30RA/RH “B”
30RY/RYH “B”
PRO-DIALOG Control
AQUASNAP
Operation and maintenance instructions
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5 - PRO-DIALOG CONTROL OPERATION ............................................................................................................................29
5.1 - Start/stop control ................................................................................................................................................................29
5.2 - Heating/cooling operation ..................................................................................................................................................30
5.2.1 - General .......................................................................................................................................................................30
5.2.2 - Heating/cooling selection .......................................................................................................................................... 30
5.3 - Evaporator water pump control .......................................................................................................................................... 31
5.4 - Control interlock contact ....................................................................................................................................................31
5.5 - Evaporator heater control ................................................................................................................................................... 31
5.6 - Control point.......................................................................................................................................................................31
5.6.1 - Active setpoint ...........................................................................................................................................................31
5.6.2 - Reset........................................................................................................................................................................... 33
5.7 - Demand limit ...................................................................................................................................................................... 33
5.8 - Night mode ......................................................................................................................................................................... 33
5.9 - Capacity control.................................................................................................................................................................. 33
5.10 - Head pressure control .......................................................................................................................................................33
5.11 - Defrost function ................................................................................................................................................................34
5.12 - Additional electric heater stage control ............................................................................................................................34
5.13 - Control of a boiler ............................................................................................................................................................34
5.14 - Master/slave assembly ...................................................................................................................................................... 34
5.15 - Controlling Pro-Dialog units with a System Manager .....................................................................................................34
6 - DIAGNOSTICS - TROUBLESHOOTING ............................................................................................................................35
6.1 - General ...............................................................................................................................................................................35
6.2 - Displaying alarms ...............................................................................................................................................................35
6.3 - Resetting alarms .................................................................................................................................................................35
6.4 - Alarm codes ........................................................................................................................................................................35
GENERAL LEGEND
Each of the following drawings is replaced in the whole document by the corresponding explanation:
Start/stop button
Return key
Down arrow
Up arrow
DELTA T. Example: temperature difference between entering and leaving heat exchanger temperatures
means character is flashing
The cover graphics are solely for illustration and forms no part of any offer for sale or any sale contract. The manufacturer
reserves the right to change the design at any time without notice.
3
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1 - SAFETY CONSIDERATIONS
1.1 - General
2 - GENERAL DESCRIPTION
2.1 - General
Installation, start-up and servicing of equipment can be
hazardous if certain factors particular to the installation are not
considered: operating pressures, presence of electrical
components and voltages and the installation site (elevated
plinths and built-up up structures). Only properly qualified
installation engineers and highly qualified installers and
technicians, fully trained for the product, are authorised to
install and start-up the equipment safely. During all servicing
operations all instructions and recommendations which appear
in the installation and service instructions for the product, as
well as on tags and labels fixed to the equipment and
Pro-Dialog is a system for controlling single or dual-circuit
30RA/RY air-cooled liquid chillers or air-to-water 30RH/RYH
heat pumps. Pro-Dialog controls compressor start-up needed to
maintain the desired heat exchanger entering or leaving water
temperature. In cooling mode it controls the operation of the fans
to maintain the correct condensing pressure in each circuit. For
heat pump units it controls and optimises the defrost cycles of
each circuit in order to minimize the heating capacity
reduction. Safety devices are constantly monitored by Pro-
Dialog to ensure their safe operation. Pro-Dialog also gives
access to a Quick Test program covering all inputs and outputs.
components and accompanying parts supplied separately, must
be read, understood and followed.
All PRO-DIALOG controls can work in accordance with three
independent modes:
•
•
•
Apply all standard safety codes and practices.
Wear safety glasses and gloves.
Use the proper tools to move heavy objects. Move units
carefully and set them down gently.
•
•
•
Local mode: the machine is controlled by commands from
the user interface.
Remote mode: the machine is controlled by remote
contacts (volt-free contacts).
CCN mode: the machine is controlled by commands from
the Carrier Comfort Network (CCN). In this case, a data
communication cable is used to connect the unit to the
CCN communication bus.
1.2 - Avoid electrocution
Only personnel qualified in accordance with IEC (International
Electrotechnical Commission) recommendations may be
permitted access to electrical components. It is particularly
recommended that all sources of electricity to the unit be shut
off before any work is begun. Shut off the main power supply
at the main circuit breaker or isolator.
The operating mode must be chosen with the Start/Stop button
described in section 4.2.1. When the PRO-DIALOG system
operates autonomously (Local or Remote mode) it retains all of
its own control capabilities but does not offer any of the
features of the CCN network.
IMPORTANT: This equipment uses and emits
electromagnetic signals. Tests have shown that the equipment
conforms to all applicable codes with respect to
electromagnetic compatibility.
2.2 - Abbreviations used
In this manual, the refrigeration circuits are called circuit A and
circuit B. The compressors in circuit A are labelled A1, A2 and
A3. Those in circuit B are B1, B2 and B3.
RISK OF ELECTROCUTION: Even when the main circuit
breaker or isolator is switched off, certain circuits may still
be energised, since they may be connected to a separate power
source.
The following abbreviations are used frequently:
CCN : Carrier Comfort Network
RISK OF BURNS: Electrical currents cause components to
get hot either temporarily or permanently. Handle power
cable, electrical cables and conduits, terminal box covers and
motor frames with great care.
CCn : Operating type: CCN
LED : Light Emitting Diode
LOFF : Operating type: Local Off
L-On : Operating type: Local On mode
L-Sc : Operating type: Local On following a time schedule
MASt : Operating type: master unit (master/slave assembly)
rEM : Operating type: by remote contacts
SCT : Saturated Condensing Temperature
SIO : Sensor Bus (internal communication bus linking the
basic board to the slave boards)
Fanstart-up:
ATTENTION: In accordance with the operating conditions
the fans can be cleaned periodically. A fan can start at any
time, even if the unit has been shut down.
SST : Saturated Suction Temperature
TXV : Thermal Expansion Valve
4
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3 - HARDWARE DESCRIPTION
3.1 - General
3.2 - Electrical supply to boards
All boards, except the PD-RCPM board, are supplied from a
common 24 V a.c. supply referred to earth.
Figure 1
CAUTION: Maintain the correct polarity when connecting
the power supply to the boards, otherwise the boards may be
damaged.
4
1
3
2
In the event of a power supply interrupt, the unit restarts
automatically without the need for an external command.
However, any faults active when the supply is interrupted are
saved and may in certain cases prevent a circuit or unit from
restarting.
9
3
3.3 - Light emitting diodes on boards
All boards continuously check and indicate the proper
operation of their electronic circuits. A light emitting diode
(LED) lights on each board when it is operating properly.
•
The red LED flashing for a 2 second period on the NRCP-
BASE board indicates correct operation. A different rate
indicates a board or a software failure.
On dual-circuit units or units equipped with optional
board, the green LED flashes continuously on all boards
to show that the board is communicating correctly over its
internal bus. If the LED is not flashing, this indicates a
SIO bus wiring problem.
10
7
5
8
•
6
Legend
1
2
3
4
5
6
7
8
9
CCN connector
Red LED, status of the board
Green LED, communication bus SIO
Orange LED, communication bus CCN
Remote master board customer control connection contacts
Remote slave board customer control connection contacts
Master board customer connection relay outputs
Slave board customer connection relay outputs
Master NRCP basic board
•
The orange LED of the master board flashes during any
communication via the CCN bus.
3.4 - The sensors
Pressure sensors
10 Slave NRCP basic board
Two types of electronic sensors are used to measure the suction
and discharge pressure in each circuit.
The control system consists of an NRCP-BASE board for
single-circuit units and two NRCP-BASE boards (a master and
a slave board) for dual-circuit units. Heat pump units equipped
with optional additional heater stages use an additional board,
type PD-AUX. All boards communicate via an internal SIO bus.
The NRCP-BASE boards continuously manage the information
received from the various pressure and temperature probes. The
NRCP-BASE master board incorporates the program that
controls the unit.
Thermistors
The evaporator water sensors are installed in the entering and
leaving side. The outdoor temperature sensor is mounted below
the control box. An optional water system temperature sensor
can be used for master/slave assembly control (in the case of
leaving water control).
In heat pump units a sensor placed on an air heat exchanger
pipe ensures defrost operation.
The user interface consists of two display blocks with up to 26
LEDs and 16 buttons (according to unit type). It is connected
to the main basic board and gives access to a full array of
control parameters.
5
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3.5 - The controls
3.6 - Connections at the user's terminal block
Evaporator pumps
3.6.1 - General description
The controller can regulate one or two evaporator pumps and
takes care of automatic change-over between pumps.
The contacts below are available at the user's terminal block on
the NRCP-BASE board (see figure 1). Some of them can only
be used if the unit operates in remote operating type (rEM).
The following table summarises the connections at the user’s
terminal block.
Evaporator heater
It protects the evaporator (and the pipe heater for units without
pump) against freezing if the unit is off.
Boiler
This relay output authorises start/stop of a boiler.
Condensate defrost heater
This heater is used for heat pump units and is located at the
bottom of the air heat exchanger of each circuit. It prevents ice
build-up, if defrost cycles are initiated at low outdoor
temperatures.
SINGLE-CIRCUIT UNITS
Description
Connector/channel
J3 / CH24
Terminal
30 - 31
Board
Remarks
Remarks
Alarm relay output
Boiler relay output
NRCP-BASE
NRCP-BASE
Indicates alarms
Volt-free contact 24 V a.c.
48 V d.c. max, 20 V a.c. or
V d.c., 3 A max, 80 mA min,
external power supply.
J3 / CH25
37 - 38
Boiler start/stop control output.
See section 5.13.
Connector: 4 pin
WAGO 734-104 pitch 3.5.
One per board needed.
Contact 1:
start/stop/heat/cool
J4 / CH8
J4 / CH9
32 - 33
63 - 64
NRCP-BASE
NRCP-BASE
The contacts are used for unit start/stop and
heat/cool control. They are only taken into
account if the unit is under remote operation
control (rEM).
24 V a.c., 20 mA
Connector: 8 pin WAGO
734-168, pitch 3.5
Contact 2:
start/stop/heat/cool
See the description of these contacts in
sections 3.6.2 and 3.6.3.
Contact 3:
demand limit selection or
setpoint selection
J4 / CH10
73 - 74
NRCP-BASE
Depending on the configuration, this dry
contact can be used for remote setpoint
selection or demand limit selection (see
sections 4.3.11.3 and 3.6.4).
- The remote setpoint selection contact is
only taken into account if the unit is in
remote control operating type.
- The remote demand limit selection contact
is active whatever the operating type of the
unit.
User safety loop input
Connection to CCN
J4 / CH11a
34 - 35
NRCP-BASE
NRCP-BASE
This contact is mounted in series with the
water flow control contact. It can be used for
any customer safety loop that requires that
the unit is stopped, if it is open.
If it is unused this contact must be bridged.
J12
1 - 2 - 3
An RS-485 bus is used for connection to the
CCN.
Connector: 3 pin WAGO
231-303, pitch 5.08
- Pin 1: signal +
- Pin 2: ground
- Pin 3: signal -
6
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DUAL-CIRCUIT UNITS
Description
Connector/channel
Terminal
Board
Remarks
Remarks
Alarm relay output
circuit A
J3 / CH24
30A - 31A
Master NRCP- Indicates alarms/alerts for circuit A*
BASE
Volt-free contact 24 V a.c.
48 V d.c. max, 20 V a.c. or
V d.c., 3 A max, 80 mA min,
external power supply.
Alarm relay output
circuit B
J3 / CH24
J3 / CH25
30B - 31B
37 - 38
Slave NRCP-
BASE
Indicates alarms/alerts for circuit B*
Boiler relay output
Master NRCP- Boiler start/stop control output.
BASE See section 5.13.
Connector: 4 pin
WAGO 734-104 pitch 3.5.
One per board needed.
Contact 1:
start/stop/heat/cool
J4 / CH8
J4 / CH9
32 - 33
63 - 64
Master NRCP- The contacts are used for unit start/stop and
24 V a.c., 20 mA
BASE
heat/cool control. They are only taken into
account if the unit is under remote operation
Connector: 8 pin WAGO
734-168, pitch 3.5
Contact 2:
start/stop/heat/cool
Master NRCP- control (rEM).
BASE
See the description of these contacts in
sections 3.6.2 and 3.6.3.
Contact 3:
demand limit selection
J4 / CH10
J4 / CH10
J4 / CH8
73 - 74
75 - 76
65 - 66
Master NRCP- These dry contacts are used for demand
BASE
limit selection. See description of these
contacts in section 3.6.5.
Contact 4:
demand limit selection
Slave
NRCP-BASE
The remote demand limit selection contact is
active whatever the operating type of the
unit.
Contact 5:
setpoint selection
Slave
NRCP-BASE
These dry contacts are used for setpoint
selection.
They are only taken into account if the unit is
in remote control operating type (rEM).
Control contact 6:
setpoint selection
J4 / CH9
67 - 68
34 - 35
Slave
NRCP-BASE
See the description of these contacts in
sections 3.6.6.
User safety loop input
J4 / CH11a
Master
NRCP-BASE
This contact is mounted in series with the
water flow control contact. It can be used for
any customer safety loop that requires that
the unit is stopped, if it is open.
If it is unused this contact must be bridged.
Connection to CCN
J12
1 - 2 - 3
Master
NRCP-BASE
An RS-485 bus is used for connection to the
CCN.
- Pin 1: signal +
- Pin 2: ground
- Pin 3: signal -
Connector: 3 pin WAGO
231-303, pitch 5.08
*
The operation of these relays can vary depending on the user configuration. See section ‘Description of the User 2 configuration sub-menu’.
7
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3.6.2 - Volt-free contact on/off/cooling/heating without
multiplexing
If the automatic heating/cooling changeover function is not
selected (see sections 4.3.11.3, 5.1 and 5.2) the operation of
contacts 1 and 2 is as follows:
3.6.5 - Demand limit volt-free contact for dual-circuit units
On dual-circuit units the operation of the demand limit
selection contacts is multiplexed. The demand limit setpoints are
adjustable in the setpoint menu (see section 4.3.8).
100%
Limit 1
Limit 2
Limit 3
(no limit)
OFF
Open
-
ON cooling
Closed
ON heating
Closed
Contact 3 Open
Contact 4 Open
Closed
Open
Open
Closed
Closed
Contact 1
Contact 2
Closed
Open
Closed
Contact status not significant
3.6.6 - Water setpoint selection volt-free contact with
multiplexing for dual-circuit units
3.6.3 - Volt-free contact on/off/cooling/heating with
multiplexing
If the automatic heating/cooling changeover function is
selected (see sections 4.3.11.3, 5.1 and 5.2) the operation of
contacts 1 and 2 is multiplexed:
On dual-circuit units the operation of the cold water or hot
water setpoint selection contacts is multiplexed. The set-points
are adjustable in the setpoint menu (see section 4.3.8). Auto
means that the active setpoint is determined by the setpoint
schedule (see section 5.6.1).
