
This device complies
with FCC Rules Part
15. Operation of this
device is subject to the
following conditions:
1. This device may
not cause harmful
interference. 2. This
device must accept
any interference
2. When light turns OFF (about
6
seconds) ALL codes are erased from
opener memory.
the door reverses on
a
1
a
2
x
4
adjustment procedure.
AVERTISSEMENT: Pour réduire les risques de
blessures mortelles par happement, après tout
réglage de la force de déclenchement ou des
seuils de fin de course s'assurer que le sens de
la course s'inverse lorsque la porte entre en
contact avec un object de 13 mm (1 po) de
Lighted Door
Control Button
hauteur (ou un madrier de
plat) posé sur le sol. Effectuer les reglages
selon les procédures décrites dans la notice.
PART NO: Nº DE PIÈCE:
2
x
4
de section,
à
that may be received,
including interference
that may cause
undesired operation.
D.O.C. CERT. NO. DATE:
Sears Roebuck
&
Co.
Sears Canada Inc., Toronto
Assembled in Mexico Assemblé du Mexique
-
PAT. #RE29,525; 4,750,201; 4,806,930 Other Patents Pending.
M.D.C. CERT. NO. 132C2105-1
6ABx1-1/2"
Metal Screws
Antenna
Back Panel of Opener
OPERATION OF
WIRING INSTRUCTIONS FOR ACCESSORIES
LIGHTED DOOR CONTROL BUTTON
The Protector System™
To opener terminal screws:
White to 2 and White/Black to 3
Outside Keylock:
To opener terminal screws:
White/Red to 1 and White to 2
Press to open or close door.
Press again to REVERSE door during the CLOSING
cycle or to STOP door during OPENING cycle.
INSTALL LIGHT (Models 4000E, 2000E & 1000E):
Install a 75 watt maximum light bulb in socket as shown.
Light will turn on and remain lit for 4-1/2 minutes when
power is connected. After 4-1/2 minutes it will turn off.
If light bulb burns out prematurely due to
vibrations, replace with bulb specifically packaged
for "Garage Door Openers".
INSTALL LENS (Model 2000E only): Locate (and
loosen approximately 3mm) the two screws near top of
opener front panel. Position lens against panel with
slotted tabs directly below screws. Slide lens up to seat
tabs behind screws. Snap bottom tabs of lens into
panel slots. Retighten top panel screws to secure lens.
Panel
Screw
Light
Lens
Lens Slot
75 Watt Max.
Light Bulb
Lens Tab
14
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• Run the bell wire up the wall and across the ceiling to
the opener. Use insulated staples to secure the wire in
several places. Be careful not to pierce the wire with a
staple, thereby resulting in a short.
• Receiver terminals and the antenna are located on the
back panel of the opener. Position the antenna wire as
shown.
Install Multi-Function Door
Control Panel
(Model 5000E Only)
• Remove about 6mm of insulation from both ends of 2-
strand bell wire. Connect one end to terminal screws
on back of multi-function door control panel as
follows: white/red to terminal screw 1 and white to
terminal screw 2.
• Locate the Door Control within sight of the door at a
minimum height of 3.5m where small children cannot
reach, and away from all moving parts of the door and
door hardware. Fasten the Multi-Function Door
Control Panel securely with 6ABx1" screws. If
installing into drywall, drill 4mm holes and use the
anchors provided.
• Then connect the bell wire as follows: white/red to
terminal screw 1 and white to terminal screw 2.
• Remember to affix the User Safety Instruction label
to the wall near the Door Control, and the
Maintenance Instruction label in a prominent
location on the inside of the garage door.
If the label adhesive will not adhere to your garage wall
surface (or becomes loose with time) use tacks to secure
the label alongside the control button.
Opener
Terminal
2-Strand Bell Wire
Lock
Button
Screws
Multi-Function
Door Control Panel
Terminal Screws
2-Strand
Bell Wire
Staples
1
2
3
TO PROGRAM RECEIVER CODE
FOR EACH REMOTE CONTROL
1. Press and HOLD remote control
transmitter push button.
L
O
C
K
Light
L
IG
H
T
2. Press receiver code button. The opener
light will flash once.
RED
1
9
9
1
1
WHITE
2
Button
3. Release transmnitter button. Opener
has learned code.
7
3
7
3
5
5
TO ERASE ALL RECEIVER CODES
1. Press and HOLD receiver code button.
Green indicator light alongside will turn
ON.
KG
KG
This device complies
with FCC Rules Part
15. Operation of this
device is subject to the
following conditions:
1. This device may
not cause harmful
interference. 2. This
device must accept
any interference
WARNING: To reduce the risk of severe injury
or death by entrapment, when adjusting either
the force or limits of travel controls ensure that
2. When light turns OFF (about
6
seconds) ALL codes are erased from
opener memory.
the door reverses on
a
1
inch object (or
a
2
x
4
board laid flat). See instructions for proper
adjustment procedure.
Door Control
Push Bar
AVERTISSEMENT: Pour réduire les risques de
blessures mortelles par happement, après tout
réglage de la force de déclenchement ou des
seuils de fin de course s'assurer que le sens de
la course s'inverse lorsque la porte entre en
contact avec un object de 13 mm (1 po) de
hauteur (ou un madrier de
plat) posé sur le sol. Effectuer les reglages
selon les procédures décrites dans la notice.
PART NO: Nº DE PIÈCE:
that may be received,
including interference
that may cause
undesired operation.
2
x
4
de section,
à
Sears Roebuck
Sears Canada Inc., Toronto
Assembled in Mexico Assemblé du Mexique
&
Co.
