Casablanca Fan Company Outdoor Ceiling Fan 69xxD User Manual |
CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
mOUNTINg RECOmmENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
FAN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
CONTROL FEATURES:
3-SpEED OpERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
TROUBLEShOOTINg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... . . . . . . . . . . . . . . . . . . . . 10
READ AND SAVE ThESE INSTRUCTIONS
SAFETY FIRST
Safety and the proper operation of your Casablanca fan both require a thorough knowledge of the
product and proper installation; therefore, before attempting to install and operate your Casablanca
fan, read this owner’s manual completely and carefully. Retain this manual for future reference.
cauTion: To avoid possible electrical shock, make certain that electricity is turned off at
the circuit breaker or fuse box before attempting any installation procedure.
BEFORE YOU START
• All wiring must be in accordance with the National Electric Code ANSI/NFPA 70-1993 and the appropriate local electrical
codes. The National Electric Code requires proper grounding as a precaution against electrical shock. A qualified electri-
cian should be consulted if you are unsure.
• This fan is designed to be installed on an existing electrical outlet box. The outlet box must be UL Listed for ceiling fan
installations, if it is not, a new box must be installed. Casablanca extension poles are available for sloped or high ceiling
installations.
• This ceiling fan requires a grounded electrical supply of 120 VAC, 60 Hz and a minimum 15 amp circuit. The maximum
current requirement for the fan with light fixture is 3.8 amps. The fan uses about 1 amp or 100 watts. Maximum light
current is 2.8 amps or 340 watts of lighting.
• Where wire nuts are employed, be sure all bare wires are within the connectors. When installing the canopy hatch, make
sure all wires are within the canopy and that no wires are being pinched.
For best performance and for your warranty to be valid,
use only genuine Casablanca blades, light fixtures, and accessories.
NOTES
• The blades in each pack are matched for
FUSE BOX
equal weight to assure smooth fan operation.
If more than one fan is being installed, be
careful not to mix blades from different
cartons.
(remove fuse for The
circuiT you will be
working on)
• Inspect the contents of your carton for
possible shipping or handling damage and
report any such damage directly to your
authorized Casablanca dealer.
• It is always a good idea to have an assistant
to help with the installation.
18″
70″
• When cleaning, painting, or working near
your fan, be very careful of the fan and
blades. Always turn the power OFF to the
ceiling fan before servicing it, working on
it, or replacing light bulbs.
CIRCUIT BREAKER
(Trip breaker for The
circuiT you will be
working on)
84″
• Never insert anything into the path of the
fan blades while the fan is in operation.
• Never install a fan over a pool or spa.
• Never operate a fan that has been damaged in
any way. Contact Casablanca Fan Company by
calling 1-888-227-2178, or contact your local
authorized Casablanca dealer for assistance
in obtaining service.
pN 6943010 AT1208
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Ne w Or l e a N s Ce N t e N N i a l
INSTALLATION INSTRUCTIONS
Unpacking: Before assembling and installing your ceiling fan,
remove all parts from the shipping cartons and check them
against the parts listed here. Before discarding packaging
material, be certain that all parts have been removed.
noTe: Only one set of blade holders is supplied. Depend-
ing on the fan model and series they will be either the
Commodore Style, the Center Style, the Badge Style with
matching badges, or the Standard Style blade holder.
perma•lock™ hardware
ALLEN SET SCREW
¼-20 x ¼”
(pRE-INSTALLED)
DOWNROD & BALL
ASSEmBLY
3mm
ALLEN WRENCh
FAN pREpARATION
imporTanT safeTy informaTion!
mOTOR
WIRES
BEFORE STARTINg ThE INSTALLATION OF YOUR CEILINg FAN, INSTALL ThE
ThREADED DOWNROD INTO ThE mOTOR COUpLINg AND LOCK ThE ASSEmBLY
gROUND
WIRE
prepare for fan installation as follows:
Step A. Route the wires from the motor through the
Perma•Lock™ downrod and ball assembly.