OFF
Contact 1 Open
Contact 2 Open
ON cooling
Closed
ON heating
Closed
ON auto
Open
Cooling mode
Open
Closed
Closed
Setpoint 1
Setpoint 2
Setpoint 3
Auto
Contact 5
Contact 6
Open
Open
Open
Closed
Closed
Open
Closed
Closed
NOTE: The automatic changeover function (ON auto) selects
the cooling or heating mode based on the outdoor
temperature (see section 5.2).
Heating mode
Setpoint 1
Setpoint 2
Setpoint 3
Auto
Contact 5
Contact 6
Open
Open
Open
Closed
Closed
Open
Closed
Closed
3.6.4 - Demand limit or setpoint volt-free contact for single-
circuit units
On single-circuit units contact 3 determines the selection of
demand limit or setpoint, based on the configuration (see User
Configuration 1 menu).
Demand limit selection
Setpoint selection
100%
Limit 1
Setpoint 1
Setpoint 2
(no limit)
Contact 3 Open
Closed
Open
Closed
8
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4 - SETTING UP PRO-DIALOG CONTROL
4.1 - Local interface general features
MAIN INTERFACE
SUMMARY INTERFACE
PRO-DIALOG JUNIOR INTERFACE
PRO-DIALOG PLUS INTERFACE
MENU BLOCK
The local interface enables a number of operating parameters to
be displayed and modified.
•
•
•
A two-digit display showing the number of the item
selected.
A four-digit display showing the contents of the item
selected.
LEDs and buttons for unit start/stop, menu selection,
menu item selection and value adjustment.
The interface consists of two distinct parts: the main interface
(left-hand section) and the summary interface (right-hand section).
Main interface
It gives access to all PRO-DIALOG data and operating functions. PRO-DIALOG Junior interface: On some units the local user
It consists of:
interface consists only of a simplified main interface (left-hand
section) that is identical to the main interface described below,
but does not include the menu block diodes.
MAIN INTERFACE
BUTTON
NAME
DESCRIPTION
Menu
Permits the selection of a main menu. Each main menu is represented by an icon. The icon is lit if active.
Up arrow
Down arrow
Enter
Permits scrolling through the menu items (in the two-digit display). If the modification mode is active this button authorises
increase of the value of any parameter.
Permits scrolling through the menu items (in the two-digit display). If the modification mode is active this button authorises
decrease of the value of any parameter.
Gives access to the modification mode, validates a modification or displays expanded item description.
Start/stop
Authorises start or stop of the chiller in local mode or modification of its operating type.
MAIN INTERFACE MENU LED'S
LED*
NAME
DESCRIPTION
INTERFACE DISLAY
INFORMATION menu
Displays the general operating parameters for the unit.
Information
TEMPERATURES menu
PRESSURES menu
Displays the unit operating temperatures.
Displays the unit operating pressures.
Temperatures
Pressures
kPa
SETPOINTS menu
INPUTS menu
Displays the unit setpoints and enables them to be modified.
Displays the status of the unit digital and analogue inputs.
Setpoints
Inputs
OUTPUTS/TESTS menu
Displays the status of the unit outputs and enables them to be tested.
Outputs
CONFIGURATIONS menu
ALARMS menu
Displays the unit configuration and enables it to be modified.
Displays active alarms.
Confguration
Alarms
ALARMS HISTORY menu
Displays the history of the alarms.
History
RUNTIMES menu
Displays the operating times and number of starts for the unit and the
compressors.
Runtimes
* Not available on the PRO-DIALOG Junior interface.
9
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The summary interface (right hand section) includes a mimic
diagram of the unit, together with push-buttons and LEDs. It
gives quick access to the main operating parameters of the unit.
The following operating types can be selected using the
Start/Stop button:
OPERATING TYPES
4 DIGIT DISPLAY
LOFF
DESCRIPTION
SUMMARY INTERFACE LEDs*
Local Off. The unit is halted in local mode.
LED
INDICATION WHEN LIT
L-On
Local On. The unit is in local control mode and is
authorised to start.
Green LED:
The unit is authorised to start or is already running
L-Sc*
Local On - timer control. The unit is in local control
mode. It is authorised to start if the period is occupied.
If the timer program for unit operation is unoccupied,
the unit remains shut down until the period becomes
occupied.
Red LED:
- Lit: circuit A or unit shut down by alarm
- Flashing: circuit A or unit running with alarm present
Red LED:
CCN*
rEM*
CCN. The unit is controlled by CCN commands.
- Lit: circuit B or unit shut down by alarm
- Flashing: circuit B or unit running with alarm present
Remote. The unit is controlled by remote control
contacts.
Red LED:
Water flow switch default or user safety lock open.
MAST*
Master Unit. The unit runs as a master in a two unit
lead/lag arrangement.This is displayed if the unit is
configured for master/slave control.
Green LED:
The evaporator pump is running.
Legend
Yellow LEDs:
*
Displayed if the configuration requires it.
From top to bottom - start/stop status of compressor A1, A2 and A3
or B1, B2 and B3. Flashing LED indicates that the circuit is in the
protection or defrost mode (A or B).
Section 5.1 gives a more detailed description of the commands to start/stop
the unit, analysed by operating type.
Green LED:
The unit operates in heating mode.
4.2.2 - Stopping the unit in local mode
The unit can be stopped in local mode at any time by pressing
the Start/Stop button.
Green LED:
The unit operates in cooling mode.
* Not available on the PRO-DIALOG Junior interface.
TO STOP THE UNIT
SUMMARY INTERFACE PUSH BUTTONS*
BUTTON DISPLAY
BUTTON
ACTION
2-DIGIT DISPLAY 4-DIGIT DISPLAY
Press the Start/Stop
button for less than
4 seconds (one short
press is enough).
C
t
LOFF
LOFF
Blue button: evaporator leaving or entering water temperature in °C
Gray button: outdoor air temperature in °C
Control point (setpoint + reset) in °C
If the button is
released, the unit stops
without the need for
further action.
Press 1: circuit A/B discharge pressure in kPa
Press 2: circuit A/B saturated condensing temperature in °C
4.2.3 - Starting unit and selecting an operating type
The unit can be started in local mode, or unit operating type
can be changed at any time using the Start/Stop button. In the
example that follows, the unit is stopped (LOFF) and the user
wants to start the unit in local mode.
Press 1: circuit A/B suction pressure in kPa
Press 2: circuit A/B saturated suction temperature in °C
Press 1: compressor A1/B1 operating hours in h/10 or h/100
Press 2: compressor A2/B2 operating hours in h/10 or h/100
Press 3: compressor A3/B3 operating hours in h/10 or h/100
* Not available on the PRO-DIALOG Junior interface.
START UP WITH THE PREVIOUSLY USED OPERATING TYPE WHEN THE UNIT
IS STOPPED IN LOCAL MODE (LOFF)
4.2 - Unit start/stop control
BUTTON ACTION
2-DIGIT
4-DIGIT
DISPLAY
LOFF
DISPLAY
4.2.1 - Description
The unit start/stop can be controlled by one of the following
methods:
The unit is in local stop mode. The
previously used operating type is local on
(L-ON)
Press the Start/Stop button for 4 seconds
(one short press-down is sufficient). L-ON
illuminates immediately. "C" flashes in the
2-digit display to show that the controller is
awaiting confirmation.
L-On
L-On
•
•
Locally on the actual unit (Local control type)
By remote control with the aid of user contacts (remote
control type)
By CCN control with the aid of the CCN (CCN control
type)
•
Press the Enter button to confirm the
operating type. "t" is displayed in the 2-digit
display to indicate the operating type
selected. If the Enter button is not pressed
soon enough, the controller will cancel the
change and remain in the stop mode.
t
The main interface includes a Start/Stop button which can be
used to stop or start the unit in the local operating type or to
select the remote or CCN operating type.
The available operating types are described in the following
table.
10
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CHANGING THE OPERATING TYPE
BUTTON ACTION
4.3.3 - Modifying the value of a parameter/access to a sub-
menu
2-DIGIT
DISPLAY
C
4-DIGIT
DISPLAY
LOFF
Press the Enter button for more than 2 seconds to enter the
modification mode or to select a sub-menu. This lets you correct
the value of an item or select a sub-menu with the aid of the up
and down Arrow buttons (if you are authorised to overwrite the
item concerned). When modification mode is activated, the LED
for the main menu to which the item belongs as well as the 2-
digit display flash in the menu block. Once the required value is
obtained, press the Enter button again to validate the change or
to access the sub-menu. The LED for the menu to which the
item and the 2-digit display belong then stops flashing,
indicating that modification mode no longer applies.
Continually press the operating type
selection button for more than 4 seconds.
Hold down the Start/Stop button.
The available operating types are displayed
one by one until the button is released.
L-On
L-Sc
rEM
Release the Start/Stop button if the
operating type you want is displayed (in this
example L-On). "C" flashes in the 2-digit
display to show that the controller is
awaiting confirmation.
L-On
Press the Enter button to confirm the
t
L-On
In modification mode, the value to be modified increases or
decreases in steps of 0.1 every time you press the Arrow
buttons. Holding one of these buttons down increases the rate
of increase or decrease.
operating type selected (in this example:
L-On). "t" is displayed in the 2-digit display
to indicate the operating type selected. If the
Enter button is not pressed soon enough,
the controller will cancel the change and
continue to use the previous operating type.
NOTE: The access to a sub-menu may require entering a
password. This is automatically requested. See section
4.3.11.2.
4.3 - Menus
4.3.1 - Selecting a menu
The following example shows how to modify the value of item
1 in the Setpoint menu.
The MENU button authorises you to select a menu from the 10
main menus that are available. Each time you press this button
one of the 10 LEDs lights up in turn alongside each of the
icons representing a main menu. The active menu is the one
against which the LED is lit. If a menu is empty then its LED is
not lit. To scroll quickly through the menus, hold the MENU
button down.
4.3.2 - Selecting a menu item
The up and down Arrow buttons let you scroll through the
menu items. Menu item numbers are displayed in the two-digit
display. The item number increases or decreases every time you
press the up or down Arrow button. The menu items that are not
in use or incompatible with the configuration are not displayed.
The value or status associated with the active item is displayed
in the four-digit display. To scroll quickly through the items,
hold the up or down Arrow button down.
The following example shows how to access item 3 in the
Pressures menu.
SELECTING A MENU ITEM
OPERATION
PRESS
BUTTON
MENU LED
ITEM NUMBER
2-DIGIT
DISPLAY
Press the MENU button until the
LED marked PRESSURE lights.
0
Note: On the PRO-DIALOG Junior
interface the menu LEDs are not
available. Instead, each time the
menu button is pressed, the name
of the active menu is dsplayed in
the 4-digit display. In this example,
press the MENU button until
PRESSURE is displayed in the
4-digit display.
kPa
Press one of the Arrow buttons
until the two-digit display shows 3
(item number 3).
1
2
3
kPa
11
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4.3.4 - Expand display
Pressing the Enter button causes a 23 character text expansion to
be scrolled across the four-digit display. All user menus
provide an expansion of the current displayed parameters. If
the expansion is complete the four-digit display reverts to item
value. This function can be inhibited through the User
Configuration menu.
MODIFYING THE VALUE OF A PARAMETER
OPERATION
PRESS BUTTON
MENU LED
ITEM NUMBER
ITEM VALUE
2-DIGIT DISPLAY
4-DIGIT DISPLAY
0
Hold on the MENU button until the LED for SETPOINT lights.
PRO-DIALOG Junior interface: Press the menu button, until SETPOINTS is
displayed in the 4-digit display
0
1
SEtPoint
Press one of the Arrow buttons until the two-digit display shows 1
(item number 1- cooling setpoint 2).
The value for setpoint 2 is displayed in the four-digit display (6.0°C in this
example).
1
6.0
6.0
Press the Enter button for more than 2 seconds to enable the value associated
with item 1 to be modified.
The Setpoint menu LED and the two-digit display flash indicating that modification
mode is active.
1
5.9
5.8
Keep pressing the Down Arrow button until the value 5.7 is displayed in the four-
digit display. The Setpoint menu LED and the two-digit display keep flashing.
1
1
1
5.7
5.7
1
Press the Enter button again to validate the change.The new setpoint is 5.7°C.
The Setpoint menu LED and the two-digit display stop flashing, indicating that
modification mode no longer applies.
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MENU STRUCTURE
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Menu tree structure
MENU
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4.3.5 - Description of the Information menu
INFORMATION MENU (3)
ITEM FORMAT
UNITS DESCRIPTION
Automatic display mode. It cycles through the following displays:
0
±nn.n
°C
1:
2:
Controlled water temperature: temperature of the water that the unit tries to maintain at the control point.
Unit operating type
LOFF
L-On
L-Sc
CCn
rEM
-
-
-
-
-
-
Local Off
Local On
Local On - based on unit clock. Displayed if the CCN/clock board is installed.
CCN Control. Displayed if the CCN/clock board is installed.
Remote Control
Master unit
MASt
3:
Unit status
OFF
rEADY
dELAY
-
-
-
Off: Unit is stopped and not authorised to start.
Ready: Unit is authorised to start
Delay: Unit is in delay at start-up.This delay is active after the unit has been switched on. The delay can be
configured in the User Configuration menu.
Stopping: Unit is currently stopping.
On: Unit is running or authorised to start.
Fault shutdown.
Limit: The operating conditions do not allow total unit operation.
Defrost: One circuit is in defrost mode.
StOPPing
running
triPout
OvErridE
dEFrOSt
-
-
-
-
-
4.
5.
Unit occupied/unoccupied status
Occupied: Unit in occupied mode
Unoccupied: Unit in unoccupied mode
OCCUPIEd
UNOCCUPIEd -
-
Heating/cooling operating mode
COOL
HEAT
StAndbY
BotH
-
-
-
-
Cooling: Unit operates in cooling mode
Heating: Unit operates in heating mode
Standby: Unit is in auto cooling/heating changeover mode, and is in standby
Both: The unit operates in cooling (compressors) and heating (boiler). Only with HSM operation.
ALArM
ALErt
-
-
6:
7:
Alarm mode
Alarm: Unit is totally stopped because of failure.
Alert: Unit is in failure but not completely stopped.