D.O.C. CERT. NO. DATE:
-
PAT. #RE29,525; 4,750,201; 4,806,930 Other Patents Pending.
M.D.C. CERT. NO. 132C2105-1
Multi-Function
Door Control Panel
Antenna
Back Panel of Opener
INSTALL THE LIGHT(S): Install a 75 watt maximum
light bulb in each socket. Light will turn ON and remain
lit for 4-1/2 minutes when power is connected. After
4-1/2 minutes, they will turn OFF.
If bulb burns out prematurely due to vibration,
replace with bulb specifically packaged for garage
door openers.
INSTALL LENS (Models 5000E & 4000E): Side lens
into guides as shown. Snap bottom tabs into lens slots.
For convenience, lenses may be installed after
adjustment Step 3 on Page 22.
OPERATION OF THE
MULTI-FUNCION DOOR CONTROL PANEL
THE DOOR CONTROL PUSH BAR:
Press to open or close the door. Press again to
REVERSE the door during the closing cycle or to
STOP the door while it's opening.
LIGHT FEATURE: Press the Light button. If the
opener light is off, it will turn on.
If the opener light is on, (even in the 4-1/2 minute
automatic cycle) it will turn off.
Lens
(Model 5000E Only)
But if you use the Light Button to turn the light(s) on
and then activate the opener, the light(s) will turn off
after 4-1/2 minutes.
The Light Feature will not turn the opener light(s) off
when the door is in motion.
Guide
Lens
Tab
LOCK FEATURE: Designed to prevent operation of
the door from portable remote controls. However, the
door will open and close from the Door Control push
bar and from the Keylock and the Keyless Entry
Accessories.
TO ACTIVATE: Press and hold the Lock button for 2
seconds. The push bar light will flash as long as the
Lock feature is on.
TO TURN OFF: Press and hold the Lock button again
for 2 seconds. The push bar light will stop flashing.
Normal operation will resume. The Lock feature will
also turn off whenever the "Smart" button on the
opener end panel is activated.
Lens
Slot
75 Watt Max.
Light Bulb
Lens
WIRING INSTRUCTIONS FOR ACCESSORIES
The Protector System™
To opener terminal screws:
White to 2 and White/Black to 3
Outside Keylock:
To opener terminal screws:
White/Red to 1 and White to 2
15
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USE MANUAL RELEASE ROPE ONLY TO
DISENGAGE TROLLEY. DO NOT USE
ROPE AND HANDLE TO PULL DOOR
OPEN OR CLOSED.
Installation Step 6
Attach Manual Release Rope & Handle
PROCEDURE: Thread one end of rope through hole
in top of red handle so "NOTICE" reads right side up
as shown. Secure with an overhand knot.
Overhand
Knot
NOTE: Knot should be at least 25mm from the
end of the rope to prevent slipping.
Trolley
Trolley
Thread other end of rope through hole in release arm
of outer trolley. Adjust rope length so that handle is
1.8m above the floor. Secure with an overhand knot
as above.
Release Arm
Rope
N
O
T
IC
E
Manual
Release Handle
Overhand
Knot
NOTE: If it is necessary to cut rope, heat seal cut
end with a match or lighter to prevent fraying
and/or raveling.
TO AVOID SERIOUS PERSONAL INJURY
FROM ENTANGLEMENT, REMOVE ALL
ROPES CONNECTED TO THE GARAGE
DOOR BEFORE OPERATING OPENER.
Installation Step 7
Connect Electric Power
TO AVOID DAMAGE TO GARAGE DOOR
AND OPENER, MAKE DOOR LOCKS
INOPERATIVE BEFORE CONNECTING
Opener MUST be permanently wired or plugged into
a grounded 3-prong receptacle wired according to
local electrical codes. DO NOT use a 2-wire adapter.
DO NOT USE an extension cord.
ELECTRIC POWER. USE
A
WOOD
SCREW OR NAIL TO HOLD THE LOCKS IN “OPEN”
(UNLOCKED) POSITION.
INSTALLATION AND WIRING MUST BE IN
COMPLIANCE WITH LOCAL ELECTRICAL AND
BUILDING CODES.
OPERATING AT OTHER THAN 120V 60Hz WILL
CAUSE OPENER MALFUNCTION AND DAMAGE.
Wrong
Right
PROCEDURE FOR PERMANENT WIRING
PERMANENT WIRING
CONNECTION
DISCONNECT THE POWER AT THE FUSE
BOX BEFORE PROCEEDING.
(if required by local codes)
Ground Tab
Refer to illustration. Make connection through the
22mm diameter hole in top of opener.
Green Ground
Screw
1. Remove opener cover screws and set cover aside.
2. Remove attached 3-prong cord.
Ground Wire
3. Connect black (line) wire to black wire on terminal
block; white (neutral) wire to white terminal wire;
ground wire to green ground screw.
CAUTION: BE SURE THAT THE UNIT IS
GROUNDED ACCORDING TO LOCAL CODE.
Black
Wire
IMPORTANT NOTE: TO AVOID INSTALLATION
DIFFICULTIES, DO NOT RUN OPENER NOW.
White
Wire
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TO PREVENT DAMAGE TO LIGHTWEIGHT
AND METAL GARAGE DOORS (OR ONES
WITH GLASS PANELS), ALWAYS REIN-
FORCE THE INSIDE OF DOOR, BOTH VERTICALLY
AND HORIZONTALLY, WITH 25MM BOARDS OR
ANGLE IRON.