DOWNROD
& BALL
ASSEmBLY
Tip: The downrod has a tapered thread
that is designed to lock completely when
correctly installed.
TApERED
ThREAD
Step B. Using the provided allen wrench, loosen the set screw
several turns to allow installation of the downrod. Thread the
downrod into the motor coupling until it stops turning, this
will take at least four and a half full turns.
ALLEN
SET SCREW
Step C. Securely tighten the set screw with the provided allen
wrench to ensure safe operation of your fan.
mOTOR
COUpLINg
CAUTION: Failure to fully lock in the down-
rod before securely tightening the set screw
may cause the fan to separate from the
downrod during normal operation!
CEILINg hARDWARE
addiTional hardware
21/4” x 8-32 ROUNDED
hEAD SCREW (2)
1” x 8-32 ROUNDED
hEAD SCREW (2)
CROSSBAR mOUNT-
INg BRACKET
WIRE NUT (4)
FLAT WAShER (2)
SUppORT INSTALLATION pARTS
LARgE
FLAT WAShER
LAg SCREW
3
/
8” #7 X 5” (1)
3
/8” (1)
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CROSSBAR mOUNTINg BRACKET INSTALLATION
JOIST
note: After removing the old fixture, check the outlet box
to insure that it is supported by a joist or beam across its
upper surface. If not, a 2” x 4” stud must be installed.
Step 1. Remove the knockout plug in the center of the out-
1
let box or drill a /2″ hole for the lag screw to pass through.
Then drill a 1/4″ guide hole into the joist or beam to a depth
of 3″.
CEILINg
WIRINg
Step 2. Route the outlet box wires through the keyhole slot of
the crossbar mounting bracket as shown. Attach the crossbar
mounting bracket to outlet box with screws provided, assuring
that the outlet box wires are not pinched by the washer.
CEILINg FAN
AppROVED
WIRINg BOX
CROSSBAR
mOUNTINg
BRACKET
RIDgE
SIDE
DOWN
CAUTION: To reduce the risk of personal injury,
use only the mounting hardware provided with
the approved outlet box to install the crossbar
mounting bracket.
gREEN
gROUND
WIRE
FLAT
WAShER
WARNINg!
SUppORT DIRECTLY TO
BUILDINg STRUCTURE ONLY.
AppROVED
OUTLET BOX
hARDWARE
LAg SCREW INSTALLATION
Step 3. With the large washer attached, pass the lag screw
through the center hole of the crosbar mounting bracket
and screw into guide hole. Tighten until outlet box is firmly
mounted to beam. This box must be firmly secured to the
ceiling. We recommend that the ceiling fixture outlet box
be of sufficient capacity enabling it to support the weight
of fan and light fixture under any conditions.
LAg
SCREW
LARgE
WAShER
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Ne w Or l e a N s Ce N t e N N i a l
CANOpY hARDWARE
CANOpY SCREW (4)
CANOpY
hATCh
CANOpY LOCK WAShER (4)
CANOpY
CANOpY INSTALLATION
Step 4. Attach the canopy to the crossbar mounting bracket
with three of the 8-32 x 21/2” long canopy screws and lock
washers provided with your Casablanca fan. Hand tighten until
snug against the ceiling.
note: On sloped ceilings, align the
canopy opening toward the top or
peak of the room.
CANOpY
LOCK
WAShER
FEED OUTLET BOX
WIRES ThROUgh
CANOpY OpENINg
CANOpY
SCREW
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hANgINg ThE FAN
Step 3. To hang the fan body in the
canopy, hold the fan body firmly and
insert the ball into the canopy open-
ing. Check that no wires were pinched.
Rotate the fan body until the slot in the
nylon ball fits into the pin opposite the
canopy opening.
CAppED
BALL
BLUE
D1-OpTION
WIRE ON
noTe: Independent control of the
light fixture using a W-80 requires
an additional power wire run from
the wall switch to the fan. See Page
10 for wiring.
3-SpEED ONLY
FOR INDEpENDENT
W-80 LIghT
CONTROL
SLOT
pIN
noTe: The fan weight is 36 pounds.