Master/Slave status
MAStEr
SLAvE
-
-
Master:The master/slave control is active and the unit is the master
Slave: The master/slave control is active and the unit is the slave
1 [1]
2 [2]
nn
Active mode codes. Each active mode is displayed in turn. This Item is masked when nil. Pressing the enter button when a mode
code is displayed causes a character text expansion to be scrolled accross the four-digit display. See the description in the following
table
-
-
This item indicates the current unit occupied/unoccupied mode. Displayed if the CCN/clock board is installed.
occu
unoc
Forc
Occupied
Unoccupied
The value is displayed in turn with 'Forc' when the unit is in CCN control and if this variable if forced through CCN.
3
nn.n
minutes Start-up delay. This item indicates the minutes left before the unit can be started. This delay at start-up is always active after the unit
has been switched on.The delay can be configured in the User Configuration 1 menu.
4 [2]
-
Heating/cooling on selection: This item is accessible in read/write, if the unit is in local control mode. It is only displayed, if the unit is
in LOFF, L-On or L-Sc operating type. Displayed for heat pumps or if the unit controls a boiler.
HEAt
COOL
Auto
-
-
-
Heating mode selection
Cooling mode selection
Automatic heating/cooling mode changeover selection. Only displayed if the auto changeover function is selected (User Configuration
1 menu).
5 [2]
Heating/cooling mode. This item indicates whether the unit is in cooling or heating. Displayed if the unit controls a boiler.
HEAt
COOL
StbY
both
-
-
-
-
-
Heating
Cooling
Standby: Unit is in auto cooling/heating changeover mode, and is in standby.
Both:The unit operates in cooling (compressors) and heating (boiler). Only with HSM operation.
The value is displayed in turn with 'Forc' when the unit is in CCN control and if this variable if forced through CCN.
Forc
6
nnn
nnn
nnn
nnn
%
%
%
%
Total active capacity of unit. It is the percentage of compressor capacity used by the unit.
7
Total active capacity of circuit A. It is the percentage of compressor capacity used by on circuit A..
Total active capacity of circuit B. It is the percentage of compressor capacity used by on circuit B. Dual-circuit units only.
Active electric heating stages. Only displayed for heat pumps and if the unit controls additional electric heating stages.
8 [2]
9 [2]
10
nnn
Present demand limit. This is the authorised operating capacity of the unit. See section 5.7.
Forc
%
%
-
The value is displayed in turn with 'Forc' when the unit is in CCN control and if this variable if forced through CCN.
11 [2] nnn
Present lag chiller demand limit. Displayed when the master/slave control is selected.
12 [2]
Setpoint select in local mode. This point is read/write accessible. Displayed only when the unit is LOFF, L-On or L-Sc operating type.
SP-1
SP-1 = cooling/heating setpoint 1
SP-2
SP-3
AUtO
SP-2 = cooling/heating setpoint 2
SP-3 = heating setpoint 3
AUtO = active setpoint depends on schedule 2 (setpoint selection schedule). See section 5.6.1 & 4.3.11.6.
13 [2]
-
Setpoint occupied mode. Displayed if the CCN/clock board is installed.
Occupied: cooling setpoint 1 is active
Unoccupied: cooling setpoint 2 is active
occu
unoc
Forc
The value shall be displayed in turn with 'Forc' when the unit is in CCN control and if this variable if forced through CCN.
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INFORMATION MENU (3) continued
ITEM
FORMAT UNITS
DESCRIPTION
14
±nn.n
°C
°C
°C
Active setpoint. This is the current cooling/heating setpoint: it refers to cooling setpoint 1 or cooling/heating setpoint 2. See section
5.6.1.
15
±nn.n
Forc
Control point. This is the setpoint used by the controller to adjust the temperature of the leaving or entering water (according to
configuration).
Control point = active setpoint + reset. See section 5.6
The value is displayed in turn with 'Forc' when the unit is in CCN control and if this variable if forced through CCN.
16
±nn.n
Controlled water temperature. Water temperature that the unit tries to maintain at the control point.
1
2
3
This item is masked when nil.
This item is displayed in certain unit configurations only.
Access to this menu is read-only except for item 10 that can be forced when the unit is in Local operating type.
DESCRIPTION OF OPERATING MODES (ITEM 1 OF THE INFORMATION MENU)
MODE # MODE NAME
DESCRIPTION
1
Delay at start-up active
The delay at start-up operates after the unit has been switched on. If the delay has not expired, the mode is
active. The delay is configured in the User Configuration 1 menu.
2
3
4
5
2nd cooling/heating setpoint active
3rd heating setpoint active
Setpoint reset active
The second cooling/heating setpoint is active. See section 5.6.1
The third heating setpoint is active. See section 5.6.1
In this mode, the unit uses the reset function to adjust the leaving water temperature setpoint. See section 5.6.
Auto heating/cooling changeover
active
If the unit is in auto mode, the heating/cooling changeover is automatic, based on the outdoor temperature. See
section 5.2.
6
7
Demand limit active
Ramp loading active
In this mode, the demand at which the unit is authorised to operate is limited. See section 5.7.
Ramp loading is active. In this mode, the rate of water temperature drop or rise (heating mode) in °C/min is limited
to a preset value in order to prevent compressor overloading. Ramp function must be configured (see User
Configuration 1 menu). Ramp values can be modified (see Setpoint menu).
8
Water or air heat exchanger
heater active
The water or air heat exchanger heater is active. See section 5.5.
9
Evaporator pump reversal in effect
Evaporator pump periodic start
The unit is fitted with two evaporator water pumps and reversal between pumps is in effect. See section 5.3.
10
The unit is stopped and the pump is started each day at 14.00 p.m. for two seconds. This function needs to be
configured in the User Configuration 1 menu. See section 5.3 & 4.3.11.3.
11
Night condensing mode
The night mode is active. Fan runs at low speed (if permitted by operating conditions) and unit capacity can be
limited. See section 5.8 & 4.3.11.3.
12, 13
14, 15
Low suction temperature protection
High pressure protection
12 = circuit A & 13 = circuit B. Protection for evaporator low suction temperature circuit is active. In this mode,
circuit capacity is not authorised to rise and the circuit can be unloaded.
14 = circuit A & 15 = circuit B.The unit is in cooling or heating mode.The circuit is in high pressure protection
mode because the HP protection threshold has been exceeded. Circuit has been unloaded and the circuit
capacity is not authorised to rise.
16, 17
18
Defrost
16 = circuit A & 17 = circuit B. The unit is in heating mode, and the defrost sequence is active on the relevant
circuit.
Low water entering temperature
protection in heating mode
The unit is in heating mode and compressor start is not authorised, as the entering water temperature is below
10°C.
19, 20
21, 22
Hot gas protection in heating mode
19 = circuit A & 20 = circuit B.The unit is in heating protection mode and hot gas discharge protection is active. In
this mode, the circuit capacity cannot increase, and the circuit may be unloaded or go into defrost mode.
Low suction temperature protection
in heating mode
21 = circuit A & 22 = circuit B. The unit is in heating mode and low suction temperature protection is active. In this
mode, circuit capacity is not authorised to rise and the circuit can be unloaded or go into defrost mode.
23
24
25
26
27
Boiler active
The unit controls a boiler and this is operating. See section 5.13.
Electric heating stages active
Unit in SM control
The unit controls additional electric heating stages, and these are operating. See section 5.12.
Unit is in control of a System Manager (FSM, CSM III or HSM).
Master/slave link active
Low outside temperature protection
Unit is connected to a secondary unit by a master slave link and the master/slave modes are active.
The unit is in heating mode, and compressor start-up is not permitted, when the outside air temperature is lower
than the value configured in item 12 of the User 1 configuration menu. See the relevant section.
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4.3.6 - Description of the Temperatures menu
4.3.7 - Description of the Pressures menu
TEMPERATURES MENU [2]
PRESSURES MENU [2]
ITEM FORMAT UNITS COMMENTS
ITEM
FORMAT UNITS
COMMENTS
0
±nn.n
°C
Water heat exchanger entering water tempera-
ture
0
nnnn
kPa
kPa
kPa
kPa
Discharge pressure, circuit A.
Relative pressure.
1
±nn.n
°C
Water heat exchanger leaving water tempera-
ture
1
nnn
Suction pressure, circuit A.
Relative pressure.
2
±nn.n
±nn.n
±nn.n
±nn.n
±nn.n
±nn.n
±nn.n
±nn.n
°C
°C
°C
°C
°C
°C
°C
°C
Outdoor temperature
2 [1]
3 [1]
nnnn
nnn
Discharge pressure, circuit B.
Relative pressure.
3
Saturated discharge temperature, circuit A
Saturated suction temperature, circuit A
Saturated discharge temperature, circuit B
Saturated suction temperature, circuit B
Defrost temperature, circuit A
Suction pressure, circuit B.
Relative pressure.
4
5 [1]
6 [1]
7 [1]
8 [1]
9 [1]
1
2
This item is displayed in certain unit configurations only.
Access to this menu is read-only
Defrost temperature, circuit B
Chilled water system temperature. Used for
master/slave control.
1
2
This item is displayed in certain unit configurations only
Access to this menu is read-only.
4.3.8 - Description of the Setpoints menu
SETPOINTS MENU [2]
ITEM
0
FORMAT UNITS
RANGE
COMMENTS
±nn.n
±nn.n
nnn
°C
°C
°C
°C
°C
°C
See table below
See table below
See table below
See table below
See table below
3.8 to 50
This item lets you display and modify Cooling setpoint 1*
1
This item lets you display and modify Cooling setpoint 2*
2
This item lets you display and modify Heating setpoint 1*, only displayed for heat pumps.
This item lets you display and modify Heating setpoint 2*, only displayed for heat pumps.
This item lets you display and modify Heating setpoint 3*, only displayed for heat pumps.
3 [1]
4 [1]
5 [1]
nnn
nn.n
±nn.n
Automatic changeover threshold, cooling mode. This item lets you display and modify the outdoor
temperature threshold at which the unit changes over in cooling mode. See section 5.2. Displayed only if
the auto cooling/heating changeover function is selected.
6 [1]
±nn.n
°C
0 to 46
Automatic changeover threshold, heating mode. This item lets you display and modify the outdoor
temperature threshold at which the unit changes over in heating mode. Displayed only if the auto cooling/
heating changeover function is selected and if the unit is a heat pump.The heating threshold must be
3.8°C below the cooling threshold, otherwise the new setpoint will be rejected.
7
nnn
nnn
%
%
0 to 100
0 to 100
Demand limit 1 setpoint. Limitation by volt-free contact.This item is used to define the maximum
capacity that the unit is authorised to use, if the demand limit contact(s) activate limit 1. Contact control
depends on the unit type and configuration. See sections 3.6.4 and 3.6.5.
8 [1]
Demand limit 2 setpoint. Limitation by volt-free contact.This item is used to define the maximum
capacity that the unit is authorised to use, if the demand limit contact(s) activate limit 2. Contact control
depends on the unit type and configuration. Displayed and used only for dual-circuit units. See section
3.6.5 for the contact control description.
9 [1]
10
nnn
%
0 to 100
Demand limit 3 setpoint. Limitation by volt-free contact.This item is used to define the maximum
capacity that the unit is authorised to use, if the demand limit contact(s) activate limit 3. Displayed and
used only for dual-circuit units. See section 3.6.5 for the contact control description.
±nn.n
°C/min
0.1 to 1.1
Cooling or heating ramp loading rate. This parameter is only accessible if the ramp function is
validated in the User Configuration 1 menu. This item refers to the rates of temperature drop in °C in the
evaporator. When capacity loading is effectively limited by the ramp, mode 7 is active.
11 [1]
12 [1]
13 [1]
14 [1]
15 [1]
16 [1]
±nn.n
±nn.n
±nn.n
±nn.n
±nn.n
±nn.n
°C
°C
°C
°C
°C
°C
See table below
See table below
See table below
See table below
See table below
-16 to 16
Zero reset threshold, cooling mode**
Full reset threshold, cooling mode**
Full reset value, cooling mode**
Zero reset threshold, heating mode**
Full reset threshold, heating mode**
Full reset value, heating mode**
1
2
*
This item is displayed in certain unit configurations only.
All points contained in this table can be modified.
Those setpoints can be used for entering or leaving water temperature control. By default the unit controls the evaporator entering fluid temperature.
Leaving fluid temperature control requires a parameter modification in the Service Configuration menu.
** These parameters are only accessible when reset based on OAT or delta T has been selected in the User Configuration 1 menu. See section 4.3.11.3 & 5.6.2.
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LEAVING WATER TEMPERATURE CONTROL
SETPOINT - °C
RESET THRESHOLDS IN COOLING OR HEATING MODE
R-22/R-407C
Reset threshold
Zero
Full
Minimum cooling value
Water
Reset based on outdoor
air temperature
-10 to 51 °C
-10 to 51 °C
5.0
Medium brine
Brine
0.0
Reset based on
Delta T
0 to 11.1 °C
0 to 11.1 °C
-10.0
20.0
6.0
20.6
56.1
48.0
Maximum cooling value
Feedback setpoint, cooling
Minimum heating value
Maximum heating value
Feedback setpoint heating
ENTERING WATER TEMPERATURE CONTROL
SETPOINT - °C
R-22/R-407C
Minimum cooling value
Water
10.0
6.1
Medium brine
Brine
-3.9
26.1
12.0
14.4
50.0
42.0
Maximum cooling value
Feedback setpoint, cooling
Minimum heating value
Maximum heating value
Feedback setpoint heating
4.3.9 - Description of the Inputs menu
INPUTS MENU [2]
ITEM
FORMAT
UNITS
COMMENTS
0
oPEn/CLoS
-
Remote contact 1 status.
If the auto cooling/heating changeover function is not selected (User Configuration 1), this contact is used to start and
stop the unit. If the auto cooling/heating changeover function is selected, this contact is multiplexed with contact 2 to
permit starting and stopping the unit and the selection of heating/cooling/auto.This contact is only valid, if the unit is in
the remote operating control (rEM) mode. See section 3.6 for the description of the connections of this contact.
1 [1]
oPEn/CLoS
oPEn/CLoS
-
-
Remote contact 2 status.
If the auto cooling/heating changeover function is not selected (User Configuration 1), this contact is used to select the
heating or cooling mode. If the auto cooling/heating changeover function is selected, this contact is multiplexed with
contact 1 to permit starting and stopping the unit and the selection of heating/cooling/auto.This contact is only valid, if
the unit is in the remote operating control (rEM) mode. See section 3.6 for the description of the connections of this
contact.
2
Remote contact 3 status.
The operation of this contact depends on the unit type.
