Cateye Bicycle Accessories HL RC220 User Manual

Connecting Cord  
cord reel  
Connect the jack of the remote switch and the plug of the battery  
unit. Then connect the plug of the remote switch and lamp unit.  
Wind the cord round the frame so that it will not hinder riding.  
Note: In case of Twin, there are two kinds of beams – wide  
and spot.  
Halogen Rechargeable Head Lamp  
®
Daylites II [Solo/Twin]  
E
HL-RC220(Solo)/HL-RC230(Twin)  
battery unit  
Note: Securely connect the jack to the plug.  
remote  
switch  
Instruction Manual  
Design Pat. Pending  
lamp unit  
Copyright© 2000 CAT EYE Co., Ltd.  
HOW TO USE  
ON/OFF  
6v  
HLMRC22/23-011120 066640001  
4
The remote switch controls the operation of the lamp unit.  
READ ALL INSTRUCTIONS BEFORE FIRST USE  
•Twin (HL-RC230) ----- Button 1: on/off of lamp1  
Button 2: on/off of lamp2  
•Solo (HL-RC220) ----- Button 1: 10W(HI)/5W(LOW)  
Button 2: on/off  
Thank you for purchasing the CAT EYE Daylits II rechargeable head lamp.  
Before first use, thoroughly familiarize yourself with this manual so that you understand the lamp's safe and  
correct operation. Please keep this manual for future reference.  
1
2
NAMES  
Note: 5-watt beam is produced by adjusting the voltage of  
Please make sure that all the following parts are in the package.  
from battery unit  
remote switch  
10 watt output.  
*
The package for Solo includes each 1 set of lamp unit(Spot Bulb), bracket, rubber pad; and the cord of the  
How to Adjust Angle of Beam  
remote switch is single (not furcated).  
Adjust the angle of the beam downward (as shown in the  
figure ). The light is also adjusted 10° horizontally.  
(To adjust the angle, pull down the quick lever)  
angle of the beam  
Battery Charger  
(AD-1250)  
Lamp Unit  
Bracket (H-30)  
(spot-beam)  
HOW TO CHARGE  
(wide-beam)  
Use only the provided battery charger. The charger is  
only for indoor use.  
the home power  
outlet  
Battery Belt (2 sets)  
battery charger  
(AD-1250)  
1. Unplug the battery unit.  
battery unit  
2. Connect the plug of the battery unit with the battery  
charger (AD-1250). Plug the battery charger with the  
home power outlet.  
Rubber Pad  
jack  
*
Standard charging time is 8 to 10 hours. (Depending on  
the capacity of the battery, the charging time will vary.) Be  
careful not to charge it for more than 10 hours. Over-  
charge will damage the battery.  
Remote switch  
Battery Unit (BA-220)  
plug  
FOR SAFE OPERATION (IMPORTANT)  
Standard charging time  
• Never short-circuit the terminal of the battery and the plug of the battery charger. It may  
cause the battery to overheat, resulting in fire or damage of the components.  
• Securely connect the plug so that the light will not turn off while riding, or the cord will not hinder  
riding.  
Note: The charging time and the operation time may vary  
depending on the use environment.  
8-10 hours  
Precautions on seald-lead-acid battery  
• If the cord of the battery charger, the battery cord or battery unit is damaged, it must only be  
replaced by the shop where this lamp kit was purchased, because special purpose tools are  
required.  
• The lamp unit becomes hot when turned on. Never touch the lamp unit or lens until thor-  
oughly cooled. Injury may result.  
• Use only the included battery charger for charging.  
• Safely and properly dispose of the old battery accorfing to your local regulations when it  
comes to the end of its useful life.  
gone (which is called "overdischarge"), it may  
shorten the battery life. Even when you do not use  
the lamp kit, charge the battery every few months.  
• If the light is kept on until the power is completely  
gone, the performance of the battery is lowered  
due to the overdischarge of the sealed-lead-acid  
battery. When the light gets dim, turn off the lamp  
immediately and charge the battery.  
• Do not charge the battery for more than 10 hours.  
• If the lamp set does not serve the proper running  
time even though the battery is fully charged, the  
battery may have reached the end of its useful  
life. Replace it with a new battery unit (BA-220).  
• A long period of non-use will lower the voltage  
of the battery due to natural self-discharge. If  
the light is kept on until the power is completely  
• This lamp kit is not intended for use by young children or infirm persons without supervi-  
sion; young children should be supervised to ensure that they do not play with this appli-  
ance.  
lamp body  
HOW TO REPLACE THE BULB  
• Take precautions against a sudden battery run-out. Carry a spare light or spare batteries  
When replacing the bulb, be sure that the bulb and the lamp  
body have cooled.  
Use only the CAT EYE 6V-10W Halogen Bulb (product code  
#534-0580/534-0581).  
bulb  
BEFORE FIRST USE:  
waterproof  
packing  
Before first use, charge the battery fully following the instructions on [HOW TO CHARGE].  
Before every use, charge the battery fully following the instructions on [HOW TO CHARGE].  
When the battery kit is not in use for a long period, the lampís operation time will be shortened due  
to the self-discharge of the sealed-lead-acid battery.  
