Casablanca Fan Company Outdoor Ceiling Fan 79xxD User Manual

CONTENTS  
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
MOUNTING RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
PREPARATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
FAN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
CONTROL FEATURES:  
3-SPEED OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
READ AND SAVE THESE INSTRUCTIONS  
SAFETY FIRST  
Safety and the proper operation of your Casablanca fan both require a thorough knowledge of the  
product and proper installation; therefore, before attempting to install and operate your Casablanca  
fan, read this owners manual completely and carefully. Retain this manual for future reference.  
CAUTION: To avoid possible electrical shock, make certain that electricity is turned off  
at the circuit breaker or fuse box before attempting any installation procedure.  
BEFORE YOU START  
All wiring must be in accordance with the National Electric Code ANSI/ NFPA 70-1993 and the appropriate local electrical  
codes. The National Electric Code requires proper grounding as a precaution against electrical shock. A qualified electri-  
cian should be consulted if you are unsure.  
This fan is designed to be installed on an existing electrical outlet box. The outlet box must be UL Listed for ceiling fan  
installations, if it is not, a new box must be installed. Casablanca extension poles are available for sloped or high ceiling  
installations.  
This ceiling fan requires a grounded electrical supply of 120 VAC, 60 Hz and a minimum 15 amp circuit. The maximum  
current requirement for the fan with light fixture is 3.8 amps. The fan uses about 1 amp or 100 watts. Maximum light  
current is 2.8 amps or 340 watts of lighting.  
Where wire nuts are employed, be sure all bare wires are within the connectors. When installing the canopy hatch, make  
sure all wires are within the canopy and that no wires are being pinched.  
For best performance and for your warranty to be valid,  
use only genuine Casablanca blades, light fixtures, and accessories.  
SAFE USE  
The blades in each pack are matched for equal  
weight to assure smooth fan operation. If  
more than one fan is being installed, be  
careful not to mix blades from different  
cartons.  
FUSE BOX  
(REMOVE FUSE FOR THE  
CIRCUIT YOU WILL BE  
WORKING ON)  
Inspect the contents of your carton for  
possible shipping or handling damage and  
report any such damage directly to your  
authorized Casablanca dealer.  
18  
It is always a good idea to have an assistant  
to help with the installation.  
70″  
When cleaning, painting, or working near  
your fan, be very careful of the fan and blades.  
Always turn the power OFF to the ceiling fan  
before servicing it, working on it, or replacing  
light bulbs.  
CIRCUIT BREAKER  
(TRIP BREAKER FOR THE  
CIRCUIT YOU WILL BE  
WORKING ON)  
84″  
Never insert anything into the path of the  
fan blades while the fan is in operation.  
Never install a fan over a pool or spa.  
Never operate a fan that has been damaged  
in any way. Contact Casablanca Fan Company  
by calling toll free 1-888-227-2178, or  
contact your local authorized Casablanca  
dealer for assistance in obtaining service.  
PN 7943010 AT0508  
1
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LANAI  
PREPARATION INSTRUCTIONS  
Unpacking: Before assembling and installing your ceiling fan, remove all parts from the shipping cartons and check them  
against the parts listed here. Before discarding packaging material, be certain that all parts have been removed.  
PERMALOCK™ HARDWARE  
ALLEN SET SCREW  
3mm  
ALLEN WRENCH  
1
4-20 x 14  
"
DOWNROD  
GASKET  
DOWNROD & BALL  
ASSEMBLY  
(PRE-INSTALLED)  
DOWNROD GASKET PREPARATION  
Step A. Slide the downrod gasket onto the downrod as shown,  
pushing the gasket so that it is snug with the ball of the  
downrod.  
CAUTION: Before trimming wires or  
installing the downrod, pull the wires  
on the bottom of the fan to assure they  
are all the same length as shown.  
FAN PREPARATION  
IMPORTANT SAFETY INFORMATION!  
BEFORE STARTING THE INSTALLATION OF YOUR CEILING FAN, INSTALL THE  
THREADED DOWNROD INTO THE MOTOR COUPLING AND LOCK THE ASSEMBLY  
GROUND  
WIRE  
MOTOR  
WIRES  
Prepare for fan installation as follows:  
Step B. Route the wires from the motor through the  
Perma Lock™ downrod and ball assembly.  
Tip: The downrod has a tapered thread  
that is designed to lock completely when  
correctly installed.  
DOWNROD  
& BALL  
ASSEMBLY  
Step C. Using the provided allen wrench, loosen the set screw  
several turns to allow installation of the downrod. Thread  
the downrod into the motor coupling until it stops turning,  
this will take at least four and a half full turns.  
TAPERED  
THREAD  
DOWNROD  
GASKET  
ALLEN SET  
SCREW  
Step D. Securely tighten the set screw with the provided allen  
wrench to ensure safe operation of your fan.  