Single-circuit unit: this contact can be used either to limit unit demand or to select a setpoint, as described in User
Configuration. If this contact is used for selecting a setpoint it is only active if the unit is in the remote operating control
mode. If the contact is used to limit the demand of the unit, it is active in all operating types.
Open contact: unit capacity is not limited or unit control is based on setpoint 1.
Closed contact: unit capacity is limited at limit setpoint 1 or unit control is based on setpoint 2.
See section 4.3.11.3 for the configuration of contact 3 - section 5.6.1 for the description of the setpoint selection -
section 5.7 for the description of the demand limit function and 3.6 for the description of the connection of contact 3 for
single-circuit units.
Dual-circuit units: this contact is multiplexed with contact 4 to permit the selection of a demand limit point.This
contact is active in all operating types. See section 3.6.5 for the description of this contact and section 5.7 for the
description of the demand limit function.
3
oPEn/CLoS
oPEn/CLoS
oPEn/CLoS
-
-
-
Remote contact 4 status.
This contact is only used for dual-circuit units: this contact is multiplexed with contact 3 to permit selection of a
demand limit value. This contact is active in all operating types. See section 3.6.5 for the description of this contact
and section 5.7 for the description of the demand limit function.
4 [1]
5 [1]
Remote contact 5 status.
This contact is only used for dual-circuit units: this contact is multiplexed with contact 6 to permit selection of a
setpoint. This contact is only active in the remote operating control mode. See section 3.6.6 for the description of this
contact and section 5.6.1 for the description of the setpoint selection function.
Remote contact 6 status.
This contact is only used for dual-circuit units: this contact is multiplexed with contact 5 to permit selection of a
setpoint. This contact is only active in the remote operating control mode. See section 3.6.6 for the description of this
contact and section 5.6.1 for the description of the setpoint selection function.
6 [1]
7
oPEn/CLoS
oPEn/CLoS
-
-
Interlock status. When this contact opens the unit stops or is prevented from starting and an alarm is created. This
contact is used to control the water flow. In addition, a customer safety device can be connected in series with this
contact (see section 3.6).
Water pump run contact status. When this contact opens while an evaporator pump has received a command to be
on then a pump failure alarm is tripped.
8 [1]
9 [1]
b1b2b3
b1b2b3
-
-
Compressor feedback contacts, circuit A
Compressor feedback contacts, circuit B
b1 = feedback A1
b1 = feedback B1
b2 = feedback A2
b2 = feedback B2
b3 = feedback A3
b3 = feedback B3
1
2
This item is displayed in certain unit configurations only
Access to this menu is read-only.
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4.3.10 - Description of the Outputs/Tests menu
4.3.10.1 - General
This menu displays the status of the controller outputs. More-
over, when the machine is fully stopped (LOFF) the outputs
can be activated for manual or automatic tests (the access to the
tests is password controlled).
4.3.10.2 - Menu description
OUTPUTS STATUS & TESTS MENU [2] [3]
ITEM
FORMAT
UNITS
DESCRIPTION
0
b1b2b3
Circuit A compressors, command status
b1 = compressor A1
tESt
b2 = compressor A2
FAIL
Good
b3 = compressor A3
-
In test mode, the Arrow buttons display 001, 010 and 100 in succession, so as to force the status of the compressor outputs
in turn. During the test phase, power to the compressor is switched on for 10 seconds only. It is then not possible to restart the
compressor for a further 30 seconds. When the test is completed the following is displayed:
- Fail: displayed if the test has failed because the compressor was not started or run in reverse rotation.
- Good: displayed if test was successful
1 [1]
b1b2b3
Circuit B compressor, dual-circuit units only
b1 = compressor B1
tESt
b2 = compressor B2
FAIL
Good
b3 = compressor B3
In test mode... as above
-
-
2
StoP
LOW
HIGH
tESt
Two-speed fan status, circuit A
Stop = fan is stopped
Low = fan is in low speed
High = fan is in high speed
3 [1]
4 [1]
5 [1]
StoP
LOW
HIGH
tESt
Two-speed fan status, circuit B
Stop = fan is stopped
Low = fan is in low speed
High = fan is in high speed
-
-
b1b2
Single-speed fan status
b1 = fan A2
b2 = fan B2
Only for dual-circuit units
On
Evaporator water pump #1 command status. Not displayed if the unit does not control a pump.
On: pump is running
OFF
tESt
FAIL
Good
Forc
Stop: pump is stopped
Forc: this item is displayed only when the unit is stopped locally (LOFF). selecting this item authorises turning on the
pump with no delay and for an unlimited length of time.The pump will remain on until any button of the user interface is
pressed: it is then immediately stopped. If the unit is in CCN control, then the pump status is displayed in turn with "Forc"
if the pump status if forced through CCN.
-
During the test phase, power to the pump is switched on for 10 seconds only. When the test is completed the following is
displayed:
- Fail: displayed if the test has failed because the pump was not started
- Good: displayed if the test was successful
6 [1]
On
Evaporator water pump #2 command status. Not displayed if the unit does not control a secondary pump.
On: pump is running
OFF
tESt
FAIL
Good
Forc
Stop: pump is stopped
Forc: this item is displayed only when the unit is stopped locally (LOFF). selecting this item authorises turning on the
pump with no delay and for an unlimited length of time.The pump will remain on until any button of the user interface is
pressed: it is then immediately stopped. If the unit is in CCN control, then the pump status is displayed in turn with "Forc"
if the pump status if forced through CCN.
-
During the test phase, ...as above
7
8
On
OFF
tESt
Water or air heat exchanger heater command status
See sections 5.5 and 5.11
-
-
b1b2
tESt
Alarm output command status
b1 = alarm circuit A
b2 = alarm circuit B
In test mode, the Arrow buttons display 01 and 10 in succession, so as to force each alarm output status in turn.
9 [1]
On
Boiler command status. Displayed if the unit controls a boiler. See section 5.13.
OFF
tESt
-
10 [1]
11 [1]
12 [1]
nnn
tESt
Variable fan speed, circuit A. Displayed if the unit controls a variable-speed fan.
%
%
nnn
tESt
Variable fan speed, circuit B. Dual-circuits only and if the unit controls a variable-speed fan.
b1b2
tESt
4-way reversing cycle valve status. In test mode, the arrow keys successively display 01 and 10, in order to authorise the
test for each valve in turn.
b1 = valve circuit A
b2 = valve circuit B
This item is only displayed for heat pump units.
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OUTPUTS STATUS & TESTS MENU [2] [3] continued
ITEM
FORMAT
UNITS
DESCRIPTION
13 [1]
b1b2b3b4
tESt
Additional heating stage status.
b1 = stage 1
b2 = stage 2
b3 = stage 3
b4 = stage 4
In test mode the arrow keys successively display 0001, 0010, 0100 and 1000 to force the status of each electric heating stage
in turn.
This item is only displayed for heat pump units controlling additional electric heater stages. See section 5.12.
14 [1]
15
YES
no
tESt
-
-
%
Used for local interface test only. Lights or flashes all LEDs and blocks, so as to check that they are working properly.
Automatic test. Selecting this item activates the automatic test function.
Auto tESt
-
1
2
3
This item is displayed in certain unit configurations only.
Testing authorised only if the unit is in Local Off and all compressors are off.
Password needed only for testing.
“Test” Displayed in turn with the item value during tests.
4.3.10.3 - Manual tests
If a test fails, an error message and an error code are dis-
played. The automatic test procedure is interrupted.
This function allows the user to test the outputs individually, if
the machine is completely shut down (LOFF). To carry out a
manual test use the arrow keys to access the output to be tested
and press the Enter key (longer than 2 seconds) to activate the
modification mode. The password is automatically requested, if it
has not previously been verified. The Outputs/Test LED on the
user interface begins to flash. Enter the desired test value and
again press Enter to start the test. 'TESt' is displayed on the 4-
digit display alternately with the value tested. The Outputs/Test
LED stops flashing. Press the Enter key or an arrow key to stop
the test.
When all tests have been completed, an end-of-test message
appears.
The table below describes the messages shown on the user
interface during the automatic test sequence.
TEXT
DESCRIPTION
Thermistor test failed [XX]
Pressure test failed [XX]
Test number XX of the thermistor has failed
Test number XX of the pressure sensor has
failed
Output test failed [XX]
Input test failed [XX]
Output test number XX has failed
Input test number XX has failed
4.3.10.4 - Automatic tests
The automatic test function verifies the integrity of the analo-
gue entries and activates the outputs in sequence. For each test
't XX' is displayed on the user interface. 'xx' indicates the
number of the test in progress. When a test has been completed,
the following test is automatically activated.
Press enter if test [XX] correct
Request for the operator to validate test XX
OAT [value] press enter if
test [XX] correct
Request for the operator to validate the
outdoor air temperature value displayed.
Test number XX
Auto test completed
Automatic test completed
A message may appear, asking the operator for a validation
with the Enter key, if the control cannot automatically verify a
sensor value or an output status. If the value read or the output
status is incorrect, the operator must press a different key (not
the Enter key) to cancel the automatic test procedure.
20
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The table below describes the different sequences of the
automatic test.
TEST NUMBER
DESCRIPTION
CONFIRMATION
0
Outdoor temperature sensor test
yes
no
1
Pressure sensor test - circuit A
2
Pressure sensor test - circuit B (dual-circuit units only)
Defrost sensor test - circuit A (heat pumps only)
no
3
no
4
Defrost sensor test - circuit B (dual-circuit heat pumps only)
Water flow switch test and primary pump test
no
5, 6
no
7, 8, 9
Entering and leaving water temperature sensor test
Water system temperature sensor test (for master/slave units equipped with this sensor only)
Water flow switch test and secondary pump test (for units equipped with a secondary pump only)
Test compressor A1, A2 (if applicable), A3 (if applicable)
4-way reversing valve test, circuitA (heat pumps only)
Test compressor B1 (if applicable), B2 (if applicable), B3 (if applicable)
4-way reversing valve test, circuit B (dual-circuit heat pumps only)
Low-speed test, fan A1 (units not equipped withVarifan)
High-speed test, fan A1 (units not equipped with Varifan)
Low-speed test, fanA2 (dual-circuit units not equipped withVarifan)
High-speed test, fan A2 (dual-circuit units not equipped with Varifan)
Fixed-speed test, fan A2 (for circuits equipped with a second fan)
Fixed-speed test, fan B2 (for circuits equipped with a second fan)
Water and air heat exchanger heater test
no
10, 11
no
12, 13, 14
no
15, 16, 17
no
18
no
19, 20, 21
22
no
no
23
yes
yes
yes
yes
yes
yes
yes
24
25
26
27
28
29
30
Not used
31
Boiler output activation (if unit controls a boiler)
yes
yes
yes
yes
yes
yes
yes
-
32
Additional electric heating stage 1 activation (if unit controls electric heating stages)
Additional electric heating stage 2 activation (if unit controls electric heating stages)
Additional electric heating stage 3 activation (if unit controls electric heating stages)
Additional electric heating stage 4 activation (if unit controls electric heating stages)
Alarm output A activation
33
34
35
36
37
Alarm output B activation
38
Automatic test completed
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The table below describes the faults that can be displayed
during the automatic test.
4.3.11- Description of the configuration menu
4.3.11.1- General
TEST FAULT
DESCRIPTION
This menu can be used to display and modify all configura-
tions: Factory, Service and User. Only the User Configuration can
be modified by the end-user. The Factory, Service and master/
slave configurations are not described in this document. A
configuration can only be modified if the unit is fully stopped
(LOFF).
1
2
Outdoor air thermistor outside range
Outdoor air value read not validated by operator
3
4
5
6
Low pressure transducer, circuit A, outside range
High pressure transducer, circuit A, outside range
Low pressure transducer, circuit B, outside range
High pressure transducer, circuit B, outside range
7
8
Defrost thermistor, circuit A, outside range
Defrost thermistor, circuit B, outside range
The menus User 1 [USEr 1] and User 2 [USEr 2] are pass-
word-protected. The other menus are directly accessible,
except if item 11 of the User 2 menu (password for all con-
figurations) has been validated.
9
Water flow switch not open
10
Primary pump not started or water flow switch not
closed
11, 12, 13; 14, 15
16, 17, 18, 19, 20
Water entering temperature sensor outside range
Water leaving temperature sensor outside range
21
Temperature difference between entering and leaving
water sensors too high
4.3.11.2 - Password
22, 23; 24, 25, 26
Water system leaving temperature sensor outside
range
A password must be entered in order to access the test function
or to modify a configuration. It is automatically requested, if
necessary: 'EntEr PASS' is displayed on the 4-digit display and
the configuration menu LED flashes, indicating that the
modification mode is active. Press the arrow keys until the
value '11' is displayed on the 4-digit display. Press Enter to
validate this. The configuration menu LED stops flashing. If the
password is correct, 'Good' is displayed. If the password is
incorrect, 'PASS incorrEct' is displayed. The User password has
a default value of 11.
27
28
29
30
Temperature difference between the system entering
and leaving water sensors too high
Water flow switch not closed or primary pump not
stopped
Secondary pump not started or water flow switch not
closed
Water flow switch not closed or secondary pump not
stopped
31
32
33
Command fault; compressor A1
Command fault; compressor A2
Command fault; compressor A3
34
Command fault, 4-way reversing valve, circuit A
This value can be modified through the Service configuration.
The password can be entered if the unit is fully stopped,
otherwise 'ACCES dEniEd' (access denied) will be displayed on
the 4-digit display. The controller automatically deactivates the
password after 5 minutes without activity (i.e. no buttons
pressed) or after powering up.