Installation Step 8
Fasten Door Bracket
Follow instructions which apply to your door type
as illustrated below.
IF YOURS IS A CANOPY OR DUAL-TRACK STYLE GARAGE DOOR, A DOOR ARM CONVERSION KIT IS
REQUIRED. FOLLOW THE INSTALLATION INSTRUCTIONS INCLUDED WITH THE REPLACEMENT DOOR ARM.
EXERCISE CARE IN REMOVING AND ASSEMBLING ARM CONVERSION KIT. KEEP FINGERS AWAY
FROM THE SLIDING PARTS.
The horizontal brace should be at least 1.8m long. The vertical brace should cover height of top panel. The best
solution is to check with your garage door manufacturer for a door reinforcement kit for an opener installation.
Assemble door bracket as shown. Center bracket on
SECTIONAL DOOR
previously marked vertical guideline used for the header
INSTALLATION PROCEDURE
bracket installation. Position the bracket assembly on
the face of the door within the following limits:
A. The top edge of the bracket 5-10cm below top
Header
Bracket
edge of door.
B. Directly below any structural support across top of
door.
Vertical
Center
Line
Placement depends on your particular needs.
Mark and drill 8mm top and bottom fastening holes.
Secure bracket as shown.
Door Bracket
Top of
Door
Door Bracket
Reinforcement
Board for
Lightweight Doors
Carriage Bolt
Nut
5/16"-18x2-1/2"
5/16"-18
Inside Edge of Door
or
Reinforcement Board
Lock Washer
13mm Socket Wrench
5/16"
NOTE: If the door has no exposed framing, drill
5mm pilot holes and use 5/16"x1-1/2" lag screws
(not supplied) to fasten bracket to top of door.
NOTE: The door bracket may be installed on face of
door if required for your installation. (Refer to dotted
line drawing.) HOWEVER, drill 5mm pilot holes and
substitute 5/16"x1-1/2" lag screws (not supplied) to
fasten the bracket to the door.
ONE-PIECE DOOR
INSTALLATION PROCEDURE
(WITHOUT VERTICAL TRACK)
Center bracket on top edge of door as shown. Mark
holes.
Drill 8mm holes and fasten the door bracket with
hardware supplied.
Nut
5/16"-18
Lock Washer
5/16"
Header
Bracket
Top Edge
of Door
(Outside)
Door
Header Wall
Bracket
Door
Bracket
Optional
Face of Door
Installation
(Optional)
Vertical
Center
Line
Carriage Bolt
5/16"-18x2-1/2"
13mm Socket Wrench
17
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Installation Step 9
Connect Door Arm to Trolley
Follow only those instructions which apply to your
door type.
SECTIONAL DOORS ONLY
Make sure garage door is closed tight. Pull the manual release handle to disconnect the trolley.
Manually move outer trolley back to the center of inner trolley as shown in Figures A, B and C.
FIGURE A: Fasten straight door arm section to
outer trolley with the 5/16"x1" clevis pin. Secure the
connection with a ring fastener.
FIGURE B: Bring arm sections together. Find two
pairs of holes that line up and join sections.
Select holes as far apart as possible to increase door
arm rigidity.
Fasten curved section to the door bracket in the
same way, using the 5/16"x1-1/4" clevis pin.
B
A
Inner Trolley
Outer Trolley
Lock
Washers
5/16"
Rope
Clevis Pin
5/16"x1"
Ring
Fastener
Manual
Release
Handle
Nuts
5/16"-18
Door
Bracket
Straight
Door Arm
Screws
5/16"-18x7/8"
Curved
Door Arm
Clevis Pin
5/16"x1-1/4"
Door Bracket
13mm Socket Wrench
FIGURE C: If holes in curved arm are above holes
in straight arm, disconnect straight arm. Cut about
15cm from the solid end. Reconnect to trolley with
cut end down as shown.
C
Lock
Washers
5/16"
Bring arm sections together. Find two pairs of holes
that line up and join with screws, lock washers and
nuts.
Nuts
5/16"-18
Screws
5/16"-18x7/8"
Cut This End
Proceed to Step 1, page 20. Trolley will re-engage automatically when opener is operated.
18
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ONE-PIECE DOORS
ASSEMBLE DOOR ARM: Fasten straight and
Ring
Fastener
Door
Bracket
curved door arm sections together to their longest
possible length. With door closed, connect straight
door arm section to door bracket with the
5/16"x1-1/4" clevis pin. Secure with a ring fastener.
Nuts
5/16"-18
Lock
Washers
5/16"
Clevis Pin
5/16"x1-1/4"
Straight
Arm
Screws
5/16"-18x7/8
Curved
Door Arm
13mm Socket Wrench
Before connecting door arm to trolley, limits of travel must be adjusted on one-piece doors. Limit adjustment
screws are located on left side panel as shown in illustration on page 20. Follow procedures below.
Fully Closed
Trolley
Fully Open
Trolley
Door Arm
Connector Hole
Door Arm
Door Arm
Connector Hole
Closed
Door
Door with
Backward Slant
Door Arm
Open Door
ADJUSTMENT PROCEDURES
OPEN DOOR ADJUSTMENT
CLOSED DOOR ADJUSTMENT
Decrease UP limit. Turn UP limit adjustment screw
counterclockwise 5-1/2 turns.
Decrease DOWN limit. Turn DOWN limit adjustment
screw clockwise 5 complete turns.
Press door control button. Trolley will travel to full
open position.
Press door control button. Trolley will travel to full
closed position.