CAUTION: Failure to fully lock in the down-  
rod before securely tightening the allen set  
screw may cause the fan to separate from  
the downrod during normal operation!  
MOTOR  
COUPLING  
DOWNROD GASKET PREPARATION  
Step E. Slide the downrod gasket down so that it fits snugly  
against the motor casing as shown.  
3
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LANAI  
CEILING HARDWARE  
ADDITIONAL HARDWARE  
21/ 4x 8-32 ROUNDED  
HEAD SCREW (2)  
HANGING PLATE  
1x 8-32 ROUNDED  
FLAT WASHER (2)  
HEAD SCREW (2)  
CROSSBAR  
MOUNTING  
BRACKET  
CANOPY GASKET  
WIRE NUT (4)  
GETTING STARTED  
Installing a New Ceiling Fixture Outlet Box  
Using Existing Ceiling Fixture Outlet Box  
If you do not have an existing fixture located where you wish After turning the power OFF at its source (either circuit breaker  
to place your Casablanca fan, an approved ceiling fixture or fuse box), lower the old fixture and disconnect the wiring.  
outlet box must be installed and wired.  
Check the ceiling fixture outlet box to be sure that it is  
marked Approved for ceiling fan mounting. If it is not, a new  
box must be installed.  
Warning: To reduce the risk of fire, electrical shock,  
or personal injury, mount to outlet box marked  
acceptable for ceiling fan support using the mount-  
ing hardware provided with the outlet box.  
CANOPY GASKET PREPARATION  
Step 1. Fit the hanging plate into the canopy gasket as shown.  
Make sure that the four holes of the hanging plate align with  
the four indentations on the inside of the gasket and that  
the two mounting bracket screw holes align with the two  
pierced marks in the canopy gasket  
CANOPY  
GASKET  
MOUNTING  
BRACKET  
SCREW HOLE  
HANGING  
PLATE  
CROSSBAR MOUNTING BRACKET INSTALLATION  
Proceed with installation as follows:  
CEILING FAN  
APPROVED  
OUTLET BOX  
Step 2. Route the wires from the ceiling outlet box through  
the center hole of the canopy gasket and hanging plate and  
then the crossbar mounting bracket center hole.  
CEILING  
WIRING  
Push the mounting hardware included with the outlet box  
through the pierced marks in the rubber canopy gasket so  
that they align with the threaded holes of the ceiling fan  
approved outlet box.  
CANOPY  
GASKET &  
HANGING  
PLATE  
Using the screwdriver, tighten the screws firmly by hand only,  
being careful not to bend the bracket by over tightening.  
CAUTION: To reduce the risk of  
personal injury, use only the  
mounting hardware provided with  
the approved outlet box to install  
the crossbar mounting bracket.  
CROSSBAR  
MOUNTING  
BRACKET  
RIDGE  
SIDE  
DOWN  
FLAT  
WASHER  
GREEN  
GROUND  
WIRE  
OUTLET BOX  
MOUNTING  
HARDWARE  
4
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LANAI  
CANOPY HARDWARE  
CANOPY SCREW (4)  
CANOPY LOCK WASHER (4)  
CANOPY  
HATCH  
CANOPY  
CANOPY INSTALLATION  
Step 3. Thread the wires from the ceiling through  
the opening in the canopy gasket. Attach the  
canopy to the crossbar mounting bracket with three  
of the 8-32 x 21/ 4long canopy screws and canopy  
lock washers.  
CANOPY GASKET,  
HANGING PLATE, &  
CROSSBAR MOUNTING  
BRACKET INSTALLED  
Using the screwdriver, tighten the screw firmly by  
hand only.  
Note: On sloped ceilings, align the  
canopy opening toward the top or  
room peak.  
CANOPY  
CANOPY LOCK  
WASHERS  
CANOPY  
SCREWS  
HANGING THE FAN  
Step 4. To hang the fan body in the  
canopy, hold the fan body firmly and in-  
sert the ball into the canopy opening.  
Check that no wires were pinched. Ro-  
tate the fan body until the slot in the  
ball fits into the pin opposite the canopy  
opening.  
BALL  
CAPPED  
BLUE  
D1-OPTION  
WIRE.  
SLOT  
PIN  
CANOPY ELECTRICAL CONNECTIONS  
Step 5a. Attach the fan wires to the ceiling fixture outlet  
box wiring by placing the bare ends of the wires side by side  
and then securing with a wire nut. Test that the connection  
is secure by pulling on the wire nut. Connect in this order:  
WIRE NUT  
2 BLACK WIRES  
2 WHITE WIRES  
3 GREEN WIRES  
Step 5b.  