35
36
37
Command fault; compressor B1
Command fault; compressor B2
Command fault; compressor B3
38
Command fault, 4-way reversing valve, circuit B
39
40
41
42
43
44
Low-speed test, fan A1 not validated by the operator
High-speed test, fan A1 not validated by the operator
Low-speed test, fan B1 not validated by the operator
High-speed test, fan B1 not validated by the operator
Test fan A2 not validated by the operator
Test fan B2 not validated by the operator
45
Water heat exchanger heater and air heat exchanger
condensate heater test, circuit A not validated by the
operator
46
Air heat exchanger condensate heater, circuit B, not
validated by the operator
47
48
Boiler activation test not validated by the operator
Electric heating stage 1 activation test not validated
by the operator
49
50
51
Electric heating stage 2 activation test not validated
by the operator
Electric heating stage 3 activation test not validated
by the operator
Electric heating stage 4 activation test not validated
by the operator
52
53
Alarm relay output activation test, circuit A not
validated by the operator
Alarm relay output activation test, circuit B not
validated by the operator
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SUB-MENU USER CONFIGURATION
ITEM USER 1
USER 2
[USER2]
DATE
[dAtE]*
SCHEDULE 1
[ScHEduLE 1MEnu]*
SCHEDULE 2
[ScHEduLE 2 MEnu]* [HOLidAy MEnu]*
HOLIDAYS
BROADCAST
[BrodCASt]*
[USER1]
0
Return to previous menu
Return to previous
menu
Return to previous Return to previous menu Return to previous
Return to previous menu
Return to previous menu
menu
menu
1
-
Periodic pump start-
up
Hour*
SUB-MENU:
Period 1 [PErIod 1]
SUB-MENU:
Period 1 [PErIod 1]
SUB-MENU:
Holidays 1 [HOLidAy 1]
Broadcast acknowledger
selection
2
Ramp selection*
Start-up delay*
Water pump selection
Night mode - start
hour
Night mode - end
hour
Night mode demand
limit
Day of the week* SUB-MENU:
Period 2 [PErIod 2]
SUB-MENU:
SUB-MENU:
Period 2 [PErIod 2]
SUB-MENU:
Period 3 [PErIod 3]
SUB-MENU:
Period 4 [PErIod 4]
SUB-MENU:
Holidays 2 [HOLidAy 2]
SUB-MENU:
Holidays 3 [HOLidAy 3]
SUB-MENU:
Holidays 4 [HOLidAy 4]
Broadcast activation
3
Day and month*
Outdoor temperature
broadcast bus
Outdoor temperature
broadcast element
Period 3 [PErIod 3]
4
Year*
SUB-MENU:
Period 4 [PErIod 4]
5
Water pump changover
delay*
Pump shutdown in
standby mode
Control contact 3
selection*
Setpoint reset selection,
cooling mode
Night mode min.
demand
Alarm relay selection
-
-
-
-
-
-
-
-
-
-
-
-
SUB-MENU:
Period 5 [PErIod 5]
SUB-MENU:
Period 6 [PErIod 6]
SUB-MENU:
Period 7 [PErIod 7]
SUB-MENU:
Period 8 [PErIod 8]
-
-
-
-
-
-
-
-
SUB-MENU:
Period 5 [PErIod 5]
SUB-MENU:
Period 6 [PErIod 6]
SUB-MENU:
Period 7 [PErIod 7]
SUB-MENU:
Period 8 [PErIod 8]
-
-
-
-
-
-
-
-
SUB-MENU:
Holidays 5 [HOLidAy 5]
SUB-MENU:
Holidays 6 [HOLidAy 6]
SUB-MENU:
Holidays 7 [HOLidAy 7]
SUB-MENU:
Holidays 8 [HOLidAy 8]
SUB-MENU:
Holidays 9 [HOLidAy 9]
SUB-MENU:
Holidays 10 [HOLidAy 10]
SUB-MENU:
Holidays 11 [HOLidAy 11]
SUB-MENU:
Holidays 12 [HOLidAy 12]
SUB-MENU:
Holidays 13 [HOLidAy 13]
SUB-MENU:
Holidays 14 [HOLidAy 14]
SUB-MENU:
Holidays 14 [HOLidAy 14]
SUB-MENU:
Holidays 16 [HOLidAy 16]
Start month daylight
saving time
Start day daylight saving
time
Start hour daylight saving
time
Minutes to add
6
7
Number clock 1
Number clock 2
8
8
Setpoint reset selection,
heating mode*
Boiler selection
CCN element
number
CCN bus number
End month daylight saving
time
End day daylight saving
10
11
12
13
14
15
16
time
Boiler operation
threshold*
Operating threshold,
heating mode*
Electric heating stage
operation threshold*
Electric heating safety
stage threshold*
Electric heating stage
operation schedule*
Quick start-up, electric
heater stages in defrost
mode*
Password for all user
configurations
-
End hour daylight saving
time
Minutes to subtract
Software version
number
-
-
-
-
-
-
-
17
18
Automatic heating/cooling
changeover selection
Extended display
selection
-
-
-
-
-
-
-
-
-
-
-
-
*
only displayed if configuration requires.
NOTE: The items in brackets show what is displayed on the
user interface.
SUB-MENU PERIOD CONFIGURATION*
CONFIGURATION
Item
PERIOD 1 to 8
[PEriod X MEnu]*
USER
[USEr]
0
1
2
3
4
5
6
7
8
9
10
Return to previous menu
Start of occupied period
End of occupied period
Selection Monday
USER1
[USEr 1]
USER2
[USEr 2]
SCHEDULE 1
[SCHEduLE 1]*
SCHEDULE 2
[SCHEduLE 2]*
HOLIDAYS
[HOLIDAYS]*
HOUR + DATE
[dAtE]*
BROADCAST
[broAdCASE]*
Selection Tuesday
Selection Wednesday
Selection Thursday
Selection Friday
PERIOD 1
PERIOD 2
PERIOD 3
PERIOD 4
PERIOD 5
PERIOD 6
PERIOD 7
PERIOD 8
HOLIDAY 1
HOLIDAY 2
HOLIDAY 3
HOLIDAY 4
HOLIDAY 5
HOLIDAY 6
HOLIDAY 7
HOLIDAY 8
PERIOD 1
PERIOD 2
PERIOD 3
PERIOD 4
PERIOD 5
PERIOD 6
PERIOD 7
PERIOD 8
Selection Saturday
Selection Sunday
Selection holidays
SUB-MENU HOLIDAY CONFIGURATION*
Item
HOLIDAYS 1 to 16
[HoLidAy X MEnu]*
0
1
3
4
Return to previous menu
Start month holidays
Start day holidays
Number of days, holidays
*
only displayed if configuration requires.
...
...
NOTE: The items in brackets show what is displayed on the
user interface.
...
HOLIDAY 15
HOLIDAY 16
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4.3.11.3 - Description of the User 1 Configuration sub-menu
USER 1 CONFIGURATION SUB-MENU [2]
ITEM
0
FORMAT
USEr MEnu
YES/no
UNITS
DEFAULT
COMMENTS
-
-
-
When selected this item authorises return to the previous menu.
2 [1]
no
Ramp loading select. For units with more than one compressor only.
Yes = ramp enabled
No = ramp disabled
This configuration enables the ramp to be activated for heating or cooling (depending on configuration): the
maximum rate (in °C/min) of temperature drop or rise for the heat exchanger water (leaving or entering, upon
configuration). Ramp setting value can be configured in the Setpoint menu.
3
4
1 to 15
min
-
1
0
Delay at start-up. This value is reinitialised after power-up or when both circuits are halted by local, remote or
CCN command. No compressor will be started up until this pause has expired. However, the evaporator pump
command will be activated immediately.The safety lockout loop will not be checked until the pause has
expired.
0/1/2/3/4
Pump sequence select
0 = no pump
1 = one pump only
2 = two pumps with auto rotation
3 = pump #1 manual select
4 = pump #2 manual select
If the auto sequence is selected, the pump change-over occurs when the rotation delay is elapsed. If the
manual sequence is selected then, the selected pump is used in priority. Change-over occurs if one pump fails.
5 [1]
6 [1]
7 [1]
24 to 3000
«YES/no»
0/1
hours
48
noi
0
Pump changeover delay. Displayed if auto pump sequence is selected. This parameter is used for pump
auto-rotation: the control tries to limit the pump run time difference to the pump changeover delay value.
Change-over between pumps occurs when this difference becomes greater than the configured pump
changeover delay.
-
-
Pump shutdown in standby mode
Displayed if the unit controls a water pump. If this parameter is validated, the pump will be shut down when
the standby mode is active (in automatic heating/cooling changeover). It automatically restarts in heating or
cooling mode.
Contact 3 select (for single-circuit units)
0 = input is used for demand limit command control
1 = input is used for dual setpoint command control
Determines whether contact 3 is used for remote demand limit or dual setpoint control. For single-circuit units
only.
8
0/1/2
-
-
-
0
Cooling setpoint reset select. See section 5.6.2.
0 = reset not selected
1 = reset based on outdoor temperature
2 = reset based on return water temperature
9 [1]
10
0/1/2
0
Heating setpoint reset select. See section 5.6.2
0 = reset not selected
1 = reset based on outdoor temperature
2 = reset based on return water temperature
«YES/no»
no
Boiler control select
Yes = boiler controlled by the unit
No = boiler not controlled
11 [1]
12 [1]
13 [1]
14 [1]
-15 to 0
-20 to 0
-5 to 21
«YES/no»
°C
°C
°C
-
-10
-15
5
Boiler threshold. Outdoor air temperature limit; if the temperature is lower, the heat pump is stopped or only
the boiler is used for hot water production. Only for heat pumps controlling an additional boiler.
Operating threshold, heating mode. Outside air temperature threshold below which the heat pump shuts
down.The unit switches the electric heaters on and off (if these exist). For heat pumps only.
Electric heating stage threshold. Maximum outdoor air temperature threshold for the use of electric heating
stages. Only for heat pumps, equipped with optional additional electric heating stages.
no
Electric heating safety stage. In this configuration the last electric heating stage is only activated in the safety
mode (in case of a unit fault that prevents unit operation in heat pump mode).The other electric heating stages
operate normally. See section 5.12.
15 [1]
16 [1]
17 [1]
0 to 60
minutes
Electric heating stage operation schedule. Permits configuration of a start-up delay after unit start-up during
which the electric heater stages are not allowed to start.
«YES/no»
«YES/no»
-
-
no
no
Quick start-up, electric heater stages in defrost mode. If a circuit switches to defrost mode, the electric
heater stages are allowed to start up immediately. For heat pumps only.
Automatic cooling/heating changeover select. Permits activation of the automatic changeover function.
Caution:This function requires a special operation for control contacts 1 and 2, if the machine is under remote
control (see section 3.6.3).
18
«YES/no»
-
yes
Extended menu select
Yes = menu description available
No = menu description not available
This item authorises activating or inhibiting the menu item expanded display.
1
2
This item shall be masked when not used.
Access to menu is read/write.
24
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4.3.11.4 - Description of the User 2 Configuration sub-menu
USER 1 CONFIGURATION SUB-MENU
ITEM
FORMAT
UNITS
DEFAULT
COMMENTS
0
1
USEr 2 Menu
«YES/no»
When selected this item authorises return to the previous menu.
-
no
Periodic pump quick-start of the water pump(s)
Yes = the pump is started periodically when the unit is manually stopped.
No = periodic pump start is disabled
When the unit is manually stopped (e.g. during the winter season) the pump is started each day at 14.00 hours
for 2 seconds. If two pumps are available, pump #1 is started on odd days and pump #2 on even days.
2
n1n2n3 n4
Night control mode - start time*
00:00 to 23:59
-
00:00
Authorises entering the time of day at which the night control mode starts. During this period the fan runs at
low speed (to reduce fan noise) if permitted by operating conditions, and unit capacity is limited to the
maximum night values.
3 [1]
4
n1n2n3 n4
00:00 to 23:59
Night control mode - end time*
Authorises entering the time of day at which the night control mode ends.
-
-
00:00
no
«YES/no»
Night mode demand limit value. This item permits demand limitation in the night control mode. In this case, if
the unit fans cannot be kept at low speed due to the operating conditions, the unit capacity is reduced to
prevent fan operation at high speed.
5
6
0 to 100
0/1/2
%
-
0
0
Night mode demand limit.The unit capacity is never reduced below this capacity in night control mode.
Alarm relay selection
0 = alarms/alerts, one alarm/alert output per circuit.
1 = alarms only, one alarm output per circuit.
2 = mixed mode, one alarm relay and one alert relay, dual-circuit units only.
7
8
0 or 65 to 99
0 or 65 to 99
-
-
0
0
Schedule 1 clock number (for unit on/off schedule, see section 4.3.11.6).
0 = schedule in local operating mode
65 to 99 = schedule in CCN operating mode
Schedule 2 clock number (schedule for setpoint selection, see section 4.3.11.6).
0 = schedule in local operating mode
65 to 99 = schedule in CCN operating mode
9
1 to 239
0 to 239
«YES/no»
-
-
-
1
CCN element address.
No two network elements can have the same element number and bus number at the same time.
10
11
0
CCN bus number.
No two network elements can have the same element number and bus number at the same time.
no
Password for all User Configurations
Yes = password required for all User Configurations (Date, Time Schedule, Broadcast)
No = password require for User menu only
When this item is validated, the User Password will be required for all configurations accessible by the User.
12
nn.n
-
-
Software version number
This item shows the number of the software version used by this controller. Access is read only.
*
n1n2: hours (00 to 23). The first time the Enter button is continuously pressed, the first two characters in the 4-digit display flash so that hours can be adjusted.
n3n4: minutes (00 to 59). Continuous pressing of the Enter key again causes the last two characters to flash so that minutes can be adjusted.
4.3.11.5 - Description of Date and Time configuration sub-
menu
4.3.11.6 - Description of the Time Schedules sub-menus
The control provides two timer programs: schedule 1 and
schedule 2 that can be activated if the unit is equipped with an
optional CCN/clock board (if the CCN/clock board is not
installed, the two schedules are permanently in occupied
mode).
DATE & TIME CONFIGURATION SUB-MENU
ITEM
FORMAT
COMMENTS
0
dAtE MEnu
When selected this item authorises return to the
previous menu.
1
2
n1n2n3n4
Current time setting.
The first timer program (schedule #1) provides a means to
automatically switch the unit from an occupied mode to an
unoccupied mode: the unit is started during occupied periods.
00:00 to 23:59 n1n2: hours (00 to 23).The first time the Enter button is
continuously pressed, the first two characters in the 4-
digit display flash so that hours can be adjusted.
n3n4: minutes (00 to 59). Continuous pressing of the
Enter key again causes the last two characters to flash
and minutes can be adjusted.
The second timer program (schedule #2) provides a means to
automatically switch the active setpoint from an occupied
setpoint to an unoccupied setpoint: cooling setpoint 1 is used
during occupied periods, cooling or heating setpoint 2 during
unoccupied periods. Heating setpoint 3 is activated during
holiday periods. For additional information on set-point
activation see section 5.6.1.
Current day of week setting.
«Mon»
«tUe»
«uEd»
«tHu»
«FrI»
Monday
Tuesday
Wednesday
Thursday
Friday
«SAt»
«Sun»
Saturday
Sunday
3
4
n1n2n3n4
Current day and month setting.
01:01 to 31:12 n1n2:day (01 to 31).The first time the Enter button is
continuously pressed, the first two characters in the 4-
digit display flash so that day can be adjusted.
Each schedule consists of eight time periods set by the operator.