1. Remove the lock ring by turning it counterclockwise.  
lock ring  
pull  
2. Remove the bulb and replace with a new one.  
Note: Do not rotate the bulb but pull it straight out.  
bracket (H-30)  
HOW TO ATTACH THE BRACKET  
[Use two brackets for Twin.]  
3. Tighten the lock ring securely while being careful of the waterproof  
packing.  
rotate  
1. Attach the bracket (H-30) to the handlebar using  
HOW TO REPLACE THE FUSE  
A fuse will cut the circuit when malfunction occurs. Remove the malfunction.  
8A fuse  
the appropriate rubber pads provided.  
rubber pad  
fuse case  
2. Turn the quick lever (keeping it upright). Fix the  
bracket securely by pulling up the lever. To loosen  
the bracket, pull down the quick lever. Before use,  
adjust the angle of the beam and the position of the  
lamp unit, according to the instruction of "How to  
Adjust Angle of Beam" in "HOW TO USE".  
tighten  
Note: If the fuse continues to burn, call the appropriate service center  
for assistance.  
remote switch  
1. Loosen the screws of the battery unit and carefully open the battery case.  
screw  
2. Open the fuse case inside. Replace the fuse (8A) with a new one.  
Note: Do not pull the cord inside of the battery forcibly.  
Note: Do not short-circuit the terminal of the battery.  
quick lever screw  
HOW TO ATTACH THE REMOTE SWITCH  
Attach the remote switch onto the handlebar where it will  
not hinder the braking and shifting operation. Attach the  
remote switch using the appropriate rubber pads provided.  
SPARE PARTS  
lever  
Note: To remove the remote switch, slide it to the left  
battery unit  
while pushing the lever.  
LAMP BODY  
#534-0560N  
Lamp Body  
H-30  
#533-8780  
Bracket (H-30)  
REMOTE SWITCH-T  
#534-0571N  
Remote switch (Twin)  
REMOTE SWITCH-S  
#534-0570N  
Remote switch (Solo)  
BATTERY BELT  
#534-0572  
Battery belt  
fasten  
HOW TO MOUNT  
Before connecting the cords, mount the battery unit  
and lamp unit onto the right places.  
AD-1250  
#534-0593 for U.S.A & Canada  
Installing the Battery Unit  
Insert the battery unit into your bottle cage. Secure it  
with the battery belts.  
#534-0591 for Europe  
#534-0590 for United Kingdom  
#534-0592 for Australia  
Battery Charger  
bottle cage  
battery belt  
6v-10W/WIDE  
#534-0580  
6V-10W Wide Bulb 6V-10W Spot Bulb 8A Fuse  
6v-10W/SPOT  
#534-0581  
8A FUSE  
#0534-0573  
BA-220  
#534-0574N  
Battery Unit  
Note: The battery unit might jump out of the bottle  
cage during ride. Be sure that it is tightly  
and firmly fixed.  
MOUNTING VARIATION  
OF THE BATTERY UNIT  
SPECIFICATIONS  
LIMITED WARRANTY  
Note: The battery unit may not fit all kinds of bottle  
battery belt  
Bulb:  
Battery:  
6V-10W Halogen Bulb  
BA-220  
Sealed-Lead-Acid Battery 6V 4.2AH  
CAT EYE Battery Charger AD-1250  
10W (HI): approx. 2 hours  
5W(LOW): approx. 3 hours  
Twin 10W+10W approx. 1 hour  
cages.  
2-Year Warranty:  
Only Lamp/Remote switch and Battery Charger  
(Excluding bulb and battery)  
The battery unit also can be attached under the top  
tube or along the seat post using the battery belt. (See  
“MOUNTING VARIATION OF THE BATTERY UNIT”)  
Charger:  
Operation Time: Solo  
If trouble or damage occurs during normal use, the product will be  
repaired or replaced free of charge. Type your name, address, date of  
purchase and the situation of trouble clearly, and send it to the  
appropriate service center together with the product. Insurance, handling  
and transportation charges shall be borne by the customer. After being  
repaired or replaced, the product will be shipped back to the customer.  
battery belt  
10W  
Charging Time: 8 to 10 hours  
Temperature Range:  
Charging:  
approx. 2 hours  
Mounting the Lamp Unit  
Warning!: Never touch the lamp body until it is  
thoroughly cooled. You may get burnt.  
Address for service:  
0°C - 30°C  
–15°C - 45°C  
2-8-25 Kuwazu, Higashi Sumiyoshi-ku Osaka 546-0041 JAPAN  
Attention: CAT EYE CO., LTD. Customer Service Section  
Phone: 81-6-6719-7781 Fax: 81-6-6719-2362  
lamp unit  
Operating:  
slide  
Recharge/Discharge Number of Times:  
at least 150 times (until rated capacity  
drops to 50%)  
* The specifications and design are subject to change  
without notice.  
• To mount the lamp body, slide it backward onto the  
bracket until it clicks into position.  
Service & Research Address for United States Consumers:  
CAT EYE Service & Research Center  
1705 14th St. #115 Boulder, CO 80302  
lever  
bracket  
• To remove the lamp body, slide it forward while  
pushing the lever.  
Phone: 303-443-4595  
Fax: 303-473-0006  
Toll Free: 800-5CATEYE(800-522-8393)  
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