GREEN leads from mounting plate and fan to GROUND con-  
ductor of power source. Secure with wire nut.  
WHITE wire from fan to white NEUTRAL wire in ceiling  
fixture outlet box. Secure with wire nut.  
BLUE wire and BLACK power wire from fan to BLACK power  
wire in ceiling outlet box. Secure with wire nut.  
5
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LANAI  
CANOPY HATCH INSTALLATION  
Step 6. Tuck the wires into the canopy  
with the wire nuts pointed upwards, so  
that the WHITE and BLACK wires are on  
opposite sides of the canopy and all wires  
are clear of the canopy opening.  
CANOPY  
HATCH  
Step 7. Install canopy hatch with the last  
canopy screw and lock washer. To do this,  
tilt the fan body away from the hatch  
opening.  
Using the screwdriver, tighten the screws  
firmly by hand only.  
LOCK  
WASHER  
CANOPY  
SCREW  
TILT THE  
FAN TO  
INSTALL  
LAST  
CANOPY  
SCREW  
Step 8. Straighten the fan, then check  
to ensure that there is no movement be-  
tween the canopy and ceiling or Hang-Tru  
ball and top support shaft.  
Note: Write down the  
Serial Number and the  
model number for future  
reference.  
BLADE TO BLADE HOLDER INSTALLATION  
BLADE & BLADE HOLDER HARDWARE  
BLADE SCREW  
(4 PER BLADE)  
BLADE HOLDER  
SCREW  
(2 PER BLADE)  
RUBBER GROMMET  
(4 PER BLADE)  
BLADE  
HOLDER  
RUBBER GROMMET INSTALLATION  
Step 9. Insert a rubber grommet through  
each blade hole of every blade. Inspect  
both sides of the blade to assure that  
the lips of the grommet are fully engaged.  
CORRECT INSTALLATION  
INCORRECT INSTALLATION  
6
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LANAI  
BLADE INSTALLATION  
Step 10. Attach each blade to a blade  
holder securing it with the four blade  
screws provided.  
Using the screwdriver, tighten securely  
by hand only.  
BLADE SCREW  
(4 PER BLADE)  
BLADE  
BLADE  
HOLDER  
REMOVE SHIPPING BLOCKS  
Step 11. On the flywheel remove the five  
shipping blocks by unscrewing the screws.  
Set these screws aside for installing the  
blades in Step 12.  
SHIPPING  
BLOCKS  
Discard the five shipping blocks.  
BLADE/ BLADE HOLDER INSTALLATION  
Step 12. Using the five screws removed in  
Step 11, and the five additional screws from  
the pack, attach each blade/ blade holder as-  
sembly to the motor.  
Using the screwdriver, tighten securely by  
hand only.  
7
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LANAI  
REMOVE SWITCH HOUSING CAP SCREWS  
Step 13. Remove the two screws of the  
switch housing cap. Set the cap and screws  
aside for use in Step 16.  
INSTALL SWITCH HOUSING  
Step 14. Install 2 of the 3 switch housing  
screws onto the fan adapter plate, leaving  
18" threads visible. Feed the wire connec-  
tor from the fan through the center of the  
switch housing.  
2 SWITCH  
HOUSING  
SCREWS  
Align the 2 screws on the adapter plate with  
the keyhole slots of the switch housing.  
Raise the switch housing, pulling on the fan  
wire connector to assure no wires get  
pinched.  
SWITCH  
HOUSING  
Turn the switch housing counter clockwise,  
engaging the 2 screws. Install the third  
screw and tighten all 3 screws.  
SWITCH  
HOUSING SCREW  
CONNECT WIRES  
Step 15. Plug the wire connector for the  
fan into the wire connector for the switch  
housing. Assure that the clip from the fan  
connector engages the notch on the switch  
housing connector.  
CLIP  
NOTCH  
INSTALL SWITCH HOUSING CAP SCREWS  
Step 16. If you are installing a light fix-  
ture, please refer to the “3-Speed Optional  
Light Fixture Installation” on the next page.  
If no light fixture is being installed, care-  
fully push the wires and components back  
into the switch housing. Align the guiding  
pegs of the cap to the non-threaded holes  
of the switch housing. Reinstall the switch  
housing cap screws removed in Step 13.  
8
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3-SPEED OPERATION  
Pull-chain switches on the fan control the fan and lights.  
FAN & SPEED  
CONTROL  
PULL CHAIN SWITCH  
Using the fan control pull-chain switch: Fan off at start.  
First pull: fan ON, low speed  
REVERSE  
PULL CHAIN  
Second pull: medium speed  
Third pull: high speed  
Fourth pull: fan OFF  
Using the optional light pull-chain switch: Light off at start.  
First pull: light ON  
Second pull: light OFF  
Direction of blade rotation is controlled by the reverse pull  
chain on the side of the switch housing.  