These time periods can be flagged to be in effect or not in effect
on each day of the week plus a holiday period (see section
4.3.11.7 on public holidays). The day begins at 00.00 hours
and ends at 24.00 hours.
n3n4:month (01 to 12). Continuous pressing of the Enter
key again causes the last two characters to flash so
that month can be adjusted.
nnnn
Current year setting.
25
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Program is in unoccupied mode unless a schedule time period
is in effect. If two periods overlap and are both active on the
same day, the occupied mode takes priority over the
unoccupied period.
4.3.11.7 - Description of the Holidays sub-menus
This function is used to define 16 public holiday periods. Each
period is defined with the aid of three parameters: the month,
starting day and duration of the public holiday period. During
these public holidays the controller will be in occupied or
unoccupied mode, depending on the programmed periods
validated for public holidays (see section 4.3.11.6).
Each of the eight periods can be displayed and changed with
the aid of a sub-sub-menu. The table below shows how to
access the period configuration. Method is the same for the
time schedule #1 or the time schedule #2.
Each of these public holiday periods can be displayed and
changed with the aid of a sub-menu.
PERIOD X CONFIGURATION SUB-MENUS (X = 1 TO 8)
ITEM # FORMAT
COMMENTS
ATTENTION: The broadcast function must be activated to
utilise the holiday schedule, even if the unit is running in
stand-alone mode (not connected to CCN). See section
4.3.11.8.
0
1
2
Period X Menu
Indicates the period (X) you are going to configure.
When selected this item authorises a return to the
main menu.
n1n2n3n4
00:00 to 24:00
Occupied period - Start time*.
Authorises entering the time of day at which the
occupied period starts.
n1n2n3n4
Occupied period - End time*.
Authorises entering the time of day at which the
occupied period ends.
00:00 to 24:00
3
Mo- 0 or Mo- 1
tu- 0 or tu- 1
1 = the period is in effect on Monday.
0 = period not in effect on Monday
4
1 = the period is in effect on Tuesday.
0 = period not in effect on Tuesday.
5
UE-0 or UE- 1
tH- 0 or tH- 1
Fr-0 or Fr- 1
1 = the period is in effect on Wednesday.0 =
period not in effect on Wednesday.
6
1 = the period is in effect on Thursday.
0 = period not in effect on Thursday.
7
1 = the period is in effect on Friday.
0 = period not in effect on Friday.
8
SA- 0 or SA- 1
Su- 0 or Su- 1
Ho- 0 or Ho- 1
1 = the period is in effect on Saturday.
0 = period not in effect on Saturday.
9
1 = the period is in effect on Sunday.
0 = period not in effect on Sunday.
10
1 = the period is in effect on public holidays.
0 = period not in effect on public holidays.
*
n1n2: hours (00 to 24). The first time the Enter button is continuously pressed,
the first two characters in the 4-digit display flash so that hours can be
adjusted.
n3n4: minutes (00 to 59). Continuous pressing of the Enter key again causes
the last two characters to flash so that minutes can be adjusted.
Typical timer program:
Time MON TUE WES THU FRI SAT SUN HOL
P1
P1
P1
0
1
2
3
4
5
6
P2 P2 P3
P2 P2 P3
P2 P2 P3
P2 P2 P3
P2 P2 P3
P2 P2 P3
P2 P2 P3
P2 P2 P3
P2 P2 P3
P2 P2 P3
P2 P2 P3
P3
P4
P4
P4
P4
P4
P4
P4
P4
P4
P4
P4
P4
P4
P4
P4
P4
P4
P4
P4
P4
P5
P5
P5
P5
P5
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
MON :
TUE :
WED :
THU :
FRI :
SAT :
SUN :
HOL :
Monday
Tuesday
Wednesday
Thursday
Friday
Saturday
Sunday
Starts at
Ends at
Active on
P1: period 1,
P2: period 2,
P3: period 3,
P4: period 4,
P5: period 5,
P6: period 6,
P7: period 7,
P8: period 8,
0h00,
7h00,
7h00,
7h00,
7h00,
20h00,
3h00,
Monday
Monday and Tuesday
Wednesday
Thursday and Friday
Saturday
Public holidays
18h00,
21h00,
17h00,
12h00,
21h00,
P3
Public holidays
P3
P6
Not used in this example
Not used in this example
Occupied
Unoccupied
26
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HOLIDAY PERIOD X CONFIGURATION SUB-MENUS (X = 1 TO 16)
4.3.11.8 - Description of the Broadcast sub-menu
The controller provides a broadcast configuration menu which
you can use to configure the unit to be the CCN’s broadcaster,
responsible for transmitting the time, outdoor temperature, and
holiday flags to all system elements.
ITEM # FORMAT
COMMENTS
0
HoLidAy X Sub-menu
When selected this item authorises a return to
the configuration menu.
1
0 to 12
Start month of public holiday period
0 = period not in use
1 = January, 2 = February, etc.
2
3
0 to 31
Start day of public holiday period. 0 period
not in use.
This menu also authorises setting the date of the daylight
saving time. There should be only one broadcaster in a CCN, so
this table should not be configured if any other system element
is acting as broadcaster.
0 to 99 days
Duration of the public holiday period in
days.
Typical programming for public holidays:
A public holiday period lasting 1 day on 20th May, for instance, is configured as
follows: start month = 5, start day = 20, duration = 1
A public holiday period lasting 2 day on 25th May, for instance, is configured as
follows: start month = 5, start day = 25, duration = 2
ATTENTION: If the unit operates in standalone mode (not
CCN connected) this menu can also must be used if the holi-day
function is used or to correct for daylight saving time.
BROADCAST CONFIGURATION SUB-MENU
ITEM #
FORMAT
COMMENTS
0
1
broAdCASt MEnu
YES/no
When selected this item authorises a return to the main menu.
Determines whether or not the unit is a broadcast acknowledger when the unit is connected on a CCN network.There must be only
one broadcast acknowledger in a CCN.
Warning: if the unit operates in standalone mode (not CCN connected) this choice must be set to Yes if the holiday function is used
(see section 4.3.11.6) or if you want to configure the daylight saving time function.
2
YES/no
This item authorises enabling or disabling the Broadcast function. When it is set to Yes, the control will make a periodic broadcast
on the CCN. When it is set to No, the control is not the broadcaster and there is no need to configure the other choice in this table.
There must be only one broadcaster in a CCN and this item should not be configured if any other system element is acting as
broadcaster.
Warning: if the unit operates in standalone (not CCN connected) this choice must be set to Yes if the holiday function is used (see
section 4.3.11.6) or if you want to configure the daylight saving time function.
3
nnn
OAT Broadcaster bus number: it is the bus number of the system that has the outside air temperature sensor connected to it.
0 to 239
Used for CCN network function only.
4
5
6
7
nnn
0 to 239
OAT Broadcaster element number: it is the element number of the system element that has the outside air temperature sensor
connected to it. Used for CCN network function only.
nn
1 to 12
Daylight saving start month. In this mode you enter the month in which the broadcaster will adjust its time for the start of
daylight saving time.
nn
1 to 31
Daylight saving start day. In this mode you enter the day on which the broadcaster will adjust its time for the start of daylight
saving time.
n1n2n3n4
Authorises entering the hours and minutes for saving start. In this mode you enter the time of day when the broadcaster will
00:00 to 24:00
adjust its time for the start of daylight saving time.
n1n2: hours (00 to 24).The first time the Enter button is continuously pressed, the first two characters in the 4-digit display flash so that
hours can be adjusted.
n3n4: minutes (00 to 59). Continuous pressing of the Enter key again causes the last two characters to flash so that minutes can be
adjusted.
8
nnnn
Daylight saving start minutes to add: number of minutes by which the broadcaster will adjust its time for the start of daylight
1 to 1440 minutes
saving time.
9
nn
Daylight saving stop month. In this mode you enter the month in which the broadcaster will adjust its time for the end of
1 to 12
daylight saving time.
10
11
nn
1 to 31
Daylight saving stop day. In this mode you enter the day on which the broadcaster will adjust its time for the end of daylight
saving time.
n1n2n3n4
Authorises entering the hours and minutes for saving stop. In this mode you enter the time of day when the broadcaster
00:00 to 24:00
will adjust its time for the end of daylight saving time.
n1n2: hours (00 to 24).The first time the Enter button is continuously pressed, the first two characters in the 4-digit display flash so that
hours can be adjusted.
n3n4: minutes (00 to 59). Continuous pressing of the Enter key again causes the last two characters to flash so that minutes can be
adjusted.
12
nnnn
Daylight saving start minutes to subtract: number of minutes by which the broadcaster will adjust its time for the end of
1 to 1440 minutes
daylight saving time.
27
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4.3.12 - Description of the Alarms menu
4.3.14 - Runtime menu description
This menu is used to display and reset up to 5 active alarms. It
also permits alarm reset. If no alarm is active this menu is not
accessible. See section 6 for a complete description of the
alarm codes and alarm reset.
RUNTIMES
RUNTIMES 1
[runtiMES 1]
RUNTIMES 2
[runtiMES 2]
MAINTENANCE
[MAintEnAnCE]
ALARMS MENU
ITEM #
0 [1]
FORMAT
COMMENTS
NOTE: The items in brackets show what is displayed on the
user interface.
X ALArM
rESEt ALArM
X alarms are active
Reset of alarms is requested
To reset all active alarms, continuously press
the Enter key. ‘rESET ALArM’ is then displayed.
Press the select key again: all alarms are reset.
4.3.14.1 - Description of the Runtimes 1 menu
RUNTIMES MENU [2]
1 [1]
2 [1]
3 [1]
4 [1]
5 [1]
1 to 55
1 to 55
1 to 55
1 to 55
1 to 55
Current alarm code 1*
Current alarm code 2*
Current alarm code 3*
Current alarm code 4*
Current alarm code 5*
ITEM # FORMAT
UNITS
COMMENTS
0
-
-
When selected this item
authorises return to the
previous menu
1
nnnn | M 10 | M100
hrs/10 or 100
hrs/10 or 100
Unit operating hours*
2 [1] nnnn | M 10 | M100
Unit operating hour in cooling
mode
1
This item is masked when nil
3 [1] nnnn | M 10 | M100
hrs/10 or 100
hrs/10 or 100
hrs/10 or 100
hrs/10 or 100
hrs/10 or 100
hrs/10 or 100
hrs/10 or 100
Unit operating hours in heating
mode
*
Pressing the Enter key when alarm code is displayed causes the following
message to be scrolled:
“time of alarm” “date of alarm” “full CCN alarm message”
- “time of alarm”: xxhmm
- “date”: dd-mm
- “full CCN alarm message”: up to 64 characters
4
nnnn | M 10 | M100
Compressor A1 operating
hours*
5 [1] nnnn | M 10 | M100
6 [1] nnnn | M 10 | M100
7 [1] nnnn | M 10 | M100
8 [1] nnnn | M 10 | M100
9 [1] nnnn | M 10 | M100
Compressor A2 operating
hours*
Compressor A3 operating
hours*
Compressor B1 operating
hours*
4.3.13 - Description of the Alarms History menu
Compressor B2 operating
hours*
ALARMS HISTORY MENU
Compressor B3 operating
hours*
ITEM #
1 [1]
2 [1]
3 [1]
4 [1]
5 [1]
6 [1]
7 [1]
8 [1]
9 [1]
10 [1]
FORMAT
1 to 55
1 to 55
1 to55
COMMENTS
10 nnnn | M 10 | M100
11 nnnn | M 10 | M100
12 [1] nnnn | M 10 | M100
13 [1] nnnn | M 10 | M100
14 [1] nnnn | M 10 | M100
15 [1] nnnn | M 10 | M100
16 [1] nnnn | M 10 | M100
17 [1] nn
-/10 or 100
-/10 or 100
-/10 or 100
-/10 or 100
-/10 or 100
-/10 or 100
-/10 or 100
hrs/10 or 100
hrs/10 or 100
Machine starts*
Alarm history code 1*
Alarm history code 2*
Alarm history code 3*
Alarm history code 4*
Alarm history code 5*
Alarm history code 6*
Alarm history code 7*
Alarm history code 8*
Alarm history code 9*
Alarm history code 10*
Compressor A1 starts*
Compressor A2 starts*
Compressor A3 starts*
Compressor B1 starts*
Compressor B2 starts*
Compressor B3 starts*
Pump #1 operating hours*
Pump #2 operating hours*
1 to 55
1 to 55
1 to 55
1 to 55
1 to 55
1 to 55
1 to 55
18 [1] nn
1
This item is masked when not used
1
*
This item is masked when nil
NOTES
*
Certain values are divided by 10 or by 100, so that number of hours or start-
ups of less then 10 are displayed as 0.
Pressing the Enter key when alarm code is displayed causes the following
message to be scrolled:
“time of alarm” “date of alarm” “full CCN alarm message”
- “time of alarm”: xxhmm
- “date”: dd-mm
When the value is divided by 10 or by 100 it is displayed in turn with “M 10” or
“M100”.
- “full CCN alarm message”: up to 64 characters
28
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4.3.14.2 - Description of Runtimes 2 menu
5 - PRO-DIALOG CONTROL OPERATION
5.1 - Start/stop control
ITEM #
FORMAT
UNITS
DESCRIPTION
0
-
-
When selected this item
authorises return to the
previous menu
The table below summarises the unit control type and stop or
go status with regard to the following parameters.
1
nn
-
Compressor starts for
compressor with most starts
during the last hour
-
Operating type: this is selected using the start/stop button
on the front of the user interface.
-
Remote start/stop contacts: these contacts are used when
the unit is in remote operating type (rEM). See sections
3.6.2 and 3.6.3.
2
3
nn
nn
-
24 hours average number of
starts/hour, compressor
minutes
Minimum compressor
operating time during last
hour
-
-
CHIL_S_S: this network command relates to the chiller
start/stop when the unit is in CCN control (CCn). Vari-
able forced to disable: the unit is halted. Variable forced to
Enable: the unit runs in accordance with schedule 1.
Start/Stop schedule: occupied or unoccupied status of the
unit as determined by the chiller start/stop program
(Schedule #1). Used when the unit is equipped with an
optional CCN/clock board, otherwise the chiller occupied
mode is forced to occupied all the time.
4
nn
minutes
24 hours average minimum
operating time above
5 [1]
6 [1]
7 [1]
8 [1]
nnnn | M 10 | M100 hrs/10 or 100
nnnn | M 10 hrs/10 or 100
Boiler operating hours
Electric heating stage
operating hours
nnnn | M 10 | M100 -/10 or 100
nnnn | M 10 | M100 -/10 or 100
No. of defrost cycles, circuit
A
No. of defrost cycles, circuit
B
-
Master control type. This parameter is used when the
unit is the master unit in a two chiller lead/lag arrange-
ment. The master control type determines whether the unit
is to be controlled locally, remotely or through CCN (this
parameter is a Service configuration).