Manually raise door arm to open position (parallel to
floor) and lift door arm to trolley. The arm should
touch trolley just in back of door arm connector hole
as shown in solid line drawing. If arm does not
extend far enough, adjust limit further. One full turn
equals 5cm of door travel.
Manually close door and lift door arm to trolley. The
arm should touch trolley just ahead of door arm
connector hole as shown in dotted line drawing. If
arm is behind the connector hole, adjust limit further.
One full turn equals 5cm of door travel.
CONNECT DOOR ARM TO TROLLEY: With door closed, join curved arm to connector hole in trolley with
remaining clevis pin. Secure with ring fastener. NOTE: It may be necessary to lift door slightly to make
connection.
Run opener through a complete travel cycle. If door has a slight ‘backward’ slant in full open position, decrease
UP limits until door is parallel to floor.
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Adjustment Step 1
Adjust UP and DOWN Limits
LIMIT ADJUSTMENT settings regulate the points at
which the door will stop when moving up or down.
NOTE: Door STOPS in the UP direction if
anything interferes with door travel. Door
REVERSES in the DOWN direction if anything
interferes with the door travel (including binding
or unbalanced doors).
INCREASE TRAVEL
DOWN UP
Left Side
Panel
Limit Adjustment
Screws
PROCEDURE: To operate the opener, press the
Door Control Button or transmitter. Run the opener
through a COMPLETE TRAVEL CYCLE. No limit
adjustments are necessary when the door opens
and closes completely and doesn’t reverse
unintentionally when fully closed.
INCREASE TRAVEL
DOWN
UP
Adjustment Label
The following chart outlines adjustments procedures. RUN THE OPENER THROUGH A COMPLETE TRAVEL
CYCLE AFTER AFTER EACH ADJUSTMENT.
NOTE: REPEATED OPERATION OF THE OPENER DURING ADJUSTMENT PROCEDURES MAY CAUSE
MOTOR TO OVERHEAT AND SHUT OFF. SIMPLY WAIT 15 MINUTES AND TRY AGAIN.
Read the chart carefully before proceeding to Step 2. Use a screwdriver to make limit adjustments.
LIMIT ADJUSTMENT CHART
IF DOOR DOES NOT OPEN COMPLETELY
BUT OPENS AT LEAST 1.5M
IF OPENER REVERSES
IN FULLY CLOSED POSITION
Increase UP travel. Turn the UP LIMIT adjustment
screw clockwise. One turn equals 5cm of travel.
Decrease DOWN travel. Turn down limit adjustment
screw clockwise. One turn equals 5cm of travel.
If door does not open at least 1.5m: Adjust UP
(OPEN) FORCE as explained in step 2.
IF DOOR REVERSES WHEN CLOSING AND
THERE IS NO INTERFERENCE TO TRAVEL CYCLE
IF DOOR DOES NOT CLOSE COMPLETELY
Test door for binding: Pull manual release
handle. Manually open and close door. If door is
binding, call for garage door service. If door is not
binding or unbalanced, adjust DOWN (CLOSE)
FORCE. See Step 2.
Increase DOWN travel. Turn down limit adjustment
screw counterclockwise. One turn equals 5cm of
travel.
If the door still will not close completely, the header
bracket is positioned too high. See Step 1, page 10.
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20
DO NOT USE FORCE ADJUSTMENTS TO
COMPENSATE FOR A BINDING OR
STICKING GARAGE DOOR. EXCESSIVE
FORCE WILL INTERFERE WITH PROPER
OPERATION OF SAFETY REVERSE SYSTEM OR
DAMAGE GARAGE DOOR.
Adjustment Step 2
Adjust Force
Force Adjustment Controls are located on back
panel of opener. FORCE ADJUSTMENT settings
regulate amount of the power required to open and
close door.
NOTE: The door STOPS in the UP direction if
anything interferes with its travel. Door
REVERSES in the DOWN direction if anything
interferes with its travel (including binding or
unbalanced doors).
Force
Adjustment
Controls
If the force adjustments are set too light, door travel
may be interrupted by nuisances reversals in
DOWN direction and stops in UP direction. Weather
conditions can affect the door movement, so
occasional adjustment may be needed.
1
2
3
TO PROGRAM RECEIVER CODE
FOR EACH REMOTE CONTROL
1. Press and HOLD remote control
transmitter push button.
2. Press receiver code button. The opener
light will flash once.
9
9
1
1
3. Release transmnitter button. Opener
has learned code.
7
3
7
3
5
5
TO ERASE ALL RECEIVER CODES
1. Press and HOLD receiver code button.
Green indicator light alongside will turn
ON.
KG
KG
WARNING: To reduce the risk of severe injury
or death by entrapment, when adjusting either
the force or limits of travel controls ensure that
the door reverses on
board laid flat). See instructions for proper
adjustment procedure.
AVERTISSEMENT: Pour réduire les risques de
blessures mortelles par happement, après tout
réglage de la force de déclenchement ou des
seuils de fin de course s'assurer que le sens de
la course s'inverse lorsque la porte entre en
contact avec un object de 13 mm (1 po) de
hauteur (ou un madrier de
plat) posé sur le sol. Effectuer les reglages
selon les procédures décrites dans la notice.
PART NO: Nº DE PIÈCE:
This device complies
with FCC Rules Part
15. Operation of this
device is subject to the
following conditions:
1. This device may
not cause harmful
interference. 2. This
device must accept
any interference
2. When light turns OFF (about
6
seconds) ALL codes are erased from
opener memory.
a
1
inch object (or
a
2
x
4
2
x
4
de section,
à
that may be received,
including interference
that may cause
undesired operation.