CANOpY ELECTRICAL CONNECTIONS
WIRE NUT
Step 4a. Attach the fan wires to the ceiling fixture outlet
pULL ChAIN OR
W-40 CONNECTIONS
box wiring by twisting the bare ends of the wires together
and then securing with a wire nut. Test that the connection
is secure by pulling on the wire nut. Connect in this order:
2 BLACK & BLUE
D1-OpTION WIRES
(WIThOUT W-80)
Step 4b. pull Chain or W-40 Wiring Connections
• GREEN leads from mounting plate and fan to GROUND
conductor of power source. Secure with wire nut.
• WHITE wire from fan to white NEUTRAL wire in ceiling
fixture outlet box. Secure with wire nut.
• BLUE wire and BLACK power wire from fan to BLACK power
wire in ceiling outlet box. Secure with wire nut.
2 WhITE WIRES
3 gREEN WIRES
Step 4c. W-80 Wiring Connections
W-80 CONNECTIONS
• GREEN leads from mounting plate and fan to GROUND
conductor of power source. Secure with wire nut.
• WHITE wire from fan to white NEUTRAL wire in ceiling
fixture outlet box. Secure with wire nut.
BLUE & YELLOW
WIRES
• BLACK power wire from fan to RED wire from W-80 in ceil-
ing outlet box. Secure with wire nut.
• BLUE wire from fan to YELLOW wire from W-80 in ceiling
outlet box. Secure with wire nut.
BLACK & RED
WIRES
2 WhITE WIRES
NOTE: See page 10 for additional wiring information.
3 gREEN WIRES
CANOpY hATCh INSTALLATION
Step 5. Tuck the wires into the canopy
with the wire nuts pointed upwards, so
that the WHITE and BLACK wires are on
opposite sides of the canopy and all wires
are clear of the canopy opening.
CANOpY
hATCh
Step 6. Install canopy hatch with the
last canopy screw and lock washer. To
do this, tilt the fan body away from the
hatch opening.
LOCK
WAShER
CANOpY
SCREW
Tighten the screws firmly by hand only,
TILT ThE
FAN TO
INSTALL
LAST
CANOpY
SCREW
Step 7. Straighten the fan, then check
to ensure that there is no movement be-
tween the canopy and ceiling or Hang-Tru
ball and top support shaft.
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Ne w Or l e a N s Ce N t e N N i a l
BLADE hOLDERS & hARDWARE
BLADE SCREW
(4 pER BLADE)
BLADE hOLDER SCREW
(2 pER BLADE)
BADgE
ASSEmBLE BLADE hOLDER & BLADE
Step 8. Attach the blades to the
blade holders by first pressing the
blade badge into the blade, then
installing the blade holder using
the four blade screws provided for
each blade.
BADgE STYLE
BLADE hOLDER
hand tighten securely.
BLADE SCREW
(4 pER BLADE)
BLADE
BADgE
BLADE
BLADE/BLADE hOLDER INSTALLATION
Step 9. Rotate the flywheel so that the
screw holes can be accessed through the
recessed area of the metal plate.
Attach each blade/blade holder assembly
to the motor.
Tighten securely by hand only.
4/5 blade combination flywheel
Your Casablanca fan includes our 4/5 combination fly-
wheel. This flywheel accomodates your preference to use
either 4 or 5 blades on your fan. If you desire a 4-blade
fan, locate the square counterbores on the flywheel and
use these threaded holes to mount the blades. If you
desire a 5-blade fan, locate the round counterbores on
the flywheel and use these threaded holes.
BLADE hOLDER
SCREW
(2 pER BLADE)
= 4-blade mounting hole
= 5-blade mounting hole
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3-SpEED ♦ W-40 WALL CONTROL OF ThE FAN
• The W-40 allows the choice of four (4)
different speed settings.
• No light fixture is used.
• Set the FAN pull chain switch to the
HIGH speed setting.
• No changes in household or fan wiring
are required.
• The fan may be turned ON and OFF by
the W-40 wall control.