4.3.14.3 - Maintenance menu description
To be active, the maintenance function must be preset in the
Service configuration
-
-
CCN emergency shutdown: if this CCN command is
activated, it shuts the unit down whatever the active
operating type.
ITEM #
FORMAT
DESCRIPTION
0
MAintEnAnCE MEnu
When selected this item authorises return to
the previous menu.
1 [1]
2 [1]
3 [1]
4 [1]
5 [1]
Accessible with the Service password.
For future use
General alarm: the unit is totally stopped due to failure.
For future use
ALErt
Water loop rate to low
nnn/ALErt
Next primary pump maintenance operation in
nnn days. 'ALErt' is displayed, when the delay
before maintenance has elapsed.
6 [1]
7 [1]
nnn/ALErt
nnn/ALErt
Next secondary pump maintenance operation
in nnn days. 'ALErt' is displayed, when the
delay before maintenance has elapsed.
Next water filter maintenance operation in nnn
days. 'ALErt' is displayed, when the delay
before maintenance has elapsed.
1
This item is masked when not used.
29
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ACTIVE OPERATING TYPE
LOFF L-C L-SC rEM
STATUS OF PARAMETERS
CONTROL UNIT
TYPE
MODE
CCN MASt CHIL_S_S REMOTE
MASTER
START/STOP CCN
GENERAL
START/STOP CONTROL
SCHEDULE
MODE
EMERGENCY ALARM
SHUTDOWN
CONTACT
TYPE
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Enable
-
-
-
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
On
On
On
On
On
On
On
On
On
On
On
-
-
-
-
-
Yes
-
-
Active
-
-
-
-
Local
Local
Remote
Remote
CCN
Active
-
-
-
Unoccupied
-
-
Active
Active
-
Off
-
-
-
-
-
Unoccupied
-
-
Active
Active
Disable
-
-
-
-
-
-
-
-
-
Unoccupied
Unoccupied
-
-
CCN
Active
Active
Active
-
Local
-
Local
Remote
Remote
CCN
Off
Remote
-
-
Remote
Unoccupied
-
-
Active Disable
-
CCN
-
Active
-
-
CCN
Unoccupied
-
-
CCN
Active
-
-
-
Disable
Disable
Disable
Disable
Disable
Disable
Disable
Disable
Disable
Disable
Disable
No
No
No
No
No
No
No
No
No
No
No
Local
Local
Remote
Remote
Remote
CCN
Active
-
-
-
Occupied
Occupied
Occupied
Occupied
Occupied
Occupied
Occupied
Occupied
Occupied
Occupied
Active
Active
Active
-
On cooling
-
-
On heating
-
-
On auto
-
Active
Enable
-
-
Active
Active
Active
Active
-
-
-
-
-
Local
Remote
Remote
Remote
CCN
Local
Remote
Remote
Remote
CCN
On cooling
On heating
On auto
-
Active Enable
5.2 - Heating/cooling/standby operation
5.2.2 - Heating/cooling/auto selection
The table below summarises the unit heating/cooling opera-
tion, based on the following parameters:
5.2.1 - General
The heating/cooling/standby selection applies to all units. But
only 30RA/RY (liquid chillers) units, controlling a boiler and
30RH/RYH (heat pumps) units can change over to heating
mode. Heating/cooling control can be automatic or manual.
-
Control type: indicates whether the unit operates in local,
remote or CCN mode. See section 5.1.
Unit on/off status: indicates whether the unit is shut
down (not authorised to start) or in operation (or
authorised to start).
-
In automatic mode the outdoor temperature determines the
heating/cooling/standby changeover based on the two
threshold values configured by the user (see Setpoint menu for
cooling and heating mode changeover thresholds). If the unit is in
standby it does not cool or heat, and no compressor can be
activated. The diagram below summarises the operating
principle in automatic mode.
-
-
-
-
Heating/cooling/auto selection in local mode: operating
mode selected via the user interface. See Information
menu.
Remote heating/cooling contacts: these contacts are only
active if the unit is under remote control. See sections
3.6.2 and 3.6.3.
HC_SEL: this network command permits heating/
cooling/auto control, if the unit is in CCN operating
mode.
Outdoor temperature: determines the operation, if the
unit is in automatic heating/cooling/standby changeover
mode.
HEATING
STANDBY
COOLING
Outdoor
temperature
Heating
Cooling
threshold*
threshold
*
This threshold does not apply to cooling only units that do not control a boiler.
30
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PARAMETER STATUS
HEATING/COOLING REMOTE HEATING/ HC_SEL
ON/OFF
STATUS
CONTROL
TYPE
OUTDOOR TEMPERATURE
OPERATING
MODE
SELECTION IN
LOCAL MODE
COOLING CONTACTS
Off
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
-
-
-
-
-
Cooling
Cooling
Heating
Cooling
Heating*
Standby
Cooling
Heating
Cooling
Heating*
Standby
Cooling
Heating
Cooling
Heating*
Standby
Local
Local
Local
Local
Local
Remote
Remote
Remote
Remote
Remote
CCN
Cooling
-
-
-
Heating
-
-
-
Auto
-
-
> Cooling threshold
Auto
-
-
< Heating threshold
Auto
-
-
Between cooling and heating thresholds
-
-
-
-
-
-
-
-
-
-
Cooling mode
-
-
Heating mode
-
-
Auto mode
-
> Cooling threshold
Auto mode
-
< Heating threshold
Auto mode
-
Between cooling and heating thresholds
-
-
-
-
-
Cooling
Heating
Auto
Auto
Auto
-
CCN
-
CCN
> Cooling threshold
CCN
< Heating threshold
CCN
Between cooling and heating thresholds
*
Does not apply to cooling only units that do not control a boiler.
5.3 - Evaporator water pump control
5.4 - Control interlock contact
The unit can control one or two evaporator water pumps. The
evaporator water pump is turned on when this option is
configured (see User configuration) and when the unit is in one
of the on modes described above or in delay mode. Since the
minimum value for the delay at start-up is 1 minute
(configurable between 1 and 15 minutes), the pump will run
for at least one minute before the first compressor starts. The
pump is kept running for 20 seconds after the unit goes to stop
mode. The pump keeps working when the unit switches from
heating to cooling mode or vice-versa. It is turned off if the
unit is shut down due to an alarm unless the fault is a frost
protection error. The pump can be started in particular
operating conditions when the evaporator heater is active (see
section 5.5). See section 5.14 for the particular evaporator
pump control for the follower unit (master/slave assembly).
This contact checks the status of a loop (water flow switch and
customer safety loop, see section 3.6). It prevents the unit from
starting if it is open when the delay at start-up has expired. This
open contact leads to an alarm shut-down, if the unit is
running.
5.5 - Evaporator antifreeze protection
The heater for the evaporator and water pump cycling (for units
with a pump) can be energised to protect the evaporator, if it
can be damaged by freezing, when the unit is shut down for a
long time at low outdoor temperature.
NOTE: Evaporator heater control parameters can be
modified, using the Service configuration.
If two pumps are controlled and the reversing function has
been selected (see User 1 configuration), the control tries to
limit the pump run time delta to the configured pump change-
over delay. If this delay has elapsed, the pump reversing
function is activated, when the unit is running. During the
reversing function both pumps run together for two seconds.
5.6 - Control point
The control point represents the water temperature that the unit
must produce. The inlet water is controlled by default, but the
outlet water can also be controlled (requires a Service
configuration modification).
If a pump has failed and a secondary pump is available, the
unit is stopped and started again with this pump.
Control point = active setpoint + reset
The control provides a means to automatically start the pump
each day at 14.00 hours for 2 seconds when the unit is off. If
the unit is fitted with two pumps, the first pump is started on
odd days and the second pump is started on even days. Starting
the pump periodically for few seconds increases the life-time
of the pump bearings and the tightness of the pump seal.
5.6.1 - Active setpoint
Two setpoints can be selected as active in cooling mode and
three in heating mode. Usually, the second cooling setpoint is
used for unoccupied periods or for ice storage (brine unit). The
second setpoint in heating mode is used for unoccupied
periods, and the third heating setpoint is used for holiday
periods or public holidays. Depending on the current opera-
tions, the active setpoint can be selected by choosing the item
in the Information menu, with the user’s volt-free contacts,
with network commands or with the setpoint timer program
(schedule 2).
31
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The following table summarises the possible selections
depending on the control types (local, remote or CCN) and the
following parameters:
REMOTE OPERATING MODE - DUAL-CIRCUIT UNITS
PARAMETER STATUS
HEATING/COOLING CONTROL SCHEDULE 2
ACTIVE SETPOINT
OPERATING MODE
CONTACTS STATUS
-
Setpoint select in local control: item #12 of the Infor-
mation menu permits selection of the active setpoint, if
the unit is in local operating type.
Cooling
sp 1
sp 2
sp 3
Auto
Auto
sp 1
sp 2
sp 3
Auto
Auto
Auto
-
Cooling setpoint 1
Cooling setpoint 2
Cooling setpoint 2
Cooling setpoint 1
Cooling setpoint 2
Heating setpoint 1
Heating setpoint 2
Heating setpoint 3
Heating setpoint 1
Heating setpoint 2
Heating setpoint 3
Cooling
-
Cooling
-
-
-
Heating/cooling operating mode
Cooling
Occupied
Control contacts: status of control contacts 5 and 6 (dual-
circuit units only). These contacts are only active if the
unit is in remote control operating type. See section 3.6.6.
Control contact 3: status of control contact 3 (single-
circuit units only). See section 3.6.4.
Contol contact 3 selection: this selection, only used for
single-circuit units, indicates if contact 3 is used for dual
setpoint control or for demand limit control (see User
Configuration menu).
Cooling
Unoccupied
Heating
-
Heating
-
-
-
Heating
-
Heating
Occupied
Unoccupied
Holiday
Heating
Heating
CCN OPERATING MODE
PARAMETER STATUS
-
Schedule 2 status: schedule for setpoint selection. See
section 4.3.11.6.
HEATING/COOLING SCHEDULE 2
OPERATING MODE STATUS
ACTIVE SETPOINT
Cooling
Cooling
Heating
Heating
Heating
Occupied
Unoccupied
Occupied
Unoccupied
Holiday
Cooling setpoint 1
Cooling setpoint 2
Heating setpoint 1
Heating setpoint 2
Heating setpoint 3
LOCAL OPERATING MODE
PARAMETER STATUS
HEATING/COOLING LOCAL
OPERATING MODE SETPOINT STATUS
SELECTION
SCHEDULE 2 ACTIVE SETPOINT
Cooling
Cooling
Cooling
Cooling
Heating
Heating
Heating
Heating
Heating
Heating
sp 1
sp 2
Auto
Auto
sp 1
sp 2
sp 3
Auto
Auto
Auto
-
Cooling setpoint 1
Cooling setpoint 2
Cooling setpoint 1
Cooling setpoint 2
Heating setpoint 1
Heating setpoint 2
Heating setpoint 3
Heating setpoint 1
Heating setpoint 2
Heating setpoint 3
-
Occupied
Unoccupied
-
-
-
Occupied
Unoccupied
Holiday
REMOTE OPERATING MODE - SINGLE-CIRCUIT UNITS
PARAMETER STATUS
ACTIVE SETPOINT
HEATING/COOLING
OPERATING MODE
CONTROL CONTACT 3
SELECTION
CONTROL CONTACT 3
SCHEDULE 2 STATUS
Cooling
Cooling
Cooling
Cooling
Heating
Heating
Heating
Heating
Heating
Setpoint
Setpoint 1
-
Cooling setpoint 1
Cooling setpoint 2
Cooling setpoint 1
Cooling setpoint 2
Heating setpoint 1
Heating setpoint 2
Heating setpoint 1
Heating setpoint 2
Heating setpoint 3
Setpoint
Setpoint 2
-
Demand limit
Demand limit
Setpoint
-
Occupied
Unoccupied
-
-
Setpoint 1
Setpoint
Setpoint 2
-
Demand limit
Demand limit
Demand limit
-
-
-
Occupied
Unoccupied
Holiday
32
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5.6.2 - Reset
5.7 - Demand limit
Reset means that the active setpoint is modified so that less
machine capacity is required (in cooling mode, the setpoint is
increased, in heating mode it is decreased). This modification is
in general a reaction to a drop in the load. For the Pro-Dialog
control system, the source of the reset can be configured in the
User 1 configuration: it can be provided either by the outdoor
temperature (that gives a measure of the load trends for the
building) or by the return water temperature (delta T that gives
an average building load). In response to a drop in the outdoor
temperature or to a drop in delta T, the cooling setpoint is
normally reset upwards in order to optimise unit performance:
Generally, demand limit is used by an energy management
system to restrict the unit electricity consumption. The PRO-
DIALOG control system enables the capacity of the unit to be
limited by means of user-controlled volt-free contacts. Single-
circuit units only have one contact (control contact 3), available in
the User Configuration function for demand limiting or setpoint
selection. Dual-circuit units have two volt-free contacts that
permit several limit levels. The capacity of the unit cannot exceed
the demand limit setpoint activated by the position of the
contacts (see section 3.6.4 and 3.6.5 for the contact description).
The demand limit setpoints are adjustable via the setpoint menu.
In both cases the reset parameters, i.e. slope, source and
maximum value, are configurable in the Setpoints menu (see
section 4.3.8). Reset is a linear function based on three
parameters.
The demand limit is active in all operating types: Local,
Remote or CCN. However in CCN operating type, demand
limit can be controlled directly with the aid of CCN commands.
•
•
•
A reference at which reset is zero (outdoor temperature or
delta T - no reset value).
A reference at which reset is maximum (outdoor
temperature or delta T - full reset value).
The maximum reset value.
A limitation value of 100% means that the unit may call upon
the full array of its capacity stages.
5.8 - Night mode
Reset example in cooling mode
The night period is defined (see User configuration) by a start
time and an end time that are the same for each day of the
week. During the night period, the fan runs at low speed, if
permitted by the current operating conditions. In addition, the
user can reduce the unit capacity (but a minimum capacity
value can be configured).
5.9 - Capacity control
This function adjusts the number of active compressors to keep
the heat exchanger water temperature at its setpoint. The
precision with which this is achieved depends on the capacity
of the water loop, the flow rate, the load, and the number of
stages available on the unit. The control system continuously
takes account of the temperature error with respect to the
setpoint, as well as the rate of change in this error and the
difference between entering and leaving water temperatures, in
order to determine the optimum moment at which to add or
withdraw a capacity stage. If the same compressor undergoes
too many starts (per hour) or runs below one minute each time
it is started this automatically brings about reduction of
compressor starts, which makes leaving water temperature
control less precise. In addition, the high pressure, low pressure
or defrost unloading functions can also affect the temperature
control accuracy. Compressors are started and stopped in a
sequence designed to equalise the number of start-ups (value
weighted by their operating time).