Maximum force adjustment range is 260 degrees,
about 3/4 of a complete turn. Do not force controls
beyond that point. Turn force adjustment controls
with a screwdriver.
D.O.C. CERT. NO. DATE:
Sears Roebuck
Sears Canada Inc., Toronto
Assembled in Mexico Assemblé du Mexique
&
Co.
-
PAT. #RE29,525; 4,750,201; 4,806,930 Other Patents Pending.
M.D.C. CERT. NO. 132C2105-1
Antenna
9
9
1
1
7
7
3
3
5
5
KG
KG
Adjustment Label
FORCE ADJUSTMENT CHART
TEST DOWN (CLOSE) FORCE
IF DOOR DOES NOT OPEN AT LEAST 1.5M
Grasp the door handle or door bottom when door is
about halfway through DOWN (CLOSE) TRAVEL.
Door should reverse. If the door is hard to hold or
doesn’t reverse, decrease DOWN (CLOSE) FORCE
by turning the control in a counterclockwise
direction. Make 10 degree turn adjustments until
door reverses normally. After each adjustment, run
opener through a complete cycle.
Increase UP (OPEN) FORCE by turning the control
in a clockwise direction. Make 10 degree turn
adjustments until door opens completely. Readjust
UP LIMIT if necessary. After each adjustment, run
opener through a complete travel cycle.
IF DOOR REVERSES
DURING DOWN (CLOSE) CYCLE
Increase DOWN (CLOSE) FORCE by turning
control clockwise. Make 10 degree turn adjustments
until door completes close cycle. After each
adjustment, run the opener through a complete
travel cycle.
PROCEED TO STEP 3.
21
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THE SAFETY REVERSE SYSTEM TEST IS
IMPORTANT. GARAGE DOOR MUST
REVERSE ON CONTACT WITH A 25MM
OBSTACLE PLACED ON THE FLOOR.
FAILURE TO PROPERLY ADJUST OPENER MAY
RESULT IN SERIOUS PERSONAL INJURY FROM A
CLOSING GARAGE DOOR. REPEAT TEST ONCE A
MONTH AND ADJUST AS NEEDED.
Adjustment Step 3
Test Safety Reverse System
PROCEDURE: Place a 25mm obstacle on the floor
under the garage door. Operate door in DOWN
direction. The door MUST reverse on the
obstruction.
If the door STOPS on the obstruction, it is not
traveling far enough in the DOWN direction.
Increase the DOWN limit by turning DOWN limit
adjustment screw counterclockwise 1/4 turn.
REPEAT TEST.
ONE-PIECE DOOR
NOTE: Make sure limit adjustments do not force
the door arm beyond a straight up and down
position. See the illustration on page 18.
When the door reverses on the 25mm obstacle,
remove the obstruction and run the opener through
3 or 4 complete travel cycles to test the adjustment.
Door MUST NOT reverse in closed position. Repeat
Adjustment Steps 1, 2 and 3 if necessary.
SECTIONAL DOOR
25mm Obstacle
REPEAT ADJUSTMENT STEP 3 AFTER:
• EACH ADJUSTMENT OF DOOR ARM LENGTH,
CLOSE FORCE OR DOWN LIMIT.
• ANY REPAIR OR ADJUSTMENT OF GARAGE
DOOR (INCLUDING SPRINGS AND HARDWARE)
• ANY REPAIR OR BUCKLING OF THE GARAGE
FLOOR.
• ANY REPAIR OR ADJUSTMENT OF THE GARAGE
DOOR OPENER.
25mm Obstacle
The Protector System™
Installation of Optional Safety Feature
After opener has been installed and adjusted, THE
PROTECTOR SYSTEM™ accessory can be
installed.
THE PROTECTOR SYSTEM™ PROVIDES AN
ADDITIONAL MEASURE OF SAFETY AGAINST
A SMALL CHILD BEING CAUGHT UNDER A
GARAGE DOOR. It uses an invisible beam which,
when broken by an obstruction, causes a closing
door to open and prevents an open door from
closing. STRONGLY RECOMMENDED FOR
HOMEOWNERS WITH SMALL CHILDREN.
Instructions are included with this optional device.
22
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Code Programming Instructions
Manufactured under 1 or more of the following U.S. patents:
RE29,525; 4,037,201; 4,750,118; 4,806,930. Other Patents
Pending
CHILDREN OPERATING OR PLAYING
WITH A GARAGE DOOR OPENER CAN
INJURE THEMSELVES OR OTHERS.
THE GARAGE DOOR COULD CLOSE
AND CAUSE SERIOUS INJURY OR
DEATH. DO NOT ALLOW CHILDREN TO OPERATE
THE DOOR CONTROL(S) OR REMOTE CONTROL
TRANSMITTER(S).
A MOVING GARAGE DOOR COULD INJURE OR
KILL SOMEONE UNDER IT. ACTIVATE THE
OPENER ONLY WHEN YOU CAN SEE THE DOOR
CLEARLY, IT IS FREE OF OBSTRUCTIONS, AND IS
PROPERLY ADJUSTED.
Your garage door opener receiver and remote control transmitter has been set at the factory to a matching
code. The door will open when the button on the remote is pressed.
Below are instructions for programming any additional remotes you may purchase. See available accessories
on page 5.
Your "Smart" garage door opener will operate with
Figure 1
up to four "Smart" remote control transmitters, (with
green indicator lights) a Keyless Entry System and
code switch transmitters (with red indicator lights).