CAUTION! Failure to set the pull-chain
speed to hIgh can result in faulty
operation of the fan and damage to
the W-40 wall control. To confirm fan
is set to hIgh: Turn W-40 fan speed
switch to ‘hI’ - set fastest fan speed
with pull chain.
R
3-SpEED ♦ W-80 WALL CONTROL OF ThE FAN & LIghT(S)
• The fan may be turned ON and OFF
by the W-80 wall control.
• The lights may be turned ON and
OFF by the W-80 and the intensity
adjusted from low to high.
• The fan must be supplied with
two independent 120V AC supply
wires.
• Set the FAN pull chain switch to
the HIGH speed setting.
• Turn the lights ON at the fan.
• The W-80 allows the choice of four
(4) different speed settings.
CAUTION! Failure to set the pull-
chain speed to hIgh can result in
faulty operation of the fan and
damage to the W-80 wall control.
To confirm fan is set to hIgh:
Turn W-80 fan speed switch to
‘hI’ - set fastest fan speed with
pull chain.
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3-Speed
3-SpEED ♦ OpERATION
Pull-chain switches on the fan control the fan and lights.
OpTIONAL LIghT
pULL ChAIN
SWITCh
FAN & SpEED CON-
Using the fan control pull-chain switch: Fan off at start.
First pull: fan ON, low speed
TROL
pULL ChAIN SWITCh
Second pull: medium speed
Third pull: high speed
Fourth pull: fan OFF
Using the optional light pull-chain switch: Light off at
start.
First pull: light ON
Second pull: light OFF
REVERSE
SWITCh
Direction of blade rotation is controlled by the reverse slide
switch on the side of the switch housing.
No changes in household wiring are required.
3-SpEED ♦ OpTIONAL LIghT FIXTURE INSTALLATION
noTe: If a separate circuit is used to control the lights from a wall
control, the BLUE D1-Option wire in the canopy should be connected
to that switch leg with the BLACK fan power wire.
1. Refer to light kit instructions to assemble and attach your light
kit correctly.
2. Remove the two 8-32 screws from the switch housing cap.
3. Remove the plug from switch housing.
AR
4. Install pull-chain switch and finger tighten collar on switch.
5. Connect one wire from pull-chain switch to the BLUE D1-Option
wire. Secure splice with a wire nut.
6. Connect other wire from pull-chain switch to BLACK wire from light
kit. Secure splice with a wire nut.
7. Connect WHITE wire from switch housing to WHITE wire from light
kit. Secure splice with a wire nut.
8. At the canopy, connect the BLACK and BLUE wires.
3-SpEED ♦ OpTIONAL WALL CONTROL ♦ W-40
The W-40 wall control provides four-speed control of fan from a convenient wall location.
The W-40 is designed to replace a standard wall switch and will fit wall boxes with a depth
of 2” or greater. not for use with single pull-chain fan/light option wiring.
To install a W-40 wall control in place of an existing wall switch, follow the instructions
on the W-40 package.
Note: No rewiring is required if the fan is replacing an existing light fixture.
Operation of the fan from the wall switch is simple:
1. Turn knob to obtain desired speed setting.
CAUTION! Failure to set the pull-chain speed to hIgh can result in faulty operation of
the fan and damage to the W-40 wall control. To confirm fan is set to hIgh: Turn W-40
fan speed switch to ‘hI’ - set fastest fan speed with pull chain.
3-SpEED ♦ OpTIONAL WALL CONTROL ♦ W-80
The W-80 wall control provides separate control of fan and light with two separate knobs
from a convenient wall location. The W-80 is designed to replace a standard wall switch
and wall boxes with a depth of 2” or greater. Requires two hot leads from wall box to ceil-
ing wiring box.
To install a W-80 wall control in place of an existing wall switch, follow the instructions
on the W-80 package.