Outdoor temperature (OAT)
Evaporator Delta T
Legend
A
B
C
D
Maximum reset value
OAT or delta T for no reset
OAT or delta T for full reset
Building Load
NOTE: Circuits with 3 compressors (reversible heat pump
units) only provide 2 capacity stages (2 compressors are
started/stopped together).
5.10 - Head pressure control
Condensing pressure control is automatically ensured by a two-
speed fan and can also be ensured by an additional fan on each
circuit (no adjustment).
Fanstart-up:
ATTENTION: In accordance with the operating conditions
the fans can be cleaned periodically. A fan can start at any
time, even if the unit has been shut down.
33
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The master/slave assembly can operate with constant or
variable flow. In the case of variable flow each machine must
control its own water pump and automatically shut down the
pump, if the cooling capacity is zero. For constant flow
operation the pumps for each unit are continuously operating, if
the system is operating. The master unit can control a common
pump that will be activated, when the system is started. In this
case the slave unit pump is not used.
5.11 - Defrost function
Defrost is activated, when the unit is in heating mode, in order
to reduce frost build-up on the air heat exchanger. The defrost
cycle can only be applied to one circuit at a time. During the
defrost cycle the fans of that circuit are stopped, and the four-
way refrigerant valve is reversed, forcing the circuit to cooling
mode. The fan can temporarily be restarted during the defrost
cycle. The defrost cycle is fully automatic and does not require
any setting. A condensate heater prevents ice formation at the
bottom of the heat exchangers, if the defrost cycles are taking
place at low outdoor temperature.
All control commands to the master/slave assembly (start/stop,
setpoint, heating/cooling operation, load shedding, etc.) are
handled by the unit which is configured as the master, and
must therefore only be applied to the master unit. They will be
transmitted automatically to the slave unit. The master unit can
be controlled locally, remotely or by CCN com-mands.
Therefore to start up the assembly, simply validate the Master
operating type (MASt) on the master unit. If the Master has
been configured for remote control then use the remote volt-
free contacts for unit start/stop. The slave unit must stay in
CCN operating type continuously. To stop the master/slave
assembly, select Local Off (LOFF) on the master unit or use
the remote volt-free contacts if the unit has been configured for
remote control.
5.12 - Additional electric heater stage control
The heat pump units can control up to four additional electric
heating stages.
The electric heating stages are activated to complement the
heating capacity when the following conditions are satisfied:
-
The unit uses 100% of the available heating capacity, or the
unit is limited in its operation by a protection mode (low
suction temperature, hot gas or defrost sequence in
progress protection), and in all cases cannot satisfy the
heating load.
One of the functions of the master unit (depending on its
configuration) may be the designation, whether the master or
slave is to be the lead machine or the follower. The roles of
lead machine and follower will be reversed when the differ-
ence in running hours between the two units exceeds a con-
figurable value, ensuring that the running times of the two
units are automatically equalised. The changeover between lead
machine and follower may take place when the assembly is
started up, or even whilst running. The running time balancing
function is not active if it has not been configured: in this case
the lead machine is always the master unit.
-
-
The outdoor temperature is below a configured threshold
(see User 1 configuration).
The unit demand limit is not active.
The user may configure the last available electric heating stages
as a safety stage. In this case, the safety stage is only activated in
addition to the other stages if there is a machine fault, preventing
the use of the heating capacity. The other electric heating stages
will continue to operate as described above.
5.13 - Control of a boiler
The lead machine will always be started first. When the lead
machine is at its full available capacity, start-up delay (con-
figurable) is initialised on the follower. When this delay has
expired, and if the error on the control point is greater than
1.7°C, the follower unit is authorised to start and the pump is
activated. The follower will automatically use the master unit
active setpoint. The lead machine will be held at its full
available capacity for as long as the active capacity on the
follower is not zero. When the follower unit receives a com-
mand to stop, its evaporator water pump is turned off with 20
seconds delay.
NOTE: The control of the electric heating stages or of a
boiler is not authorised for slave units.
The unit can control the start-up of a boiler, if it is in heating
mode. When the boiler is operating, the unit water pump is
stopped.
A heat pump unit and a boiler cannot operate together. In this
case the boiler output is activated in the following conditions:
-
The unit is in heating mode, but a fault prevents the use of
the heat pump capacity.
In the event of a communication fault between the two units, each
shall return to an autonomous operating mode until the fault is
cleared. If the master unit is halted due to an alarm, the slave
unit is authorised to start without prior conditions.
-
The unit is in heating mode, but works at a very low
outdoor temperature, making the heat pump capacity
insufficient. The outdoor air temperature threshold for use
of the boiler is fixed at -10°C, but this value can be
adjusted in the User 1 menu.
5.15 - Controlling Pro-Dialog units with a System
Manager
5.14 - Master/slave assembly
Up to eight PRO-DIALOG units (or System Manager
compatible units) can be controlled by one control module of
the FSM, CSM III or HSM type which can handle multitasking
of control functions such as starting units in sequence.
Two PRO-DIALOG units can be linked to produce a master/
slave assembly. The two machines are interconnected over the
CCN bus. All parameters required for the master/slave function
must be configured through the Service configuration menu.
Master/slave operation requires the connection of a temperature
probe at the common manifold on each machine, if the heat
exchanger leaving water temperature is controlled.
34
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6 - DIAGNOSTICS - TROUBLESHOOTING
6.1 - General
This means that an alarm can be reset without stopping the
machine. In the event of a power supply interrupt, the unit
restarts automatically without the need for an external com-
mand. However, any faults active when the supply is inter-
rupted are saved and may in certain cases prevent a circuit or a
The PRO-DIALOG control system has many fault tracing aid
functions. The local interface and its various menus give access unit from restarting.
to all unit operating conditions. The test function makes it
possible to run a quick test of all devices on the unit. If an
operating fault is detected, an alarm is activated and an alarm
code is stored in the Alarm menu.
A manual reset must be run from the main interface using the
following procedure:
RESET OF ACTIVE ALARMS
OPERATION
ITEM NUMBER
2-DIGIT DISPLAY 4-DIGIT DISPLAY BUTTON LED
ITEM VALUE
PRESS MENU
6.2 - Displaying alarms
Hold down the MENU
button until the LED for
alarms lights. The 4-
digit display shows the
number of active
The alarm LEDs on the summary interface (see section 4.1)
give a quick display of the status of each circuit and the unit as
a whole.
0
alarms (2 in this
example).
0
0
2 ALArM
-
A flashing LED shows that the circuit is operating but
there is an alarm.
Press the Enter button
until "rESEt ALARrM" is
shown in the 4-digit
display.
rESEt ALArM
-
A steady LED shows that the circuit has been shut down
due to a fault.
The Alarm menu on the main interface displays up to 5 fault
codes that are active on the unit.
Press the Enter button
again to validate the
reset. "Good" is
0
Good
then, 2 AL
then, no ALArM
displayed for 2 seconds
then, "2 ALArM" and
then, "no ALArM".
6.3 - Resetting alarms
When the cause of the alarm has been corrected the alarm can
be reset, depending on the type, either automatically on return
to normal, or manually when action has been taken on the unit.
Alarms can be reset even if the unit is running.
6.4 - Alarm codes
The following list gives a complete description of each alarm code and its possible cause.
ALARM CODE DESCRIPTIONS
ALARM ALARM NAME
CODE
ALARM DESCRIPTION
ACTION TAKEN BY
THE CONTROL
RESET TYPE
PROBABLE CAUSE
1
Compressor A1 failure
Motor safety input has opened due to
compressor overtemperature protection.
Compressor is shut
down
Manual
Compressor overheat
2
3
5
6
7
9
Compressor A2 failure
Compressor A3 failure
Compressor B1 failure
Compressor B2 failure
Compressor B3 failure
As above
As above
As above
As above
As above
As above
Unit shut down
As above
As above
As above
As above
As above
As above
As above
As above
As above
As above
As above
As above
As above
As above
Heat exchanger leaving fluid
thermistor failure
Thermistor outside range
Automatic, if temp. measured by sensor Faulty thermistor, wiring error or
returns to permitted range of values
disconnection
10 Heat exchanger entering fluid
As above
As above
As above
As above
As above
As above
As above
thermistor failure
11
CHWS fluid thermistor failure
(master/slave)
As above
As above
As above
12 Defrost sensor fault, circuit A
Circuit shut down, if unit As above
is in heating mode
13 Defrost sensor fault, circuit B
14 OAT sensor failure
As above
As above
As above
As above
As above
As above
As above
As above
15 Discharge pressure transducer Voltage delivered by the sensor is incorrect Circuit A shut down
Automatic if the voltage delivered by the Defective transducer, wiring fault
sensor returns to normal
failure, Circuit A
16 Discharge pressure transducer Value read by the sensor is outside range
Circuit B shut down
As above
As above
failure, Circuit B
17 Suction pressure transducer
Voltage delivered by the sensor is incorrect Circuit A shut down
As above
As above
failure, Circuit A
18 Suction pressure transducer
Value read by the sensor is outside range
Circuit B shut down
As above
As above
failure, Circuit B
21 CCN/clock board failure
The clock board is no longer detected
Unit shut down
Automatic if board is detected again
Defective CCN/clock board
22 Loss of communication with
Communication has been lost with the slave Circuit B shut down
board (circuit B control)
Automatic if communication is re-
established
Bus wiring fault, wrong software in slave
board or defective slave board
slave board
23 Loss of communication with
Communication has been lost with the
compressor A3 + B3 control board
Compressors A3 + B3
shut down
As above
As above
compressor slave board
24 Loss of communication with PD- Communication has been lost with the
4 x DO slave board electric heating stage control board
Electric heating stages As above
shut down
As above
35
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ALARM CODE DESCRIPTIONS (continued)
ALARM ALARM NAME
CODE
ALARM DESCRIPTION
ACTION TAKEN BY
THE CONTROL
RESET TYPE
PROBABLE CAUSE
30 Low refrigerant pressure failure, Circuit running and the suction pressure
circuit A below threshold
Circuit shut down
Automatic when pressure returns to
normal and if the same fault has not
occurred the same day (machine
equipped with CCN/clock board, If not,
manual)
Shortage of refrigerant, filter blocked or
faulty pressure sensor
31 Low refrigerant pressure failure, As above
As above
As above
As above
circuit B
32 High pressure failure, circuit A
Circuit running and the discharge pressure Circuit shut down
exceeds the high pressure trip point
Manual, the high pressure switch must
be reset manually with the push-button
located on or in the pressure switch
Fan circuit fault, high condenser
entering air temperature
33 High pressure failure, circuit B
As above
As above
As above
As above
As above
As above
34 Reverse compressor rotation,
One circuit compressor runs in reverse
rotation
Incorrect compressor wiring
circuit A
35 Reverse compressor rotation,
As above
As above
As above
As above
circuit B
36 Water heat exchanger frost
The heat exchanger entering or leaving
water sensor is below the frost trip point
Unit shut down
Automatic if the same alarm has not
tripped the same day (machine equipped
with CCN/clock board, If not, manual)
Low water flow or defective thermistor
protection
37 Repeated low evaporator
More than 6 successive circuit capacity
Circuit shut down
Manual
Faulty pressure sensor, clogged filter or
low refrigerant charge
suction temperature unloading, unloads because of low suction temperature
circuit A override.
38 Repeated low evaporator suction As above
As above
None
As above
Automatic
As above
temperature unloading, circuit B
39 Repeated high pressure
More than 6 successive circuit capacity
Faulty transducer, high condenser
entering air temperature, high entering
water temperature, condenser fouled
fan flow rate too low.
unloading, circuit A
unloads because of high pressure override.
As above
40 Repeated high pressure
As above
As above
As above
As above
As above
unloading, circuit B
41 Repeated high discharge
temperature unloading in
heating mode, circuit A
More than 8 successive circuit capacity
unloads because of high discharge
temperature
Pressure sensor faulty or heat
exchanger fouled
42 Repeated high discharge
temperature unloading in
heating mode, circuit B
As above
As above
As above
As above
As above
As above
As above
As above
As above
43 Repeated low suction
temperature unloading in
heating mode, circuit A
More than 8 successive circuit capacity
unloads because of low suction temperature
Pressure sensor faulty, filter obstructed,
shortage of refrigerant, heat exchanger
fouled or fan faulty.
44 Repeated low suction
temperature unloading in
heating mode, circuit B
As above
As above
45 Low heat exchanger entering
water temperature in heating
mode
Heat exchanger temperature is too low (less Unit shut down
than 10°C), preventing unit start-up
As above
46 Safety interlock open
Safety interlock not closed before end of the Unit prevented to start
Manual
Manual
Evaporator pump control or water flow
switch failure
start-up delay or opens during operation
or shut down
47 Pump #1 fault
Evap. water pump run contact opens while Unit shut down
the pump has received a command to be on
Pump overheat, incorrect pump
connection
48 Pump #2 fault
As above
Unit shut down
Unit shut down
Manual
Manual
As above
49 CCN emergency stop
CCN command received to shutdown the
unit
Network command
50 Loss of communication with
The unit is controlled by a System Manager Unit returns to
and communication with this module is lost autonomous operating
Automatic when communication is re-
established
Defective CCN bus wiring or system
module failure
System Manager
for more than 2 minutes
mode
51 Communication failure with the The master/slave link is broken due to a
As above
As above
Automatic
As above
master or the slave unit
loss of communication between the two
units for more than 2 minutes
52 Initial factory configuration
All factory parameters are zero
Unit prevented to start
As above
No factory configuration
required
53 Illegal factory configuration
Wrong factory configuration
Automatic
Automatic
Factory configuration error
54 Master/slave configuration error Wrong master/slave configuration
Master/slave control
disabled
Master or slave configuration error
Maintenance alerts
A maintenance alert is active
None
Manual
55-2 Water loop flow rate too low
55-4 Maintenance delay, pump 1,
elapsed
55-5 Maintenance delay, pump 2,
elapsed
55-6 Maintenance delay, water filter,
elapsed
Order No. 13444-76, 06.2005. Supersedes order No.: 13429-76, 06.2004.
Manufacturer reserves the right to change any product specification without notice.
Manufactured by: Carrier s.a., Montluel, France.
Printed in the Netherlands on chlorine-free paper.
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