To Add A Remote
1. Press and hold the remote push button.
2. Then press and release the "Smart" button on the
back panel of the opener (Figure 2). The opener
light will flash once.
Now the opener will operate when the remote
Push button
control push button is pressed.
Figure 2
If you release the remote control push button
before the opener light flashes, the opener has
not accepted the code.
Garage Door Opener
(With Green "SMART" Button)
To Change the Selected
Push Button On the Same Remote
1
2
3
If you purchase a multi-function remote control and
decide to use a different remote control button than
originally programmed into the opener, you need to
erase all the learned codes and reprogram each
remote used to operate the garage door opener.
9
9
1
1
7
7
3
3
5
5
KG
KG
Green
"Smart"
Button
Indicator Light
To Erase All Remote Control Codes
• Press and hold the "Smart" code button on the
opener panel until the indicator light turns off
(about 6 seconds). All the codes the opener has
learned will be erased.
Code programming instructions are also located
on the opener panel.
• Repeat Steps 1 and 2 for each remote control
in use.
23
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Having a Problem?
Situation
Review Pages 2 and 3 Before Proceeding
Probable Cause & Solution
OPENER DOESN’T OPERATE
FROM EITHER THE REMOTE
CONTROL TRANSMITTER OR
THE DOOR CONTROL
1. Have you disengaged all door locks? Review Step 7, page 16.
2. Does the opener have electric power? Plug a lamp into the outlet. If it doesn't
light, check fuse box or circuit breaker. (Some outlets are controlled by a wall
switch.)
3. Repeated operation may have tripped the overload protector in the motor. Wait
15 minutes. Try again.
4. Is there a build-up of ice or snow under door? Door may be frozen to ground.
Remove any obstruction.
5. Remove bell wire from opener terminals. Short red and white terminals by
touching both terminals at same time with a piece of metal (screwdriver or coin).
If opener runs, check for a faulty wire connection at door control button or a short
under staples.
OPENER OPERATES FROM
REMOTE CONTROL BUT NOT
FROM DOOR CONTROL
1. Is door control button lit? If not, refer to No. 5 above.
2. Are wiring connections correct? Review Step 5, pages 14 and 15.
DOOR OPERATES FROM
DOOR CONTROL BUT
NOT FROM REMOTE
1. Is the Lock Feature on the Multi-Function Door Control ON? Turn it OFF.
2. Is any door push button flashing? Your opener needs to relearn the code.
Follow the instructions located on the opener end panel.
CONTROL TRANSMITTER
3. Was the receiver programmed to match the transmitter code?
4. Repeat the receiver programming procedure with all transmitters.
REMOTE CONTROL
HAS SHORT RANGE
1. Change the location of the remote control in the car. A metal garage door,
foil-backed insulation or metal siding will reduce the transmission range.
2. Make sure antenna on the back panel of opener extends fully downward.
THE GARAGE DOOR OPENS
AND CLOSES BY ITSELF
1. Make sure that the remote control push button is not stuck in the "on"
position.
2. Remove bell wire from opener terminals and operate from remote control
only. If this solves the problem, the door control is faulty (replace), or there is
a short or broken wire between door control button and opener.
1. Is something obstructing the door?
DOOR DOESN’T
OPEN COMPLETELY
2. If door opens at least 1.5m, travel limits may need to be increased. One turn
equals 5cm of travel. See page 20.
REPEAT SAFETY REVERSE TEST after the adjustment is complete.
3. If door has been working properly but now doesn't open all the way,
increase the UP FORCE. See page 21.
REPEAT SAFETY REVERSE TEST after the adjustment is complete.
1. Is something obstructing the door?
DOOR DOESN’T
CLOSE COMPLETELY
2. Review the Travel Limits Adjustment Chart on page 20.
REPEAT SAFETY REVERSE TEST after any adjustment of door arm
length, close force or down limit.
1. Check the Protector System™ (if you have installed this accessory). If the
DOOR WON’T CLOSE
light is blinking, correct alignment.
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Having a Problem?
(Continued)
Situation
Probable Cause & Solution
DOOR REVERSES FOR NO
APPARENT REASON
1. Is something obstructing the door? Pull red manual release handle. Operate
door manually. If it is unbalanced or binding, call for professional garage
door service.
2. Clear any ice or snow from garage floor area where garage door closes.
3. Review the Force Adjustment Chart on page 21.
REPEAT SAFETY REVERSE TEST after adjustment is complete.
4. If door reverses in FULLY CLOSED position, decrease travel limits (Page 20).
REPEAT SAFETY REVERSE TEST after the adjustment is complete. THE
NEED FOR OCCASIONAL ADJUSTMENT OF THE FORCE AND LIMIT
SETTINGS IS NORMAL. WEATHER CONDITIONS IN PARTICULAR CAN
AFFECT DOOR TRAVEL.
5. Check the Protector System™ (if you have installed this accessory). If the light
is blinking, correct alignment.
DOES NOT TURN ON
OPENER LIGHT
1. Replace the light bulb (75 watts maximum). Use a "garage door opener
bulb" if standard bulb burns out prematurely due to vibration. Vibration may
be caused by loose end panel. Retighten screws.
DOES NOT TURN OFF
1. There may be a defective ground at ceiling or wall receptacle.
UNIT MUST BE GROUNDED.
2. Is the Light Feature ON? (Model 5000E) Turn it OFF.
1. Door may be out of balance or springs are broken. Close door and use
manual release rope and handle to disconnect trolley. Open and close door
manually. A properly balanced door will stay in any point of travel while
being supported entirely by its springs. If it does not, call for professional
garage door service.