No changes in household wiring are required.  
OPTIONAL LIGHT  
PULL CHAIN SWITCH  
3-SPEED OPTIONAL LIGHT FIXTURE INSTALLATION  
REMOVE PLUG  
NOTE: If a separate circuit is used to control the lights from a wall control, the BLUE D1-Option  
wire in the canopy should be connected to that switch leg with the BLACK fan power wire.  
COLLAR  
1. Refer to light kit instructions to assemble and attach your light  
kit correctly.  
SWITCH  
HOUSING  
2. Remove the two 8-32 screws from the switch housing cap.  
3. Remove the plug from switch housing.  
4. Install pull-chain switch and finger tighten collar on switch.  
5. Connect one wire from pull-chain switch to the BLUE D1-Option  
wire. Secure splice with a wire nut.  
BLUE D-1  
OPTION  
WIRE  
6. Connect other wire from pull-chain switch to BLACK wire from  
light kit. Secure splice with a wire nut.  
7. Connect WHITE wire from switch housing to WHITE wire from light  
kit. Secure splice with a wire nut.  
8. At the canopy, connect the BLACK and BLUE wires.  
LIGHT  
FIXTURE  
TROUBLESHOOTING  
Before Requesting Service: Please follow this troubleshooting guide before contacting your dealer for assistance.  
Caring for Finishes: For cleaning, a soft brush or lint-free cloth Never Lubricate this Fan!  
should be used to prevent scratching the finish. A vacuum cleaner The precision motor at the heart of your Casablanca fan features  
brush nozzle can remove heavier dust. Surface smudges or an accu- sealed bearings that are lubricated for life. Do not attempt to oil  
mulation of dirt and dust can easily be removed by using a mild the motor.  
detergent and slightly dampened soft cloth. An antistatic agent Changing Light Bulbs  
may be used, but never use abrasive cleaning agents. These will Be sure to turn power to the fan OFF at the wall switch or circuit  
damage the finish. Painted and high-gloss blades may be cleaned breaker before changing light bulbs. Replace bulbs with same type  
in the same manner.  
as removed from the fixture. Each fan is rated for a maximum TOTAL  
Blades: Wood finish blades should be cleaned with a furniture pol- wattage of lighting.  
ishing cloth. Occasionally, a light coat of furniture polish may be Exceeding the rated maximum allowable wattage for the fan will  
applied for added protection and beauty.  
burn out the fan electronics module and void the warranty.  
FAN WILL NOT START  
Check main circuit fuses, circuit breakers, or wall switch position.  
Check all wire connections, making sure the power is turned off during this inspection.  
Check that reverse switch is not set in center of throw.  
FAN WOBBLES OR SHAKES Be sure canopy pin is properly set into the slot on the ball.  
EXCESSIVELY  
Check the screws holding the blade holders to the flywheel (or direct drive motor). Tighten as necessary.  
Check that bladeholders have not been bent during installation.  
Check and tighten light fixture retaining screws, glass shade screws and/ or the light bulb(s) as neccessary.  
Tighten the blade to bladeholder screws.  
FAN NOISY DURING  
OPERATION  
Tighten canopy screws and mounting plate assembly.  
Check and tighten blade holders to flywheel (or direct drive motor).  
Make sure all screws in the motor housing are snug, but not overly tight.  
Check that the wire nuts inside the canopy and switch housing are not touching the metal parts or have  
fallen off the wire splices. Tighten or adjust as necessary.  
Let fan run at high speed for two (2) hours  
If new, break-in” may be required - run at higher speed for several days  
BREAK-IN PERIOD  
DOES NOT RUN ON  
LOW SPEED  
FAN RUNS SLOWLY IN EITHER DIRECTION IF ROTATION IS STARTED BY HAND; WILL NOT REVERSE: Defective reverse switch; defective  
capacitor; or open motor winding: Replace reverse switch assembly; replace PCB assembly; or replace motor unit.  
FAN WILL NOT OPERATE AT PROPER SPEEDS OR WILL NOT OPERATE AT ANY SPEED: Defective three-speed pull-chain switch assembly; or  
defective capacitor: Replace three-speed pull-chain switch assembly; or replace PCB assembly.  
9
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Product SPecificationS  
188mm x 20mm Direct Drive™  
®
Model name: Lanai  
Model number: 79xxD  
Motor:  
Blade Span With: 53"  
Blade Pitch:  
no. of Blades:  
technology:  
16°  
5
3-Speed  
dimensions:  
A = 11.1"  
B = 12.75"  
C = 3"  
D = 12.6"  
E = 5.6"  
Airflow:  
electricity use:  
7,078 cfm  
81 watts  
Airflow Efficiency: 87 cfm/watt  
Weight:  
25 lbs.  
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