MED
MED
HI
LO
OFF
HI
Operation of the fan from the wall switch is simple:
1. Turn the upper knob to the desired fan speed.
2. Turn the lower knob to the desired light setting.
MAX
OFF
CAUTION! Failure to set the pull-chain speed to hIgh can result in faulty operation of
the fan and damage to the W-80 wall control. To confirm fan is set to hIgh: Turn W-80
fan speed switch to ‘hI’ - set fastest fan speed with pull chain.
9
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TROUBLEShOOTINg
Before Requesting Service: please follow this troubleshooting guide before contacting your dealer for assistance.
Caring for Finishes: For cleaning, a soft brush or lint-free cloth Never Lubricate this Fan!
should be used to prevent scratching the finish. A vacuum cleaner The precision motor at the heart of your Casablanca fan features
brush nozzle can remove heavier dust. Surface smudges or an ac- sealed bearings that are lubricated for life. Do not attempt to oil
cumulation of dirt and dust can easily be removed by using a mild the motor.
detergent and slightly dampened soft cloth. An antistatic agent Changing Light Bulbs
may be used, but never use abrasive cleaning agents. These will Be sure to turn power to the fan OFF at the wall switch or circuit
damage the finish. Painted and high-gloss blades may be cleaned breaker before changing light bulbs. Replace bulbs with same type
in the same manner.
as removed from the fixture. Each fan is rated for a maximum TOTAL
Blades: Wood finish blades should be cleaned with a furniture wattage of lighting.
polishing cloth. Occasionally, a light coat of furniture polish may Exceeding the rated maximum allowable wattage for the fan will
be applied for added protection and beauty.
burn out the fan electronics module and void the warranty.
pROBLEm
pROBLEm
3-SpEED
pOSSIBLE REmEDIES..
pOSSIBLE REmEDIES
FAN WILL NOT START
Check main circuit fuses, circuit breakers, or wall switch position.
Check all wire connections, making sure the power is turned off during this inspection.
Check that reverse switch is not set in center of throw.
FAN WOBBLES OR ShAKES Be sure canopy pin is properly set into the slot on the ball.
EXCESSIVELY
Check the screws holding the blade holders to the flywheel (or direct drive motor). Tighten as necessary.
Check that bladeholders have not been bent during installation.
Check and tighten light fixture retaining screws, glass shade screws and/or the light bulb(s) as neccessary.
Tighten the blade to bladeholder screws.
FAN NOISY DURINg
OpERATION
Tighten canopy screws and mounting plate assembly.
Check and tighten blade holders to flywheel (or direct drive motor).
Make sure all screws in the motor housing are snug, but not overly tight.
Check that the wire nuts inside the canopy and switch housing are not touching the metal parts or have
fallen off the wire splices. Tighten or adjust as necessary.
BREAK-IN pERIOD
DOES NOT RUN ON
LOW SpEED
Let fan run at high speed for two (2) hours
If new, “break-in” may be required - run at higher speed for several days
fan runs slowly in eiTher direcTion if roTaTion is sTarTed by hand; will noT reverse: Defective reverse switch; defective
capacitor; or open motor winding: Replace reverse switch assembly; replace PCB assembly; or replace motor unit.
fan will noT operaTe aT proper speeds or will noT operaTe aT any speed: Defective three-speed pull-chain switch assembly; or
defective capacitor: Replace three-speed pull-chain switch assembly; or replace PCB assembly.
For questions or to locate the nearest Casablanca Authorized Service Center
call toll free: 1-888-227-2178
Product SPecificationS
Motor:
XLP 2000™
46" or 54”
15°
®
Model Name:
Model Number: 69xxD
New Orleans Centennial
Blade Span:
Blade Iron Pitch:
No. of Blades:
Technology:
Dimensions:
A = 26"
5
B = 28"
C = 3"
D = 13"
E = 5.6"
NOTE: Dimension B
includes light fixture
and glass.
3-Speed
Airflow*:
Electricity Use*:
Airflow Efficiency*:
6,005 cfm
108 watts
58.1 cfm/watt
Weight:
36 lbs.
* Performance data is for fan only. No lighting wattage is
included. Measurements taken with 21” basic blades.
10
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