OPENER STRAINS OR
MAXIMUM FORCE IS
NEEDED TO OPERATE DOOR
OPENER MOTOR HUMS
1. Garage door springs are broken. SEE ABOVE.
BRIEFLY, THEN WON'T WORK
2. The trolley may be jammed into stop bolts. Pull or push on door while motor
is humming to release jammed condition. Re-adjust door limits (page 20) to
prevent over-travel.
REPEAT SAFETY REVERSE TEST after adjustment is complete.
3. If the problem occurs on first operation of the opener, door is locked.
DISABLE DOOR LOCK. If chain was removed and reinstalled, motor may
be out of phase. Remove chain; cycle motor to the down position. Observe
drive sprocket. When it turns in clockwise direction and stops in down
position, reinstall chain.
REPEAT SAFETY REVERSE TEST after adjustment is complete.
OPENER WON'T OPERATE
DUE TO POWER FAILURE
1. Use manual release rope and handle to disconnect trolley. Door can be
opened and closed manually. When the power is restored, press the door
control button and trolley will automatically reconnect.
2. The Emergency Release Keylock accessory (for use on garages with no
service door) disconnects the trolley from outside the garage in case of
power failure.
1. It is normal for chain to droop slightly in the closed door position. Use
manual release rope and handle to disconnect trolley. If chain returns to
normal height when the trolley is disengaged and door reverses on a 25mm
obstruction, no adjustments are needed.
CHAIN DROOPS OR SAGS
OPENER NOISE IS
DISTURBING IN LIVING
QUARTERS OF HOME
1. If operational noise is a problem because of proximity of the opener to the
living quarters, Vibration Isolator Kit 41A3263 can be installed. This kit was
designed to eliminate the "sounding board effect" and is easy to install.
25
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Repair Parts
Separate all hardware for assembly and installation procedures as shown below.
INSTALLATION HARDWARE
ASSEMBLY HARDWARE
Rail Assembly Hardware Kit
#41A2848
Installation Hardware Bag #41A3475-5
Clevis Pin
5/16"x2-3/4" (1)
Hex Screw
5/16"-18x7/8" (3)
Washered Screw
5/16"-18x1/2" (2)
Carriage Bolt
5/16"-18x2-1/2" (2)
(mounted in opener)
Ring Fastener (3)
Rope
Lag Screw
Lock Washer
5/16" (4)
5/16"-18x1-7/8" (2)
Screw
6ABx1" (2)
NOTICE
Handle
Lag Screw
5/16"-9x1-5/8" (2)
Master Link (2)
Nut
5/16"-18 (5)
Clevis Pin
5/16"x1" (1)
Clevis Pin
5/16"x1-1/4" (1)
Anchors (2)
Carriage Bolts
1/4"-20x1/2" (12)
Lock Nut
1/4"-20x7/16" (12)
Trolley
Threaded Shaft (1)
Nut
5/16"-18 (6)
Insulated
Staples (10)
Hex Screw
5/16"-18x7/8" (4)
Lock Washer
5/16" (6)
RAIL ASSEMBLY PARTS
INSTALLATION PARTS
Model 5000E Only
LOCK
LIGHT
Single-Function Remote Control
Transmitter Case, Cover & Screw
Assembly (circuit board not included)
41A3984-14
Lighted Door
Control Button
41A4166
Rail Brace
(each) 183B112
Master Link Kit
1A995
Trolley
41A3489
Multi-Function
Door Control Panel
41A4251-3A
3V2032 Lithium Battery
10A20
Y
L
N
O
T
N
U
O
M
G
N
I
L
I
E
C
Rail Brace
P
U
2-Strand
Bell Wire
217A238
NOTICE
Header Bracket plus
Clevis and Fastener
41A4353
T-Rail
End Section
(each) 183B113
Manual Release Rope
& Handle Assembly
41A2828
T-Rail
Center Section
(each) 183B111
Remote Contol
Transmitter Visor Clip
29C128
Rail Brace
Chain and Cable
41A3473
Door Bracket plus
Clevis and Fastener
41A5047
T-Rail
End Section
(each) 183B113
NOT SHOWN
Owner’s Manual
114A1773
Straight Door
Arm Section
178B34
Cable Pulley
Bracket Assy.
41B2616
Hanging Brackets
12B350
Curved Door Arm
Section 178B35
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Repair Parts
OPENER ASSEMBLY PARTS
1
(Series 2000E
&1000E)
(Series 2000E)
5
(Series 5000E)
2
3
4
7
6
6
7
16
19
18
8
9
20
10
(Series
5000E)
17
3
5
(Series 5000E & 4000E)
7
11
(Series 4000E,
2000E & 1000E)
13
15
16
Rail Grease
Sprocket Cover
14
LIMIT SWITCH ASSY.
(Down)
Contact
Brown
wire
D N
Light Lens (1)
Series 2000E
Light Lens
5000E (2) & 4000E
Grey
wire
U P
Drive
Gear
Center Limit
Contact
(Up)
Contact
Yellow
Wire
Single-Function
Transmitter
12
KEY
NO.
PART
NO.
KEY
NO.
PART
NO.
DESCRIPTION
DESCRIPTION
1
2
31D380
Sprocket cover
41A3666
Cover (Series 5000E)
Cover (Series 4000E)
Cover (Series 2000E)
Cover (Series 1000E)
12
41A3666-1
41A3666-2
41A3666-3
41C4220A
Gear and sprocket assembly
Complete with: Spring washer,
Thrust washer, Retaining ring
Bearing plate, Roll pins (2)
Drive gear, Worm gear
Helical gear w/retainer
Grease
13
14
15
16
17
18
19
41A2818
41D3452
41C4398A
41C4285
41A2826
41A2822A
Helical gear & retainer w/grease
Limit switch assembly
RPM sensor assembly
Wire harness assy. w/plug
Shaft bearing kit
3
41A2817
Drive/worm gear kit w/grease
Roll pins (2)
Interrupter cup assembly
4
5
41B4245
143D100
Line cord
41A4201-2C Receiver logic board assembly
(Series 5000E)
41A4201-3C Receiver logic board assembly
(Other Series)
End panel (Series 2000E &
1000E)
143D152
175B88M
End panel (Other Series)
Light socket
6
7
Complete with: Logic board,
End panel w/all labels
108D36
108D34
Lens (Series 2000E)
Lens (Series 5000E & 4000E)
20
41A4447
41A4448
End panel w/all labels
(Series 5000E)
End panel w/all labels
(Other Series)
8
30B363
30B387
30B366
Capacitor-1/2HP
Capacitor-1/3HP
Capacitor-1/4HP
9
10
11
12A373
Capacitor bracket
NOT SHOWN
41A3150
41D3058
Terminal block w/screws
41A2825
Opener assembly hardware kit
(includes screws not designated by
number in illustration).
Universal replacement motor &
bracket assembly (Includes motor,
worm, bracket, bearing assembly,
RPM sensor).
27
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HOW TO ORDER
REPAIR PARTS
CHAMBERLAIN SERVICE
IS ON CALL
Selling prices will be furnished on request or parts will
be shipped at prevailing prices and you will be billed
accordingly.
OUR LARGE SERVICE ORGANIZATION
SPANS AMERICA
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE
THE FOLLOWING INFORMATION:
INSTALLATION AND SERVICE INFORMATION IS AS
NEAR AS YOUR TELEPHONE SIX DAYS A WEEK.
SIMPLY DIAL OUR NUMBER:
• PART NUMBER
• PART NAME
• MODEL NUMBER
1-602-792-0511
In Mexico City: 368-5501
Toll Free Outside Mexico City: 01-800-500-9300
HOURS: 7:00 A.M. TO 3:30 P.M.
(Mountain Std. Time)
OUTSIDE OF MEXICO ADDRESS ORDERS TO:
THE CHAMBERLAIN GROUP, INC.
International Operations
845 Larch Avenue
Elmhurst, IL 60126-1196, USA
MONDAY through SATURDAY
IN MEXICO ADDRESS ORDERS TO:
MERIK S.A. DE C.V.
For professional installation, parts and service,
contact your local CHAMBERLAIN dealer. Look for him
in the Yellow Pages, or call our Service number for a list
of dealers in your area.
Poniente 152 #929
Col. Industrial Vallejo
México 02300 D.F.
CHAMBERLAIN GARAGE DOOR OPENER ONE-YEAR LIMITED WARRANTY
The Chamberlain Group warrants to the first retail purchaser of this product that it will be free from any defect in materials and/or
workmanship for a period of twelve full months from the date of purchase. The product must be used in complete accordance with
Chamberlain's instructions for installation, operation and care.
LIMITED WARRANTY ON MOTOR
Model Series 5000E: The motor is warranteed to be free from any defect in materials and/or workmanship for a period of
60 full months (5 years) from the date of purchase.
Model Series 4000E: The motor is warranteed to be free from any defect in materials and/or workmanship for a period of
72 full months (6 years) from the date of purchase.
Model Series 2000E: The motor is warranteed to be free from any defect in materials and/or workmanship for a period of
48 full months (4 years) from the date of purchase.
Model Series 1000E: The motor is warranteed to be free from any defect in materials and/or workmanship for a period of
12 full months (1 years) from the date of purchase.
This warranty does not cover non-defect damage, damage caused by unreasonable use (including abuse, failure to provide
reasonable and necessary maintenance, or any alterations to the product), labor charges for dismantling or reinstalling of a
repaired or replaced unit or replacement batteries.
If, during the warranty period, the product appears as though it may be defective, CALL OUR SERVICE NUMBER BEFORE
DISMANTLING IT (1-602-792-0511/368-5501/01-800-500-9300). If the product is then alleged to be defective, please send it pre-
paid and insured to our Service Center to obtain warranty repair. You will be advised of shipping instructions when you call the
number listed above.
Please be sure to include a brief description of the problem and a dated proof-of-purchase receipt with any product that is
returned for warranty repair.
Product under warranty, which upon receipt by Chamberlain is determined to be defective in materials and/or workmanship, will
be repaired or replaced (Chamberlain's option) at no cost to you and returned pre-paid. Defective parts will be repaired or
replaced with new or factory rebuild parts at Chamberlain's option.
THE DURATION OF IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IS
LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. SOME STATES MAY NOT ALLOW LIMITATIONS ON HOW
LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
All claims for consequential or incidental damages for breach of this warranty are excluded and in no event shall manufacturer's
liability for breach of warranty, negligence, strict liability or breach of contract exceed the cost of the product covered herein, but
the purchaser is entitled to the remedies expressly provided in this policy. Some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitation or exclusion may not apply to you.
No representative or person is authorized to assume for us any other liability in connection with the sale of this product. This
warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
© 2001, The Chamberlain Group, Inc.
114A1773H
All Rights Reserved
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Printed in Mexico
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